CONTENTS
Foreword....................................................................................................................................1
Time Standard Composition ................................................................................................... 2
Understanding The Manual..................................................................................................... 3
General Information................................................................................................................. 4
Reappraisal Requests ............................................................................................................. 5
Time Standard Review Request Form ................................................................................... 6
Submitting a Warranty Claim On-Line ....................................................................................7
Enter an In-Service Date ........................................................................................................10
Pre-Delivery Inspection Check List.......................................................................................11
Labor Operations...............................................................................................................15-69
General Information
FOREWORD
The Service Labor Time Standards in this Manual represent the time required to perform a repair,
replacement, and/or adjustment operation on Crane Carrier Company products not affected by collision
damage. They are representative of an average technician in a typical shop using normally available
hand tools and equipment specified to diagnose and perform the repair. The uses of genuine parts marketed by Crane Carrier Company and repair procedures prescribed in applicable Shop Manual are the
basis for these standards.
The time standards in this manual are used by Crane Carrier Company to determine the amount of time
to be allowed in the payment of warranty claims for operations included in the manual. These time standards are not intended to establish the time to be charged for normal retail work. They are offered only
as an aid in evaluating the performance of shop service personnel, and it is entirely optional with the
dealer whether they will be utilized in establishing customer charges.
Standards Development Procedure
The time (in hours and/or tenths of an hour) to complete a repair, replacement, and/or adjustment operation, as provided in these standards, is developed by Crane Carrier personnel under conditions equivalent to a typical shop.
Development of most standards is generally predicated on the following:
Vehicles
Engineering prototypes, pre-production and actual production vehicles are used. As a rule, base vehicles are used. If optional equipment or special emissions equipment adversely impacts a specific operation and no allowance is provided, then "actual time" (M or B) should be requested to cover the added
work content.
Tools
Use of normally available hand tools and equipment, and special service tools as specified in the
Service Manual procedure.
Procedures
Use of repair procedures prescribed in applicable Shop Manuals. When any doubt exists as to just what
is or is not included in a standard, refer to the Shop Manual.
Technicians
Use of competent journey level line technicians (not specialists in any particular vehicle system) who are
accustom to following Shop Manual Procedures.
To insure comprehensive coverage on new models, some standards are now being established by analytical means rather than by the traditional time studied method. These standards will be validated when
production level vehicles become available. Any increases or decreases in allowances will be published
in a subsequent revision.
1
General Information
Time Standard Composition
Each standard includes time to perform all elements of a repair operation as described in the applicable
Shop Manual.
Repair Time
This is the "do work" portion of the repair and is obtained by timing a technician in the actual performance of the repair. It includes that portion of the repair operation associated with the actual removal, disassembly, cleaning, reassembly, installation, and/or adjustment of the affected component or assembly.
The cleaning time in each operation is limited to that directly associated with the installation of replacement components such as mating surfaces and/or internal parts involved in the overhaul of such items
as transmissions, differentials or steering components. It does not include cleaning other areas of the
vehicle which may have been contaminated by failure of the component being replaced, such as a leaking valve cover gasket or wheel seal.
Where a particular step in a procedure involves more than one technician, the time for that step is multiplied accordingly.
Also included in the "do work" portion of the repair is time to perform all other associated elements
required to complete a repair operation. This includes: vehicle drive time, prepare vehicle for service
(open/close door, hood, compartment door, raise/lower cab) procure tools and parts and road test as
specified in the Shop Manual. When applicable, these "standard" times are included once in each basic
repair operation.
Personal Allowance
To provide for the personal needs of the technician during a repair operation, a 5% allowance is added
to the total repair time.
Contingency Allowance
To account for variation in vehicle age and condition, seized components and broken or seized bolts,
studs, clips, etc., a 20% allowance is provided. Normal diagnosis requiring only limited time and no special equipment is also covered by this allowance.
Example: Service Labor Time Standard
Repair Time...............................................................100 min. (1.7 hrs.)
Personal Allowance (add 5%)...................................+ 5 min.
Sub-Total time...........................................................105 min.
Contingency Allowance (add 20%)..........................+ 21 min.
Total Developed Time
(126% of repair time).................................................126 min.
Published Allowance...................................................2.1 hrs.
2
General Information
Understanding The Manual
Definitions
Throughout this Manual, the following terms are used to define the type of repair involved:
Renew
The removal of the part, the transfer of components from the part being replaced to the new part, the
installation of the new part and any inspection, adjustment, cleaning or lubrication operations which may
be required.
Remove and Install
The removal of a part and the reinstallation of the same part in its original position, and any inspection,
adjustment, cleaning or lubrication operation which may be required.
Install
The installation of any part, accessory or kit which has not previously been part of, or attached to the
vehicle.
Overhaul
The disassembly, inspection, individual component cleaning, machining as required, replacement of any
or all parts as necessary, and reassembly process. All necessary adjustments are included. Does not
include time to remove and replace the assembly.
Adjust
The adjustment of a part which does not require removal, inspection, or cleaning.
Types Of Operations
Basic Operation
An operation which is complete in itself and includes all of the steps needed to perform the operation as
described in the Shop Manual. Includes Repair Time, Personal and Contingency Allowances.
Combination Operation
An operation which describes additional work which may be performed in combination with a basic operation, usually when the major assembly or component has been removed from the vehicle. The time for
a combination operation is in addition to the time specified for the basic operation. One or more combination operations may be used with a single basic operation.
Duplicate or Overlapping Labor Operations
Overlapping labor is the duplicate labor time allowance that may occur if more than one basic operation
is claimed for performing a repair and the same repair steps are included in each of the basic operations. Overlapping labor is not reimbursable.
To avoid claiming basic operations with overlapping time allowances, always use an applicable combination operation for any added repair steps that are required in addition to the basic operation being performed. If you encounter an unusual repair situation where an applicable combination operation is not
available, then you should claim the actual time required to perform the added repair steps.
3
General Information
General Information
Labor Standards Operation
The Operation Number determines the time allowance for each listed repair operation in the Service
Labor Time Standards Manual published by Crane Carrier or other Company publications (e.g. Technical
Service Bulletins) that are in effect when the work is performed and are applicable to the vehicle line and
model involved. This time, multiplied by the shop's approved warranty labor rate, determine the amount
of reimbursement for the operation.
Condition Coding
A system for coding component failure for each repair. Condition coding is applied to the "causal part"
considered responsible for the failure. For further information, refer to the "Condition Coding" section.
Actual Time
In those few instances when an operation is not listed in the Service Labor Time Standards Manual the
shop is reimbursed on an "actual time" (M) basis. The "actual time" must be fully explained on the warranty claim and, in Crane Carrier Company's opinion, the cost must be fair, realistic, and consistent with
accepted industry practice. All "actual time" (M) requests must receive approval from your Regional
Service Manager (RSM) prior to submission of the claim.
Normal Diagnosis
The diagnosis time required to determine the cause of a routine service problem. Normal diagnosis
includes defining those symptoms which are readily apparent to the normal senses of sight, touch,
sound, and smell. Identifying these symptoms and issuing precise repair instructions to the technicians
is the responsibility of shop service management. Normal diagnosis also includes the use of common
testers by technicians. These common testers are, for example, ammeter, volt/ohm meter, pressure
gauges, and continuity tester. Time to perform normal diagnosis is included in each Service Labor Time
Standards Manual operation and is not reimbursable under warranty.
Abnormal Diagnosis
The diagnosis time required to determine the cause of an exceptional service problem that normal diagnosis fails to identify. As a result, the use of sophisticated diagnostic equipment is required to diagnose
the problem. Abnormal diagnosis time is reimbursable only when fully explained on the warranty claim.
Abnormal diagnosis should be claimed using the appropriate "actual time" (M) labor operation.
Road Test
A supplemental allowance to perform a post-repair road test is provided with many labor operations
when it is specified in the Shop Service Manual procedure that it is necessary to verify correction of a
condition. Road tests when performed as part of analyzing or defining a customer complaint are considered to be the responsibility of shop service management (Service Manager, Shop Foreman, Service
Writer, etc.).
Abbreviations
The following abbreviations are used in this manual:
M= A code added to the basic labor operation number that denotes the lack of a standard labor operation.
Example:
Replace one missing lug nut on a front disc wheel"
18-001-M
4
General Information
Reappraisal Requests
Although the same methods of service labor time standard preparation are applied from one model year
to the next, the actual time required to make a repair on a like component may vary. It should be understood that a time change is never made from an arbitrary standpoint. Each time change is associated
with one or more of the following:
Design change of the component
Design change in other components which affect accessability to repair component
Change in the procedure or method of repair
Change in the tools or equipment used to make the repair
Final review and verification of times or review of dealer reappraisal requests
In many instances, a component may appear identical from a superficial inspection but may actually differ internally in construction, or externally in method of mounting or location.
A formal system is established to provide assistance regarding the service labor time standards in this
manual. It is the intent of Crane Carrier Company to provide all possible assistance in understanding
the development process, the content of individual standards, the means for accomplishing repairs within the times established, and the assurance that every effort has been made to maintain the accuracy
of these times. The Company stands ready to review, and adjust if necessary, any standard which is
inconsistent with the time actually spent in shops during warranty repairs which are within the scope and
definitions described in the Foreword of this manual.
Review Procedure
In order to assure an accurate appraisal of your concerns, the results of which can be beneficial to the
technician, the dealer and the Company, the following steps are required:
Dealer Action
1. Verify that the technician has followed the Shop Service Manual and/or normal repair procedures
and utilized all special service tools and equipment specified.
2. Complete the Request for Labor Time Standard Review form included with this manual.
3. Use one form for each standard in question (or combination of standards representing one repair
job).
4. Provide specific technician performance time for two identical repairs performed by the same technician to assist in determining average time.
5. Identify the technician involved as it may be necessary to review the process with him.
6. Provide comments which may help in identifying the problem area including the times use for each
individual step of the labor operation.
7. Sign and forward the form to the Company.
Company Action
Upon receipt of request, the Company will take the following actions:
1. Review the service labor time standard in question. Recommendations and assistance will be offered
according to the findings in this review.
2. Conduct an in dealer shop review if necessary. Comparative reviews at additional shops will be conducted as required to provide valid results.
3. Review warranty historical files for the same labor operation for comparative times.
4. Provide result of finding to the dealer.
5
General Information
REQUEST FOR SERVICE LABOR TIME STANDARD REVIEW
DEALER DATA
DEALER
CITY
TELEPHONE NUMBER(
ADDRESS
STATE
ZIP CODE
)
Our experience indicates that the published time for the following operation(s) is inadequate.
OPERATION DATA
OPER #
DESCRIPTION
BOOK TIME
SUGGESTED
TIME
BASIC
COMB
COMB
TOTAL HOURS
The following are the details of our experience.
Repair 1
Technician Name
Repair Date
Vehicle yr
Vehicle Serial No.
Engine
Trans
Other
Repair 2
Technician Name
Repair Date
Vehicle yr
Vehicle Serial No.
Engine
Trans
Other
Time Req'd
Model
Axle
Time Req'd
Model
Axle
This is the procedure we used in performance of the repairs.
STEP NO.
DESCRIPTION OF WORK PERFORMED
SERVICE MANAGER SIGNATURE
EMAIL TO:
TIME
DATE
[email protected]
6
Warranty Claim Entry
Instructions For Submitting a Warranty Claim
All claims are submitted via the internet.
Claims must be received no later than 60 days from the completion of repairs. Claims received
later than 60 days from the date of repair will be returned without processing.
Any disputed warranty claim, must be resubmitted within 30 days of receiving statement or payment. Any claim resubmitted for evaluation, must be accompanied with a written explanation justifying the request and any additional supporting documents to be considered.
Important Points to Remember
The Causal part is:
The part that generated the repair.
