FTIR analysis of silicon dioxide thin film deposited by Metal organic-based PECVD B. Shokri 1, M. Abbasi Firouzjah 1, S. I. Hosseini 1 1 Laser & Plasma Institute, Shahid Beheshti University, Tehran, Iran Abstract: In this study, the silicon dioxide was deposited on the silicon substrate by metal-organic based plasma enhanced chemical vapor deposition (PECVD) method at the low temperature. The metal-organic tetraethoxy-silane (TEOS) was used as a silicon precursor in liquid state. In addition, oxygen and argon were used as ambient gases. Effects of the working pressure and O2/TEOS pressure ratio on the chemical bonding states of the deposited films were analyzed using FTIR spectroscopy. It has been found that the impurities contents in the silicon dioxide films have been lowered by decreasing the working pressure and increasing the O2/TEOS pressure ratio. Keywords: Silicon dioxide; Thin film; Plasma; Metal-organic; PECVD; FTIR 1. General Silicon dioxide films can be produced by different methods. Sol-gel [1] and liquid phase deposition [2] do have limitations in terms of the minimal thickness of the films. Sputtering [3] and chemical vapor deposition [4] allow better control of the film thickness. Pure silicon dioxide films were difficult to be deposited at a low temperature. Films deposited at low temperatures contain many impurities. High quality silicon dioxide films have been extensively deposited at low temperatures by plasma-enhanced CVD for the manufacture of MEMS and optoelectronic devices [5-8]. Precursor for CVD experiments is selected based on the specific properties of the layer it produces, costs, health and safety and environmental effects. A large number of precursors have been found and tested. Silicon compounds such as Si(CH3)4 (and higher) and Silane are extremely flammable and toxic. The silicon halides although stable, are very corrosive by products such as HF or HCl on contact with water. Consequently, the most attractive compounds for silica deposition are the metal organic materials [9], metal organic sources such as TMOS (tetramethoxy-silane: Si((OCH3)4) [10], TEOS (tetraethoxysilane) [11], HMDS (hexamethyldisilazane) [12], TMS (tetramethyl-silane) [13], and HMDSO (hexamethyl-disiloxane) [14] deposited with an oxidizer such as oxygen and ozone are used increasingly because they result in the conformal thin films and allow the deposition of a large variety of materials. Using low TEOS/O2 flow ratio, high quality films could be deposited by PECVD at room temperature [15-17]. PECVD of silicon dioxide from organosilicon sources and oxygen plasma has been extensively investigated. Tetraethoxy-silane (TEOS; Si(OC2H5)4) is an organosilicon precursor which is widely used, is safe, liquid form and chemically stable and it causes superior conformality, low defect and stable film properties [5-23]. In this paper, we study the effects of working pressure and O2/TEOS pressure ratio on the chemical composition of silicon dioxide film by Fourier Transform Infrared Spectroscopy (FTIR) analysis. 2. Experiments Silicon dioxide thin film deposition was performed on silicon substrates in a 34 MHz capacitively coupled PECVD system driven by a 180 watt RF power supply. Liquid TEOS is heated at about 80 oC and then transported to a vaporizer, in which its flux was adjusted by a liquid needle valve. TEOS vapor was carried with Ar as a carrier gas and finally mixed with oxygen gas and introduced into the chamber (fig.1) through a nozzle near the substrate. TEOS vapor transforming tubes were heated using the heating band. This procedure is important to prevent condensation. And also in order to clean and warm up the precursor inlet port and substrate, Ar plasma was applied before the deposition process. During the deposition, a self dc-bias voltage was applied to the substrates. Table 1 shows the deposition processes conditions applied for sample A and B. The plasma power was kept at 180 Watt. Both depositions were performed with a substrate temperature below 100o C and the O2/TEOS pressure ratio in amount of almost 1.9. In fact among sample A and B all deposition processes conditions were kept constant except The working pressure. During deposition the working pressure was about 1 and 0.1 mbar for sample A and B respectively. The chemical composition of the films was examined by Fourier Transform Infrared Spectroscopy in transmittance mode. Table 1. Process parameters used in the silicon dioxide deposition processes Parameters Sample A Sample B 2.0×10-3 8.0×10-2 Oxygen partial pressure (mbar) 3.2×10-2 Argon partial pressure (mbar) 6.2×10-2 TEOS partial pressure (mbar) 2.6×10-2 2.7×10-1 Base pressure (mbar) 1.4×10-1 4.2×10-1 180 RF power (Watt) Vaporizer temperature o ( C) Substrate temperature (o C) Fraction of TEOS/O2 Working pressure (mbar) 180 ~80 ~80 <100 <100 1.9 1.9 ~1 ~0.1 working pressure effect on the film purity. As seen from Table 1, in samples A and B all effective conditions were equal (spatially the TEOS/O2 pressure ratio and RF power) except the working pressure. The FTIR transmittance spectra of samples A and B are shown in Fig. 3 and the assignment of the bands is shown in Table 3. The characteristic bands almost at 1085, 800 and 460 cm-1 are correspond to the stretching, bending and out of plane of Si-O bonds, respectively. The position and the shape of the main Si-O vibrational band at 1085 cm-1 shows a stoichiometric silicon dioxide structure. Moreover some impurity vibrational bands are seen in the FTIR spectra which were shown in Table 3, as it is observed from the spectra these are too smaller than the main pick. Peaks in the spectral range at around of 1600 cm-1 and 2300 cm-1 are attributed to vibrations of carbon impurity atoms in the film. The FTIR spectra for the deposited films also showed a large amount of OH groups in the films at around of 2500cm-1. If annealing technique applies, these peaks will be decrease. As whole by comparing the Fig. 3 with Table 3 it is clear that increasing the working pressure decreases the impurity contents in sample B. Fig. 3 shows the spectrum of sample C in which the O2/TEOS content is 1/4. Obviously it can be seen, decreasing the amount of oxygen increases the ratio of impurity picks to main Si-O picks. It could be attributed to the lack of oxygen content in the reacting chamber to burn out the carbon impurities. Table 2. Some possible reactions Ref . Fig.1 TEOS Vaporizr 3. Chemical reactions The most common MOCVD reaction is the decomposition of tetraethoxy-silane (TEOS), shown in simplified form as follows: [20] Si(OC2H5)4 SiO2 + 4C2H4 + 2H2O (1) Si(OC2H5)4 + e Si(OC2H5)3OCH 2 + CH3 + e [24] Si(OC2H5)4 + e Si(OC2H 5)3O + C2H 5 + e [24] Si(OC2H5)4 + e Si(OC2H 5)3 + OC2H 5 + e [24] Si(OC2H5)2 OCH3+ + OC2 H5 + CH2 + 2e [25] Si(OC2H5)4 + e Si(OC2H 5)3OCH2+ + CH 3 + 2e [25] Si(OC2H5)4 + e Si(OC2H 5)3O+ + C2H 5 + 2e [25] Si(OC2H5)4 + e Si(OC2H 5)3(OH) + C2H4 + e [26] Si(OC2 H5)4 + e o This reaction normally takes place at 700 C and at low pressure (< 1 mbar). But in plasma medium this reaction takes place at lower temperature, even at lower than 100oC. Some other possible Chemical reactions are listed in table 2. 4. Results Fig. 2 shows XRD spectroscopy of sample A. 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