January 2008 Vol. 50 No. 1 Cover Story Roof De-icing Dis(solving) slick situations By E. Ada Cryer © Image courtesy Bigstockphoto.com E 270026.indd 1 very winter, a white blanket covers many Canadian towns and cities. Despite the seeming serenity of a silent snowfall, the resulting snow and ice can damage rooftops and also create dangerously slick roadways and sidewalks. Results are often devastating to the building owner. Each cubic foot of snow contains 7 to 11 L (2 to 3 gal) of water, which freezes in cold temperatures to threaten the roof and people below. Ponding (i.e. the collection of water) at the base of valleys and on flat roofs can lead to interior structural damage as areas of the roof weaken over time and are eventually penetrated by the meltwater. Mould and mildew will also grow. As snow and ice shift, melt, and refreeze, they can forge a rift between the gutter and the roof. If the meltwater seeps under the shingle and freezes, it expands and lifts the shingle. Meltwater seeping and freezing between the roof and gutter will separate the two. This damage often goes unnoticed until occupants see the gutter jutting out from the building or experience leaks inside. 5/21/08 3:12:53 PM Images courtesy Delta-Therm ➤ Figure 1 De-icing cable is installed in a triangular pattern on the roof with drip loops to direct water into the gutter. Cable in gutters and downspouts complete the heated drainage path. Internal leaking resulting from roof distortion can cause water damage to the walls and ceiling drywall. Wood beams then weaken and wet insulation requires replacement. Ice damming Ice damming most often occurs when warm air inside the building rises and melts snow from the underside. Snow melts fastest at peaks with the highest concentrations of heat. Water drips down to the roof ’s edge, where it meets frigid air temperatures and freezes into an ice dam. Continuing meltwater backs up behind the ice dam and dangerous icicles start forming along the roof edge. These dams may also occur when there are outdoor temperature fluctuations⎯warmer winter days may actually exasperate an existing condition. Though they look pretty, icicles drip and cause ice slicks on walkways below, creating a hazard with potential for injuries and lawsuits. Icicles can also fall, injuring people and damaging property. Design elements of the building such as dramatic slopes, glass ceilings, and multiple peaks can compound the problem’s severity. Dramatic slopes allow meltwater to run down the roof at an accelerated rate, leading to the formation of longer icicles. Multiple peaks fashion numerous points of intersection with the base of the roof, creating areas where water is prone to pond and freeze. Glass is an extremely poor insulator and is susceptible to melting snow collecting atop its ceilings. Building owners may block pedestrian access for periods of time, especially for public buildings in urban settings where the risk of injury is higher. Ice falling from skyscrapers gain momentum with height and are more likely to harm pedestrians in busy downtown areas. The system Roof de-icing systems can prevent serious snow- and ice-related injuries and reduce a building owner’s liability. De-icing cables inhibit the occurrence of ice damming. Mineral-insulated (MI) roof de-icing cable assemblies and/or self-regulating de-icing cables create a heated drain path for meltwater to flow safely off the roof. A moisture-detecting sensor that resembles a hockey puck is placed inside the gutter. The sensor is flanked by an ambient thermostat and control panel that monitor outdoor conditions. When snowfall begins, sensors signal the control panel to automatically turn on the mineral-insulated or self-regulating 270026.indd 2 ➤ Figure 2 Typical installation layout for a sloped shingle roof. The tracing width is determined by the roof slope and eave length. melting cables. Held in place by clips in a patterned design, these cables heat up to melt the snow or ice on the roof. The meltwater travels down the heated drain path, preventing the formation of ice dams, icicles, and ice slicks. The number of sensors depends on the building owner’s budget, design considerations, roof size, sun/shade patterns, and manufacturer. For a suburban residential roof, typically one sensor is sufficient; in urban settings, more are needed. For example, a multilevel roof surrounded by other skyscrapers of varying heights may require multiple sensors installed on different sides of the building to provide independent heated zones. Installation Roof materials De-icing cables can be installed on most common roof materials including asphalt, metal, slate, glass, rubber membrane, and wood. Underwriters Laboratories (UL)-listed roof de-icing cables are limited to non-flammable roof materials, whereas Canadian Standards Association (CSA)-certified cables have no roof material limits placed on them. However, this author cautions against installing them on flammable roof materials such as cedar shake. As de-icing cables come in direct contact with the roof, some materials require a temperature check⎯the maximum sheath temperature of the de-icing cable should be compared with