Example: Replace a leaking heater control valve 348-6. The causal part is 348-6 and should be
coded as 45.
The part which caused the repair or replacement of other parts.
Example: The radiator hose (causal part) breaks causing a loss of engine coolant and replace
ment of engine parts. The causal part is 146-0092 and should be coded as 01.
On repairs with Parts Replacement, be sure that:
The parts and labor correspond.
On Repairs for Labor Only, be sure that:
The causal basic part name is included.
A claim form should contain:
Only one (1) condition code for each repair. Use only the condition code that most closely iden
tifies the reason for that causal part failure.
7
Warranty Claim Entry
Log onto the internet with your internet
service provider (ISP).
Go to the Crane Carrier website. This is
accomplished by typing www.cranecarrier.com into the address bar of your web
browser. This will take you to the Crane
Carrier Home Page you see to the right.
Move the cursor over the Service tab to
access the drop down menu and select
Warranty Claims.
Select the CCC Warranty System button
to access the Log-In page.
Enter your User Name issued by Crane
Carrier Service Department.
Enter your Password. The first time you
login, the password will be the word
"password" (lower case). Click the Log
In button to be directed to the Warranty
Home screen.
If you have difficulty logging in call the
Crane Carrier Service Department.
8
Warranty Claim Entry
Changing Your Password
From the Warranty Home Screen, move
the cursor over My ID in the menu bar to
display the drop down menu. The choices from this menu are Log In, User
Profile, & Change Password.
To change your password, click on
Change Password.
Enter your old password, the new password, and the new password again in
the boxes provided.
Click the Change Password button.
The screen to the right will display,
select the Continue button to return to
the Warranty Home Page.
The User Profile screen provides the
user a screen to enter or change their
email address and select a security
question and answer that may be used
to retrieve a forgotten password.
9
Warranty Claim Entry
Warranty Tab
From the Warranty Home Screen, move
the cursor over Warranty to display the
drop down menu. The choices from this
menu are Enter Start Date, Refuse inservice insp., Print refuse insp., and
Add/View/Edit claim.
To enter a warranty claim on a unit, the
unit must be placed into service. To
enter the in-service information, select
Enter Start Date from the drop down
menu.
Enter all the information and click the
Submit button.
To print a copy of a Pre-Delivery
Inspection form, select Print refuse
insp. from the drop down menu. You will
be directed to the screen at the right.
Click the arrow to the right of the Select
box and pick the serial number from the
list. Click the Print button.
10
Warranty Claim Entry
Pre-Delivery Inspection Check List
From the Warranty Home Screen, move
the cursor over Warranty to display the
drop down menu. Select Refuse inservice insp.
Select the serial number of the unit
being insected.
Using the drop down menu at the left of
each inspection line item, select from the
menu options Okay, Adjusted, or Needs
Repair.
Below each section is a place for comments on any item selected as Needs
Repair.
11
Warranty Claim Entry
Submitting a Warranty Claim
From the Warranty Home Screen, move
the cursor over Warranty to display the
drop down menu. Select Add/View/Edit
claim.
To view or edit an existing claim, select
the claim from the drop down menu.
To enter a new claim, click on ‘insert’.
The claim form has 3 sections, the
Claim Header section, the Repair section, and the Detail section. There are
no limits to the number of repairs on any
claim.
The header section is displayed first.
Select the unit serial number from the
box. Enter the appropiate information
into each of the boxes.
Click on the “Save Header Changes”
button when completed.
From this next screen you may edit the
header or add a repair.
To edit the header click the “Edit
Header” button.
To add a repair, click on ‘insert’ in the
Repair section.
12
Warranty Claim Entry
Select from the SYSTEM drop down
menu, the system that the causal part is
a component of.
Select from the COMPONENT drop
down menu the component that is the
causal part.
Select from the FAILURE drop down
menu the condition that best describes
the cause of failure.
Enter the COMPLAINT, CAUSE, and
CORRECTION into the appropiate
boxes.
Click the SAVE REPAIR CHANGES button.
From this next screen you will add parts
or labor or both, by selecting ‘insert’ in
the Detail section.
13
Warranty Claim Entry
Each line of detail may contain one (1)
part number and/or one (1) labor operation. After the part and/or labor operation
have been added, click on the Save
Detail Changes button.
The buttons on the next screen will allow
you to either add another line of detail,
edit the previous line, or delete the previous line. Add as many lines of detail as
necessary to enter all the part numbers
and quantities used for that specific
repair and the applicable labor operations.
Once all repairs have been added and
the corresponding parts and labor operations for those repairs added, click the
Submit Claim button in the Claim
Header section.
This final screen contains the message
Claim Submitted.
Another claim may be added from this
screen by clicking ‘insert’.
Once all claims have been added, logout
of the session by clicking Logout in the
menu bar.
14
Labor Operations
00
01
02
11
12
13
14
15
16
17
18
21
22
23
24
25
26
27
30
31
32
41
42
43
44
45
50
80
Special Operations .........................................................................................................16
Air Conditioning..............................................................................................................17
Cab ...................................................................................................................................19
Axle, Front, Steering, Non-Driving................................................................................21
Axle, Rear, Non-Driving..................................................................................................23
Brakes, Air .......................................................................................................................24
Frame ...............................................................................................................................28
Steering............................................................................................................................29
Suspension .....................................................................................................................31
Tires and Tubes ..............................................................................................................33
Wheels and Rims............................................................................................................35
Axle, Driven, Front Steering ..........................................................................................37
Axle, Driven, Rear...........................................................................................................39
Clutch...............................................................................................................................42
Drive Shaft.......................................................................................................................43
Transfer Case ..................................................................................................................45
Transmission, Main, Manual..........................................................................................47
Transmission, Main, Automatic.....................................................................................49
Electrical..........................................................................................................................51
Charging System ............................................................................................................53
Starting System...............................................................................................................55
Air Intake System............................................................................................................57
Cooling System...............................................................................................................59
Exhaust System ..............................................................................................................61
Fuel System.....................................................................................................................63
Engine Group ..................................................................................................................65
Neutral Command / Auto Neutral / Work Brake System.............................................67
Body and Paint ...............................................................................................................69
15
Special Operations
00 Special Operations
Operation No. Description
Repair Action
00-PRE-D
00-TST-DRIV
Adjust
Pre Delivery
Road Test Vehicle, Requires RSM Approval
16
5.00
0.30
Heating, Ventilation, and Air Conditioning
01 Heating, Ventilation, and Air Conditioning
Operation No. Description
Repair Action
01-001-001
01-001-002
01-001-M
01-002-002
01-002-003
01-002-004
01-002-005
01-002-006
01-002-007
01-002-008
01-002-009
01-002-010
01-002-011
01-002-012
01-002-M
01-003-001
01-003-002
01-003-003
01-003-004
01-003-005
01-003-M
01-004-001
01-004-002
01-004-003
01-004-M
01-005-001
01-005-003
01-005-M
Adjust
1
1.5
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
1
0.5
1.5
1.5
0.8
0.6
0.2
0.2
0.4
0.8
0.2
Renew
Renew
Renew
Adjust
Renew
2.5
0.5
0.7
0.4
0.5
Renew
Renew or Adjust
Renew
2.5
0.4
0.5
Renew or Adjust
Renew
0.7
0.8
AC
AD
AF
BM
BS
CD
CK
CP
EC
EV
Check charge, check for Leaks, & add freon only
Evacuate and recharge system, use with component replacement
General Mechanical time, requires RSM approval
Freon Compressor, does not include recharge -Receiver/Dehydrator -Condenser -Evaporator Core -Expansion Valve -A/C Hose,General -O-Ring -- Renew
Fitting -- Renew
Trinary switch -Idler, sheave or shaft -A/C Off/On Switch
General Mechanical time, requires RSM approval
Blower Motor -Blower Motor Switch -Thermerature Control Cable
Thermerature Control Cable
Thermerature Control Cable, when Water Valve Replaced
General Mechanical time, requires RSM approval
Heater Core -Heater Core Hose Clamps, all -Water Control Valve -General Mechanical time, requires RSM approval
Air duct tubing -Air Filter
General Mechanical time, requires RSM approval
A/C Off/On Switch
Air Ducting Tube
Air Filter
Blower Motor
Blower Motor Switch
Condenser
Check Charge, Check Leaks, add Freon
Clamp, Hose
Evaporator Core
Expansion Valve
Failure Type
BD
Binds
BR
Broken
BW
Broken Weld
HP
Hole in Part
IA
Improper Adjustment
IR
Improperly Routed
LF
Leaks Freon
LO
Leaks Oil
LS
Loose
FC
FT
HC
HS
ID
OR
RD
TC
TS
WV
Freon Compressor
Fitting
Heater Core
Hose
Idler, Sheave or Shaft
O Ring
Receiver/Drier
Temperature Control Cable
Trinary Switch
Water Control Valve
LW
MP
OC
SE
SR
ST
TF
TR
Leaks Water
Missing Part
Open Circuit
Seized
Shorted
Sticks
Thread Failure
Torn
17
