Environmental Integrity Project 1303 San Antonio, Suite 200 Austin, Texas 78701 Phone: (512) 637-9477 Fax: (512) 584-8019 www.environmentalintegrity.org September 4, 2009 Ms. LaDonna Castanuela Chief Clerk, MC-105 Texas Commission on Environmental Quality P.O. Box 13087 Austin, TX 78711-3087 Fax: (512) 239-3311 Re: Via Hand-Delivery TCEQ Docket No. 2009-0033-AIR; SOAH Docket No. 582-09-2005; Application of Las Brisas Energy Center, LLC for State Quality Permit; Nos. 85013, HAP 48, PAL 41 and PSD-TX 1138. Dear Ms. Castanuela: Enclosed for filing in the above referenced matter is an original and one copy of Sierra Club's Response to Environmental Defense Fund, Inc. 's Motion for Summary Disposition. Please return a file stamped copy to our courier. Sincerely, Enclosure cc: Service List (Via U.S. Mail, Facsimile and Email) CERTIFICATE OF SERVICE I hereby certify that I have served a true and correct copy of the foregoing on this 4th day of September, 2009. JJifk~~4---,.~£====-,..., «anLeVin Attorney for Sierra Club ForSOAH Via Hand-Delivery Judge Tommy Broyles Judge Craig Bennett State Office of Administrative Hearings 300 West 15th Street, Suite 502 Austin, TX 78701 Fax: (512) 475-4994 For the Applicant Via Hand-Delivery John Riley Chris Thiele Vinson & Elkins 2801 Via Fortuna, Suite 100 Austin, TX 78746 Fax: (512) 236-3329 Email: [email protected] [email protected] For the Executive Directol' Via Electronic Mail Erin Selvera Ben Rhem Texas Commission on Environmental Quality MC-175 P.O. Box 13087 Austin, TX 78711-3087 Fax: (512) 239-0606 For the Public Interest Counsel Via Electronic Mail Scott Humphrey Office of Public Interest Counsel, MC-103 Texas Commission on Environmental Quality P. O. Box 13087 Austin, Texas 78711-3087 Email: [email protected] For the Individual Protestants Via Electronic Mail Nancy J Delvin 15357 Mutiny Court Corpus Christi, TX 78418-6342 Email: [email protected] Via First Class Mail Manuel Cavazos, III 3409 Fairmont Dr. Corpus Christi, TX 78408 For Environmental Defense Fund Via Electronic Mail Tom Weber McElroy, Sullivan & Miller LLP P.O. Box 12127 Austin, TX 78711 Email: [email protected] For TCACC For Roger Landress Via Electronic Mail Via Electronic Mail Terrell W. Oxford Susman Godfrey, LLP 901 Main, Suite 5100 Dallas, TX 75202 [email protected] Roger Landress 242 Mt. Clair Dr. Corpus Christi, TX 78412 Email: [email protected] League of United Latin American Citizens. Council No.1 Via First Class Mail Susie Luna-Saldana, Education Chair LULAC, Council No.1 4710 Hakel Dr. Corpus Christi, TX 78415 Clean Economy Coalition Via Facsmile Gerald Sansing, Chairperson Clean Economy Coalition P.O. Box 537 Corpus Christi, TX 78403 Fax: (361) 854-5859 For the Medical Groups Via Electronic Mail Richard Lowerre Lowerre, Frederick, Perales, Allmon & Rockwell 707 Rio Grande, Suite 200 Austin, TX 78701 Email: [email protected] [email protected] SOAH DOCKET NO. 582-09-2005 TCEQ DOCKET NO. 2009-0033-AIR APPLICATION OF LAS BRISAS ENERGY CENTER, LLC FOR STATE AIR QUALITY PERMIT NOS. 85013, PSD-TX1138, HAP 48, AND PAL 41 § § § § § BEFORE THE STATE OFFICE OF ADMINISTRATIVE HEARINGS SIERRA CLUB'S RESPONSE TO ENVIRONMENTAL DEFENSE FUND, INC.'S MOTION FOR SUMMARY DISPOSITION REGARDING THE LAS BRISAS TERMINAL TO THE HONORABLE ADMINISTRATIVE LAW JUDGES: COMES NOW Protestant Sierra Club and files this response in support of the Environmental Defense Fund, Inc. ("EDF") motion for summary disposition regarding emissions from the Las Brisas Terminal Company ("LBTC"), and would respectfully show as follows: I. SUMMARY Applicant Las Brisas Energy Center ("LBEC") has impermissibly excluded from its Application consideration of emissions from the adjacent Las Brisas Terminal Company ("LBTC"). Sierra Club agrees with Protestant EDF that LBEC cannot arbitrarily limit "the major stationary source" to exclude the emissions associated with unloading, storage and handling of pet-coke, lime, and other materials at the adjacent LBTC. LBTC and LBEC comprise a single stationary source for purposes of preconstruction authorization under the federal Clean Air Act and implementing regulations. II. UNDISPUTED FACTS There is no dispute that LBEC's Prevention of Significant Deterioration ("PSD") permit application represents that, in addition to the LBEC site that is the subject of this proceeding, it will be necessary to utilize the adjacent site at LBTC for purposes of bulk storage and handling of plant materials, such as pet coke, lime, soda ash, sand, fly ash and bottom ash. See, Ex. A Emissions from the transportation, handling and storage of bulk materials like pet coke and lime are well known. See e.g., EPA's AP-42 (Emission Factors) at Chapters 13.2.2 (fugitive emissions from roads); 13.2.4 (Aggregate Handling And Storage Piles).! Both LBEC and LBTC are owned and controlled by Chase Power. See, Ex. B (E-mails from Kathleen Smith, President and Chief Operating Officer of Chase Power Development, LLC) The LBTC is a required and integral part of Chase Power's plan to construct and operate LBEC. See, Exs. A and B. The LBEC Application and Draft Permit do not consider emissions from LBTC in any ambient impacts analyses (i.e., air dispersion modeling) and do not contain any BACT analyses for emissions units at LBTC. III. LBEC'S APPLICATION MUST INCLUDE ALL EMISSIONS FROM THE PROPOSED POWER PLANT, INCLUDING LBTC A. LBEC and LBTC Comprise a Single Major Stationary Source That Is the Subject of This Proceeding LBEC and LBTC are a single "major stationary source" for purposes of PSD review. A single source under the Clean Air Act is not necessarily limited to a single structure or building. When it passed the Act, Congress "clearly envisioned that entire plants could be AP-42 is the U.S. Environmental Protection Agency's emission factors that are commonly used. AP-42 is available at http://www.epa.gov/ttn/chicf/ap42/. 2 considered to be single 'sources.'" Alabama Power Co. v. EPA, 636 F.2d 323, 397 (D.C. Cir. 1979). To make sure that air pollution from the "entire plant or other appropriate grouping of industrial activity" is controlled, id., the U.S. EPA has defined a "source" to include related buildings, structures, facilities, and installations that met three characteristics. Sources of emissions are aggregated and considered to be part of the same major source if they are: • contiguous or adjacent, • under common control, and • classified in the same 2-digit SIC group. 40 C.F.R. §§ 52.21(b)(5), (b)(6). See, U.S. EPA "single source" determination letters, attached as Exhibit C, and individually cited herein? In the LBEC matter, it is undisputed that Chase Power wholly owns and controls both LBEC and LBTC. Chase Power should not be allowed to arbitrarily piecemeal its project to circumvent federal and state ail' quality standards. 2 Exhibit C includes: September 20, 2007, Letter from EPA Region 5 to Bureau of Air, Illinois EPA, Re: Air Products and Chemicals Incorporated; December 6, 2004, Letter from EPA Region 7 to James Pray, Re: "support facility" concept; March 29, 2001, Letter from John Seitz, US EPA Office of Air Quality Planning and Standards to Kentucky Division for Air Quality, Re: Gallatin Steel; October 11, 2000, Letter from EPA Region 2 to New York Division of Air Resources Re: St. Lawrence Cement's Proposed Greenport Project; August 25,1999 Letter from EPA Region 5 to Wisconsin Dept. of Natural Resources, Re: Oscar Mayer Foods; April 20, 1999, Latter from EPA Region 8 to Colorado APCD, Re: American Soda Commercial Mine and processing plant; November 12, 1998, Letter from Richard Long, U.S. EPA Region 8, to Colorado Air Pollution Control Division, Colorado Dept. of Public Health and Environment, Re: Siugle Source Determination for TriGen/Coors; May 21, 1998, Letter from EPA Region 8 to Utah Division of Air Quality, Re: Response to Request for Guidance in Defining Adjacent with Respect to Source Aggregation (Re: Utility Trailer Manufacturing Co); March 13, 1998, Letter from EPA Region 5 to Illinois EPA re: Acme Steel Co.; August 8, 1997, Letter from EPA Region 8 to Utah Dept. of Environmental Quality Division of Air Quality Re: Great Salt Lake Minerals; August 27, 1996, Memo from Robert Kellum, EPA Office of Air Quality Planning and Standards, to Richard Long, Director, US EPA Region 8, Re: Analysis of Applicability of PSD to Anheuser-Busch and Nutri-Turf. 3 i. EPA Guidance on Adjacency While there is no dispute that LBEC and LBTC are adjacent, EPA's longstanding policy on adjacency sheds light on the heavy weight given to the functional inter-relationship, or integral connectedness between two facilities. EPA stated in 1998, that "we have found no evidence that any EPA office has ever attempted to indicate a specific distance for 'adjacent' on anything other than a case-by-case basis." May 21,1998, Letter from EPA Region 8 to Utah Division of Air Quality Re: Utility Trailer Manufacturing Co. Instead, EPA has stated, that "whether two facilities are 'adjacent' is based on the 'common sense' notion of a source and the functional interrelationship of the facilities, and is not simply a matter of the physical distance between two facilities." October 11, 2000, Letter from EPA Region 2 to New York Division of Air Resources Re: St. Lawrence Cement's Proposed Greenport Project. See also, Apri120, 1999, Letter from EPA Region 8 to Colorado APCD, Re: American Soda Commercial Mine and processing plant. More specifically, EPA stated that a determination of adjacency should be based on the following: Was the location of the new facility chosen primarily because of its proximity to the existing facility, to enable the operation of the two facilities to be integrated? In other words, if the two facilities were sited much further apart, would that significantly affect the degree to which they may be dependent on each other? Will materials be routinely transferred between the facilities? Supporting evidence for this could include a physical link or transportation link between the facilities, such as a pipeline, railway, special-purpose or public road, channel or conduit. Will managers or other workers frequently shuttle back and forth to be involved actively in both facilities? Besides production line staff, this might include maintenance and repair crews, or security or administrative personnel. 