Ball Lock Punches Die Buttons Pilots Retainers Visit us at www.daytonprogress.com Ball Lock Products Quick Change Punches and Retainers Jektole® Punches and Clearances Other Products That Complement Retainers Jektole®, Dayton’s slug ejection punch permits doubling punch to die button clearance; produces up to three times the number of hits between sharpenings and reduces burr height. Urethane strippers that fit tightly over punches might be the answer to some of the low production jobs. Urethane can eliminate the costly stripper plate and provides a benefit over the bridge stripper normally used in low budget jobs. They hold the stock flat, unlike a bridge stripper, assuring the least amount of stripping pressure and resulting wear on punches. Ball Lock Retainers for Single Punches True Position® retainers allow easy replacement of worn punches, drastically reducing downtime. It has been adopted as the world-standard by many automobile manufacturers. They are CNC compatible and require no re-doweling when replacing. The precision ground ball hole assures repetitive alignment of shaped punches. Change retainers allow multiple hole patterns to be punched without the need to change dies. Different parts such as right and left hand can be run in one die. An air cylinder retracts the punch when a hole is not needed. Ultra-Compact retainers for round punches and pilots use less space and a single dowel for location. Multiple Punch Retainers When a cluster of holes is in an extremely tight area where single retainers will not fit, standard retainers with multiple holes are the answer. Dayton’s MultiPosition retainers provide a simple low cost solution to multiple holes in a small area. They eliminate the need for special details, cutting both design and build time. Posi-Loc™ True-Position® Retainers Dayton’s Posi-Loc™ Positive Locking Mechanism is designed to eliminate “ball bouncing” in retainers. Bouncing can occur in ball lock retainers because of the impact generated from the new high strength steels— even when heavy-duty springs are used. An adjustable angled setscrew creates a positive lock against the punch by “locking” the retainer ball in position. Dayton Ball Lock Retainers with the Posi-Loc™ feature also allow punch replacement without disassembly of the die, thus making tool changeover quick and easy. Jektole, DayTride, DAYTiN, True Position, True Position Shape and the True Position Backing Plug Design are registered trademarks of Dayton Progress Corporation. EZ Fit, DayTAN, DayKool, ZertonPlus, Multi-Position and all Triliteral Designators are trademarks of Dayton Progress Corporation. 2000 Dayton Progress Corporation All Rights Reserved Punch Pullers Ball lock punches can sometimes be very difficult to remove from retainers. Many tools have been used by maintenance people but none are as simple or as effective as Dayton Punch Pullers. The task of removal is simple. Slide the Punch Puller over the punch shank, rotate the built-in wrench until it is tight, release the ball in the retainer and pull down. No more struggling with homemade tools and best of all no more busted knuckles. Wear Resistant Coatings and Surface Treatments Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. These coatings and treatments are available for M2 and PS4 material. See page 33 for a complete list. Shear Angles Shear Angles can be applied to all punch points. These angles are used primarily to reduce slug pulling. Single and Double Shears can be used to reduce the punching force as well as minimize slug pulling. These alterations are prepriced and do not add to the standard delivery of the product. See page 33. Retainer Accessories All Dayton retainers come with all the necessary hardware for precise mounting. If replacement parts are needed they can be found the Retainer Accessories section of this catalog. It is always a good idea to keep spares of anything that is vital to maintaining production. You don’t want an inexpensive item holding up production. in Several products in this catalog conform to standards established by the North American Automotive Metric Standards (NAAMS) for Forming and Stamping. Those products are appropriately identified on the page that they appear as well as in the table of contents on the next page. NAAMS is a trademark of Auto/Steel Partnership Table of Contents Punches Heavy Duty Standard Shapes X N L O V R J Y K H Z *BJ_ BPT *BP_ BJB & BPB *BPA Jektole Punch Regular Punch Regular Pilot Positive Pick-up Pilot 2 3 4 5 *BK_ & *BZ_ Punch Blanks Point Larger Than Shank +0.30 6L −0.13 Punches Light Duty 7 Die Buttons A° CJ_ CPT CP_ Jektole Punch Regular Punch 8 CPA Regular Pilot 9 CK_ & CZ_ CJB & CPB Positive Pick-up Pilot Punch Blanks 11 12 10 L +0.30 −0.13 Point Larger Than Shank *AD_ Counter- *AN_ bored Tapered Relief Relief 14, 15 13 Heavy 16 *BRT & CRT *BRA *BRAR Reversible Change Retainers Change Retainers 21 22 True Position Retainers A° BRTB BRTL & BRTBL 24 24 NRT & TRT L +0.30 −0.13 BRP & CRP TRN BRI Backing ® Plate Posi-Loc Ultra-Compact Light Duty Multi Position EZ Fit™ Retainers Retainers Retainers Retainers RetainersInsertsA° 23 25 25 26, 27 28 L +0.30 −0.13 90° P W 2 14.0 TYP. A° W A 2 W D Clearance Holes (5) P F A 20 1.0 A 2 A 90° X80 0° Locking Devices 17 Light Miscellaneous X20 17 Heavy Light 270° CD_ L +0.30 −0.00 Retainers 180° 90° ADE/ADU EDM A° Button Blanks Classified Shapes Retainer Accessories 18, 19 29 Jektole Data Punch Pullers 29 Urethane L +0.30 −0.00 Strippers & *Stripping Units 1.8 or 4.80.13 Ball Release Tools Shim Plates 30 30 30 Surface Treatments/ width Coatings & Shear Angles 31, 32 Catalog Ordering System The Catalog Designation completely defines the product, including shape, dimensions, tolerances and concentricity. Example: Line BPR Product Shape P 13 Shank Dia. D 13 L1 L Qty. Type B for Heavy Duty P for Punch (Regular) R for Rectangle W W Point Length L1 80 W Overall Length L Point or Hole Size 6 BPR 13 13 80 *NAAMS Standard P8.9 W4.8 BPR 13 13 80 Catalog Number P8.9 W4.8 Dimensions as Specified 33 A° 90° Heavy Duty Jektole Punches ® Type BJK BJH BJ_ Standard Ball Seat Location Steel: HRC M2, PS4 60-63 BJN BJV BJJ R (Specify) 1 P 2 W P 0.01 P W 0.01 P P — 2 P W — 2 W W W Relief 0.5 0.4 R13 P/W D g5 0.02 A BJO BJX BJR 0.01 P0 P P 0.5R0.13 W BJZ R G R W P P W 1 R= W W G 2 0.01 A 1 A BJY BJL 2 G L0 1 0.3 L 0.3 2 Check your P&W dimensions to be sure 1 Sharp corners are typical. To assure proper the diagonal G does not exceed the max. clearance, Dayton will provide standard shown. . broken corners if die button is ordered with punch to eliminate interference with die button fillet when total clearance is 0.08 or less. No side hole D32, 40 Point Length L1 Std. Alt. Alt. D Type & D Round Range P Type & D Shape Min. Max. W P/G 63 71 80 L 90 100 110 125 Jektole Pin 10 19 10* — BJX10 2.10- 9.97 BJ_10 2.10- 9.97 • • • • • 13 19 13 25 BJX13 5.00-12.97 BJ_13 4.50-12.97 • • • • • • • J6M 16 19 13 25 BJX16 8.00-15.97 BJ_16 6.00-15.97 • • • • • • • J6M 20 19 13 25 BJX20 12.00-19.97 BJ_20 8.00-19.97 • • • • • • • J9M 25 19 13 25 BJX25 16.00-24.97 BJ_25 10.00-24.97 • • • • • • J9M 32 19 13 25 BJX32 24.00-31.97 BJ_32 12.50-31.97 • • • • • • J12M 40 25 19 30 BJX40 30.00-39.97 BJ_40 14.00-39.97 • • • • • J12M *Min P or W = 1.60 when L1 = 10 *Min P or W and smaller may result in less than 25 Alt. L1 J4M† L1 25 not available. †J2 (P< 3.0) Standard Alterations for BJ and BP Punches Standard Alterations are beyond those sizes listed above and can be manufactured for a slight additional charge. XBB adds 3 days to delivery XBR XBB XBR XBB L1 Max 13 D 19 25 30 35 40 13 Minimum P Rounds 19 30 35 38 Min. (BJ) 35 Min. (BP) XBR L1 40 P Minimum W Shapes 10 1.4 1.5 2.4 3.2 4.0 5.0 1.4 1.5 2.4 4.0 4.0 5.0 13 4.0 4.0 4.0 4.0 4.0 5.0 4.0 4.0 4.0 4.0 4.5 5.0 16 4.0 4.0 4.0 4.0 4.0 6.0 4.0 4.0 4.0 4.0 4.5 6.0 20 6.0 6.0 6.0 7.6 7.6 7.6 6.0 6.0 6.0 6.0 6.0 6.0 25 8.0 8.0 8.0 10.0 10.0 10.0 6.0 6.0 6.0 6.0 6.0 6.0 32 10.0 10.0 10.0 10.0 10.0 10.0 7.2 7.2 7.2 7.2 7.2 7.2 40 12.0 12.0 12.0 12.0 12.0 12.0 7.2 7.2 7.2 7.2 7.2 7.2 XP, XW Length Shortened XL Overall removal Stock from point end which shortens point length. To maintain point length specify XBR. XL P or W Dimensions Smaller than Standard XP P XW 2 25 oint Length Longer than Standard XBR PSpecify XBR or XBB and length (see chart at left) L1 L Length Shortened XLB Overall L1 length maintained. BJ & BP Punches conform to NAAMS standard for Ball Lock Punches (See XBR for min. shank length) Steel: HRC M2, PS4 60-63 Heavy Duty Regular Punches Type BPK BPH BP_ Standard Ball Seat Location BPJ R (Specify) BPN BPV 1 P 2 W P 0.01 P W 0.01 P — 2 P P W W W — 2 W Relief 0.5 R13 0.4 P/W D g5 0.02 A BPO BPX BPR 0.01 P0 P P BPY 0.5R0.13 BPZ R G R W P W W P 1 W W R= G 2 0.01 A 1 A BPL 2 G L0 1 0.3 L 0.3 D 10 Point Length L1 Std. Alt. Alt. 19 10* — 2 Check your P&W dimensions to be sure 1 Sharp corners are typical. To assure proper the diagonal G does not exceed the max. clearance, Dayton will provide standard shown. broken corners if die button is ordered with punch to eliminate interference with die button fillet when total clearance is 0.08 or less. Type & D Round Range P Type & D Shape Min. Max. W P/G 63 71 80 L 90 100 110 125 BPX10 2.10- 9.97 BP_10 2.10- 9.97 • • • • • • • 13 19 13 25 BPX13 5.00-12.97 BP_13 4.50-12.97 • • • • • • • 16 19 13 25 BPX16 8.00-15.97 BP_16 6.00-15.97 • • • • • • • 20 19 13 25 BPX20 12.00-19.97 BP_20 8.00-19.97 • • • • • • • 25 19 13 25 BPX25 16.00-24.97 BP_25 10.00-24.97 • • • • • • • 32 19 13 25 BPX32 24.00-31.97 BP_32 12.50-31.97 40 25 19 30 BPX40 30.00-39.97 BP_40 14.00-39.97 *Min P or W = 1.60 when L1 = 10 • • • • • • • • • • *Min P or W and smaller may result in less than 25 Alt. L1 L1 25 not available. BJL & BPL Punches For Longer Life See page 33 for coatings/treatments and shear angles. Hole XK NForo Side air ejection. No cost. Components