Transactions on the Built Environment vol 41, © 1999 WIT Press, www.witpress.com, ISSN 1743-3509 Basic performances of new electric multiple train for urban and suburban traffic in Yugoslavia D. Milutinovic & A. Radosavljevic Mechanical Engineering Department, Traffic Institute CIP, Nemanjina 6, 11000 Belgrade, Yugoslavia EMail: [email protected] Abstract Belgrade Railway Enterprise decided to buy twenty electric multiple trains (EMU), with option for another approximately eighty, with purpose to improve the transportation in urban and suburban areas in Yugoslavia. On the basis of complex analysis requirements in the paper are defined basic performances of new EMU for urban and suburban railway traffic. Choice of basic performances is made on the base of corresponding traffic studies and complex compare analysis of Wge number (about twenty) of modern electric trains of various companies from Europe. Especially, we analyze performances of acceleration and maximum speed of new electric trains and their influence upon running times on chosen characteristics parts of lines in Yugoslavia. On the basis of chosen basic performances we establish primary technical and operation requirements of new EMU for Yugoslav Rails Network. We pay special attention to influence of EMU on surroundings and protection of the environment. 1 Introduction A decision was made in the Public Railway Transport Enterprise "Belgrade" to purchase twenty, with option for another approximately eighty, electric multiple trains (EMU) for city and suburban transport and Transactions on the Built Environment vol 41, © 1999 WIT Press, www.witpress.com, ISSN 1743-3509 216 Urban Transport and the Environment for the 21st Century railway links to nearby towns and suburbs. The selection is to be guided by the general design specification dealing with: • passenger city and suburban transport on the existing lines, as well as on future high-speed lines; • EMU set shall be of lightweight and reliable construction verified through both prototype and running tests; • EMU set shall be designed to enable technology transfer and manufacture locally. To establish purpose as to execute estimate of necessary number of new EMUs it was made detailed traffic research Mandic [1], with analysis of urban and suburban service for 11 the largest towns in Yugoslavia. In this study we have detailed analysis of traffic flows today and in 1991. Train routes are calculated on the base of today and forecasting passenger flows and it was made compare of running time between electric multiple train and bus keeping in mind characteristics of new transportation organization. The necessary number of new EMUs is established on the base of basic time-tables for each trip route and their maximum usage. As a result of these analysis we arrived at a conclusion that can be excused to set two urban lines in the city Belgrade (in the future when it will be finished works on Belgrade Railway Junction just two more lines) and in the city Nis one line. Besides these urban lines it is excused to organize suburban lines around of all 11 towns. EMU set is intended to run on 1435 mm standard-gauge track, electrified with 25 kV ac 50 Hz single-phase system, at 26 %o maximum gradient and curves of 250 m minimum radius. The core of the set shall be formed of two motor coaches with a trailer in-between, i.e. a three-part set or an M-T-M configuration. The motor coaches and the trailer may be linked by a common running bogie (type JACOBS). Train running shall be controlled from a cab in the front-end motor coach. An easy coupling of several train sets (maximum 3 core units) shall be possible, so that a train could satisfy different operational and commercial requirements. For energy saving reasons, dead weight of the train shall be as small as possible provided that the technical and economic requirements are met (maximum axle load 16 t). 