4 Will the production process itself be split in any way between the facilities, i.e., will one facility produce an intermediate product that requires further processing at the other facility, with associated air pollutant emissions? For example, will components be assembled at one facility but painted at the other? May 21,1998, Letter from EPA Region 8 to Utah Division of Air Quality, Re: Utility Trailer Manufacturing Co. EPA regional offices have frequently applied these factors to find that two facilities were single sources, even when separated by many miles. For example, EPA determined that a mine and a processing plant were a single source even though they were 35-40 miles apart, because they were connected by a 44-mile-Iong dedicated pipeline that made them "functionally interdependent." 1d. Similarly, EPA determined that a salt processing plant and a pump station 21.5 miles apart were a single source, because the dedicated pipeline between them demonstrated that the physical relationship between the two facilities was similar to "conveying operations that support raw materials to a processing plant." August 8,1997, Letter from EPA Region 8 to Utah Dept. of Environmental Quality Re: Great Salt Lake Minerals. See also, August 27,1996, Memo from Robert Kellum, EPA Office of Air Quality Planning and Standards, to Richard Long, Director, US EPA Region 8, Re: Analysis of Applicability ofPSD to Anheuser-Busch and Nutri-Turf (Concluding that a brewery and landfarm are commonly owned, are on contiguous or adjacent property, and the landfarm is a support facility for the brewery). EPA determined that two steelmaking operations in Chicago, separated by a distance of more than 3 miles, were a single source, because "[a]1though the two sites are separated by Lake Calumet, landfills, 1-94, and the Little Calumet River, USEPA considers that the close proximity of the sites, along with the interdependency of the operations and their historical operation as one 5 source, as sufficient reasons to group these two facilities as one." March 13, 1998, Letter from EPA Region 5 to Illinois EPA re: Acme Steel Co. (emphasis added). Thus, EPA has found that rail and pipeline connections between two facilities supply the functional interrelationship necessary to meet the adjacency test, even when facilities are separated by some distance. While there can be no argument that LBEC and LBTC are physically adjacent, the conveyors between LBTC and LBEC further show the physical and operational interconnectedness between these two facilities. ii. Industrial Grouping The first two prongs of the "single source" test (adjacency and common control) are easy questions to answer, but the third prong (same industrial grouping) is a harder question because, as the Applicant may argue, LBTC is a marine terminal and LBEC is a power plant. However, this is a false distinction for PSD applicability purposes. LBTC and LBEC comprise a single source for PSD purposes because LBTC is a support facility. EPA has a longstanding policy that facilities may be aggregated, even if they have different Standard Industrial Classification ("SIC") codes, if they are "support facilities" that are integrally related to the primary activity at the site. When it first promulgated its PSD rules in 1980, EPA stated: Each source is to be classified according to its primary activity, which is determined by its principal product or group of products produced or distributed, or services rendered. Thus, one source classification encompasses both primary and support facilities, even when the latter includes units with a different two-digit SIC code. Support facilities are typically those which convey, store, or othelwise assist in the production of the principal product. Where a single unit is used to support two otherwise distinct sets of activities, the unit is to be included within the source which relies most heavily on its support. 6 , 45 Fed. Reg, 52695 (August 7,1980). EPA has stated that this "primary activity test" must be applied on a case-by-case basis, As stated in the preamble to the 1980 regulations, "[e]ach source is to be classified according to its primary activity, which is determined by its principal product or group of products produced or distributed, or services rendered" Id. Under this primary activity test, EPA or the permitting authority should review all the facts and circumstances of the particular case to determine what is the main purpose and function of the overall operation, and make an applicability determination based on the status (listed vs. nonlisted) and tonnage threshold (100 tons per year vs, 250 tons per year) of the primary activity. 54 Fed. Reg, 48870, 48881 (Nov. 20, 1989), EPA confirmed this position in a 1991 proposed rulemaking on defining major sources under the Title V operating program. In the 1990 amendments to the Clean Air Act, Congress provided that major sources must obtain operating (a,k.a. "Title V") permits, and defined major sources to include "any group of stationary sources located within a contiguous area and under common control." 42 U.S.c. § 7661(2). EPA interpreted this passage to mean: [A]ggregation by SIC code should be done in a manner consistent with established NSR procedures. Accordingly, any equipment used to support the main activity at a site would also be considered as part of the same major source regardless of the 2-digit SIC code for that equipment. For example, an automobile manufacturing plant may consist of a foundry (SIC group 33), a power plant (SIC group 49), and an assembly plant (SIC group 37). Assume that the equipment is situated at the same site, under common ownership, and that the foundry and power plant are used solely to supply the assembly plant. In this example, all three activities would be considered to be part of one major source. However, if less than 50 percent of the output of the foundry was dedicated to the mentioned auto assembly plant, it would be considered as a separate source. If the power plant supported both the foundry and the assembly plant, it would be considered part of the source that consumes the largest percentage of the power generated. 7 56 Fed. Reg. 21712, 21724 (May 10, 1991). Thus, EPA has consistently held that primary and support facilities with different SIC codes are to be treated as a single source where, as a practical matter, they function as a single entity. Further, EPA has consistently held the position that the primary activity test, to determine if a facility supports the primary activity, should be applied on a case-by-case basis. The main factor in determining whether to treat primary and support facilities as a single source for PSD purposes is the extent to which the support facility provides output or services for the primary facility. Other factors include the following: (1) the degree to which the supporting activity receives materials or selvices from the primary activity (which indicates a mutually beneficial arrangement between the primary and secondary activities); (2) the degree to which the primary activity exerts control over the support activity's operations; (3) the nature of any contractual arrangements between the facilities; and (4) the reasons for the presence of the support activity on the same site as the primary activity (e.g., whether the support activity would exist at that site but for the primary activity). August 25,1999 Letter from EPA Region 5 to Wisconsin Dept. of Natural Resources, Re: Oscar Mayer Foods. EPA has determined that a separately owned brewery and power plant comprise a single source for PSD purposes, because the "support/dependency