Strategy to action From mechanics to innovative embedded systems with high customer value ICES 2011 2011 Anders Cöster New technology and Process Development ASSA ABLOY, Shared Technologies 1947 1 ASSA ABLOY 2 ASSA ABLOY is the global leader in door opening solutions, dedicated to satisfying end-user needs for security, safety and convenience 3 Our business is total door opening solutions seamlessly connected to the building ASSA ABLOY divisions 2010 Product Offering % of Group Sales Organization Mech & el mech locks, cylinders & security doors Americas Electronic access & identity Global Technologies 14% ASSA ABLOY Entrance Systems 11% Automatic entrance solutions 26% EMEA 34% (HID & Hospitality) 5 Asia Pacific 15% 75% Our vision To be the world-leader, most successful and innovative provider of door opening solutions To lead in innovation and offer well-designed, convenient, safe and secure solutions that create added value to our customers To be an attractive company to work for 6 Financial targets Over a business cycle Organic growth based on innovation is the main value driver Acquisitions add complementary growth and value creation in a consolidating industry EBIT Margin is the measure of efficiency and shows our ability to convert organic and acquired growth to value Operating income* EIBT (Earnings Before Interest and Taxes) MSEK Quarter *Excluding restructuring costs quarter 2-4 2006, quarter 3-4 2008 and quarter 4 2009 12 months Who we were… …and who we are today 9 Historical locks The oldest known lock was found in the Khorsabad palace ruins, Assyria (Irak) Estimated age: approx 4,000 years Padlock, China Ming dynasty, 14th century Roman key Approx 200 B.C. Door lock, Nepal Medieval 130 years of growth and innovation 1881 August Stenman AB (hinges and screws) 1939 Start of lock production 1947 Worlds first 7-pin cylinder 1990s electro-mechanical lock breakthrough 1994 ASSA + Abloy merge = ASSA ABLOY 2000 Yale + ASSA ABLOY = Worlds largest lock company 2001 Cliq; platform for intelligent cylinders 2008 Aperio; first lock with wireless technology 2010 Worlds first mobile key service built on NFC ASSA ABLOY today Own operations in more than 60 countries Authorized distribution covering the world About 37,000 employees Sales of about SEK 37 billion 12 Strategy 13 Our strategy is product driven with customer focus Product driven – We believe that the product is the driving force for growth and we develop innovative high quality products, solutions and services which meets or exceeds customers’ expectations Customer focus – We believe that customer focus and relevance is best built through a segmented market approach offering a superior understanding of the customer need Strategic actions Increase market presence through customer relevance Product leadership through innovation Radically reduce our break-even cost through cost efficiency Increase market presence through customer relevance Increase market through presence Product leadership through Innovation customer relevance Radically reduce our break-even cost through cost efficiency Sales split Group overview End users Residential 25% Commercial and institutional 75% Recurring business New construction Product mix Mechanical Locks & Security doors 33% 36% After market 67% Electromechanical and electronic locks 64% Increased share of fast growing products – electromechanics 2000 14 sek bn Security doors Security 22% 14% Electronics/ electromech 20% 2010 37 sek bn doors 22% Mechanical locks & accessories 66% Mechanical locks & accessories 42%42% Electronics/ electromech 36% 36% Our brand strategy ASSA ABLOY as master brand United sales force and progressive implementation on products Product brands capitalizing on installed base Two focused brands in special segments Four Global brands where market position is unique Customer focus through segmentation The segmented approach assures customer focus and relevance and provides us with a superior understanding of the customer needs. Residential DIY YALE Locksmiths Distributors & Wholesalers Integrators ASSA ABLOY HID MUL-T-LOCK PEU High Security Hospitality Automatic Doors OEM ASSA ABLOY ABLOY ASSA ABLOY HOSPITALITY ENTRANCE SYSTEMS Increase market presence through customer relevance Product leadership Product leadership through Innovation through innovation Radically reduce our break-even cost through cost efficiency Product leadership – boost benefits Major leaps on customer benefits with every new product Boost benefits Reliability Functionality Security Performance Safety Design Integration of functions Design Security and safety standards Open towards other systems Ease of installation Ease of operation and maintenance Life cycle costs Convenience Product leadership through innovation We are convinced that innovation is the most important driver for growth We have more than doubled investments in R&D the last five years and have over 1 200 engineers We assure long term competitive advantage by continuously improving our products in terms of benefits, costs and quality Product leadership – cut costs Sustainability and VA/VE. Increase market presence through customer relevance Radically reduce Product leadership through Innovation our break-even through cost Radically reduce our break-even