SECTION N CONTENTS ENGINEERING DATA DESCRIPTION PAGE Flow Data 70-100, 71-100, 73-100, 74-100, 76-100, 80-100, 81-100 & 89-100 Series N-1 77-100, 82-100, 83-100, 86-100, 83-500 & 86-600 Series N-2 87-100, 88-100, 87-700, 88-700, 87-200 & 88-200 Series N-3 9A-100, 90-100, 91-100, 92-100, 93-100, 96-100, 83-300 & 85-100 Series N-4 70-600, 76-600 & 72 Series N-5 Cautionary Statement N-6 Torque Constants For Apollo End Entry Valves N-7 Apollo Ball Valve Seat Application Guide N-8 Pressure Temperature Curves Class 150 Carbon and Stainless Steel Ball Valves N-9 400# and 600# Bronze Ball Valves N-10 Class 300 Carbon and Stainless Steel Ball Valves N-11 1000# Carbon and Stainless Steel Ball Valves N-12 Class 600 Carbon and Stainless Steel Ball Valves N-13 1500# Carbon and Stainless Steel Ball Valves N-14 2000# Carbon and Stainless Steel Ball Valves N-15 3000# Carbon Steel Ball Valves N-16 Refrigeration Valves N-16 400# Carbon Steel Ball Valves N-17 Class 150 Alloy 20 Ball Valves N-17 1500# Alloy 20 Ball Valves N-18 2000# Alloy 20 Ball Valves N-18 800# Stainless Steel Ball Valves N-19 800# Nickel Ball Valves N-19 Apollo Ball Valve Material Reference Data Philips Real Time Radiographic System Conversion Factors N-20 & N-21 N-22 N-23 & N-24 FLOW DATA For Apollo® and Saturn® Ball Valves The listed Cv “factors” are derived from actual flow testing, in the Apollo® Ball Valve Division, Conbraco Industries, Inc., Pageland, South Carolina. These tests were completed using standard “off the shelf” valves with no special preparation and utilizing standard schedule 40 pipe. It should be understood that these factors are for the valve only and also include the connection configuration. The flow testing is done utilizing water as a fluid media and is a direct statement of the gallons of water flowed per minute with a 1 psig pressure differential across the valve/connection unit. Line pressure is not a factor. Because the Cv is a factor, the formula can be used to estimate flow of most media for valve sizing. Flow of Liquid Q = Cv ∆P SpGr or ∆P = (Q)2 (SpGr) (Cv)2 Where: Q = flow in US gpm ∆P = pressure drop (psig) SpGr = specific gravity at flowing temperature Cv = valve constant Flow of Gas Where: Q = flow in SCFH ∆P = pressure drop (psig) Q = 1360 Cv (∆P) (P2) SpGr = specific gravity (SpGr) (T) (based on air = 1.0) P2 = outlet pressure–psia or ∆P = 5.4 x 10-7 (SpGr) (T) (Q)2 (psig + 14.7) T = (temp. °F + 460) (Cv)2 (P2) Cv = valve constant Cv FACTORS SERIES: 70-100, 71-100, 73-100, 73A-100, 74-100, 76-100, 80-100 81-100, 89-100 SIZE DEGREE ROTATION OPEN CLOSED 1/00 90° 80° 70° 60° 50° 40° 30° 20° 10° 0° 1/4" 8.4 5.3 2.5 1.2 0.6 0.2 0.1 0 0 0 3/8" 7.2 4.6 2.4 1.2 0.6 0.2 0.1 0 0 0 1/2" 15 9.3 5.0 2.9 1.8 1.0 0.4 0.1 0 0 3/4" 30 17 9.0 5.1 2.9 1.5 0.7 0.1 0 0 1" 43 28 16 9.2 5.8 3.1 1.6 0.4 0 0 1-1/4" 48 33 19 12 7.6 4.2 2.1 0.7 0 0 COPYRIGHT ©1997 CONBRACO IND., INC. – PRINTED IN U.S.A. 1-1/2" 84 54 31 20 12 6.3 3.2 0.8 0 0 2" 108 75 44 28 17 9.6 4.8 1.3 0 0 2-1/2" 503 310 167 86 55 32 18 7.4 0.5 0 3" 370 225 137 84 54 31 16 6.1 0.1 0 N-1 Cv FACTORS 77-100 SERIES SIZE 90° 80° 70° 60° 50° 40° 30° 20° 10° 0° DEGREE ROTATION OPEN CLOSED 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 8.1 6.9 4.2 2.5 1.4 0.8 0.4 0.1 0 0 15 11 6.1 3.4 2.0 1.0 0.4 0.1 0 0 15 11 5.4 3.2 1.9 1.0 0.4 0.1 0 0 51 31 15 8.3 4.4 2.5 1.1 0.2 0 0 68 44 24 13 7.5 4.0 2.1 0.5 0 0 125 74 33 20 12 6.3 2.9 0.8 0 0 177 108 52 30 17 9.3 4.7 1.3 0 0 389 195 92 54 31 16 7.8 2.1 0 0 503 310 167 86 55 32 18 7.7 0.7 0 Cv FACTORS 82-100, 82-200, 83-100, 