relationship" satisfies not only the common control requirement but also the "support facility" (or, primary activity) test. See, November 12, 1998, Letter from Richard Long, U.S. EPA Region 8, to Colorado Air Pollution Control Division, Colorado Dept. of Public Health and Environment, Re: Single Source Determination for TriGen/Coors. In reaching its conclusion, EPA explained: "As the [SIC] 8 manual explains, the SIC code is a system for classifying facilities according to type of economic activity. Here, the power plant lacks a primary economic activity of its own; instead, it serves to support the activity of another facility. Therefore, the power plant is properly classified under the same SIC code as the brewery, which is the primary economic activity on the site." Id. The same is true for LBEC and LBTC. LBTC provides fuel and other inputs so that LBEC can produce electricity. In 1989, in determining whether a coal mine and power plant were a single source, EPA stated: These commenters noted, that in 1980, EPA stated, in response to a specific comment, that a power plant and a [coal mine] connected by a 20- mile railroad would be considered separate sources because of the distance and the different two-digit SIC codes, but sought clarification as to a [coal mine] and a closer or adjacent coal-fired power plant. As stated above, these matters must be decided on a case-by-case basis. However, EPA anticipates that it would, in most cases, conclude that a [coal mine1and an adjacent minemouth power plant controlled by the same entity would be considered a single source, the primary activity of which is either the generation of electrical power or the mining of coal, depending on the most likely overall purpose of the facility. 54 Fed. Reg. 48870, 48881-82 (Nov. 28, 1989). While the coal industry challenged other aspects of this rulemaking, it did not challenge EPA's finding on this single source issue. NRDC v. EPA, 937 F.2d 641 (D.C. Cir. 1991). LBTC and LBEC would function as a single entity to produce electricity. Thus, under EPA's longstanding "primary activity" (or "support facility") test, LBTC supports the primary activity - power generation - and, therefore, LBEC and LBTC have the functional interrelationship necessary for classification as a single source for PSD purposes. 9 B. SOAH Has Adopted a Similar Common Sense-Based Test to Determine Whether Emissions From an Interconnected Facility Should be Considered in the Primary Facility's Air Quality Application The ALI's Proposal for Decision and Order in the Matter of the Application of ASARCO, Inc. for the renewal of Air Permit No. 20345 (SOAR Docket No. 582-05-0593) is instructive. Portions referenced below are included as Exhibit D. Although that contested case involved a state air quality permit and not a PSD permit, the AU grappled with similar factors (i.e., the symbiotic relationship between two facilities). In that case, the AU found that "[g]iven the reasonable likelihood of significant PM emissions from Oglebay Norton and ASARCO's interconnected and interdependent arrangement with that company regarding slag, Oglebay Norton's PM emission's must be considered to avoid a circumvention and determine whether renewal of Permit 20345 will cause or contribute to an exceedance of the standards in the PM NGLC rule, hence air pollution." (ASARCO Order at 57). Even though the AU found, "the only evidence is that Oglebay Norton is a separate company operating a legally separate facility, it operates on property adjacent to and owned by ASARCO to process the slag from ASARCO's smelter and generates PM emissions from that processing." (ASARCO PFD at 81) The AU determined that "[g]iven the evidence showing a reasonable likelihood of significant PM emissions from Oglebay Norton, ASARCO's arrangement with that company regarding slag is so interconnected and interdependent that it seems extremely close to a contrivance." (ASARCO PFD at 81).3 With regard to modeling, "the ALJs agree [with] the Protestants that ASARCO 3 "No person shall use any plan, activity, device or contrivance which the executive director determines will, without resulting in an actual reduction of air contaminants, conceal or appear to minimize the effects of an emission which would otherwise constitute a violation of the Act or regulations." 30 TAC §101.3 10 should have modeled all other PM sources at its plant and at an adjacent facility intimately tied to ASARCO's plant." (ASARCO PFD at 67) IV. CONCLUSION Under the federal Clean Air Act, LBTC and LBEC comprise a single "stationary source" for PSD permitting. LBTC is adjacent to LBEC; owned and controlled by the same parent company, Chase Power; and supports the primary activity, namely power generation. LBTC and LBEC are not only physically adjacent, but are inextricably linked together, functionally and operationally. Emission sources from the LBTC must be considered as part of LBEC's application. They are not, and therefore the application is fatally flawed. WHEREFORE, PREMISES CONSIDERED, Protestant Sierra Club respectfully requests that the Administrative Law Judges grant EDF's motion for summary disposition. Respectfully submitted, ILANLEVIN LAYLA MANSURI ENVIRONMENTAL INTEGRITY PROJECT 1303 SAN ANTONIO ST., STE. 200 AUSTIN, TX 78701 512/637·9477 512/584·8019 (FAX) 11 EXHIBIT A Section 4 Process Description The proposed facility will consist Of four 300-megawatt (MW) circulating fiuidlzed bed (CFB) boilers that will use petroleum coke (pet coke) as fuel. The steam produced from the boilers will be routed to two single turbine generator sets, each rated at 600 MW. The 1,200 MW of power generated will be sold to the Corpus Christi Port Authority for retail sale to the looal electricity transmission and distribution grid. Other activities at the site include loadlngfunloading, transferring, and storage of fuels, sorbent materials (limestone and lime), sand, and combustion by-products (fly and bottom ash). The following sections describe the different equipment and processes occurring at the site in further detail. A Simplified process fiow diagram is included at the end of this section as Figure 4-1. 4.1 Circulating Fluidized Bed (CFB) Boilers Each of the four boilers to be installed .and operated will have a full/normal heat input load of 3,080 Million British Thermal Units per hour (MMBtufhr). The CFB boilers will be designed to fire solid fuel. The exhaust flue gas from the first two CFB boilers (FIN: CFB-1 and CFB-2) will exit through a chimney that consists of two stacks (EPN: 7 and 1), one for each boiler. Similarly, the exhaust fiue gas from the other two CFB boilers (FIN: CFB-3 and CFB-4) will exit through a second chimney that alsO consists of two separate stacks (EPN: ? ano 1), one for each boiler. CFB-1 and CFB-2 will fire pet coke producing steam to drive one of the 600-MW single turbinegenerator set (EPN: 02A). CFB-3 and CFB-4 will also fire pet coke and will feed steam to a second single turbine-generator set (EPN: 02B) that is rated at 600 MW. By-products from the CFB boilers will Include fly ash and bottom ash. Fly ash will be discharged (rom the CFB boilers and collected with add-on pOllution control devices, such as fabric filters. Bottom ash will be collected and transferred to storage silos. Both the fly ash and bottom ash have potential commercial uses and will be shipped off-site via third party. 4.2 Material Handling Facilities Material handling facilities will be required for pet coke, limestone, lime, sand and combustion byproducts (fly ash and bottom ash). , A simplified process flow diagram for the materials handling facilities Is included at the end of this section as Figure 4-2. The pet coke and limestone will be transported in trucks to the adjacent pet coke and limestone stockpile site operated by Las Brisas Terminal Company, LLC (LBTC). The pet coke and limestone will be unloaded by gravity feed 17 LB0000038744 into receiving hoppers located below grade and equipped with a windscreen and wet suppression system. Additional pet coke will be delivered to the facility by barges and/or ships and unlo.aded to the pet coke stockpile. The pet coke and limestone from the LSTC stockpiles will pe delivered to the LB"C material handling systems via conveyors, equipped with hoods to reduce the particulate emissiorW. Sand will be used in the boilers to prevent agglomeration when firing pet coke. Sand will be unloaded pneumatically from trucks into one of two storage silos, and each storage silo will supply two day-bins. "ach storage silo. and day-bin will have a bin vent equipped with a fabric filter (baghollse) to provide a high level of particulate emisSion control. Fly ash and bottom ash will be generated as by-produots oHM CFB combustion prooess. Fly ash will be collected from each CFB bag house and bottom ash will be collected from the CFB beds. "Bch matertal Will.be separately conveyed pneumatically to storage .silOs in an enclosed process. The bottom ash will undergo a cOoling step before transport to the silo. "aoh silo will have a bin Veht equipped with a fabrlo filter (baghouse) that provides a high level of particulate emission control. Fly ash and bottom ash collected In (he silos will be loaded Into trucks for offsite shipment through a closed-vent system, which Is vented back to the silos. The material handling aotivitles located within the LB"C property boundary are inoluded in this permit applloatlon while the maierial handling aotivitles occurring prior to the custody transfer (Le., active storage pile, inactive storage pile, conveyors, and etc.) will be authorized under a separate NSR authorization by LBTC. 4.3 Emergency Generators Two 600 kW diesel-fired emergency generators (EPN: ? and 1) will be installed at the site to provide electricity to the facility in case of power failure. The generator will operate no more than 500 hours per year. 4.4 Diesel Fire Water Pumps Two 360 HP diesei-fired pumps (EPN: ? and 7) will oe installed at the site io provide water in the event of a fire. The pumps are expected to operate no more than 500 hours per year. 4.5 Storage Tanks Anhydrous ammonia (NH 3) will be stored In ?