not supplied. maller Jektole XJ SComponents. Custom Ball Seat Locations Custom Ball Seat Locations can be specified as BS and degrees counterclockwise from 0°. Double Ball Seat Locations A second ball seat can be specified. Normally located 180° from the primary ball seat these are used to minimize sharpening of notching punches by rotating the punch 180°. Specify SB and degree desired. Can also be located 90° from primary ball seat. Not recom mended for shank diameters under 20. The “L” Long Life punch will reduce maintenance costs while increasing production runs by reducing corner wear. See page 29. Standard Ball Seat Locations Standard Ball Seat Location is at 90°. Alternate locations of 0°, 180°, or 270° can be specified at no additional cost. 90° How to Order: Std. 0° 180° Reflected View BS 225° 270° 90° SB D Reflected View 270° Specify:Quantity Type Shank & Length Codes P or P&W Dimensions Standard Alterations Std. 0° 180° Dayton’s BJL & BPL punches with a constant corner radius of 0.5R puts the clearance where it’s needed to prevent rapid wear and unacceptable burrs commonly generated with sharp corners. This reduces maintenance time and the risk of edge breaking during operation. Qty. Type 6 BJX 10 BPO P L 13 10 19 80 10 71 L1 P6.7 M2 P8.2, W6.9 PS4 3 Heavy Duty Regular Pilots Steel: HRC M2, PS4 60-63 Type BPT BPT D g5 Relief 0.5 R13 6.0 > 6.0 0.4 P 0.01 P 0 4.0 0.01 A 1 0 A P < 6.0 L1 4.0 Less Than 4.0 Parabolic Point Shape for Smooth Pickup Action 3.0 0.3 L 0.3 When P = D Shank tolerance applies to full length Point Length L1 Std. Alt. Alt. D Type & D Round Range P 65 73 82 L 92 102 112 127 10 21 12* — BPT10 2.05-10.00 • • • • • • 13 21 15 27 BPT13 4.95-13.00 • • • • • • 16 21 15 27 BPT16 7.95-16.00 • • • • • • • 20 21 15 27 BPT20 11.95-20.00 • • • • • • 25 21 15 27 BPT25 15.95-25.00 • • • • • • 32 21 15 27 BPT32 23.95-32.00 • • • • 40 27 21 32 BPT40 29.95-40.00 • • *Min P = 1.55 when L1 = 12 • L1 27 not available. Standard Alterations for BPT and BPA Pilots Standard Alterations are beyond those sizes listed above and can be manufactured for a slight additional charge. L1 Max BPA BPT 13 15 19 21 XBR 25 27 D XBB and X3B adds 3 days to delivery XBB X3B 30 35 40 50 60 70 32 37 42 — — — Minimum P 1.40 1.45 2.35 3.15 3.95 4.95 5.95 5.95 7.95 13 2.05 2.35 3.15 3.15 3.95 4.95 5.95 5.95 7.95 16 3.95 3.95 3.95 3.95 3.95 5.95 5.95 5.95 7.95 20 5.95 5.95 5.95 7.55 7.55 7.55 7.55 7.55 7.95 25 7.95 7.95 7.95 9.95 9.95 9.95 9.95 9.95 9.95 32 9.95 9.95 9.95 9.95 9.95 9.95 9.95 9.95 9.95 11.95 11.95 11.95 11.95 11.95 11.95 11.95 11.95 11.95 Shaded Area for BPA Only than Standard XP P Dimensions Smaller XP P 4 35 Min. XBR L1 P 10 40 Point Length Longer than Standard Specify XBR, XBB, or X3B and length (see chart at left) Steel: HRC M2, PS4 60-63 Heavy Duty Positive Pick-up Pilots Order any length from 80 through 150mm Type BPA Geometry provides smoother pick-up without the risk of distorting the hole. L R 13 BPA D g5 Relief 0.5 R13 40° Included 0.4 0.01 P 0 A L D 0.01 A 1 0 L1 N 0.3 0.3 Point Length L1 Std. Alt. Alt. Greater Positioning moves the stock further than conventional pilots. When P = D Shank tolerance applies to full length Type & D Round Range P N 80 90 100 L 110 125 140 150 10 19 32 BPA10 5.00-10.00 8 • • • • 13 19 32 BPA13 9.00-13.00 10 • • • • • • 16 25 38 L BPA16 12.00-16.00 15 • • • • • • • 20 25 38 Minus BPA20 15.00-20.00 20 • • • • • • • 48 25 25 38 BPA25 19.00-25.00 25 • • • • • • • 32 25 38 BPA32 24.00-32.00 30 • • • • • • • 40 30 45 BPA40 30.00-40.00 40 • • • • • • • BPA Pilots conform to NAAMS standard for Ball Lock Pilot Punches Length Shortened XL Overall removal Stock from point end. Standard or Alternate L length is maintained on BPA only. Max L1 32 Max L1 42 1 35 Min. How to Order: XL L1 L Specify:Quantity Type Shank & Length Codes P Dimensions Standard Alterations Length Shortened XLB Overall L1 length maintained. (BPT only) (Min. shank length 35) D Qty. See page 33 for coatings/treatments. 8 12 Type BPA 16 BPT 13 P L1 L 25 80 21 73 P12.0 P8.4 M2 PS4 5 Heavy Duty Punch Blanks Steel: HRC M2, PS4 60-63 BJB and BPB Jektole® D g5 Type Relief Regular BJB 0.5 0.3 D g5 L 0.3 Relief BPB 0.5 0.3 L 0.3 No side hole D32, 40 Jektole Regular D Type & D 63 71 80 L 90 10 BJB10 • • • • • 13 BJB13 • • • • • • • 16 BJB16 • • • • • • 20 BJB20 • • • • • 25 BJB25 • • • 32 BJB32 • • • 40 BJB40 • • Jektole Pin D Type & D 63 71 80 L 90 J4M 10 BPB10 • • • • • • • J6M 13 BPB13 • • • • • • • • J6M 16 BPB16 • • • • • • • • • J9M 20 BPB20 • • • • • • • • • • J9M 25 BPB25 • • • • • • • • • J12M 32 BPB32 • • • • • • • • • J12M 40 BPB40 • • • • • 100 110 125 100 110 125 Standard Alterations for BZ and BK Punches Standard Alterations are beyond those sizes listed above and can be manufactured for a slight additional charge. Length Shorter Than Standard on Point XBR Point Larger than Shank Punches. (Shortens punch from the point end.) See page 33 for coatings/treatments and shear angles. Length Shortened XL Overall removal Stock from shank end on Point Larger than Shank Punches. Does not alter ball seat location. Stock removal from point end on BJB and BPB blanks. 41 Min. XBR L1 6 XL L Steel: HRC M2 60-63 Type Heavy Duty Point Larger than Shank Punches ® Jektole BZ_ Regular BK_ B_K B_H Standard Ball Seat Location R (Specify) B_V B_N B_J 1 P 2 W P 0.01 P W 0.01 P P P — 2 W W W — 2 W D g5 0.02 A 0.4 0.5 B_O B_X 3R B_R G P 0.01 P0 P Relief L 1 Round Range P R W P W W G R= 2 L1 0.3 0.3 2 Check your P&W dimensions to be sure 1 Sharp corners are typical. To assure proper the diagonal G does not exceed the max. clearance, Dayton will provide standard shown. broken corners if die button is ordered with punch to eliminate interference with die button fillet when total clearance is 0.08 or less. Jektole Point Length L1 Type Std. Alt. & D G P W B_Z R 0.01 A 1 0 A 0.5R0.13 P W B_Y B_L 2 Regular Shape Type Min. Min. Max. & D XW W P/G L 80 90 100 Point Length L1 Type Std. Alt. & D Jektole Pin Round Range P Type & D Shape L Min. Min. Max. XW W P/G 80 90 100 19 30 BZX13 13.10-32.00 BZ_13 1.57 5.00-32.00 • • • J6 19 30 BKX13 13.10-32.00 BK_13 1.57 5.00-32.00 • • • 19 30 BZX16 16.10-38.00 BZ_16 4.01 6.00-38.00 • • • J6 19 30 BKX16 16.10-38.00 BK_16 4.01 6.00-38.00 • • • 19 30 BZX20 20.10-40.00 BZ_20 4.01 8.00-40.00 • • • J9 19 30 BKX20 20.10-40.00 BK_20 4.01 8.00-40.00 • • • 19 30 BZX25 25.10-44.00 BZ_25 5.96 10.00-44.00 • • • J9 19 30 BKX25 25.10-44.00 BK_25 5.96 10.00-44.00 • • • 19 30 BZX32 32.10-50.00 BZ_32 5.96 11.50-50.00 • • • J12 19 30 BKX32 32.10-50.00 BK_32 5.96 11.50-50.00 • • • 19 30 BZX40 40.10-56.00 BZ_40 7.13 14.00-56.00 • • • J12 19 30 BKX40 40.10-56.00 BK_40 7.13 14.00-56.00 • • • BZ & BK Punches conform to NAAMS standard for Ball Lock Punches BZL & BKL Punches For Longer Life Standard Ball Seat Locations Standard Ball Seat Location is at 90°. Alternate locations of 0°, 180°, or 270° can be specified at no additional cost. 90° Std. 0° 180° Custom Ball Seat Locations Custom Ball Seat Locations can be specified as BS and degrees counterclockwise from 0°. Double Ball Seat Locations A second ball seat can be specified. Normally located 180° from the primary ball seat these are used to minimize sharpening of notching punches by rotating the punch 180°. Specify SB and degree desired. Can also be located 90° from primary ball seat. Not recom mended for shank diameters under 20. Reflected View BS 225° The “L” Long Life punch will reduce maintenance costs while increasing production runs by reducing corner wear. How to Order: 270° 90° Dayton’s BZL & BKL punches with a constant corner radius of 0.5R puts the clearance where it’s needed to prevent rapid wear and unacceptable burrs commonly generated with sharp corners. This reduces maintenance time and the risk of edge breaking during operation. Specify:Quantity Type Shank & Length Codes P or P&W Dimensions Standard Alterations Std. 0° 180° SB Reflected View P D 270° Qty. Type L 3 BKX 5 BJB 16 20 L1 30 80 P30.5 100 PS4 7 Light Duty Jektole Punches ® Steel: HRC A2, M2, PS4 60-63 ISO 10071 — Ejector Punches CJK CJH Type CJ_ Standard Ball Seat Location CJN CJJ R (Specify) CJV 1 P 2 W P 0.01 P W P — 2 0.01 P P W — 2 W W W Relief 0.5 R13 P/W D g5 0.02 A 0.4 CJO CJX CJR G 0.01 P0 P 13 19 19 19 19 19 19 25 10* 10* 13 13 13 13 13 19 — — 25 25 25 25 25 30 W W R= G 2 2 Check your P&W dimensions to be sure 1 Sharp corners are typical. To assure proper the diagonal G does not exceed the max. clearance, Dayton will provide standard shown. broken corners if die button is ordered with punch to eliminate interference with die button fillet when total clearance is 0.08 or less. No side hole D32, 38 06 10 13 16 20 25 32 38 1 R W P P W CJZ R G 0.01 A 1 0.3 D CJY L0 1 L 0.3 Point Length L1 Std. Alt. Alt. 0.5R0.13 P W A CJL 2 Round Type Range & D P CJX06 CJX10 CJX13 CJX16 CJX20 CJX25 CJX32 CJX38 Shape Type Min. Max. & D W P/G CJ_06 CJ_10 CJ_13 CJ_16 CJ_20 CJ_25 CJ_32 CJ_38 2.10- 5.97 2.10- 9.97 5.00-12.97 8.00-15.97 12.00-19.97 16.00-24.97 24.00-31.97 30.00-37.97 *Min P or W = 1.60 when L1 = 10 2.10- 5.97 2.10- 9.97 4.50-12.97 6.00-15.97 8.00-19.97 10.00-24.97 12.50-31.97 14.00-37.97 63 71 • • • • • • • • • • • • • L 80 90 100 Jektole Pin • • • • • • • • • • • • • • • • • • • • • • • • J3M** J4M† J6M J6M J9M J9M J12M J12M ** J2 (P < 2.0) †J2 (P < 3.0) Standard Alterations for CJ and CP Punches Standard Alterations are beyond those sizes listed above and can be manufactured for a slight additional charge. XBB adds 3 days to delivery XBR XBB XBR XBB L1 13 19 25 30 35 40 13 19 25 30 35 40 Max D Minimum P Rounds 28 Min. (CJ) 25 Min. (CP) XBR L1 Minimum W Shapes P 06 1.4 1.4 2.0 2.5 — — 1.4 1.4 2.0 3.0 — — 10 1.4 1.5 2.4 3.2 4.0 5.0 1.4 1.5 2.4 4.0 4.0 5.0 13 4.0 4.0 4.0 4.0 4.0 5.0 4.0 4.0 4.0 4.0 4.5 5.0 16 4.0 4.0 4.0 4.0 4.0 6.0 4.0 4.0 4.0 4.0 4.5 6.0 20 6.0 6.0 6.0 7.6 7.6 7.6 6.0 6.0 6.0 6.0 6.0 6.0 25 8.0 8.0 8.0 10.0 