LASER-INDUCED DEHYDRATION OF GRAPHITE OXIDE COATINGS ON POLYMER SUBSTRATES Angela Longoa, Emanuele Orabonab,c, Antonio Ambrosioc, Mariano Palombaa, Gianfranco Carotenutoa, Luigi Nicolaisa, Pasqualino Maddalenab,c, a Institute for Composite and Biomedical Materials, National Research Council.Viale Kennedy, 54, Mostra d’Oltremare Padiglione 20, 80125 Napoli, Italy b Department of Physics, University of Naples “Federico II”, via cintia, 80126, Naples, Italy c SPIN Institute, National Research Council, UOS Naples, via cintia, 80126, Naples, Italy [email protected] Nanosized graphite has been oxidized by the Hummers method to give high quality graphite oxide. This reaction is characterized by a very fast kinetic behavior and a high yield. The produced graphite oxide has been conveniently used to pattern graphene by using a standard photolithographic method, and the resulting systems have been characterized by optical microscopy (OM), scanning electron microscopy (SEM) and by Fourier transform infrared spectroscopy (FT-IR) and Visible-Near Infrared spectroscopy (VisNIR). Keywords: graphene, graphite oxide, photolithography reduction. PACS: 81.05.ue, 61.48.Gh , 78.30.-j, 81.16.-c. 1. INTRODUCTION Graphite oxide (GO) is a very useful precursor for graphene and graphene-derivatives (e.g., graphene aerogels, graphene-polymer composites, etc.) [1,2]. Therefore, the availability of convenient synthesis techniques for the preparation of this chemical compound are strictly required. At moment the Hummers method [3] represents the most convenient approach for the graphite oxide synthesis. This chemical approach is based on the graphite oxidation by an extremely strong oxidizing agent (manganese eptoxide, Mn2O7), which is in situ generated by reacting concentrated sulfuric acid with potassium permanganate [3]. Also nitrate (KNO3) is included oxidizing mixture. However, such graphite oxidation is an heterogeneous reaction characterized by a slow kinetic behavior at room temperature, and it can be accelerated by using graphite of nanometric thickness (i.e., graphite nanopletalets, GNP) [4]. In order to increase the reactive interface also the use of expanded graphite has been proposed in the literature [5], however the porous structure of this expanded graphite has a much lower surface development than graphite nanoplatelets. This new way to perform the Hummers reaction offers different practical advantages in addition to a much lower reaction time, for example the reaction yield is 100%, thus avoiding the step of graphite oxide isolation from the unreacted graphite. Here, the graphite oxide produced by this modified Hummers method has been used to photolithographically produce graphene deposits on plastic substrates (PET films). Such materials have been morphologically (OM, SEM), and spectroscopically (FT-IR), characterized in order to establish the quality of the obtained photolithographic patterns. 2. EXPERIMENTAL Graphite oxide (GO) was synthesized by applying the Hummers method to nanocrystalline graphite (i.e., graphene nano-platelets, GNP), which was prepared according to a literature methods [6]. In particular, GO was obtained by oxidation of 0.5g of GNP with a mixture of 25ml of sulfuric acid (H2SO4, 99.999%, Aldrich), 1g of potassium nitrate (KNO3, >99.0% Aldrich), and 3g of potassium permanganate (KMnO4, >99.0% Aldrich). Typically a mixture of GNP and KNO3 in H2SO4 was stirred for few min below 5°C in an ice bath. KMnO4 was added slowly under stirring in small portions to prevent temperature rise in excess of 20°C. Then, the temperature of the reaction mixture was raised to 35°C Times of Polymers (TOP) and Composites 2014 AIP Conf. Proc. 1599, 254-257 (2014); doi: 10.1063/1.4876826 © 2014 AIP Publishing LLC 978-0-7354-1233-0/$30.00 254 and the mixture was stirred for 60min by using a digital hotplate. During oxidation, the color of the mixture changed from dark purplish-green to dark brown. At the end of the reaction, 100ml of water was gradually added to the solution. The suspension was reacted further by adding a mixture of H2O2 (7ml, 30%) and water (55ml). When H2O2 solution was added, the color of the mixture changed to bright yellow, indicating that a high oxidation level was achieved by the graphite. Then, the obtained GO was separated from the reaction mixture by filtration and successively it was washed with water until a pH of 5-6 was achieved. The washing process was carried out by combining cycles of centrifugation with ultrasonic redispersion in water. Then, an aqueous solution of GO was casted onto a polymeric substrate (polyethylene terephthalate, PET) to obtain a homogeneous coating layer. The beam of a Nd:YVO4 continuous-wave frequency-duplicated laser emitting at 532nm combined with a stage scanner was used to realize different structures on GO films. Different lines were made with a 100mm lens using a laser power of 20mW. The morphological characterization was performed by a scanning electron microscope (FEI Quanta 200 FEG) equipped with an Oxford Inca Energy System 250. The laser treated GO samples were placed onto SEM stubs by means of carbon adhesive tape. SEM micrographs were collected in high-vacuum mode at 20 kV. The chemical transformation involved in the laser treatment of PET-supported graphite oxide (GO) was investigated by infrared spectroscopy (FT-IR). The spectra were acquired from 4000 to 700 cm-1 using a Perkin Elmer Spectrum 2000 system under transmission. Vis-NIR spectra were performed using a Perkin Elmer Lambda 900 spectrophotometer. 