-gallon, pressurized tanks (EPN: ? & ?) that will supply ammonia for the SNCR system installed on each CFS boiler. The tanks will not generate 18 LB0000038745 EXHIBIT B From: Sent: To: Kathleen Smith <[email protected]> Friday, April 25, 2008 12:59 PM John Upchurch com> i Shanon DiSorbo <[email protected]>; John Riley <[email protected]>; Jarrett Cantrell <[email protected]>; EYBERG, DOUG <[email protected]>; Tim Spear <[email protected]>; Thomas Jarboe <[email protected]>; Vilma Luna <[email protected]>; Brandon Aghamalian <[email protected]>; Snapper Carr <[email protected]>; Bill Miller <[email protected]>; Jay Howard <[email protected]>; Buddy Jones <[email protected]> Ce: Subject: com> i John LaRue <[email protected]>; Roland Mower <[email protected]>; Frank Brogan <[email protected]>; Frank Putman <[email protected]>; Dave Michaelsen <[email protected]>; Greg Brubeck <[email protected]> Official name Team As many of you know, we have been working on selecting a name for the Corpus power company and terminal company. We appreCiate the input many of you gave. We are pleased to announce that the new names will be Las Brlsas Energy Center, LLC and las Brlsas Terminal Company, LLC. Chase Power Development remains the holding company, but, to the extent there is press around the projects, they will be branded with Las Brlsas. We are quite excited about the great developments over the past month and look forward to working with each of you on successful execution going forward. Best Regards, Kathleen Kathleen Smith Managing Partner Chase Power Development (281) 253-4385 LB0000040701 from: Sent: To: Subject: Ken Roberts Monday, October 20,2008 1:15 PM Shanon DISorbo <[email protected]> Las Brisas Terminal Shanon, do you think there is any possibility that the proposed Las Brisas Terminal facility could be a major source and require a Title V permit? (I can't imagine, but then I was surprised that the Gulf Island Fabrtcators facility in Houma that I visited with RBAwas a major source.) Ken Roberts, Manager, Corpus Christi Office RPS JDC, Inc" 3833 S, Staples, Suite N-229, Corpus Christi, TX 78411 lit Office (361) 288-1902 I!!l (361) 855-7410 ~ robertske@rosgroup,com JjJefore printing, think about the environment For more information on our services - visit WWW...dllWQYP....tQID. This e-mail message and any attached file is the property of the sender and Is sent in confidence to the addressee only. The contents are not to be disclosed to anyone other than the addressee. Unauthorised recipients are requested to preserve this confKleniia!ityand to advise the sender immediately of any error In transmission. If you experience difficulty Wl1h opening any attachments to this message, or with sending a reply by email, please telephone on + 44-{0)1235 438151 or fax on + 44-(0)1235 438188. Any adVlce contained In this e-mail or any accompanying file attached hereto Is for Information purposes only. RPS does not take any responsibility for differences betvl€en the original and the transmission copy or any amendments made thereafter. Ifthe addressee requires RPS to be responsible for the contents of this e-mai~ RPS will be p~eased to issue a signed hard copy of the document upon request RPS Group Pic, company number: 208 7786 (England) Registered office: Centurion Court, 85 Mitton Palk Abingdon Oxfordshire OX14 4RY. RPS Group Pic web link: hl~~m LB0000039056 From: Sent: To: Ce: Subject: Kathleen Smith <[email protected]> Wednesday, May 21, 2008 2:31 PM John Riley <[email protected]>; Shanon DiSorbo <[email protected]>; Dan Pearson <[email protected]>; Vilma Luna <[email protected]>; Leah Ollvarrl <[email protected]> John Upchurch <[email protected]>; Redacted ; Douglas Eyberg <[email protected]>; Tim Redacted Spear <[email protected]> FW: Site address FYI - The city has assigned us a physical address now. If you want to make that change In the permit, we can. Otherwise, please keep for your records going forward. Thanks! Best Regards, Kathleen ------ Forwarded Message From: Greg Brubeck <[email protected]> Date: Wed, 21 May 2008 09: 16: 35 -0500 To: Kathleen Smith <[email protected]> Cc: John Upchurch <[email protected]>, Dave Michaelsen <[email protected]>, Frank Brogan <[email protected]>, John LaRue <[email protected]> Subject: Re: Site address Finally heard back from the City. The address for the plant entrance will be "6059 Joe Fulton Corridor, Corpus Christi, Texas 78402". Greg Brubeck (361) 885-6138 (WORK) (361) 816-3609 (CELL) (361) 851-2602 (HOME) »> Kathleen Smith <[email protected]> 5/15/0821:55 »> Thanks Greg I On 5/15/08 6:50 PM, "Greg Brubeck" <[email protected]> wrote: > I should be able to get the Fulton corridor address to you tomorrow. > > Greg Brubeck > (361) 885-6138 (WORK) > (361) 816-3609 (CELL) > (361) 851-2602 (HOME) > »» Kathleen Smith <[email protected]> 5/15/0818:44 »> > Yes, let's please just get an address for the power plant In Cell C as you > have shown and we will likely just keep the current bulk terminal address as > the new facilities inside the loop track would not include another office > building. Thanks so muchl > > Best Regards, > LB0000039764 > Kathleen > > > On 5/15/08 11:27 AM, "Greg Brubeck" <[email protected]> wrote: > » Kathleen: » >> » » >> See attached pdf file. I was going to get you an official address for the entrance off the Fulton Corridor shown on the map. Until we have a planned layout inside the Loop Rail track, don't believe we can get an address yet. Will this one address at this location be all you need at this time? » » The Bulk Terminal address is: » » 4820 East Navigation Blvd. » » > > Greg Brubeck » (361) 885-6138 (WORK) » (361) 816-3609 (CELL) » (361) 851-2602 (HOME) » » » > <[email protected]> 5/13/0816:09 »> » We would like an address for the power plant which will be In Cell C. Will » we » have a designation on Joe Fulton corridor? Also, is there currently a » mailing » address for the Bulk Terminal? » » John U - do you want to have another designated address for the area inside > > the loop track? » » Thanks Greg. » » Best Regards, » » Kathleen » ------Original Message-----> > From: Greg Brubeck » Sender: » » » >> >> >> » To: [email protected] To: Frank C. Brogan To: John P. LaRue Cc: John Upchurch Cc: Dave Michaelsen Sent: May 13, 2008 2: 29 PM Subject: Re: Site address » >> » » » I can get an official address from the City of Corpus Christl. Just need to show the City a physical location and they will give us a street address to use. Do we have a preferred physical location to get the first address for? I am assuming we will be requesting an address along the Fulton Corridor. » > > Greg Brubeck (361) 885-6138 (WORK) » (361) 816-3609 (CELL) » (361) 851-2602 (HOME) » » » » > Frank Brogan 5/13/0814:00 »> > > I believe we have set mile markers along the Fulton Corridor that we should » be » able to use to develop a street address. I will ask Greg to work with Dave LB0000039765 » Michaelsen on this, » »»> <kathleensmlth@chase-power,com> 5/13/2008 1: 55 PM »> »AII » We have been asked about the physical address for our plant site for public » notices and permitting, In our option agreement, the site Is described as » "west of the bulk terminal", How do start a process to assign an actual » » » » address or do we have one? Thanks! Best Regards, » Kathleen > > Sent from my Verlzon Wireless BlackBerry » » » » > > Sent from my Verlzon Wireless BlackBerry » > > > > ------ End of Forwarded Message LB0000039766 From: Sent: To: Subject: Attach: Shanon Kathleen Smith <[email protected]> Tuesday, April 22, 2008 10: 16 AM Shanon DiSorbo <[email protected]> Bulk Terminal and site Bullk Terminal Overall.jpeg;Bulk Terminal.jpg;Chase Fact Sheet (w-new log[l].pdf ~ Attached are some flies showing the Bulk Terminal facilities and our site. The CAD flies are quite large