FROM IBSTOCK BRICK Brickwork Bonds Recessed & Projecting Brickwork Underslung™ Soffits ADDING STYLE TO BRICKWORK VISUAL EFFECTS NOVEMBER 2015 IN THIS ISSUE T H E B AT H H O U S E , B A R K I N G C E N T R A L By introducing a single cant to every fourth brick in each course, architects, Allford Hall Monaghan Morris, have created a dynamic façade that constantly changes with the light and the angle of view. NOVEMBER 2015 BRINGING BRICKWORK TO L I F E BRINGING BRICKWORK TO LIFE For centuries, brick has provided the traditional cladding for the UK’s buildings. Economical, enduring and available with an almost limitless range of colours, textures and sizes, it has inspired generations of architects, adding unique style that characterises buildings, and sits them comfortably within a range of different environments. As style has changed, so brick has always been there leading the way, whether it be with eye-catching glazed finishes, linear styles or new formats. Today, our technical and design experts are working closely with architects across the UK to experiment with textures and bonds, using exciting new brickwork techniques to add style to a diverse range of buildings, from individual homes to hospitals and large public and statement buildings. In this issue, we take you behind the scenes of just some of these buildings, to show you how these new modern visuals are being created. 02 PROJECTS Stoke-on-Trent City Bus Station The Keyes Building 04 06 Shireland Collegiate Academy Brentwood School Sacred Heart RC School Ebbw Fawr 3-16 School 10 14 Loughborough College 18 Reading Station King Edward College 22 24 Nano Bioanalytical Research Building London Designer Outlet 26 CONTENTS 25 Stanmore Place 16 20 Myatt’s Field North 08 11 15 Hollymount Primary School Hargood Close 28 F E AT U R E S Brick Awards 2015 S H O RT L I S T E D P RO J E C T S 30 Front Cover Image: Brentwood School, Essex Back Cover Image: Housing, Motherwell, North Lanarkshire 03 BRICKWORK BONDS Architects are continually experimenting with different bonding patterns, and combinations of bonds, to create distinctive designs in brickwork. These projects demonstrate how bonding patterns old and new can add style and individuality to modern building design. Stoke-on-Trent City Centre Bus Station, Hanley STOKE-ON-TRENT CITY CENTRE BUS STATION A range of bonding techniques are employed to reinforce the unique style of this ultra-modern design. BRICK Ibstock Staffordshire Slate Blue Smooth; Dark Grey Glazed Dark Grey Glazed bricks are laid stack bonded for a modern visual effect. The defining detail of this unique structure is a dramatic curved aluminium-clad roof that wraps around its perimeter, enclosing the glazed pedestrian concourse, and providing a total of 22 bus stands – the maximum possible on the site. Sweeping around the site’s edge to create a wave-like form, the roof is lifted on a steel frame above a brick-clad plinth, rising and falling to reflect the internal use. Architect Grimshaw (SBS Architects), London Telephone +44(0)207 291 4141 www.grimshaw-architects.com 04 To represent the former coal seams and indigenous materials which are central to Hanley’s recent history, the architects chose to contrast limestone flooring with Staffordshire Slate Blue and Dark Grey Glazed bricks, laying them in a variety of bonding patterns, including large areas of stack bonding to give the brickwork a modern visual, and then breaking up the mass with a relief pattern of protruding and recessed courses. T E C H N I C A L N OT E : STACK BONDING As there is no overlap between adjacent bricks, stack bonding reduces the brickwork’s resistance to lateral loads. It is therefore normal to include some form of reinforcement to increase integrity and loading strength. Bed-joint reinforcement, using welded stainless steel ladder-form provides reinforcement towards the surface of the brickwork leaf, where it is most effective. Consideration should be given to the colour and texture of the brick chosen. Distinctive textures can affect the appearance of the bond pattern, and are generally avoided for this type of bond. It is also generally recommended to use a contrasting mortar (which may be recessed, depending on exposure rating) to maximise the aesthetic appearance of the bond. It is important when stack bonding to select bricks of consistent size and form - it is therefore recommended that this is discussed with the manufacturer in advance. This bond requires extra care by bricklayers, who will need to take care when setting out and checking joint and vertical face alignment, particularly if soldier courses are used. STOKE-ON-TRENT CITY CENTRE BUS STATION In cavity walls, the reinforcement is typically laid in the mortar joints at 225mm vertical centres. Oval or flat section wire is preferred to accommodate the cavity wall ties which are usually at the same spacing/locations as for normal brickwork. Walls are inclined to create continuity with the curved roof line. To guarantee that the complex effects were achieved, the brickwork element was contract managed by Ibstock. 