Ball Lock - Bimex Verktyg AB

Ball Lock
Punches
Die Buttons
Pilots
Retainers
Visit us at www.daytonprogress.com
Ball Lock Products
Quick Change Punches and Retainers
Jektole® Punches and Clearances
Other Products That Complement Retainers
Jektole®, Dayton’s slug ejection
punch permits doubling punch to
die button clearance; produces up
to three times the number of hits
between sharpenings and reduces
burr height.
Urethane strippers that fit tightly over
punches might be the answer to some
of the low production jobs. Urethane
can eliminate the costly stripper plate
and provides a benefit over the bridge
stripper normally used in low budget
jobs. They hold the stock flat, unlike
a bridge stripper, assuring the least
amount of stripping pressure and
resulting wear on punches.
Ball Lock Retainers for Single Punches
True Position® retainers allow easy
replacement of worn punches, ­drastically
reducing downtime. It has been adopted
as the world-standard by many automobile
manufacturers. They are CNC compatible
and require no re-doweling when replacing. The precision ground ball hole assures
repetitive alignment of shaped punches.
Change retainers allow multiple
hole patterns to be punched without
the need to change dies. Different
parts such as right and left hand
can be run in one die. An air cylinder retracts the punch when a hole
is not needed.
Ultra-Compact retainers for round punches
and pilots use less space and a single dowel
for location.
Multiple Punch Retainers
When a cluster of holes is in an extremely tight area where
single retainers will not fit, standard retainers with multiple holes
are the answer. Dayton’s MultiPosition retainers ­provide a
simple low cost solution to multiple
holes in a small area. They eliminate the need for special details,
cutting both design and build time.
Posi-Loc™ True-Position® Retainers
Dayton’s Posi-Loc™ Positive Locking
Mechanism is designed to eliminate “ball
bouncing” in retainers. Bouncing can occur
in ball lock retainers because of the impact
generated from the new high strength steels—
even when heavy-duty springs are used. An
adjustable angled setscrew creates a positive lock against
the punch by “locking” the retainer ball in position. Dayton
Ball Lock Retainers with the Posi-Loc™ feature also allow
punch replacement without disassembly of the die, thus
making tool changeover quick and easy.
 Jektole, DayTride, DAYTiN, True Position, True Position Shape and the
True Position Backing Plug Design are registered trademarks of Dayton
Progress Corporation.
 EZ Fit, DayTAN, DayKool, ZertonPlus, Multi-Position and all Triliteral
Designators are trademarks of Dayton Progress Corporation.
 2000 Dayton Progress Corporation
All Rights Reserved
Punch Pullers
Ball lock punches can sometimes be
very difficult to remove from retainers.
Many tools have been used by maintenance people but none are as simple or
as effective as Dayton Punch Pullers.
The task of removal is simple. Slide the
Punch Puller over the punch shank,
rotate the built-in wrench until it is tight,
release the ball in the retainer and pull
down. No more struggling with homemade tools and best of all no more busted knuckles.
Wear Resistant Coatings and Surface Treatments
Some catalog products can be coated to increase hardness,
reduce galling, and improve wear and/or corrosion resistance.
These coatings and treatments are available for M2 and PS4
material. See page 33 for a complete list.
Shear Angles
Shear Angles can be applied to all punch points. These angles
are used primarily to reduce slug pulling. Single and Double
Shears can be used to reduce the punching force as well as
minimize slug pulling. These alterations are prepriced and do
not add to the standard delivery of the product. See page 33.
Retainer Accessories
All Dayton retainers come with all
the necessary hardware for precise mounting. If replace­ment parts
are needed they can be found
the Retainer Accessories section of
this catalog. It is always a good idea to
keep spares of anything that is vital to
maintaining production. You don’t want
an inexpensive item holding up production.
in
Several products in this catalog conform to standards established by the
North American Automotive Metric Standards (NAAMS) for Forming and
Stamping. Those products are appropriately identified on the page that they
appear as well as in the table of contents on the next page.
NAAMS is a trademark of Auto/Steel Partnership
Table of Contents
Punches
Heavy Duty
Standard
Shapes X
N
L
O
V
R
J
Y
K
H
Z
*BJ_
BPT
*BP_
BJB
&
BPB
*BPA
Jektole
Punch
Regular
Punch
Regular
Pilot
Positive
Pick-up Pilot
2
3
4
5
*BK_
&
*BZ_
Punch
Blanks
Point Larger
Than Shank
+0.30
6L −0.13
Punches Light Duty
7
Die Buttons
A°
CJ_
CPT
CP_
Jektole
Punch
Regular
Punch
8
CPA
Regular
Pilot
9
CK_
&
CZ_
CJB
&
CPB
Positive
Pick-up Pilot
Punch
Blanks
11
12
10
L +0.30
−0.13
Point Larger
Than Shank
*AD_
Counter- *AN_
bored
Tapered
Relief
Relief
14, 15
13
Heavy
16
*BRT & CRT
*BRA
*BRAR
Reversible
Change
Retainers
Change
Retainers
21
22
True Position
Retainers
A°
BRTB
BRTL & BRTBL
24
24
NRT & TRT
L +0.30
−0.13
BRP & CRP
TRN
BRI
Backing
®
Plate
Posi-Loc­
Ultra-Compact Light Duty Multi Position EZ Fit™
Retainers
Retainers
Retainers Retainers
RetainersInsertsA°
23
25
25
26, 27
28
L +0.30
−0.13
90°
P
W
2
14.0 TYP.
A°
W
A
2
W
D
Clearance
Holes (5)
P
F
A
20
1.0
A
2
A
90°
X80
0°
Locking
Devices
17
Light
Miscellaneous
X20
17
Heavy
Light
270°
CD_
L +0.30
−0.00
Retainers
180°
90°
ADE/ADU
EDM
A°
Button
Blanks
Classified
Shapes
Retainer
Accessories
18, 19
29
Jektole
Data
Punch
Pullers
29
Urethane
L +0.30
−0.00
Strippers
&
*Stripping
Units
1.8 or 4.80.13
Ball
Release
Tools
Shim
Plates
30
30
30
Surface
Treatments/
width
Coatings &
Shear Angles
31, 32
Catalog Ordering System
The Catalog Designation completely defines the product, including
shape, dimensions, tolerances and concentricity.
Example:
Line
BPR Product
Shape
P
13
Shank Dia. D
13
L1
L
Qty. Type
B for Heavy Duty
P for Punch (Regular)
R for Rectangle
W
W
Point Length L1
80
W
Overall Length L
Point or Hole Size
6 BPR 13
13 80
*NAAMS Standard
P8.9 W4.8
BPR
13
13 80
Catalog Number
P8.9 W4.8
Dimensions as Specified
33
A°
90°
Heavy Duty
Jektole Punches
®
Type
BJK
BJH
BJ_
Standard
Ball Seat
Location
Steel:
HRC
M2, PS4
60-63
BJN
BJV
BJJ
R (Specify)
1
P
2
W
P 0.01
P
W
0.01
P
P
—
2
P
W
—
2
W
W
W
Relief
0.5
0.4
R13
P/W
D g5
0.02 A
BJO
BJX
BJR
0.01
P0
P
P
0.5R0.13
W
BJZ
R
G
R
W
P
P
W
1
R=
W
W
G
2
0.01 A
1
A
BJY
BJL
2
G
L0
1
0.3
L 0.3
2 Check your P&W dimensions to be sure
1 Sharp corners are typical. To assure proper
the diagonal G does not exceed the max.
clearance, Dayton will provide standard
shown. .
broken corners if die button is ordered with
punch to eliminate interference with die button fillet when total clearance is 0.08 or less.
No side hole D32, 40
Point Length L1
Std. Alt. Alt.
D
Type
& D
Round
Range
P
Type
& D
Shape
Min. Max.
W
P/G
63
71
80
L
90
100 110 125
Jektole
Pin
10
19
10*
—
BJX10
2.10- 9.97
BJ_10
2.10- 9.97
•
•
•
•
•
13
19
13
25
BJX13
5.00-12.97
BJ_13
4.50-12.97
•
•
•
•
•
•
•
J6M
16
19
13
25
BJX16
8.00-15.97
BJ_16
6.00-15.97
•
•
•
•
•
•
•
J6M
20
19
13
25
BJX20
12.00-19.97
BJ_20
8.00-19.97
•
•
•
•
•
•
•
J9M
25
19
13
25
BJX25
16.00-24.97
BJ_25
10.00-24.97
•
•
•
•
•
•
J9M
32
19
13
25
BJX32
24.00-31.97
BJ_32
12.50-31.97
•
•
•
•
•
•
J12M
40
25
19
30
BJX40
30.00-39.97
BJ_40
14.00-39.97
•
•
•
•
•
J12M
*Min P or W = 1.60 when L1 = 10
*Min P or W and smaller may result in less than 25 Alt. L1
J4M†
 L1 25 not available.
†J2 (P< 3.0)
Standard Alterations for BJ and BP Punches
Standard Alterations are beyond those sizes listed above and can be
manufactured for a slight additional charge.
XBB adds 3 days to delivery
XBR
XBB
XBR
XBB
L1
Max

13
D 19
25
30
35
40
13
Minimum P Rounds
19
30
35
38 Min. (BJ)
35 Min. (BP)
XBR
L1
40
P
Minimum W Shapes
10
1.4
1.5
2.4
3.2
4.0
5.0
1.4 1.5 2.4
4.0 4.0 5.0
13
4.0
4.0
4.0
4.0
4.0
5.0
4.0 4.0 4.0
4.0 4.5 5.0
16
4.0
4.0
4.0
4.0
4.0
6.0
4.0 4.0 4.0
4.0 4.5 6.0
20
6.0
6.0
6.0
7.6
7.6
7.6
6.0 6.0 6.0
6.0 6.0 6.0
25
8.0
8.0
8.0 10.0 10.0 10.0
6.0 6.0 6.0
6.0 6.0 6.0
32
10.0 10.0 10.0 10.0 10.0 10.0
7.2 7.2 7.2
7.2 7.2 7.2
40
12.0 12.0 12.0 12.0 12.0 12.0
7.2 7.2 7.2
7.2 7.2 7.2
XP, XW
Length Shortened
XL Overall
removal
Stock
from point end which shortens point
length. To maintain point length specify XBR.
XL
P or W Dimensions Smaller than Standard
XP
P
XW
2
25
oint Length Longer than Standard
XBR PSpecify
XBR or XBB and length (see chart at left)
L1
L
Length Shortened
XLB Overall
L1 length maintained.
BJ & BP Punches conform to NAAMS standard for Ball Lock Punches
(See XBR for min. shank length)
Steel:
HRC
M2, PS4
60-63
Heavy Duty
Regular Punches
Type
BPK
BPH
BP_
Standard
Ball Seat
Location
BPJ
R (Specify)
BPN
BPV
1
P
2
W
P 0.01
P
W
0.01
P
—
2
P
P
W
W
W
—
2
W
Relief
0.5
R13
0.4
P/W
D g5
0.02 A
BPO
BPX
BPR
0.01
P0
P
P
BPY
0.5R0.13
BPZ
R
G
R
W
P
W
W
P
1
W
W
R=
G
2
0.01 A
1
A
BPL
2
G
L0
1
0.3
L 0.3
D
10
Point Length L1
Std. Alt. Alt.
19
10*
—
2 Check your P&W dimensions to be sure
1 Sharp corners are typical. To assure proper
the diagonal G does not exceed the max.
clearance, Dayton will provide standard
shown.
broken corners if die button is ordered with
punch to eliminate interference with die button fillet when total clearance is 0.08 or less.
Type
& D
Round
Range
P
Type
& D
Shape
Min. Max.
W
P/G
63
71
80
L
90
100
110
125
BPX10
2.10- 9.97
BP_10
2.10- 9.97
•
•
•
•
•
•
•
13
19
13
25
BPX13
5.00-12.97
BP_13
4.50-12.97
•
•
•
•
•
•
•
16
19
13
25
BPX16
8.00-15.97
BP_16
6.00-15.97
•
•
•
•
•
•
•
20
19
13
25
BPX20
12.00-19.97
BP_20
8.00-19.97
•
•
•
•
•
•
•
25
19
13
25
BPX25
16.00-24.97
BP_25
10.00-24.97
•
•
•
•
•
•
•
32
19
13
25
BPX32
24.00-31.97
BP_32
12.50-31.97
40
25
19
30
BPX40
30.00-39.97
BP_40
14.00-39.97
*Min P or W = 1.60 when L1 = 10
•
•
•
•
•
•
•
•
•
•
*Min P or W and smaller may result in less than 25 Alt. L1
 L1 25 not available.
BJL & BPL Punches For Longer Life
See page 33 for coatings/treatments and shear angles.
Hole
XK NForo Side
air ejection.
No cost. Components
not supplied.
maller Jektole
XJ SComponents.
Custom Ball Seat Locations
Custom Ball Seat Locations can be
specified as BS and degrees counterclockwise from 0°.
Double Ball Seat Locations
A second ball seat can be specified.
Normally located 180° from the primary
ball seat these are used to minimize
sharpening of notching punches by
rotating the punch 180°. Specify SB and
degree desired. Can also be located
90° from primary ball seat. Not recom­
mended for shank diameters under 20.
The “L” Long Life punch will reduce maintenance costs while
increasing production runs by reducing corner wear.
See page 29.
Standard Ball Seat Locations
Standard Ball Seat Location is at 90°.
Alternate locations of 0°, 180°, or 270°
can be specified at no additional cost.
90°
How to Order:
Std.
0°
180°
Reflected
View
BS 225°
270°
90°
SB
D
Reflected
View
270°
Specify:Quantity
Type
Shank & Length Codes
P or P&W Dimensions
Standard Alterations
Std.
