Installation Aerada™ 1200 Series CS Faucet S53-325 Battery-Operated Capacitive Sensing Gooseneck Faucet Centershank with 4-inch Trim Plate (Optional: 8-inch or No Trim Plate) Table of Contents Supplies Required . . . . . . . . . . . . . . . . . . 2 Installation . . . . . . . . . . . . . . . . . . . . . . 4 Manual Settings . . . . . . . . . . . . . . . . . . . 6 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Multi-Faucet Transformer Wiring . . . . . . . . . . . . . . . . . . . . 14 IMPORTANT Read this entire installation manual to ensure proper installation. When finished with the installation, file this manual with the owner or maintenance department. Compliance and conformity to local codes and ordinances is the responsibility of the installer. Pressurized plumbing fixtures shall be installed in accordance with manufacturer´s recommendations. The supply piping to these devices shall be securely anchored to the building structure to prevent installed device from unnecessary movement when operated by the user. Care shall be exercised when installing the device to prevent marring the exposed significant surface. Separate parts from packaging and make sure all parts are accounted for before discarding packaging material. If any parts are missing, do not begin installation until you obtain the missing parts. Make sure that all water supply lines have been flushed and then completely turned off before beginning installation. Do not use pipe dope. Debris in supply lines can cause valves to malfunction. Possible valve contamination could occur which will void any warranty. Teflon tape is the recommended sealant. Product warranties may be found under “Products” on our web site at www.bradleycorp.com. 215-1641 Rev. E; ECN 16-02-002 © 2016 Bradley Page 1 of 13 9/7/2016 P.O. Box 309 Menomonee Falls, WI 53052 USA 800 BRADLEY (800 272 3539) +1 262 251 6000 bradleycorp.com S53-325Installation Components for Model S53-325 Optional AC Adapters (In Lieu of Battery Box) Single Unit Adapter (153-443) .5 GPM Aerator Kit - 269-2482 6-Unit Adapter Box (153-444) Wire Assembly for 6-Unit Adapter Box (269-1841) Order One Per Faucet) 1.5 GPM Aerator Kit - 269-1957 3' ref. Spout Gasket (269-1951) Insulator Spacer (Red) M4 x 25mm Screw Sink Ground Kit (includes ground wires, spout lock washer and nut and sensor washer) Grounding Kit (269-1889) Earth Grounding Wire Sensor Washer 4" Trim Plate Kit (269-1955) included 8" Trim Plate Kit (269-1956) Optional 3-in-1 Washer (269-1911) Battery Box (S08-386) Shank Nuts Black Sensor Wire Drain Grounding Wire 2 5' ref. Top Spacer (269-1952) Top Gasket (269-1953) Valve Control Module 9/7/2016 Valve Control Module Kit (153-447) includes: • Control Module • Grounding Kit • Dirt Filter • 1/2" NPS x 1/2" NPS x 12" hose included • (4) Alkaline Batteries included Bradley • 215-1641 Rev. E; ECN 16-02-002 S53-325 Installation Attach Faucet and Trim Plate to the Deck 1 A Drill two 3/8" (9.5mm) diameter holes. Drill 1" (25mm) diameter hole. Sink/Counter Top Trim Plate Studs B Attach trim plate studs and secure trim plate to sink using metal washers and hex nuts. Optional Trim Plate Removal A Remove and discard long trim plate screws and white plastic screw spacers. Gasket and Faucet Spacers Trim Plate B After removing trim plate, re-attach gaskets and faucet spacer using shorter M4 x 12mm screws (supplied). Do not re-install screw spacers. Bradley • 215-1641 Rev. E; ECN 16-02-002 Red Plastic Screw Spacers Long Trim Plate Screws Short Trim Plate Screws 9/7/2016 3 S53-325Installation 2 Attach Activation Hardware to Faucet Shank Tab on 3-in-1 washer must be positioned 180 degrees opposite tab on sensor connection washer. A Attach grounding hardware to shank in the order shown. 3-in-1 Washer B 3 Attach activation hardware to shank in the order shown. Brass Mounting Nut Sensor Wire Connection Washer Brass Mounting Nut Connect the Valve Control Module rubber washer A Place into white top nut fitting. B 4 Hand tighten valve control module to faucet shank. 9/7/2016 Bradley • 215-1641 Rev. E; ECN 16-02-002 S53-325 Installation 4 Connect Sensor Wire A Connect sensor wire to sensor wire connection washer. Sensor Wire Connection Washer Black Sensor Wire 5 Connect Sink Ground Wire A Sink Grounding Tab Washer Connect sink/drain ground wire to sink grounding tab washer. For applications without a trim plate, cut off the ring terminal side and discard. The remaining portion of wire can be taped to the sink ground wire using electric tape. For applications using trim plate, refer to Step C. C Ring Terminal Side Sink Ground Wire B Connect this end of sink ground wire to one tab on U-tab connection. Place ring on terminal side on one of the threaded studs and fasten with lock washer and nut. drain wire clamp D Attach to sink drain. U-Tab Connection Bradley • 215-1641 Rev. E; ECN 16-02-002 9/7/2016 5 S53-325Installation 6 Install Earth Ground Assembly A Connect earth grounding clamp to cold water supply between shut off valve and wall plate. Be sure to attach directly to the copper pipe and not to the shut off valve. B 7 Connect earth grounding connector to remaining terminal on U-tab connector. Install and Connect Battery Pack For installations using optional AC power source, connect power source as shown in Step C. Valve Control Module Power Connection C Connect battery box connector (or AC power connector) to valve control module power connection. Battery Box Connector (or AC Power connector) B A 6 Remove battery box cover by unscrewing (2) phillips screws. 