Heating, Ventilation, and Air Conditioning
18
Cab
02 Cab
Operation No. Description
Repair Action
02-001-001
02-001-002
02-001-003
02-001-004
02-001-005
02-001-006
02-001-007
02-001-008
02-001-M
02-002-001
02-002-002
02-002-M
02-003-001
02-003-002
02-003-003
02-003-004
02-003-005
02-003-006
02-003-007
02-003-008
02-003-009
02-003-010
02-003-011
02-003-012
02-003-013
02-003-014
02-003-015
02-003-016
02-003-017
02-003-018
02-003-019
02-003-020
02-003-022
02-003-023
02-003-024
02-003-025
02-003-026
02-003-20
02-003-M
02-004-001
02-004-002
02-004-003
02-004-004
02-004-007
02-004-008
02-004-009
02-004-010
02-004-011
02-005-002
02-005-003
02-005-004
02-005-005
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
0.4
0.7
0.5
0.6
0.5
0.8
0.5
0.7
Renew
R&I
24
16
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Adjust
0.5
0.2
2.5
0.5
1.5
0.8
0.8
0.3
1.7
0.3
0.8
0.4
1
0.8
0.4
1.5
0.5
0.5
0.2
0.4
0.2
0.7
1
0.6
1.5
1
Renew
Renew
Renew
Adjust
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
0.8
0.2
0.3
0.3
1
0.3
0.5
0.4
0.5
1.5
1
0.8
0.5
Rear Cab Mount, each -Latch Assembly
-Cab Lift Pump
-Cab Lift Cylinder
-Cab Lift Hydraulic Line -Front Cab Mount, each -Front cab pivot link pin
Front cab pivot vibration dampener
General Mechanical time, requires RSM approval
Cab Assembly
-General Mechanical time, requires RSM approval
Interior Trim Panels
-Sunvisor, each -- Renew
Door, each -- Renew
Latch
-Glass, roll-up window -Glass, sliding window -Glass, bi-fold door -Glass, crank handle -Glass Channel
Striker Plate
Hinge -Lock Cylinder
Latch Rod -Weather Seal
Arm Rest -Glass Regulator
Rear Window Glass
Shift Lever Boot
Ash Tray and/or Housing
Glass, upper side glass
Rear door latch striker only
Rear door trolley roller
Dash Assembly
Shifter Panel Assembly
Headliner
Door glass alignment
General Mechanical time, requires RSM approval
Windshield
Wiper Blade
Arm
Arm
Motor
Air Line
Windshield Washer Reservoir
Pump
Control Switch
Seat, air
Seat, rigid
Seat, Fold Down
Seat Belt
19
Cab
Operation No. Description
Repair Action
02-006-001.1
02-006-001.2
02-006-M
02-007-001
02-007-M
02-008-001
02-008-001.1
02-008-001.2
02-008-M
02-009-001
02-009-002
02-009-003
02-009-004
02-009-M
Renew
Renew
0.8
1
Renew
0.3
Renew
Renew
Renew
0.5
0.5
0.3
Renew
Renew
Renew
Renew
0.50
0.80
0.50
1.00
Cab mounted
Frame mounted
General Mechanical time,
Grab Handle
General Mechanical time,
Air Horn Assembly
Control Valve
Air Line
General Mechanical time,
Mirror Head
Mirror Bracket w/ Head
Cab Entry Step
Mirror Head - Moto Mirror
General Mechanical time,
Component Code
AH
Air Horn
AL
Air Line
AR
Arm Rest
AT
Ash Tray and/or Housing
AV
Air Horn Control Valve
CA
Cab Assembly
CC
Lift Cylinder
CH
Crank Handle
CS
Windshield Wiper Control Switch
DA
Door Assembly
DG
Door Glass
DH
Dash
DL
Door Latch
DO
Doghouse
FC
Fender Cab Mounted
FF
Fender Frame Mounted
GH
Grab Handle
GR
Glass Regulator
GS
Glass Channel
HE
Hose
HI
Hinge
HL
Hydraulic Line
LA
Latch Assembly
LC
Lock Cylinder
Failure
BE
BR
BW
CO
CR
DC
DE
DG
IN
LA
LO
LS
Type
Bent
Broken
Broken Weld
Corrosion
Cracked
Discolored
Dented
Dings
Inoperative
Leaks Air
Leaks Oil
Loose
requires RSM approval
requires RSM approval
requires RSM approval
requires RSM approval
LP
LR
MB
MH
MM
RG
RM
SA
SB
SF
SP
SQ
SR
SV
TM
WA
WB
WI
WM
WP
WR
WS
WW
Lift Pump
Latch Rod
Mirror Bracket
Mirror Head
Moto Mirror Head
Rear Window Glass
Rear Mount
Seat Air
Seat Belt
Seat Fold Down
Sticker Plate
Seat Torque Rod
Seat Rigid
Sunvisor
Interior Trim Panel
Wiper Arm
Wiper Blade
Windshield
Wiper Motor
Windshield Wiper Pump
Wiper Control Rod
Weather Seal
Windshield Wiper Reservoir
LW
MA
OC
OR
RT
RU
SH
SR
TD
TR
UA
VB
Leaks Water
Misaligned
Open Circuit
Out of Round
Rattles
Rusted
Scratched
Shorted
Teeth Damage
Torn
Unable to Adjust
Vibration
20
Steer Axle, Non Driving
11 Axle, Front, Steering, Non-Driving
Operation No. Description
11-001-001
11-001-M
11-002-001
11-002-002
11-002-M
11-003-001
11-003-002
11-003-M
11-004-001
11-004-002
11-004-003
11-004-M
11-005-001
11-005-M
11-006-001
11-006-M
11-007-001
11-007-M
11-009-001
11-009-002
11-009-M
Axle I Beam
General Mechanical time, requires
King pin and bushings, one side
Both sides
General Mechanical time, requires
Steering arm, upper
Lower
General Mechanical time, requires
Tie Rod Assembly
Tie rod end, one
Both
General Mechanical time, requires
Steering Stop Screws
General Mechanical time, requires
Hub Seal
General Mechanical time, requires
Wheel Bearings
General Mechanical time, requires
Check Toe-in
Adjust Toe-in
General Mechanical time, requires
Repair Action
7.00
Renew
Renew
3.80
6.00
Renew
Renew
1.00
1.00
Renew
Renew
Renew
1.50
1.00
1.50
Adjust
0.40
Renew
1.00
Renew
1.50
Check and record
Adjust
0.30
0.30
RSM approval
RSM approval
RSM approval
RSM approval
RSM approval
RSM approval
RSM approval
Component Code
AL
Alignment
CT
Cross Tube
HU
Hub Seal
IB
I Beam
KP
King Pin
LA
Lower Arm
SA
SS
TD
TR
UA
WB
Steering Arm
Steering Stops
Tie Rod End
Tie Rod
Upper Arm
Wheel Bearing
Failure
AJ
BE
BR
CC
CF
CO
CW
FM
IB
IC
LS
OC
PI
RU
SC
SE
UC
VB
BW
WP
Loose
Off Center
Pitted
Rusted
Scored, Scratched
Seized
Unconnected
Vibration
Weld Broken
Wrong Part
Type
Adjustment
Bent, Dented
Broken, Cracked
Check Condition
Cracked Flange
Corroded
Connected Wrong
Foreign Material
Installed Backwards
Improper Clearance
Renew
RSM approval
21
Steer Axle, Non Driving
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Part Name
Seal, King Pin Oil
Shim
Draw Key, Inner
Draw Key, Inner
Nut, Draw Key
Washer, Belleville
Bearing Assembly, Thrust
Grease Fitting
Cap, King Pin
Foam Insert
Bushing, King Pin
Cotter Pin
Nut, Slotted
Key, Woodruff
Cotter Pin
Screw, Stop
Nut, Hex
Washer
Locknut, Hex Flange
Washer - Keyed
Lock, Spindle Nut
Sleeve, ABS Mounting
22
Auxiliary Rear Axle, Non Driving
12 Axle, Rear, Non-Driving
Operation No. Description
Repair Action
12-002-001
12-002-M
12-003-001
12-003-M
Renew
Hub Seal
General Mechanical time, requires RSM approval
Wheel Bearings
General Mechanical time, requires RSM approval
Component Code
HU
Hub Seal
WB
Wheel Bearing
Failure
AJ
BE
BR
CC
CK
CO
FM
IE
LK
LS
NL
OF
PI
RU
SC
SE
Leaks
Loose
No Lubrication
Off Center
Pitted
Rusty
Scored, Scratched
Seized
Type
Adjust
Bent, Dented
Broken, Cracked
Check Condition
Crooked
Corroded
Foreign Material
Improper Clearance
23
Renew
1.20
1.50
Auxiliary Rear Axle, Non Driving
13 Brakes, Air
Operation No. Description
13-00113-001-001
13-001-002
13-001-M
13-00213-002-001
13-002-002
13-002-M
13-003-001
13-003-002
13-003-003
13-003-004
13-003-005
13-003-006
13-003-007
13-003-008
13-003-009
13-003-010
13-003-011
13-003-M
13-004-001
13-004-002
13-004-003
13-004-004
13-004-M
13-005-001
13-005-002
13-005-003
13-005-004
13-005-005
13-005-M
13-006-001
13-006-002
13-006-M
13-007-001
13-007-M
13-008-001
13-008-002
13-008-003
13-008-004
13-008-005
13-008-006
13-008-007
13-008-008
13-008-009
13-008-010
13-008-011
13-008-012
13-008-013
13-008-014
13-008-015
Repair Action
Brake shoes, inboard mounted drums
One Wheel
One Axle
General Mechanical time, requires RSM approval
Brake shoes, outboard mounted drums
One Wheel
One Axle
General Mechanical time, requires RSM approval
Camshaft
With brakes removed
Camshaft Bushings
With camshaft, removed
Brake Spider
With camshaft, removed
Camshaft bracket
Slack Adjuster
Dust cover, 1st one Brakes
each additional
Brake Spring, To Be Used in Conjunction with Hub R&R
General Mechanical time, requires RSM approval
Air, service brake chamber
Spring brake chamber
Air, service brake chamber diaphragm
Spring brake chamber diaphragm
General Mechanical time, requires RSM approval
Air Tank
Air Tank Drain Valve
Air Tank Safety Valve
Air Tank Check Valve
Air Line Fitting
General Mechanical time, requires RSM approval
Air Dryer
Air Dryer Purge Valve
General Mechanical time, requires RSM approval
Alcohol Evaporator
General Mechanical time, requires RSM approval
Low Air Pressure Switch
Treadle Valve
Hand Control Valve (Trailer)
Park Brake Control Valve
Tractor Protection Valve
Inversion Valve
Quick Release Valve
Stop Light Switch
Air Brake Hose
Cab Harness Hose
Chassis Harness Hose
Miscellaneous Hose
Air pressure gauge
R-14 Relay valve
Air governor
24
Renew
Renew
1.50
2.80
Renew
Renew
1.00
2.00
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew & Inspect
1.20
0.60
1.80
0.30
2.50
0.50
1.60
0.60
0.30
0.20
0.20
Renew
Renew
Renew
Renew
0.60
0.80
0.30
0.50
Renew
Renew
Renew
Renew
Renew or Reseal
1.50
0.20
0.20
0.40
0.20
Renew
Renew
1.20
0.50
Renew
0.40
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
0.80
1.20
0.90
0.70
0.70
0.60
0.60
0.50
0.40
0.80
0.60
0.40
0.50
1.00
0.50
Brakes
Operation No. Description
Repair Action
13-008-016
13-008-017
13-008-018
13-008-M
13-009-001
Adjust Only
Test
Renew
13-009-002
13-009-003
13-009-004
13-009-005
13-009-007
13-009-008
13-009-009
13-009-M
AIr Govenor
Air Leak Test
Pressure Protection Valve
General Mechanical Time, requires RSM approval
ABS Diagnostic Time, troubleshooting and verification of repair
Diagnosis used with component or cable replacement only. No
other diagnostic codes may be used.
ABS Air Modulator Valve
Automatic Traction Control Valve
ABS Cable Assembly, ECU to Modulator Valve
ABS Electronic Control Unit
Speed Sensor, Drive Axle, Outboard Mounted Drum
Steer Axle
Speed Sensor, Any Axle
General Mechanical Time, requires RSM approval
Component Code
AA
ABS Cable Assembly
AD
Air Dryer
AE
Alcohol Evaporator
AG
Air Governor
AH
Air Brake Hose
AI
Air Pressure Gauge
AP
Anchor Pin
AT
Axle Stud
AU
Air Dryer Purge Valve
AV
Automatic Traction Control Valve
BA
Bracket Assembly
BD
Brake Drum
BP
Backing Plate
BU
Bushing
CB
Camshaft Bushing
CH
Chassis Harness Hose
CM
ABS Electronic Control Module
CR
Cab Harness Hose
CS
Camshaft
DS
Dust Shield
GS
Grease Seal
HC
Hand Control Valve
IC
Inner Cup
IV
Inversion Valve
LS
MV
NT
OC
PC
PP
QR
RO
RT
RV
SA
SI
SM
SP
SR
SS
SW
SY
TP
TR
TV
WA
WS
25
0.20
0.20
0.50
1.00
Renew
Renew
Renew
Renew
Renew
Renew
Adjust
Low Air Pressure Switch
ABS Modulator Valve
Nut
Outer Bearing Cup
Park Brake Control Valve
Pressure Protection Valve
Quick Release Valve
Roller
Retainer
R14 Relay Valve
Slack Adjuster
Spider
Shim Washer
Spring
Snap Ring
Speed Sensor
Stoplight Switch
Shoe Assembly
Tractor Protection Valve
Tone Ring
Treadle Valve
Washer
Wheel Stud
0.40
0.40
1.00
1.00
1.20
0.80
0.20
Brakes
Failure Type
AJ
BE
BD
CE
CW
CO
CK
BR
CF
CH
FM
GZ
HW
IC
IB
LK
LS
ME
NL
Adjust
Bent, Dented
Binds, Sticks
Check Condition Only
Connected Wrong
Corroded
Crooked
Broken, Cracked
Crack in Flange
Cracked Bolt Hole
Foreign Material
Glazed
Hole Wrong Size
Improper Clearance
Installed Backwards
Leaks
Loose
Machining Error
No Lubrication
NY
OF
PI
RU
SC
ST
SE
SO
SS
SP
UC
WK
WB
WP
OC
SH
CC
PW
26
Noisy
Off Center
Pitted
Rusty
Scored, Scratched
Shortage, Part Omitted
Seized
Soft
Split, Separated
Stripped
Unconnected
Weak
Weld Broken
Wrong Part
Open Circuit
Shorted Circuit
Cross Circuit
Pinned Wrong
Brakes
27
Frame
14 Frame
Operation No. Description
Repair Action
14-001-001
14-001-M
14-002
14-002-001
14-002-002
14-002-003
14-002-003
14-002-M
14-003-001
14-003-002
14-003-003
14-003-004
14-003-M
Renew
1.00
Renew
Renew
Renew
Renew
4.00
9.50
9.10
22.00
Renew
Renew
Renew
Renew
30.00
0.80
0.50
0.50
Front Bumper
General Mechanical time, requires RSM approval
Crossmember
Tubular
Over Engine (Radiator support beacket)
Rear Suspension formed Crossmember
Rear Suspension Crossmember, HMX Suspension
General Mechanical time, requires RSM approval
Frame rail, formed channel (std.)