2 Analysis characteristics of modern EMUs For successful defining technical requirements of new domestic EMU it was necessary to perceive and study modern European EMUs, Table 1. Transactions on the Built Environment vol 41, © 1999 WIT Press, www.witpress.com, ISSN 1743-3509 Table 1. Basic characteristics of EMUs 465/2 J[ BR 426 466 ET 474 British Rail German British Rail Cit\ Hamburg Network Railways Network (DB)" SouthEast SouthEast GEC Adtranz GECGECDWA Alsthom Siemens .ABB Alsthom Alsthom LHB 15kV 750V dc 1200Vdc 750V dc 16^/3Hz M+M M+Tc M+T+M M+T+T+M fninil 1435 1435 1435 1435 [km/hi 160 120 120 100 weight 60,9/77 71/101 108,8/147,4 142/202 m 1175 fkWl 1073 537 960 100 168 208 348 V 212 514 41,6 36,49 66 80 [ml 10,15/12,83 8,87/12,62 9,07/12.28 8,87/12,62 m ft/ml 1,67/2,11 1,71/2,43 1,65/2.23 1,77/2,52 [kW/ml 312 12,91 14,55 13,41 fkW/tl 19,2915,26 7,56/5,32 8,82/6,51 7,56/5,31 3,2 [kW/pass.] 11,75 4,62 3,08 r capacity 5,54 [kW/pass.l 1,87 y-to-number of axles [pass. /axle] 3133 42,83 # [pass./tl 1,64/1,3 2,37/1,66 1,91/1,41 2,45/1,72 V-to-train weight fpass./tl 3,48/2,75 4,72/3,49 th [pass. /ml 2,74 4,04 4,35 3,15 V-to-total length [pass. /m] 5,81 7,78 ailer with cab) 465/3 |BR 424/425 1 LIIB British Rail German City Network Railways Copenhag SouthEast (DB)" GEC Adtranz GEC.Alsthom DWA Siemens LHB Alsthom Siemens 15kV 750V dc 1650V d 25kV50Hz 16%Hz 8M M+T+T+M M+T+T+M 1435 1435 1435 160 120 160 149/210 108/140,55 125/195 1256 1720 2350 248 206 340 700 434 83,78 80 67,5 9,31/13,12 10,8/14,05 12,5/19,! 1,86/2,62 1,6/2,08 1,49/2,32 20,53 15,7 34,81 8,43/5,98 21,76 16,72 13,76/8,8 11,41 5,06 5.06 2,46 5,41 70 43,4 1,664,18 1,91/1,47 2,72/ 1,7^ 5,6/3,59 4,02/3,09 4,06 3,1 3,05 8,35 6,43 Transactions on the Built Environment vol 41, © 1999 WIT Press, www.witpress.com, ISSN 1743-3509 4 'S Ic M 4,9 06 1 8 2 1 Table 1. Basic characteristics of EMUs (extension) 412/416 S447 BDV BR481 X10 7M EMU 500 ET 420 Yugoslav Hungarian City Spanish Swedish South .African German Taiwan Railways (JZ) State National Railways (SJ) Railways Berfin Railways (SA) Railways Railways Administration Railways (DB)' (MAV) (RENFE) (TRA) AEG RVZ-Riga Siemens Ganz-Hunslet DWA ABB Siemens Siemens BBC Siemens 750V dc 25kV 50Hz 25kV 50Hz 15kV 3000V dc 3000V dc 15kV16"/jHz 25kV60Hz 16^Hz M+T+T+Tc M+y 1/4 of tram M+T+T+M M+Tc M+T+M Tc+M+M+Tc M+M+M M+T+T+M 1435 1435 1435 1067 1435 1065 1668 1435 120 100 120 140 120 110 120 100 157/210 187'"^'" 59/88.1 217,2/258 101/123,5 165/208,2 156,3/257,9 138/181,1 1520 600 1360 1140 2400 1600 2400 2320 94 302 240 238 184 356 236 194 388 598 300 759 720 575 1494 102,16 36,8 76 103.8 49,868 91,04 78,2 67,4 7,38/11,01 13,57/16,12 11,69 13,08/17,5 12,62/15,44 9,77/16,12 11,5/15,09 10,31/13,01 2,13/2,53 2,03/2,48 1,8 1,6/2,39 2,07/2,76 2,11/2,66 2,05/2,69 1,72/2,83 14,64 16,3 13,31 31,58 22,86 20,46 35,61 25,48 6,26/5,27 8,13 10,17/6,81 15,29/11,43 11,29/9,23 9.7/7,68 14,84/9,0 17,39/13,25 6,38 4,5 6,2 4,27 10,08 6,66 9,83 12,37 1,55 2,27 3,16 3,8 2,22 4,17 1,55 48,5 37,375 375 45 63,25 93,375 47,92 1,82/1,49 1,39/1,17 1,59/1,07 1,52/1,13 1,9 1,41/1,07 1,45/1,15 1,51/0,92 6,58/4,4 2,75/2,31 2,97/2,43 4,833,61 9,56/5,79 4,36/3,46 4,17/3,18 3,69 2,55 2,96 3,43 3,07 3,13 2,88 2,59 5,85 10,54 9,99 6,02 8,53 9,21 16,41 Transactions on the Built Environment vol 41, © 1999 WIT Press, www.witpress.com, ISSN 1743-3509 Urban Transport and the Environment for the 21st Century 219 In same table we gave basic characteristics of sole existing EMU on Yugoslav Railways class 412/416, as presented in Radosavljevic [2]. For comparative analysis we choose most important characteristics: continuous power, train weight and length, total passenger capacity and number of axles. On the base of these characteristics we estimate specific ratios like in second part of table 1, rows 13 to 23. Naturally, on the occasion of we must take care of all specific ratios and adopt combination with best solutions for our purpose. 3 Performances of electric multiple train and their influence on running times 3.1 Analysis of the influence of equivalent acceleration and maximum speed on running times Simplified calculations based on the equivalent accelerations were used for the analysis of the influence of equivalent acceleration and maximum speed on running times as presented in Milutinovic [3]. When the acceleration characteristic based on the traction characteristic is not a linear hyperbola for speeds higher than break speed, the equivalent acceleration can't be calculated using a relatively simple analytic expression, Gladigau [4]. For this reason, the equivalent acceleration is calculated using a specially