the combustion temperature of wood roofing and the melt temperature of rubber membrane roof materials. For wood roofs, if the sheath temperature of the de-icing cable is higher than the combustion temperature of the wood, a fire could start. If the sheath temperature exceeds the melt temperature of rubber membrane, the rubber roof will melt without starting a fire. Therefore, it is imperative cables do not go beyond the maximum combustion or melt temperatures of roof materials. Sheath and roof material temperatures vary by provider. Designers, owners, and installers should verify temperatures with both manufacturing parties prior to installation. Layout On sloped roofs, de-icing cables are installed 152 mm (6 in.) past the point where the eave meets the building, inside the gutters and the downspouts. If any downspout drains into a pedestrian 5/21/08 3:13:07 PM Damn Ice: A Look at Ice Damming Before: The building’s original gutter was too shallow to contain snow, which then slid off the glass roof, creating dangerous situations for pedestrians and property below. E very year, this multi-purpose government building experienced avalanching at its main entrance and interior leaking problems due to ice damming. While beautiful to behold, the circular building’s pitch was extreme toward the main entrance. When heavy snowfall and lakeeffect winds met the dramatic roof slope and shallow gutter, a dangerous situation resulted for pedestrians below. Consequently, the building’s main entrance was closed each winter. An engineering firm resolved the problem using roof and gutter de-icing systems. The gutter was deepened and filled with mineralinsulated (MI) de-icing cable with a high-density polyethylene jacket run at a low wattage (due to temperature limitations of the rubber membrane gutter material). The MI cable was selected based on its specified heat output, durability, non-flammability, and nondegradability. This de-icing system now keeps the main entrance open to pedestrians year-round. ✍ area, the heating cable is extended out of the downspout into the nearest drain. On flat roofs, de-icing cable layout depends on drain location. If the roof uses downspouts, de-icing cables are installed along the roof perimeter and extended into the downspouts. If the roof has an internal drain, de-icing cable is installed in a butterfly pattern around it. Roofing material can also impact layout. For example, on asphalt shingle roofs de-icing cables are traditionally zigzagged across the roofline or installed in a triangular pattern. (Figures 1 and 2, page 9, illustrate the layout of de-icing cables on a roof.) De-icing cables Mineral-insulated de-icing cables arrive on the job-site factory-built and ready to install. They are flexible, though able to retain bends. MI cables are circular in shape maximizing contact with the surface. As 270026.indd 3 After: A wider, deeper gutter accommodates the roof de-icing system that helps keep the building open all year. they are composed of inorganic materials, they will not degrade over time and have a lifespan of 30 years. Copper-jacketed MI cables will patina with copper roofs and stainless steel-jacketed MI cables blend well with silver roofs. MI cables can also run at very low wattages to keep the sheath temperature lower for rubber membrane and wood roof materials. It is recommended roof dimensions be verified on site before ordering MI cables. If extra cable is ordered, there is some flexibility; however, insufficient cable leaves no room for flexibility. As self-regulating de-icing cables are supplied on a reel with termination kits, exact roof dimensions are not needed. Wattage output varies along their heated length in response to changes in ambient temperature and moisture (see Figure 3). These cables are made with plastic materials and have a lifespan between eight and 10 years. 5/21/08 3:13:09 PM Ice Melt Panels in Practice De-icing cable is installed in the cable channel within the panels, which are then fixed along the roof perimeter. Multiple panels can be stacked and then covered with shingles. The school’s de-icing system (with ice melt panels) in action. There are no icicles along the roofline because meltwater is draining properly through the gutter and downspout system. A When the de-icing system is activated, the cables heat up the aluminum panels, which effectively melt snow and ice along the roof ’s edge. Meltwater then travels along the heated gutters into the downspout and reaches a drain. Heavy snowfall in much of Canada makes roofs particularly susceptible to damage. In its first year of operation, the school’s system was put to the test during a February snowstorm that dumped 396 mm (15.6 in.) of snow. Despite the heavy accumulation, the panels successfully melted all the snow and ice along the roof ’s edge. Ice melt panels are especially attractive to architects who wish to avoid the triangular or zigzag cable patterning along the gutter line. These panels melt snow and ice without compromising the building’s esthetic value. Moreover, they lower installation costs because they use about a third as much cable⎯ panels are installed around the building’s