3. RESULT AND DISCUSSION 3.1 Morphological characterization The laser-treated areas are clearly visible by optical microscopy (OM) because of the significant color change that takes place during the dehydration process (see Figure 1a)). The detailed morphology of a laser-treated film is shown in Figure 1b. As visible, the coating shows two different microstructures that can be ascribed to GO and dehydrated-GO areas (the laser-treated surface with a thickness of ca. 200μm). The GO area only show variously oriented ripples on the full coating surface, already present in the starting GO layer obtained by solution casting. Such ripples are not visible in the dehydrated-GO areas which is of very low roughness. Occasionally craters are present in the dehydrated-GO areas, and such defects have been probably generated by the violent evaporation of overheated water generated during the laser-induced dehydration process[7,8]. a) b) Dehydrated GO GO GO GO 500 μm 100 μm FIGURE 1. OM image a) and SEM micrographs b) of the laser-treated GO surface. 3.2 FT-IR and Vis-NIR characterization The chemical transformation involved in the laser treatment of PET-supported graphite oxide (GO) was investigated by infrared spectroscopy (FT-IR). The IR spectrum of GO before and after the laser treatment is given in Figure 2. 255 140 Trasmittance (%) 120 100 1728 1429 1621 1239 1072 80 2840 3400 60 1590 40 4000 2838 3500 3000 2500 2000 1500 1000 -1 Wavenumber (cm ) FIGURE 2.FT-IR spectrum of GO before (black line) and after (grey line) laser treatment. The spectrum of GO before treatment (black line) includes seven more intensive signals (see Table I). These signals belong to vibrations of: (i) the carbon skeleton and (ii) the functional groups generated during the oxidation treatment. In particular, hydroxyl groups (-OH) and carbonyl groups (C=O) are present in the GO molecules. The OH groups generate the C-O stretching resonance at 1072 cm-1 and the very strong and broad stretching resonance of O-H at 3400 cm-1. The strong carbonyl resonance absorption is visible at 1728 cm-1, and the position of this resonance suggests the presence of esters groups. In addition to the resonances of oxygen-containing functional groups also the stretching and bending absorptions of C=C groups are well visible in the IR spectrum of GO, respectively at 1621 cm-1 and 1239 cm-1. The absorption clearly visible at 1429 cm-1 could be attributed to the C-H bending vibration, while the stretching resonance is at 2840 cm-1. After the laser treatment the number of resonances and their intensities decrease in the IR spectrum. In particular, the C-O stretching resonance at 1072 cm-1 completely disappears, and the C-H bending vibration at 1429 cm-1 results strongly attenuated. The C=C stretching resonance is slightly shifted from 1621 cm-1 to 1590 cm-1 probably as a consequence of the conjugation extension in the graphene plane (in fact, the absorption wavenumber is proportional to the carbon-carbon bond strength which decreases because of conjugation). TABLE(1) . FT-IR vibrations of GO and laser-treated GO. Assignment O-H stretching C-H stretching C=O stretching C=C stretching C-H bending C=C bending C-O stretching 3400 cm-1 2840 cm-1 1728 cm-1 1621 cm-1 1429 cm-1 1239 cm-1 1072 cm-1 Go Broad, strong Medium Strong Strong Strong Weak Medium 1729 cm-1 2838 cm-1 1731 cm-1 1590 cm-1 1438 cm-1 1248 cm-1 // Dehydrated GO Broad, weak Medium Strong Strong Weak Strong Disappear The other resonances are not appreciably shifted, however their intensities result strongly decreased and a much lower signal-to-noise ratio characterizes the IR spectrum of laser-treated graphite oxide layer. According to the literature [7,8], a thermally-induced dehydration of the GO molecules should be involved in the laser treatment. It is possible to assume that dehydration process is described by following reaction CH-C-OH ĺ C=C + H2O 256 (1) The visible spectrum of GO before and after the laser treatment is given in Figure 3. As visible, a significant absorption change in the GO film resulted after the dehydration process. Transmittance (%) 100 80 60 40 20 0 500 1000 1500 2000 2500 Wavelength (nm) FIGURE 3. Vis-NIR spectrum of GO before (black line) and after (grey line) laser treatment. In particular, the optical transmittance significantly decreases after treatment. Since graphite oxide has not absorption in the visible spectral region, a photo-thermal process should not be involved. 4. CONCLUSIONS According to the IR analysis the laser treatment process causes principally a dehydration of the GO layer with formation of graphene. The laser treated areas show only a low amount of defects (craters), and therefore this method could be adequate for the production of electrically conductive patterns. ACKNOWLEDGMENTS The research leading to these results has received funding from the European Community's Seventh Framework Programme (FP7/2007-2013) /under grant agreement n° 266097 - AUTOSUPERCAP. REFERENCES 1. 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