05 The Keyes Building, King’s School, Worcester A modern twist on historic brickwork design. BRICK Leicester Multi Yellow Stock THE KEYES BUILDING, KING’S SCHOOL In the shadow of Worcester’s medieval Cathedral, King’s new sports and performing arts building links together a number of the school’s existing historic buildings, taking its key design features from the adjacent Royal Worcester Porcelain Works. To reinforce the classic nature of this building, John Christophers of Associated Architects developed a completely new bond pattern. Referred to as ‘Saxon Bond’, it comprises a regular pattern of soldier and stretcher bricks repeated at alternate courses throughout the building. To achieve a continuous bond pattern above window and door openings Ibstock Kevington precast lintels, faced with matching Leicester Multi Yellow bricks, were used throughout – helping to reinforce the building’s unique historical aesthetic. ‘Saxon’ bond - typical elevation Architect Associated Architects Telephone +44(0)121 233 6600 www.associated-architects.co.uk 06 ‘Corner Soldier’ bricks faced on two sides (shown hatched) NBS: F10/11 For reference, Boathouse mortar was 3 parts red building sand 2 part Severn ball mill grit sand supplied by Radbournes in Hereford and 1 part hydraulic lime from Traditional Lime Company in Cheltenham. Achieving the new bond required exceptional skill from bricklayers, who had to attain perfect vertical and horizontal alignment of each brick whilst constantly adapting scaffolding to the changing levels. THE KEYES BUILDING, KING’S SCHOOL 07 Hargood Close, Essex Textured brickwork panels give rhythm, scale and expression. Architects, Proctor and Matthews, have used panels of highly textured brickwork to reinforce a domestic, non-institutional feel to this mainstream housing development. Providing rhythm, scale and expression to reduce the mass of the terraces, the panels are formed by use of a projecting bond on some elevations, whilst on the upper level framed, half-brick thick recessed panels in modified honeycomb bond have been adopted to provide the required levels of ventilation and allow natural dappled light into the cloisters. HARGOOD CLOSE Architect Proctor & Matthews Telephone +44(0)20 7378 6695 www.proctorandmatthews.com As both sides of the wall panel are exposed to view, solid bricks were chosen and specially hand selected by Ibstock to provide a fair-faced finish to both the corridor wall and external face. 08 T E C H N I C A L N OT E : FINISH ING H O NE YCO M B BO ND Ideally, bricks should be faced and finished on central exposed areas of top and bottom beds. Projecting headers have been used imaginatively to create a distinctive ‘frame’ to upper floor windows. HARGOOD CLOSE BRICK Parham Red Stock, Special Black TYPICAL SECTION - PERFORATED PANEL - ROOF LEVEL TYPICAL ELEVATION - PERFORATED PANEL - ROOF LEVEL 09 Shireland Collegiate Academy, Smethwick The new performing arts and sports centre at the historic Smethwick-based Academy is conceived as a simple rectilinear box design, finished in red brick to unify and complete the red brick campus. To break up the mass of the building and introduce a modern twist to the traditional design, recessed texture panels have been created below window areas using alternate recessed and projecting courses. Panels give regularity and form, visually adding height and creating brick columns to each side of the windows, giving the building a more robust and solid feel. SHIRELAND COLLEGIATE ACADEMY T E C H N I C A L N OT E : E XT E N T OF P ROJ E C T I ON Any deviation from a full 102mm width outer skin fully bedded on mortar places more emphasis on the building’s weather resisting architectural features. Local exposure to wind driven rain, orientation and local topography should also be assessed. Architect ADP Architects Telephone +44(0)121 2346440 www.adp-architecture.com 10 BRICK Priory Red Multi Minimal recesses or projections up to 10mm may be acceptable depending on the brick type and exposure of the site. Mortar fillets protecting projecting features should be formed at the time of laying. Allowing normal bricks with frogs or perforations to project may compromise the durability of surfaces not normally intended for exposure. Please consult your local Design Advisor for specific guidance. RECESSED AND PROJECTING BRICKWORK There is nothing new about recessing and projecting brickwork to create interesting design effects. However, unique modern effects are now being achieved using these techniques, often in conjunction with cut and turned bricks to create unique patterns and textures that break up the brickwork mass. Brentwood School, Essex Two new buildings were combined with an existing remodelled Victorian Vicarage to create this sixth form centre and school hall, in a style sympathetic to the original school design. To the upper classroom walls, red bricks have been used in relief on a diagonal grid, to create a ‘lacey’ diaper pattern without recourse to the traditional blues, whilst to the assembly hall, contrasting headers in English bond also induce a diaper-type pattern on the contrasting plinth of Bevern Dark Multi brickwork. Below, a more traditional execution of the diaper pattern has been formed using a combination of red headers and stretchers over 3 courses. To complete this unique canvas, the pattern has also been incorporated into areas of honeycomb brickwork which ventilate the lower corridors. BRENTWOOD SCHOOL The architect has used a combination of