86-100, 86-700, 83-500 & 86-600 SERIES SIZE DEGREE ROTATION OPEN CLOSED N-2 1/4" 3/8" 1/2" 3/4" 1" 2" 2-1/2" 3" 4" 90° 80° 70° 8.1 6.9 4.2 14 10 5.8 26 19 8.8 51 33 15 68 46 24 1-1/4" 1-1/2" 120 70 33 170 99 47 376 190 90 510 308 165 996 486 211 1893 898 388 60° 50° 40° 30° 20° 10° 0° 2.6 1.6 1.0 0.4 0.1 0 0 3.4 1.8 1.0 0.5 0.1 0 0 4.4 2.3 1.2 0.5 0.1 0 0 8.2 4.3 2.3 1.0 0.3 0 0 13 7.5 4.0 2.1 0.5 0 0 20 12 6.3 3.2 0.7 0 0 29 17 9.2 4.6 1.3 0 0 53 30 16 7.6 2.0 0 0 82 53 31 17 6.6 0.7 0 119 69 36 19 7.4 0.7 0 218 122 71 38 14 1.0 0 COPYRIGHT ©1997 CONBRACO IND., INC. – PRINTED IN U.S.A. 1/2" 3/4" 1" 1-1/2" 2" 2-1/2" DEGREE ROTATION Cv FACTORS 87-100 & 88-100 SERIES 87-700 & 88-700 SERIES 87A-100 & 88A-100 SERIES SIZE 90° 80° 70° 60° 50° 40° 30° 20° 15 11 5.7 3.3 1.9 1.1 0.5 0.1 19 14 7.6 4.3 2.4 1.4 0.6 0.1 47 32 17 9.9 5.7 3.2 1.7 0.5 86 57 32 20 12 6.7 3.2 0.9 104 71 45 29 18 10 5.3 1.8 CLOSED 10° 0° 0 0 0 0 0 0 0 0 0 0 OPEN 3" 4" 6" 8" 10"(1)(2) 234 157 78 53 32 18 9.5 3.3 375 231 133 83 52 31 16 6.0 673 418 232 143 84 53 29 11 1099 663 414 277 174 106 56 23 1902 1204 761 483 310 188 104 39 2972 1881 1189 755 484 294 160 61 0 0 0.3 0 0.9 0 3.0 0 4.6 0 7.1 0 Cv FACTORS 87-200 & 88-200 SERIES 87A-200 & 88A-200 SERIES SIZE DEGREE ROTATION OPEN CLOSED 90° 80° 70° 60° 50° 40° 30° 20° 10° 0° 1" 1-1/2" 2" 2-1/2" 3" 4" 6" 8"(1) 10" (1)(2) 12" (1)(2) 75 47 23 13 7.6 4.1 2.1 0.7 0 0 195 123 53 30 18 10 5.1 1.7 0 0 410 199 90 53 31 16 7.9 2.1 0 0 545 311 165 84 52 29 16 6.4 0.5 0 1021 488 211 119 69 36 19 7.4 0.6 0 2016 917 390 220 122 71 39 14 1.0 0 4837 2205 908 509 298 170 92 35 4.7 0 5896 2529 1412 875 554 337 192 81 13 0 9213 3952 2206 1367 866 527 300 127 20 0 13,267 5691 3177 1969 1247 758 432 182 29 0 (1) Data for standard ball. Data for solid ball on request. (2) 10" & 12" valve data was calculated and based on actual available data. 1/00 COPYRIGHT ©1997 CONBRACO IND., INC. – PRINTED IN U.S.A. N-3 Cv FACTORS 9A-100, 90-100, 91-100, 92-100, 93-100 & 96-100 SERIES SIZE DEGREE ROTATION OPEN CLOSED 90° 80° 70° 60° 50° 40° 30° 20° 10° 0° 1/4" 3/8" 1/2" 3/4" 1" 8.3 5.9 3.3 1.8 1.1 0.6 0.3 0.1 0 0 6.7 4.7 2.8 1.7 1.1 0.6 0.3 0.1 0 0 5.7 4.1 2.8 1.8 1.1 0.6 0.3 0.1 0 0 10 7.6 4.6 2.8 1.8 1.0 0.5 0.1 0 0 16 11 6.3 4.2 2.4 1.4 0.6 0.1 0 0 1-1/4" 1-1/2" 25 19 12 7.5 4.6 2.6 1.3 0.3 0 0 40 29 19 12 7.5 4.2 2.3 0.7 0 0 Cv FACTORS 83-300 & 85-100 SERIES SIZE DEGREE ROTATION OPEN CLOSED N-4 90° 80° 70° 60° 50° 40° 30° 20° 10° 0° 1/2" 3/4" 1" 16 9.9 4.8 2.8 1.7 0.9 0.5 0.1 0 0 18 13 7.6 4.6 2.7 1.5 0.7 0.2 0 0 35 23 13 7.3 4.5 2.5 1.1 0.3 0 0 1-1/4" 1-1/2" 48 32 19 12 7.2 3.8 2.1 0.7 0 0 COPYRIGHT ©1997 CONBRACO IND., INC. – PRINTED IN U.S.A. 84 53 30 20 12 6.3 3.2 0.8 0 0 2" 104 73 43 27 16 9.4 4.7 1.3 0 0 2" 62 46 30 19 12 6.8 3.2 1.0 0 0 Cv FACTORS 70-600 & 76-600 SERIES 1/2" 3/4" 1" 5.4 12 14 SIZE 1-1/4" 1-1/2" 21 34 2" 47 Cv FACTORS “72” SERIES SIZE DEGREE ROTATION OPEN CLOSED 90° 80° 70° 60° 50° 40° 30° 20° 10° 0° 1/2" 3/4" 1" 26 20 10 5.5 2.8 1.6 0.8 0.2 0 0 48 29 15 8.0 4.3 2.4 1.1 0.3 0 0 65 45 24 13 7.5 4.3 2.1 0.7 0 0 1-1/4" 1-1/2" 125 75 34 20 12 6.3 3.2 0.8 0 0 COPYRIGHT ©1997 CONBRACO IND., INC. – PRINTED IN U.S.A. 170 104 49 30 17 9.2 4.6 1.3 0 0 2" 216 136 68 41 24 14 6.9 2.1 0 0 N-5 Engineering Data CAUTION IT IS THE INSTALLER'S AND/OR SYSTEM DESIGNER'S RESPONSIBILITY TO ENSURE THAT THESE VALVES ARE INSTALLED IN ACCORDANCE WITH APPLICABLE AND CURRENT ANSI B31 STANDARDS. FOLLOWING, ARE SOME SAFEGUARDS THAT MUST BE CONSIDERED PRIOR TO INSTALLATION. EASE OF OPERATION - BALL VALVES ARE EASIER