developed method which includes first a calculation of the acceleration time and acceleration way based on the existing acceleration characteristic (based on the traction characteristic and the known train resistance) and then, based on the previous one, a calculation of the equivalent acceleration which satisfies the conditions of equality between the total acceleration time and the covered distance of the real tram and the train accelerating with the constant equivalent acceleration. For the running times calculation a relatively simple expression was used which takes the equivalent acceleration and deceleration as an input: r = 0,06 —+ C* -L-K •(# + !)• "^\ 432 - ^ / a,,^ (i) ^ where: T[mm] is the running time, S[m] is the length of section, V^ [km/h] is train maximum speed, N is the number of stations, a^ [m/s~] is equivalent acceleration, h^ [m/s^] is equivalent deceleration. The calculations were made for the selected specific section with 7 stations on the future track for high speed trains. For the same section we presumed a greater number of stations than the real one and repeated the Transactions on the Built Environment vol 41, © 1999 WIT Press, www.witpress.com, ISSN 1743-3509 220 Urban Transport and the Environment for the 21st Century calculations for this changed section which satisfies the urban-suburban conditions. The running times calculation results based on the equivalent accelerations for three maximum speed values are shown in Fig. 1. From these results you can see that on the real section with 7 stations (curve A) the influence of the maximum speed on running times is significantly higher than the influence of the equivalent acceleration. The running times calculation results KL r 1 ^—4^: shown on curve B are related 40 'I »-7,H—-—4 .I _^_— to the same section but with 30 26 presumed stations. These 0.3 0.5 0.7 0.9 1.1 1.3 results show that for this case Equivalent acceleration [m/s^] of train movement the equivalent acceleration has a Figure 1. Dependence of the running times significantly higher influence on the equivalent acceleration and maximum on running times than the speed on the selected section with 7 stations maximum speed. Previous (curve A) and 26 stations (curve B) results confirm the fact that for the section with short distances between stations the equivalent acceleration and deceleration have significant influence on running times, and for the section with long distances between stations it is the maximum speed which has significant influence on running times. However, the calculation produced the corresponding number values which can serve as a basis for characteristics selection during the definition of the technical requirements in the design phase for the new EMU. 3.2 The influence of the traction characteristic shape on the acceleration performances and running times of the EMU Modern EMUs usually have asynchronous traction systems which, using the corresponding regulation (GTO thyristors or IGBT transistors), produce the traction characteristics which in the widest range of the speed change have a linear hyperbolic shape and, therefore, a high efficiency of the traction motors installed power. Typical acceleration characteristic (acceleration change depending on speed) shape based on the traction characteristic and the corresponding train resistance is shown in Fig. 2. In this figure you can see four characteristics with different starting accelerations given in order to analyze the influence of the starting Transactions on the Built Environment vol 41, © 1999 WIT Press, www.witpress.com, ISSN 1743-3509 Urban Transport and the Environment for the 21st Century 221 acceleration on the acceleration performances and running times. From the acceleration characteristics in Fig. 2 you 2 _ _ _ 3i - 1 ,3 m/s can see three areas of 1 2ai-1,2m^ \ acceleration change de1n ' --*-— pending on speed: the first 08 \ area where the acceleration 06 s, ! ^ is relatively constant, the n4 ^*v I Ss. second where the acce0 2leration changes according to VA y> n nthe linear hyperbola and 20 40 60 80 100 120 third where the acceleration Speed [km/h] significant decrease with the Figure 2. Electric multiple train acceleration speed increase primary characteristics with different starting