INDUSTRIAL TRIBOLOGY UNIT-I 1.1 Introduction The word tribology was first reported in a landmark report by Jost (1966). The word is derived from the Greek word tribos meaning rubbing, so the literal translation would be "the science of rubbing." Its popular English language equivalent is friction and wear or lubrication science, alternatively used. The latter term is hardly all-inclusive. Dictionaries define tribology as the science and technology of interacting surfaces in relative motion and of related subjects and practices. Tribology is the art of applying operational analysis to problems of great economic significance, namely, reliability, maintenance, and wear of technical equipment, ranging from spacecraft to household appliances. Surface interactions in a tribological interface are highly complex, and their understanding requires knowledge of various disciplines, including physics, chemistry, applied mathematics, solid mechanics, fluid mechanics, thermodynamics, heat transfer, materials science, rheology, lubrication, machine design, performance, and reliability.So study of friction ,wear and lubrication(tri-three discipline ) it’s called Tribology as shown in fig.1.1 Fricti on Wea r Lubricati on Tribology Fig.1.1 tri-three discipline 1.1.1 Industrial Tribology Tribology locates the applications in all industrial sectors to investigate the question of lubrication education, research and the needs of industry as followed. Aerospace industries Automotive industries Construction industries Textile industries Mining industries Petrochemical machinery & tools paper mill , transport Power plant Steel plant Cement plant Military vehicles Transport Metallurgy Equipments Agriculture and food industries 1.1.3 Friction Friction is a force that opposes the relative motion between two surfaces of objects in contact. The force of friction always acts in a direction of opposite to the applied force as shown in fig 1.2. The Friction exists between two surfaces due to irregularities on the surfaces of the objects in contact or interlocking of micro-level irregularities of the two surfaces or ploughing of harder surfaces into smoother surfaces. 1.2 Friction 1.1.4 Types of friction The Friction is classified in to four types according to the contact between two surfaces. (i) Object is not moved (ii) Object is moved (iii) Objects is rolling and objects moving in liquid or air as shown in fig 1.3 Friction Static Sliding Rolling Fluid Fig.1.3 Types of friction 1.2 Dry friction When two solid surfaces are in micro contact or macro contact without aid of air or liquid it’s described the dry friction and examples of dry friction is static and sliding friction. The fluid is resist to the object while object is moving to the fluid surface it’s called as fluid friction, in this chapter gives details information of dry friction and theory of dry friction i) Static friction: The Pushing force and opposing forces are equal then object is not moved its called as static friction or else solid object is motionless with self weight. The examples are Pushing the wall Pushing the lathe machine Books rest on table Man rest on chair or standing on ground etc… ii) Sliding friction: When the two surfaces encompass sliding relative to each other then friction two surfaces is known as sliding friction or solid friction .the examples are Pushing or pulling the book on table Ice skating Computer mouse moving on table Oldham’s coupling rectangular bar sliding over the one surface to another surface. Reciprocating mechanism Tail stock moving over the Lathe bed etc…. iii) Rolling friction: when one surface is rolling over to another surface then generated friction between the two surfaces is known as rolling friction. The examples are Tyre moving on road surface Train wheel on track Elevator wheel on rail Iron balls rotating in bearing (rolling iron ball between inner recess and outer recess) iv)Fluid friction: when solid object slides through the water or air it’s known as fluid friction Water flow in pipe (water slides against pipe) Swimming (man sliding on water) Flight flying (flight sliding on air) Fig. 1.4 Static, Sliding and Rolling Friction The static friction, sliding friction and rolling friction coefficient are high, medium and low respectively as shown in fig. Here assume the pushing force and block is same for all the friction, Solid is not moved (static friction) Solid is moved at X1 distance (Sliding friction) Solid is moved X2 (Rolling Friction) 1.2.1 Variables in dry friction In automobile braking application after applying braking force the brake shoe contact with the brake drum in dry conditions then the contacting surfaces are free from oxide and moisture. The variables in dry friction are Friction co efficient of soft material External load Surface roughness Linear velocity or angular velocity Types of contact and energy dissipation and dry friction as show in fig 1.5 This is a SAMPLE (Few pages have been extracted from the complete notes:-It’s meant to show you the topics covered in the full notes and as per the course outline Download more at our websites: www.naarocom.com To get the complete notes either in softcopy form or in Hardcopy (printed & Binded) form, contact us on: Call/text/whatsApp +254 719754141/734000520 Email: [email protected] [email protected] [email protected] Get news and updates by liking our page on facebook and follow us on Twitter Sample/preview is NOT FOR SALE
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