Tool Box
Deck Plate
Pindle Hook
General Mechanical time, requires RSM approval
Component Code
CO
Crossmember Over Engine
CT
Crossmember Tubular
FS
Frame Sill
Failure
BE
BW
NL
SC
Type
Bent, Dented
Broken Weld
No Lubrication
Scored, Scratched, Vertical Crack
CX
FR
FB
Crossmember Suspension Cross
Frame Rail, Formed Channel
Front Bumper
BO
BR
RU
Bowed, Warped
Broken, Cracked Horizontal Crack
Rusted, Rusty
28
Steering
15 Steering
Operation No. Description
Repair Action
15-001-001
15-001-002
15-001-003
15-001-004
15-001-005
15-001-006
15-001-M
15-002-001
15-002-M
15-003-001
15-003-002
15-003-M
15-004-001
15-004-002
15-004-003
15-004-M
15-005-001
15-005-002
15-005-M
15-006-001
15-006-002
15-006-003
15-006-004
15-006-005
15-006-M
15-007-001
15-007-002
15-007-003
15-007-004
15-007-M
15-008-001
15-008-002
15-008-003
15-008-004
15-008-005
15-008-006
Renew
Overhaul
Renew
Renew
Renew
Renew
2.50
3.20
1.00
1.50
1.00
1.00
Renew
1.00
Renew
Adjust
1.00
1.50
Renew
Renew
Renew
0.50
0.20
1.00
Renew
Renew
0.60
0.60
Renew
Overhaul
Test
Clean
Renew
3.00
1.00
1.00
3.00
1.00
Renew
Renew
Renew
Renew
0.40
0.20
1.00
0.30
Renew
Renew
Renew
Renew
Renew
Renew
2.00
0.50
0.40
3.50
1.00
1.00
Steering Gear
Steering Gear (Removed)
Sector Shaft or Seal, gear removed
Input Shaft Oil Seal, gear with 90 degree miter head
Input Shaft Oil Seal, straight input shaft
Adjust Poppets- Sheppard XD Gear Only
General Mechanical time, requires RSM approval
Power Steering Hose
General Mechanical time, requires RSM approval
Steering Shaft U-Joint
Phase all Steering Shafts & U-Joints - Dual Steer Only
General Mechanical time, requires RSM approval
Steering Wheel
Horn Button
Steering Column
General Mechanical time, requires RSM approval
Pitman Arm
Drag Link
General Mechanical time, requires RSM approval
Power steering pump
Power steering pump (Removed)
Power steering pressure and flow test
Clean and flush system after contamination
Power steering pump gasket
General Mechanical time, requires RSM approval
Sight Glass
Reservoir Gasket
Reservoir Assembly
Power Steering Filters
General Mechanical time, requires RSM approval
Power Steering Hydraulic Valve Assembly, Frame Nounted
Cartridge Assembly
12 V Electric Solenoid
Hydralic Valve Ass. Radiator Mounted w/ CNG Cabinet
Cartridge,Valve Ass. Radiator Mounted w/ CNG Cabinet
12V Solenoidd,Valve Ass. Radiator Mounted w/ CNG Cabinet
Component Code
CA
Cartridge Assembly
DL
Drag Link
ES
12V Electric Solenoid
HB
Horn Button
OS
Imput Shaft Oil Seal
PA
Pitman Arm
PG
Power Steering Pump Gasket
PH
Power Steering Hose
PP
Power Steering Pump
PV
Hydraulic Priority Valve
RA
RG
SA
SC
SG
SG
SH
SL
SU
SW
29
Reservoir Assembly
Reservoir Gasket
Steering Shaft U-Joint Alignment
Steering Column
Steering Gear
Sight Glass
Sector Shaft
Sector Shaft Seal
Steering Shaft U-Joint
Steering Wheel
Steering
Failure
BD
BW
BR
DE
FM
HW
IA
Type
Binds, Sticks
Broken Weld
Broken, Cracked
Dented
Foreign Material
Hole Wrong Size
Improper Adjustment
IR
LG
LO
MA
NL
OC
SR
Improperly Routed
Leaks Grease
Leaks Oil
Misaligned
No Lubrication
Open Circuit
Shorted
Steering Linkage
Steering Hydraulics
30
Suspension
16 Suspension
Operation No. Description
Repair Action
16-001-001
16-001-002
16-001-003
16-001-004
16-001-005
16-001-006
16-001-007
16-001-M
16-002-001
16-002-002
16-002-003
16-002-M
16-003-001
16-003-M
16-004-001
16-004-002
16-004-003
16-004-004
16-004-005
16-004-006
16-004-M
16-005-001
16-005-M
Renew
Renew
Renew
Renew
Renew
Renew
Install
3.00
2.10
0.50
0.60
0.60
1.50
3.00
Renew
Renew
Renew
0.70
1.20
0.60
Renew
1.00
Renew
Renew
Renew
Renew
Renew
Renew
4.00
1.50
1.10
0.60
3.50
0.50
Renew
1.00
Leaf spring, steering axle
Leaf spring drive axle
Leaf Spring Center Bolt, Spring out
Leaf Spring Bushing, Spring out
Leaf Spring U-Bolt
Leaf Spring Shackle
Steer Axle Spring Spacer Blocks, Both Sides
General Mechanical time, requires RSM approval
Shock Absorber
Shock mount lower
Shock mount upper
General Mechanical time, requires RSM approval
Air Bag
General Mechanical time, requires RSM approval
Tandem support beam, each
Tandem support beam bushings, all, each beam
End bushings only
Center bushing only
Tandem load insulator and or saddle, per side
Vertical bushing , each side
General Mechanical time, requires RSM approval
Torque Arm Assembly
General Mechanical time, requires RSM approval
Component Code
AB
Air Bag
BF
Bracket, Spring Front
BL
Bracket Leveling
BO
Bolt, Spring Center
BP
Bushing and Pin Torque Rod
BR
Bumper
BS
Bracket, Spring Rear
BT
Bracket Torque Rod
BU
Bushing
BW
Bolt, Washer, Nut
CP
Clamp
DW
Dowel
HS
Helper Spring
LB
Lower Bracket Shock Absorber
LC
LL
PI
RR
SA
SC
SD
SE
SP
SW
TR
UA
UB
VL
31
Load Cushion
Linkage Leveling
Pin
Radius Arm
Shock Absorber
Schackle
Saddle
Spacer
Spring
Shim Wedge
Torque Rod
Upper Bracket Shock Absorber
U-Bolt
Valve Leveling
Suspension
Failure
AJ
BE
BD
BR
CC
CW
CO
CF
CH
FM
IC
IR
IB
LK
LS
Type
Adjust
Bent
Binds, Sticks
Broken, Cracked
Check Condition
Connected Wrong
Corroded
Crack in Flange
Crackes, Bolt Hole
Foreign Material
Improper Clearance
Improperly Routed
Installed Backwards
Leaks
Loose
ME
NL
OC
PI
RU
SC
SE
SO
SP
TR
UC
VB
WK
WB
WP
Machining Error
No Lubricaton
Off Center
Pitted
Rusted, Rusty
Scored, Scratched
Seized
Soft
Stripped
Torn, Cut, Punctured
Unconnected
Vibration
Weak
Weld Broken
Wrong Part
Tandem Leaf Spring Suspension
32
Tires
17 Tires
Operation No. Description
Repair Action
17-001-001
17-001-002
17-001-M
17-002-001
17-002-002
17-002-M
Renew
Repair
1.00
1.20
Renew
Repair
1.00
1.20
Tire, tubeless
Tire, tubeless
General Mechanical time, requires RSM approval
Tire, tube type
Tire, tube type
General Mechanical time, requires RSM approval
Component Code
TI
Tire
Failure
BO
CC
CR
Type
Bowed, Warped
Check Condition
Cracked, Sidewall
VS
Valve Stem
LK
OR
Leaks
Out of Round, Run out
33
Tires
34
Wheels and Rims
18 Wheels and Rims
Operation No. Description
18-001-0
18-001-001
18-001-002
18-001-M
18-002-0
18-002-001
18-002-002
18-002-003
18-002-M
18-003-001
18-003-M
18-004-001
18-004-002
18-004-M
18-005-001
18-005-M
18-006-0
18-006-001
18-006-002
18-006-003
18-006-004
18-006-M
18-007-0
18-007-001
18-007-002
18-007-M
18-008-001
18-008-002
18-008-003
18-008-004
18-008-M
18-009-001
Repair Action
Tire and wheel assembly, DISC wheel
Front or Outer Dual
Inner and Outer Dual
General Mechanical time, requires RSM approval
Tire and wheel assembly, SPOKE wheel
Front or Outer Dual
Inner and Outer Dual
Front Wheel Hub (Spoke)
General Mechanical time, requires RSM approval
Front Wheel Hub (Disk Wheel)
General Mechanical time, requires RSM approval
Rear Wheel Hub (Disk Wheel)
Rear Wheel Hub (Cast Spoke Wheel)
General Mechanical time, requires RSM approval
Front Wheel Bearings, non driven, per wheel end
General Mechanical time, requires RSM approval
Rear wheel bearings
Non Driven Axle, per wheel end
Non Driven Axle, per wheel end
Driven Axle, per wheel end
Driven Axle, per wheel end
General Mechanical time, requires RSM approval
Torque wheel mounting bolts
Disc Wheels - Per Axle
Cast Spoke Wheel - Per Axle
General Mechanical time, requires RSM approval
Front Hub Grease Seal
Rear Driven Hub Grease Seal
Rear Driven Axle Flange Gasket
Front hub oil cap
General Mechanical time, requires RSM approval
Tire, Tube or Flap, Wheel off the vehicle
35
Renew
Renew
0.40
0.60
Renew
Renew
Renew
0.40
0.50
1.80
Renew
1.50
Renew
Renew
2.00
2.10
Renew
1.50
Renew
Adjust
Renew
Adjust
1.50
0.50
2.00
0.60
Adjust
Adjust
0.90
0.90
Renew
Renew
Renew
Renew
1.00
1.50
0.50
0.50
Renew
0.50
Wheels and Rims
Component Code
BC
Bearing Cup (Race)
FG
Flange Gasket
GS
Grease Seal
HO
Hub Oil Seal
NT
Nut
WA
Washer
Failure
AJ
BE
BR
CC
CF
CH
FM
IB
LO
LS
ME
NL
Type
Adjust
Bent, Dented
Broken, Cracked
Check Condition
Crack in Flange
Cracked Bolt Hole
Foreign Material
Installed Backwards
Leaks Oil
Loose
Machine Error
No Lubrication
WB
WD
HD
HS
SW
WS
Wheel
Wheel
Wheel
Wheel
Wheel
Wheel
OC
OR
PI
RU
SC
SE
SO
SS
SP
TR
BW
Off Center
Out of Round, Run out
Pitted
Rusted, Rusty
Scored, Scratched
Seized
Soft
Split, Separated
Stripped
Torn, Cut, Punctured
Weld Broken
36
Bearing
Disc
Hub Disc
Hub Spoke
Spoke
Stud
Steering Axle, Driven
21 Axle, Driven, Front Steering
Operation No. Description
Repair Action
21-001-001
21-001-002
21-001-M
21-002-001
21-002-002
21-002-003
21-002-004
21-002-005
21-002-006
21-002-M
21-003-001
21-003-002
21-003-003
21-003-004
21-003-M
21-004-001
21-004-002
21-004-003
21-004-004
21-004-005
21-004-006
21-004-M
Adjust
Adjust
Steering stops
Toe in
General Mechanical time, requires RSM
Axle assembly
Differential carrier assembly
(Carrier removed)
Pinion shaft bearings