TO OPERATE THAN OTHER TYPES OF SHUT-OFF VALVES. WHEN THESE VALVES ARE INSTALLED SO THAT THERE IS A POSSIBILITY THAT THE HANDLES CAN BE HOOKED OR SNAGGED, APPROPRIATE ACTION TO PREVENT ACCIDENTAL OR UN-WANTED OPENING OR CLOSING OF THE VALVE MUST BE TAKEN. VIBRATIONS IN, THROUGH OR AROUND THE VALVE CAN ALSO CAUSE ACCIDENTAL OR UN-WANTED OPENING OR CLOSING OF THE VALVE. PRESSURE RELIEF - DETERMINE AND PROVIDE CORRECTIVE ACTION AGAINST EXCESSIVE PRESSURE BUILD UP IN THE VALVE OR PIPING SYSTEM DUE TO THERMAL EXPANSION. THERMAL EXPANSION CAN CREATE EXTREME PRESSURES WELL ABOVE THE WORKING PRESSURE LIMIT OF THE VALVE WHICH CAN CAUSE LEAKING OR BURSTING OF THE VALVE. SUPPORTS - IF YOU CHOOSE TO CONNECT A FLEXIBLE HOSE OR OTHER NON-RIDGED CONDUIT TO THE VALVE, THE DESIGN OF SUCH INSTALLATION MUST PREVENT ANY “WHIPPING ACTION” THAT COULD INJURE OR DAMAGE PERSONNEL OR EQUIPMENT. VALVE MUST BE IMMOBILE. FITTINGS - USE ONLY THOSE FITTINGS OR PIPING THAT ARE COMPATIBLE WITH THE VALVES BEING USED TO PREVENT BREAKAGE AND/OR LEAKAGE. (AS FOR ONE EXAMPLE, IT IS POOR PRACTICE AND NEVER RECOMMENDED TO USE PLASTIC PIPE OR FITTINGS WITH METALLIC VALVES SINCE THERMAL EXPANSION, EXTERNAL FORCES OR OTHER SITUATIONS CAN CAUSE BREAKAGE OR LEAKAGE AT OR NEAR THE JOINT). PRESSURE/TEMPERATURE LIMITS - THE MAXIMUM WORKING PRESSURE LIMIT OF THE VALVE IS MARKED ON THE VALVE BODY. NEVER EXCEED THIS “WOG” RATING WHICH IS SPECIFIED UP TO 100°F. TEMPERATURES HIGHER THAN 100°F DECREASE THE MAXIMUM WORKING PRESSURE LIMIT. REFER TO THE APPROPRIATE PRESSURE/TEMPERATURE CHART THAT IS PUBLISHED IN THE CATALOG OR SPECIFICATION SHEET FOR THE PARTICULAR VALVE BEING INSTALLED. FREEZING - PROVIDE MEANS TO PROTECT THE VALVE FROM FREEZING AND BURSTING WHEN USED WITH LIQUIDS. FLUID COMPATIBILITY - CONSIDER THE CORROSIVE, EROSIVE AND ADHESIVE EFFECTS OF FLUIDS ON THE VALVE AND PIPING COMPONENTS. IT IS YOUR RESPONSIBILITY TO ENSURE THAT THE VALVE IS COMPATIBLE WITH THE MATERIAL(S) USED IN THE SYSTEM. INSTALLATION - THE USE OF PTFE PIPE TAPE AS A SEALANT IS RECOMMENDED FOR THREADED VALVES WHEN MAKING JOINTS. CORRECT LUBRICATION OF STAINLESS STEEL PIPE THREADS IS ESPECIALLY IMPORTANT TO PREVENT THREAD GALLING. DO NOT APPLY EXCESSIVE TORQUE WHEN INSTALLING THE VALVE. TO PREVENT DISTORTION OR DAMAGE TO THE VALVE, DO NOT APPLY TORQUE THROUGH THE VALVE. USE PROPER SUPPORTS IN HANDLING PRE-FABRICATED SECTIONS AND IN FINAL INSTALLATION. ALWAYS TEST THE SYSTEM BEFORE USING. MAINTENANCE - DO NOT DISASSEMBLE THE VALVE WHILE UNDER PRESSURE. REQUEST A MAINTENANCE MANUAL BEFORE ATTEMPTING REPAIRS TO THE VALVE. MATERIALS CHEMICAL RESISTANCE CHARTS AVAILABLE ON REQUEST. N-6 COPYRIGHT ©1997 CONBRACO IND., INC. – PRINTED IN U.S.A. TORQUE CONSTANTS FOR APOLLO® TWO PIECE ACTUATOR-READY VALVES DIFFERENTIAL PRESSURE psig Valve Model 1/4 - 1/2 *STD PORT 3/4 **71-ARX-64 1 89-ARX-64 1-1/4 76-ARX-64 1-1/2 2 2-1/2 3 1/4 - 1/2 *FULL PORT 3/4 **77-ARX-64 1 1-1/2 2 100 200 400 600 800 1,000 1,500 2,000 25 50 85 140 160 220 450 500 25 50 140 290 340 26 50 86 140 164 230 495 540 26 54 148 300 655 27 52 88 145 173 258 576 700 27 60 160 310 420 28 54 90 156 186 270 680 820 28 70 180 340 563 30 57 94 160 195 310 790 920 32 60 97 172 201 350 900 1030 35 64 110 194 235 460 38 72 138 TORQUE CONSTANTS FOR APOLLO® END ENTRY VALVES (1),(2) DIFFERENTIAL PRESSURE psig Valve Model Size STD PORT 1/4 & 1/2 70-64X 3/4 71-14X 1 76-10X 1-1/4 76-60X 1-1/2 89-14X 2 399-10X 2-1/3 & 3 1/4 & 1/2 3/4 FULL PORT 1 BRONZE 1-1/4 77-14X 1-1/2 2 2-1/2 & 3 1/2 STD PORT 3/4 3-PIECE 1 83-34X & 44X 1-1/4 