recessed and contrasting brickwork to recreate the diaper pattern of the original building in a modern idiom, going to exceptional lengths to enrich the design with contrasting detail at different levels and in different forms. Architect Cottrell & Vermeulen Architecture Telephone +44(0)20 7708 2567 www.cv-arch.co.uk 11 BRICK Heritage Red Blend, Bevern Dark Multi Stock BRENTWOOD SCHOOL 12 Brentwood School, Essex T E C H N I C A L N OT E : PROJECTING & RECESSED BRICKWORK When planning projecting or recessed brickwork, it is important to take into account any impact this may have on rain penetration performance of the brickwork. The type of mortar joint used will also have an impact on rain penetration, and it may be advisable to adopt a joint style with a projecting fillet to shed water away from the brickwork surface. BRENTWOOD SCHOOL Issues such as the exposure zone and the location and orientation of the building must be considered, as well as the degree of projection planned and the type of brick used. Perforations are not intended to be exposed. Where significant projection is planned, it will be advisable to speak to your local Ibstock design advisor, who may suggest the use of solid bricks for this application. British Standard BS 8104:1992 - Code of practice for assessing exposure of walls to wind-driven rain, is a useful reference when considering the use of projecting or recessed brickwork. 13 Stanmore Place, Harrow This landmark development of private tenure flats by St Edward Homes, part of the Berkeley Group, is characterised throughout by modern and striking architecture. For this prominent corner plot, Architects, GRID, created a unique look using a pattern of projecting brickwork at the upper level. Using a regular pattern of projecting stretchers on the radius, GRID has created an unusual texture to enhance the already exciting visual created by the rich contrasting tones of the Millhouse Blend brickwork. STANMORE PLACE A waterstruck brick, Millhouse Blend is manufactured in solid form without frogs, and is thus an ideal choice for use in projecting applications. Architect GRID Architects Telephone +44(0)20 7593 3260 www.gridarchitects.co.uk 14 BRICK Millhouse Blend BRICK Heritage Red Blend, Bevern Dark Multi Stock, Smooth Buff Sacred Heart RC School, Camberwell Vertical zip-like features break the façade into bays, similar in scale and proportion to the adjacent Georgian terrace. Architects, Cottrell and Vermeulen, have coupled different colours of brick with a recessed pattern to differentiate elements of the building and create a series of bays which help to sit the building alongside an adjacent terrace. To create the bays, the street façade is articulated by a series of vertical zip-like features, achieved by recessing alternate vertical bands of single and two brick units on each course - a detail inspired by the ragged-edged terminations used on 19th century board schools as a key for any future expansion. SACRED HEART RC SCHOOL © Anthony Coleman The theme has been continued in perimeter walls to rear of main building. T E C H N I C A L N OT E : B R I C K C H OI C E Where bricks project, as in the zip-like feature, solid faced on bed special bricks – BD 1.3, should be specified to resist the UK climatic conditions. Allowing normal bricks with frogs or perforations to project may compromise the durability of surfaces not normally intended for exposure. Architect Cottrell & Vermeulen Architecture Telephone +44(0)20 7708 2567 www.cv-arch.co.uk Please consult your local Design Advisor for specific guidance. © Anthony Coleman 15 Ebbw Fawr 3-16 School, Ebbw Vale With brick making up 75% of the overall façade for this modern school building at the heart of the former Ebbw Vale steelworks redevelopment scheme, architects BDP worked with Ibstock to explore different methods of adding texture and relief to the large brickwork expanses. The solution was to create panels and details of shadow-forming Ibstock Umbra Sawtooth that not only contrast the plain brickwork, but alter the appearance of the building throughout the day, as the light changes. Umbra Sawtooth bricks were used individually and in panels to create a range of different detailing. EBBW FAWR BRICK Staffordshire Slate Blue Smooth; Cheddar Golden, matching Umbra Sawtooth BRICK FEATURE PANEL Architect BDP, Bristol Telephone +44(0)117 929 9861 www.bdp.com 16 Shadow-forming Umbra bricks, whilst simple in concept, can be used in a random or continuous pattern to transform a building – all it takes is architectural imagination. BLUE AND BUFF BRICK JUNCTION EBBW FAWR T E C H N I C A L N OT E : ACCO M M O DAT I N G DI F F E R E N T I A L M OV E M E N T Where two different buff and blue bricks meet, it is normal practice to include a movement joint to accommodate differential movement between the two brick types. Because a vertical movement joint here would have to be continued into the blue bricks above, thus creating a distracting vertical line, the architects skilfully chose to bond the two differing brick types together using ties at 225mm vertical centres. Stainless steel bed joint reinforcement 1200mm long set centrally on the joint could equally have be used at 225mm vertical centres to tie the two differing brick types together and avoid differential