0°
180°
Dayton’s BJL & BPL punches with a constant corner radius of
0.5R puts the clearance where it’s needed to prevent rapid wear
and ­unacceptable burrs commonly generated with sharp corners.
This reduces maintenance time and the risk of edge breaking
during operation.
Qty.
Type
6 BJX
10 BPO
P
L
13
10
19 80
10 71
L1
P6.7 M2
P8.2, W6.9 PS4
3
Heavy Duty
Regular Pilots
Steel:
HRC
M2, PS4
60-63
Type
BPT
BPT
D g5
Relief
0.5
R13
6.0 
> 6.0 
0.4
P
0.01
P 0
4.0
0.01 A
1
0
A
P  < 6.0 
L1
4.0
Less Than
4.0
Parabolic Point Shape
for Smooth Pickup Action
3.0
0.3
L 0.3
When P = D Shank tolerance applies to full length
Point Length L1
Std. Alt. Alt.
D
Type
& D
Round
Range
P
65
73
82
L
92
102
112
127
10
21
12*
—
BPT10
2.05-10.00
•
•
•
•
•
•
13
21
15
27
BPT13
4.95-13.00
•
•
•
•
•
•
16
21
15
27
BPT16
7.95-16.00
•
•
•
•
•
•
•
20
21
15
27
BPT20
11.95-20.00
•
•
•
•
•
•
25
21
15
27
BPT25
15.95-25.00
•
•
•
•
•
•
32
21
15
27
BPT32
23.95-32.00
•
•
•
•
40
27
21
32
BPT40
29.95-40.00
•
•
*Min P = 1.55 when L1 = 12
•
 L1 27 not available.
Standard Alterations for BPT and BPA Pilots
Standard Alterations are beyond those sizes listed above and can be
manufactured for a slight additional charge.
L1
Max

BPA
BPT
13
15
19
21
XBR
25
27
D
XBB and X3B adds 3 days to delivery
XBB
X3B
30
35
40
50
60
70
32
37
42
—
—
—
Minimum P
1.40
1.45
2.35
3.15
3.95
4.95
5.95
5.95
7.95
13
2.05
2.35
3.15
3.15
3.95
4.95
5.95
5.95
7.95
16
3.95
3.95
3.95
3.95
3.95
5.95
5.95
5.95
7.95
20
5.95
5.95
5.95
7.55
7.55
7.55
7.55
7.55
7.95
25
7.95
7.95
7.95
9.95
9.95
9.95
9.95
9.95
9.95
32
9.95
9.95
9.95
9.95
9.95
9.95
9.95
9.95
9.95
11.95 11.95 11.95 11.95 11.95 11.95 11.95 11.95 11.95
Shaded Area for BPA Only
than Standard
XP P Dimensions Smaller
XP
P
4
35
Min.
XBR
L1
P
10
40
Point Length Longer than Standard
Specify XBR, XBB, or X3B and length (see chart at left)
Steel:
HRC
M2, PS4
60-63
Heavy Duty
Positive Pick-up Pilots
Order any length from 80 through 150mm
Type
BPA
Geometry provides
smoother pick-up
without the risk of
distorting the hole.
L
R 13
BPA
D g5
Relief
0.5
R13
40°
Included
0.4
0.01
P 0
A
L
D
0.01 A
1
0
L1
N
0.3
0.3
Point Length L1
Std. Alt. Alt.
Greater Positioning
moves the stock further
than conventional pilots.
When P = D Shank tolerance
applies to full length
Type
& D
Round
Range
P
N
80
90
100
L
110
125
140
150
10
19
32
BPA10
5.00-10.00
8
•
•
•
•
13
19
32
BPA13
9.00-13.00
10
•
•
•
•
•
•
16
25
38
L
BPA16
12.00-16.00
15
•
•
•
•
•
•
•
20
25
38
Minus
BPA20
15.00-20.00
20
•
•
•
•
•
•
•
48
25
25
38
BPA25
19.00-25.00
25
•
•
•
•
•
•
•
32
25
38
BPA32
24.00-32.00
30
•
•
•
•
•
•
•
40
30
45
BPA40
30.00-40.00
40
•
•
•
•
•
•
•
BPA Pilots conform to NAAMS standard for Ball Lock Pilot Punches
Length Shortened
XL Overall
removal
Stock
from point end. Standard or Alternate L
length is maintained on BPA only.
Max
L1 32
Max
L1 42
1
35
Min.
How to Order:
XL
L1
L
Specify:Quantity
Type
Shank & Length Codes
P Dimensions
Standard Alterations
Length Shortened
XLB Overall
L1 length maintained.
(BPT only)
(Min. shank length 35)
D
Qty.
See page 33 for coatings/treatments.
8
12
Type
BPA 16
BPT 13
P
L1
L
25 80
21 73
P12.0
P8.4
M2
PS4
5
Heavy Duty
Punch Blanks
Steel:
HRC
M2, PS4
60-63
BJB and BPB
Jektole®
D g5
Type
Relief
Regular
BJB
0.5
0.3
D g5
L 0.3
Relief
BPB
0.5
0.3
L 0.3
No side hole D32, 40
Jektole
Regular
D
Type
& D
63
71
80
L
90
10
BJB10
•
•
•
•
•
13
BJB13
•
•
•
•
•
•
•
16
BJB16
•
•
•
•
•
•
20
BJB20
•
•
•
•
•
25
BJB25
•
•
•
32
BJB32
•
•
•
40
BJB40
•
•
Jektole
Pin
D
Type
& D
63
71
80
L
90
J4M
10
BPB10
•
•
•
•
•
•
•
J6M
13
BPB13
•
•
•
•
•
•
•
•
J6M
16
BPB16
•
•
•
•
•
•
•
•
•
J9M
20
BPB20
•
•
•
•
•
•
•
•
•
•
J9M
25
BPB25
•
•
•
•
•
•
•
•
•
J12M
32
BPB32
•
•
•
•
•
•
•
•
•
J12M
40
BPB40
•
•
•
•
•
100 110 125
100 110 125
Standard Alterations for BZ and BK Punches
Standard Alterations are beyond those sizes listed above and can be
manufactured for a slight additional charge.
Length Shorter Than Standard on Point
XBR Point
Larger than Shank Punches.
(Shortens punch from the point end.)
See page 33 for coatings/treatments and shear angles.
Length Shortened
XL Overall
removal
Stock
from shank end on Point Larger than Shank
Punches. Does not alter ball seat location.
Stock removal from point end on BJB and BPB blanks.
41
Min.
XBR
L1
6
XL
L
Steel:
HRC
M2
60-63
Type
Heavy Duty
Point Larger than Shank Punches
®
Jektole BZ_ Regular BK_
B_K
B_H
Standard
Ball Seat
Location
R (Specify)
B_V
B_N
B_J
1
P
2
W
P 0.01
P
W
0.01
P
P
P
—
2
W
W
W
—
2
W
D g5
0.02 A
0.4
0.5
B_O
B_X
3R
B_R
G
P
0.01
P0
P
Relief
L
1
Round
Range
P
R
W
P
W
W
G
R=
2
L1
0.3
0.3
2 Check your P&W dimensions to be sure
1 Sharp corners are typical. To assure proper
the diagonal G does not exceed the max.
clearance, Dayton will provide standard
shown.
broken corners if die button is ordered with
punch to eliminate interference with die button fillet when total clearance is 0.08 or less.
Jektole
Point
Length L1 Type
Std. Alt. & D
G
P
W
B_Z
R
0.01 A
1
0
A
0.5R0.13
P
W
B_Y
B_L
2
Regular
Shape
Type Min. Min. Max.
& D XW
W
P/G
L
80 90 100
Point
Length L1 Type
Std. Alt. & D
Jektole
Pin
Round
Range
P
Type
& D
Shape
L
Min. Min.
Max.
XW
W P/G 80 90 100
19
30
BZX13 13.10-32.00 BZ_13 1.57 5.00-32.00
•
•
•
J6
19
30
BKX13 13.10-32.00 BK_13 1.57 5.00-32.00
•
•
•
19
30
BZX16 16.10-38.00 BZ_16 4.01 6.00-38.00
•
•
•
J6
19
30
BKX16 16.10-38.00 BK_16 4.01 6.00-38.00
•
•
•
19
30
BZX20 20.10-40.00 BZ_20 4.01 8.00-40.00
•
•
•
J9
19
30
BKX20 20.10-40.00 BK_20 4.01 8.00-40.00
•
•
•
19
30
BZX25 25.10-44.00 BZ_25 5.96 10.00-44.00
•
•
•
J9
19
30
BKX25 25.10-44.00 BK_25 5.96 10.00-44.00
•
•
•
19
30
BZX32 32.10-50.00 BZ_32 5.96 11.50-50.00
•
•
•
J12
19
30
BKX32 32.10-50.00 BK_32 5.96 11.50-50.00
•
•
•
19
30
BZX40 40.10-56.00 BZ_40 7.13 14.00-56.00
•
•
•
J12
19
30
BKX40 40.10-56.00 BK_40 7.13 14.00-56.00
•
•
•
BZ & BK Punches conform to NAAMS standard for Ball Lock Punches
BZL & BKL Punches For Longer Life
Standard Ball Seat Locations
Standard Ball Seat Location is at 90°.
Alternate locations of 0°, 180°, or 270°
can be specified at no additional cost.
90°
Std.
0°
180°
Custom Ball Seat Locations
Custom Ball Seat Locations can be
specified as BS and degrees counterclockwise from 0°.
Double Ball Seat Locations
A second ball seat can be specified.
Normally located 180° from the primary
ball seat these are used to minimize
sharpening of notching punches by
rotating the punch 180°. Specify SB and
degree desired. Can also be located
90° from primary ball seat. Not recom­
mended for shank diameters under 20.
Reflected
View
BS 225°
The “L” Long Life punch will reduce maintenance costs while
increasing production runs by reducing corner wear.
How to Order:
270°
90°
Dayton’s BZL & BKL punches with a constant corner radius of
0.5R puts the clearance where it’s needed to prevent rapid wear
and ­unacceptable burrs commonly generated with sharp corners.
This reduces maintenance time and the risk of edge breaking
during operation.
Specify:Quantity
Type
Shank & Length Codes
P or P&W Dimensions
Standard Alterations
Std.
0°
180°
SB
Reflected
View
P
D
270°
Qty.
Type
L
3 BKX
5 BJB
16
20
L1
30 80
P30.5
100 PS4
7
Light Duty
Jektole Punches
®
Steel:
HRC
A2, M2, PS4
60-63
ISO 10071 — Ejector Punches
CJK
CJH
Type
CJ_
Standard
Ball Seat
Location
CJN
CJJ
R (Specify)
CJV
1
P
2
W
P 0.01
P
W
P
—
2
0.01
P
P
W
—
2
W
W
W
Relief
0.5
R13
P/W
D g5
0.02 A
0.4
CJO
CJX
CJR
G
0.01
P0
P
13
19
19
19
19
19
19
25
10*
10*
13
13
13
13
13
19
—
—
25
25
25
25
25
30
W
W
R=
G
2
2 Check your P&W dimensions to be sure
1 Sharp corners are typical. To assure proper
the diagonal G does not exceed the max.
clearance, Dayton will provide standard
shown.
broken corners if die button is ordered with
punch to eliminate interference with die button fillet when total clearance is 0.08 or less.
No side hole D32, 38
06
10
13
16
20
25
32
38
1
R
W
P
P
W
CJZ
R
G
0.01 A
1
0.3
D
CJY
L0
1
L 0.3
Point Length L1
Std. Alt. Alt.
0.5R0.13
P
W
A
CJL
2
Round
Type
Range
& D
P
CJX06
CJX10
CJX13
CJX16
CJX20
CJX25
CJX32
CJX38
Shape
Type
Min. Max.
& D
W
P/G
CJ_06
CJ_10
CJ_13
CJ_16
CJ_20
CJ_25
CJ_32
CJ_38
2.10- 5.97
2.10- 9.97
5.00-12.97
8.00-15.97
12.00-19.97
16.00-24.97
24.00-31.97
30.00-37.97
*Min P or W = 1.60 when L1 = 10
2.10- 5.97
2.10- 9.97
4.50-12.97
6.00-15.97
8.00-19.97
10.00-24.97
12.50-31.97
14.00-37.97
63
71
•
•
•
•
•
•
•
•
•
•
•
•
•
L
80
90
100
Jektole
Pin
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
J3M**
J4M†
J6M
J6M
J9M
J9M
J12M
J12M
** J2 (P < 2.0) †J2 (P < 3.0)
Standard Alterations for CJ and CP Punches
Standard Alterations are beyond those sizes listed above and can be
manufactured for a slight additional charge.
XBB adds 3 days to delivery
XBR
XBB
XBR
XBB
L1
13 19 25
30 35 40
13 19 25 30 35 40
Max

D Minimum P Rounds
28 Min. (CJ)
25 Min. (CP)
XBR
L1
Minimum W Shapes
P
06
1.4 1.4 2.0 2.5 — —
1.4
1.4
2.0
3.0
—
—
10
1.4 1.5 2.4 3.2 4.0 5.0
1.4
1.5
2.4
4.0
4.0
5.0
13
4.0 4.0 4.0 4.0 4.0 5.0
4.0
4.0
4.0
4.0
4.5
5.0
16
4.0 4.0 4.0 4.0 4.0 6.0
4.0
4.0
4.0
4.0
4.5
6.0
20
6.0 6.0 6.0 7.6 7.6 7.6
6.0
6.0
6.0
6.0
6.0
6.0
25
8.0 8.0 8.0 10.0 10.0 10.0
6.0
6.0
6.0
6.0
6.0
6.0
32
10.0 10.0 10.0 10.0 10.0 10.0
7.2
7.2
7.2
7.2
7.2
7.2
38
12.0 12.0 12.0 12.0 12.0 12.0
7.2
7.2
7.2
7.2
7.2
7.2
Smaller than Standard
XP, XW P or W Dimensions
XP
P
XW
8
oint Length Longer than Standard
XBR PSpecify
XBR or XBB and length (see chart at left)
Length Shortened
XL Overall
removal
Stock
from point end which shortens point
length. To maintain point length specify XBR.