Pinion shaft oil seal
Axle housing
General Mechanical time, requires RSM
Axle shaft assembly
Axle shaft (inner or outer)
Axle shaft U-Joint
Axle shaft oil seal (inner or outer)
General Mechanical time, requires RSM
Axle spindle (knuckle)
Steering spindle Trunnion assembly
Steering arm
Tie rod assembly
Tie rod end
Both tie rod ends
General Mechanical time, requires RSM
approval
Renew
Renew
Rebuild
Renew
Renew
Renew
7.50
7.50
7.00
4.70
1.20
15.60
Renew
Renew
Renew
Renew
2.30
2.50
2.50
2.50
Renew
Overhaul
Renew
Renew
Renew
Renew
3.50
4.20
1.00
1.50
0.50
0.80
approval
approval
approval
Component Code
AX
Axle Assembly
AH
Axle Housing
AS
Axle Shaft Assembly
AO
Axle Shaft Oil Seal
AJ
Axle Shaft U-Joint
AK
Axle Spindle(Knuckle)
DC
Differential Carrier
PB
PS
SA
ST
SS
TR
TD
Pinion Shaft Bearing
Pinion Shaft Oil Seal
Steering Arm
Steering Spindle Trunnion Assembly
Steering Stops
Tie Rod Assembly
Tie Rod End
Failure
AJ
BD
BE
BR
CC
CW
IB
IC
LK
LS
ME
NL
PI
RU
SC
SE
SS
TB
TR
VB
Machine Error
No Lubrication
Pitted
Rusted, Rusty
Scored, Scratched
Seized
Split Separated
Tooth Broken
Torn, Cut, Punctured
Vibration
Type
Adjust
Binds, Sticks
Bent, Dented
Broken, Cracked
Check Condition
Connected Wrong
Installed Backwards
Improper Clearance
Leaks
Loose
0.70
0.80
37
Steering Axle, Driven
38
Drive Axle, Rear
22 Axle, Driven, Rear
Operation No. Description
22-001-0
22-001-001
22-001-002
22-001-003
22-001-M
22-002-0
22-002-001
22-002-002
22-002-M
22-003-0
22-003-001
22-003-002
22-003-M
22-004-0
22-004-001
22-004-002
22-004-003
22-004-004
22-004-005
22-004-006
22-004-007
22-004-008
22-004-009
22-004-M
22-00522-005-001
22-005-002
22-005-003
22-005-004
22-005-005
22-005-M
22-006-001
22-006-002
22-006-003
22-006-M
22-00722-007-001
22-007-002
22-007-003
22-007-M
22-008-001
22-008-002
22-008-003
22-008-004
22-008-005
22-008-M
22-009-001
22-009-M
22-010-001
22-010-M
Repair Action
Single Axle Assembly
Single Speed Rear Axle
Two Speed Axle
Double Reduction Axle
General Mechanical time, requires RSM approval
Tandem Axle Assembly (Spring Suspension)
Front Axle Assembly
Rear Axle Assembly
General Mechanical time, requires RSM approval
Equalizer beam suspension
Front Axle Assembly
Rear Axle Assembly
General Mechanical time, requires RSM approval
Differential Assembly and/ or gasket
Single speed, single rear axle
Two speed, single rear axle
Double reduction, single rear axle
Front tandem axle
Rear tandem axle
Single speed, single rear axle (Does not include Carrier R&R)
Two speed, single rear axle (Does not include Carrier R&R)
Front tandem axle (Does not include Carrier R&R)
Rear tandem axle (Does not include Carrier R&R)
General Mechanical time, requires RSM approval
Pinion Shaft Bearings (differential removed)
Single speed, single rear axle
Two speed, single rear axle
Double reduction, single rear axle
Front tandem axle
Rear tandem axle
General Mechanical time, requires RSM approval
Companion flange and/ or seal, diff removed
With Bolted Retainer, In chassis
Without Bolted Retainer, In chassis
General Mechanical time, requires RSM approval
Axle Housing
Single Speed Axle
Two Speed Axle
Double reduction Axle
General Mechanical time, requires RSM approval
Axle Shift Unit
Axle Shift Unit (Removed)
Axle Shift control Valve
Axle Shift Control Hose
Axle Shift Control Wiring
General Mechanical time, requires RSM approval
Axle Shaft
General Mechanical time, requires RSM approval
Axle Oil Temp Sending Unit
General Mechanical time, requires RSM approval
39
Renew
Renew
Renew
6.00
6.20
6.40
Renew
Renew
7.00
6.20
Renew
Renew
8.00
7.20
Renew
Renew
Renew
Renew
Renew
Overhaul
Overhaul
Overhaul
Overhaul
3.00
3.50
3.50
3.50
3.00
7.00
7.50
10.00
7.00
Renew
Renew
Renew
Renew
Renew
3.00
3.20
3.30
4.00
3.00
Renew
Renew
Renew
0.70
1.30
1.10
Renew
Renew
Renew
9.50
9.50
10.00
Renew
Overhaul
Renew
Renew
Renew
0.80
1.00
0.90
0.50
1.00
Renew
0.50
Renew
0.30
Drive Axle, Rear
Component Code
AH
Axle Housing
AU
Axle Oil Temp Sending Unit
AS
Axle Shaft
AC
Axle Shift Control Valve
AW
Axle Shift Control Wiring
BA
Bearing Adjuster
BP
Bearing Cap
BR
Bearing Core
BC
Bearing Cup
CC
Carrier and Bearing Caps
CA
Carrier Assembly
EB
Equalizer Beam
FH
Flange Case Half
IY
Input Yoke
IS
Input Yoke Spacer
PG
PC
PM
PR
PG
PO
PP
PS
PH
RG
TS
SG
SN
SW
SP
Pinion Bearing
Pinion Bearing Cup
Pinion Bearing Shim
Pinion Bearing Spacer
Pinion Cage
Pinion Oil Seal
Pinion Pilot Bearing
Pinion Shaft
Plain Case Half
Ring Gear
Ring Gear Thrust Screw
Side Gear
Side Pinion
Side Pinion Thrust Washer
Spider
Failure
AJ
BD
BE
BR
CC
CC
CF
CH
FM
IC
LK
LO
ME
NL
NY
OC
OP
PI
RU
SC
SE
SO
SP
SR
SS
TB
TR
BW
WK
WP
Off Center
Open
Pitted
Rusted, Rusty
Scored, Scratched
Seized
Soft
Stripped
Shorted
Split, Seperated
Tooth Broken
Torn, Cut, Punctured
Weld Broken
Weak
Wrong Part
Type
Adjust
Binds, Sticks
Bent, Dented
Broken Cracked
Check Conditon
Crossed Circuit
Crack in Flange
Crack in Bolt Hole
Foreign Material
Improper Clearance
Leaks
Loose
Machine Error
No Lubrication
Noisy
40
Drive Axle, Rear
41
Clutch
23 Clutch
Operation No. Description
Repair Action
23-001-001
23-001-002
23-001-003
23-001-004
23-001-M
23-002-001
23-002-002
23-002-M
Renew
Renew
Renew
Renew
7.60
0.20
0.50
0.50
Adjust
Adjust
0.20
0.60
Clutch assembly
Pilot bearing
Release fork or shaft
Clutch linkage control rod
General Mechanical time, requires RSM approval
Adjust clutch pedal free travel
Adjust clutch release bearing
General Mechanical time, requires RSM approval
Component Code
CR
Clutch Linkage Rod
CU
Clutch
PB
Pilot Bearing
Failure
AJ
BD
BE
BO
BR
CC
CF
CH
FM
IB
Type
Adjust
Binds, Sticks
Bent, Dented
Bowed, Warped
Broken, Cracked
Check Conditon
Crack in Flange
Crack, Bolt Hole
Foreign Material
Installed Backwards
PP
RF
TB
Pressure Plate
Release Fork or Shaft
Throw Out Bearing
IC
LR
ME
NL
SE
SS
UB
VB
WP
Improper Clearance
Loose Rivits
Machining Error
No Lubrication
Seized
Split, Seperated
Unbalanced
Vibration
Wrong Parts
42
Chassis
Drive Shaft
24 Drive Shaft
Operation No. Description
Repair Action
24-001-001
24-001-002
24-001-003
24-001-004
24-001-M
24-002-001
24-002-002
24-002-M
24-003-001
24-003-002
24-003-M
24-004-001
24-004-M
24-005-001
24-005-M
24-006-001
24-006-M
Renew
Renew
Renew
Renew
1.00
1.00
0.60
0.70
Renew
Renew
0.80
0.40
Renew
Renew
0.80
1.10
Inspect
0.50
Inspect
0.50
Balance
1.00
Propeller shaft assembly without center support bearing
Stub shaft assembly with center support bearing and slip yoke
Stub shaft assembly without center support, with slip yoke
Stub shaft assembly without center support, with bolted yoke
General Mechanical time, requires RSM approval
U-Joint
U-Joint (Shaft Removed)
General Mechanical time, requires RSM approval
Center support bearing, with slip yoke (Removed)
Center support bearing with bolted yoke (Removed)
General Mechanical time, requires RSM approval
Inspect & Record Drive Line Angles
General Mechanical time, requires RSM approval
Inspect and record drive line run out at tube yoke, and flange,
General Mechanical time, requires RSM approval
Balance Propeller Shaft Assembly (Removed)
General Mechanical time, requires RSM approval
Component Code
BS
Bracket Support
CB
Center Support Bearing
CR
Cushion Rubber
PS
Propeller Shaft
Failure
AJ
BD
BE
BR
BW
CC
CF
CH
IC
NL
Type
Adjust
Binds, Sticks
Bent, Dented
Broken, Cracked
Broken Weld
Check Condition
Crack in Flange
Crack Bolt Hole
Improper Clearance
No Lubrication
SL
SS
UJ
YK
Slinger
Stub Shaft
Universal Joint
Yoke
OP
OR
RA
SE
SP
SS
UB
VB
WP
Out of Phase
Out of Round, Run out
Reset Angles
Seized
Stripped
Split, Separated
Unbalanced
Vibration
Wrong Part
43
Chassis
Drive Shaft
44
Transfer Case
25 Transfer Case
Operation No Description
Repair Action
25-001-001
25-001-002
25-001-003
25-001-004
25-001-005
25-001-006
25-001-007
25-001-008
25-001-009
25-001-010
25-001-011
25-001-012
25-001-013
25-001-014
25-001-015
25-001-M
Renew
Renew
Renew
Overhaul
Renew
Renew
Adjust
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Transfer Case Assembly
Transfer Case Mounting insulators
Transfer Case Mounting brackets
Transfer Case (Removed)
Input Shaft Bearing Retainer gasket, seal, and or companion flange
Output shaft bearing retainer gasket, seal, and or companion flange
Torque Input or Output Shaft Companion flange
Transfer Case Oil Pump
Transfer Case Hose (air or oil)
Transfer Case Cover and/or gasket
Bearing Case Cover and/or gasket
Shift Linkage, Control Rod, and/or yoke
Air Shift Control Valve
Air Shift Cylinder
Warning Light Switch
General Mechanical time, requires RSM approval
Component Code
AS
Air Shift Cylinder
BE
Bearing
CR
Control Rod
CV
Cover
GK
Gasket
HS