10.0 10.0 6.0 6.0 6.0 6.0 6.0 6.0 32 10.0 10.0 10.0 10.0 10.0 10.0 7.2 7.2 7.2 7.2 7.2 7.2 38 12.0 12.0 12.0 12.0 12.0 12.0 7.2 7.2 7.2 7.2 7.2 7.2 Smaller than Standard XP, XW P or W Dimensions XP P XW 8 oint Length Longer than Standard XBR PSpecify XBR or XBB and length (see chart at left) Length Shortened XL Overall removal Stock from point end which shortens point length. To maintain point length specify XBR. XL L1 L Length Shortened XLB Overall L1 length maintained. (See XBR for min. shank length) Stop WS Whistle Whistle The Stop alteration is ground through the ball seat, subject to the same limitations as other standard and custom ball seat locations. See page 10 for details. Steel: HRC A2, M2, PS4 60-63 Light Duty Regular Punches ISO 10071 — Non-ejector Punches Type CPK CPH CP_ Standard Ball Seat Location CPN CPJ R (Specify) CPV 1 P 2 W P 0.01 P P — 2 0.01 W P P W — 2 W W W Relief 0.5 R13 0.4 P/W D g5 0.02 A CPO CPX CPR G 0.01 P0 P L D 06 10 13 16 20 25 32 38 13 19 19 19 19 19 19 25 10* 10* 13 13 13 13 13 19 — — 25 25 25 25 25 30 G R W P W CPZ R P 1 R= W W G 2 0.01 A 1 0 L1 0.3 0.3 Point Length L1 Std. Alt. Alt. CPY 0.5R0.13 P W A CPL 2 2 Check your P&W dimensions to be sure 1 Sharp corners are typical. To assure proper the diagonal G does not exceed the max. clearance, Dayton will provide standard shown. broken corners if die button is ordered with punch to eliminate interference with die button fillet when total clearance is 0.08 or less. Type & D CPX06 CPX10 CPX13 CPX16 CPX20 CPX25 CPX32 CPX38 Round Range P Shape Type Min. Max. & D W P/G CP_06 CP_10 CP_13 CP_16 CP_20 CP_25 CP_32 CP_38 2.10- 5.97 2.10- 9.97 5.00-12.97 8.00-15.97 12.00-19.97 16.00-24.97 24.00-31.97 30.00-37.97 2.10- 5.97 2.10- 9.97 4.50-12.97 6.00-15.97 8.00-19.97 10.00-24.97 12.50-31.97 14.00-37.97 63 71 • • • • • • • • • • • • • L 80 90 100 • • • • • • • • • • • • • • • • • • • • • • • • *Min P or W = 1.60 when L1 = 10 CJL & CPL Punches For Longer Life Dayton’s CJL & CPL punches with a constant corner radius of 0.5R puts the clearance where it’s needed to prevent rapid wear and unacceptable burrs commonly generated with sharp corners. This reduces maintenance time and the risk of edge breaking during operation. See page 33 for coatings/treatments and shear angles. Hole XK NForo Side air ejection. No cost. Components not supplied. maller Jektole XJ SComponents. Standard Ball Seat Locations Standard Ball Seat Location is at 90°. Alternate locations of 0°, 180°, or 270° can be specified at no additional cost. Custom Ball Seat Locations Custom Ball Seat Locations can be specified as BS and degrees counterclockwise from 0°. Double Ball Seat Locations A second ball seat can be specified. Normally located 180° from the primary ball seat these are used to minimize sharpening of notching punches by rotating the punch 180°. Specify SB and degree desired. Can also be located 90° from primary ball seat. Not recom mended for shank diameters under 20. The “L” Long Life punch will reduce maintenance costs while increasing production runs by reducing corner wear. See page 29. How to Order: 90° Std. 0° 180° Reflected View BS 225° 270° 90° Std. D 0° 180° SB Reflected View 270° Specify:Quantity Type Shank & Length Codes P or P&W Dimensions Steel Standard Alterations Qty. Type 6 CJX 10 CPO P L 10 13 19 80 13 71 L1 P6.7 M2 P8.2, W6.9 PS4 9 Light Duty Regular Pilots Steel: HRC A2, M2, PS4 60-63 ISO 10071 Type CPT CPT D g5 Relief 0.5 R13 L 6.0 > 6.0 0.4 P 0.01 P 0 4.0 0.01 A 1 0 A P < 6.0 L1 4.0 Less Than 4.0 Parabolic Point Shape for Smooth Pickup Action 3.0 0.3 0.3 When P = D Shank tolerance applies to full length Point Length L1 Std. Alt. Alt. D 06 15 12* 10 21 13 21 16 Type & D Round Range P 65 73 82 L 92 102 127 CPT06 2.05- 6.00 • • • • • 12* — CPT10 2.05-10.00 • • • • • • 15 27 CPT13 4.95-13.00 • • • • • • 21 15 27 CPT16 7.95-16.00 • • • • • • 20 21 15 27 CPT20 11.95-20.00 • • • • • • 25 21 15 27 CPT25 15.95-25.00 • • • • • • 32 21 15 27 CPT32 23.95-32.00 • • • • 38 27 21 32 CPT38 29.95-38.00 • • Standard Alterations are beyond those sizes listed above and can be manufactured for a slight additional charge. XBR L1 Max D 06 10 13 16 20 25 32 38 CPA CPT 13 15 19 21 25 27 XBB and X3B adds 3 days to delivery XBB X3B 30 32 35 37 40 42 50 — 60 — 70 — • *Min. P = 1.55 when L1 = 12 Standard Alterations for CPT and CPA Pilots Point Length Longer than Standard Specify XBR, XBB, or X3B and length (see chart at left) 25 Min. XBR L1 Minimum P 1.40 1.40 1.95 2.45 1.40 1.45 2.35 3.15 2.05 2.35 3.15 3.15 3.95 3.95 3.95 3.95 5.95 5.95 5.95 7.55 7.95 7.95 7.95 9.95 9.95 9.95 9.95 9.95 11.95 11.95 11.95 11.95 — — — — — 3.95 4.95 5.95 5.95 7.95 3.95 4.95 5.95 5.95 7.95 3.95 5.95 5.95 5.95 7.95 7.55 7.55 7.55 7.55 7.95 9.95 9.95 9.95 9.95 9.95 9.95 9.95 9.95 9.95 9.95 11.95 11.95 11.95 11.95 11.95 Shaded Area for CPA Only than Standard XP P Dimensions Smaller XP P 10 112 — P WS Whistle tableStop See for standard angles. The Whistle Stop altera- tion is ground through the ball seat, subject to the same limitations as other standard and custom ball seat locations. Angles of 5° and 7.5° also available on 16 and larger diameters. (Specify XA and angle after WS.) Example: CPA20 110, P17.00, M2, WS, XA 7.5° D 6, 10 13 16-38 A° 5° 7.5° 10° 6 19 25 13D 13D Steel: HRC M2 60-63 Light Duty Positive Pick-up Pilots Order any length from 71 through 150mm Type Geometry provides smoother pick-up without the risk of distorting the hole. CPA L R 13 CPA D g5 Relief 0.5 0.4 R13 40° Included 0.01 P 0 L D 0.01 A 1 0 A L1 N 0.3 0.3 Point Length L1 Std. Alt. Alt. When P=D Shank tolerance applies to full length Greater Positioning moves the stock further than conventional pilots. Type & D Round Range P N 71 80 90 100 110 CPA10 5.00-10.00 8 • • • • • L 125 140 150 10 19 32 13 19 32 CPA13 9.00-13.00 10 • • • • • • • 16 25 38 L CPA16 12.00-16.00 15 • • • • • • • • 20 25 38 Minus CPA20 15.00-20.00 20 • • • • • • • • 25 25 38 38 CPA25 19.00-25.00 25 • • • • • • • • 32 25 38 CPA32 24.00-32.00 30 • • • • • • • 38 30 45 CPA38 30.00-38.00 35 • • • • • • • Max. L1 33 Length Shortened XL Overall removal Stock from point end. Standard or Alternate L length is maintained on CPA only. Max. L1 42 1 25 Min. How to Order: XL L1 L Length Shortened XLB Overall L1 length maintained. Specify:Quantity Type Shank & Length Codes P Dimensions Steel Standard Alterations (CPT only) (Min. shank length 25) D Qty. Type 8 12 CPA CPT P L1 L See page 33 for coatings/treatments. 16 13 25 80 21 73 P12.0 P8.4 A2 11 Light Duty Punch Blanks Steel: HRC A2, M2, PS4 60-63 ISO 10071 CJB and CPB Jektole® Relief Regular D g5 Type CJB 0.5 0.3 Relief D g5 L 0.3 CPB 0.5 0.3 L 0.3 No side hole D32, 38 Regular Jektole D 06 10 13 16 20 25 32 38 Type & D CJB06 CJB10 CJB13 CJB16 CJB20 CJB25 CJB32 CJB38 63 71 • • • • • • • • • • • • • L 80 90 100 Jektole Pin D • • • • • • • • • • • • • • • • • • • • • • • • J3M J4M J6M J6M J9M J9M J12M J12M 06 10 13 16 20 25 32 38 Type & D 63 CPB06 CPB10 CPB13 CPB16 CPB20 CPB25 CPB32 CPB38 • • • • • • 71 • • • • • • • L 80 90 100 • • • • • • • • • • • • • • • • • • • • • • • • Standard Alterations for CZ and CK Punches Standard Alterations are beyond those sizes listed above and can be manufactured for a slight additional charge. Length Shorter Than Standard on Point XBR Point Larger than Shank Punches. (Shortens punch from the point end.) See page 33 for coatings/treatments and shear angles. XBR WS Whistle tableStop See for standard angles. The Whistle Stop altera- tion is ground through the ball seat, subject to the same limitations as other standard and custom ball seat locations. Angles of 5° and 7.5° also available on 16 and larger diameters. (Specify XA and angle after WS.) A° 5° 7.5° 10° Punches. Does not alter ball seat location. 31 Min. 6 19 25 Length Shortened XL Overall removal Stock from shank end on Point Larger than Shank Stock removal from point end on CJB and CPB Blanks. Example: CPB20 100, M2, WS, XA 7.5° D 6, 10 13 16-38 L1 13D 13D XL L 12 Steel: HRC A2, M2 60-63 Light Duty Point Larger than Shank Punches Type Jektole® CZ_ Regular CK_ C_K C_H Standard Ball Seat Location R (Specify) C_V C_N C_J 1 P 2 W P 0.01 P W 0.01 P P P — 2 W W W — 2 W D g5 0.02 A 0.4 3R 0.5 C_O C_X C_R G P 0.01 P0 P L W 1 19 30 Round Range P C_Z R G R W P P W L1 W G R= 2 2 Check your P&W dimensions to be sure 1 Sharp corners are typical. To assure proper the diagonal G does not exceed the max. clearance, Dayton will provide standard shown. broken corners if die button is ordered with punch to eliminate interference with die button fillet when total clearance is 0.08 or less. 0.3 0.3 Jektole Point Length L1 Type Std. Alt. & D C_Y 0.01 A 1 0 A 0.5R0.13 P W Relief C_L 2 Regular Shape Type Min. Min. Max. & D XW W P/G CZX13 13.10-32.00 CZ_13 1.57 5.00-32.00 L 80 90 100 • • Jektole Pin • Point Length L1 Type Std. Alt. & D Round Range P Shape L Type Min. Min. Max. & D XW W P/G 80 90 100 J6 19 30 CKX13 13.10-32.00 CK_13 1.57 5.00-32.00 • • • 19 30 CZX16 16.10-38.00 CZ_16 4.01 6.00-38.00 • • • J6 19 30 CKX16 16.10-38.00 CK_16 4.01 6.00-38.00 • • • 19 30 CZX20 20.10-40.00 CZ_20 4.01 8.00-40.00 • • • J9 19 30 CKX20 20.10-40.00 CK_20 4.01 8.00-40.00 • • • 19 30 CZX25 25.10-44.00 CZ_25 5.96 10.00-44.00 • • • J9 19 30 CKX25 25.10-44.00 CK_25 5.96 10.00-44.00 • • • 19 30 CZX32 32.10-50.00 CZ_32 5.96 11.50-50.00 • • • J12 19 30 CKX32 32.10-50.00 CK_32 5.96 11.50-50.00 • • • CZL & CKL Punches For Longer Life Standard Ball Seat Locations Standard Ball Seat Location is at 90°. Alternate locations of 0°, 180°, or 270° can be specified at no additional cost. Std. 0° 180° Custom Ball Seat Locations Custom Ball Seat Locations can be specified as BS and degrees counterclockwise from 0°. Double Ball Seat Locations A second ball seat can be specified. Normally located 180° from the primary ball seat these are used to minimize sharpening of notching punches by rotating the punch 180°. Specify SB and degree desired. Can also be located 90° from primary ball seat. Not recom mended for shank diameters under 20. Dayton’s CZL & CKL punches with a constant corner radius of 0.5R puts the clearance where it’s needed to prevent rapid wear and unacceptable burrs commonly generated with sharp corners. This reduces maintenance time and the risk of edge breaking during operation. 