XL
L1
L
Length Shortened
XLB Overall
L1 length maintained.
(See XBR for min. shank length)
Stop
WS Whistle
Whistle
The
Stop alteration is ground through the ball
seat, subject to the same limitations as other standard
and custom ball seat locations. See page 10 for details.
Steel:
HRC
A2, M2, PS4
60-63
Light Duty
Regular Punches
ISO 10071 — Non-ejector Punches
Type
CPK
CPH
CP_
Standard
Ball Seat
Location
CPN
CPJ
R (Specify)
CPV
1
P
2
W
P 0.01
P
P
—
2
0.01
W
P
P
W
—
2
W
W
W
Relief
0.5
R13
0.4
P/W
D g5
0.02 A
CPO
CPX
CPR
G
0.01
P0
P
L
D
06
10
13
16
20
25
32
38
13
19
19
19
19
19
19
25
10*
10*
13
13
13
13
13
19
—
—
25
25
25
25
25
30
G
R
W
P
W
CPZ
R
P
1
R=
W
W
G
2
0.01 A
1
0
L1
0.3
0.3
Point Length L1
Std. Alt. Alt.
CPY
0.5R0.13
P
W
A
CPL
2
2 Check your P&W dimensions to be sure
1 Sharp corners are typical. To assure proper
the diagonal G does not exceed the max.
clearance, Dayton will provide standard
shown.
broken corners if die button is ordered with
punch to eliminate interference with die button fillet when total clearance is 0.08 or less.
Type
& D
CPX06
CPX10
CPX13
CPX16
CPX20
CPX25
CPX32
CPX38
Round
Range
P
Shape
Type
Min. Max.
& D
W
P/G
CP_06
CP_10
CP_13
CP_16
CP_20
CP_25
CP_32
CP_38
2.10- 5.97
2.10- 9.97
5.00-12.97
8.00-15.97
12.00-19.97
16.00-24.97
24.00-31.97
30.00-37.97
2.10- 5.97
2.10- 9.97
4.50-12.97
6.00-15.97
8.00-19.97
10.00-24.97
12.50-31.97
14.00-37.97
63
71
•
•
•
•
•
•
•
•
•
•
•
•
•
L
80
90
100
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
*Min P or W = 1.60 when L1 = 10
CJL & CPL Punches For Longer Life
Dayton’s CJL & CPL punches with a constant corner radius of
0.5R puts the clearance where it’s needed to prevent rapid wear
and ­unacceptable burrs commonly generated with sharp corners.
This reduces maintenance time and the risk of edge breaking
during operation.
See page 33 for coatings/treatments and shear angles.
Hole
XK NForo Side
air ejection.
No cost. Components
not supplied.
maller Jektole
XJ SComponents.
Standard Ball Seat Locations
Standard Ball Seat Location is at 90°.
Alternate locations of 0°, 180°, or 270°
can be specified at no additional cost.
Custom Ball Seat Locations
Custom Ball Seat Locations can be
specified as BS and degrees counterclockwise from 0°.
Double Ball Seat Locations
A second ball seat can be specified.
Normally located 180° from the primary
ball seat these are used to minimize
sharpening of notching punches by
rotating the punch 180°. Specify SB and
degree desired. Can also be located
90° from primary ball seat. Not recom­
mended for shank diameters under 20.
The “L” Long Life punch will reduce maintenance costs while
increasing production runs by reducing corner wear.
See page 29.
How to Order:
90°
Std.
0°
180°
Reflected
View
BS 225°
270°
90°
Std.
D
0°
180°
SB
Reflected
View
270°
Specify:Quantity
Type
Shank & Length Codes
P or P&W Dimensions
Steel
Standard Alterations
Qty.
Type
6 CJX
10 CPO
P
L
10
13
19 80
13 71
L1
P6.7 M2
P8.2, W6.9 PS4
9
Light Duty
Regular Pilots
Steel:
HRC
A2, M2, PS4
60-63
ISO 10071
Type
CPT
CPT
D g5
Relief
0.5
R13
L
6.0 
> 6.0 
0.4
P
0.01
P 0
4.0
0.01 A
1
0
A
P  < 6.0 
L1
4.0
Less Than
4.0
Parabolic Point Shape
for Smooth Pickup Action
3.0
0.3
0.3
When P = D Shank tolerance applies to full length
Point Length L1
Std. Alt. Alt.
D
06
15
12*
10
21
13
21
16
Type
& D
Round
Range
P
65
73
82
L
92
102
127
CPT06
2.05- 6.00
•
•
•
•
•
12*
—
CPT10
2.05-10.00
•
•
•
•
•
•
15
27
CPT13
4.95-13.00
•
•
•
•
•
•
21
15
27
CPT16
7.95-16.00
•
•
•
•
•
•
20
21
15
27
CPT20
11.95-20.00
•
•
•
•
•
•
25
21
15
27
CPT25
15.95-25.00
•
•
•
•
•
•
32
21
15
27
CPT32
23.95-32.00
•
•
•
•
38
27
21
32
CPT38
29.95-38.00
•
•
Standard Alterations are beyond those sizes listed above and can be
manufactured for a slight additional charge.
XBR
L1
Max

D
06
10
13
16
20
25
32
38
CPA
CPT
13
15
19
21
25
27
XBB and X3B adds 3 days to delivery
XBB
X3B
30
32
35
37
40
42
50
—
60
—
70
—
•
*Min. P = 1.55 when L1 = 12
Standard Alterations for CPT and CPA Pilots
Point Length Longer than Standard
Specify XBR, XBB, or X3B and length (see chart at left)
25
Min.
XBR
L1
Minimum P
1.40 1.40 1.95 2.45 1.40 1.45 2.35 3.15
2.05 2.35 3.15 3.15
3.95 3.95 3.95 3.95
5.95 5.95 5.95 7.55
7.95 7.95 7.95 9.95
9.95 9.95 9.95 9.95
11.95 11.95 11.95 11.95
—
—
—
—
—
3.95 4.95 5.95 5.95 7.95
3.95 4.95 5.95 5.95 7.95
3.95 5.95 5.95 5.95 7.95
7.55 7.55 7.55 7.55 7.95
9.95 9.95 9.95 9.95 9.95
9.95 9.95 9.95 9.95 9.95
11.95 11.95 11.95 11.95 11.95
Shaded Area for CPA Only
than Standard
XP P Dimensions Smaller
XP
P
10
112
—
P
WS Whistle
tableStop
See
for standard angles. The Whistle Stop altera-
tion is ground through the ball seat, subject to the same
limitations as other standard and custom ball seat locations. Angles of 5° and 7.5° also available on 16 and
larger diameters. (Specify XA and angle after WS.)
Example: CPA20 110, P17.00, M2, WS, XA 7.5°
D
6, 10
13
16-38
A°
5°
7.5°
10°
6
19
25
13D
13D
Steel:
HRC
M2
60-63
Light Duty
Positive Pick-up Pilots
Order any length from 71 through 150mm
Type
Geometry provides
smoother pick-up
without the risk of
distorting the hole.
CPA
L
R 13
CPA
D g5
Relief
0.5
0.4
R13
40°
Included
0.01
P 0
L
D
0.01 A
1
0
A
L1
N
0.3
0.3
Point Length L1
Std. Alt. Alt.
When P=D Shank tolerance
applies to full length
Greater Positioning
moves the stock further
than conventional pilots.
Type
& D
Round
Range
P
N
71
80
90
100
110
CPA10
5.00-10.00
8
•
•
•
•
•
L
125
140
150
10
19
32
13
19
32
CPA13
9.00-13.00
10
•
•
•
•
•
•
•
16
25
38
L
CPA16
12.00-16.00
15
•
•
•
•
•
•
•
•
20
25
38
Minus
CPA20
15.00-20.00
20
•
•
•
•
•
•
•
•
25
25
38
38
CPA25
19.00-25.00
25
•
•
•
•
•
•
•
•
32
25
38
CPA32
24.00-32.00
30
•
•
•
•
•
•
•
38
30
45
CPA38
30.00-38.00
35
•
•
•
•
•
•
•
Max.
L1 33
Length Shortened
XL Overall
removal
Stock
from point end. Standard or Alternate L
length is maintained on CPA only.
Max.
L1 42
1
25
Min.
How to Order:
XL
L1
L
Length Shortened
XLB Overall
L1 length maintained.
Specify:Quantity
Type
Shank & Length Codes
P Dimensions
Steel
Standard Alterations
(CPT only)
(Min. shank length 25)
D
Qty.
Type
8
12
CPA
CPT
P
L1
L
See page 33 for coatings/treatments.
16
13
25 80
21 73
P12.0
P8.4 A2
11
Light Duty
Punch Blanks
Steel:
HRC
A2, M2, PS4
60-63
ISO 10071
CJB and CPB
Jektole®
Relief
Regular
D g5
Type
CJB
0.5
0.3
Relief
D g5
L 0.3
CPB
0.5
0.3
L 0.3
No side hole D32, 38
Regular
Jektole
D
06
10
13
16
20
25
32
38
Type
& D
CJB06
CJB10
CJB13
CJB16
CJB20
CJB25
CJB32
CJB38
63
71
•
•
•
•
•
•
•
•
•
•
•
•
•
L
80
90
100
Jektole
Pin
D
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
J3M
J4M
J6M
J6M
J9M
J9M
J12M
J12M
06
10
13
16
20
25
32
38
Type
& D
63
CPB06
CPB10
CPB13
CPB16
CPB20
CPB25
CPB32
CPB38
•
•
•
•
•
•
71
•
•
•
•
•
•
•
L
80
90
100
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Standard Alterations for CZ and CK Punches
Standard Alterations are beyond those sizes listed above and can be
manufactured for a slight additional charge.
Length Shorter Than Standard on Point
XBR Point
Larger than Shank Punches.
(Shortens punch from the point end.)
See page 33 for coatings/treatments and shear angles.
XBR
WS Whistle
tableStop
See
for standard angles. The Whistle Stop altera-
tion is ground through the ball seat, subject to the same
limitations as other standard and custom ball seat locations. Angles of 5° and 7.5° also available on 16 and
larger diameters. (Specify XA and angle after WS.)
A°
5°
7.5°
10°
Punches. Does not alter ball seat location.
31
Min.
6
19
25
Length Shortened
XL Overall
removal
Stock
from shank end on Point Larger than Shank
Stock removal from point end on CJB and CPB Blanks.
Example: CPB20 100, M2, WS, XA 7.5°
D
6, 10
13
16-38
L1
13D
13D
XL
L
12
Steel:
HRC
A2, M2
60-63
Light Duty
Point Larger than Shank Punches
Type
Jektole® CZ_ Regular CK_
C_K
C_H
Standard
Ball Seat
Location
R (Specify)
C_V
C_N
C_J
1
P
2
W
P 0.01
P
W
0.01
P
P
P
—
2
W
W
W
—
2
W
D g5
0.02 A
0.4
3R
0.5
C_O
C_X
C_R
G
P
0.01
P0
P
L
W
1
19 30
Round
Range
P
C_Z
R
G
R
W
P
P
W
L1
W
G
R=
2
2 Check your P&W dimensions to be sure
1 Sharp corners are typical. To assure proper
the diagonal G does not exceed the max.
clearance, Dayton will provide standard
shown.
broken corners if die button is ordered with
punch to eliminate interference with die button fillet when total clearance is 0.08 or less.
0.3
0.3
Jektole
Point
Length L1 Type
Std. Alt. & D
C_Y
0.01 A
1
0
A
0.5R0.13
P
W
Relief
C_L
2
Regular
Shape
Type Min. Min. Max.
& D XW
W P/G
CZX13 13.10-32.00 CZ_13 1.57 5.00-32.00
L
80 90 100
•
•
Jektole
Pin
•
Point
Length L1 Type
Std. Alt. & D
Round
Range
P
Shape
L
Type
Min. Min. Max.
& D XW W
P/G 80 90 100
J6
19 30
CKX13 13.10-32.00 CK_13 1.57 5.00-32.00
•
•
•
19 30
CZX16 16.10-38.00 CZ_16 4.01 6.00-38.00
•
•
•
J6
19 30
CKX16 16.10-38.00 CK_16 4.01 6.00-38.00
•
•
•
19 30
CZX20 20.10-40.00 CZ_20 4.01 8.00-40.00
•
•
•
J9
19 30
CKX20 20.10-40.00 CK_20 4.01 8.00-40.00
•
•
•
19 30
CZX25 25.10-44.00 CZ_25 5.96 10.00-44.00
•
•
•
J9
19 30
CKX25 25.10-44.00 CK_25 5.96 10.00-44.00
•
•
•
19 30
CZX32 32.10-50.00 CZ_32 5.96 11.50-50.00
•
•
•
J12
19 30
CKX32 32.10-50.00 CK_32 5.96 11.50-50.00
•
•
•
CZL & CKL Punches For Longer Life
Standard Ball Seat Locations
Standard Ball Seat Location is at 90°.
Alternate locations of 0°, 180°, or 270°
can be specified at no additional cost.
Std.
0°
180°
Custom Ball Seat Locations
Custom Ball Seat Locations can be
specified as BS and degrees counterclockwise from 0°.