Hose
IS
Input Shaft
MB
Mounting Brackets
Failure
AJ
BE
BD
BW
BR
CC
CF
CH
FM
IC
IS
LK
Type
Adjust
Bent, Dented
Binds, Sticks
Broken Weld
Broken, Cracked
Check Conditions
Crack in Flange
Cracked Bolt Hole
Foreign Material
Improper Clearance
Internal Short
Leaks
MI
OP
OS
SE
SL
SW
TC
YK
Mounting Insulators
Oil Pump
Output Shaft
Seal
Shift Linkage
Switch
Transfer Case
Yoke
ME
NL
NY
SE
SS
SP
TB
TR
VB
WP
WR
Machining Error
No Lubrication
Noisy
Seized
Split, Separated
Stripped
Tooth Broken
Torn, Cut, Punctured
Vibration
Wrong Part
Wrong Ratio
45
Chassis
5.00
0.70
1.50
8.00
1.00
1.00
0.70
1.20
0.30
0.60
0.40
0.40
0.60
0.60
0.50
Transfer Case
46
Transmission, Manual
26 Transmission, Main, Manual
Operation No. Description
26-001-001
26-001-002
26-001-003
26-001-004
26-001-005
26-001-006
26-001-007
26-001-008
26-001-009
26-001-010
26-001-M
26-002-001
26-002-002
26-002-003
26-002-004
26-002-005
26-002-006
26-002-007
26-002-008
26-002-009
26-002-010
26-002-M
26-003-001
26-003-003
26-003-004
26-003-005
Repair Action
Transmission
R&I
Front Section (Transmission Removed)
Overhaul
Rear Section (Transmission Removed)
Overhaul
Both Sections (Transmission Removed)
Overhaul
Front Section case (Transmission Removed)
Renew
Rear Section case (Transmission Removed)
Renew
Both front and rear cases (Transmission Removed)
Renew
Output shaft bearing retainer gasket, seal, and or companion flange Renew
Auxiliary section, transmission in chassis
Renew
Shift control Lever Assembly
Renew
General Mechanical time, requires RSM approval
Shift Cover Assembly and/or gasket
Renew
Shift Cover
Overhaul
Remote Shift Control assembly
Overhaul
Remote Shift Linkage
Adjust
Lever mounted air control valve
Renew
Shift Range Valve Assembly
Renew
Shift Range Adapter And/Or gasket
Renew
Shift Range Cylinder Seals
Renew
Air Shift Regulator Valve
Renew
Hose
Renew
General Mechanical time, requires RSM approval
Air Filter Element
Renew
Oil Cooler
Renew
Oil Pump
Renew
Oil Temperature Sender
Renew
Component Code
AF
Air Filter
AV
Air Vent
BE
Bearing
BH
Bell Housing
FS
Front Section
GK
Gasket
IS
Input Shaft
KN
Knob
LI
Linkage
MB
Mounting Brackets
SP
Spring
MI
OC
OF
OP
OT
RS
RS
SE
SC
ST
Mounting Insulators
Oil Cooler
Oil Filter
Oil Pump
Oil Temperature Sender
Rear Section
Remote Shift Control
Seal
Shift Control Lever Assembly
Shift Tower
Failure
AJ
BE
BD
BR
BW
CC
CH
CF
FM
IC
IR
IB
LK
ME
NL
Se
SS
SP
TR
VB
WR
Installed Backwards
Leak
Machining Error
No Lubrication
Seized
Split, Separated
Stripped
Torn, Cut, Punctured
Vibration
Wrong Ratio
Type
Adjust
Bent, Dented
Binds, Sticks
Broken Cracked
Broken Weld
Check Condition
Crack Bolt Hole
Crack in Flange
Foreign Material
Improper Clearance
Improperly Routed
47
6.00
7.00
4.00
10.50
6.00
2.50
8.00
1.10
4.00
1.00
1.40
1.20
1.00
.70
.60
1.00
1.10
1.20
.40
.40
0.30
0.70
0.80
0.30
Transmission, Manual
48
Transmission, Automatic
27 Transmission, Automatic
Operation No. Description
Repair Action
27-001-001
27-001-002
27-001-003
27-001-004
27-001-006
27-001-M
27-003-001
27-003-002
27-003-003
27-003-M
27-004-001
27-004-002
27-004-003
27-004-005
27-004-006
27-004-007
27-004-M
27-005-001
27-005-002
27-005-003
27-005-006
27-005-007
27-005-M
27-006-001
27-006-M
27-007-001
27-007-002
27-007-003
27-007-M
27-008-001
27-008-002
Remove & Install
Adjust
Transmission
Reprogram ECU to specs
Retrieve and Confirm Codes / Clear Codes
Electronic Control Unit (ECU)
Electronic Shifter
General Mechanical time, requires RSM approval
External Oil Filter
Oil filter Head
Oil Filter Bracket
General Mechanical time, requires RSM approval
Low Shift and Low Trimmer Valve Body (Pan Down)
Modulated Lock Up Valve Body (Pan Down)
Control Valve Body (Pan Down)
Modulator
Governor
Transmission Pan And/Or Gasket
General Mechanical time, requires RSM approval
Shift Point (Pan Down)
Shift Cable
Shifter assembly, Mechanical
Speed Switch
Speed Switch
General Mechanical time, requires RSM approval
Output Shaft Seal
General Mechanical time, requires RSM approval
Dip stick gauge
Dip stick gauge
Dip stick tube
General Mechanical time, requires RSM approval
Oil Cooler
Oil Cooler
Component Code
CV
Control Valve Body
DG
Dipstick Gauge
DT
Dipstick Tube
EU
Electronic Control Unit
ES
Electronic Shifter
FH
Filter Head
GV
Governor
MV
Modulator Valve Body
MB
Mounting Bracket
OC
OF
SE
TC
TP
PG
VB
VI
WH
49
Chassis
Renew
Renew
8.00
0.50
0.70
0.70
0.60
Renew
Renew
Renew
0.30
0.60
0.50
Renew
Renew
Renew
Renew
Renew
Renew
0.40
0.40
1.00
0.30
0.50
1.20
Adjust
Adjust
Renew
Renew
Adjust
0.60
0.60
1.50
1.00
0.60
Renew
1.10
Renew
Calibrate
Renew
0.20
0.40
0.40
Renew
Flush
1.70
0.80
Oil Cooler
Oil Filter
Output Shaft Seal
Torque Convertor
Transmission Pan
Transmission Pan Gasket
Valve Body
Vehicle Interface Module
Wiring Harness
Transmission, Automatic
Failure
AJ
BE
BD
BR
BW
CC
CH
CF
FM
IC
IR
Type
Adjust
Bent, Dented
Binds, Sticks
Broken Cracked
Broken Weld
Check Condition
Crack Bolt Hole
Crack in Flange
Foreign Material
Improper Clearance
Improperly Routed
IS
IB
LK
ME
NL
SE
SS
SP
TR
VB
50
Internal Short
Installed Backwards
Leak
Machining Error
No Lubrication
Seized
Split, Separated
Stripped
Torn, Cut, Punctured
Vibration
Electrical
30 Electricial Group
Operation No. Description
Repair Action
30-001-001
30-001-002
30-001-003
30-001-006
30-001-008
30-001-009
30-001-010
30-001-011
30-001-012
30-001-014
30-001-015
30-001-017
30-001-M
30-002-001
30-002-002
30-002-002.1
30-002-003
30-002-005
30-002-006
30-002-007
30-002-008
30-002-009
30-002-012
30-002-013
30-002-014
30-002-015
30-002-016
30-002-017
30-002-017.1
30-002-018
30-002-019
30-002-020
30-002-021
30-002-M
30-003-001
30-003-003
30-002-004
30-003-005
30-003-006
30-003-007
30-003-M
30-004-001
30-004-002
30-004-003
30-004-006
30-004-007
30-004-008
30-004-009
30-004-010
30-004-011
30-004-012
30-004-M
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
0.40
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
Renew
Renew
Adjust
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
0.20
0.30
0.40
0.40
0.50
0.30
0.30
0.20
0.50
0.40
0.50
0.20
0.40
0.30
0.30
0.10
0.20
0.30
0.20
0.30
Renew
Renew
Renew
Renew
Renew
Renew
0.30
0.40
0.30
0.70
0.40
0.70
Renew
Locate & Repair
Locate & Repair
Renew
Renew
Renew
Test
Renew
Renew
Renew
0.30
1.00
1.00
0.40
0.40
0.30
0.20
0.40
0.50
0.50
Warning Buzzer
Oil Pressure Gauge
Oil Temperature Gauge
Coolant Temperature Gauge
Fuel Gauge
Fuel Level Sender
Rear Axle Oil -Temperature Gauge
Transmission Oil - Temperature Gauge
Voltmeter
Speedometer Head
Tachometer Head
Low Coolant Level Sensor
General Mechanical time, requires RSM approval
Instrument Lamp Bulb
Headlamp Seal Beam
Headlamp Seal Beam
Headlamp Switch
Fog Light Assembly
Fog Light Sealed Beam
Fog Lamp Switch
Directional Bulb
Directional Assembly
Directional Flasher
Directional Switch
Dome Light Bulb
Dome Light Assembly
Dome Light Switch
Clearance Light Assembly (First One)
Each Additional
Clearance Light Bulb
Clearance Light Switch
Dash Indicator Light
Anti-Theft LED Light
General Mechanical time, requires RSM approval
Cigarette Lighter Assembly
Horn Assembly (Electric)
Horn Relay
Radio Assembly
Speaker
Antenna
General Mechanical time, requires RSM approval
Fuse or Circuit Breaker
Open Circuit Wiring Harness Repair Only
Shorted Circuit Wiring Harness Repair Only
Dash Mounted Fan
Hour Meter
Rocker Switch
Mag Pick-up
Mag Pick-up
Relay
Strobe Light
General Mechanical time, requires RSM approval
51
Chassis
Electrical
Component Code
AL
AN
CA
CB
CF
CG
CL
CS
DA
DB
DC
DF
DG
DI
DL
DO
DS
DW
FG
FL
FS
FU
FW
GC
HA
HL
Anti-Theft LED Light
Antenna
Clearance Light Assembly
Circuit Breaker
Cab Fan
Clearance Light Bulb
Cigarette Lighter Assembly
Clearance Light Switch
Directional Assembly
Directional Bulb
Daisy Chain
Directional Flasher
Dome Light Switch
Dash Indicator Light
Dome Light Assembly
Dome Light Bulb
Directional Switch
Dimmer Switch
Fuel Gauge
Fog Light Assembly
Fuel Level Sender
Fuse
Fog Lamp Switch
Gauge Cluster
Horn Assembly
Headlamp Seal Beam
HM
HS
IC
KS
OG
OL
OS
OT
PB
RA
RD
RS
RW
RY
SA
SB
SH
SL
SP
TH
TO
VO
WB
WG
WH
WS
Hour meter
Headlamp Switch
Instrument Cluster Lamp
Key Switch
Oil Pressure Gauge
Oil Temperature Sender
Oil Pressure Sender
Oil Temperature Gauge
Push Button Switch
Rear Axle Oil Temperature Gauge
Radio
Rocker Switch
Rotating Amber Warning Light
Relay
Stop, Tail, Turn, Assembly
Stop, Tail, Turn Bulb
Speedometer Head
Spotlight
Speaker
Tachometer Head
Transmission Oil Temperature Gauge
Voltmeter
Warning Buzzer
Water Temperature Gauge
Wiring Harness
Water Temperature Sender
Failure
AJ
BD
BE
BR
CC
CW
FM
IR
Type
Adjust
Binds, Sticks
Bent, Dented