9/7/2016 Secure battery compartment to wall using wall anchors or double-sided tape. Insert (4) d-cell alkaline batteries and replace cover. Bradley • 215-1641 Rev. E; ECN 16-02-002 S53-325 Installation Troubleshooting Guide Problem Cause Solution Faucet not working (no flashing red indicator located inside clear cover of valve control box). Batteries not inserted correctly. Remove cover from battery box and check that the batteries have been inserted to the correct orientation and are making connections to the contacts. Refer to the battery icons located on the base of the battery box tray. Improper or poor connection to power supply. Check that the connection from the battery box is fully inserted into the female connector on the valve control box and assure the connector round thumbnut is fully fastened. Faucet not working and no water flows when activated (red indicator is flashing). Low batteries. If red indicator is flashing 5 times every 4 seconds, replace with new alkaline batteries. Water source valves turned off. Open water source valves and check that there is water flow. Sensor shorted to ground or unit unable to calibrate. If red indicator is flashing once or multiple times every 4 seconds, there is a problem with the installation and the sensor is shorted. To verify the control box is working correctly, carefully disconnect the black sensor wire from the connection washer. With the wire disconnected, touch the connector at the end of the black wire with your fingers. The sensor should activate and water should come on. Let go of the connector and the water should shut off. If the unit works as described above and it malfunctions when you reconnect the black sensor wire to the spout assembly, then there is an error in the spout and cover plate installation. If the faucet does not activate as described when touching the sensor connector, then you have a grounding issue or there is a broken sensor wire (see troubleshooting below). Improper ground connection. There is improper earth grounding if the faucet activates when you touch any of the steel braided supply hoses, the brass fitting on the valve box or the mixing valve. Verify that the ground clamp has been installed and recheck the connections. Verify the clamp is tightly fastened directly to the copper pipe for a proper ground connection. Reset the unit following procedure below.* Broken or corrupt sensor wire or defective valve box electronics. If the connector has broken off of the black sensor wire or the valve box appears to be defective please contact Bradley Technical Service. Do not attempt to repair the valve box or sensor wire. Poor sensor washer and wire connection. Verify the brass nuts that fasten the connection washer are fully tightened. Reconnect the sensor wire to the washer. Reset the unit following procedure below.* Insufficient ground connection. Verify that the earth ground clamp has been installed and recheck the connections. Verify the clamp is tightly fastened directly to the copper pope for a robust ground connection. Reset the unit following procedure bellow.* Intermittent cycling and/or faucet activation is overly sensitive. Isolation parts are not installed or not installed correctly. If the faucet activates when you touch the sink, the unit installation is improper. Check that isolation components are used and installed correctly. Verify the sink ground connection is in place and installed properly. Water stays on or runs on after you pull your hand away. Drain grounding not connected or assembled. Check that the drain ground is assembled to the threaded portion of the metal drain ring (not on the pipe) and is connected to the tab on the valve control box. Reset the unit following the procedure below.* Water stays on. There is sensor short to ground or unit is not calibrating. Reset the unit following the procedure below.