Double Ball Seat Locations
A second ball seat can be specified.
Normally located 180° from the primary
ball seat these are used to minimize
sharpening of notching punches by
rotating the punch 180°. Specify SB and
degree desired. Can also be located
90° from primary ball seat. Not recom­
mended for shank diameters under 20.
Dayton’s CZL & CKL punches with a constant corner radius of
0.5R puts the clearance where it’s needed to prevent rapid wear
and ­unacceptable burrs commonly generated with sharp corners.
This reduces maintenance time and the risk of edge breaking
during operation.
90°
Reflected
View
BS 225°
270°
90°
The “L” Long Life punch will reduce maintenance costs while
increasing production runs by reducing corner wear.
How to Order:
Specify:Quantity
Type
Shank & Length Codes
P or P&W Dimensions
Steel
Standard Alterations
Std.
0°
180°
SB
Reflected
View
D
270°
Qty.
P
Type
L
3 CKX
5 CJB
L1
16 30 80
P30.5 M2
20 100 A2
13
Die Buttons
Die Buttons
Steel
A2, M2
HRC
Steel
60-63
A2, M2
HRC
60-63
Headless —
ISO 8977
Only)
Headless
—(Round
ISO 8977
(Round Only)
Type
ADH ADH
ADK ADK
ADJ ADJ
ADN ADN
ADV ADV
Type
AD_
AD_
R (Specify)
Headless Headless
P 0.02
0
P
P 0.02
0
W
0.02
0
P
—
2
W
W
Press-in
0.5
Lead
P
—
2
W
A
A
3B
0.3
0
0.3
0
08
10
13
16
20
22
25
32
38
40
Std.
S
4
4
4
4
4
4
4
5
5
5
5
5
5
5
5
5
6
6
6
6
6
8
8
8
8
B
Body
Alt.
AD
—
08
—
8
—
—
10
8
8
—
—
13
8
8
8
16
8
8
20
12
12
22
12
25
12
12
32
12
12
38
12
12
40
12
12
Std.
Alt.
BS
—4
—4
—4
—4
—4
—4
—4
5
—
5
—
5
—5
—5
—
5
—5
—
5
205
20
6
20
6
206
206
206
208
208
208
208
20
W
P
W
W
0.01
0.01
P 0
P
P 0
P P
0.01 A
B
G
R
G
RR
W
W W
G
R=
2
R
W
P
P
W W
0.01 A
G
P
G
R=
2
W
Check
your P&Wto
dimensions
to be sure the
Check your P&W
dimensions
be sure the
diagonal
G doesthe
notmax.
exceed
the max. shown.
diagonal G does
not exceed
shown.
L
L
Body
D
W
W
—
2
P
2
0.02 A
W
3
W
—
2
G
D n5**
P
D n5**
R
P
P
ADY ADY
ADZ ADZ
ADO ADO
ADR ADR
ADX ADX
0.5
P
R
0.02
0
P
W 2
W
P
P
0.02 A
Press-in
Lead
R (Specify)
B
Round
Alt.
Type
Type Alt. Range
AD B
&
&
PD
—
—
ADX08
ADX08
1.50- 2.40
—
— 2.41ADX08
ADX08
3.00
8
—
ADX08
ADX08
3.013.20
—
— 1.50ADX10
ADX10
2.40
—
— 2.41ADX10
ADX10
3.00
8
—
ADX10
ADX10
3.01- 3.20
8
—
ADX10
ADX10
3.21- 5.00
—
—
ADX13
ADX13
1.50- 2.40
—
—
ADX13
ADX13
2.41- 3.00
8
—
ADX13
ADX13
3.013.20
8
—
ADX13
ADX13
5.00
8
— 3.21ADX13
ADX13
5.01- 7.20
8
—
ADX16
ADX16
7.20
8
— 5.00ADX16
ADX16
7.21- 8.80
12
20
ADX20
ADX20
8.80
12
20 7.00ADX20
ADX20
8.81-11.00
12
20
ADX22
ADX22
9.00-14.00
12
20
ADX25
ADX25
12
20 11.00-14.00
ADX25
ADX25
12
20 14.01-16.50
ADX32
ADX32
12
20 13.00-16.50
ADX32
ADX32
12
20 16.51-20.00
ADX38
ADX38
12
20 16.00-20.00
ADX38
ADX38
12
20 20.01-26.00
ADX40
ADX40
12
20 16.00-20.00
ADX40
ADX40 20.01-26.00
Round
Range
Type
& PD
1.50— 2.40
2.41— 3.00
3.01— 3.20
1.50AD_102.40
2.41AD_103.00
3.01AD_103.20
3.21AD_105.00
1.50- 2.40
AD_13
2.41- 3.00
AD_13
3.01- 3.20
AD_135.00
3.21AD_137.20
5.01AD_13
5.00- 7.20
AD_168.80
7.21AD_16
7.00- 8.80
AD_20
8.81-11.00
AD_20
9.00-14.00
AD_22
11.00-14.00
AD_25
14.01-16.50
AD_25
13.00-16.50
AD_32
16.51-20.00
AD_32
16.00-20.00
AD_38
20.01-26.00
AD_38
16.00-20.00
AD_40
20.01-26.00
AD_40
Shape
Min.Type
Max.
W & DP/G
— ——
— ——
— ——
AD_10
—
—
AD_10
—
—
AD_10
1.20- 3.20
AD_10
1.20- 5.00
AD_13
— —
AD_13
— —
AD_13
—
—
AD_13
2.005.00
AD_13
2.00- 7.20
AD_16
2.407.20
AD_16
2.40- 8.80
AD_20
3.208.80
AD_20
3.20-11.00
AD_22
4.00-14.00
AD_25
4.80-14.00
AD_25
4.80-16.50
AD_32
5.50-16.50
AD_32
5.50-20.00
AD_38
6.40-20.00
AD_38
6.40-26.00
AD_40
6.40-20.00
AD_40
6.40-26.00
Shape
Min. Max.
W R P/G
— 3.5—
— 4.0—
— 4.0—
— 3.5—
— 4.0—
1.20-4.03.20
1.20-6.05.00
— —
3.5
— —
4.0
— —
2.00-4.05.00
2.00-6.07.20
8.0
2.40- 7.20
2.40-8.08.80
9.5
3.20- 8.80
9.5
3.20-11.00
12.0
4.00-14.00
15.0
4.80-14.00
15.0
4.80-16.50
17.5
5.50-16.50
17.5
5.50-20.00
21.0
6.40-20.00
21.0
6.40-26.00
27.0
6.40-20.00
21.0
6.40-26.00
27.0
R
20
3.5
•
4.0
•
4.0
•
3.5
•
4.0
•
4.0
•
6.0
•
3.5
•
4.0
•
4.0
•
6.0
•
8.0
•
8.0
•
9.5
•
9.5
•
12.0
•
15.0
•
15.0
•
17.5
•
17.5
•
21.0
•
21.0
•
27.0
•
21.0
•
27.0
•
22
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
L
L
2025 22 28 25 30 28 32 30 35 32 40 35
• •
• •
• •
• • • • • • •
• •
• •
• •
• • • • • • •
• •
• •
• •
• • • • • • •
• •
• •
• •
• • • • • • •
• •
• •
• •
• • • • • • •
• •
• •
• •
• • • • • • •
• •
• •
• •
• • • • • • •
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
• •
• •
• •
• • • • • • •
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
• •
• •
• •
• • • • • • •
•
•
•
•
•
•
•
•
•
•
•
•
•
• •
• •
• •
• • • • • • •
• •
• •
• •
• • • • • • •
•
•
•
•
•
•
•
•
•
•
•
•
•
• •
• •
• •
• • • • • • •
• •
• •
• •
• • • • • • •
• •
• •
• •
• • • • • • •
• •
• •
• •
• • • • • • •
• •
• •
• •
• • • • • • •
• •
• •
• •
• • • • • • •
• •
• •
• •
• • • • • • •
•
•
•
•
•
•
40
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Standard Alterations for AD and CD (page 17) Die Buttons
Standard Alterations for AD and CD (page 17) Die Buttons
P or W Dimensions
XP, XW
Larger or Smaller
or W Dimensions
XP, XW PLarger
than Standard
or Smaller
Standard Alterations are beyond those sizes listed above and can be manufacturedare
for a
slight additional
charge.
Standard Alterations
beyond
those sizes
listed above and can be manufactured for a slight additional charge.
Press-Fit AD_
Ball Lock CD_
Press-Fit AD_
Ball
Lock CD_
Min.
Min.
Max.
Min.
Min.
Max.
Max.
Min.
P
D Min.
10 W
PMax.
1.5*
P/G
W
P/G Min. R
5.5 P 6.0
1.2R
10
1.5* 13 1.2 1.5*
5.5 1.26.0 7.5
13
1.5* 16 1.2 3.07.5 2.08.0 9.0
16
3.0 20 2.0 5.09.0 2.49.5 11.5
20
5.0 22 2.4 7.0
11.5 3.2
12.0 14.5
22
7.0 25 3.2 9.0
14.5 4.0
15.0 17.0
25
9.0 32 4.0 11.0
17.0 4.8
17.5 20.5
13.0
5.5
32
11.0 38
4.8
20.5
21.0 26.5
13.0
5.5
38
13.0 40
5.5
26.5
27.0 26.5
45
16.0
6.4
35.0
40
13.0 50 5.5 19.0
26.5 8.0
27.0 40.0
45
16.0 56 6.4 22.0
35.0 9.0
36.0 45.0
50
19.0 63 8.0 25.0
40.0 10.0
41.0 50.0
56
22.0 71 9.0 28.0
45.0 11.0
46.0 56.0
63
25.0 7610.0 31.0
50.0 12.0
51.0 60.0
71
28.0 8511.0 39.0
56.0 15.0
57.0 66.0
76
31.0 9012.0 43.0
60.0 21.0
61.0 70.0
85
39.0 10015.0 45.0
66.0 25.0
67.0 78.0
90
43.0
21.0 70.0
71.0
*3.00
min.
P
at
8mm
Land
Length
100
45.0
25.0 78.0
79.0
10
*3.00 min. P at 8mm Land Length
D
14
— 8.0
— 9.5
— 12.0
3.8 15.0
— 17.5
5.1 21.0
6.4 27.0
7.6 27.0
36.0
— 41.0
— 46.0
— 51.0
— 57.0
— 61.0
— 67.0
— 71.0
— 79.0
—
—
Min.P
W—
——
1.2—
1.63.8
2.4—
—5.1
4.06.4
4.87.6
5.5—
—
——
——
——
——
——
——
——
——
—
—
Max.W
P/G—
—1.2
1.6
6.3
2.4
8.8
11.9—
—4.0
4.8
16.5
5.5
21.4
28.0—
—
——
——
——
——
——
——
——
——
—
—
P/G
Max.
R—
—6.3
7.18.8
11.9
9.5
—
12.7
16.5
—
21.4
17.5
28.0
22.2
—
28.7
—
——
——
——
——
——
——
——
——
—
—
XP
XP
than Standard
R
—
7.1
9.5
12.7
—
B17.5
22.2
28.7
—
—
—
—
—
—
—
—
—
—
D
D
B
XL
XL
XL L
10**AD Die Buttons conform to NAAMS standard for Straight Relief Die Buttons. For diameters
32-100 add XDT-j6 to the end of the catalog number to receive NAAMS standard j6 tolerance
for large diameters.
LL
XL
Overall-Length
Shortened
Overall-Length
ShortenedStock removal does not
L
alterdoes
B length.
Stock removal
not
Minimum overall length = 6.35
alter B length.
Not
available
Ball Lock Buttons.
Minimum overall length =on6.35
Not available on Ball Lock Buttons.
LL
Precision Overall-Length
Same as XL except overall
Precision length
Overall-Length
is held to ±0.02.
Same as XL
except
overall
Not
available
on Ball Lock Buttons.
length is held to ±0.02.
Not available on Ball Lock Buttons.
Body
D
Std.
S
B
Alt.
A
Alt.
B
Type
&D
Round
Range
P
Type
&D
Shape
Min. Max.