movement at the vertical interface. PANEL ELEVATION 17 LOUGHBOROUGH COLLEGE HUB & ARTS ACADEMY Architect IBI Group Telephone +44(0)121 600 7450 www.ibigroup.com 18 BRICK Loughborough College Hub & Arts Academy, Loughborough Himley Worcestershire Mixture Providing a new frontage and entrance for the College, this new building also provides an Arts Academy, complete with studios and a 200-seat theatre. LOUGHBOROUGH COLLEGE HUB & ARTS ACADEMY In keeping with the creative theme, architects IBI Group have designed a uniquely visual and colourful building that leads into the wider campus via a landscaped courtyard. To relieve the mass, the lower section of the imposing brick façade is formed as a highly patterned ‘plinth’, which utilises rustication (recessed alternate courses) to ground the building. To the courtyard elevation, recessed panels of brickwork between continuous projecting soldier courses frame the windows, and create feature panels to emphasize the horizontal focus. These have been manufactured offsite as Fastwall™ panels, helping to speed construction and minimise construction waste. Alternate recessed courses create a distinct texture to ‘ground’ the brick façade. 19 Hollymount Primary School, Wimbledon The new 2-storey extension to existing teaching accommodation responds to the red brick of the original building whilst incorporating a range of imaginative brickwork details that enliven the façade, portraying a young, modern look in keeping with the school’s forward looking image. HOLLYMOUNT PRIMARY SCHOOL To the upper level, a bank of projecting stretcher courses suggests linearity, while a contrasting panel of vertical bond immediately adjacent to a double height panel of honeycomb bond gives presence to the gallery space connecting the two buildings. Projecting cills combine with a horizontal panel of vertical bond brickwork to accentuate and elongate a feature horizontal window, helping to ease the transition from traditional stretcher brickwork to vertical timber cladding on the upper storey. BRICK Architect Haverstock Associates Telephone +44(0)20 7267 7676 www.haverstock.com 20 West Hoathly Medium Multi Stock © Hufton+Crow Photography 14 14 1.01 1.08 1.34 10 1.42 5.06 3.10 locally rebate actuator motor into plywood 3.05 3.06 EXTERNAL WALLS 1.01 102.5mm facing brick - F10 / 110 1.04 100mm rigid insulation - F30 / 155 150mm rigid insulation - P10/210 1.07 50 mm rigid insulation - P10/212 1.08 140mm blockwork leaf - F10 / 255 1.10 structural lintel to s.e. requirements 1.11 wall tie (teplo) - F30 / 210 1.13 stainless steel frame cramp - F30 / 216 1.22 structural steel to s. e. requirements fireproofing to M61 / 160,161 1.25 DPC - F30 / 330 18 150- F30 / 130 100 80 103 1.26 raked perpend weephole 3.08 1.05 3.01 3.13 3.09 1.04 1.05 320 5.17 3.07 +32.810 top of parapet 1.27 cavity tray - F30 / 345 1.34 insulated cavity closer - F30 / 180 1.36 15mm plasterboard - K10 / 205 1.37 10mm dabs - K10 / 620 1.40 10mm compressible expansion joint 1.41 sealant to movement joint - F30 / 610 / 611 1.42 acoustic sealant ROOF 3.01 rounded pebbles 16-32mm - J31 / 365 3.05 protection sheet - J31 / 130-131 3.06 monolithic membrane waterproofing system - J31 / 130-131 3.07 22mm ply substrate - J31 / 320 3.08 18mm ply substrate - J31 / 320 3.09 150 x 50mm sw timber - G20 / 210 3.10 150 x 50mm timber joist to s.e. requirements G20 / 210 3.12 sw fillet - J35 / 315 3.13 zinc coping H74 / 111 3.17 steel beam to s. engineers details & spec FLOORS 4.21 liquid dpm J30 /115a WINDOWS 5.03 compressible seal5.09 - Z22 / 5.04 air seal - Z22 / 5.05- L10 5.05 galvanised fixing lug 203 5.06 18mm birch ply window surround (screw fixed and plugged) with mitred corners 5.07 expanding foam 1.42 5.09 internal flexible foil air seal L10 5.13panel P10/230 5.10 mineral wool behind 5.13 louvred vent H11/140 5.17 drive motor 5.03 5.13 hit and miss brickwork 204 5.03 5.04 1.26 3.17 1.10 +32.172 head level 10 1.42 1.40 1.34 1.41 1.08 1.01 1.11 15 10 140 195 103 +29.850 F.F.L. 1.37 FIXED PANEL BRIDGE D 109 TOP OF STEEL +29.730 FIXED PANEL 25 PART PLAN OF HONEYCOMB BRICKWORK AND WINDOW NOTE: LOUVRE SPACING TO ACCOMMODATE CEILING AND FLOORING JUNCTIONS WITHIN FRAMING AS SHOWN s.o. 5860 1.36 4 50 PART PLAN OF HONEYCOMB BRICKWORK & WINDOW 18 FIXED PANEL NOTE: LOUVRE SPACING TO ACCOMMODATE CEILING AND FLOORING JUNCTIONS WITHIN FRAMING AS SHOWN 5.06 1.42 1.22 FIXED PANEL type A 1.01 5.13 140 100 95 103 20 5.04 5.07 4.21 1.25 5.06 WALLS EXTERNAL +26.350 1.01 102.5mm facing brick - F10 / 110 F.F.L 12 1.02 1.04 1.01 mortar mix group 2 F10 / 460 20 mortar struck at angle to displace water projecting brick coursing F10 / 111 SECTION DETAIL SECTION THROUGH PROJECTING BRICKWORK The application of details adds a greater level of visual interest to the building. DETAIL SECTION THROUGH PROJECTING BRICKWORK Drawings © Haverstock (architects) +26.312 1.04 100mm rigid insulation - F30 / 155 203 1.05 150mm rigid insulation - P10/210 cill level 1.07 50 mm rigid insulation - P10/212 1.08 140mm blockwork leaf - F10 / 255 1.34 1.10 structural lintel to s.e. requirements 1.11 wall tie (teplo) - F30 / 210 1.13 stainless steel frame cramp - F30 / 216 1.22 structural steel to s. e. requirements fireproofing to M61 / 160,161 1.26 1.25 DPC - F30 / 330 1.26 raked perpend weephole - F30 / 