* If water continues to run, there is an error in the installation and grounding scheme (see above). Dial set to the "open" position or not turned to the full "auto" position. Turn the knob on the side of the valve control box fully to the "auto" position (until it hits the stop) and actuate the faucet by placing your hand near the spout. Water should stop running and unit will return to the normal idle operation mode once you remove your hand from the spout. Debris or particulate matter is trapped in valve. Turn off water source valves. Remove aerator from end of the spout and examine for dirt and particulates. Inspect and clean input dirt filter. Reinsert filter and turn water source back on. Activate faucet several times without the aerator installed to flush any debris from the valve mechanism until dripping has ceased. Reinstall aerator. Dial not turned to the full "auto" position. Turn the knob on the side of the valve control box fully to the "auto" position (until it hits the stop) and activate the faucet several times by placing your hand near the spout. Water should stop running or dripping and unit will return to the normal idle operation mode once hand is removed from the spout. Intermittent cycling and/ or water runs on after activation. Water is dripping from spout when not activated. *How to rest the Unit: Disconnect power source for 10 seconds. The valve will close and the water will stop running. After 10 seconds, reconnect power supply. let until recalibrate for another 20 seconds and verify faucet activation. Bradley • 215-1641 Rev. E; ECN 16-02-002 9/7/2016 7 S53-325Installation Faucet Adjustments Operating modes and sensor ranges can be adjusted with a manual operation through the infrared sensor. Faucet adjustment operations apply to all models. Operating Modes Operating Modes Description Cleaning Mode The faucet is inactive for 90 seconds. Normal Mode The faucet is activated if it senses a hand presence. This is the default operating mode of the faucet. Metering Mode (10 s) The faucet will shut off after 10 seconds regardless of hand presence detected. Scrub Mode (60 s) The faucet will shut off 60 seconds after the detection of the last hand presence. Scrub Mode (180 s) The faucet will shut off 180 seconds after the detection of the last hand presence. Sensor Range Adjustment Change the detection distance of the infrared sensor. The default sensor range is approximately 1” beyond the spout. Reset All settings will be reset to original factory settings. In order to set the operating modes, the faucet needs to be placed into "Manual Setting" mode. At this time, operating modes can be changed within the next 30 minutes. The following is a functional diagram to show the different settings available for manual faucet adjustment. See detailed instructions on pages 5 through 7. Function Diagram of Operating Modes Modes Water Pulses in Second(s) 5 4 1 4 1 4 1 4 1 4 1 Water is Off Cleaning Mode Water is On Normal Mode Metering Mode (10 seconds) Scrub Mode (60 seconds) Scrub Mode (180 seconds) Sensor Range Adjustment 8 9/7/2016 Bradley • 215-1641 Rev. E; ECN 16-02-002 S53-325 Installation Troubleshooting Problem No water flow Possible Cause Solution Supply valves are closed Open supply valves Aerator is blocked or dirty Clean or replace aerator (See "Care and Maintenance") Inlet water line filter is dirty or blocked Clean or replace filter (See "Care and Maintenance") Braided hose is kinked Eliminate braided hose kink No external water pressure Check water pressure/Provide water pressure Battery is drained (DC faucets only) Replace battery (See "Care and Maintenance") Battery contacts are corroded Clean contacts or replace battery (See "Care and Maintenance") (DC faucets only) Reverse battery insertion Insert battery correctly Connector between transformer and power adapter unplugged (AC faucets only) Plug connector Power adapter contacts are corroded (AC faucets only) Clean contacts Connecting cable is kinked or Replace defective parts (See "Replacement Parts") broken (AC faucets only) No external power supply (AC faucets only) Check external power supply/Provide power supply Shut-off screw is missing or defective Replace shut-off screw (See "Replacement Parts") Solenoid valve inoperable Replace solenoid valve (See "Replacement Parts") Faucet is in cleaning mode Wait for cleaning mode to end (appr. 90 seconds) Electronics module inoperable Contact Bradley technical service or replace power adapter (See “Replacement Parts”) Power adapter defective (AC faucets only) ontact Bradley technical service or replace power adapter (See C “Replacement Parts”) Sensor distance is not adjusted properly Reset sensor monitoring range Remove and re-install shut-off screw. Do not disturb sensor scanning procedure (wait until water flow stops and LED switches off) Infrared window scratched or dirty Clean window with smooth cloth Bradley • 215-1641 Rev. E; ECN 16-02-002 9/7/2016 9 S53-325Installation Problem Possible Cause Water runs continuously and stops when object present Connector between electronics module and solenoid valve plug is reversed Plug connector properly Water runs continuously Interfering object is in monitoring range Remove object from monitoring area Remove and re-install