W
P/G
R
22
25
28
30
32
35
40
45
45
8
8
12
12
20
20
ADX45
ADX45
19.00-26.00
26.01-35.00
AD_45
AD_45
8.00-26.00
8.00-35.00
27.0
36.0
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
50
8
8
8
12
12
12
20
20
20
ADX50
ADX50
ADX50
22.00-26.00
26.01-35.00
35.01-40.00
AD_50
AD_50
AD_50
— —
9.00-35.00
9.00-40.00
27.0
36.0
41.0
56
8
8
8
12
12
12
20
20
20
ADX56
ADX56
ADX56
25.00-35.00
35.01-40.00
40.01-45.00
AD_56
AD_56
AD_56
10.00-35.00
10.00-40.00
10.00-45.00
36.0
41.0
46.0
63
8
8
8
8
12
12
12
12
20
20
20
20
ADX63
ADX63
ADX63
ADX63
28.00-35.00
35.01-40.00
40.01-45.00
45.01-50.00
AD_63
AD_63
AD_63
AD_63
— —
11.00-40.00
11.00-45.00
11.00-50.00
36.0
41.0
46.0
51.0
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
8
8
8
8
8
8
8
8
8
8
8
8
12
12
12
12
12
12
12
12
12
12
12
12
20
20
20
20
20
20
20
20
20
20
20
20
ADX71
ADX71
ADX71
ADX71
ADX76
ADX76
ADX76
ADX76
ADX85
ADX85
ADX85
ADX85
31.00-40.00
40.01-45.00
45.01-50.00
50.01-56.00
39.00-45.00
45.01-50.00
50.01-56.00
56.01-60.00
43.00-50.00
50.01-56.00
56.01-60.00
60.01-66.00
AD_71
AD_71
AD_71
AD_71
AD_76
AD_76
AD_76
AD_76
AD_85
AD_85
AD_85
AD_85
12.00-40.00
12.00-45.00
12.00-50.00
12.00-56.00
15.00-45.00
15.00-50.00
15.00-56.00
15.00-60.00
21.00-50.00
21.00-56.00
21.00-60.00
21.00-66.00
41.0
46.0
51.0
57.0
46.0
51.0
57.0
61.0
51.0
57.0
61.0
67.0
•
•
•
•
90
8
8
8
8
8
12
12
12
12
12
20
20
20
20
20
ADX90
ADX90
ADX90
ADX90
ADX90
45.00-50.00
50.01-56.00
56.01-60.00
60.01-66.00
66.01-70.00
AD_90
AD_90
AD_90
AD_90
AD_90
25.00-50.00
25.00-56.00
25.00-60.00
25.00-66.00
25.00-70.00
51.0
57.0
61.0
67.0
71.0
100
8
8
8
8
8
12
12
12
12
12
20
20
20
20
20
ADX100
ADX100
ADX100
ADX100
ADX100
50.00-56.00
56.01-60.00
60.01-66.00
66.01-70.00
70.01-78.00
AD_100
AD_100
AD_100
AD_100
AD_100
33.00-56.00
33.00-60.00
33.00-66.00
33.00-70.00
33.00-78.00
57.0
61.0
67.0
71.0
79.0
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
71
76
85
L
Through Land
XBL Straight
The land length (B) equals the
Control eliminates slug pulling
XSC Slug
Dayton Slug Control is as easy as specifying
overall length of the die button.
Can be used for bushings, guides
and a variety of other applications.
a catalog number. Add the information that
is unique to your application to the die button
catalog number. See ordering information.
*Round dies only.
Dayton Slug Control is Easy to Order
Dayton Slug Control is as easy as specifying a catalog
number. Add the information that is unique to your application
to the die button catalog number. See the example below.
You must specify XSC for alteration, material thickness and
clearance per side as a percent.
Catalog Number
ADX
13 25
P7.0
Type
D L
P
10°
MM0.3
3
XN
CS5
Alteration Material Clearance
Code Thickness Per Side
(mm)
(%)
Standard Key Flat Location
Standard Key Flat Location is 0°.
Alternative locations of 90°, 180°, or 270°
can be specified at no additional cost.
DayTride®
A unique wear-resistant surface
treatment for M2 only.
How to Order:
This information will be entered into our computer to generate
a program to alter the land of the die button and end your slug
pulling problems forever! Call us or contact your Dayton
distributor for more information.
Custom Key Flat Location
Custom Key Flat Locations can be specified as degree required counterclockwise
from 0°. See page 20 for more details.
steps left by CNC machining.
Standard on AN_-Die Buttons
Your Specs
XSC
Lead on AD_
XAL 10°Angled
The angle provides clearance for
Specify: Quantity
Type
Body Dia. & B and Overall Length Codes
P or P & W Dimensions
Standard Alterations
90°
D
0°
180°
Plan
View
KF 225°
270°
Qty.
P
Type
L
6 ADO 25 A32
15 ADX 13 S28
B
P8.7, W5.0, M2, X2
P5.3, A2
11
15
Tapered Relief Die Buttons
For automotive CNC build applications
Ordering Example:
Type
ANX
AN_
ANH
For 6
Dowel
ANK
Steel
HRC
A2, M2
60-63
ANO 25 A32 P8.7 W5.0 X43
ANJ
ANO
ANR
R (Specify)
0.01
P 0.02
0
10°
P
0.5
n5 (10-25)
Taper
Lead
Dj6 (32-100)
P 0
A
3
L
0.3
0
W
0.01 A
0.02 A
1
G
P
P
—
2
0.02
0
⁄4° ± ⁄4° Included
Tapered Relief
3
B
P
P
P
W
—
2
W
W
ANN
ANV
ANY
P
2
W
W
W
G
R
W
P
P
Shown above with Locking Device X43
for ∅6 Dowel (NAAMS™ standard).
X43 provided unless otherwise specified.
ANZ
R
G
R=
2
W
W
Check your P&W dimensions to be sure the
diagonal G does not exceed the max. shown.
See page 20 for other Locking Devices (must be specified)
Body
D
Std.
S
B
Alt.
A
Alt.
B
Type
&D
10
13
16
20
22
25
32
38
40
45
50
56
63
71
76
85
90
100
4
5
5
5
6
6
6
8
8
8
8
8
8
8
8
8
8
8
5
8
8
10
10
10
12
12
12
12
12
12
12
12
12
12
12
12
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
ANX10
ANX13
ANX16
ANX20
ANX22
ANX25
ANX32
ANX38
ANX40
ANX45
ANX50
ANX56
ANX63
ANX71
ANX76
ANX85
ANX90
ANX100
Round
Range
P
Type
&D
1.60- 6.80 AN_10
3.00- 8.80 AN_13
7.40-10.80 AN_16
9.50-13.60 AN_20
10.50-15.00 AN_22
12.00-17.00 AN_25
16.00-22.00 AN_32
18.00-27.00 AN_38
18.00-27.00 AN_40
18.00-35.00 AN_45
18.00-40.00 AN_50
18.00-45.00 AN_56
18.00-50.00 AN_63
18.00-56.00 AN_71
25.00-60.00 AN_76
25.00-66.00 AN_85
32.00-70.00 AN_90
32.00-78.00 AN_100
Shape
Min. Max.
W
P/G
1.30- 6.80
1.90- 8.80
1.90-10.80
1.90-13.60
1.90-15.00
1.90-17.00
1.90-22.00
1.90-27.00
1.90-27.00
2.40-35.00
4.00-40.00
4.00-45.00
4.00-50.00
4.00-56.00
5.60-60.00
5.60-66.00
5.60-70.00
5.60-78.00
L
13
16
20
22
25
28
30
32
35
40
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Standard Alterations for AN Die Buttons
XP
XP, XW
XSC
P or W Dimensions
Larger or Smaller
than Standard
Slug Control eliminates slug pulling
Dayton Slug Control is as easy as specifying
a catalog number. Add the information that
is unique to your application to the die button
catalog number. See ordering information
on page 15.
D
XL
B
Overall-Length Shortened
Minimum overall length = 6.35
Taper Relief
XAR Increased
(10° per side max) Standard. B length
Min. P or W
1.3mm
XL L
LL
unless XB is specified. Default angle
is 1° when an angle is not specified.
Precision Overall-Length
Same as XL except overall
length is held to ±0.02.
No lead when L < 12.7
Through Land
XBL Straight
The land length (B) equals the overall length of the die button. Can be
used for bushings, guides and a
variety of other applications.
1°
XN
*Round dies only.
16
AN die buttons conform to NAAMS standard for Tapered Relief Die Buttons.
DayTride®
A unique wear-resistant surface
treatment for M2 only.
Steel:
HRC
A2
60-63
Ordering Example:
Light Duty Ball Lock
Die Buttons
CDO 25 32 P8.7 W5.0
Type
CDH
CD_
CDK
Standard
Ball Seat
Location
0.02
CDJ
R (Specify)
P
P 0
0.02
0
W
P
P
—
2
W
—
2
W
W
0.02 A
CDX
0.5
CDO
CDR
P
D g5
G
R
0.01
P0
P
P
W
W
A
0.01 A
B
0.3
0
L
CDN
W
CDV
CDY
P
2
CDZ
R
G
R
W
P
P
G
R=
2
W
W
Standard Ball Seat Locations
Standard Ball Seat Location is at 90°.
Alternate locations of 0°, 180°, or 270°
can be specified at no additional cost.
Custom Ball Seat Locations
Custom Ball Seat Locations can be
specified as BS and degrees counterclockwise from 0°.
Double Ball Seat Locations
A second ball seat can be specified.
Normally located 180° from the primary
ball seat these are used to minimize
sharpening of die buttons in notching
operations by rotating 180°. Specify
SB and degree desired. Can also be
located 90° from primary ball seat.
Body
Dia.
D
B
Max. Type
R
& D
13
16
20
25
32
38
4
5
5
6
6
8
6.0
8.0
12.0
16.0
20.0
27.0
CDX13
CDX16
CDX20
CDX25
CDX32
CDX38
90°
Std.
0°
180°
Plan
View
BS 225°
270°
90°
Std.
0°
180°
SB
Plan
View
270°
L
Range
P
Type
& D
Min. Max.
W P/G
32
1.50- 5.00
3.20- 7.20
4.00-11.00
8.00-15.00
11.00-19.00
16.50-26.00
CD_13
CD_16
CD_20
CD_25
CD_32
CD_38
1.20- 5.00
2.00- 7.20
2.40-11.00
4.00-15.00
4.80-19.00
6.40-26.00
•
•
•
•
•
•
Check your P&W dimensions to be sure the
diagonal G does not exceed the max. shown.
unless
specified
ADE/ADU
3.0
0.5
0.3
ADE
ADU
Specify: Quantity
Type
Body Dia. & Length Codes
B&P Dimensions if Required
B
L0
8 ADE 40-A35 M2
2 ADU 13-30 A2
n4*
D
All dimensions and
tolerances are the same
unless specified.
P
0.8
0.8
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
How to Order:
0.3
ADU
Type
0.13 A
D
R0
0.03
D0.05
A
Std.
S
—
4
5
5
5
6
6
6
8
8
8
8
8
8
8
8
8
8
8
EDM
Button Blanks
HRC
A2, M2 60-63
n5*
ADE
Body
D
8
10
13
16
20
22
25
32
38
40
45
50
56
63
71
76
85
90
100
Steel
P0.13
Type
ADE
B
Alt.
A
—
8
8
8
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
Alt.
B
—
—
—
—
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
ADE
R
—
6.0
8.0
9.5
12.0
15.0
17.5
21.0
27.0
27.0
36.0
41.0
46.0
51.0
57.0
61.0
67.0
71.0
79.0
For the fastest delivery use the hole (P) dimensions
given in the chart. If another hole is desired simply
specify “XP” and give the dimension.
L
20
•
•
•
•
•
•
•
•
•
•
22
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
25
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
*For diameters 32-100 add XDT-j6 to the end of the catalog number to receive NAAMS™ standard j6 tolerance for large diameters.
28
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
30
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
32
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
35
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
40
•
•
•
•
•
•
•
•
•
17
Classified Shapes
How to Order:
Standard Ball Seat Locations
The Standard Ball Seat location is at 90°. Alternative locations of 0°,
180° or 270° can be specified at no extra cost.
Custom Ball Seat Locations
90°
Std.
Custom Ball Seat locations can be specified
as BS and degrees counterclockwise from 0°.
D
Qty.
Views are: reflected view of punch and plan
view of die button.
P
0°
180°
Views
Specify:Quantity
Catalog Number
Classified Shape
Code
Point or Hole Dimensions
Type
BS 225°
W
L1
L
Reflected
View
270°
10 BPC
Corner Dimensions
Dimensions should be to the theoretical sharp corners for C22, C24,
C25, C34, C61 and C88. Some reduction of these dimensions will
result from fitting the punch and die button under conditions where
clearance is 0.04 or less per side.
Fillets matched with sharp corners reduces the clearance per side
(i). If the clearance is 0.04³ or less, DAYTON will break sharp corners when the punches and die buttons are ordered together. This
reduces assembly time and the risk of the edge breaking during
operation. All back-holes are counterbored.
Shape Centers
Shapes are centered on punch shanks as shown. Shaped in die buttons are also centered as shown with the exception of shapes C22
and C34 . Due to the clearance, the P dimension on these shapes
will not be centered.
10
19 90 C13 P9.5, W8.8 PS4 A3.8 Bs 50°
Example: Die Buttons
10 ADC 20 30 C13 P9.5 W8.8 A3.8 M2 ³0.1 X73 50°
Clearance
∆
To assure proper relationship with punches, it is necessary to specify punch dimensions and clearance
Punch
per side (³) when ordering die buttons.
DAYTON will assure the proper clearance of die buttons to the punch when ordered in this manner.
Die Button
Notes 1 and 2 — Fillets and Sharp Corners
Normal grinding methods produce:
1 0.2 max fillet on the punch, matching corner sharp on the die button.
2 0.2 max fillet on the die button, matching corner sharp on the punch.