from the Port and have the coordinates for the site -I will try again to send to you in separate email (bounced back the first time). The survey Is underway as we speak. Also attached is a fact sheet that the local pr group had drafted some time ago (which we Intend to work on quite a bit). flope this is what you need. We are on a call with Bechtel right now and will also get the updated GA Imposed on the site. Please let us know if you need anything else. Thanks so much. Best Regards} Kathleen LB0000040722 EXHIBIT C UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION 5 77 WEST JACKSON BOULEVARD CHICAGO. IL 60604·3590 REPLY TO THe ATTENTION OF; (AR-18J) SEP 20 2001 Edwin C. Bakowski Acting Manager, Permits Section Bureau of Air Illinois Environmental Protection Agency 1021 North Grand Avenue East P.O. Box 19506 Springfield, Illinois 62794-9506 Dear Mr. Bakowski: Thank you for your April 12, 2007, letter regarding Air Products and Chemicals Incorporated. Specifically, you request the concurrence of the U.S. Environmental Protection Agency with the Illinois Environmental Protection Agency's (IEPA) determination that the Tuscola, Illinois, facilities of Air Products and Chemicals Incorporated (Air Products) and Cabot Corporation .. (Cabot) should be considered a single source, for purposes of New Source Review and Title V permitting. EPA concurs in IEPA's determination that the Tuscola, Illinois, facilities of Air Products and Cabot should be considered a single source. In the Federal Prevention of Significant Deterioration (PSD) regulations, 40 CFR Part 52 - Approval and Promulgation of Implementation Plans, the Administrator provides the following definitions -52.21(b) (5): "Stationary source means any building, structure, facility, or installation which emits or may emit a regulated NSR pollutant." 52.21 (b) (6): "Building, structure, facility, or installation means all of the pollutant-emitting activities which belong to the same industrial grouping, are located on one or more contiguous or adjacent properties, and are under the control of the same person (or persons under common control) [with exceptions not herein applicable.]" RecycledlRecyclable • Printed with Vegetable Oil Based Inks on 100% RecyCled Paper (50% PoslCOnsumer) 2 Consequently, for two separate sources to constitute a single "stationary source," both of their "pollutant emitting activities" must: 1. belong to the "same industrial grouping," 2. be "located on one or more contiguous or adjacent properties," and 3. be "under the control of the same person (or persons under common control). . " "Same Industrial Grouping" In a January 19, 2007, letter of William Allison, Environmental Specialist with Air Products ("Allison letter"), Mr. Allison identifies the Air Products' facility as being classified under SIC Code 2813, "a producer of Industrial Gases and NAICS Code 32512;" and the Cabot facility as being classified under SIC Code 2819, "a producer of industrial inorganic chemicals." In the 1980 proposed promulgation of 40 CFR 21(b) (5) and (6), EPA stated that: [olne source classification encompasses both primary and support facilities, even when the.latter includes units with a different two-digit SIC code. Support facilities are typically those which convey, store, or otherwise assist in the production of the principal product. 45 Fed. Reg. 52676, 52695 (August 7, 1980). Cabot's "principal product" is inorganic chemicals. Beca).lse it must have gaseous hydrogen and steam to produce inorganic chemicals, in 1992 Cabot entered into a 15-year contract with Air Products under which Air Products agreed to provide to Cabot hydrogen and steam. Allison Letter. Though Cabot could obtain these products ";from an adjacent location or in the case of hydrogen, [have itj delivered over the road from an off-site supplier," Air Products "supplies its entire volume of gaseous hydrogen product, and a portion of its steam product" to Cabot, with Air Products using the remainder of its steam product itself. Id. Under the terms of their contract, Air Products provides "hydrogen gas and steam at a specified volume, pressure, and flow;" and Cabot compensates Air Products for its hydrogen and steam "by a set payment schedule" negotiated by the two parties. Id. In an earlier letter, Air Products informed IEPA that the "hydrogen plant will operate 24 hours per day, seven days per week[,j" and that "the gas will be delivered via 3 pipeline to the Cabot facility." Letter of Kent S. Kisenbauer, PSG Operations - Environmental (January 30, 1992). Given that the sole purpose of Air Products' Tuscola, Illinois, facility is to provide the hydrogen and steam necessary for Cabot to produce inorganic chemicals, with the Tuscola facility having no other customers, one must conclude that Air Products does "convey, store, or otherwise assist in the production of" Cabot's inorganic chemicals, and, therefore, is a "support facility" of Cabot. Consequently, a finding is warranted that Air Product's Tuscola, Illinois, facility does belong to the same "industrial grouping" as Cabot's Tuscola, Illinois, facility. This finding is consistent with longstanding EPA policy. See Determination Letter of John S. Seitz, Director, Office of Quality Planning and Standards, to Kentucky Division for Air Quality (March 29, 2001). "Contiguous or Adjacent Properties" Air Products facility is "located within the boundaries of the Cabot Corporation, Cab-O-Si1 Division, facility located in Tuscola,· Douglas County, Illinois." Kisenbauer Letter.. Air Products "leases a parcel of land from the Cabot Corporation for operation of its hydrogen plant." Allison Letter. As already noted, the two facilities are connected by the pipeline through which the Air Products facility delivers the hydrogen to the Cabot facility. Given these circumstances, it is apparent that the Air Products facility is "located on one or more contiguous or adjacent properties." In fact, the Air Products facility is on the same site as Cabot's facility, with Air Products paying Cabot for being able to be located on Cabot's property. "Under Control of the Same Person or Persons under Common Control" As noted, the contract between Air Products and Cabot is "for the sale of hydrogen gas and steam at a specified volume, pressure and flow." In that all of Air Products' production of hydrogen goes to Cabot, and Cabot determines the "volume, pressure and flow" of hydrogen to be delivered under the contract based upon Cabot's requirements, it follows that, in basing its levels of production on Cabot's requirements, Air Products' production is controlled by Cabot. As a facility's levels of production have a direct effect on the facility's emission of pollutants, Cabot's hydrogen requirements control the emissions of Air Product's Tuscola, Illinois, facility. Moreover, given the nature of the contract, it is highly 4 unlikely that Air Products' Tuscola, Illinois, hydrogen producing facility would have built at this site if Cabot was not located at the same site. Rather, it was Cabot's needs and location that controlled the Air Products' facility being constructed and operated at the Tuscola site. Again, this determination is consistent with earlier u.s. EPA determinations addressing the application of this component of the Administrator's definition of "building, structure, facility, or installation." Seitz Letter. Based on the specific facts which have been presented to us, we believe that IEPA has reached the appropriate conclusion that Air Products' and Cabot's Tuscola, Illinois facilities should be considered a single source for purposes of New Source Review and Title V permitting. If you have any further questions, please feel free to contact me, or have your staff contact Constantine Blathras at (312) 886-0671. Pamela Blakley, Chief Air Permits Section UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION 7 901 N. 5 th STREET KANSAS CITY, KANSAS 66101 AIR PERMIITING AND COMPLIANCE BRANCH December 6, 2004 James Pray Brown, Winick, Graves, Gross, Baskerville and Schoenebaum, P.L.C. 666 Grand Avenue, Suite 2000 Des Moines, Iowa 50309-2510 Dear Mr. Pray: During a recent visit in Des Moines, and in a subsequent letter dated October 15, 2004, you asked EPA Region 7 to carefully consider whether the "support facility" concept should be applied to country grain elevators that are located near value-added agricultural industries such as ethanol plants. The concern is that if a new ethanol plant locates too closely to an existing country grain elevator or series of elevators throughout the local grain supply network, the owners and operators of the grain cooperatives may inadvertently be drawn into the PSD (Prevention of Significant Deterioration) permitting program or may otherwise be co-located with the ethanol plant for permitting purposes. If PSD is triggered, you suggest that the result can be economically devastating for a country elevator because it may have to install hundreds of thousands