90° Reflected View BS 225° 270° 90° The “L” Long Life punch will reduce maintenance costs while increasing production runs by reducing corner wear. How to Order: Specify:Quantity Type Shank & Length Codes P or P&W Dimensions Steel Standard Alterations Std. 0° 180° SB Reflected View D 270° Qty. P Type L 3 CKX 5 CJB L1 16 30 80 P30.5 M2 20 100 A2 13 Die Buttons Die Buttons Steel A2, M2 HRC Steel 60-63 A2, M2 HRC 60-63 Headless — ISO 8977 Only) Headless —(Round ISO 8977 (Round Only) Type ADH ADH ADK ADK ADJ ADJ ADN ADN ADV ADV Type AD_ AD_ R (Specify) Headless Headless P 0.02 0 P P 0.02 0 W 0.02 0 P — 2 W W Press-in 0.5 Lead P — 2 W A A 3B 0.3 0 0.3 0 08 10 13 16 20 22 25 32 38 40 Std. S 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 6 6 6 6 6 8 8 8 8 B Body Alt. AD — 08 — 8 — — 10 8 8 — — 13 8 8 8 16 8 8 20 12 12 22 12 25 12 12 32 12 12 38 12 12 40 12 12 Std. Alt. BS —4 —4 —4 —4 —4 —4 —4 5 — 5 — 5 —5 —5 — 5 —5 — 5 205 20 6 20 6 206 206 206 208 208 208 208 20 W P W W 0.01 0.01 P 0 P P 0 P P 0.01 A B G R G RR W W W G R= 2 R W P P W W 0.01 A G P G R= 2 W Check your P&Wto dimensions to be sure the Check your P&W dimensions be sure the diagonal G doesthe notmax. exceed the max. shown. diagonal G does not exceed shown. L L Body D W W — 2 P 2 0.02 A W 3 W — 2 G D n5** P D n5** R P P ADY ADY ADZ ADZ ADO ADO ADR ADR ADX ADX 0.5 P R 0.02 0 P W 2 W P P 0.02 A Press-in Lead R (Specify) B Round Alt. Type Type Alt. Range AD B & & PD — — ADX08 ADX08 1.50- 2.40 — — 2.41ADX08 ADX08 3.00 8 — ADX08 ADX08 3.013.20 — — 1.50ADX10 ADX10 2.40 — — 2.41ADX10 ADX10 3.00 8 — ADX10 ADX10 3.01- 3.20 8 — ADX10 ADX10 3.21- 5.00 — — ADX13 ADX13 1.50- 2.40 — — ADX13 ADX13 2.41- 3.00 8 — ADX13 ADX13 3.013.20 8 — ADX13 ADX13 5.00 8 — 3.21ADX13 ADX13 5.01- 7.20 8 — ADX16 ADX16 7.20 8 — 5.00ADX16 ADX16 7.21- 8.80 12 20 ADX20 ADX20 8.80 12 20 7.00ADX20 ADX20 8.81-11.00 12 20 ADX22 ADX22 9.00-14.00 12 20 ADX25 ADX25 12 20 11.00-14.00 ADX25 ADX25 12 20 14.01-16.50 ADX32 ADX32 12 20 13.00-16.50 ADX32 ADX32 12 20 16.51-20.00 ADX38 ADX38 12 20 16.00-20.00 ADX38 ADX38 12 20 20.01-26.00 ADX40 ADX40 12 20 16.00-20.00 ADX40 ADX40 20.01-26.00 Round Range Type & PD 1.50— 2.40 2.41— 3.00 3.01— 3.20 1.50AD_102.40 2.41AD_103.00 3.01AD_103.20 3.21AD_105.00 1.50- 2.40 AD_13 2.41- 3.00 AD_13 3.01- 3.20 AD_135.00 3.21AD_137.20 5.01AD_13 5.00- 7.20 AD_168.80 7.21AD_16 7.00- 8.80 AD_20 8.81-11.00 AD_20 9.00-14.00 AD_22 11.00-14.00 AD_25 14.01-16.50 AD_25 13.00-16.50 AD_32 16.51-20.00 AD_32 16.00-20.00 AD_38 20.01-26.00 AD_38 16.00-20.00 AD_40 20.01-26.00 AD_40 Shape Min.Type Max. W & DP/G — —— — —— — —— AD_10 — — AD_10 — — AD_10 1.20- 3.20 AD_10 1.20- 5.00 AD_13 — — AD_13 — — AD_13 — — AD_13 2.005.00 AD_13 2.00- 7.20 AD_16 2.407.20 AD_16 2.40- 8.80 AD_20 3.208.80 AD_20 3.20-11.00 AD_22 4.00-14.00 AD_25 4.80-14.00 AD_25 4.80-16.50 AD_32 5.50-16.50 AD_32 5.50-20.00 AD_38 6.40-20.00 AD_38 6.40-26.00 AD_40 6.40-20.00 AD_40 6.40-26.00 Shape Min. Max. W R P/G — 3.5— — 4.0— — 4.0— — 3.5— — 4.0— 1.20-4.03.20 1.20-6.05.00 — — 3.5 — — 4.0 — — 2.00-4.05.00 2.00-6.07.20 8.0 2.40- 7.20 2.40-8.08.80 9.5 3.20- 8.80 9.5 3.20-11.00 12.0 4.00-14.00 15.0 4.80-14.00 15.0 4.80-16.50 17.5 5.50-16.50 17.5 5.50-20.00 21.0 6.40-20.00 21.0 6.40-26.00 27.0 6.40-20.00 21.0 6.40-26.00 27.0 R 20 3.5 • 4.0 • 4.0 • 3.5 • 4.0 • 4.0 • 6.0 • 3.5 • 4.0 • 4.0 • 6.0 • 8.0 • 8.0 • 9.5 • 9.5 • 12.0 • 15.0 • 15.0 • 17.5 • 17.5 • 21.0 • 21.0 • 27.0 • 21.0 • 27.0 • 22 • • • • • • • • • • • • • • • • • • • • • • • • • L L 2025 22 28 25 30 28 32 30 35 32 40 35 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 40 • • • • • • • • • • • • • • • • • • • • • • • • • Standard Alterations for AD and CD (page 17) Die Buttons Standard Alterations for AD and CD (page 17) Die Buttons P or W Dimensions XP, XW Larger or Smaller or W Dimensions XP, XW PLarger than Standard or Smaller Standard Alterations are beyond those sizes listed above and can be manufacturedare for a slight additional charge. Standard Alterations beyond those sizes listed above and can be manufactured for a slight additional charge. Press-Fit AD_ Ball Lock CD_ Press-Fit AD_ Ball Lock CD_ Min. Min. Max. Min. Min. Max. Max. Min. P D Min. 10 W PMax. 1.5* P/G W P/G Min. R 5.5 P 6.0 1.2R 10 1.5* 13 1.2 1.5* 5.5 1.26.0 7.5 13 1.5* 16 1.2 3.07.5 2.08.0 9.0 16 3.0 20 2.0 5.09.0 2.49.5 11.5 20 5.0 22 2.4 7.0 11.5 3.2 12.0 14.5 22 7.0 25 3.2 9.0 14.5 4.0 15.0 17.0 25 9.0 32 4.0 11.0 17.0 4.8 17.5 20.5 13.0 5.5 32 11.0 38 4.8 20.5 21.0 26.5 13.0 5.5 38 13.0 40 5.5 26.5 27.0 26.5 45 16.0 6.4 35.0 40 13.0 50 5.5 19.0 26.5 8.0 27.0 40.0 45 16.0 56 6.4 22.0 35.0 9.0 36.0 45.0 50 19.0 63 8.0 25.0 40.0 10.0 41.0 50.0 56 22.0 71 9.0 28.0 45.0 11.0 46.0 56.0 63 25.0 7610.0 31.0 50.0 12.0 51.0 60.0 71 28.0 8511.0 39.0 56.0 15.0 57.0 66.0 76 31.0 9012.0 43.0 60.0 21.0 61.0 70.0 85 39.0 10015.0 45.0 66.0 25.0 67.0 78.0 90 43.0 21.0 70.0 71.0 *3.00 min. P at 8mm Land Length 100 45.0 25.0 78.0 79.0 10 *3.00 min. P at 8mm Land Length D 14 — 8.0 — 9.5 — 12.0 3.8 15.0 — 17.5 5.1 21.0 6.4 27.0 7.6 27.0 36.0 — 41.0 — 46.0 — 51.0 — 57.0 — 61.0 — 67.0 — 71.0 — 79.0 — — Min.P W— —— 1.2— 1.63.8 2.4— —5.1 4.06.4 4.87.6 5.5— — —— —— —— —— —— —— —— —— — — Max.W P/G— —1.2 1.6 6.3 2.4 8.8 11.9— —4.0 4.8 16.5 5.5 21.4 28.0— — —— —— —— —— —— —— —— —— — — P/G Max. R— —6.3 7.18.8 11.9 9.5 — 12.7 16.5 — 21.4 17.5 28.0 22.2 — 28.7 — —— —— —— —— —— —— —— —— — — XP XP than Standard R — 7.1 9.5 12.7 — B17.5 22.2 28.7 — — — — — — — — — — D D B XL XL XL L 10**AD Die Buttons conform to NAAMS standard for Straight Relief Die Buttons. For diameters 32-100 add XDT-j6 to the end of the catalog number to receive NAAMS standard j6 tolerance for large diameters. LL XL Overall-Length Shortened Overall-Length ShortenedStock removal does not L alterdoes B length. Stock removal not Minimum overall length = 6.35 alter B length. Not available Ball Lock Buttons. Minimum overall length =on6.35 Not available on Ball Lock Buttons. LL Precision Overall-Length Same as XL except overall Precision length Overall-Length is held to ±0.02. Same as XL except overall Not available on Ball Lock Buttons. length is held to ±0.02. Not available on Ball Lock Buttons. Body D Std. S B Alt. A Alt. B Type &D Round Range P Type &D Shape Min. Max. W P/G R 22 25 28 30 32 35 40 45 45 8 8 12 12 20 20 ADX45 ADX45 19.00-26.00 26.01-35.00 AD_45 AD_45 8.00-26.00 8.00-35.00 27.0 36.0 • • • • • • • • • • • • • • • • 50 8 8 8 12 12 12 20 20 20 ADX50 ADX50 ADX50 22.00-26.00 26.01-35.00 35.01-40.00 AD_50 AD_50 AD_50 — — 9.00-35.00 9.00-40.00 27.0 36.0 41.0 56 8 8 8 12 12 12 20 20 20 ADX56 ADX56 ADX56 25.00-35.00 35.01-40.00 40.01-45.00 AD_56 AD_56 AD_56 10.00-35.00 10.00-40.00 10.00-45.00 36.0 41.0 46.0 63 8 8 8 8 12 12 12 12 20 20 20 20 ADX63 ADX63 ADX63 ADX63 28.00-35.00 35.01-40.00 40.01-45.00 45.01-50.00 AD_63 AD_63 AD_63 AD_63 — — 11.00-40.00 11.00-45.00 11.00-50.00 36.0 41.0 46.0 51.0 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 8 8 8 8 8 8 8 8 8 8 8 8 12 12 12 12 12 12 12 12 12 12 12 12 20 20 20 20 20 20 20 20 20 20 20 20 ADX71 ADX71 ADX71 ADX71 ADX76 ADX76 ADX76 ADX76 ADX85 ADX85 ADX85 ADX85 31.00-40.00 40.01-45.00 45.01-50.00 50.01-56.00 39.00-45.00 45.01-50.00 50.01-56.00 56.01-60.00 43.00-50.00 50.01-56.00 56.01-60.00 60.01-66.00 AD_71 AD_71 AD_71 AD_71 AD_76 AD_76 AD_76 AD_76 AD_85 AD_85 AD_85 AD_85 12.00-40.00 12.00-45.00 12.00-50.00 12.00-56.00 15.00-45.00 15.00-50.00 15.00-56.00 15.00-60.00 21.00-50.00 21.00-56.00 21.00-60.00 21.00-66.00 41.0 46.0 51.0 57.0 46.0 51.0 57.0 61.0 51.0 57.0 61.0 67.0 • • • • 90 8 8 8 8 8 12 12 12 12 12 20 20 20 20 20 ADX90 ADX90 ADX90 ADX90 ADX90 45.00-50.00 50.01-56.00 56.01-60.00 60.01-66.00 66.01-70.00 AD_90 AD_90 AD_90 AD_90 AD_90 25.00-50.00 25.00-56.00 25.00-60.00 25.00-66.00 25.00-70.00 51.0 57.0 61.0 67.0 71.0 100 8 8 8 8 8 12 12 12 12 12 20 20 20 20 20 ADX100 ADX100 ADX100 ADX100 ADX100 50.00-56.00 56.01-60.00 60.01-66.00 66.01-70.00 70.01-78.00 AD_100 AD_100 AD_100 AD_100 AD_100 33.00-56.00 33.00-60.00 33.00-66.00 33.00-70.00 33.00-78.00 57.0 61.0 67.0 71.0 79.0 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 71 76 85 L Through Land XBL Straight The land length (B) equals the Control eliminates slug pulling XSC Slug Dayton Slug Control is as easy as specifying overall length of the die button. Can be used for bushings, guides and a variety of other applications. a catalog number. Add the information that is unique to your application to the die button catalog number. See ordering information. *Round dies only. Dayton Slug Control is Easy to Order Dayton Slug Control is as easy as specifying a catalog number. Add the information that is unique to your application to the die button catalog number. See the example below. You must specify XSC for alteration, material thickness and clearance per side as a percent. Catalog Number ADX 13 25 P7.0 Type D L P 10° MM0.3 3 XN CS5 Alteration Material Clearance Code Thickness Per Side (mm) (%) Standard Key Flat Location Standard Key Flat Location is 0°. Alternative locations of 90°, 180°, or 270° can be specified at no additional cost. DayTride® A unique wear-resistant surface treatment for M2 only. How to Order: This information will be entered into our computer to generate a program to alter the land of the die button and end your slug pulling problems forever! Call us or contact your Dayton distributor for more information. Custom Key Flat Location Custom Key Flat Locations can be specified as degree required counterclockwise from 0°. See page 20 for more