Simplified Specifications…83 Common Shapes—No Detailing Required
Mono Lobes
Flatted Rounds
C10
C11
C33
R
P
2
P
P
2
C13
P
P
W
W
W
2
R
G
R= G
2
Miscellaneous
C40
R1
P
W
2
R2
C42*
C41
R1
C65*
C27
B
W
C28
A
P
A
S
P
B
B
W2
W
A
R
P
W
2
W
W
2
A
P
R
W
C16
B
W
C34*
R
P
P
W
2
W
P
W
P
W
2
W
A
W
2
C64*
W
2
C29
R
R
W
C93
P
A
2
P
C58
A
W
2
W
P
A
R
P
A
2
P
R2
W
2
W
W
P
C43*
W
R1 = .683W – .183P
R2 = 1.183P – .683W
W
2
C57
R
P
P
W
W
2
W
A
A
C55
P
C56
C14
R
A
2
A
P
W
2
W
C54
A
2
A
P
W
C52
C53
A
2
A
W
2
W
W
P
W
2
W
Triangles/Trapezoids
C22*
C23
P
W
18
R
P
S
C25*
C24*
R
W
P
W
C36
C26
A
A
P
P
W
R
S
W
W
A = 3 sides (equilateral)
Keys
C31
C30
C61
C32
A
A
A
P
P
P
W
W
Polygons
B°
C35
W
C86
C36
C87
W
W
R
R
W
W
W
A = Even No. of Sides
C88
A = Odd No. of Sides
A = Even No. of Sides
C38
C37
C89
P
W
R
W
A
R
P
W
C85
C12
C62
C39
R(4)
C90*
B
R1
P
W
W
W
W
W
W
R2
P
P
P
A = Odd No. of Sides
A = No. of teeth (3, 4,
A = No. of teeth (3, 4,
6 or 8 only)
Multi Lobes
C19
A
2
A
T’s
Duo Tees
C59
A
2
A
R
P
C21*
C20
A
P
W
W
C18
W
A
A
W
P
P
B
B
C15*
S P
A
2
W 2
W
W
C67*
C45*
A
A
R
P
B
P
R
A
2
A
R
A
A
2
C66*
A
B
P
R
A
B
P
P
W
C92
C44*
A
A
B
P
W
A
2
R
P
A
W
C17
C60
C91*
B
P
6 or 8 only)
B
P
B
R
W 2
W
W
W
L’s
C46*
C77*
A
A
P
B
C79*
A
B B
B
WW
C47*
A
2
PP
A
PP
W
C49*
B
B B
2
W
C84*
A
R
R
P
B
W
B B
2
R
W
A
R
P
PP R
WW
B
WW
B
W
W
A
P
AA
2
P
PP
C83*
A
C80*
A
P
WW
2
R
P
R
B B
W
C82*
A
P
P
R
W
2
C48*
A
2
A
P
W
C81*
C78*
A
2
WW
P
P
PP
W
W
PP
B
B
WW
W
U’s
C50*
A
C68*
A
P
B
P
B
R
W
B
W
B
B B
2
S
W
C72*
B
2
A
B
P
R
W
C51*
A
B
2
P
B
R
W
R
P
W
B
C76*
A
R
P
B
2
W
A
R
P
P
B
2
C75*
A
A
P
B
W
C74*
C73*
A
A
P
W
W
C71*
C70*
C69*
A
B B
2
P
S
W
R
B
B
2
*Avoid excessive overhang by specifying
shaped back-hole on AD_ and CD_ or use
AN_ Die Buttons.
19
Locking
Devices
Standard/
Alternate Locations
How to Order:
5 ADO 40 30 P16, W6.4, X20
9 ADR 100 35 P75, W50, X83
Custom Locations
Definitions:
Standard Location is at 0°.
Alternate Location is 90°, 180°
or 270°. Alternate Locations are
available at no additional charge.
Definition:
Custom Location is any angle
other than: 0°, 90°, 180° or 270°.
Single and Double Flats Single Flats: X2, X20, X80
Locking
Devices
X20
X80
X80
14.0 (mm) TYP.
X20
Headless Die Buttons: X20, X80, X50, X90
Body F
Body F
Body F
Body F
08
3.5
22
9.5
45
20.5
76
35.5
10
4.0
25
11.0
50
23.0
85
40.0
13
5.5
32
14.0
56
26.0
90
42.5
270°
Locking
Devices
X50
X90
Die Button
Bottom
Top
Die Button
Bottom
Top
Order Example:
X20 - 90°
Order Example:
X50 - 135°
Additional Flats*
Additional Flats*
16 20
7.0 8.5
38 40
17.0 18.0
63 71
29.5 33.5
100
47.5
Additional Flats
180°
Single Flats: X5, X50, X90
Code
90°
Length
From
Cutting
Edge
0°
Depth
X81
X82
X83
X84
X85
X86
X87
X88
X89
Depth
Length
Code
1.5
13
1.5
16
1.5
20
1.5
Full Length
2.5
13
2.5
16
2.5
20
2.5
Full Length
Specify Dimensions
Dowel Slots:
X0,* X4, X41 & X43
Dowel Slots
F
Depth
X91
X92
X93
X94
X95
X96
X97
X98
X99
Length
1.5
13
1.5
16
1.5
20
1.5
Full Length
2.5
13
2.5
16
2.5
20
2.5
Full Length
Specify Dimensions
Dowel Slots:
X1,* X7, X71 & X73
Locking Devices
Dowel X0 *
X4
X41
X43
3
3
4
6
Locking Devices
X1*
X7
X71
X73
Order Example:
X0 - 180°
Dowel 3
3
4
6
Order Example:
X71 - 135°
Dowel Slot F Dimension
for Headless Die Buttons Only
Body X0/X1
X4/X7
X41/X71
F
X43/X73
Key Flats vs. Dowel Slots
Maximum hole dimensions in die buttons were designed with key flats in
mind. There are instances where, if using a dowel slot, the dowel hole
could break into the relief. For this reason there are two ways to specify
the location of the dowel. X0 (standard/alternate location) and X1
*Available on headless die buttons only
20
08
10
13
16-25
32-100
.5D
4.7
.5D
5.5
.5D
6.7
.5D
.5D
.5D
.5D
5.2
6.0
7.2
.5D
.5D
6.2
7.0
8.2
.5D1.0
.5D
(custom location) are located .5D from centerline. However, when hole
dimensions are approaching the high limit of “P” X4 (standard/alternate
location) or X7 (custom location) may be specified. This relocates the
dowel outward to assure no interference between the dowel and relief.
Change Retainers
Reversible Air Cylinder Type
— For Ball Lock Punches
The BRAR Reversible Change Retainer is a unique air cylinder
type change retainer that gives you the ability to change holepunching patterns quickly and easily.
The BRAR holds the punch in two different locations: one,
the NAAMS™ standard location; two, 12mm closer to the front
of the retainer. (See drawings for holder configurations.)
BRAR
For Heavy Duty Punches
This design allows a variety of punch configurations (e.g.,
right- and left-hand parts); the punch holder can be quickly and
easily reversed, then changed back; and lead wires (attached
to the control panel) show the on/off status of the cylinder.
US Patent# 7,204,181 B2
EU Patent# 1763423
JP Patent# 2007-519396
L
H
C
E
U
±0.01
F
±0.01
A
B
Dowel hole
(D=10~25) : 2–Ø6.0
(D=32, 40) : 2–Ø8.0
8
47.3
20.6
6.3
autoswitch
8
(R)
Loc. B
ØD
Punch holder is shown here 12mm
closer to the front of the retainer.
Please note the orientation of the ball
when ordering shaped punches.
punch
The BRAR Reversible Change
Retainer includes all necessary
screws, dowels, the air cylinder, the
autoswitch, and the fittings. The
fittings supplied are for 6mm tubing
and ¼” tubing. The metric fittings are
blue, and the inch fittings are orange.
Tubing is not included.
8
12
Retractable
Length
The air cylinder can be
removed and remounted 90° or
180° from the location shown.
Recommended air pressure:
4.6–5.3 kgf/cm2 (65–75 PSI)
Loc. A
ØD
Minimum pressure:
3.2 kgf/cm2 (45 PSI)
Maximum pressure:
10.2 kgf/cm2 (145 PSI)
Punch holder is shown here in the
NAAMS™ standard location.
How To Order:
Quantity Catalog No.
6
Catalog Number
Heavy
Duty
Code
D
L
A
C
B
E
F
Loc. A
Loc. B
Loc. A
Loc. B
Loc. A
Loc. B
H
BRAR 25
U
Loc. A
Loc. B
Screw
Size
BRAR
10
10
161
46
30
—
—
28
16
21
33
93.5
37
49
M8
BRAR
13
13
172.5
50
30
—
—
28
16
25
37
100
41
53
M10
BRAR
16
16
177
50
30
—
—
31
19
25
37
104.5
41
53
M10
BRAR
20
20
191.5
58
38
—
—
32.5
20.5
29
41
113.5
45
57
M10
BRAR
25
25
206.5
58
38
—
—
35
23
29
41
123.5
45
57
M10
BRAR
32
32
260
80
56
100
112
38
26
38
50
152
60
72
M12
BRAR
40
40
264
80
56
100
112
42
30
38
50
156
60
72
M12
BRAR Reversible Change Retainers conform to NAAMS standard for Ball Lock Punch Change Retainers.
TM
21
Change Retainers
Air Cylinder Type
— For Ball Lock Punches
Engage or disengage punches in seconds
Change Retainers are used where different hole patterns
are required. Various hole patterns can be accomplished
without the need for multiple dies. Different parts, such as
right and left hand can be run in one die.
BRA
For Heavy Duty Punches
Changing hole patterns takes only minutes, sometimes
only seconds. A bar holding the punch in position is
released to allow the punch to retract up far enough to
avoid contact with the material.
L
H
E
C
±0.01
U
F
0.01
A B±(Dowel
Holes)
Change Retainer includes all necessary screws and dowels, air cylinder
and fittings. The fittings supplied are
for 6mm tubing and 1/4” tubing.
The metric fittings are blue and the
inch fittings are orange. Tubing is not
included.
30°
Dowel Hole
(D=0625) 2-6.0
(D=32,40) 2-8.0
Tubing
Not Included
6.3
Air cylinder can be removed
and remounted 90° or 180°
from location shown
Recommended air pressure is
450 – 520 kPa/cm2 (65 – 75 PSI)
Minimum pressure: 315 kPa/cm2 (45 PSI)
Maximum pressure: 1000 kPa/cm2 (145 PSI)
26.3
61
Punch
D
8
Note orientation of ball
when ordering shape punches
Retractable Length
How To Order:
Quantity
6
Catalog No.
BRA20
Catalog Number
Heavy
Duty
Code
D
L
A
B
C
E
F
H U
Screw
Size
BRA
10
10.0
172
46
30
53
32
21
114
37
M8
BRA
BRA
13
16
13.0
16.0
183
50
30
57
34
25
120
41
M10
BRA
BRA
20
25
20.0
25.0
204
58
38
61
37
29
136
45
M10
BRA
BRA
32
40
32.0
40.0
257
80
56
100
44
38
174
60
M12
BRA Change Retainers conform to NAAMS standard for Ball Lock Punch Change Retainers
22
22
Heavy Duty/Light Duty
Retainers
…The interchangeable retainer that is the industry standard
• The in-line dowel guarantees precise punch-to-button alignment.
You gain higher quality parts, longer punch life and drastically
reduced downtime.
• True-Position retainers eliminate hand fitting and cut mounting
time by nearly 50%. Simply pull the retainer from its box and screw
it to the die set. True Position retainers give you dimensional
accuracy every time.
• Shaped punches use the secondary dowel for precise alignment;
round punches need only one.
• The precision-ground ball hole assures perfect alignment of any
punch shape—even if you replace the retainer.
• Tapped ball release hole.
• True Position adaptability can cut your retainer inventory in half.
A
K
S
0.13
0.01
Y
R
G 0.13
X
0.01
B
G 0.13
D H6
29°
U
0.01
BRT Heavy Duty
Slip Fit
for 6.0
Dowel (2)
Slip Fit
For 6.0 Dowel
CRT Light Duty
BRT = 41.0
CRT = 32.0
Backing
Plug
6.3 Thick

TRUE POSITION
Retainer includes:
• 1 Ball • 1 Spring
• 2 Screws • 2 Threaded Dowels
• 1 Ball Release Screw
How to Order:
Quantity Catalog No.
M8 Tapped Hole
2 Places
10
13
BRT10
CRT25
BRT conforms to NAAMS standard for Ball Lock Punch Retainer
Catalog Number
Heavy
Light
Duty
Duty
Code
D
A
B
G
K
R
S
U
X
Y
Screw
Size
BRT
BRT
BRT
BRT
CRT
CRT
CRT
CRT
10
13
16
20
10.00
13.00
16.00
20.00
44.5
50.8
54.0
60.3
43.7
50.0
53.2
59.5
11.1
14.3
15.9
17.5
19.0
19.0
19.0
19.0
9.5
12.7
14.3
17.5
12.0
15.2
16.8
20.0
26.925
29.970
31.750
33.530
9.0
12.0
13.5
16.5
7.5
6.5
6.0
5.0
M8
M8
M8
M10
BRT
BRT
—
BRT
CRT
CRT
CRT
—
25
32
38
40
25.00
32.00
38.00
40.00
69.9
69.9
77.4
77.4
69.1
69.1
76.6
76.6
19.8
19.8
24.0
24.0
23.8
23.8
27.0
27.0
22.2
22.2
26.0
26.0
24.7
24.7
28.5
28.5
40.640
40.640
43.993
43.993
22.0
22.0
26.0
26.0
7.0
7.0
10.0
10.0
M12
M12
M12
M12
23
Retainers A
K±
with Backing Plate
BRTB True Position® Retainers come complete with an integrated, hardened backing plate. With all the features of the original
True Position® Retainer, the BRTB satisfies
the needs of applications where more bearing surface is desired. True Position® gives
you true dimensional accuracy each and
every time!
±0.01
S
Retainer sets include:
• Ball • Spring
• Screws • Dowels
• Ball Release Set Screw
• Posi-Loc Screw
(BRTL & BRTBL only)
Y
±
X 0.01
B
+
G – 0.13
How to Order:
Quantity Catalog No.
13
13
D H6
29°
BRTL
Heavy Duty
R
G +– 0.13
U
BRTB
0.13
+ 0.01
–
Slip Fit
For 6.0 Dowel
Slip Fit
for 6.0
Dowel (2)
BRTL =41.0
BRTBL
BRTB25
BRTL32
6.3
Backing
Plate/Plug
M8 tapped hole in two places
for mounting metric urethane
stripping unit to retainer.