shut-off screw. Do not disturb sensor scanning procedure (wait until water flow stops and LED switches off) Defective electronics module Replace electronics module (See “Replacement Parts”) Improper sensor mode Change mode or reset sensor (See “Care and Maintenance”) External water pressure too high Check external water pressure Provide pressure between 20 - 125 psi Solenoid valve inoperable Replace solenoid valve (See “Replacement Parts”) Electronics module is inoperable Replace electronics module (See “Replacement Parts”) Water drops on infrared window Clean window with smooth cloth Water flows although shut-off screw is removed Faucet turns on by itself Infrared window is dirty or scratched Faucet is leaking water Temperature cannot be adjusted properly 10 Solution Clean window with smooth cloth Input line pressure fluctuates Install appropriate line pressure regulators Connections between housing and braided hoses are loose Check O-rings Replace O-rings when damaged or missing Connection between braided hose and inlet supply are loose Check rubber washers Replace washers when damaged or missing Connection between valve body and solenoid valve is loose Check O-rings Replace O-rings when damaged. Carefully reinstall solenoid valve and do not overtighten. Faucet drips, solenoid valve does not close properly Clean or replace solenoid valve (See “Replacement Parts”) No, or too little hot or cold water. Supply valves are not fully opened Fully open supply valves Inlet water line filter is dirty or blocked Clean or replace filter (See “Care and Maintenance”) Braided hose is kinked Eliminate braided hose kink Backflow preventer in faucet inlet is blocked Unblock backflow preventer Temperature of hot or cold water supply is too low Check inlet water temperature or inspect boiler Hot water temperature not sufficient Reverse hot water limiter (See “Care and Maintenance”) Braided hoses are connected improperly (cold to hot and hot to cold) Correct the connections 9/7/2016 Bradley • 215-1641 Rev. E; ECN 16-02-002 S53-325 Installation Care and Maintenance The following are described in this section: • • • • Activating Cleaning Mode Replacing Battery Cleaning or Replacing Inlet Filter Adjusting Water Temperature (Internal Mixer) • Adjusting Hot Water Limiter (External mixer) • Cleaning or Replacing Aerator 3 Remove housing vertically. 4 Remove used battery from battery holder and recycle. 5 Insert new battery. The LED lights up for 1 second. 6 Mount housing vertically. Activating Cleaning Mode In order to set the cleaning mode, the faucet needs to have been set once into the "Manual Setting" mode. See "Manual Setting" instructions. When cleaning mode is activated, the faucet will be inoperable for 90 seconds. 1 Fully cover sensor with hand until water flow stops. This takes approximately 5 seconds. 2 Remove hand. Cleaning Mode is now activated. Replacing Battery A traditional lavatory faucet is shown as an example. These instructions apply to all DC models. Before replacing the batter, be sure that: • Battery is low (LED is lit) • New 6 V Lithium battery (CR-P2) is required 1 Remove shut-off screw. 2 Remove mixer handle (for faucets with external mixer only). Bradley • 215-1641 Rev. E; ECN 16-02-002 9/7/2016 11 S53-325Installation 7 Adjusting Hot Water Limiter (External Mixer) Install shut-off screw. The proportion of hot water can be switched from approximately 85% to 95% (or reverse) depending upon inlet water pressures and temperatures. The default setting is 85%. CAUTION Hot water may burn skin. Hold hand carefully under water and remove quickly. 8 1 Remove mixer handle. 2 Carefully pull out hot water limiter from handle (using pliers) and reverse by 180°. Install mixer handle (for faucets with external mixer only). Cleaning or Replacing Inlet Filter 1 Close supply valves. 180° Settings of hot water limiter (view from placement in mixer handle) 2 Disconnected braided hoses and clean or replace filter. For a new filter, see Replacement Parts section. 85% 3 3 12 95% Mount mixer handle. The proportion of hot water is now changed. Connect braided hose with filter to supply valve. Cold water = White Label Hot Water = No Label 9/7/2016 Bradley • 215-1641 Rev. E; ECN 16-02-002 S53-325 Installation Cleaning or Replacing Aerator 1 Remove shut-off screw. 2 Remove aerator with vandal resistant wrench supplied with the faucet. Clean or replace aerator, then reinstall. 3 Install shut-off screw. Multi-Faucet Transformer AC Connector from Faucet Bank Installation Adapter Wire Bank Installation Adapter Wire (Incl. w/ AC Faucet) 232-009 (1–8 faucets) Additional Wiring, if needed, To be Supplied by Customer (22 GA min; 50 ft. max. length) Transformer can be used to connect up to 8 faucets. All units must be connected in parallel. Bradley • 215-1641 Rev. E; ECN 16-02-002 9/7/2016 13
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