details. steps left by CNC machining. Standard on AN_-Die Buttons Your Specs XSC Lead on AD_ XAL 10°Angled The angle provides clearance for Specify: Quantity Type Body Dia. & B and Overall Length Codes P or P & W Dimensions Standard Alterations 90° D 0° 180° Plan View KF 225° 270° Qty. P Type L 6 ADO 25 A32 15 ADX 13 S28 B P8.7, W5.0, M2, X2 P5.3, A2 11 15 Tapered Relief Die Buttons For automotive CNC build applications Ordering Example: Type ANX AN_ ANH For 6 Dowel ANK Steel HRC A2, M2 60-63 ANO 25 A32 P8.7 W5.0 X43 ANJ ANO ANR R (Specify) 0.01 P 0.02 0 10° P 0.5 n5 (10-25) Taper Lead Dj6 (32-100) P 0 A 3 L 0.3 0 W 0.01 A 0.02 A 1 G P P — 2 0.02 0 ⁄4° ± ⁄4° Included Tapered Relief 3 B P P P W — 2 W W ANN ANV ANY P 2 W W W G R W P P Shown above with Locking Device X43 for ∅6 Dowel (NAAMS™ standard). X43 provided unless otherwise specified. ANZ R G R= 2 W W Check your P&W dimensions to be sure the diagonal G does not exceed the max. shown. See page 20 for other Locking Devices (must be specified) Body D Std. S B Alt. A Alt. B Type &D 10 13 16 20 22 25 32 38 40 45 50 56 63 71 76 85 90 100 4 5 5 5 6 6 6 8 8 8 8 8 8 8 8 8 8 8 5 8 8 10 10 10 12 12 12 12 12 12 12 12 12 12 12 12 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 ANX10 ANX13 ANX16 ANX20 ANX22 ANX25 ANX32 ANX38 ANX40 ANX45 ANX50 ANX56 ANX63 ANX71 ANX76 ANX85 ANX90 ANX100 Round Range P Type &D 1.60- 6.80 AN_10 3.00- 8.80 AN_13 7.40-10.80 AN_16 9.50-13.60 AN_20 10.50-15.00 AN_22 12.00-17.00 AN_25 16.00-22.00 AN_32 18.00-27.00 AN_38 18.00-27.00 AN_40 18.00-35.00 AN_45 18.00-40.00 AN_50 18.00-45.00 AN_56 18.00-50.00 AN_63 18.00-56.00 AN_71 25.00-60.00 AN_76 25.00-66.00 AN_85 32.00-70.00 AN_90 32.00-78.00 AN_100 Shape Min. Max. W P/G 1.30- 6.80 1.90- 8.80 1.90-10.80 1.90-13.60 1.90-15.00 1.90-17.00 1.90-22.00 1.90-27.00 1.90-27.00 2.40-35.00 4.00-40.00 4.00-45.00 4.00-50.00 4.00-56.00 5.60-60.00 5.60-66.00 5.60-70.00 5.60-78.00 L 13 16 20 22 25 28 30 32 35 40 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Standard Alterations for AN Die Buttons XP XP, XW XSC P or W Dimensions Larger or Smaller than Standard Slug Control eliminates slug pulling Dayton Slug Control is as easy as specifying a catalog number. Add the information that is unique to your application to the die button catalog number. See ordering information on page 15. D XL B Overall-Length Shortened Minimum overall length = 6.35 Taper Relief XAR Increased (10° per side max) Standard. B length Min. P or W 1.3mm XL L LL unless XB is specified. Default angle is 1° when an angle is not specified. Precision Overall-Length Same as XL except overall length is held to ±0.02. No lead when L < 12.7 Through Land XBL Straight The land length (B) equals the overall length of the die button. Can be used for bushings, guides and a variety of other applications. 1° XN *Round dies only. 16 AN die buttons conform to NAAMS standard for Tapered Relief Die Buttons. DayTride® A unique wear-resistant surface treatment for M2 only. Steel: HRC A2 60-63 Ordering Example: Light Duty Ball Lock Die Buttons CDO 25 32 P8.7 W5.0 Type CDH CD_ CDK Standard Ball Seat Location 0.02 CDJ R (Specify) P P 0 0.02 0 W P P — 2 W — 2 W W 0.02 A CDX 0.5 CDO CDR P D g5 G R 0.01 P0 P P W W A 0.01 A B 0.3 0 L CDN W CDV CDY P 2 CDZ R G R W P P G R= 2 W W Standard Ball Seat Locations Standard Ball Seat Location is at 90°. Alternate locations of 0°, 180°, or 270° can be specified at no additional cost. Custom Ball Seat Locations Custom Ball Seat Locations can be specified as BS and degrees counterclockwise from 0°. Double Ball Seat Locations A second ball seat can be specified. Normally located 180° from the primary ball seat these are used to minimize sharpening of die buttons in notching operations by rotating 180°. Specify SB and degree desired. Can also be located 90° from primary ball seat. Body Dia. D B Max. Type R & D 13 16 20 25 32 38 4 5 5 6 6 8 6.0 8.0 12.0 16.0 20.0 27.0 CDX13 CDX16 CDX20 CDX25 CDX32 CDX38 90° Std. 0° 180° Plan View BS 225° 270° 90° Std. 0° 180° SB Plan View 270° L Range P Type & D Min. Max. W P/G 32 1.50- 5.00 3.20- 7.20 4.00-11.00 8.00-15.00 11.00-19.00 16.50-26.00 CD_13 CD_16 CD_20 CD_25 CD_32 CD_38 1.20- 5.00 2.00- 7.20 2.40-11.00 4.00-15.00 4.80-19.00 6.40-26.00 • • • • • • Check your P&W dimensions to be sure the diagonal G does not exceed the max. shown. unless specified ADE/ADU 3.0 0.5 0.3 ADE ADU Specify: Quantity Type Body Dia. & Length Codes B&P Dimensions if Required B L0 8 ADE 40-A35 M2 2 ADU 13-30 A2 n4* D All dimensions and tolerances are the same unless specified. P 0.8 0.8 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 How to Order: 0.3 ADU Type 0.13 A D R0 0.03 D0.05 A Std. S — 4 5 5 5 6 6 6 8 8 8 8 8 8 8 8 8 8 8 EDM Button Blanks HRC A2, M2 60-63 n5* ADE Body D 8 10 13 16 20 22 25 32 38 40 45 50 56 63 71 76 85 90 100 Steel P0.13 Type ADE B Alt. A — 8 8 8 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 Alt. B — — — — 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 ADE R — 6.0 8.0 9.5 12.0 15.0 17.5 21.0 27.0 27.0 36.0 41.0 46.0 51.0 57.0 61.0 67.0 71.0 79.0 For the fastest delivery use the hole (P) dimensions given in the chart. If another hole is desired simply specify “XP” and give the dimension. L 20 • • • • • • • • • • 22 • • • • • • • • • • • • • • • • • • • 25 • • • • • • • • • • • • • • • • • • • *For diameters 32-100 add XDT-j6 to the end of the catalog number to receive NAAMS™ standard j6 tolerance for large diameters. 28 • • • • • • • • • • • • • • • • • • • 30 • • • • • • • • • • • • • • • • • • • 32 • • • • • • • • • • • • • • • • • • • 35 • • • • • • • • • • • • • • • • • • • 40 • • • • • • • • • 17 Classified Shapes How to Order: Standard Ball Seat Locations The Standard Ball Seat location is at 90°. Alternative locations of 0°, 180° or 270° can be specified at no extra cost. Custom Ball Seat Locations 90° Std. Custom Ball Seat locations can be specified as BS and degrees counterclockwise from 0°. D Qty. Views are: reflected view of punch and plan view of die button. P 0° 180° Views Specify:Quantity Catalog Number Classified Shape Code Point or Hole Dimensions Type BS 225° W L1 L Reflected View 270° 10 BPC Corner Dimensions Dimensions should be to the theoretical sharp corners for C22, C24, C25, C34, C61 and C88. Some reduction of these dimensions will result from fitting the punch and die button under conditions where clearance is 0.04 or less per side. Fillets matched with sharp corners reduces the clearance per side (i). If the clearance is 0.04³ or less, DAYTON will break sharp corners when the punches and die buttons are ordered together. This reduces assembly time and the risk of the edge breaking during operation. All back-holes are counterbored. Shape Centers Shapes are centered on punch shanks as shown. Shaped in die buttons are also centered as shown with the exception of shapes C22 and C34 . Due to the clearance, the P dimension on these shapes will not be centered. 10 19 90 C13 P9.5, W8.8 PS4 A3.8 Bs 50° Example: Die Buttons 10 ADC 20 30 C13 P9.5 W8.8 A3.8 M2 ³0.1 X73 50° Clearance ∆ To assure proper relationship with punches, it is necessary to specify punch dimensions and clearance Punch per side (³) when ordering die buttons. DAYTON will assure the proper clearance of die buttons to the punch when ordered in this manner. Die Button Notes 1 and 2 — Fillets and Sharp Corners Normal grinding methods produce: 1 0.2 max fillet on the punch, matching corner sharp on the die button. 2 0.2 max fillet on the die button, matching corner sharp on the punch. Simplified Specifications…83 Common Shapes—No Detailing Required Mono Lobes Flatted Rounds C10 C11 C33 R P 2 P P 2 C13 P P W W W 2 R G R= G 2 Miscellaneous C40 R1 P W 2 R2 C42* C41 R1 C65* C27 B W C28 A P A S P B B W2 W A R P W 2 W W 2 A P R W C16 B W C34* R P P W 2 W P W P W 2 W A W 2 C64* W 2 C29 R R W C93 P A 2 P C58 A W 2 W P A R P A 2 P R2 W 2 W W P C43* W R1 = .683W – .183P R2 = 1.183P – .683W W 2 C57 R P P W W 2 W A A C55 P C56 C14 R A 2 A P W 2 W C54 A 2 A P W C52 C53 A 2 A W 2 W W P W 2 W Triangles/Trapezoids C22* C23 P W 18 R P S C25* C24* R W P W C36 C26 A A P P W R S W W A = 3 sides (equilateral) Keys C31 C30 C61 C32 A A A P P P W W Polygons B° C35 W C86 C36 C87 W W R R W W W A = Even No. of Sides C88 A = Odd No. of Sides A = Even No. of Sides C38 C37 C89 P W R W A R P W C85 C12 C62 C39 R(4) C90* B R1 P W W W W W W R2 P P P A = Odd No. of Sides A = No. of teeth (3, 4, A = No. of teeth (3, 4, 6 or 8 only) Multi Lobes C19 A 2 A T’s Duo Tees C59 A 2 A R P C21* C20 A P W W C18 W A A W P P B B C15* S P A 2 W 2 W W C67* C45* A A R P B P R A 2 A R A A 2 C66* A B P R A B P P W C92 C44* A A B P W A 2 R P A W C17 C60 C91* B P 6 or 8 only) B P B R W 2 W W W L’s C46* C77* A A P B C79* A B B B WW C47* A 2 PP A PP W C49* B B B 2 W C84* A R R P B W B B 2 R W A R P PP R WW B WW B W W A P AA 2 P PP C83* A C80* A P WW 2 R P R B B W C82* A P P R W 2 C48* A 2 A P W C81* C78* A 2 WW P P PP W W PP B B WW W U’s C50* A C68* A P B P B R W B W B B B 2 S W C72* B 2 A B P R W C51* A B 2 P B R W R P W B C76* A R P B 2 W A R P P B 2 C75* A A P B W C74* C73* A A P W W C71* C70* C69* A B B 2 P S W R B B 2 *Avoid excessive overhang by specifying shaped back-hole on AD_ and CD_ or use AN_ Die Buttons. 