85-10X & 20x 1-1/2 2 FULLPORT 1/4 & 1/2 3-PIECE 3/4 82-14X & 24X 1 83-14X, 24X & 74X 1-1/4 83-54X & 64X 1-1/2 86-10X, 20X & 70X 2 86-50X & 60X 3 401-10X 4 1/2 STD PORT 3/4 FLANGED 1 87A, 87-10X & 70X 1-1/2 88A, 88-14X & 74X 2 87A-40X 2-1/2 88-808 3 4 6 8 10 1/2 3/4 1 1-1/2 FULL PORT 2 FLANGED 2-1/2 87A, 87-20X, 900 3 88A, 88-20X, 900 4 6 8 10 12 200 400 600 800 1,000 1,500 35 50 101 171 192 271 715 35 74 234 286 357 650 715 35 78 156 208 234 350 78 156 208 234 350 715 1,030 1,830 35 48 96 186 268 457 718 1,200 2,315 4,118 8,193 80 100 140 257 457 713 1,038 1,830 4,117 7,817 13,440 16,470 35 50 101 171 192 271 715 35 74 234 286 357 650 715 35 78 156 208 234 350 78 156 208 234 350 715 1,030 40 54 103 205 216 276 790 40 84 250 321 398 722 790 40 90 178 230 276 390 90 178 230 276 390 755 1,087 43 59 106 216 265 300 46 62 116 246 280 309 1,200 48 64 130 286 311 354 43 123 201 248 309 450 123 201 248 309 450 800 1,148 46 140 229 282 352 513 140 229 282 352 513 912 1,212 48 157 257 317 395 576 157 257 317 395 576 1,024 340 386 911 1,524 2,940 1,038 1,737 3,351 6,000 651 120 170 200 400 700 1800 3700 10400 26000 Note (1) Constants are used to determine the in-service torque requirements of Conbraco’s valves. Note (2) Constants are based on RPTFE seats and clean dry air at the stated differential pressure. * Torques tested with multifilled seats. ** 71-ARX-64 and 77-ARX-64 rated to 600 psig maximum. TORQUE CONSTANTS FOR TOP ENTRY VALVES (1) Differential Pressure (psig) Seat Options ***1 7*** 2 A 3 C 5 D *6 Z** 4 8 **** 9 B 1/00 Valve Size 1/2 thru 1 1-1/2 2 3 4 6 8 10 1/2 thru 1 1-1/2 2 3 4 6 8 10 100 85 205 350 950 2,000 5,300 11,000 18,500 115 270 475 1,250 2,700 7,410 15,000 25,000 285 110 260 430 1,250 2,500 6,700 14,000 22,000 160 370 650 1,850 3,700 10,100 20,000 32,000 500 140 330 550 1,650 3,300 8,200 18,500 30,000 210 480 860 2,400 4,900 13,400 26,000 45,000 COPYRIGHT ©1997 CONBRACO IND., INC. – PRINTED IN U.S.A. 740 180 415 735 2,000 4,100 11,400 25,000 40,000 260 590 1,050 2,950 5,900 16,400 32,000 60,000 1,480 290 660 1,200 3,200 6,500 18,000 36,000 62,000 450 1,000 1,750 4,900 10,000 25,300 56,000 96,000 ** Rated torque for #6 and U section add 30% *** Rated torque for #1 & #7 PTFE seats can be reduced by 30%. **** Rated torque for #9 ceramic seat is to be increased by 10%. N-7 Conbraco Industries Apollo® Ball Valve Seat Application Guide Designation Range General Description -01 (RPTFE) to 450°F Glass Reinforced PolyTetraFluoroEthylene Seat Seals and Packings: Most commonly specified seat material. Maintains the chemical resistance of PTFE with increased resistance to wear and abrasion resulting in longer life. -21 (UHMWPE) to 180°F Ultra High Molecular Weight Polyethylene Seats with Graphite Seals and Packings: Offers good abrasion resistance making it suitable for use in high solids or slurry applications. This seat is frequently specified in services where fluorine off-gassing in even the slightest amounts is objectionable, services such as food and tobacco processing, and Nuclear services. UHMWPE should be used with caution in the presence of solvents, and the operating torque can be expected to be 30% higher than RPTFE seat materials. -35 (PTFE) to 400°F PolyTetraFluoroEthylene (PTFE) Seats, Seals and Packings: General application seat material, exhibiting lowest operating torque and excellent resistance to chemical attack. -38 (PEEK) to 550°F PolyEtherEtherKetone Seats with Graphite Seals and Packings: Offers a high strength alternative to RPTFE, resistant to creep and cold flow. This