because of the significant accelerations traction force decrease but also because of the higher train resistance increase (in this case the influence of the aerodynamics on the total resistance becomes dominant). The influence of the traction characteristic shape, that is, of the acceleration characteristic on the acceleration performances and running times was analyzed concerning the changes in the three previously mentioned areas, Milutinovic [5]. In this way we analyzed the influence of: the maximum traction force, that is, the starting acceleration a/, the break speed Vb and the power decrease percentage when the speeds are close to the maximum tram speed. As acceleration performances we calculated the acceleration time ta and way Sa to the maximum speed and the equivalent acceleration a^. The running times were calculated using the simplified eqn (1) for the selected specific section (53.133 m) with 15 stations. The influence of the maximum traction force, that is, of the starting acceleration on the acceleration performances Table 2. Performances for different starting accelerations and running times of the 1,03 EMU was analyzed for four 1,20 1,30 ai [m/s*] 0,90 65,5 different traction chara63,8 62,4 61,7 Us] 1408 1398 1389 Sa [m] cteristic shapes (in Fig. 2 you 1386 aeq fin/s^l 0,7157 0,7608 0,8061 0,8285 can see the corresponding 37,2 36,9 T [mm] 36,5 36,4 acceleration characteristics) which have different values for the maximum traction force, that is, for the starting acceleration. All the calculation results related to the influence of the starting acceleration are shown in Table 2. From the results shown in Table 2 you can see that Transactions on the Built Environment vol 41, © 1999 WIT Press, www.witpress.com, ISSN 1743-3509 222 Urban Transport and the Environment for the 21st Century there is a very little difference in acceleration times and ways to the maximum speed, equivalent accelerations and running times. Therefore, we can say that the selection of the higher starting acceleration for the same maximum power should not be the main concern in the design phase of the EMU traction system. Unlike the previous case of analyzing the influence of the starting acceleration which had a constant maximum traction system power, in the case of analyzing the influence of the break speed change on the acceleration performances and running times we changed the break speed and, therefore, the maximum power. The break speed change and keeping the same maximum power also changes the starting acceleration on the acceleration characteristic which means going back to the analyzed first case of the influence of the starting acceleration. You can see this in Fig. 3 i— • which shows the selected c^r 10 v-\ acceleration characteristics (/) for the analysis of the E 0 8 - -hA! \\\ t/X. KX •s. \, influence of the break speed o 06 ._ <^ "ro value on the acceleration <D O A 300 km&t ^>x\ <Do 36,5 km/h ••- .** -rxperformances and running ^ 0.2 ... 42,3 km/h \ ^ •^f times. In Table 3 you can 50,0 kmAi no see the calculated acce20 40 60 80 100 120 leration performances and Speed [km/h] running times values for the acceleration characteristics Figure 3. EMU acceleration characteristics with different break speeds with different break speeds shown in Fig. 3. From the results shown in Table 3 you can see that there is significantly bigger difference in acceleration times and ways and equivalent accelerations than in the previous case. However, the difference in running times is 2,3 minutes for the traction characteristics with break speeds of 30 km/h and 50 Table 3. Performances for different break km/h which is a relatively speed low value but still significant 30 36,5 42,3 Vb [km/h] 50 for making the train 94,1 74,6 63,8 54,5 tafsl 2186 1676 timetable. 1153 1398 Sa [m] Oeq [ITI/S^] 0,5848 0,6855 0,7608 0,8387 For the analysis of the 38,6 ^37,5 T [min[ 36,9 36,3 influence of the EMU traction characteristic shape change, that is, of the acceleration characteristic change in the range of speeds close to the maximum one (area from Vk to V^x in Fig. 2) we also Transactions on the Built Environment vol 41, © 1999 WIT Press, www.witpress.com, ISSN 1743-3509 Urban Transport and the Environment for the 21st Century 223 made a calculation of the acceleration times and ways, equivalent accelerations to the maximum speed and running 1n times on the selected section \ i 0 8for EMU with four different acceleration characteristics ^ j . \. 