SOLVENT -FREE MICROWAVE ASSISTED ORGANIC SYNTHESIS A BRIEF REVIEW OF LITERATURE PartB Chapterd Review of Literature S O L V E N T -F R E E M IC R O W A V E A S S IS T E D O R G A N IC S Y N T H E S IS - A R E V IE W In tro d u c tio n : G re e n chem istry, a relatively new field o f research and developm ent, prom ises to provide the science and technology b a se n ecessary for accom plishing m a n y o f the objectives o f an eco-efficient society in the post m odern world o f the 21st century. G re e n chem istry seeks to d evelop and deploy chem ical processes that can reduce o r elim inate the use and generation o f h a za rdo u s substances. G ree n chem istry is being practiced within at least fo u r regim es: traditional basic academ ic research, industryspecific research and developm ent, governm ent-industry, academ ic collaborations and technology generation and transfer am ong governm ent National laboratories. O rg a n ic synthesis directed tow ards G re e n C h em istry h ave attained increasing interest in recent ye a rs 1-4 which should lead to new environm entally benign procedures to sa ve resources and energy. G reen chem istry can be defined as environm entally benign chem ical synthesis. T h e dim ension o f environm ental problem s has increased substantially in the past decade and will continue to expand in the future too. Therefore, attempts have been m ade to design synthesis for m anufacturing processes in such a w a y that the w aste products are m inim ized, th ey h a ve no effect on the environm ent and their disposal is convenient. G re e n chem istry prom otes an opportunity to readdress som e o f these problem s. It differs from conventional 198 PartB Review of Literature Chapter 6 chemistry and has an upper hand in terms of nature of reactants, reaction conditions and time, economic feasibility and making use of raw materials in nature. The green chemistry philosophy provides an opportunity to present Avoid waste chemistry in a refreshing and positive manner and represents the pillars that support our sustainable future. The principles of Green Chemistry5"6, proposed by Paul Anastas and John W arner are summarised as follow s: The twelve principles of Green Chemistry: 1) Prevent waste 2) Design safer chemicals and products 3) Design less hazardous chemical synthesis 4) Use renewable feed stocks 5) Use catalysts, not stoichiometric reagents 1 99 PartB Review of Literature 6) Avoid chemical derivatives 7) Maximize atom economy 8) Use safer solvents and reaction conditions 9) Increase energy efficiency 10) Design chemicals and products which degrade after use 11) Analysis in real time to prevent pollution 12) Minimize the potential for accidents. Chapter 6 The principles of green chemistry can be applied broadly to areas like synthesis, catalysis7, reaction conditions, analysis and monitoring, extraction, separations, computational chemistry and process modeling etc. Green chemistry is also applicable to all sectors of the chemical industry ranging from pharmaceuticals and specially chemicals to high volume manufacture of bulk chemicals. The focus of the industry has now shifted to reduce or eliminate the use of organic solvents during manufacturing and processing. This involves “closed loop system” leading to reduction and/or recycling switching to “solvent-free” process or solvent alternatives. A possible alternative for the use of organic solvents is the extensive utilization of water as a solvent8,9 and chemistry in aqueous medium offers many advantages for a clean green chemistry. Also, promoting a reaction photochemically rather than thermally is greener, since light is the green reagent par excellence. Photochemistry10 offers an inexhaustible source of new chemistry via chemical reactions of the excited state, which are much faster and dependent little on conditions. Similarly, reactions by a microwave 200 PartB R eview o f Literature Chapter 6 have a advantage of having to use less or no solvent, very little time, no side products and better yields with better selectivities compared to those carried out by conventional means. Solvent Free Organic Synthesis: Among the most promising procedures for Green Chemistry, solventfree techniques hold a strategic position as solvents are very often toxic, expensive and problematic to use and to remove. The concept of solventfree reactions is not a new one and chemistry