perimeter, typically requiring less cable than required for the standard triangular pattern. Although panels are hidden, they are easily accessible for repairs and maintenance. ✍ school opted for ice melt panels to retain its roof ’s beauty while preserving its life. Considerations included avoiding seam leakage, ice damming, and stress on gutters. Of paramount concern was the prevention of icicles and ice slicks where children would be walking or playing. One row of 0.2 x 1.2-m (8 x 48-in.) angled section panels were installed along the 3.5:12 pitch roof edge where snow and ice typically accumulated, and the cable angled towards the gutter. A parallel row of flat panels was installed to transfer heat past the point where the eave met the building. Flat panels were also placed on both sides of the valleys. Within the 1.2 x 0.2-m (48 x 8-in.) panels, roof de-icing cables were neatly fitted into channels located on the panels’ edge, after which the cover was snapped on. The panels were then installed atop the roof ’s waterproof membrane and concealed under asphalt roof shingles using screws, nails, or adhesives. Only the aluminum de-icing cable channel cover remained exposed. Aluminum is used because of its strong heat transfer properties. Both MI and self-regulating de-icing cables contain ultraviolet (UV) inhibitors to prevent sun damage. Cable costs depend entirely on the manufacturer. Typically, MI cable is less expensive than self-regulating cable. However, selfregulating cable’s ability to adjust wattage output in response to temperature can lower operating costs. In terms of performance, they both create the same type of heated melt path. Many installers select self-regulating cables because they can be purchased at a local distributor and do not require field verification of roof measurements. Electrical engineers typically prefer mineralinsulated cables because their inorganic composition does not contribute to fire, and they last longer. Controls When choosing a control model, the following questions should be asked of the manufacturer: 1. How many sensors can be installed? 270026.indd 4 2. Are the sensors aerially installed at the roofline or inside the gutter? 3. Do the sensors have moisture sensors on both sides? How high does the water have to be in the gutter to touch the moisture sensors? (This is important to ensure all meltwater drains.) 4. How long is the timer? 5. How does the de-icing system shut off? Regardless of model type, controls typically operate on the same principles. They activate the de-icing cable system when the following two conditions are met: • the ambient temperature falls below 4 C (40 F); and • the sensor detects snow, ice, or moisture. These conditions ensure the de-icing cable operates when moisture is present and it is cold enough for water to freeze. Once the de-icing system is activated, the control continues to check moisture and temperature at specified intervals. When the sensors detect a change in conditions, the control deactivates the de- 5/21/08 3:13:13 PM ➤ Figure 3 For example: • aluminum and copper clips are attached to standing-seam metal roofs using double-sided airplane tape, attaching metal to metal without pulling off; • clips are attached with roof adhesives to asphalt roofs; • clips are hooked over slate shingles in slate roofs; and • specialty clips are used for retrofitting on existing slate roofs and Spanish tile roofs. The lowest ambient temperature at which adhesives can be installed vary by manufacturer⎯some cannot be installed at temperatures below 0 C (32 F). Adhesives typically take 24 to 72 hours to cure. Consequently, clips should be installed one to three days before cable installation. Otherwise, there is a good chance the clips will be pulled off the roof by the cables’ weight. Drain path A drip loop is an important feature on sloped roofs designed to direct meltwater into the gutter. Hangers are used to attach de-icing cables to the inside of the downspout. This graph depicts how a self-regulating cable will adjust wattage output in response to ambient temperature change. icing cables until both conditions are met again. A remote indicator and activation device may be used. This system allows the user to observe the de-icing system’s operational status as well as start the de-icing system in the event moisture is not present on the sensor, but residual snow on the roof is of concern. Depending on the time of day and location of the sensor, variations in detection can occur due to roof temperatures, sunlight, and wind. Consequently, installers need to place the moisture sensor where snow detection is most likely. The roof can also be separated into control zones based on sun/ shade patterns. (The sunny side of a roof melts faster than the shady side.) Also, urban settings with buildings of varying sizes located on the same block radius may cause differing sun and shade patterns. At least one control and sensor is installed per zone. If only one control is installed for the roof, the system may either be oversized or undersized depending on the sensor’s location. For a small roof with an oversized system (meaning the sensor is located on the shady side), it may not make a significant financial difference in terms of operating costs for the sunny side to operate longer than necessary. However, a large roof with an oversized system will encounter much higher operating costs. If the system is undersized (meaning the sensor is installed on the sunny side), the shady side melt path will not be activated long enough to drain all the water off the roof. Therefore, the engineer should visit the building to see how sun/ shade patterns fall to ensure a sufficient number of sensors is adequately placed. Clips and adhesives Attachment methods for de-icing cables vary by roof material. Clips and adhesives are designed to hang cable in place on most common roof materials without roof penetration. 