seat offers good abrasion resistance. This material offers similar chemical resistance to PTFE but should be checked on application. Operating torque tends to be 40% higher than RPTFE. -56 (Multifill) to 500°F Carbon and Graphite Reinforced PTFE Seats, Seals and Packings: Reduced creep and cold flow like any RPTFE but with 20% lower operating torque than the glass reinforced versions. -64 (Multifill) to 500°F Carbon and Graphite Reinforced PTFE Seats, Seals and Packings: Reduced creep and cold flow like any RPTFE but with 20% lower operating torque than the glass reinforced versions. Includes handle graphics for 250 psig saturated steam. -65 (Multifill) to 500°F Carbon and Graphite RPTFE Seats, Graphite Seals and Packings: Reduced creep and cold flow like any RPTFE but with 20% lower operating torque than the glass reinforced versions. This configuration is also good for steam applications. N-8 COPYRIGHT ©1997 CONBRACO IND., INC. – PRINTED IN U.S.A. Class 150 CS P-T Rating (Graph 1) Class 150 SS P-T Rating (Graph 2) COPYRIGHT ©1997 CONBRACO IND., INC. – PRINTED IN U.S.A. N-9 400# Bronze P-T Rating (Graph 3) 600# Bronze P-T Rating (Graph 4) N-10 COPYRIGHT ©1997 CONBRACO IND., INC. – PRINTED IN U.S.A. Class 300 CS P-T Rating (Graph 5) Class 300 SS P-T Rating (Graph 6) COPYRIGHT ©1997 CONBRACO IND., INC. – PRINTED IN U.S.A. N-11 1000# CS P-T Rating (Graph 7) 1000# SS P-T Rating (Graph 8) N-12 COPYRIGHT ©1997 CONBRACO IND., INC. – PRINTED IN U.S.A. Class 600 CS P-T Rating (Graph 9) Class 600 SS P-T Rating (Graph 10) COPYRIGHT ©1997 CONBRACO IND., INC. – PRINTED IN U.S.A. N-13 1500# CS P-T Rating (Graph 11) 1500# SS P-T Rating (Graph 12) N-14 COPYRIGHT ©1997 CONBRACO IND., INC. – PRINTED IN U.S.A. 2000# CS P-T Rating (Graph 13) 2000# SS P-T Rating (Graph 14) COPYRIGHT ©1997 CONBRACO IND., INC. – PRINTED IN U.S.A. N-15 3000# CS P-T Rating (Graph 15) Refrigeration Valve P-T Rating (Graph 16) N-16 COPYRIGHT ©1997 CONBRACO IND., INC. – PRINTED IN U.S.A. 400# CS P-T Rating (Graph 17) Class 150 Alloy 20 P-T Rating (Graph 18) COPYRIGHT ©1997 CONBRACO IND., INC. – PRINTED IN U.S.A. N-17 1500# Alloy 20 P-T Rating (Graph 19) 2000# Alloy 20 P-T Rating (Graph 20) N-18 COPYRIGHT ©1997 CONBRACO IND., INC. – PRINTED IN U.S.A. 800# SS P-T Rating (Graph 21) 800# Nickel P-T Rating (Graph 22) COPYRIGHT ©1997 CONBRACO IND., INC. – PRINTED IN U.S.A. N-19 APOLLO® BALL VALVE MATERIAL REFERENCE DATA Item/Property Barstock Casting Forging ASTM Specifications Unified Numbering System MAJOR ELEMENTS Carbon Manganese Phosphorus Sulfur Silicon MECHANICAL PROPERTIES Tensile Strength Yield Strength A108-1215 G12150 A216-WCB J03002 A105 K03504 0.09% max. 0.75 - 1.05% 0.04 - 0.09% 0.26 - 0.35% - 0.30% max. 1.00% max. 0.04% max. 0.045% max 0.60% max. 0.35% max. 0.60 - 1.05% 0.04% max. 0.05% max. 0.35% max. 70,000 psi min. 36,000 psi min. 70,000 psi min. 36,000 psi min. 70,000 psi min. 36,000 psi min. Carbon Steel 316 Stainless Steel ASTM Specifications Unified Numbering System MAJOR ELEMENTS Carbon Chromium Molybdenum Nickel MECHANICAL PROPERTIES Tensile Strength Yield Strength A276-316 S31600 A351-CF8M J92900 A182-F316 S31600 0.08% max. 16.00 - 18.00% 2.00 - 3.00% 10.00 - 14.00% 0.08% max. 18.00 - 21.00% 2.00 - 3.00% 9.00 - 12.00% 0.08% max. 16.00 - 18.00% 2.00 - 3.00% 10.00 - 14.00% 75,000 psi min. 30,000 psi min. 70,000 psi min. 30,000 psi min. 75,000 psi min. 30,000 psi min. 316L Stainless Steel ASTM Specifications Unified Numbering System MAJOR ELEMENTS Carbon Chromium Molybdenum Nickel MECHANICAL PROPERTIES Tensile Strength