texts of the late 19thand 20th century contain numerous examples of reactions carried out using neat reactants. Many excellent examples exist of solvent free reactions in single crystals including photochemical reactions11, which may proceed under topotactic control12, reactions of salts, including those to produce species that might otherwise be difficult to access14, reactions of inclusion complexes15 or co-crystals and reactions of solid monomers to form polymers16. In fact, solvent-free reactions and the reactions carried out in a homogenous phase where all reactants are dissolved in a mutual solvent can be considered as one of the big break through in modem chemistry. Solvent-free reaction makes it possible to reduce consumption of environmentally unfriendly solvents and utilize scaled down reaction vessels. Moreover, the use of a catalyst for solvent-free reaction can achieve energy savings. Several techniques for the efficient use of solvent-free reaction have been developed. 201 P artB Review of Literature Chapters Solvent Free Technique or Dry Reaction Technique: Generally, for a solid-state or solvent free reaction, three technique are employed. Reagents Supported on Mineral Oxides in “Dry Media” Aluminas, silicas, clays or zeolites can be selected as acidic or basic supports17depending on the type of organic reaction. Alumina alone can act as a base towards a rather acidic molecule but if a strong base is necessary, KF on alumina18, which can ionize carbon acids upto pka *3519, is used. On the other hand, montmoriilonites (clays) such as K10 or KSF offer acidities very close to nitric or sulfuric acids.20 in this technique, reactants are individually impregnated onto the solid-support via a saturated solution in an adequate solvent if they are solids, with subsequent solvents removal and reactions are performed by simple mixing of the supported reagents in the absence of any organic solvent. Solid-Liquid solvent-free phase Transfer Catalysis (PTC): This method21 is specific for anionic reactions as it involves “anionic activation.” A catalytic amount of a tetraalkyiammonium salt or a cation complexing agent is added to the mixture of both pure reactants. Reactions occur in the liquid organic phase which consists only of the electrophile R-X. The presence of a solvent is prejudicial as it induces a dilution of reactants 202 PartB Chapter 6 Review of Literature and, consequently, a decrease in reactivity. The electrophile RX, acts as both the reactant and the organic phase for the reaction (Scheme B.VI.1) Scheme B.V1.1 Solvent-free solid-liquid phase transfer catalysis Solid Phase M*. Nu + R4N+, X- Liquid Phase RNu + F^N+, X* .,T= ^ R4N+, Nu, M*X- --------------- R4N+, Nu + R-X Solid Phase M*. Nir or Nu — H+Base Catalyst f^N+, X* Liquid Phase R - X (then R - Nu) Aliquat 336 MehTOctg, Cf Both electrophile and organic phase TBAB Bu4 N*. Br“ Heterogenous Reactions without any Catalyst or Support: In this case, the heterogenous reactions are carried out between neat reactants in quasi equivalent amounts without any adduct22,23. The simple heterogenous mixture of two neat products (one solid and one liquid) can eventually lead to a reaction; either the solid is partially soluble in the liquid with a reaction occurring in the liquid phase or the liquid is adsorbed onto the surface of the solid with a reaction occurring at the interphase. In both situations, the presence of a solvent is deleterious due to dilution of the reactants. 203 PartB Chapter 6 Review of Literature O ften, the products of solid state reactions turnout to b e different from those obtained in solution phase. T h is is b ecause o f specific spatial orientation o r packing o f the reacting m olecules in the crystalline state. T h is is true not on ly o f the crystals o f single com pounds, but also o f cocrystallized solids o f two o r even m ore reactant m olecules. T h e host-guest interaction com plexes obtained b y sim ply mixing the com ponents intimately also adopt ordered structure. T h e orientational requirem ents o f the substrate m olecules in the crystalline state have provided excellent opportunities to achieve high degree o f stereoselectivity in the products. T h is has m ade it possible to synthesize chiral m olecules from prochiral ones either b y com plexation with chiral hosts o r form ation o f interm ediates with chiral partners. S olvent-free organic