of dollars of control equipment that would never otherwise be required. As an alternative to a "support facility" finding, you asked EPA to consider a common sense approach that would factor in the historical relationship between elevators and their local farmers and the notion that grain and other ethanol feed stocks are commodities which can be bought, sold, and traded on the open market. Since corn and other commodity feed stocks are available anywhere there is a production network (e.g. farms, elevators, and transportation), you suggest that it is not necessary to tie an ethanol plant to anyone or more of these entities, thus preserving the independence of the country elevator system. While we nnderstand the elegance of a simple, straightforward determination that independent country elevators should not nniversally be considered a snpport facility for a new ethanol plant locating nearby, such a general finding is not possible given the unique circumstances that may exist at each installation. The determination of whether two activities are within the scope of a single source is a case-by-case determination that depends on several criteria set forth in regulations and the facts of each situation. The SIP-approved PSD regulations of the Iowa Department of Natural Resources adopt the EPA's PSD regulation by reference [Iowa Administrative Code § 56722.4(455B)]. Thus, even though Iowa operates a SIP-approved PSD program, the 2 regulations at 40 C.P.R. § 52.21 (as amended through March 12, 1996) are applicable to sources in attainment or unclassifiable areas in Iowa. The determination of the scope of a stationary source subject to the PSD program in Iowa is therefore governed by the definitions in sections 52.21(b)(5) and 52.21(b)(6). In accordance with these definitions, a stationary source is a building, structure, facility or installation, which is, in turn, defined as follows: All of the pollutant-emitting activities which belong to the same industrial grouping, are located on one or more contiguous or adjacent properties, and are under the control of the same person (or persons under common control). Pollutant-emitting activities shall be considered as part of the same industrial grouping if they belong to the same "Major Group" (i.e. which have the same first two digit code) as described in the Standard Industrial Classification Manual. Thus, pollutant-emitting activities are generally considered part of a single stationary source when these activities are (1) part of the same industrial grouping (as determined by applicable SIC codes), (2) contiguous or adjacent, and (3) under common control. In several guidance documents, EPA has recognized that one or more of these criteria can be satisfied when an emissions unit is a "support facility" or serves in a supporting role for a primary activity at a nearby location. One approach to separating sources is to find that they are neither adjacent or contiguous to each other. In the general scenario you present, it is unclear whether this is a typical circumstance or not. Generally, the closer two facilities are the more likely they may be considered contiguous or adjacent. In addition, the existence of a dedicated pipeline or transportation link for moving materials between two facilities may also be relevant to this determination. Once two sources are found to be contiguous or adjacent by virtue of their proximity and interaction with one another, the focus may shift to the nature of that interaction and how they may control or support each other. This usually requires a case by case evaluation to determine if common control is present. Even where facilities have separate legal owners, EPA has found that common control may be established on the basis of a contract which creates a support or dependency relationship between the 1 facilities. In a related example, we would not typically connect a fuel oil supplier to an adjacent industrial site just because the company fires oil, another widely-traded commercial product, in its boilers. Instead, we would first determine whether "common control" exists between the two entities. As long as the oil supply vendor and industrial facility do not "exercise restraining or directing influence over," "have power over," 1 Letter from Richard R. Long, EPA Region 8 to Julie Wrend, Colorado Department of Public Health regarding "Single Source Determination for Coors/TriGen" (Nov. 12, 1998) <http:Uwww.epa.govlRegion7/programs/artd/title5/t5memos/coorstri.pdf> 3 "have power of authority to guide or manage," or "regulate economic activity over" each 2 other , based on the various factors described in previous EPA guidance, it is likel y that the common control link would be broken and the two sources would not be considered a single source for permitting purposes. Similarly, based on the general scenario you present, we agree that if an ethanol plant is purchasing grain on the open market and accepts delivery from a number of different suppliers in minority proportions, then there would typically be no basis for a common control determination. Therefore, as long as the traditional commodity transactions between the country elevators and the ethanol plant occur at arms length, the grain suppliers would likely not be considered to be under common control for permitting purposes. On the other hand, if a grandfathered grain elevator executes a contractual agreement with an adjacent or contiguous greenfield ethanol plant to provide the bulk of its output, then it may be more difficult to demonstrate that the two entities are not under common control. If the facts of a case-by-case evaluation show the common control of two contiguous or adjacent plants, we would then turn our attention to whether the installations share a common standard industrial classification code. In most cases where they operate independently, the ethanol plants and grain suppliers are not likely to share a common standard industrial classification (SIC) code. Ethanol plants are typically found in Group 28 for chemical manufacturing. Grain handling is typically found in Groups 20 or 51 depending on the nature of the operation. However, a support facility may be considered to be a part of the same major group as the primary facility it supports even if the support facility would be classified in a separate group when operated independently. 3 Thus, in the case of a grain elevator and an ethanol plant, the single source determination could hinge on a determination of whether one facility was a support facility for another. EPA's August 25, 1999, "Oscar Meyer,,4 determination, while not directly relevant to the circumstances you describe, looks at whether the placement of emergency backup generators by the local utility on the Oscar Meyer property constitutes a support facility . EPA notes that it Letter from William Spratlin, EPA Region 7 to Peter Hamlin, Iowa Department of Natural Resources re Common Control(September 18, 1995). <http://www.epa.goviRegion7/programs/artd/air/titie5/t5 memos/contro l.pdf> 2 45 Fed. Reg. 52695 (Aug. 7, 1980); Letter from Robert B. Miller, EPA Region 5 to William Baumann, Wisconsin Department of Natural Resources regarding Oscar Mayer and Madison Gas & Electric (Aug. 25, 1999) ["Oscar Meyer"]; Memorandum from John S. Seitz, EPA OAQPS entitled "Major Source Determinations for Military Installations under the Air Toxics, New Source Review, and Title V Operating Permit Programs of the Clean Air Act" (Aug. 2,1996) <http://www.epa.govlRegion7/programs/artd/air/nsr/nsrmemosidodguide.pdf> 3 Letter from Robert B. Miller, EPA Region 5 to William Baumann, Wisconsin Department of Natural Resources cited above. 