Broken, Cracked
Check Condition
Connected Wrong
Foreign Material
Improperly Routed
IS
MP
OC
PW
TR
UC
WL
WP
Internal Short
Missing Part
Open Circuit
Pinned Wrong
Torn, Cut, Punctured
Unconnected
Wrong Location
Wrong Part
52
Charging System
31 Charging System
Operation No. Description
Repair Action
31-001-001
31-001-002
31-001-003
31-001-004
31-001-005
31-001-006
31-001-007
31-001-008
31-001-009
31-001-010
31-001-011
31-001-M
31-002-001
31-002-002
31-002-M
Renew
Overhaul
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Diagnosis
Diagnosis
1.00
1.50
0.70
0.60
0.70
0.70
1.00
0.80
0.30
0.60
0.40
Renew
Renew
0.90
0.40
Alternator
Alternator (Alternator Removed)
Stator Assembly (Alternator Removed)
Voltage Regulator (Alternator Removed)
Rectifier assembly (Alternator Removed)
Diode Trio Assembly (Alternator Removed)
Drive End Frame and/or Bearing (Alternator Removed)
Slip Ring End Bearing (Alternator Removed)
Pulley and/or Fan
Test Charging System
Test Alternator
General Mechanical time, requires RSM approval
Drive Belt
Tensioner, Drive Belt
General Mechanical time, requires RSM approval
Component Code
AL
Alternator
BS
Battery Disconnect Switch
DB
Drive End Frame and/or Bearing
DB
Drive Belt
DI
Diode Trio Assembly
FN
Fan
PU
RC
SR
ST
TN
VR
Pulley
Rectifier Assembly
Slip Ring End Bearing
Stator Assembly
Tensioner, Drive Belt
Voltage Regulator
Failure
AJ
BD
BE
BR
CC
CW
FM
IR
IS
MP
OC
PW
TR
UC
WL
WP
Internal Short
Missing Part
Open Circuit
Pinned Wrong
Torn, Cut, Punctured
Unconnected
Wrong Location
Wrong Part
Type
Adjust
Binds, Sticks
Bent, Dented
Broken, Cracked
Check Condition
Connected Wrong
Foreign Material
Improperly Routed
53
Chassis
Charging System
54
Starting System
32 Starting System
Operation No. Description
Repair Action
32-000-001
Troubleshoot
0.40
Renew
Overhaul
Renew
Renew
Machine Work
Renew
1.80
1.50
0.70
0.70
0.30
0.80
Renew
Renew
Renew
0.40
0.40
0.40
Test
Renew
Renew
Renew
Renew
Renew
0.50
0.30
0.20
0.80
0.80
0.40
0.50
Renew
0.50
32-001-001
32-001-002
32-001-003
32-001-004
32-001-005
32-001-006
32-001-M
32-002-001
32-002-002
32-002-003
32-002-M
32-003-001
32-003-002
32-003-003
32-003-004
32-003-005
32-003-006
32-003-007
32-003-M
32-004-001
32-004-M
Test starter system to isolate failed starter
can only be used with starter failure
Starter Motor
Starter Motor (Starter Removed)
Brushes (Starter Removed)
Drive Assembly (Starter Removed)
Undercut Commutator (Starter Removed)
Starter Mounted Solenoid (Starter Removed)
General Mechanical time, requires RSM approval
Rocker Switch
Ignition Switch
Ignition Solenoid/Relay
General Mechanical time, requires RSM approval
Batteries Test
Batteries First
Batteries Each additional
Battery Cable - Positive
Battery Cable - Negative
Jump start truck
Battery disconnect switch
General Mechanical time, requires RSM approval
Remote mounted solenoid
General Mechanical time, requires RSM approval
Component Code
BT
Batteries
BC
Battery Cable
BR
Brushes
DA
Drive Assembly
RY
Ignition Solenoid/Relay
KS
Ignition Switch
Failure
AJ
BD
BE
BR
CC
CW
FM
IR
Type
Adjust
Binds, Sticks
Bent, Dented
Broken, Cracked
Check Condition
Connected Wrong
Foreign Material
Improperly Routed
RS
RS
SM
SS
UC
Remote Mounted Solenoid
Rocker Switch
Starter Motor
Starter Mounted Solenoid
Undercut Commutator
IS
MP
OC
PW
TR
UC
WL
WP
Internal Short
Missing Part
Open Circuit
Pinned Wrong
Torn, Cut, Punctured
Unconnected
Wrong Location
Wrong Part
55
Chassis
Starting System
56
Air Intake System
41 Air Intake System
Operation No. Description
Repair Action
41-001-001
41-001-002
41-001-003
41-001-M
41-002-001
41-002-002
41-002-003
41-002-004
41-002-005
41-002-006
41-002-M
Renew
Renew
Renew
0.30
1.00
0.40
Renew
Renew
Renew
Renew
Renew
Renew
0.20
0.40
0.40
0.30
0.40
0.60
Air Cleaner Element
Assembly
Pre-Cleaner
General Mechanical time, requires RSM approval
Restriction Gauge
Air Intake Hose
Air Intake Tube
Air Inlet Hood
Clamp or Bracket
Air Cleaner Support
General Mechanical time, requires RSM approval
Component Code
AF
Air Cleaner Element
AA
Air Cleaner Assembly
PC
Pre Cleaner
RG
Restriction Gauge
AH
Air Intake Hose
AT
HD
CP
MB
Air Intake Tube
Air Inlet Hood
Clamp, Bracket
Air Cleaner Support
Failure
AJ
BE
BR
BW
CW
FM
HW
IC
RU
SC
SE
TR
UC
Improper Clearance
Rusty, Rusted
Scored, Scratched
Seized
Torn, Cut, Punctured
Unconnected
Type
Adjust
Bent, Dented
Broken, Cracked
Broken Weld
Connected Wrong
Foreign Material
Hole Wrong Size
57
Chassis
Air Intake System
58
Cooling System
42 Cooling System
Operation No. Description
Repair Action
42-001-001
Pressure Test Cooling System
42-001-003
Hose Clamp
42-001-004
Upper Radiator Hose
42-001-005
Lower Radiator Hose
42-001-006
Turbo Coolant Return Hose
42-001-M
General Mechanical time, requires RSM approval
42-002-001
Fan Blade, Remote mounted radiator
42-002-001.1 Fan Blade, Front mounted radiator
42-002-001.2 Fan Blade, Remote mounted radiator with CNG Cabinet
42-002-002
Fan Shroud, Remote mounted radiator
42-002-002.1 Fan Shroud, Front mounted radiator
42-002-003
Hydraulic Fan Motor Assembly
42-002-003.1 Hydraulic Fan Motor Assembly w/CNG Cabinet
42-002-004
Hyd. Hose
42-002-006
Fan Clutch
42-002-007
Fan Clutch (Clutch Removed)
42-002-008
Fan Clutch Spacer
42-002-009
Fan Belts
42-002-010
Fan Belts
42-002-011
Fan clutch Air Hose
42-002-012
Fan Clutch Air Control Solenoid
42-002-013
Fan Controller
42-002-014
Fan Controller
42-002-015
Fan Hydraulic motor Solenoid Cartridge
42-003-001
Radiator, engine front mounting
42-003-002
Radiator, remote mounting
42-003-002.1 Radiator, remote mounting W/ CNG Cabinet
42-003-004
Radiator Drain and Refill, used with component replacement
42-003-005
Surge Tank
42-002-007
Fan Stat
42-003-008
Radiator Cap
42-003-009
Electronic coolant pump assembly
42-003-010
Electronic Coolant Pump Switch
42-003-011
Flush Cooling System
42-004-001
Hydraulic Oil Cooler
42-tst-drv
Road Tst - requires RSM approval
Charged Air Cooler ** refer to section 45 - Engine Group
Test
Renew
Renew
Renew
Renew
0.40
0.30
0.50
0.70
0.70
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Overhaul
Renew
Renew
Adjust
Renew
Renew
Diagnose
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Flush
Renew
1.70
2.00
2.50
3.00
3.00
3.20
3.50
1.00
2.70
1.20
2.00
0.80
0.50
0.40
0.40
0.40
0.30
0.50
5.00
7.00
8.00
0.50
1.00
0.60
0.20
1.00
0.30
1.50
1.50
0.5
Component Code
AS
Air Control Solenoid, Fan clutch
AL
Air Line Fan Clutch
BF
Belt Fan
CP
Clamp, Hose
CF
Clutch Fan
CP
Coolant Pump, Electronic
CO
Core
FB
Fan Blade
FS
Fan Shroud
FN
Filler Neck
FT
Fitting
GK
Gasket
HH
Hydraulic Fan Hose
FM
HC
LH
LT
OT
RD
RC
ST
SF
SU
SW
TT
UH
59
Hydraulic Fan Motor
Hydraulic Oil Cooler
Lower Radiator Hose
Lower Tank
Overflow Tube
Radiator
Radiator Cap
Sight Tube
Spacer Fan Clutch
Surge Tank
Switch Electronic Coolant Pump
Top Tank
Upper Radiator Hose
Chassis
Cooling System
Failure
AJ
BE
CW
CO
BR
FM
IC
LK
Type
Adjust
Bent, Dented
Connected Wrong
Corrosion
Broken, Cracked
Foreign Material
Improper Clearance
Leaks
LO
ME
SE
SS
TR
BW
IS
OC
60
Loose
Machining Error
Seized
Split, Separated
Torn, Cut, Punctured
Broken Welds
Internal Short
Open Circuit
Exhaust System
43 Exhaust System
Operation No. Description
Repair Action
43-001-001
43-001-002
43-001-003
43-001-M
43-002-001
43-002-002
43-002-003
43-002-004
43-002-008
43-002-009
43-002-010
43-002-M
43-003-001
43-004-001
43-004-002
43-005-001
43-005-002
43-006-001
43-006-002
43-006-002.1
43-006-m
43-007-001
43-007-001.1
43-007-002
43-007-m
43-008-001
43-008-002
43-008-003
43-008-006
43-008-009
43-008-m
Renew
Renew
Renew
1.50
0.50
0.70
Renew
Renew
Renew
Renew
Adjust
Renew
Renew
0.40
0.40
0.70
0.50
0.40
1.50
2.00
Diagnose
Renew
Renew
0.50
0.70
1.00
Renew
Renew
Renew
Test
1.00
1.00
1.00
1.00
Renew
0.2
Renew
Renew
Renew
0.70
1.00
1.00
Muffler, with or without catalyst
Tail Pipe or Stack
Turbo Outlet Pipe
General Mechanical time, requires RSM approval
Rain Cap
Clamp
Heat Shield, metal
Support Bracket
Align Exhaust System
Exhaust Pipe Insulated Wrap
Exhaust Pipe Insulated Wrap w/ CNG Cabinet
General Mechanical time, requires RSM approval
Hook up electronic tool, check and clear codes
DEF Coolant Supply Hose
DEF Coolant Supply Valves
Decomp Tube (Cummins Warranty)
Exhaust Blanket Decomp Tube
DEF Tank
DEF Tank Sending Unit
DEF Tank Sending Unit Test
General Mechanical time, requires RSM approval
Dosing Module (Cummins Warranty)
Dosing Module Filter (Cummins Warranty)
DPF-Diesel Particulate Filter (Cummins Warranty)
General Mechanical time, requires RSM approval
Exhaust Blanket Turbo
Bellows Flex Pipe
Elbow
SCR Catalyst (Cummins Warranty)
DEF Supply Module (Cummins Warranty)