synthesis leads to a clean, efficient and econom ical technology safety is largely increased, w ork-up is considerably simplified, cost is reduced, increased am ount o f reactants can b e used in the sam e equipm ents and reactivities and som etim es selectivities are enhanced without dilution. D u e to all these advantages, there is an increasing interest in the use o f environm entally benign reagent and procedures o r in other w ords, the ab sence o f solvent coupled with high yields and short reaction time often associated with reactions o f this type m ake these procedures ve ry attractive fo r synthesis. Solvent Free Synthesis using Focussed Microwaves: T h e em erging area o f green chem istry envisa g e s m inim um hazard as the perform ance criteria while designing n ew chem ical processes. N ew 204 PartB Chapter 6 Review of Literature strategies have recently been developed aim ed at w orking without solvent. Furtherm ore, it is also possible to activate p ro ce sse s b y physical m eans such a s ultrasound, pressure o r m icrow aves. A m o n g these n ew n o n conventional m ethods in organic synthesis, m icrow ave irradiation takes a particular place as it induces specific interactions betw een m aterials and w a ve s o f electrom agnetic nature assimilated to dielectric heating. M icrowave (M W ) irradiation, as an unconventional energ y source has been used for a variety o f applications including organic syn th esis .24'28 W h erein chem ical reactions are accelerated b ecause o f selective absorption o f M W energ y b y polar m olecules, n on -p ola r m olecules being inert to the MW dielectric loss. T h e com bination o f solvent-free procedures and m icrow ave irradiation can b e used to carry out a w ide range o f reactions within short reaction time and with high conversions and selectivity. A lso , the yields and purity o f the products are greatly im proved com pared to those obtained b y conventional heating. T h is approach is efficient, e a s y to perform , econom ic and less polluting. S o m e m ajor advan tag es o f the organic synthesis under m icrow aves are • V e ry rapid reactions, requiring few m inutes, brought about b y high and h om og en ous tem peratures and com bined with pressure effects (if conducted in closed vessels). • H igher degree o f purity achieved d ue to short residence time at high tem peratures, no local overheating, m inor decom position and m inor occurrence o f se co n da ry reactions. 205 PartB • Review of Literature Chapter 6 Y ie ld s are often better, obtained within shorter tim es to give purer product. T h e solvent-free conditions are especially adapted to m icrow ave activation as reactions can be run safely u n der atm ospheric pressure in the presence o f significant am ounts o f products. T h e application o f m icrow ave irradiation u n der solvent-free conditions, ena bles organic reactions to occur expeditiously at am bient pressure29"31, thus providing unique chem ical processes with special attributes such a s enh an ced reaction rates, higher yields and the associated e ase o f m anipulation. T h e s e reactions can be perform ed in open glass containers sim ply b y mixing o f neat reactants with the catalyst/ prom oter o r their absorption on m ineral o r “d o p e d ” supports and exposing the reaction mixture briefly to m icrow aves. A P P L IC A T IO N S IN S Y N T H E T IC O R G A N IC T R A N S F O R M A T IO N S U S IN G M IC R O W A V E S U N D E R S O L V E N T -F R E E C O N D IT IO N S ; T h e use o f solvent-free reaction conditions has been w idely reported as an appropriate m ethodology for the reduction o f w aste and minimization o f energ y use, in lines with the principles o f green chem istry. T h e re are a large n um bers o f solvent-free reactions o f a m yriad o f types described in the chem ical literature32'34. O n e o f the m ost striking characteristics o f solventfree reactions is the high degree o f conversion to a single product that is achieved in m a n y c a ses and reduction in the n u m b e r o f by-products form ed. S o m e striking exam ples o f synthetically useful reaction u n d er m icrow ave in d ry m edia are - 206 PartB Chapters Review of Literature A. Functional Group Transformations: Cleavage reactions are expedited by microwave (MW) exposure of protected molecules on mineral oxides or benign “doped” reagents. For example - a