Yield Strength A276-316L S31603 A351-CF3M J92800 A182-F316L S31603 0.03% max. 16.00 - 18.00% 2.00 - 3.00% 10.00 - 14.00% 0.03% max. 17.00 - 21.00% 2.00 - 3.00% 9.00 - 13.00% 0.03% max. 16.00 - 18.00% 2.00 - 3.00% 10.00 - 15.00% 70,000 psi min. 25,000 psi min. 70,000 psi min. 30,000 psi min. 75,000 psi min. 30,000 psi min. B473-N08020 N08020 A351-CN7M N08007 B462-N08020 N08020 19.00 - 21.00% 3.00 - 4.00% 2.00% max. 2.00 - 3.00% 32.00 - 38.00% 19.00 - 22.00% 3.00 - 4.00% 1.50% max. 2.33 - 3.00% 27.50 - 30.50% 19.00 - 21.00% 3.00 - 4.00% 2.00% max. 2.00 - 3.00% 32.00 - 38.00% 80,000 psi min. 35,000 psi min. 62,000 psi min. 25,000 psi min. 80,000 psi min. 35,000 psi min. Alloy 20 ASTM Specifications Unified Numbering System MAJOR ELEMENTS Chromium Copper Manganese Molybdenum Nickel MECHANICAL PROPERTIES Tensile Strength Yield Strength N-20 COPYRIGHT ©1997 CONBRACO IND., INC. – PRINTED IN U.S.A. APOLLO® BALL VALVE MATERIAL REFERENCE DATA Item/Property Barstock Casting Forging ASTM Specifications Unified Numbering System MAJOR ELEMENTS Molybdenum Nickel MECHANICAL PROPERTIES Tensile Strength Yield Strength B160-N02200 N02200 A494-CZ100 N02100 B160-N02200 N02200 2.00 - 3.00% 99.00% max. 2.33 - 3.00% 95.00% min. 2.00 - 3.00% 99.00% max. 55,000 psi min. 15,000 psi min. 50,000 psi min. 18,000 psi min. 55,000 psi min. 15,000 psi min. Nickel Nickel-Copper Alloy ASTM Specifications Unified Numbering System MAJOR ELEMENTS Copper Iron Manganese Molybdenum Nickel MECHANICAL PROPERTIES Tensile Strength Yield Strength B164-N04400 N04400 A494-M35-1 N/A B564-N04400 N04400 28.00 - 34.00% 2.50% max. 2.00% max. 2.00 - 3.00% 63.00% min. 26.00 - 33.00% 3.50% max. 1.50% max. 2.33 - 3.00% 60.00% min. 28.00 - 34.00% 2.50% max. 2.00% max. 2.00 - 3.00% 63.00% min. 70,000 psi min. 25,000 psi min. 65,000 psi min. 25,000 psi min. 70,000 psi min. 25,000 psi min. Leaded Brass & Bronze Alloys ASTM Specification Unified Numbering System MAJOR ELEMENTS Copper Tin Lead Zinc MECHANICAL PROPERTIES Tensile Strength Yield Strength B16 C36000 B584-C84400 C84400 60.0 - 63.0% 2.5 - 3.7% 33.0 - 37.5% 78.0 - 82.0% 2.3 - 3.5% 6.0 - 8.0% 7.0 - 10.0% 25,000 psi min. 10,000 psi min. 29,000 psi min. 13,000 psi min. 85-5-5-5 Bronze Alloys ASTM Specification Unified Numbering System MAJOR ELEMENTS Copper Tin Lead Zinc MECHANICAL PROPERTIES Tensile Strength Yield Strength N/A C83600 B62-C83600 C83600 84.0 - 86.0% 4.0 - 6.0% 4.0 - 6.0% 4.0 - 6.0% 84.0 - 86.0% 4.0 - 6.0% 4.0 - 6.0% 4.0 - 6.0% 30,000 psi min. 14,000 psi min. 30,000 psi min. 14,000 psi min. COPYRIGHT ©1997 CONBRACO IND., INC. – PRINTED IN U.S.A. N-21 Conbraco Industries Philips Real Time Radiographic System Our in house, state-of-the-art radiograph system allows for the highest quality and most expedient casting inspection and approval system in the industry. This system consists of: • Philips MG450, 450 KV Constant Potential X-Ray Generation Unit with MCH 451 Tube Head • Imaging system utilizing a High Grade Image Intensification Unit coupled to a High Resolution Camera and Monitor • Digital Image Processor • A 300# Capacity, Precision 5 Axis Motorized Parts Manipulator, Manually Controlled or Programmable • Ergonomically Designed Operator Control Console with Video Tape and Thermographic Recording Capabilities • Programmable Systems Controller • Philips Trained Operations Technicians This system allows you, the Customer, the ability to visually inspect the valves that are being manufactured in our Investment Casting facility, as they are in the manufacturing process. This service