19 Locking Devices Standard/ Alternate Locations How to Order: 5 ADO 40 30 P16, W6.4, X20 9 ADR 100 35 P75, W50, X83 Custom Locations Definitions: Standard Location is at 0°. Alternate Location is 90°, 180° or 270°. Alternate Locations are available at no additional charge. Definition: Custom Location is any angle other than: 0°, 90°, 180° or 270°. Single and Double Flats Single Flats: X2, X20, X80 Locking Devices X20 X80 X80 14.0 (mm) TYP. X20 Headless Die Buttons: X20, X80, X50, X90 Body F Body F Body F Body F 08 3.5 22 9.5 45 20.5 76 35.5 10 4.0 25 11.0 50 23.0 85 40.0 13 5.5 32 14.0 56 26.0 90 42.5 270° Locking Devices X50 X90 Die Button Bottom Top Die Button Bottom Top Order Example: X20 - 90° Order Example: X50 - 135° Additional Flats* Additional Flats* 16 20 7.0 8.5 38 40 17.0 18.0 63 71 29.5 33.5 100 47.5 Additional Flats 180° Single Flats: X5, X50, X90 Code 90° Length From Cutting Edge 0° Depth X81 X82 X83 X84 X85 X86 X87 X88 X89 Depth Length Code 1.5 13 1.5 16 1.5 20 1.5 Full Length 2.5 13 2.5 16 2.5 20 2.5 Full Length Specify Dimensions Dowel Slots: X0,* X4, X41 & X43 Dowel Slots F Depth X91 X92 X93 X94 X95 X96 X97 X98 X99 Length 1.5 13 1.5 16 1.5 20 1.5 Full Length 2.5 13 2.5 16 2.5 20 2.5 Full Length Specify Dimensions Dowel Slots: X1,* X7, X71 & X73 Locking Devices Dowel X0 * X4 X41 X43 3 3 4 6 Locking Devices X1* X7 X71 X73 Order Example: X0 - 180° Dowel 3 3 4 6 Order Example: X71 - 135° Dowel Slot F Dimension for Headless Die Buttons Only Body X0/X1 X4/X7 X41/X71 F X43/X73 Key Flats vs. Dowel Slots Maximum hole dimensions in die buttons were designed with key flats in mind. There are instances where, if using a dowel slot, the dowel hole could break into the relief. For this reason there are two ways to specify the location of the dowel. X0 (standard/alternate location) and X1 *Available on headless die buttons only 20 08 10 13 16-25 32-100 .5D 4.7 .5D 5.5 .5D 6.7 .5D .5D .5D .5D 5.2 6.0 7.2 .5D .5D 6.2 7.0 8.2 .5D1.0 .5D (custom location) are located .5D from centerline. However, when hole dimensions are approaching the high limit of “P” X4 (standard/alternate location) or X7 (custom location) may be specified. This relocates the dowel outward to assure no interference between the dowel and relief. Change Retainers Reversible Air Cylinder Type — For Ball Lock Punches The BRAR Reversible Change Retainer is a unique air cylinder type change retainer that gives you the ability to change holepunching patterns quickly and easily. The BRAR holds the punch in two different locations: one, the NAAMS™ standard location; two, 12mm closer to the front of the retainer. (See drawings for holder configurations.) BRAR For Heavy Duty Punches This design allows a variety of punch configurations (e.g., right- and left-hand parts); the punch holder can be quickly and easily reversed, then changed back; and lead wires (attached to the control panel) show the on/off status of the cylinder. US Patent# 7,204,181 B2 EU Patent# 1763423 JP Patent# 2007-519396 L H C E U ±0.01 F ±0.01 A B Dowel hole (D=10~25) : 2–Ø6.0 (D=32, 40) : 2–Ø8.0 8 47.3 20.6 6.3 autoswitch 8 (R) Loc. B ØD Punch holder is shown here 12mm closer to the front of the retainer. Please note the orientation of the ball when ordering shaped punches. punch The BRAR Reversible Change Retainer includes all necessary screws, dowels, the air cylinder, the autoswitch, and the fittings. The fittings supplied are for 6mm tubing and ¼” tubing. The metric fittings are blue, and the inch fittings are orange. Tubing is not included. 8 12 Retractable Length The air cylinder can be removed and remounted 90° or 180° from the location shown. Recommended air pressure: 4.6–5.3 kgf/cm2 (65–75 PSI) Loc. A ØD Minimum pressure: 3.2 kgf/cm2 (45 PSI) Maximum pressure: 10.2 kgf/cm2 (145 PSI) Punch holder is shown here in the NAAMS™ standard location. How To Order: Quantity Catalog No. 6 Catalog Number Heavy Duty Code D L A C B E F Loc. A Loc. B Loc. A Loc. B Loc. A Loc. B H BRAR 25 U Loc. A Loc. B Screw Size BRAR 10 10 161 46 30 — — 28 16 21 33 93.5 37 49 M8 BRAR 13 13 172.5 50 30 — — 28 16 25 37 100 41 53 M10 BRAR 16 16 177 50 30 — — 31 19 25 37 104.5 41 53 M10 BRAR 20 20 191.5 58 38 — — 32.5 20.5 29 41 113.5 45 57 M10 BRAR 25 25 206.5 58 38 — — 35 23 29 41 123.5 45 57 M10 BRAR 32 32 260 80 56 100 112 38 26 38 50 152 60 72 M12 BRAR 40 40 264 80 56 100 112 42 30 38 50 156 60 72 M12 BRAR Reversible Change Retainers conform to NAAMS standard for Ball Lock Punch Change Retainers. TM 21 Change Retainers Air Cylinder Type — For Ball Lock Punches Engage or disengage punches in seconds Change Retainers are used where different hole patterns are required. Various hole patterns can be accomplished without the need for multiple dies. Different parts, such as right and left hand can be run in one die. BRA For Heavy Duty Punches Changing hole patterns takes only minutes, sometimes only seconds. A bar holding the punch in position is released to allow the punch to retract up far enough to avoid contact with the material. L H E C ±0.01 U F 0.01 A B±(Dowel Holes) Change Retainer includes all necessary screws and dowels, air cylinder and fittings. The fittings supplied are for 6mm tubing and 1/4” tubing. The metric fittings are blue and the inch fittings are orange. Tubing is not included. 30° Dowel Hole (D=0625) 2-6.0 (D=32,40) 2-8.0 Tubing Not Included 6.3 Air cylinder can be removed and remounted 90° or 180° from location shown Recommended air pressure is 450 – 520 kPa/cm2 (65 – 75 PSI) Minimum pressure: 315 kPa/cm2 (45 PSI) Maximum pressure: 1000 kPa/cm2 (145 PSI) 26.3 61 Punch D 8 Note orientation of ball when ordering shape punches Retractable Length How To Order: Quantity 6 Catalog No. BRA20 Catalog Number Heavy Duty Code D L A B C E F H U Screw Size BRA 10 10.0 172 46 30 53 32 21 114 37 M8 BRA BRA 13 16 13.0 16.0 183 50 30 57 34 25 120 41 M10 BRA BRA 20 25 20.0 25.0 204 58 38 61 37 29 136 45 M10 BRA BRA 32 40 32.0 40.0 257 80 56 100 44 38 174 60 M12 BRA Change Retainers conform to NAAMS standard for Ball Lock Punch Change Retainers 22 22 Heavy Duty/Light Duty Retainers …The interchangeable retainer that is the industry standard • The in-line dowel guarantees precise punch-to-button alignment. You gain higher quality parts, longer punch life and drastically reduced downtime. • True-Position retainers eliminate hand fitting and cut mounting time by nearly 50%. Simply pull the retainer from its box and screw it to the die set. True Position retainers give you dimensional accuracy every time. • Shaped punches use the secondary dowel for precise alignment; round punches need only one. • The precision-ground ball hole assures perfect alignment of any punch shape—even if you replace the retainer. • Tapped ball release hole. • True Position adaptability can cut your retainer inventory in half. A K S 0.13 0.01 Y R G 0.13 X 0.01 B G 0.13 D H6 29° U 0.01 BRT Heavy Duty Slip Fit for 6.0 Dowel (2) Slip Fit For 6.0 Dowel CRT Light Duty BRT = 41.0 CRT = 32.0 Backing Plug 6.3 Thick TRUE POSITION Retainer includes: • 1 Ball • 1 Spring • 2 Screws • 2 Threaded Dowels • 1 Ball Release Screw How to Order: Quantity Catalog No. M8 Tapped Hole 2 Places 10 13 BRT10 CRT25 BRT conforms to NAAMS standard for Ball Lock Punch Retainer Catalog Number Heavy Light Duty Duty Code D A B G K R S U X Y Screw Size BRT BRT BRT BRT CRT CRT CRT CRT 10 13 16 20 10.00 13.00 16.00 20.00 44.5 50.8 54.0 60.3 43.7 50.0 53.2 59.5 11.1 14.3 15.9 17.5 19.0 19.0 19.0 19.0 9.5 12.7 14.3 17.5 12.0 15.2 16.8 20.0 26.925 29.970 31.750 33.530 9.0 12.0 13.5 16.5 7.5 6.5 6.0 5.0 M8 M8 M8 M10 BRT BRT — BRT CRT CRT CRT — 25 32 38 40 25.00 32.00 38.00 40.00 69.9 69.9 77.4 77.4 69.1 69.1 76.6 76.6 19.8 19.8 24.0 24.0 23.8 23.8 27.0 27.0 22.2 22.2 26.0 26.0 24.7 24.7 28.5 28.5 40.640 40.640 43.993 43.993 22.0 22.0 26.0 26.0 7.0 7.0 10.0 10.0 M12 M12 M12 M12 23 Retainers A K± with Backing Plate BRTB True Position® Retainers come complete with an integrated, hardened backing plate. With all the features of the original True Position® Retainer, the BRTB satisfies the needs of applications where more bearing surface is desired. True Position® gives you true dimensional accuracy each and every time! ±0.01 S Retainer sets include: • Ball • Spring • Screws • Dowels • Ball Release Set Screw • Posi-Loc Screw (BRTL & BRTBL only) Y ± X 0.01 B + G – 0.13 How to Order: Quantity Catalog No. 13 13 D H6 29° BRTL Heavy Duty R G +– 0.13 U BRTB 0.13 + 0.01 – Slip Fit For 6.0 Dowel Slip Fit for 6.0 Dowel (2) BRTL =41.0 BRTBL BRTB25 BRTL32 6.3 Backing Plate/Plug M8 tapped hole in two places for mounting metric urethane stripping unit to retainer. Posi-Loc Retainers ® with or without Backing Plate Dayton’s Posi-Loc® Positive Locking Mechanism is designed to eliminate “ball bouncing” in retainers. Bouncing can occur in ball lock retainers because of the impact generated from the new high strength steels—even when heavy-duty springs are used. The bounce typically does not affect the stamping operation at normal levels. However, in high-demand punching—especially when high strength, lighter weight steels are used—bouncing can have a negative effect on punching accuracy and tool life. The Dayton Posi-Loc® locking feature is a modification to existing Dayton True Position® Retainers. It prevents the bounce with the help of an adjustable angled setscrew to create a positive lock against the punch by “locking” the retainer ball in position. Dayton Ball Lock Retainers with the Posi-Loc® feature also allow punch replacement without disassembly of the die, thus making tool changeover quick and easy. BRTL Backing Plug BRTBL Backing Plate The hardened backing plug acts as a head on the punch much like press fit punches, but actually produces more support for the load than a press fit punch of the same size. The backing plug is precision ground with the in-line dowel accurately located on the centerline of the punch. The hardened backing plate has the same function as the backing plug. That is to prevent the punch from sinking into the upper die on impact. Backing plates spread the load over a larger area for very demanding applications where extreme pressures are being exerted and you are looking for extra insurance to minimize sinking into the upper die. Back Plate BRTB BRTB BRTB BRTB BRTB BRTB BRTB Posi-Loc ® Back Back Plug Plate BRTL BRTBL BRTL BRTBL BRTL BRTBL BRTL BRTBL BRTL BRTBL BRTL BRTBL BRTL BRTBL Code 10 13 16 20 25 32 40 D 10.00 13.00 16.00 20.00 25.00 32.00 40.00 A 44.5 50.8 54.0 60.3 69.9 69.9 77.4 B 43.7 50.0 53.2 59.5 69.1 69.1 76.6 G 11.1 