solvent-free deprotection procedure uses relatively benign reagent, ammonium persulfate on clay for regeneration of carbonyl compounds from the corresponding semicarbazone and phenylhydrazone derivative35 by microwave or ultrasound irradiation (Scheme B.VI.2, Reaction 1). Microwave irradiation of phenylhydrazones and tosylhydrazones with phosphoric acid35 also regenerate the carbonyl compound in excellent yield (Scheme B.VI.2, Reaction 2). Scheme B.VI.2 R e a c tio n 1 R = -NHPh, -NHTs Similarly, ketones can be regenerated in a MW oven by simply admixing neat ketoximes with periodate on wet silica and then exposing them to MW irradiation (Scheme B.VI.3, Reaction 1). The role of the surface is very critical as the deoximation reaction that occurs on silica surface predominantly delivers the Beckmann rearranged products on clay. Another facile method of microwave assisted regeneration of aldoximes using 207 PartB Chapter 6 Review of Literature phosphoric acid in solvent-free condition at am bient pressure has been reported recently (Schem e B.VI.3, R eaction 2)37. S chem e B.VI.3 Reaction 1 Reaction 2 R1 \ _ /= N O H R7 2 ^> = N O H Periodate - moist silica MW, 1-2.5 min h 3p o 4 ------------------------- R\ ’>= R/ 2 R> = ° MW, 35-120 secs A no th e r im portant conversion is the thiocarbonyis to carbonyls. Unfortunately, this transform ation by conventional m ethod have certain lim itations such as the use o f stoichiom etric am ounts o f the oxidants tha t are often inherently toxic or require longer reaction tim e or involve tedious process. These difficulties have been overcom ed by developing an efficient solvent-free dethiocarbonylation process using clayfen [Iron (III) nitrate on clay] o r clayan [A m m onium nitrate on clay] th a t is accelerated by M W irradiation (Schem e B.VI.4)38. S ch e m e B .V I.4 0. Clayfen (or Clayan) M W , 1.5-2 min 208 Review of Literature P a r tB C h a p te rs B. Condensation Reaction: Several MW-assisted condensation reactions such as Aidol and Knoevenagel etc. have been accompanied using relatively benign reagents such as ammonium acetate. MW-expedited dehydration reaction using montmorillonite K10 clay39 (Scheme B.VI.5 & 6) or Envirocat reagent40, EPZG® (Scheme B.VI.5&6) have been accomplished in a rapid synthesis of imines and enamines via the reactions of primary and secondary amines with aldehydes and ketones respectively. Scheme B.VI.5 (90 - 97%) Scheme B.VI.6 0 EPZG o r C la y M W Similarly, Henry reaction, the condensation reaction of nitroalkanes with carbonyl compounds to generate nitroalkenes, also proceeds rapidly via this MW approach in the presence of only catalytic amounts of ammonium 209 PartB Review of Literature Chapter 6 acetate, thus avoiding the use of large excess of polluting nitrohydrocarbons usually employed in these reactions (Scheme B.VI.7)41. Scheme B.VI.7 Recently, it has been shown that a solvent-free and catalyst-free reaction of hydrazines with carbonyl compounds is possible upon microwave irradiation in household MW oven (Scheme B.VI.8)42. Scheme B.VI.8 C. Oxidation Reactions; Metal-based reagents have found extensive use as oxidants in organic synthesis. The utility of such reagents in the oxidation process is compromised due to several reasons such as potential danger in handling of metal complexes, inherent toxicity, cumbersome product isolation and waste disposal problems. Immobilization of metallic reagents on solid supports has addressed some of these limitations and provided an attractive alternative in 210 PartB Chapter 6 Review of Literature organic synthesis because of the selectivity and prevention of leaching of the metals into environment. Recently, several MW-assisted oxidative protocols43-45 have been introduced which are applicable to both alcohols (Scheme B.VI.9) and sulfides (Scheme B.VI.10) using a wide variety of supported oxidants. Scheme B.VI.9 CuS04/AI203, 2-3.5 min Scheme B.VI.10 O N a l 0 4 - s ilic a Rr 8- ^ ------------------IB D - A lu m in a , 4 0 - 9 0 II R -S -F L 1 II sec o 2 Similarly, arenes are oxidized into ketones within 10-30 minutes using KMn04 impregnated onto alumina in dry media under focussed microwaves45 (Scheme B.VI.11) instead of several days under classical conditions. 