130 1.27 cavity tray - F30 / 345 1.34 insulated cavity closer - F30 / 180 1.36 15mm plasterboard - K10 / 205 1.07 1.37 10mm dabs - K10 / 620 1.25 1.40 10mm compressible expansion joint 1.41 sealant to movement joint - F30 / 610 / 611 1.01 1.42 acoustic sealant ROOF 1.13 3.01 rounded pebbles 16-32mm - J31 / 365 3.05 protection sheet - J31 / 130-131 3.06 monolithic membrane waterproofing system - & J31WINDOW / 130-131 THROUGH HONEYCOMB BRICKWORK 3.07 22mm ply substrate - J31 / 320 3.08 18mm ply substrate - J31 / 320 3.09 150 x 50mm sw timber - G20 / 210 3.10 150 x 50mm timber joist to s.e. requirements G20 / 210 3.12 sw fillet - J35 / 315 3.13 zinc coping H74 / 111 3.17 steel beam to s. engineers details & spec FLOORS 4.21 liquid dpm J30 /115a WINDOWS 5.03 compressible seal - Z22 / 5.04 air seal - Z22 / 5.05 galvanised fixing lug - L10 5.06 18mm birch ply window surround (screw fixed and plugged) with mitred corners 5.07 expanding foam 5.09 internal flexible foil air seal L10 5.10 mineral wool behind panel P10/230 5.13 louvred vent H11/140 5.17 drive motor ROOF 3.01 rounded pebbles 16-32mm J31 / 365 3.05 protection sheet - J31 / 130-131 3.06 monolithic membrane waterproofing system J31 / 130-131 3.07 22mm ply substrate - J31 / 320 3.08 18mm ply substrate - J31 / 320 3.09 150 x 50mm sw timber G20 / 210 3.10 150 x 50mm timber joist to s.e. requirements G20 / 210 3.12 sw fillet - J35 / 315 3.13 zinc coping H74 / 111 3.17 steel beam to s. engineers details & spec HOLLYMOUNT PRIMARY SCHOOL 5.06 +32.420 T.O.S 1.27 10 18 8 50 50 685 203 665 48 3.12 EXTERNAL WALLS 1.01 102.5mm facing brick - F10 / 110 1.04 100mm rigid insulation - F30 EXTERNAL WALLS 1.01 102.5mm facing brick - F10 / 110 1.04 100mm rigid insulation - F30 / 155 / 155 1.05 150mm rigid insulation - P10/210 1.07 50 mm rigid 1.05 150mm rigid insulation - insulation - P10/212 1.08 140mm blockwork leaf - F10 / 255 1.10 structural lintel to s.e. requirements P10/210 1.11 wall tie (teplo) - F30 / 210 1.13 stainless steel frame cramp - F30 / 216 1.07 50 mm rigid insulation - steel P10/212 1.22 structural to s. e. requirements fireproofing to M61 / 160,161 1.25 DPC - F30 / 330 1.26 raked 1.08 140mm blockwork leafperpend - weephole - F30 / 130 1.27 cavity tray - F30 / 345 1.34 insulated cavity closer - F30 / 180 F10 / 255 1.36 15mm plasterboard - K10 / 205 10mm dabs - K10 / 620 1.10 structural lintel 1.37 to s.e. 1.40 10mm compressible expansion joint 1.41 sealant to movement joint - F30 / 610 / 611 requirements 1.42 acoustic sealant ROOF rounded pebbles 16-32mm - J31 / 365 1.11 wall tie (teplo) -3.01 F30 / 210 3.05 protection sheet - J31 / 130-131 3.06 monolithic membrane waterproofing system - J31 / 130-131 1.13 stainless steel frame cramp 3.07 22mm ply substrate - J31 / 320 3.08 18mm ply substrate - J31 / 320 F30 / 216 3.09 150 x 50mm sw timber - G20 / 210 3.10 150 x 50mm timber joist to s.e. requirements G20 / 210 3.12 s. swe. fillet - J35 / 315 1.22 structural steel to 3.13 zinc coping H74 / 111 3.17 steel beam to s. engineers details & spec requirements fireproofing FLOORS 4.21 liquid dpm J30 /115a to M61 / 160,161 WINDOWS 5.03 compressible seal - Z22 / 1.25 DPC - F30 / 330 5.04 air seal - Z22 / 5.05 galvanised fixing lug - L10 18mm birch ply-window surround (screw fixed and plugged) with mit 1.26 raked perpend 5.06 weephole 5.07 expanding foam 5.09 internal flexible foil air seal L10 F30 / 130 5.10 mineral wool behind panel P10/230 5.13 louvred vent H11/140 1.27 cavity tray - F305.17/ 345 drive motor 1.34 insulated cavity closer - F30 / 180 1.36 15mm plasterboard - K10 / 205 1.37 10mm dabs - K10 / 620 1.40 10mm compressible expansion joint 1.41 sealant to movement joint F30 / 610 / 611 1.42 acoustic sealant SECTION THROUGH HONEYCOMB BRICKWORK & WINDOW FLOORS 4.21 liquid dpm J30 /115a WINDOWS 5.03 compressible seal - Z22 / 5.04 air seal - Z22 / 5.05 galvanised fixing lug - L10 5.06 18mm birch ply window surround (screw fixed and plugged) with mitred corners 5.07 expanding foam 5.09 internal flexible foil air seal L10 5.10 mineral wool behind panel P10/230 5.13 louvred vent H11/140 5.17 drive motor 21 PAT T E R N S & L E T T E R I N G State-of-the-art waterjet cutting technology means that brickwork can now be cut very precisely before delivery to site, enabling a range of different details, from recessed lettering and images, to precision-cut ventilation and other holes to be provided without interruption to the style and colour of the brickwork. Reading Station Reading’s new ultra-modern southern entrance is part of a major upgrade of the station and associated facilities, which has seen services expanded to include 5 new platforms. BRICK Grey Bespoke Blend READING STATION In keeping with the simple, clean lines of the new structure, state-of-theart waterjet cutting techniques have been used to create a new sculptural sign, recessed into the brickwork on the main façade. Working closely with Ibstock Kevington, bricks were specially selected and then individually waterjet cut using computer aided design techniques. The pattern was then precisely re-constructed on site using a combination of cut bricks and slips. WATERJET CUT BRICK 136 Architect Grimshaw Architects Telephone +44(0)207 291 4141 www.grimshaw-architects.com 22 READING STATION 23 rwp rwp rwp F rwp G U N D E R S L U N G™ S O F F I T S BRICK Underslung™ brick faced soffits are increasingly used to add extra depth and dimension to masonry façades. They can now be simply achieved using either precast, lightweight Fastwall™ or steel framed panels faced with brick slips to exactly match the main brickwork specification, depending on the size and location of the installation. 