air temperature is set at the same value as the mean temperature of the sample, i.e. usually +10 °C. Measured values are collected by a computer-controlled data logger, collecting values of heat flow and temperatures and calculating the thermal conductivity (λ) from λ= q⋅d ΔT W/(m·K) where q = the thermal flux density (W/m²) d = the sample thickness (m) ΔT = the temperature difference across the sample (K) Measurement of thermal conductivity Thermal conductivity is measured by a flat plate apparatus, with heat flow meters fitted to the upper and lower plates. Measurements are made by placing the material sample (which, in the case of loose-fill insulation, is contained in a box) between a hot and a cold plate, each 600 x 600 mm in size. The plates can be set at a distance apart as needed to suit the sample. Temperatures and heat flows are measured in the centre of the sample over an area of 250 x 250 mm. The temperatures of the upper and lower plates are controlled by circulating a liquid at the appropriate temperatures through ducts in the plates. Generally, the upper plate is at a temperature of about 20 °C, and the lower at about 0 °C, giving an mean temperature of +10 °C. The equipment is installed in a climatecontrolled chamber, in which the air temperature and humidity can be controlled, so that no condensation occurs on the cold plate. The SP Technical Research Institute of Sweden Energy Technology Box 857, SE-501 15 BORÅS, SWEDEN Telephone: +46 10 516 50 00, Telefax: +46 33 13 55 02 E-mail: [email protected], Internet: www.sp.se Upper plate (hot) Sample (600 x 600 mm) Lower plate (cold) Heat flow meters with temperature sensors Sample preparation When preparing loose-fill insulation for measurement of its thermal conductivity, the material must be blow-delivered in the same way as is used in practical application. Samples are therefore prepared either by the customer, using his normal equipment, or by SP, using SP's equipment. SP's equipment is as follows: Volumatic III, from Unisul Inc.: • 45-60 m polyurethane hose, 100 mm internal diameter • electrically powered. SP INFO 2000:16 E 2008-04-16 SP Technical Research Institute of Sweden Thermal conductivity - loose-fill insulation Shelter Shield 400: • about 20 m of hose, 65 mm internal diameter • electrically powered • this machine is intended primarily for cellulose materials. To produce a sample of suitable format for the hot plate equipment, the material is blown into a 150 mm high test frame, as shown below. 20 600 150 600 Bottom of plastic film The quantity (weight) of material needed to fill the frame is calculated from the density of the material and the volume of the frame, as follows: Weight = density x volume The material is blown such that it falls almost vertically into the frame. In order to ensure uniform density in all parts of the frame, it is important that the material is distributed as uniformly as possible over all parts of the frame. About half of the material is therefore blown into the frame, after which the frame is rotated through 180° and the remainder of the material is blown. In order to ensure that the frame is completely filled for measurement of the thermal conductivity, the material is blown until its depth is about 5-20 % greater than that of the frame, depending on how much it tends to settle. Final, careful adjustment of the sample is carried out by hand, in order to ensure the correct weight and smooth upper surface. In the test equipment, the material is compressed to the depth of the frame, giving it the required density. Hygroscopic materials are usually measured in the form of dried samples, which means that allowance must be made for moisture content (decided in advance) when calculating the weight. The material is dried by placing the test frame in a drying chamber at +70 °C until the weight ceases to fall, which usually takes about 4-5 days. Declared thermal conductivity (λD) Rules for determining the declared value of thermal conductivity are set out in the VIM Certification Rules for Declared Thermal Conductivity. The declared thermal conductivity (λD) must be higher than the calculated value of λ90/90. This value is determined by adding the mean value from the thermal conductivity measurements, with corrections for uncertainty and hygroscopic moisture. Contact persons Bertil Jonsson [email protected], tel. +46 10 516 51 60 Eva-Lotta Kurkinen [email protected], tel. +46 10 516 51 77
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