270026.indd 5 Design considerations Gathering information about a roof is important when considering a de-icing system. The following characteristics should be considered: • plan drawings; • elevation drawings; • available voltages; • roofing material; • roof dimensions; • section of roof, gutter, and downspout system intended for heating; • heating of valleys; • gutter length and width; • length and number of downspouts; • shape of roof (i.e. flat or sloped); • relation of gutters, downspouts, and eaves to each roof portion; • gutter, downspout, and eave material; • conduit distance to the nearest junction box system; and • desire to retain roofline’s esthetic value. For sloped roofs, further considerations include roof pitch and the distance eaves overhang from the building wall. A choice then has to be made between mineral-insulated (either single-conductor or dual-conductor) and self-regulating de-icing cable. If esthetic value is a concern, ice melt panels can be added to conceal the de-icing cables altogether. (See “Ice Melt Panels in Practice,” page 12.) General roof de-icing system guidelines Correct design, installation, and maintenance of a roof de-icing system are required to ensure safe and reliable operation: 1. For metal eaves and gutters, use a maximum of 15 W per 0.3 m (1 ft). 2. For composition roofs, use a maximum of 8 W per 0.3 m (1 ft). 3. For optimal results, de-ice eaves, gutters, valleys, and downspouts. 4. To calculate de-icing cable lengths, use the manufacturer’s recommended application design for the roofing material and pitch. 5. When calculating maximum circuit lengths, refer to the manufacturer’s datasheet. 5/21/08 3:13:17 PM Energy Consumption A s building owners aim to save on operating costs, it is imperative the roof de-icing system be neither undersized nor oversized. To estimate hourly operating costs, the length of the roof should be multiplied by a factor of three to yield a rough cable estimate for the roof, gutter, and downspout portions of a roof de-icing system. Calculation to determine cost per hour Length of roof = 30 m (100 ft) kW rate per hour = $0.08 De-icing cable wattage = 8 W per 0.3 m (1 ft) Estimated total length of cable = 30 m (100 ft) x 3 = 90 m (300 ft) Total wattage = 90 m x 8 W per 0.3 m = 2400 W = 2.4 kW Cost per hour to operate the system = 2.4 kW x $0.08 = $0.19 Self-regulating de-icing cables may provide further cost savings because they lower wattage output as ambient temperature rises; conversely wattage output is raised as ambient temperature drops. However, the lifespan of self-regulating cable is lower than that of mineral-insulated de-icing cable. ✍ Ground-fault protection of equipment (GFPE) In Canada, all exposed roof de-icing systems are governed by Canadian Electric (CE) Code Rule 62-300, “Electric Surface Heating,” which requires the use of 30-mA ground-fault protection of equipment. Most manufacturers of roof de-icing systems provide GFPE inside the load-switching contactor panel. Instruction manual Many skilled professionals, particularly those with a firm understanding of roof de-icing systems, may be tempted to ignore the instruction manual and rely on acquired knowledge. However, properly training installers, electricians, and others involved in the process can only come from reading the instruction manual prior to installation practices. Properly installed roof de-icing systems require no maintenance. The author recommends cleaning leaves from the gutter and taking caution not to damage any gutter cables in the process. ✍ E. Ada Cryer is an owner of Delta-Therm, co-ordinating the company’s American Institute of Architects (AIA) continuing education program. An authorized instructor for the Radiant Panel Association (RPA), she was a member of the RPA board of directors for three years. Cryer has been working in this field since 1988. She can be contacted via e-mail at [email protected] Contents of Construction Canada are copyrighted and are reproduced by FosteReprints with consent of Kenilworth Publishing Inc. The publisher and Construction Specifications Canada shall not be liable for any of the views expressed by the authors, nor shall these opinions necessarily reflect those of the publisher and Construction Specifications Canada. www.delta-therm.com toll free: (800) 526-7887 / fax: (847) 526-4456 [email protected] 270026.indd 6 5/21/08 3:13:18 PM
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