APPLICATION NOTE # D3 Material Compatibility (cooling circuit walls vs. coolant fluid) Priatherm designs and produces Liquid Cold Plates using mainly following materials as wall of the hydraulic circuit: Al EN AW 1050 Al EN AW 3103 Al EN AW 6060 Copper ETP 99,9 Stainless Steel AISI 304 The related chemical compositions are reported in the table below: Table D3.1 Si Fe Cu Mn Mg Cr Zn Impurities Other elements Ti Unit Tot. 1050A 0.25 0.40 0.05 0.05 0.05 - 0.07 - 0.05 0.03 - 3103 0.50 0.7 0.10 0.9-1.5 0.30 0.10 0.20 0.10Zr+Ti - 0.05 0.15 6060 0.30-0.6 0.10-0.30 0.10 0.10 0.35-0.6 0.05 0.15 - 0.10 0.05 0.15 Min. Al 99.50 Chemical percentage composition – maximum limits, except for Al and, where indicated, as range (ref. standard EN573) Table D3.2 AISI 304 C P S N Mn Si Cr Ni Ti 0.08 0.04 0.03 - 2.0 0.75 18.0-20.0 8.0-11.0 - Table D3.3 Copper ETP 99,9 Cu (+Ag) % O% P% 99,90 min. 0,04 (max) - This document is PRIATHERM's intellectual property. It must not be used for any purpose other than which it is disclosed. Complete or partial reproductions are forbidden without written permission from the owner -1- APPLICATION NOTE # D3 Each material can be used only in combination with a certain set of coolants according to following Table D3.4. Table D3.4 COMPATIBILITY MATERIAL Fresh Water Glycol/Water De-ionized water Oils (El. Transformers) CF4 Tetrafluoromethane (R14) B A **A2 A See § below B A B A See § below A B **A1 A See § below Al EN AW 1050; Al EN AW 3103; Al EN AW 6060* Copper ETP 99,5 Stainless Steel AISI 304 *Flux residuals which are present in minimum quantity after Controlled Atmosphere Brazing process are not suitable with de-ionized water in electrically isolated applications. Under these circumstances, Priatherm suggests to use Vacuum Brazed cold plates. **Explanation of index: 1 =Satisfactory to 22° C - 2 = Satisfactory to 48° C Ratings -- Chemical Effect: A = Excellent; B = Good -- Minor Effect, slight corrosion or discoloration; C = Fair -- Moderate Effect, not recommended for continuous use. Softening, loss of strength, swelling may occur; D = Severe Effect, not recommended for ANY use. Some notes about bi-phase coolant Fluorine derivatives are widely used as coolants in refrigerating systems because of their thermodynamical characteristics. These are derivatives of methane and ethane in which some or all hydrogen atoms are replaced by fluorine, chlorine or even bromine. Because fluorine is present in the molecule, these compounds are very stable, both chemically and thermally. Some are stable up to 400 °C. They are not decomposed in water, and will, therefore, not release hydrochloric and hydrofluoric acid. Most of these compounds are gases at room temperature and under normal pressure. Aluminum resists fluorinated hydrocarbons well. At 50 °C, the corrosion rate of aluminum in contact with them is minute, and is estimated at 0.01 mm per year. The temperature limit for using aluminum in contact with fluorinated hydrocarbons certainly exceeds 200–250 °C; some have estimated it at more than 300 °C. The use of copper-containing alloys (alloys of the 2000 series, and copper-containing alloys of the 7000 series) as well as alloys of the 5000 series containing more than 2.5% manganese in contact with these fluorine derivatives is not recommended. This document is PRIATHERM's intellectual property. It must not be used for any purpose other than which it is disclosed. Complete or partial reproductions are forbidden without written permission from the owner -2- APPLICATION NOTE # D3 Table D3.5 Designation Formulae Dichlorodifluoromethane CCl2F2 Chlorodifluorobromomethane CClF2Br Chlorotrifluoromethane CClF3 Bromotrifluoromethane CF3Br Tetrafluoromethane CF4 Dichlorofluormethane CHCl2F Chlorodifluormethane CHClF2 Trifluoromethane CHF3 1,1-Dichloro-1,1,2,2-tetrafluoroethane CClF2CClF2 Chloropentafluoroethane CClF2CF3 1,1,1,2-Tetrafluoroethane CF3CH2F (1)This designation does not depend on the manufacturer. Commercial designation(1) 12 12 B1, 1201 13 13 B1, 1301 14 21 22 23 114 115 134a REFERENCES [1] http://encyclopedia.airliquide.com/encyclopedia.asp [2] http://www.coleparmer.com/ [3] http://aluminium.matter.org.uk/content/html/eng/default.asp?catid=&pageid=1 [4] Christian Vargel , Corrosion of aluminum, Consulting Engineer, Member of the Commission of Experts within the International Chamber of Commerce, Paris, France http://www.corrosion-aluminium.com [5] Moroni V., Macchi E., Giglioli G., Investigation on thermal stability and corrosion effects of dichlorodifluoro-methane in view of its possible application as working fluid in a power plant, La Termotecnica, vol. 28, 1974, p. 209–221. This document is PRIATHERM's intellectual property. It must not be used for any purpose other than which it is disclosed. Complete or partial reproductions are forbidden without written permission from the owner -3-
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