14.3 15.9 17.5 19.8 19.8 24.0 K 19.0 19.0 19.0 19.0 23.8 23.8 27.0 BRTB & BRTBL conform to NAAMS standard for Ball Lock Punch Retainer 24 R 9.5 12.7 14.3 17.5 22.2 22.2 26.0 S 12.0 15.2 16.8 20.0 24.7 24.7 28.5 U 26.925 29.970 31.750 33.530 40.640 40.640 43.993 X 9.0 12.0 13.5 16.5 22.0 22.0 26.0 Y 7.5 6.5 6.0 5.0 7.0 7.0 10.0 Screw Size M8 M8 M8 M10 M12 M12 M12 Heavy Duty/Light Duty Ultra-Compact Retainers Single Ball Lock Compact Retainers Space-Saving, time-saving retainers for round punches and pilots • The industry’s smallest interchangeable retainer, so you can fit more holes into tight spaces. • Ultra-Compact retainers eliminate hand fitting and cut mounting time by nearly 50%. Simply pull the retainer from its box and screw it to the die set. • A single dowel in the hardened backing plug is all you need for perfect alignment. • Tapped ball release hole. • Also interchangeable with the True Position Retainer. A S K R G 0.13 G 0.13 B Fit more holes into tight spaces DH 6 29° TYP. How to Order: NRT Heavy Duty 0.13 Quantity Catalog No. 23 15 TRT Light Duty NRT10 TRT25 NRT = 41.0 TRT = 32.0 ULTRA COMPACT Retainer includes: • 1 Ball • 1 Spring • 2 Screws • 1 Threaded Dowel • 1 Ball Release Screw Catalog Number Heavy Light Duty Duty Slip Fit For 6.0 Dowel Backing Plug 6.3 Thick Code D A B G K R S Screw Size NRT TRT 10 10.00 38.5 40.6 11.1 19.0 9.5 9.5 M8 NRT TRT 13 13.00 41.7 47.9 14.3 19.0 12.7 9.5 M8 NRT TRT 16 16.00 43.3 51.6 15.9 19.0 14.3 9.5 M8 NRT TRT 20 20.00 47.5 57.9 17.5 19.0 17.5 11.0 M10 NRT TRT 25 25.00 59.2 68.8 19.8 23.8 22.2 16.5 M12 NRT TRT 32 32.00 59.2 68.8 19.8 23.8 22.2 16.5 M12 NRT — 40 40.00 69.0 76.5 24.0 27.0 26.0 22.0 M12 Light Duty 35.0 M6 Screw Size 19.0 0.13 Retainer 0.01 9.0 Slip Fit for 6.0 Dowel (2) 8.0 R 11.1 0.13 8.0 37.5 11.1 0.01 0.13 6.0 H6 29° 8.0 R 23.0 • Mounting space required to mount most retainers can be reduced by as much as 47%, eliminating interference problems. • For piercing tightly spaced holes up to 6, the TRN solves most mounting problems. TRN06 0.01 Slip Fit for 3.0 Dowel 32.0 For Small Holes and Limited Space Applications TRN06 Retainer includes: • 1 Ball • 1 Spring • 2 Screws • 2 Threaded Dowels • 1 Ball Release Screw Backing Plug 6.3 Thick How to Order: M8 Tapped Hole 2 Places (see pg. 16) Quantity Catalog No. 12 TRN06 25 Multi-Position™ Retainers For Ball Lock Punches BRP Heavy Duty CRP Light Duty Using two Type A backing plugs eliminates the need for dowels in the retainer. Multi-Position retainers are easy to order. Simply specify BRP for Heavy Duty or CRP for Light Duty Ball Lock retainers followed by the catalog number, hole locations and hole sizes. (For more information, see How to Order example on the next page.) Order forms are available on request. Backing Plugs B Datum Dayton’s innovative Multi-Position retainers provide a simple, low-cost solution to building new dies. These retainers reduce the need for special detailing, save both design and build time. TYPE A In-Line Dowel TYPE B For Die Buttons TYPE C Solid A Note: Looking at retainer from backing plug side. The Type C solid backing plug is standard. However, as shown in the photo above left, you can use two Type A plugs with 6.0 diameter dowels for location. This eliminates the cost of dowel holes in the retainer. 6.3 Ref. See page 29 to order Backing Plugs. BRP = 41.0 CRP = 32.0 Die Button Retainers require detailed drawings. Tapped Hole Under Dowel Specify screw and dowel size and location. 3 4 5 M5 M6 M8 6 8 10 12 13 16 M8 M10 M14 M14 M16 M20 B Type A 60 70 80 90 100 125 150 175 200 225 250 300 BRP 50 5060 5070 5080 5090 50100 50125 50150 50175 50200 50225 50250 50300 CRP 60 6060 6070 6080 6090 60100 60125 60150 60175 60200 60225 60250 60300 7080 7090 70100 70125 70150 70175 70200 70225 70250 70300 8080 8090 80100 80125 80150 80175 80200 80225 80250 80300 70 80 100 125 150 200 26 Dowel Tapped Hole 7070 100100 100125 100150 100175 100200 100225 100250 100300 125125 125150 125175 125200 125225 125250 125300 150150 150175 150200 150225 150250 150300 200175 200200 200225 200250 200300 Ball Hole Locations Alterations 90° BS 225° 180° 0° Dowel Holes ±0.01 Plan View Screw Holes (from backing plug side) Component Holes 270° Specify radial location in degrees counterclockwise from 0°. 16 13 ±0.01 Special Size Punch Shape Ball Hole Class Radial Tolerance Round B ±5° Shape BB ±0°5 Type D A B H BRP 10 13 16 20 25 32 40 15 17 17 17 17 17 17 10 12 12 12 12 12 12 16 19 22 26 31 38 46 CRP 06 10 13 16 20 25 32 38 11.5 13 13 13 13 13 13 13 6 8 8 8 8 8 8 8 12 16 19 22 26 31 38 44 Ball Dia. D H Backing Plug Dia. Any amount of material can be removed from the sides of the retainer for a customer size. Edges are sawcut ±0.8 Clearance Holes B A Clearance holes or tapped holes can be detailed or shown in the chart like the order example below. Holes are drilled through the retainer unless otherwise specified. Space Requirements A Jackscrews make it easier to pull retainers off the dowels. ±0.13 Note: Class B provided unless otherwise specified. B M10 Standard Jackscrew Hole Hole Locations From Datum Tighter spacing can be achieved. When two or more plugs interfere, flats will be ground on the Backing Plugs. Location ±0.3 Diameter +0.4 –0 The following alterations require detail drawings. Notches Notches to clear other tooling can be added to any side of the retainer. Notches are sawcut ±0.8 Angles Angles, like notches can be added to clear other tooling in the die. Angles are sawcut ±0.8 How to Order Retainer Catalog No. Special Size BRP CRP 70175 A _________________ B _________________ X Multi-Position Retainers Hole No. 1 2 3 4 5 Component Type Size DOWEL 10.0 S.F. S.H.C.S M10 BJR 16 CLEAR 33 JACKSCR. STD. S.F. = Slip Fit Location Ball Hole X Axis Y Axis Location Class Backing Plug Type 13.0 35.0 53.0 108.0 25.0 –13.0 –13.0 –35.0 –27.0 –25.0 — — 90° — — — — BB — — — — C — — Furnish the necessary information as indicated. Order forms for Multi-Position Retainers are available upon request. B Datum Y() X() A X() Y() You must specify all dimensions from datum. 27 EZ Fit Retainer Inserts ™ Dayton EZ Fit™ Ball Lock Retainer Inserts give you the ability to build, reconfigure, and custom-make retainers in-house as die specifications change. In addition, the unique single-piece teardrop shape, combined with both a straight and an angled wedge side, holds your ball lock punch securely in place. EZ Fit™ reduces costs and downtime—and simplifies tooling changeover. Mfg. under US Patent# 6,679,147 BRI Heavy Duty A +0 --0.01 A +0 B --0.01 K R +0 --0.01 B D The shape shown above can be easily cut using wire EDM to assure a proper fit. The insert (utilizing both the straight and 8° angled sides) fits securely and is designed to clear the retainer by a small amount, making assembly and disassembly easier. Ball hole location radial tolerance ±0°5' BRI = 35.0 Each insert comes complete with wire cutting instructions that show recommended dimensions and tolerances for optimum performance. Wire cutting instructions are also available online at www.daytonprogress.com/EZFit 8° Type BRI 28 Punch Hole Dia. D 10 13 16 20 25 32 40 Code 10 13 16 20 25 32 40 A 27.5 33.0 36.4 40.7 46.0 53.2 61.4 B 16.0 19.5 23.0 27.5 33.0 40.0 48.0 K 10.89 12.26 11.06 9.88 9.42 8.92 8.54 K How to Order: Qty. Catalog No. 5 BRI 13 Retainer Accessories Catalog Numbers/Sizes BACKING PLUGS Single Hole Retainers Heavy Duty Multi-Position Retainers TRT TRN Dowel Ball Standard Spring Extra Heavy Duty Spring Booster Spring Retainer Drill Bushing 268976 269018 269026 268372 Type B* Type C Standard Optional Standard 10 268488 — 266086 13 268534 — 266094 16 268542 — 266108 20 268569 — 266116 25 268577 — 266124 32 268585 — 266132 40 268593 — — — 10 268488 — 266086 268372 13 268534 266159 266094 16 268542 266167 266108 20 268569 266175 266116 25 268577 266183 266124 32 268585 266191 266132 38 268453 266205 — 06 268518 — 266078 NRT CRT Ball Release Screw Type A BRT Light Duty Socket Head Cap Screw 268836 10 574554 M8x45 268399 268402 574597 M10x50 268968 M4x12 260037 6x20 268844 12 268933 269034 269042 268429 268437 574694 M12x50 268445 574538 M8x35 268399 268402 574589 M10x40 268968 M4x12 260037 6x20 268828 8 268909 — — 268429 268437 574635 M12x40 268445 — 574511 M6x35 268984 M3x15 574651 3x20 260037 6x20 268801 6 268895 — — 268275 *Clearance hole is 0.3 larger than the Max. R for Ball Lock CD_. See chart bottom of page 14, Standard Alterations. The Key to Increased Productivity is Jektole Engineered Clearance Universal Jektole Components EJECTOR PINS Overall Length Pin Diameter Head Diameter Head Thickness SPRINGS Outside Diameter Free Length SCREWS Screw Size Screw Length L D H T D L D L J2M 28.0 0.43 1.2 0.8 J2M 2.1 60.3 J2M M2.6 5 J3M 35.0 0.68 1.8 1.2 J3M 2.4 60.3 J3M M3 5 J4M 49.4 1.04 2.4 1.6 J4M 3.3 81.0 J4M M4 5 J6M 49.0 1.47 3.0 1.6 J6M 4.3 76.2 J6M M5 5 J9M 56.5 2.26 4.0 2.4 J9M 5.0 68.9 J9M M6 6 J12M 56.5 3.05 4.8 2.4 J12M 7.0 65.1 J12M M8 6 J2M 6 10 1.3 32 87 J3M 6 10 2.0 38 87 J4M 10 10 3.0 41 84 J6M 13 13 4.0 41 84 J9M J12M 20 23 20 23 6.0 7.2 41 41 84 70 Jektole Data ® Jektole® Components Punch Set Screw Spring Side Hole H Jektole Design Limits DIMENSION Min. Shank Dia. (Light) Min. Shank Dia. (Heavy) Min. Point Dia. Max. Point Lgth. Max. Shank Lgth. D D P S Pin Jektole Pin Rc 44-48 D .25R D L 19.0 L T D L 29 Punch Puller Removes ball lock punches in three quick steps… Remove and replace ball punches in minutes Dayton Punch Pullers speed and simplify the task of removing ball lock punches from retainers. You no longer have to improvise with vise grips or other tools that can slip from the punch, making removal difficult and sometimes hazardous. 1 Slide Punch Puller over the shank. 