4 4 ... has provided a great deal of guidance to States and sources regarding support activities since 1980, in which the Agency has emphasized that determinations of this nature are very fact-specific. USEPA provided a detailed summary of the Agency's existing policy in a recent public draft of a proposed rulemaking. See Draft preamble to the Part 70 revisions (notice of availability published June 3, 1997, (62 FR 30289)). In short, where more than 50% of the output or services provided by one facility is dedicated to another facility that it supports, then a support facility relationship is presumed to exist. Even where this 50% test is not met, however, other factors may lead the permitting authority to make a support facility determination. Support facility determinations can depend upon a number of financial, functional, contractual, and/or other legal factors. These include, but are not limited to: (1) the degree to which the supporting activity receives materials or services from the primary activity (which indicates a mutually beneficial arrangement between the primary and secondary activities); (2) the degree to which the primary activity exerts control over the support activity's operations; (3) the nature of any contractual arrangements between the facilities; and (4) the reasons for the presence of the support activity on the same site as the primary activity (e.g., whether the support activity would exist at that site but for the primary activity). Where these criteria indicate a support relationship, permitting authorities may conclude that a support activity contributing more or less than 50% of its output may be classified as a support facility and aggregated with the facility it supports as part of a single source. Finally, it is important to note that what an ethanol plant can do and what it actually does when making its grain purchase decisions may affect whether common control or a support facility relationship exists or not. For example, if an ethanol plant purchases grain from an array of local country grain elevators, such transactions appear to occur within the commodity scheme you suggest. However, if an ethanol plant has many supply choices but instead opts to enter into contracts to purchase only from the elevator next door, then such transactions may appear to be more like two sources acting as one. In summary, because of the unique details that each installation presents it is not possible to pre-determine all the circumstances under which a grain supply elevator may be a single source by itself or an included part of a larger stationary source. Nor is it possible to grant a broad commodity-based exception when determining PSD source applicability. In that regard, we encourage you to work closely with your state and local air pollution control agencies to evaluate these site-specific factors. As a final note, even though we encourage SIP-approved PSD states like Iowa to follow EPA guidance to ensure consistency in implementation of the program, such guidance is not legally binding and does not substitute for the controlling regulations. EPA and the states retain the discretion to apply the regulations and to reach different conclusions where appropriate based on differing specific circumstances of particular cases. Further, the 5 methodology described above is not intended to imply that the three key criteria for a single source determination must be evaluated in any particular order. All three criteria must be satisfied at the same time in order for activities to be considered part of a single source. We have coordinated this response with EPA's Office of Regional Counsel, Office of General Counsel, Office of Enforcement and Compliance Assurance, and Office of Air Quality, Planning & Standards. If you have any questions, please contact Jon Knodel at (913) 551-7622 or [email protected]. Sincerely, /s/ JoAnn Heiman Chief Air Permitting and Compliance Branch cc; Catherine Fitzsimmons, Iowa Department of Natural Resources Dave Phelps, Iowa Department of Natural Resources UNITED STATES ENVIRONMENTAL PROTECTION AGENCY Office of Air Quality Planning and Standards Research Triangle Park, North Carolina 27711 MAR292001 Mr. John E. Hornback, Director Kentucky Division for Air Quality 803 Schenkel Lane Frankfort, KY 40601 Dear Mr. Hornback: As you are aware, the U.S. Environmental Protection Agency (EPA) recently lodged a consent decree with the U.S. District Court for the Eastern District of Kentucky with Gallatin Steel Company (Gallatin). This consent decree settles claims by the EPA against Gallatin for violations of the Kentucky State Implementation Plan (SIP). Although the consent decree addresses a number of violations of the Clean Air Act (CAA) by Gallatin, the consent decree does not address possible violations at the slag processing facility located next to the Gallatin plant, which is owned and operated by Heckett MultiServ (a division of Harsco Corporation). We understand, however, that the Commonwealth of Kentucky has determined that the Gallatin steel manufacturing facility and the Heckett MultiServ slag processing facility are a single source for purposes of the prevention of significant deterioration (PSD) program. This letter is to let you know that the EPA agrees with the State's conclusion that these facilities should be considered a single source. The Federal PSD regulations define "stationmy source" as "any building, structure, facility, or installation which emits or may emit any air pollutant subject to regulation under the Act" and further define "building, structure, facility, or installation" as all of the pollutant- emitting activities which belong to the same industrial grouping, are located on one or more contiguous or adjacent properties, and are under the control of the same person (or persons under common control) 40 C.F.R. § 51.166(b)(5) and (6). Consistent with the requirement that all SIPs use the definitions set forth in the Federal regulations, 40 C.P.R. § 51.166(b), the Kentucky PSD regulations use the same definition of "stationmy source" and "building, structure, facility, or installation." 401 KAR 51:017 Section 1(9) & 1(38). TIle issue then is whether the Gallatin steel manufacturing facility located near Ghent, Kentucky, and the nearby Heckett MultiServ slag processing facility belong to the same industrial grouping, are located on contiguous or adjacent properties, and are under common control. 2 It is our understanding that there is no question that the Gallatin facility and the Heckett MultiServ facility are located on contiguous properties. Moreover, the EPA would consider the two facilities to be part of the same industrial grouping and to be under common control. The EPA, thus, agrees with Kentucky's conclusion that the two facilities are a single source for pUlposes of PSD. In a relevant determination, EPA's Region 8 office explained recently that "EPA is guided in making case-bycase source determinations by the definition of 'control' found in the regulations of the Securities and Exchange CommissiOl~" citing 45 Fed. Reg. 59874 (Sept. 11, 1980). Letter from Richard R. Long, Director, Air and Radiation Program, the EPA's Region 8 office to Margie Perkins, Air Pollution Control Division, Colorado Dept. of Public Health & Environment. The EPA has applied this definition in a number of cases over the past twenty years. The letter from the EPA's Region 8 office also explains that: In the past, the EPA has looked to see if control has been established through ownership of two entities by the same parent corporation or subsidiary of the parent corporation. The EPA has also considered whether control has been established by a contractual arrangement giving one entity decision-making authority over the operations of a second entity. The EPA also has looked for a contract for service relationship between two entities, in which, one sells all of its product to the other under a single purchaser contract. Finally, the EPA has considered whether there is a support or dependency relationship between the two entities, such that one would not exist "but for" the other. In this case, based on the information before us, it appears that the operational and contractual relationship between Gallatin and Heckett MultiServ points towards a conclusion that the two are commonly controlled. In short, as we understand it, Gallatin is a steel mini- mill which utilizes an electric arc furnace to melt scrap metal to produce rolled steel coils. Slag is generated as a byproduct of this process. Heckett MultiServ owns and operates the slag processing facility located on contiguous property with Gallatin. All of the slag generated by Gallatin is processed by Heckett MultiServ pursuant to a slag handling and processing agreement between the two parties'. The terms of this agreement provides evidence that Gallatin and the Heckett MultiSelv slag processing facility are commonly controlled. It is also relevant to note that the slag processing facility would not have been constructed if the Gallatin Steel plant were not in existence; not only is all of the slag generated by Gallatin processed by Heckett MultiServ, but the only slag processed at Heckelt MultiServ is the slag from Gallatin. Moreover, Gallatin's operations in effect initiate pollutant -emitting activities at the slag processing facility because the main pollutant -emitting activity there is the dumping of slag. TIle quantity and composition of the slag generated by Gallatin directly affect the quantity and composition of the emissions from the slag processing facility owned and operated by Heckett. , EPA was provided with a copy of the agreement between Gallatin Steel and Heekett MultiServ, but has agreed to treat the terms of the agreement as confidential business information. 3 Regarding whether Gallatin and the slag processing facility are in the same industrial grouping, the two facilities should be considered to be in the same industrial grouping regardless of whether the first two digits of the Standard Industrial Classification (SIC) codes for the two entities are the same. Under longstanding EPA policy, a facility that conveys, stores, or otherwise assists in the production of the principal product of another facility is considered a support facility and part of the same industrial grouping. 