890 440 Leicester Multi Cream Stock King Edward College, Stourbridge GW02 890 To sit this new two-storey maths teaching block harmoniously beside its historic neighbours, the architects have brought together elements from a 15th century façade and other 19th and 20th century buildings. 890 A 1453 1440 3030 The most prominent corner of the building has apparently been chamfered at the ground floor by notionally ‘carving away’ the brickwork to reveal a brick clad ‘Underslung’ soffit, created offsite using matching brick slips permanently cast in a concrete backing and suspended from the underside of the structural soffit using a specially designed stainless steel support system. 414 ANCON TO PROVIDE SUPPORT IN THESE AREAS IF NECESSARY 1453 890 220 450 ELEVATION IN DIRECTION A rwp KING EDWARD COLLEGE 1228 GD01 890 E1 4490 E ANCON TO PROVIDE SUPPORT IN THIS AREA IF NECESSARY E 440 440 440 440 440 440 440 440 440 440 Weight: 168kg Weight: 160kg Weight: 152kg Weight: 144kg Weight: 136kg Weight: 128kg Weight: 120kg Weight: 112kg Weight: 105kg Weight: 97kg 10 140 Banks of matching air bricks help ventilation and create an interesting textured feature. 890 FRONT ELEVATION 13 8850 1440 102.5 82 102.5 8mm DIA. LINKS AT 150mm CENTRES 102.5 Architect Bryant Priest Newman Architects Telephone +44(0)121 233 1818 www.bryantpriestnewman.com Scale: 1:25 @ A1 3030 24 8mm DIA. LINKS @150mm CENTRES 8mm DIA. MAIN BARS UNDERSIDE OF LINTELS A 890 890 1340 8850 102.5 14 440 Weight: Weight: Weight: The complex nature Weight: of the largeWeight: triangular soffit required close 89kg 155kg 124kg 92kg 78kg 8990 cooperation between Ibstock Kevington, the structural engineer PLAN VIEW and support specialist, Ancon, in order to design and support the 215 large underslung units within the architects original plans. A SOFFIT DETAIL 12 Myatt’s Field North, Lambeth To add interest to the elevation design the architects of this major London estate PFI rebuild and regeneration project have given individual identities to different parts of the estate. Multi storey blocks of varying heights and different building styles have been largely finished in brickwork, in a variety of hues and textures. MYATT’S FIELD NORTH In this five-storey block, textured panels of brickwork have been created in Flemish bond with alternate snap headers and whole brick projecting stretchers. The panels partly frame the storeyheight windows, giving otherwise simple brickwork façades a distinctive modern visual. Because of the unusual construction of the block, which comprised a four storey concrete frame topped by an additional 5th timber frame storey, brickwork to the top storey could not be supported in the traditional manner, and the decision was taken very early in the project to use lightweight Fastwall™ panels, manufactured off site using brick slips cut from bricks taken from the same batch as the bricks used in the lower storeys. Architect PRP Architects Telephone +44(0)207 653 1200 www.prparchitects.co.uk BRICK Smooth Buff, Slate Blue Smooth, Alpine White 25 UNDERSLUNG™ SOFFITS Deep reveals and soffits are an increasingly popular design feature, allowing brickwork to be carried over openings without the need for unsightly exposed supporting brickwork - adding an extra depth and dimension to masonry façades. NANO BIOANALYTICAL RESEARCH BUILDING Architect MOLA Architecture Telephone +353 1 218 3900 www.molaarchitecture.com 26 BRICK West Hoathly Medium Multi T E C H N I C A L N OT E : Nano Bioanalytical Research Building, DCU, Dublin The latest and most technologically complex of the University’s range of teaching and research laboratories required very high levels of vibration and acoustic isolation, dictating the use of a high mass concrete and masonry structure. With brick as the predominant external wall finish throughout, the architects sought to use it in the most innovative and visually striking manner. All of the deep window recesses and overhangs, some internal soffits and the underside of a sloping three-metre cantilever are all clad in brick using different Underslung™ techniques. Adding a real brick facing to deep reveals and soffits adds an extra depth and dimension to masonry façades. With the range of techniques and systems now developed by Ibstock Kevington, it is possible to carry the brickwork bond over openings, whist still maintaining an exposed brick soffit without visible supporting steelwork - allowing architects greater freedom in design. Precast units The standard method involves creating soffit units, typically 890mm, or 4 bricks, long (longer of shorter to suit requirements) by casting reinforced concrete on the back of keyed bricks, specially prepared from standard bricks cut back to create a positive ‘butterfly-shaped’ key for permanent bonding. A steel channel with T-bolts, set into the top of the casting, allows connection with shelf angles fixed to the face of the concrete structure, whilst