2 3 Rotate the built-in wrench until tight. Insert release tool and pull down. Made of high grade alloy steel, Dayton Punch Pullers are heat treated and precision machined for long, reliable service. Available in shank sizes from 06 to 32. Dayton Punch Pullers will save you time and money Built-in wrench tightens collett Heat treated high grade alloy for long life T-Grip for strong pulling or twisting action L Thin wall construction for easier punch access Shim Plates Clearance Holes (5) 1.8 or 4.80.13 30 Shank Diameter Max. Point Length L Approx. 818402 06 28 95 818429 10 33 95 818437 13 40 100 818445 16 40 100 818453 20 40 100 818461 25 46 110 818488 32 46 110 818526 Precision collett grips punch shank securely D Catalog Number Set of 7 Ball Release Tools 1.8 (Soft) 4.8 (Rc55) 10 URSP1018 URBP1048 13 URSP1318 URBP1348 16 URSP1618 URBP1648 20 URSP2018 URBP2048 25 URSP2518 URBP2548 32 URSP3218 URBP3248 Angle Tip (for all retainers) Cat. No. 818038 Straight Tip (for all retainers) Cat. No. 818046 Threaded Tip (for True Position Retainers) Cat. No. 269999 Urethane Strippers Strip-Shape Urethane Strippers assure positive s tripping and they guard against punch failure by dampening punch vibration by gripping the punch point. The closed end design holds thin stock flat during the stripping cycle, reducing the potential of rejected parts. Type Made from specially formulated urethane resins, these rugged strippers are guaranteed to meet your need for clean, fast, precise stripping action—with all types of punches. Because of Dayton’s unique curing agent, Strip-Shape urethane provides greater load bearing capacity than ordinary urethanes. Lot-to-lot pressure ratings are also much more consistent. Push on. USM O.D. I.D. Closed end conforms to punch shape Punch shape in end of stripper. Strip-Shape strippers hold stock flat. Material can be pulled upward when using tube-type strippers. Die Shoe L Retainer Air Hole I.D. 1.6 06-10 3.2 13-32 6.3 Urethane Stripper Punch Die Button Air Hole I.D. O.D. L Catalog Number 06 19 45 53 71 08 21 10 13 Pressure at Deflection of 3.0 6.5 9.5 USM-06-45 USM-06-53 USM-06-71 1324 1079 686 2256 1863 1079 — 2354 1765 45 53 71 USM-08-45 USM-08-53 USM-08-71 1471 1324 981 2207 1961 1618 — 2942 2648 23 45 53 56 71 USM-10-45 USM-10-53 USM-10-56 USM-10-71 1716 1422 1422 1128 2795 2452 2452 2010 — 3187 3187 2697 26 45 53 56 71 USM-13-45 USM-13-53 USM-13-56 USM-13-71 2109 1471 1471 1275 3334 2354 2354 1961 — 3432 2942 2452 O.D. L Catalog Number 16 30 45 53 56 71 20 38 25 50 I.D. Pressure at Deflection of 3.0 6.5 9.5 USM-16-45 USM-16-53 USM-16-56 USM-16-71 2354 2158 2158 1814 3825 3531 3531 2942 — 4511 4511 3825 45 53 71 USM-20-45 USM-20-53 USM-20-71 2452 2158 1618 3923 3629 2942 — 5590 4658 45 53 71 USM-25-45 USM-25-53 USM-25-71 9317 7355 4904 14318 11572 8336 — 15985 13485 Urethane Hardness: 95 ± 5 Shore A Max. Recommended Deflection: 15% of Overall Length. (Pressure Ratings shown in Newtons) How to Order: Qty. Catalog No. 10 USM-08-71 31 Urethane Stripping Units Fits retainers with tapped dowel holes only, such as DAYTON retainers: ART, ARTS, BRT, CRT. Pressure at Deflection of Catalog Number Urethane Strippers UHM 3 D D L d d2 L 10 43 52 63 72 1060 900 720 570 1820 1650 1450 1280 — 0 2170 1860 1610 UHM13-43 UHM13-52 UHM13-63 UHM13-72 13 43 52 63 72 1700 1460 1170 930 2850 2610 2320 2080 —0 3410 2910 2500 UHM16-43 UHM16-52 UHM16-63 UHM16-72 16 43 52 63 72 2310 1990 1590 1270 3900 3560 3150 2810 —0 4640 3980 3440 UHM20-43 UHM20-52 UHM20-63 UHM20-72 20 43 52 63 72 2900 2500 2000 1590 4900 4470 3950 3420 —0 5820 5000 4330 UHM25-43 UHM25-52 UHM25-63 UHM25-72 25 43 52 63 72 4440 3810 3050 2420 7520 6860 6050 5390 —0 8780 7680 6780 UHM32-43 UHM32-52 UHM32-63 UHM32-72 32 43 52 63 72 6840 5880 4700 3740 11390 10450 9310 8370 —0 13300 11640 10280 UHM38-52 UHM38-72 38 52 72 9480 5950 19330 11630 29720 18160 UHM40-43 UHM40-52 UHM40-63 40 43 52 63 10100 8650 6890 20190 17300 13780 —0 25960 20670 UHM10-43 UHM10-52 UHM10-63 UHM10-72 When using DAYTON Ball Lock retainers these strippers fit Light Duty punch lengths 71, 80, 90, 100 and Heavy Duty punch lengths 80, 90, 100, 110. On DAYTON Head Type retainers they fit punch lengths 71, 80, 90, 100. d1 D d d1 t d2 1.6 10 18 21 6 13 23 26 6 16 28 31 6 20 33 36 7 25 40 43 7 32 50 55 7 38 60 65 8 40 60 65 8 3.0 t 3 6 9 Urethane Hardness: 95 ± 5 Shore A Max. Recommended Deflection: 15% of Overall Length. (Pressure Ratings shown in Newtons) Backing Plates UBP Retaining Plates URP G 11.5 4.5R 8R 0.3 0.1 R D 5 5 3 d1 Slot allows units to fit various mfg’s retainers. d Catalog No. Back Plate Ret. Plate D d d1 R G UBP, URB Set EDP No. UBP10 URP10 10 19 22 13.0 28.0 748579 UBP13 URP13 13 24 27 15.5 31.0 748587 UBP16 URP16 16 29 32 18.0 32.9 748595 UBP20 URP20 20 34 37 20.5 34.8 748609 UBP25 URP25 25 41 44 24.0 39.8 748617 UBP32 URP32 32 51 56 31.0 41.3 748625 UBP38 URP38 38 61 66 36.0 45.0 748633 UBP40 URP40 40 61 66 36.0 45.0 748641 How to Order: Qty. Catalog No. 12 UHM-16-63 12 748595 Set consists of: Backing Plate, Retaining Plate and M8 x 20 Socket Head Cap Screw. 32 UBP, URP and UHM conform to NAAMS standard for Urethane Strippers and Backing/Retaining Plate Set. Surface Treatments and Coatings Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. These coatings and treatments are available for M2 and PS4 material. DayTride® (XN)—a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. Provides high dimensional stability. Approx. hardness: RC73. DayTiN® (XNT)—applied via PVD (physical vapor deposition). Provides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. Approx. hardness: *Vickers 2300. DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. Absorbs shear stress and provides high temperature resistance. Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: *Vickers 3400. TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness (harder than carbide) and superior abrasive wear resistance. Approx. hardness: *Vickers 3000. XNM—PVD, solid film. Produces lower coefficient of friction than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000. For Round Punches Only XNP—the ultimate coating for extrusion and forming applications. Also works well in shaving operations. Tolerance is ± .0002. Approx. hardness: *Vickers 3100. DayKool™ (XCR)—cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. CrN (CRN)—excellent adhesion, high toughness, and good corrosion resistance. Primary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. Approx. hardness: *Vickers 18002100. ZertonPlus™ (XNA)—excellent wear resistance, thermal shock stability and hot hardness. Approx. hardness *Vickers 3200. XNAProgress (XNAP)—ultra-hard PVD coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. A good alternative to TD coating without the dimensional changes associated with that process. Approx hardness: *Vickers 3200. coefficient of friction. Good protection against abrasive & adhesive wear. Approx. hardness *Vickers 2500. A° A° +0.30 −0.13 L +0.30 −0.13 +0.30 L −0.13 L +0.30 −0.13 L +0.30 −0.13 90° 90° 90° L +0.30 −0.13 A° A° A° A° +0.30 −0.00 L +0.30 −0.00 L +0.30 −0.13 +0.30 L −0.13 L +0.30 −0.00 Shown as reflected view. +0.30 +0.30 XS24 Single Shear Angle with Flat Shear Angles Shear Angles are also available on Classified Shapes, but are available as special order only. Simply add the alteration code shown next to the drawings, and the angle desired, to your punch catalog number. Tolerance on all angles is ±15 minutes. How to Order: 90° 90° 90° L +0.30 −0.13 Shear Angles can be applied to all punch points. These angles are used primarily to reduce slug pulling. Single and Double Shears can be used to reduce the punching force as well as minimize slug pulling. These alterations are prepriced and do not add to the standard delivery of the product. For your reference standard head flat and dowel locations are at 0°. For ball lock punches the standard ball seat location is at 90°. A° A° A° −0.13 L −0.13 L +0.30 +0.30 +0.30 LL −0.13 −0.13 −0.13 +0.30 −0.00 L +0.30 −0.00 +0.30 L −0.13 0° 1.0 A° A° A° A° A° Double Shear Single Shear 0° 0° 90° 1.0 A° +0.30 −0.13 L +0.30 −0.13 +0.30 L +0.30 −0.00 −0.00 +0.30 L −0.00 L +0.30 −0.13 0° 1.0 1.0 Conical XS23 A° A° A° Chamfer XS22 * Vickers used when RC exceeds 80. 0° A° +0.30 −0.13 L +0.30 −0.13 L +0.30 −0.00 +0.30 L −0.00 For Round & Shape Punches XVP—A unique combination of surface treatments to create a longer-lasting, lower maintenance, premium product (similar to VersaPlus®). Available on standard and classified shape punches, straight punches, and pilots. 90° Nail Point XS21 XPS—Point Polish for standard shape punches and pilots. Super smooth surface finish to improve punch stripping, reduce galling, and improve wear resistance. For optimum results, use in conjunction with the appropriate Dayton® wear resistant coating for your application. +0.30 L Diamond −0.13 Like Carbon Coating (XCD)—com+0.30 L bines −0.13 high hardness with an extremely low XS19 XS20 XANL—Ultra-hard, high-aluminum base layer provides high temperature, high wear resistance and a top layer with a low coefficient of friction and good sliding properties. Ideal for punching and forming using low-lubricant or dry working. Approx. hardness: *Vickers 3000. 0° 0° 0° Specify:Quantity Product Alteration 5 BJB 20 100 PS4 XS23 A3° 90° 90° width width 1.0 90° 90° 0° 0° A° A° A° A° 90° 0° 0° 90° 90° width L +0.30 −0.00 0° 0° 0° width A° A° A° 90° 0° 33 Commitment to Quality & Customer Satisfaction Dayton Lamina is a leading manufacturer of tool, die and mold components for the metal-working and plastics industries. As a customer-focused, world-class supplier of choice, we provide the brands, product breadth, distribution network and technical support for all your metal forming needs. Our goal is to give our customers the most innovative and valueadded products and services. * *Dayton Lamina’s line of Danly products is available only to North America. www.daytonlamina.com © 2015 Dayton Lamina Corporation. All rights reserved. Form 920M 1/17
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