2 11 PartB Chapter 6 Review of Literature Scheme B.VI.11 D. Reduction Reactions: The solid-state selective reduction of carbonyl compounds occurs readily with alumina-supported sodium borohydride (NaBH. ). However, a 4 catalytic amount of clay can also be used for borohydride reduction in the 48 same pot, thus providing a simple route to secondary and tertiary amines. Clay serves the dual purpose of a Lewis acid and also provides water from its interlayers that enhance the reducing ability of NaBH (Scheme B.VI.12). 4 Scheme B.VI.12 R. 1 R2 OH NaBH4- AI2Q3 MW R2 h 2N - R1 clay/ MW*~ Rf \ _ N __ R 3 NaBH4- c la y RfH20, M W R' R, ti H Another striking example is the Leuckart reductive amination of ketones under solvent-free microwave irradiation (Scheme B.VI.13)49. With MW irradiation, this reaction could be carried out in excellent yields with short reaction time. 212 PartB Chapter 6 Review of Literature Scheme B.VI.13 Rv 1 HCONH, + HCOOH R1N O *2 MW NHCHO r; E. Synthesis of Heterocyclic Compounds: Heterocyclic chemistry has been a major beneficiary of MW-expedited solvent-free chemistry utilizing mineral supported reagents developed over the last decade.50A wide variety of heterocyclic compounds can be rapidly assembled employing this solvent-free approach. For example, synthesis of pharmacologically active 2-aroylbenzo[b]furans,51 Diels-Alder cycloaddition reaction of vinyl pyrazoles52, synthesis of aziridines53 etc. under microwave irradiation which overcomes the most important disadvantages of the classical conditions. It has been reported recently that 1, 3-Dipolar cycloaddition of organic azides to acetylenic amides undersolvent-free microwaves irradiation produces the corresponding N-substituted 1,2,3-triazoles in excellent yields (Scheme B.VI.14)54. Scheme B.VI.14 N=N CONHCH2Ph Multi-component condensation (MCC) strategy also enables the creation of a diversity in a single step by varying the reacting components. 213 PartB Chapters Review of Literature The generation of small-molecules libraries is indeed facilitated when the ease of reaction manipulation of a reaction process is coupled with efficient protocols. Very recently, 1,4-disustituted-1,2,3-triazoles has been prepared from the corresponding alkyl-halides, sodium azides and alkynes using multicomponent technique under microwave irradiation (Scheme B.VI.16)55. Scheme B.VI.15 R R Br + NaN3+ — R1 H Cu(O), CuS04 / MW tBuOH, H20 , 10-15 min nN n^ r F. Miscellaneous Reactions; Several other reagents can be used under these solvent-free conditions to expedite organic reactions. The crossed Cannizzaro reaction can be accomplished with paraformaldehyde on barium hydroxide surface.56 Even more recently, an environmentally friendly Suzuki cross-coupling reaction has been developed that uses small amount of recyclable polyethylene glycol (PEG) as the reaction medium and palladium chloride as a catalyst.57 Room temperature ionic liquids (RTIL’s) consisting predominantly of dialkylimidazolium cations and various anions, have received wide attention due to their potential in a variety of commercial applications such as electrochemistry, heavy metal ion extraction, phase-transfer catalysis, 214 PartB Chapter 6 Review of Literature polym erization a n d as substitutes for traditional volatile o rg a n ic solvents. S o m e ionic liquids bearing tetrafluoroborate a n io n s h a v e b e e n p re pared recently by e x p o sin g N .N '-d ia lkylim id a zo liu m chlorid e and a m m o n iu m tetrafluoroborate salt to M W irradiation (S c h e m e B .V I.1 6 )58,59. S c h e m e B .V I.1 6 / = \ ^ R -X ------------ ► MW ^ ' © K L , ^ R 215 N H 4B F 4 „ MW /© \ ^ R PartB Conclusion Chapter 6 Conclusion: In conclusion, this eco-friendly solvent-free microwave approach opens up numerous possibilities for conducting rapid organic synthesis and functional group transformations more efficiently. Additionally, there are distinct advantages of these solventiess protocols since they provide reduction or elimination of solvents thereby preventing pollution in organic synthesis “at source”. The chemo-, regio- or stereoeiective of high value chemical entities and parallel synthesis to generate a library of small molecules will add to the growth of microwave-enhanced reactions in the near future. 216 PartB References Chapter 6 1. Collins, T. Towards sustainable chemistry; Science 2001, 291,5501. 2. Anastas, P.; Warner, J.C. Green Chemistry: Theory and practice; Oxford Science Publications: Oxford, 1998. 3. Tundo, P.; Anastas, P.T. 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