cost efficiency cost through cost efficiency Radically reduce our break-even cost through an efficient manufacturing footprint Radically reduce our break-even cost through lean operations Every main site in ASSA ABLOY has dedicated lean resources Lean starts from the customer and gives: – Improved quality and customer benefits Information flow – Reduced lead time – Less cost and improved efficiency Material flow Voice of the customer 29 Voice of the customer process Initial analysis Insight/foresight based idea generation Gateway development process 30 Evaluation and control Voice of the customer process Initial analysis: Scan environment Insight/foresight based idea generation Gateway development process Stake holder map Customer segmentation PEST Market intelligence Channel analysis Competitor analysis Omnibus research 31 Evaluation and control Voice of the customer process Initial analysis Insight/foresight: Generate options & select opportunities Gateway development process Observational research Customer visits Focus groups Surveys and questionnaires Problem detection study Value analysis Creative idea generation 32 Evaluation and control Voice of the customer process Initial analysis Gateway development process: Select & refine options Insight/foresight based idea generation 33 Experiments and choice models Field experiments/prototype tests QFD User clinics FMEA Validation of qualitative data Package testing Copy testing Evaluation and control Voice of the customer process Initial analysis Insight/foresight based idea generation Gateway development process Evaluation & control: Evaluate success Brand awareness Customer satisfaction Tracking studies Returned items 34 Voice of the customer – a continuous process 35 Voice of technology 36 Voice of Technology To search for and explore new technologies and methodologies with potential applications within present or future ASSA ABLOY products and platforms as to create innovative and competitive solutions. Voice of Technology and Voice of Customer are two connected iterative processes – one is dependent on the other Slow New physics Keyless entry MBS ROI Scientific research Industrial research Aperio ver 1.0 “Voice of Science” Concept project or prestudy Aperio ver 2.x Voice of technology New product project Voice of the customer Added function project Fast Innovation level High Process innovation reduces risk! Low Research in process potentially brings risk down Primary drive Technical research projects creates innovation and long term value at the cost of higher risk Customer need New technology Development risks Low 38 Risk High Lean Product Development (LPD) The company’s vision Product vision Product vision 39 Front load the process — and succeed Ability to influence outcome This is how we should spend the time High This is how we normally spend our time 60% Low 35% 5% Pre-Study Requirement Definition Time Specification Product & Design 40 Industrialization Launch Follow-up Aperio – A case study 41 The recognition Aperio receives Integrated Security Product of the Year award at IFSEC 2011 42 The start (back in 2006) Or how we listened to the voice of… …the customer – Dramatically reduced installation cost – Easy integration – Lower unit cost – Same (almost) functionality as standard products …technology – New radio technology – No wires – New microprocessors with very low power consumption – Battery operated (40.000 opening during 2 years on same battery) – New actuators – Small size & low power …business – The product should be adopted to the strategy and current business model 43 The challenges On the very limit to what we could do – Several innovations necessary Develop a lock product dominated by software – Especially firmware underestimated (4 embedded microprocessors) Weak in-house radio competence – Had to be built up Waterfall development process didn’t work – Not possible to write a ―complete‖ spec up front The change of goal – From a new product to a new generic platform Very high expectations on sales volume – ―It’s an product with electronics!‖ 44 How did we actually succeed? Customer & Market – Clear customer value – Thorough market survey before project start – Open communication protocol – Key factor for wide market acceptance – Aperio finds new market segment – Wireless technology was disruptive in the lock industry Technology and process – New micro-power processors, radio technology and actuators – Long battery life a key performance factor – Shift from waterfall to agile (SCRUM) methodology – Dramatic increase in development productivity 45 Challenges in front of us The lock industry has been ―protected‖ for 100+ years – How to sell new technology in traditional markets? The mechanical key will disappear – Physical vs logical access Shorter product life cycles – From many years to months Software and the cloud – ―Real‖ products vs services and hosting New security threats – Mechanical manipulation vs ―hackers‖ 46 Finally 47 Thank you for listening! Partners (consultants and experience exchange) Skilled engineers (embedded systems, mechatronics) ASSA ABLOY AB Shared Technologies Researchers and diploma workers Anders Cöster [email protected] +46(0)70 3336028 48
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