Posi-Loc
Retainers ®
with or without Backing Plate
Dayton’s Posi-Loc® Positive Locking Mechanism is designed to eliminate “ball
bouncing” in retainers. Bouncing can occur in ball lock retainers because of the
impact generated from the new high strength steels—even when heavy-duty
springs are used. The bounce typically does not affect the stamping operation
at normal levels. However, in high-demand punching—especially when high
strength, lighter weight steels are used—bouncing can have a negative effect
on punching accuracy and tool life. The Dayton Posi-Loc® locking feature
is a modification to existing Dayton True Position® Retainers. It prevents the
bounce with the help of an adjustable angled setscrew to create a positive lock
against the punch by “locking” the retainer ball in position. Dayton Ball Lock
Retainers with the Posi-Loc® feature also allow punch replacement without
disassembly of the die, thus making tool changeover quick and easy.
BRTL
Backing Plug
BRTBL
Backing Plate
The hardened backing plug acts as a head on the punch
much like press fit punches, but actually produces more support for the load than a press fit punch of the same size. The
backing plug is precision ground with the in-line dowel accurately located on the centerline of the punch.
The hardened backing plate has the same function as the
backing plug. That is to prevent the punch from sinking into
the upper die on impact. Backing plates spread the load over
a larger area for very demanding applications where extreme
pressures are being exerted and you are looking for extra
insurance to minimize sinking into the upper die.
Back
Plate
BRTB
BRTB
BRTB
BRTB
BRTB
BRTB
BRTB
Posi-Loc ®
Back
Back
Plug
Plate
BRTL BRTBL
BRTL BRTBL
BRTL BRTBL
BRTL BRTBL
BRTL BRTBL
BRTL BRTBL
BRTL BRTBL
Code
10
13
16
20
25
32
40
D
10.00
13.00
16.00
20.00
25.00
32.00
40.00
A
44.5
50.8
54.0
60.3
69.9
69.9
77.4
B
43.7
50.0
53.2
59.5
69.1
69.1
76.6
G
11.1
14.3
15.9
17.5
19.8
19.8
24.0
K
19.0
19.0
19.0
19.0
23.8
23.8
27.0
BRTB & BRTBL conform to NAAMS standard for Ball Lock Punch Retainer
24
R
9.5
12.7
14.3
17.5
22.2
22.2
26.0
S
12.0
15.2
16.8
20.0
24.7
24.7
28.5
U
26.925
29.970
31.750
33.530
40.640
40.640
43.993
X
9.0
12.0
13.5
16.5
22.0
22.0
26.0
Y
7.5
6.5
6.0
5.0
7.0
7.0
10.0
Screw Size
M8
M8
M8
M10
M12
M12
M12
Heavy Duty/Light Duty
Ultra-Compact Retainers
Single Ball Lock Compact Retainers
Space-Saving, time-saving retainers
for round punches and pilots
• The industry’s smallest interchangeable retainer, so
you can fit more holes into tight spaces.
• Ultra-Compact retainers eliminate hand fitting and
cut mounting time by nearly 50%. Simply pull the
retainer from its box and screw it to the die set.
• A single dowel in the hardened backing plug is all
you need for perfect alignment.
• Tapped ball release hole.
• Also interchangeable with the True Position
Retainer.
A
S
K
R
G
0.13
G
0.13
B
Fit more holes into
tight spaces
DH 6
29°
TYP.
How to Order:
NRT Heavy Duty
0.13
Quantity Catalog No.
23
15
TRT Light Duty
NRT10
TRT25
NRT = 41.0
TRT = 32.0
ULTRA COMPACT
Retainer includes:
• 1 Ball • 1 Spring • 2 Screws • 1 Threaded Dowel • 1 Ball Release Screw
Catalog Number
Heavy
Light
Duty
Duty
Slip Fit
For 6.0 Dowel
Backing
Plug
6.3 Thick
Code
D
A
B
G
K
R
S
Screw
Size
NRT
TRT
10
10.00
38.5
40.6
11.1
19.0
9.5
9.5
M8
NRT
TRT
13
13.00
41.7
47.9
14.3
19.0
12.7
9.5
M8
NRT
TRT
16
16.00
43.3
51.6
15.9
19.0
14.3
9.5
M8
NRT
TRT
20
20.00
47.5
57.9
17.5
19.0
17.5
11.0
M10
NRT
TRT
25
25.00
59.2
68.8
19.8
23.8
22.2
16.5
M12
NRT
TRT
32
32.00
59.2
68.8
19.8
23.8
22.2
16.5
M12
NRT
—
40
40.00
69.0
76.5
24.0
27.0
26.0
22.0
M12
Light Duty
35.0
M6
Screw
Size
19.0
0.13
Retainer
0.01
9.0
Slip Fit for
6.0 Dowel (2)
8.0 R
11.1
0.13
8.0
37.5
11.1
0.01
0.13
6.0
H6
29°
8.0 R
23.0
• Mounting space required to mount most retainers can be reduced
by as much as 47%, eliminating interference problems.
• For piercing tightly spaced holes up to 6, the TRN solves most
mounting problems.
TRN06
0.01
Slip Fit for
3.0 Dowel
32.0
For Small Holes and Limited Space Applications
TRN06 Retainer
includes:
• 1 Ball • 1 Spring
• 2 Screws
• 2 Threaded Dowels
• 1 Ball Release Screw
Backing
Plug
6.3 Thick
How to Order:
M8 Tapped Hole
2 Places (see pg. 16)
Quantity Catalog No.
12
TRN06
25
Multi-Position™ Retainers
For Ball Lock Punches
BRP Heavy Duty
CRP Light Duty
Using two Type A backing
plugs eliminates the need for
dowels in the retainer.
Multi-Position retainers are easy to order.
Simply specify BRP for Heavy Duty or CRP for
Light Duty Ball Lock retainers followed by
the catalog number, hole locations and hole
sizes. (For more information, see How to Order
example on the next page.) Order forms are
available on request.
Backing Plugs
B
Datum
Dayton’s innovative Multi-Position retainers
provide a simple, low-cost solution to building
new dies. These retainers reduce the need for
special detailing, save both design and build
time.

TYPE A
In-Line Dowel
TYPE B
For Die Buttons
TYPE C
Solid
A
Note:
Looking at retainer from backing plug side.
The Type C solid backing plug is standard. However, as
shown in the photo above left, you can use two Type A
plugs with 6.0 diameter dowels for location. This eliminates
the cost of dowel holes in the retainer.
6.3 Ref.
See page 29 to order Backing Plugs.
BRP = 41.0
CRP = 32.0
Die Button Retainers require detailed drawings.
Tapped Hole
Under Dowel
Specify screw and dowel size and location.

3
4
5
M5
M6
M8
6
8
10
12
13
16
M8 M10 M14 M14 M16 M20
B
Type
A
60
70
80
90
100
125
150
175
200
225
250
300
BRP
50
5060
5070
5080
5090
50100
50125
50150
50175
50200
50225
50250
50300
CRP
60
6060
6070
6080
6090
60100
60125
60150
60175
60200
60225
60250
60300
7080
7090
70100
70125
70150
70175
70200
70225
70250
70300
8080
8090
80100
80125
80150
80175
80200
80225
80250
80300
70
80
100
125
150
200
26
 Dowel
Tapped Hole
7070
100100
100125
100150
100175
100200
100225
100250 100300
125125
125150
125175
125200
125225
125250 125300
150150
150175
150200
150225
150250 150300
200175
200200
200225
200250 200300
Ball Hole Locations
Alterations
90°
BS 225°
180°
0°
Dowel Holes
±0.01
Plan
View
Screw Holes
(from backing
plug side)
Component Holes
270°
Specify radial location
in degrees counterclockwise from 0°.
16
13
±0.01
Special Size
Punch
Shape
Ball Hole
Class
Radial
Tolerance
Round
B
±5°
Shape
BB
±0°5
Type
D
A
B
H
BRP
10
13
16
20
25
32
40
15
17
17
17
17
17
17
10
12
12
12
12
12
12
16
19
22
26
31
38
46
CRP
06
10
13
16
20
25
32
38
11.5
13
13
13
13
13
13
13
6
8
8
8
8
8
8
8
12
16
19
22
26
31
38
44
Ball
Dia.
D
H
Backing
Plug Dia.
Any amount of material
can be removed from
the sides of the retainer
for a customer size.
Edges are sawcut ±0.8
Clearance Holes
B
A
Clearance holes or
tapped holes can be
detailed or shown in
the chart like the order
example below.
Holes are drilled through
the retainer unless otherwise
­specified.
Space Requirements
A
Jackscrews make it easier to pull
retainers off the dowels.
±0.13 Note: Class B provided unless otherwise
specified.
B
M10
Standard Jackscrew Hole
Hole Locations
From Datum
Tighter spacing can be achieved. When two or more plugs interfere,
flats will be ground on the Backing Plugs.
Location ±0.3
Diameter +0.4
–0
The following alterations require detail
drawings.
Notches
Notches to clear other tooling can be added to any side
of the retainer. Notches are
sawcut ±0.8
Angles
Angles, like notches can be
added to clear other tooling
in the die. Angles are sawcut
±0.8
How to Order
Retainer
Catalog No.
Special Size
 BRP  CRP
70175
A _________________ B _________________
X
Multi-Position Retainers
Hole
No.
1
2
3
4
5
Component
Type
Size
DOWEL 10.0 S.F.
S.H.C.S
M10
BJR
16
CLEAR
33
JACKSCR.
STD.
S.F. = Slip Fit
Location
Ball Hole
X Axis
Y Axis
Location
Class
Backing
Plug Type
13.0
35.0
53.0
108.0
25.0
–13.0
–13.0
–35.0
–27.0
–25.0
—
—
90°
—
—
—
—
BB
—
—
—
—
C
—
—
Furnish the necessary information as indicated.
Order forms for Multi-Position Retainers are
­available upon request.
B
Datum
Y()
X()
A
X()
Y()
You must specify all dimensions from datum.
27
EZ Fit Retainer Inserts
™
Dayton EZ Fit™ Ball Lock Retainer Inserts give you the
ability to build, reconfigure, and custom-make retainers
in-house as die specifications change. In addition, the
unique single-piece teardrop shape, combined with both
a straight and an angled wedge side, holds your ball
lock punch securely in place.
EZ Fit™ reduces costs and downtime—and simplifies
tooling changeover.
Mfg. under US Patent# 6,679,147
BRI
Heavy Duty
A
+0
--0.01
A
+0
B --0.01
K
R
+0
--0.01
B
D
The shape shown above can be
easily cut using wire EDM to assure
a proper fit. The insert (utilizing both
the straight and 8° angled sides) fits
securely and is designed to clear the
retainer by a small amount, making
assembly and disassembly easier.
Ball hole location radial tolerance ±0°5'
BRI = 35.0
Each insert comes complete
with wire cutting instructions that
show recommended dimensions
and tolerances for optimum
performance. Wire cutting instructions
are also available online at
www.daytonprogress.com/EZFit
8°
Type
BRI
28
Punch Hole
Dia. D
10
13
16
20
25
32
40
Code
10
13
16
20
25
32
40
A
27.5
33.0
36.4
40.7
46.0
53.2
61.4
B
16.0
19.5
23.0
27.5
33.0
40.0
48.0
K
10.89
12.26
11.06
9.88
9.42
8.92
8.54
K
How to Order:
Qty. Catalog No.
5
BRI 13
Retainer Accessories
Catalog Numbers/Sizes
BACKING PLUGS
Single
Hole
Retainers
Heavy Duty
Multi-Position
Retainers
TRT
TRN
Dowel
Ball
Standard
Spring
Extra
Heavy
Duty
Spring
Booster
Spring
Retainer
Drill
Bushing
268976
269018
269026
268372
Type B*
Type C
Standard
Optional
Standard
10
268488
—
266086
13
268534
—
266094
16
268542
—
266108
20
268569
—
266116
25
268577
—
266124
32
268585
—
266132
40
268593
—
—
—
10
268488
—
266086
268372
13
268534
266159
266094
16
268542
266167
266108
20
268569
266175
266116
25
268577
266183
266124
32
268585
266191
266132
38
268453
266205
—
06
268518
—
266078
NRT
CRT
Ball
Release
Screw
Type A
BRT
Light Duty
Socket
Head
Cap
Screw
268836
10
574554
M8x45
268399
268402
574597
M10x50
268968
M4x12
260037
6x20
268844
12
268933
269034
269042
268429
268437
574694
M12x50
268445
574538
M8x35
268399
268402
574589
M10x40
268968
M4x12
260037
6x20
268828
8
268909
—
—
268429
268437
574635
M12x40
268445
—
574511
M6x35
268984
M3x15
574651
3x20
260037
6x20
268801
6
268895
—
—
268275
*Clearance hole is 0.3 larger than the Max. R for Ball Lock CD_. See chart bottom of page 14, Standard Alterations.
The Key to Increased Productivity is Jektole Engineered Clearance
Universal Jektole Components
EJECTOR PINS
Overall Length
Pin Diameter
Head Diameter
Head Thickness
SPRINGS
Outside Diameter
Free Length
SCREWS
Screw Size
Screw Length
L
D
H
T
D
L
D
L
J2M
28.0
0.43
1.2
0.8
J2M
2.1
60.3
J2M
M2.6
5
J3M
35.0
0.68
1.8
1.2
J3M
2.4
60.3
J3M
M3
5
J4M
49.4
1.04
2.4
1.6
J4M
3.3
81.0
J4M
M4
5
J6M
49.0
1.47
3.0
1.6
J6M
4.3
76.2
J6M
M5
5
J9M
56.5
2.26
4.0
2.4
J9M
5.0
68.9
J9M
M6
6
J12M
56.5
3.05
4.8
2.4
J12M
7.0
65.1
J12M
M8
6
J2M
6
10
1.3
32
87
J3M
6
10
2.0
38
87
J4M
10
10
3.0
41
84
J6M
13
13
4.0
41
84
J9M J12M
20
23
20
23
6.0
7.2
41
41
84
70
Jektole Data
®
Jektole® Components
Punch
Set
Screw
Spring
Side Hole
H
Jektole Design Limits
DIMENSION
Min. Shank Dia. (Light)
Min. Shank Dia. (Heavy)
Min. Point Dia.