06 QO/* show/n in Fig. 4. For analysis 04 26,2% ^ ^ purposes we set the chara40% 0.2 ^^r cteristics with power de50% nn^ ^ crease on the maximum 0 20 40 60 80 100 120 speed AP in relation to the Speed [km/h] maximum power of 26,2, 40 and 50% and with presumed Figure 4. Acceleration characteristics with traction characteristic different power decrease for the without power decrease for maximum speed the maximum speed (traction force change according to the linear hyperbola to the maximum speed). The calculation results of the influence of the power decrease for the maximum speed on the acceleration performances and running times are shown in Table 4. The equivalent acceTable 4. Performances for different lerations and running times power decrease for the maximum speed calculation results shown in 0 26,2 AP[%] 40 50 Table 4 show insignificant 57,3 63,8 70,9 80,9 tafs] influence of the power de1198 1398 1614 1921 Sa [m] crease for speeds close to the aeq [m/s^l 0,7792 0,7608 0,7426 0,7176 maximum one on the acce36,7 36,9 T [min] 37,0 37,2 leration performances and running times. We obtained really low values and, therefore, we can say that from the point of the acceleration performances you should not insist on the traction system with the traction force change according to the linear hyperbola to the exact maximum speed in the EMU design phase. 4 Technical and operation requirements of new EMU for urban and suburban traffic Previously analysis are base for defining basic technical and operation requirements for urban and suburban traffic in Yugoslavia. Future specification should emphasize next characteristics of new EMU: • maximum speed 120 km/h, • running time needed for acceleration to maximum speed -90 s, Transactions on the Built Environment vol 41, © 1999 WIT Press, www.witpress.com, ISSN 1743-3509 224 • • • • Urban Transport and the Environment for the 21st Century starting acceleration ~ 1 m/s\ break speed -40 km/h, maximum percent of power decrease for the maximum speed 50 %, power-to-train crush weight ratio 10 kW/t, power-to-total tram length ratio 20 kW/m, power-to-total passenger capacity ratio 3 kW/passenger, total passenger capacity-to-train crush weight ratio 3,5 passengers/t total passenger capacity-to-total train length 8,5 passengers/m, total passenger capacity-to-number of axles 50 passengers/axle. Special we defined requirements in regard to noise: the noise level due to a tram in passing measured at the distance of 25 m from the track centre line and 3,5 m above the top rail level, at maximum running speed, shall not exceed 78 dB(A); the noise level due to a train start measured at the distance of 7,5 m from the track centre line and 1,2 m, and/or 3,5 m above the top rail level, at the moment of maximum speed shall not exceed 85 dB(A); the noise level due to a train at standstill measured at the distance of 7,5 m from the track axle and 1,2 m, and/or 3,5 m above the top rail level, when a train is at standstill, but with powered equipment in operation, shall not exceed 70 dB(A); marginal value of noise level measured in passenger sections, on open track, at the maximum speed, shall not exceed 72 dB(A). References [1] Mandic, D. & the Research Group, Development of domestic vehicle for commuter service in Yugoslavia (in Serbian), Transport Engineering Faculty, 1995. [2] Radosavljevic, A., Basic technical characteristics of modern electric multiple trains for urban and suburban traffic (in Serbian), Zeleznice, 34,1998. [3] Milutmovic, D , The possibilities of using the equivalent accelerations and decelerations for the calculation of total travelling times of motor trains (in Serbian), Zeleznice, 3-4, pp.145-149, 1997. [4] Gladigau, R., Fahrdynamische Auslegung von S-Bahn-Triebzugen mit Drehstromantrieb, Elektrische Bahnen, 3, 1991. [5] Milutinovic, D , The impact of traction diagram shape on acceleration performances and on the total journey times of electric multiple-unit trains (in Serbian), Zc/cz,%cc, 11-12, pp. 593-601, 1997.
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