allows for the fastest delivery of project work and constant reassurance that the valves that are being supplied will meet or exceed your stringent specifications. Inspection can be done with actual X-RAY film, or with a REAL TIME X-RAY Video Tape of the Valves, which can be viewed on a VHS player at your facility. N-22 COPYRIGHT ©1997 CONBRACO IND., INC. – PRINTED IN U.S.A. _____________________________________________________________CONVERSION FACTORS TO CONVERT _____INTO ____MULTIPLY BY TO CONVERT_____INTO _____MULTIPLY BY atmospheres atmospheres atmospheres atmospheres atmospheres atmospheres Bar bar bar bar Barrels-Oil BT Units BTU’s BTU’s BTU’s BTU’s BTU/Min BTU/min BTU/min BTU/min Centimeters cm cm Cms Mercury cms mercury cms mercury cms mercury cms mercury Cms/Second cms/sec cms/sec cms/sec cms/sec cms/sec Cms/Sec/Sec Cubic Cms Cu cms cu cms cu cms cu cms cu cms cu cms cu cms Cubic Feet cu ft cu ft cu ft cu ft cu ft cu ft cu ft Cu Ft/min cu ft/min cu ft/min cu ft/min cu ft/sec Cu Inches cu ins cu ins cu ins cu ins cu ins cu ins cu ins Cu Meters cms of mercury ft. of water (at 4°C) in. of mercury (at 0°C) kgs/sq cm kgs/sq meter pounds/sq. in. newtons/sq m atmospheres at (tech.) psi gals-oil kg-calories ft-lbs hp-hrs kgs-meters kw-hrs ft-lbs/sec hp kw watts inches meters mm atm ft water kgs/sq meter lbs/sq ft lbs/sq in ft/min ft/sec km/hr meters/min miles/hr miles/min ft/sec/sec cu ft cu in cu meters cu yds gals liters pints (liq) quarts (liq) cubic cms cu inches cu meters cu yds gals liters pints (liq) quarts (liq) cu cms/sec gals/sec liters/sec lbs water/min gals/min cc cu ft cu meters cu yds gals liters pints (liq) quarts (liq) cc 76.0 33.90 29.92 1.0333 10,332 14.70 105 0.9869 1.0197 14.504 42 0.2520 777.9 3.927 x 10-4 107.5 2.928 x 10-4 12.96 0.02356 0.01757 17.57 0.3937 0.01 10 0.01316 0.4461 136.0 27.85 0.1934 1.969 0.03281 0.036 0.6 0.02237 3.728 x 10-4 0.03281 3.531 x 10-5 6.102 x 10-2 10-6 1.308 x 10-6 2.642 x 10-4 10-3 2.113 x 10-3 1.057 x 10-3 2.832 x 104 1728 0.02832 0.03704 7.48052 28.32 59.84 29.92 472.0 0.1247 0.4720 62.43 448.831 16.39 5.787 x 10-4 1.639 x 10-5 2.143 x 10-5 4.329 x 10-3 1.639 x 10-2 0.03463 0.01732 104 cu M cu M cu M cu M cu M cu M cu M Cu Yards cu yds cu yds cu yds cu yds Decimeters Deg (Angle) degs (angle) degs (angle) Degrees/Sec degs/sec degs/sec Feet ft ft ft Ft of Water ft of w ft of w ft of w ft of w Feet/Min ft/min ft/min ft/min ft/min Ft/Sec/Sec ft/sec/sec Ft-Pounds ft lbs ft lbs ft lbs ft lbs Ft-lbs/Min ft-lbs/min ft-lbs/min ft-lbs/min ft-lbs/min Ft-Lbs/Sec ft-lbs/sec ft-lbs/sec ft-lbs/sec Gallons gals gals gals gals gals gals Gallons, Imp gallons, US Gals Water Gallons/Min gals/min gals/min Horse-Power hp hp COPYRIGHT ©1997 CONBRACO IND., INC. – PRINTED IN U.S.A. cu ft cu ins cu yds gals liters pints (liq) quarts (liq) cu cms cu ft cu ins cu meters gals meters minutes radians secs radians/sec revs/min revs/sec cms ins meters yds atms ins mercury kgs/sq cm lbs/sq ft lbs/sq in cms/sec ft/sec kms/hr meters/min miles/hr cms/sec/sec Meters/sec/sec BTU s hp-hrs kg-calories kg-meters kw-hrs BTUs/min ft-lbs/sec hp kg-calories/min kws BTUs/min hp kg-calories/min kws ccs cu ft cu ins cu meters liters pints (liq) quarts (liq) US gals imp gals lbs water cu ft/sec liters/sec cu ft/hr BTUs/min ft-lbs/min ft-lbs/sec 35.31 61,023 1.308 264.2 103 2113 1057 7.646 x 105 27 46,656 0.7646 202.0 0.1 60 0.01745 3600 0.01745 0.1667 0.002778 30.48 12 0.3048 1/3 0.02950 0.8826 0.03048 62.32 0.4328 0.5080 0.01667 0.01829 0.3048 0.01136 30.48 0.3048 1.286 x 10-3 5.050 