Max. Point Lgth.
Max. Shank Lgth.
D
D
P
S
Pin
Jektole Pin
Rc 44-48
D
.25R
D
L
19.0
L
T
D
L
29
Punch Puller
Removes ball lock punches in three quick steps…
Remove and replace ball
punches in minutes
Dayton Punch Pullers speed and simplify the task
of removing ball lock punches from retainers. You
no longer have to improvise with vise grips or other
tools that can slip from the punch, making removal
difficult and sometimes hazardous.
1
Slide Punch Puller
over the shank.
2
3
Rotate the built-in
wrench until tight.
Insert release tool
and pull down.
Made of high grade alloy steel, Dayton Punch
Pullers are heat treated and precision machined for
long, reliable service. Available in shank sizes from
06 to 32. Dayton Punch Pullers will save you time
and money
Built-in wrench
tightens collett
Heat treated
high grade
alloy for
long life
T-Grip for
strong pulling
or twisting
action
L
Thin wall
construction for
easier punch
access
Shim Plates
Clearance
Holes (5)
1.8 or 4.80.13
30
Shank
Diameter
Max.
Point
Length
L
Approx.
818402
06
28
95
818429
10
33
95
818437
13
40
100
818445
16
40
100
818453
20
40
100
818461
25
46
110
818488
32
46
110
818526
Precision collett grips
punch shank securely
D
Catalog
Number
Set of 7
Ball Release Tools
1.8 (Soft)
4.8 (Rc55)
10
URSP1018 URBP1048
13
URSP1318 URBP1348
16
URSP1618 URBP1648
20
URSP2018 URBP2048
25
URSP2518 URBP2548
32
URSP3218 URBP3248
Angle Tip
(for all retainers)
Cat. No. 818038
Straight Tip
(for all retainers)
Cat. No. 818046
Threaded Tip
(for True Position Retainers)
Cat. No. 269999
Urethane Strippers
Strip-Shape Urethane Strippers assure positive s­ tripping and they
guard against punch failure by dampening punch vibration by gripping the punch point. The closed end design holds thin stock flat
during the stripping cycle, reducing the potential of rejected parts.
Type
Made from specially formulated urethane resins, these rugged strippers are guaranteed to meet your need for clean, fast, precise stripping action—with all types of punches. Because of Dayton’s unique
curing agent, Strip-Shape urethane provides greater load bearing
capacity than ordinary urethanes. Lot-to-lot pressure ratings are
also much more consistent.
Push on.
USM
O.D.
I.D.
Closed end
conforms
to punch
shape
Punch shape in
end of stripper.
Strip-Shape strippers hold stock flat.
Material can be
pulled upward when
using tube-type strippers.
Die Shoe
L
Retainer
Air Hole
I.D.
1.6
06-10
3.2
13-32
6.3
Urethane
Stripper
Punch
Die Button
Air Hole
I.D.
O.D.
L
Catalog
Number
06
19
45
53
71
08
21
10
13
Pressure at Deflection of
3.0
6.5
9.5
USM-06-45
USM-06-53
USM-06-71
1324
1079
686
2256
1863
1079
—
2354
1765
45
53
71
USM-08-45
USM-08-53
USM-08-71
1471
1324
981
2207
1961
1618
—
2942
2648
23
45
53
56
71
USM-10-45
USM-10-53
USM-10-56
USM-10-71
1716
1422
1422
1128
2795
2452
2452
2010
—
3187
3187
2697
26
45
53
56
71
USM-13-45
USM-13-53
USM-13-56
USM-13-71
2109
1471
1471
1275
3334
2354
2354
1961
—
3432
2942
2452
O.D.
L
Catalog
Number
16
30
45
53
56
71
20
38
25
50
I.D.
Pressure at Deflection of
3.0
6.5
9.5
USM-16-45
USM-16-53
USM-16-56
USM-16-71
2354
2158
2158
1814
3825
3531
3531
2942
—
4511
4511
3825
45
53
71
USM-20-45
USM-20-53
USM-20-71
2452
2158
1618
3923
3629
2942
—
5590
4658
45
53
71
USM-25-45
USM-25-53
USM-25-71
9317
7355
4904
14318
11572
8336
—
15985
13485
Urethane Hardness: 95 ± 5 Shore A
Max. Recommended Deflection: 15% of Overall Length.
(Pressure Ratings shown in Newtons)
How to Order:
Qty. Catalog No.
10 USM-08-71
31
Urethane Stripping Units
Fits retainers with tapped
dowel holes only, such as
DAYTON retainers: ART,
ARTS, BRT, CRT.
Pressure at Deflection of
Catalog Number
Urethane Strippers UHM
3
D
D
L
d
d2
L
10
43
52
63
72
1060
900
720
570
1820
1650
1450
1280
— 0 2170
1860
1610
UHM13-43
UHM13-52
UHM13-63
UHM13-72
13
43
52
63
72
1700
1460
1170
930
2850
2610
2320
2080
—0
3410
2910
2500
UHM16-43
UHM16-52
UHM16-63
UHM16-72
16
43
52
63
72
2310
1990
1590
1270
3900
3560
3150
2810
—0
4640
3980
3440
UHM20-43
UHM20-52
UHM20-63
UHM20-72
20
43
52
63
72
2900
2500
2000
1590
4900
4470
3950
3420
—0
5820
5000
4330
UHM25-43
UHM25-52
UHM25-63
UHM25-72
25
43
52
63
72
4440
3810
3050
2420
7520
6860
6050
5390
—0
8780
7680
6780
UHM32-43
UHM32-52
UHM32-63
UHM32-72
32
43
52
63
72
6840
5880
4700
3740
11390
10450
9310
8370
—0
13300
11640
10280
UHM38-52
UHM38-72
38
52
72
9480
5950
19330
11630
29720
18160
UHM40-43
UHM40-52
UHM40-63
40
43
52
63
10100
8650
6890
20190
17300
13780
—0
25960
20670
UHM10-43
UHM10-52
UHM10-63
UHM10-72
When using DAYTON Ball
Lock retainers these strippers
fit Light Duty punch lengths
71, 80, 90, 100 and Heavy
Duty punch lengths 80, 90,
100, 110. On DAYTON Head
Type retainers they fit punch
lengths 71, 80, 90, 100.
d1
D
d
d1
t
d2
1.6
10
18
21
6
13
23
26
6
16
28
31
6
20
33
36
7
25
40
43
7
32
50
55
7
38
60
65
8
40
60
65
8
3.0
t
3
6
9
Urethane Hardness: 95 ± 5 Shore A
Max. Recommended Deflection: 15% of Overall Length.
(Pressure Ratings shown in Newtons)
Backing Plates UBP
Retaining Plates URP
G
11.5
4.5R
8R
0.3
0.1
R
D
5
5
3
d1
Slot allows
units to fit
various mfg’s
retainers.
d
Catalog No.
Back Plate Ret. Plate
D
d
d1
R
G
UBP, URB Set
EDP No.
UBP10
URP10
10
19
22
13.0
28.0
748579
UBP13
URP13
13
24
27
15.5
31.0
748587
UBP16
URP16
16
29
32
18.0
32.9
748595
UBP20
URP20
20
34
37
20.5
34.8
748609
UBP25
URP25
25
41
44
24.0
39.8
748617
UBP32
URP32
32
51
56
31.0
41.3
748625
UBP38
URP38
38
61
66
36.0
45.0
748633
UBP40
URP40
40
61
66
36.0
45.0
748641
How to Order:
Qty. Catalog No.
12 UHM-16-63
12 748595 Set consists of: Backing Plate, Retaining Plate and M8 x 20 Socket Head Cap Screw.
32
UBP, URP and UHM conform to NAAMS standard for Urethane Strippers and Backing/Retaining Plate Set.
Surface Treatments and Coatings Some catalog products can be coated to
increase hardness, reduce galling, and improve
wear and/or corrosion resistance. These
coatings and treatments are available for M2
and PS4 material.
DayTride® (XN)—a low-cost surface application that treats all exposed surfaces. Ideal for
punches and die buttons. Provides high dimensional stability. Approx. hardness: RC73.
DayTiN® (XNT)—applied via PVD (physical
vapor deposition). Provides extreme hardness
(hard as carbide) and excellent lubricity when
used with a lubricant. Not recommended for
stainless steel, copper, or nickel. Approx. hardness: *Vickers 2300.
DayTAN™ (XAN)—ultra-hard, high-aluminum
PVD coating. Absorbs shear stress and provides high temperature resistance. Ideal for
HSLA, dual phase, and TRIP steels. Approx.
hardness: *Vickers 3400.
TiCN (XCN)—very hard PVD, thin film.
Provides ultra hardness (harder than carbide)
and superior abrasive wear resistance. Approx.
hardness: *Vickers 3000.
XNM—PVD, solid film. Produces lower coefficient of friction than other coatings. Provides
excellent lubricity. Approx. hardness: *Vickers
2000.
For Round Punches Only
XNP—the ultimate coating for extrusion and
forming applications. Also works well in shaving operations. Tolerance is ± .0002. Approx.
hardness: *Vickers 3100.
DayKool™ (XCR)—cryogenic steel conditioning process, used primarily with hard, thick
materials. Improves strength, toughness, and
dimensional stability.
CrN (CRN)—excellent adhesion, high toughness, and good corrosion resistance. Primary
applications are metal forming (copper, brass,
bronze), metal die casting, and plastic injection
molding. Approx. hardness: *Vickers 18002100.
ZertonPlus™ (XNA)—excellent wear resistance, thermal shock stability and hot hardness. Approx. hardness *Vickers 3200.
XNAProgress (XNAP)—ultra-hard PVD coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for
stamping where tools are exposed to extreme
stress profiles. A good alternative to TD coating
without the dimensional changes associated
with that process. Approx hardness: *Vickers
3200.
coefficient of friction. Good protection against
abrasive & adhesive wear. Approx. hardness
*Vickers 2500. A°
A°
+0.30
−0.13
L +0.30
−0.13
+0.30
L −0.13
L +0.30
−0.13
L +0.30
−0.13
90°
90°
90°
L +0.30
−0.13
A°
A°
A°
A°
+0.30
−0.00
L +0.30
−0.00
L +0.30
−0.13
+0.30
L −0.13
L +0.30
−0.00
Shown
as reflected view.
+0.30
+0.30
XS24
Single Shear
Angle with Flat
Shear Angles
Shear Angles are also available on Classified
Shapes, but are available as special order only.
Simply add the alteration code shown next to
the drawings, and the angle desired, to your
punch catalog number. Tolerance on all angles
is ±15 minutes.
How to Order:
90°
90°
90°
L +0.30
−0.13
Shear Angles can be applied to all punch
points. These angles are used primarily to
reduce slug pulling. Single and Double Shears
can be used to reduce the punching force as
well as minimize slug pulling. These alterations
are prepriced and do not add to the standard
delivery of the product.
For your reference standard head flat and
dowel locations are at 0°. For ball lock punches
the standard ball seat location is at 90°.
A°
A°
A°
−0.13
L −0.13
L +0.30
+0.30
+0.30
LL −0.13
−0.13
−0.13
+0.30
−0.00
L +0.30
−0.00
+0.30
L −0.13
0°
1.0
A°
A°
A°
A°
A°
Double Shear
Single Shear
0°
0°
90°
1.0
A°
+0.30
−0.13
L +0.30
−0.13
+0.30
L +0.30
−0.00
−0.00
+0.30
L −0.00
L +0.30
−0.13
0°
1.0
1.0
Conical
XS23
A°
A°
A°
Chamfer
XS22
* Vickers used when RC exceeds 80.
0°
A°
+0.30
−0.13
L +0.30
−0.13
L +0.30
−0.00
+0.30
L −0.00
For Round & Shape Punches
XVP—A unique combination of surface
treatments to create a longer-lasting, lower
maintenance, premium product (similar to
VersaPlus®). Available on standard and classified shape punches, straight punches, and
pilots.
90°
Nail Point
XS21
XPS—Point Polish for standard shape punches
and pilots. Super smooth surface finish to
improve punch stripping, reduce galling,
and improve wear resistance. For optimum
results, use in conjunction with the appropriate Dayton® wear resistant coating for your
application.
+0.30
L Diamond
−0.13
Like Carbon Coating (XCD)—com+0.30
L bines
−0.13
high hardness with an extremely low
XS19
XS20
XANL—Ultra-hard, high-aluminum base layer
provides high temperature, high wear resistance and a top layer with a low coefficient of
friction and good sliding properties. Ideal for
punching and forming using low-lubricant or dry
working. Approx. hardness: *Vickers 3000.
0°
0°
0°
Specify:Quantity
Product
Alteration
5 BJB 20 100 PS4 XS23 A3°
90°
90°
width
width
1.0
90°
90°
0°
0°
A°
A°
A°
A°
90°
0°
0°
90°
90°
width
L +0.30
−0.00
0°
0°
0°
width
A°
A°
A°
90°
0°
33
Commitment to Quality & Customer Satisfaction
Dayton Lamina is a leading manufacturer of tool, die and mold
components for the metal-working and plastics industries. As
a customer-focused, world-class supplier of choice, we provide
the brands, product breadth, distribution network and technical
support for all your metal forming needs.
Our goal is to give our customers the most innovative and valueadded products and services.
*
*Dayton Lamina’s line of Danly products is available only to North America.
www.daytonlamina.com
© 2015 Dayton Lamina Corporation. All rights reserved.
Form 920M
1/17