General Mechanical time, requires RSM approval
Component Code
BS
Bracket Support
CP
Clamp
CV
Coolant Supply Valve
DT
Decomp Tube
DE
DEF Tank
DS
DEF Tank Sending Unit
DM
Dosing Module
DP
DPF Diesel Particulate Filter
EL
Elbow
BD
Exhaust Blanket Decomp Tube
BT
Exhaust Blanket Turbo
FP
Flex Pipe
GK
SH
HS
MB
MU
RC
SC
SV
TP
TO
UB
UM
61
Gasket
Heat Shield
Hose Coolant Supply
Mounting Bracket
Muffler
Rain Cover/Rain Cap
SCR Catalyst
Shutoff Valve
Tailpipe
Turbo Outlet Pipe
U-Bolt
Urea Supply Module
Chassis
Exhaust System
Failure
AJ
Be
BR
BW
CF
CH
CW
FM
HL
HW
Type
Adjust
Bent, Dented
Broken Cracked
Broken Weld
Crack in Flange
Crack Bolt Hole
Connected Wrong
Foreign Material
Hole Wrong Location
Hole Wrong Size
IB
IC
IR
LK
ME
RT
RU
SE
UC
WP
62
Installed Backwards
Improper Clearance
Improperly Routed
Leaks
Machining Error
Rattle
Rusted, Rusty
Seized
Unconnected
Wrong Part
Fuel System
44 Fuel System
Operation No. Description
Repair Action
44-001-001
44-001-002
44-001-003
44-001-004
44-001-005
44-001-M
44-002-001
44-002-002
44-002-003
44-002-004
44-002-005
44-002-006
44-002-007
44-002-009
44-002-010
44-002-M
44-003-001
44-003-002
44-003-003
44-003-004
44-003-005
44-003-006
44-003-007
44-003-008
44-003-009
44-003-010
44-003-011
44-003-013
44-004-001
44-003-m
Renew
Renew
Renew
Renew
Reseal
0.50
1.50
0.50
0.30
0.30
Clean
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
1.00
0.30
0.20
0.50
0.40
0.60
0.80
0.20
0.50
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
Renew
0.30
0.50
1.00
0.20
1.00
1.00
0.30
1.50
1.00
1.00
0.40
0.20
0.40
Fuel Gauge Sender
Fuel Tank
Fuel Line
Fuel Line Fitting
Fuel Line Fitting
General Mechanical time, requires RSM approval
Fuel system, clean and flush
Primary Fuel Filter
Secondary Fuel Filter
Filter Head
Tank Strap
Tank Support
Fuel Water Separator
Fuel Cap
Priming Pump
General Mechanical time, requires RSM approval
Fuel Door (CNG)
Protective Cover Fill (CNG)
Fuel Level Control Module (CNG)
Low Pressure Connection (CNG)
1/4 Turn Shutoff Valve (CNG)
Solenoid Valve (CNG)
Coalescing Filter (CNG)
Pressure Regulator (CNG)
Regulator Coolant Line (CNG)
Shutoff Valve, Coolant (CNG)
Fuel Hose, Flexible (CNG)
Clamps (CNG)
Fuel Hose (CNG to Engine)
General Mechanical time, requires RSM approval
63
Chassis
Fuel System
Component Code
FG
Fuel Gauge
CC
CNG Low Pressure Fuel Connection
CD
CNG Fuel Door
CE
CNG Protective Fill Cover
CF
CNG Coalescing Filter
CH
CNG Fuel Tank Housing
CL
CNG Coolant Lines
CM
CNG Fuel Level Control Module
CP
Clamp
CR
CNG Pressure Regulator
CS
CNG Solenoid Valve
CV
CNG 1/4 Turn Shutoff Valve
Failure
AJ
BD
Be
BR
BW
FM
HL
HW
IB
IC
LK
Type
Adjust
Binds, Sticks
Bent, Dented
Broken, Cracked
Broken Weld
Foreign Material
Hole Wrong Location
Hole Wrong Size
Installed Backwards
Improper Clearance
Leaks
FC
FF
FH
FL
FS
FT
GD
PP
SV
TK
TP
TS
Fuel Cap
Fuel Filter
Filter Head
Fuel Line
Fuel Water Separator
Fuel Line Fitting
Ground Strap
Fuel Hand Priming Pump
CNG Coolant Shut Off Valve
Fuel Tank
Fuel Tank Support
Fuel Tank Strap
ME
RU
SC
SE
SP
SS
ST
TR
UC
WP
Machining Error
Rusted, Rusty
Scored, Scratched
Seized
Stripped
Split Separated
Short, Parts Omitted
Torn, Cut, Punctured
Unconnected
Wrong Part
CNG Fuel Management Module
CNG Fuel Cabinet
64
Engine
45 Engine Group
Operation No. Description
Repair Action
45-001-001
45-001-002
45-001-003
45-001-004
45-001-M
45-002-001
45-002-004
45-002-M
45-003-001
45-003-002
45-003-003
45-003-004
45-003-005
45-003-004
45-003-M
45-004-001
45-004-002
45-004-003
45-004-004
45-004-M
45-005-001
45-005-002
45-005-M
45-006-001
45-006-002
45-006-003
45-006-M
45-007-001
45-007-002
45-007-008
Renew
Renew
Renew
Renew
2.00
3.00
2.00
5.00
Renew
Renew
0.70
1.20
Renew
Renew
Renew
Renew
Renew
Renew
0.40
0.50
0.50
3.00
2.00
3.00
Renew
Renew
Renew
Renew
0.20
0.60
0.30
0.40
Adjust
Diagnosis
1.00
1.00
Renew
Renew
Renew
2.00
0.50
0.60
Renew
Renew
Renew
1.00
0.20
4.00
Motor mount dampners, one side rear
Both Rear
Front
All
General Mechanical time, requires RSM approval
Throttle Positioning Sensor
Throttle Positioning Sensor Swiching Relay
General Mechanical time, requires RSM approval
Charged air cooler, clamp
Hose
Tube
Heat Exchanger, Remote Mounted
Heat Exchanger, Front Engine Mounted Only
Charge Air Cooler
General Mechanical time, requires RSM approval
Oil Level Stick Gauge
Tube Housing
Standoff Bracket
Oil Fill Tube
General Mechanical time, requires RSM approval
Reprogram ECM
Retrieve and Confirm Codes / Clear Codes
General Mechanical time, requires RSM approval
Crankshaft driven hydraulic pump
Hydraulic pump fitting
Hydraulic hose
General Mechanical Time, requires RSM approval
Engine Block Heater
Engine Block Heater Cable
Engine Wiring Harness
Component Code
AL
Air Line
BC
Bracket Charged Air Cooler
BF
Bracket Front on Engine
BH
Block Heater
BR
Bracket Rear on Frame
BT
Bracket Treadle Valve
BU
Bushing
CA
Charged Air Cooler Assembly
CP
Clamp
DO
Bolt and Nut
DP
Dipstick
DT
Dipstick Tube
FB
Fan Blade
FC
Fan Clutch
FH
FT
GK
HH
HL
HP
MB
MR
OF
PP
TC
TP
TV
WH
65
Fan Hub Assembly
Fitting
Gasket
Hose, Hump Charged Air Cooler
Hydraulic Line
Hydraulic Pump Engine Driven
Mounting Bracket
Mount Rubber
Oil Fill Tube
Pin Pedal
Tube Charged Air Cooler
Throttle Position Sensor
Treadle Valve
Wiring Harness
Chassis
Engine
Failure
AJ
BE
BD
CW
BR
CH
HW
IC
IB
LK
LS
ME
OR
RU
Type
Adjust
Bent, Dented
Binds, Sticks
Connected Wrong
Broken, Cracked
Crack Bolt Hole
Hole Wrong Size
Improper Clearance
Installed Backwards
Leak
Loose
Machining Error
Out of Round, Runout
Rusted, Rusty
SC
ST
SE
OC
SS
SP
UB
UC
VB
BR
WP
CF
RA
66
Scored, Scratched
Short, Parts Omitted
Seized
Open Circuit
Split, Separated
Stripped
Unbalanced
Unconnected
Vibration
Broken Weld
Wrong Part
Crack in Flange
Reset Angle
Neutral Command / Auto Neutral / Work Brake
50 Neutral Command / Auto Neutral / Work Brake
Operation No. Description
Repair Action
50-001-001
50-001-002
50-001-003
50-001-004
50-001-M
50-002-001
50-002-002
50-004-003
50-004-003
50-002-M
Renew
Renew
Renew
Adjust
0.70
0.70
0.60
0.20
Renew
Renew
Renew
Renew
0.50
0.50
0.40
0.40
Master Control Solenoid
Park Brake Solenoid
Pressure Regulator
Pressure Regulator
General Mechanical time, requires RSM approval
Service Brake Pressure Switch
Double Check Valve
Realy
Rocker Switch
General Mechanical time, requires RSM approval
Component Code
DC
Double Check Valve
MC
Master Control Solenoid
PO
Pump On Solenoid
PP
Pneumatic Pressure Switch
PR
Pressure Regulator
PS
QR
RS
TR
TS
Park Brake Solenoid
Quick Release Valve
Rocker Switch
Throttle Advance Pressure Regulator
Throttle Advance Solenoid
Failure
AJ
BD
BE
BR
BW
CC
CF
CH
CO
CW
FM
HW
IB
IC
LK
LS
ME
NY
OC
PW
RU
SC
SE
SH
SO
SP
SS
ST
UC
WP
Loose
Machining Error
Noisy
Open Circuit
Pinned Wrong
Rusty
Scored, Scratched
Seized
Shorted Circuit
Soft
Stripped
Split, Separated
Shortage, Part Omitted
Unconnected
Wrong Part
Type
Adjust
Binds, Sticks
Bent, Dented
Broken, Cracked
Broken Weld
Cross Circuit
Crack in Flange
Cracked Bolt Hole
Corroded
Connected Wrong
Foreign Material
Hole Wrong Size
Installed Backwards
Improper Clearance
Leaks
67
Chassis
Neutral Command / Auto Neutral / Work Brake
68
Body and Paint
80 Body and Paint
Operation No. Description
Repair Action
80-001-001
80-001-002
80-001-003
80-001-004
80-001-005
80-001-M
80-002-001
80-002-002
80-002-004
80-002-005
80-002-006
80-002-007
80-002-M
One panel
Two panels
Three panels
Entire Cab
Refinish*
0.40
0.60
0.80
2.00
0.60
Refinish*
Refinish*
Refinish*
Refinish*
Refinish*
Refinish*
0.80
8.00
1.50
1.50
1.00
1.50
Polish and buff repair: repair runs, sags, fading, dirt, etc.
Polish and buff repair: repair runs, sags, fading, dirt, etc.
Polish and buff repair: repair runs, sags, fading, dirt, etc.
Polish and buff repair: repair runs, sags, fading, dirt, etc.
Refinish miscellaneous removable pieces, includes all prep time
General Mechanical time, requires RSM approval
Spot Repairs
Entire Chassis Cab
Door
Roof
Bumper
Side panel
General Mechanical time, requires RSM approval
Chassis
Frame
Fender
Engine Cover
*Refinish includes striping or scuffing as required by sanding, blasting or other process. Any and all prep as
required prior to and the application of color coating. Also included is the removal of any over spray or other clean
up required as a result of the refinishing operation.
Component Code
CA
Cab Assembly
DA
Door
RF
Roof
BR
Bumper
SP
Side Panel
Failure
BE
BW
BR
DR
DC
FD
Type
Bent, Dented
Broken Weld
Broken, Cracked
Dirt
Discolored
Fading
EC
FR
FN
EC
Engine Cover
Frame
Fender
Engine Cover
OL
PI
RN
RU
SG
SC
Orange Peel
Pitted
Runs
Rusted, Rusty
Sags
Scored, Scratched
69