x 10-7 3.241 x 10-4 0.1383 3.766 x 10-7 1.286 x 10-3 0.01667 3.030 x 10-5 3.241 x 10-4 2.260 x 10-5 7.717 x 10-2 1.818 x 10-3 1.945 x 10-2 1.356 x 10-3 3785 0.1337 231 3.785 x 10-3 3.785 8 4 1.20095 0.83267 8.3304 2.228 x 10-3 0.06308 8.0208 42.44 33,000 550 N-23 CONVERSION FACTORS ______________________________________________________________ TO CONVERT _____INTO ____MULTIPLY BY TO CONVERT_____INTO _____MULTIPLY BY hp hp hp hp Hp-Hours hp-hrs hp-hrs hp-hrs hp-hrs Inches Inches Ins Mercury ins mercury ins mercury ins mercury ins mercury Ins of Water ins of w ins of w ins of w ins of w Kilograms kgs kgs kgs Kgs/Sq Cm kgs/sq cm kgs/sq cm kgs/sq cm kgs/sq cm Kilometers kms kms kms Kms/Hr kms/hr kms/hr kms/hr kms/hr Kms/Hr/Sec kms/hr/sec kms/hr/sec Kilowatts kws kws kws kws kws Kilowatt-Hrs kw-hrs kw-hrs kw-hrs kw-hrs Liters liters liters liters liters liters Liters/Min Meters meters meters meters N-24 hp (metric) kg-calories/min kws watts BTUs ft-lbs kg-calories kg-meters kw-hrs cms mms atms ft water kgs/sq cm lbs/sq ft lbs/sq in atms ins mercury kgs/sq cm lbs/sq ft lbs/sq in dynes lbs tons (short) grams atms ft water ins mercury lbs/sq ft lbs/sq in cms ft meters miles cms/sec ft/min ft/sec meters/min miles/hr cms/sec/sec ft/sec/sec Meters/sec/sec BTUs/min ft-lbs/min ft-lbs/sec hp kg-calories/min watts BTUs ft-lbs hp-hours kg-calories kg-meters ccs cu ft cu ins cu meters gals quarts (liq) gals/sec cms ft ins kms 1.014 10.70 0.7457 745.7 2547 1.98 x 106 641.7 2.737x105 0.7457 2.540 25.4 0.03342 1.133 0.03453 70.73 0.4912 0.002458 0.07355 0.002540 5.202 0.03613 980,665 2.205 1.102 x 10-3 1000 0.9678 32.81 28.96 2048 14.22 105 3281 103 0.6214 27.78 54.68 0.9113 16.67 0.6214 27.78 0.9113 0.2778 56.92 4.425 x 104 737.6 1.341 14.34 103 3415 2.655 x 106 1.341 860.5 3.671 x 105 103 0.03531 61.02 10-2 0.2642 1.057 4.403 x 10-3 100 3.281 39.37 10-3 meters meters/min meters/min meters/min meters/min meters/min Meters/Sec meters/sec meters/sec meters/sec meters/sec meters/sec Microns microns Miles/Hr miles/hr miles/hr miles/hr miles/hr Millimeters mms Minutes (Angle) Newton Ounces ozs. Ozs (Fluid) ozs. (fluid) Pounds lbs. lbs. lbs. lbs. Pounds/Inch Pounds/Foot Lbs of Water lbs of water lbs of water Lbs of Water/Min Pounds/Cu Ft Pounds/Cu In Pounds/Sq In lbs/sq in lbs/sq in lbs/sq in Radians Tons (Long) tons (long) tons (long) Tons (Short) tons (short) tons (short) tons (short) Watts watts watts watts watts watts Watts/Hours watts-hrs watts-hrs watts-hrs watts-hrs watts-hrs COPYRIGHT ©1997 CONBRACO IND., INC. – PRINTED IN U.S.A. mms cms/sec ft/min ft/sec kms/hr miles/hr ft/min ft/sec kms/hr kms/min miles/hr miles/min meters in cms/sec ft/min ft/sec kms/hr meters/min cms ins radians kgs lbs gram cu in liters ozs. kgs tons (short) newtons (N) gram newton-meters newton-meters cu ft cu in gals cu ft/sec lbs/cu in lbs/cu ft atms ft water in mercury kgs/sq cm degrees kgs lbs tons (short) kgs kps tons (long) tons (metric) BTUs/min ft-lbs/min ft-lbs/sec hp kg-calories/min kws BTUs ft-lbs hp-hrs kg-calories kg-meters kw-hrs 103 1.667 3.281 0.05468 0.06 0.03728 196.8 3.281 3.6 0.06 2.237 0.03728 10-6 39 x 10-6 44.70 88 1.467 1.609 26.82 0.1 0.03937 2.909 x 10-4 0.1020 0.0625 28.349527 1.805 0.02957 16 0.4536 0.0005 4.44 453.5924 0.113 1.356 0.01605 27.73 0.1204 2.679 x 10-4 5.787 x 10-4 1728 0.06804 2.311 2.036 0.07031 57.29578 1016 2240 1.12000 2000 907.18486 0.89287 0.90718 0.05692 44.26 0.7376 1.341 x 10-3 0.01434 10-3 3.415 2655 1.341 x 10-3 0.8605 367.1 10-3
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