lifting sockets set alongside facilitate lifting and positioning of the casting. After locating and aligning the casting, pistol bricks are laid to the top of the shelf angle to obscure supports and provide continuity with the facia brickwork. Fastwall™ units For deeper brickwork soffit areas, it is often more convenient to use a Fastwall™ unit, comprising of real brick slips bonded to a lightweight GRP Fastwall™ panel. The low weight and flexibility of this technique allows large areas of soffit to be clad quickly and efficiently while achieving the same beautiful brick finish. PRECAST CONCRETE PRECAST & FASTWALL™ Precast and Fastwall™ combination Some architects prefer to use Fastwall™ units for the main soffit area and couple these with small precast upstand units to achieve a continuous wrap-around effect. NANO BIOANALYTICAL RESEARCH BUILDING Whilst originally conceived as precast units throughout, for loading reasons, the final specification was achieved using a combination of precast to the fore edges and underslung Fastwall™ panels to the cantilever soffit on the main entrance elevation, and precast units to all window soffits. In total, more than 100 linear metres of Fastwall™ and precast units were required to complete the project. AC H I E V I N G B R I C K FAC E D S OF F I TS Nexus® lightweight stainless steel units This new range of underslung units utilise the same concept as cast units, but are manufactured from real brick slips permanently bonded to a stainless steel tray using high performance two-part epoxy adhesive. This system offers all of the benefits of the existing precast underslung™ but adds lighter weight, thus improving site handling while maintaining the same high quality and performance. It is common for different techniques to be used on the same project, to meet individual requirements. The three formats of Precast, Fastwall™ and the combination of Precast & Fastwall™ were all considered for this project with the combined finally being chosen. The stainless steel is illustrated to show how this new variant could be used. FASTWALL™ STAINLESS STEEL 27 London Designer Outlet, Wembley Park Offering 350,000 sq. ft. of designer shopping and leisure facilities in the centre of Wembley Park, London’s first designer outlet village incorporates, at its heart, a brickwork plinth that frames and characterises the contemporary glazed frontages, open walkways and balconied terraces of the double height retail mall. To optimise the visual effect, the brickwork has been continued to the underside of the soffits using Ibstock Kevington pre-cast underslung units, cast in toothed sections to accommodate continuous structural openings of 8 metres and over. LONDON DESIGNER OUTLET, WEMBLEY PARK The interlocking units, typically 4 bricks in length, utilised cut and keyed brick slips from the same brick batch to ensure uniformity of appearance, and were cast in a minimum depth of reinforced concrete to reduce the structural loading. To the façade edges, a three-brick upstand provides continuity to the fascia brickwork. Architect Leslie Jones Architecture Telephone +44(0)20 7255 1150 www.lesliejones.co.uk 28 Panels of recessed brickwork have been used to give definition to the glazed frontages and break up the mass. BRICK Leicester Weathered Red KK -LETW07 W07 JJ X1 JJ N X1 CINEMA FOYER LEVEL 04CINEMA FOYER +58.600 LEVEL 04 +58.600 KK X1 CINEMA FOYER LEVEL 04 +58.600 DETAIL OF OF DETAIL INTERLOCKING INTERLOCKING LINTELS LINTELS KK CINEMA FOYER LEVEL 04 +58.600 140 BRICKWORK LEVEL AT SETBACK +56.060 +53.510 890 215 178 65 890 1190 BRICKWORK LEVEL AT SETBACK 1190 +53.510 75 FOOD & DRINK MEZZANINE LEVEL 03 +53.900 55 45 BRICKWORK LEVEL AT SETBACK +53.510 75 55 45 75 965 EAST ELEVATION 965 10 65 65 10 10 65 10 65 10 10 T16 LIFTING SOCKETS (INCLUDING EYES) 65 10 65 65 10 65 215 65 65ANCHOR65CHANNEL65 65 75 65 65 65 1030/20 10 10 10 10 10 10 965 75 CUT AND B BRIC 65 65 65 65 65 65 65 65 65 SECTION 10 TYPICAL 10 10 10 10 10 10 10 10 (Scale 1:5) 965 65 1 No. (GLs LL-KK) TYPICAL SECTION 1 No. (GLs KK-JJ) (Scale 1:5) CUT AND BONDED AND BONDED CUT AND BONDED 65 65 65 65 65 65 65 CUT 65 BRICK.65 6565 65 65 6565 65 6565 65 65 6565 65 6565 65 BRICK. BRICK. T16 LIFTING SOCKETS 10 10(GLs 10 10 10 EYES) 110 No. (GLs LL-KK)10 5 No. LL-KK) 1 No. (GLs LL-KK) 10 1010 10 10 10 10 1010(INCLUDING 10 10 1010 10 1010 10 1 No. (GLs KK-JJ) 5 No. (GLs KK-JJ) 1 No. (GLs KK-JJ) 965 965 1 No. (GLs LL-KK) 1 No. (GLs KK-JJ) 1 No. (GLs LL-KK) 1 No. (GLs KK-JJ) 75 1 No. (GLs LL-KK) 1 No. (GLs KK-JJ) 215 890 ANCHOR CHANNEL 28/15 178 65 75 65 5 No. (GLs LL-KK) 5 No. (GLs KK-JJ) PLAN VIEW TYPICAL SECTION TYPICAL SECTION (ScaleT16 1:5) LIFTING SOCKETS (Scale 1:5) (INCLUDING EYES) 5 No. (GLs LL-KK) 5 No. (GLs KK-JJ) 5 No. (GLs LL-KK) 5 No. (GLs KK-JJ) TYPICAL SECTION PLAN VIEW T16 LIFTING SOCKETS (INCLUDING EYES) T16 LIFTING SOCKETS 383 199 383 BRICKWORK 383 LEVEL AT SETBACK 383 NG 965383 383 CUT AND BONDED BRICK. T16 LIFTING SOCKETS EYES) 65 (INCLUDING ANCHOR CHANNEL 30/20 75 140 140 199 383 75 65 1190 FOOD & DRINK MEZZANINE LEVEL 03 +53.900 65 75 ANCHOR CHANNEL 30/20 65 85 65 85 55 45 75 383 ANCHOR CHANNEL 140 30/20 85 65 BRICKWORK FOOD & DRINK LEVEL AT SETBACK MEZZANINE LEVEL+53.510 03 +53.900 178 890 75 45 383 199 85 65 215 55 383 5 890 215 FOOD & DRINK MEZZANINE LEVEL 03 +53.900 65 NCHOR CHANNEL 28/15 178 65 65 ON 215 OPENING 383 383 140 CUT AND BONDED BRICK. 65 383 ANCHOR CHANNEL 30/20 T16 LIFTING SOCKETS (INCLUDING EYES) 383 CUT AND BONDED BRICK. 1190 75 ANCHOR CHANNEL 30/20 T16 LIFTING SOCKETS (INCLUDING EYES) 199 65 1190 75 65 178 65 215 BRICKWORK LEVEL AT SETBACK +56.060 ANCHOR CHANNEL 890 ANCHOR CHANNEL 30/20 383 28/15 890 75 1190 178 65 383 140 30/20 383 1190 215 890 HOR CHANNEL 28/15 75 140 BRICKWORK LEVEL AT SETBACK +56.060 383 199 383 DETAIL DETAILOF OF INTERLOCKING SOFFIT INTERLOCKING ANCHOR CHANNEL LINTELS 140 BRICKWORK LEVEL AT SETBACK +56.060 85 65 890 199 383 99 383 178 65 ANCHOR CHANNEL 28/15 178 65 DETAIL OF INTERLOCKING LINTELS 215 215 65 65 65 65 65 ANCHOR CHANNEL 28/15 890 X1 LONDON DESIGNER OUTLET, WEMBLEY PARK JJ 3 JJ OUTLET- W07 TION NG KK 1 No. (GLs LL-KK) 1 No. (GLs KK-JJ) 1 No. (GLs LL-KK) 1 No. (GLs KK-JJ) PLAN VIEW 29 178 Brick Awards 2015, a selection of shortlisted projects GALLERY The Haven Hostel, Killarney Architect: Gottstein Architects Products: Birtley Olde English, Birtley Olde English Linear BEST COMMERCIAL BUILDING Kidbrooke Village - Phase 1 and 2A, London Architect: Design Architects - Lifschutz Davidson Sandilands; Delivery Architects – Carey Jones (Phase 1) / Acanthus (Phase 2a) Products: Surrey Light Multi, Brunswick Wilton Yellow, Slate Blue Smooth BEST URBAN REGENERATION PROJECT 30 REUSSIR - Student Accommodation Bath University, Bath Architect: Stride Treglown Product: Linear Natural Cream SPECIALIST BRICKWORK CONTRACTOR OF THE YEAR Trafalgar Place, London Photo © Daniel Romero Architect: De Rijke Marsh Morgan Architects Products: Staffordshire Slate Blue Smooth, Laybrook Multi Orange Stock and others BEST HOUSING DESIGN AWARD The Lawns, Essex © Peter Cook Architect: Patel Taylor Architects Product: West Hoathly Medium Multi BEST HOUSING DESIGN AWARD The Barn, Leicestershire © Martine Hamilton Knight Photography Architect: Make Architects Product: Leicester Multi Cream Stock BEST PUBLIC AND EDUC ATION BUILDING SHORTLISTED PROJECTS using Ibstock Products Architect: Mae Architects Product: Nutley Brown Multi Stock BEST REFURBISHMENT PROJECT Best Commercial Building IGMM Project Seven Pancras Square Housing Design Award Warren Apartments Blyth Workspace Milner Court & Crawford Gardens The Haven Hostel Camley Street Moat Lane Trafalgar Place The Keyes Building Laurieston Phase 1 Best Public & Education Building The Lawns, Barking Hollymount School Volume Housebuilding Award Taylor Wimpey North Thames: City of London Freemans School Carrington Grange Millbrook Park Beauchamp Mill Lyndhurst Primary School Taylor Wimpey East London: Fitzjames Teaching & Learning Centre City Mills The Quarters Lyttelton & Elliott Schools, Eton College Praecedo Phase 2 Taylor Wimpey East Anglia: Best Urban Regeneration Kidbrooke Phase 1 & 2A Seven Pancras Square Knights Park Blyth Workspace Trafalgar Place Laurieston Phase 1 Maltings REDROW - Amberley Road, London Architect: Pollard Thomas Edwards Products: Oak and Staffordshire Slate Blue Smooth VOLUME HOUSEBUILDING AWARD TAYLOR WIMPEY EAST ANGLIA Knights Park, Cambridgeshire Architect: Taylor Wimpey East Anglia Products: Leicester Multi Cream, Leicester Multi Red, Leicester Red, Kevington Specials & Chimneys The Barn The Lantern Community Crafts Workshop Purdis Grange Redrow: Sutton Woods Phase 5 Best Refurbishment Project Clonbrock Road Stretton Green Amberley Road St John Fisher Roman Catholic Church Hillington Square Linden Homes: Northfields Millbury Reach Nightingale Park Innovative Use of Brick & Clay Products King Edwards College VI Bovis Homes: Ravenscroft House Carlett Glade The Keyes Building Kilnwood Vale The Barn Saxon Cross Craftsmanship Award The Whittle Building IGMM Project The Keyes Building St John Fisher Roman Catholic Church Specialist Brickwork Contractor of the Year Lee Marley Brickwork Reussier GALLERY Hillington Square, Norfolk Best Housing DevelopmentWestmorland 1-5 Units Seven Pancras Square Best Outdoor Space Southill Older Persons Accommodation 31 SIGN UP FOR THE NEXT ISSUE email [email protected] G R E AT V A L U E , G R E A T Q U A L I T Y, G R E AT S E R V I C E . Ibstock Brick Limited Leicester Road, Ibstock, Leicestershire, LE67 6HS t: 01530 261999 f: 01530 257457 e: [email protected] www.ibstock.com Ibstock Sales Office: 0844 800 4575 Design & Technical Helpline: 0844 800 4576 Sample & Literature Hotline: 0844 800 4578 Special Shapes and Brickwork Components Sales Office: 0844 736 0350 Published by: Ibstock Brick Ltd., Leicester Road, Ibstock, Leicestershire, LE67 6HS Editor: Paul Smith Important information about CE MARKING From 1st July 2013 it is mandatory for any construction product, covered by a harmonised European Standard (hEN) containing a ‘ZA’ annexe, to carry a Declaration of Performance (DoP) and a CE mark. Standard format clay brick and pavers have been covered by hENs since 2003 and Ibstock bricks have been CE marking since then. Although bespoke and ‘one off’ special products will not fall under the scope of the hEN and require CE marking, Special Shaped bricks generally will and must carry the CE marking. Further information and Declarations of Performance can be found at: © Ibstock Brick Limited 2015
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