45 Fed. Reg. 52676, 52695 (Aug. 7, 1980). Based on our review of the relationship between the two facilities, it is clear that the Heckett MultiServ slag processing facility is a suppOIt facility for the Gallatin Steel plant. We hope this letter will be useful. It is written as guidance as it remains Kentucky's responsibility to determine whether the Gallatin facility and the slag processing facility are one stationary source for purposes of inaplementing your PSD program. However, based on the specific facts which have ben presented to us, we believe that Kentucky has reached the appropriate conclusion that the two facilities are located on contiguous properties, under common control, and within the same industrial grouping. Therefore, we SUppOit Kentucky's determination that the two facilities are one stationary source within the meaning of the Federal PSD regulations. This conclusion is consistent with that reached by the EPA's Region V office in a letter dated July 15, 1997, regarding a steel manufacturing facility in Cleveland, Ohio and the two adjacent slag processing facilities. Applying the same principles outlined in his letter, the EPS's Region V office concluded that the facilities, although, independently oWlled and operated, comprised a single source for purposes of the Title V operating permit program. I appreciate this opportunity to be of service and trust that this infonnation is helpful to you. If you have any questions concerning this letter, please contact Raj Rao at (919) 541-5344. Sincerely, lsi Henry Thomas for John S. Seitz Director Office of Quality Planning and Standards UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION 2 290 Broadway New York, NY 10007-1866 October 11,2000 Mr. John T. Higgins, P.E., Director Bureau of Application Review and Permitting Division of Air Resources New York State Department of Environmental Conservation 50 Wolf Road Albany, New York 12233 Re: St. Lawrence Cement's (SLC's) Proposed GreenpOlt Project and its Relationship with its Existing Catskill Facility Located 6 Miles Apart for the Purpose of New Source Review (NSR)/prevention of Significant Deterioration of Air Quality (PSD) Applicability Dear Mr. Higgins: This is in response to the New York State Department of Environmental Conservation's (NYSDEC's) request for guidance regarding st. Lawrence Cement's (SLC's) pending permit application for its Hudson Valley Operation. SLC has expressed to NYSDEC and the Region 2 Office of the U.S. Environmental Protection Agency (EPA) its position as to why SLC's Catskill and Greenport facilities should be treated as one single source. EPA's definition ofa source is based on the "common sense" notion ofa plant. See 45 Fed. Reg. 52676, 52695 (August 7, 1980). EPA has reviewed the information and arguments presented by SLC and Young, Sommer, Ward, Ritzenberg, Wooley, Baker & Moore, LLC (representing Friends of Hudson), to assess whether SLC's Catskill and Greenport facilities meet the "common sense" notion of a plant. As you are aware, such determinations are made on a case-by-case basis, and in some situations can require a careful weighing of the specific facts at hand to reach a conclusion. We recognize that with respect to the Catskill and Greenport facilities, the question of whether these two facilities comprise one or two sources is a difficult one. However, based upon this review, EPA Region 2, in coordination with our HQ's Office of Air Quality Planning and Standards and Office of General Counsel, has concluded that the best decision, in this particular case, is that the Catskill and Greenport facilities should be treated as two separate sources. Our reasoning is explained below. 2 Background St. Lawrence Cement (SLC) has manufactured cement in the Hudson Valley of New York for over 25 years. SLC's current operations in the Hudson Valley consists oftwo facilities located on separate sides of the Hudson River approximately 6 miles apart: the Greenport facility located in the towns of Greenport and Hudson, NY and the Catskill facility located in Catskill, NY. SLC has proposed to modify its current cement manufacturing operations by shutting down its existing clinker manufacturing activities at the Catskill facility which utilizes the wet process and constructing a new, "technologically-advanced" facility at the Greenport facility which utilizes the dry process. The proposed project at the Greenport facility would include the following: the construction of a new cement plant in Greenport; the rehabilitation and expansion ofSLC's existing Hudson River dock in the City of Hudson; the construction of a conveyor system connecting the Greenport plant to the dock; and the construction of a number . of storage and other structures at the Greenport facility. The proposed new plant would manufacture up to 2.6 million tons of clinker per year. SLC plans to shut down its existing plant for manufacturing clinker at the Catskill facility. However, SLC intends to continue limited operations at the Catskill facility consisting of: cement grinding; packaging; storage and shipping. In addition, SLC will continue to operate its existing landfill at Catskill to dispose of cement kiln dust. Discussion Since the NYSDEC has a PSD-delegated program, the federal definitions under 40 CFR 52.21 apply. 40 CFR Palt 52.21 (b)(5) defines "stationary source" as: ... any bnilding, structure, facility, or installation which emits or may emit any air pollutant subject to regulation under the Act. Furthermore, 40 CFR Part 52.21(b)(6) defines "building, structure, facility or installation," in pertinent part, as: ... all of the pollutant emitting activities which belong to the same industrial grouping, are located on one or more contiguous or adjacent properties, and are under the control of the same person (or persons under common control) except the activities of any vessel. Pollutant-emitting activities shall be considered as part of the same industrial grouping if they belong to the "Major Group" (Le., which have the same first two digit code) as described in the Standard Industrial Classification Manual, 1972, as amended by the 1977 Supplement. ... 3 Common Control Because both the Greenport and Catskill facilities are wholly-owned and managed by SLC, these two facilities are under common control. Industrial Grouping In its permit application, SLC states that the Greenport and Catskill facilities currently have the same standard industrial classification (SIC) code of 3241 (Hydraulic Cement) which means "establishments primarily engaged in manufacturing hydraulic cement, including portland, natural, masonry, and pozzolana cements." Although it appears that the Greenport and Catskill facilities belong to the same industrial grouping at this time, there is some question whether the Catskill facility will continue to be classified as SIC code of 3241 once SLC shuts down the clinker manufacturing operations at the site. However, even assuming that the two facilities fall within different SIC codes, the Catskill facility could well be viewed as a support facility for the Greenport facility. Regardless, the SIC code is not a determining factor in this case because of the adjacency discussion that follows below. Contiguous/Adjacent Location Over the years, EPA has issued guidance in a number of cases regarding the question of whether two facilities should be considered contiguous or adjacent. As SLC has noted, there is no bright line, numerical standard for determining how far apart activities may be and still be considered "contiguous" or "adjacent." As explained in the preamble to the August 7, 1980 PSD rules, such a decision must be made on a case-by-case basis. Moreover, in further explaining this factor, EPA has noted that whether or not two facilities are adjacent depends on the "common sense" notion of a source and the functional inter-relationship of the facilities and is not simply a matter of the physical distance between the two facilities. However, the physical distance between two facilities is obviously a factor to be considered in deciding whether the two are close enough to be considered one source in a given situation. The vast majority of the past EPA single-source decisions have involved operations that are situated less than 6 miles apart. Thus, the distance separating SLC's operations is distinctly farther than the majority of the past EPA single-source decisions. Where EPA has made singlesource decisions in situations involving facilities separated by 6 or more miles, these cases have tended to involve a clear physical connection via a pipeline or dedicated conveyance. For example: 1. American Soda Commercial Mine and processing plant - Distance: approximately 35-40 miles, connected by a 44-mile long pipeline. (See April 20, 1999 letter from Richard R. Long, EPA Region 8, to Mr. Dennis Myers, Colorado Department of Public Health and Environment.) 4 2. Great Salt Lake Minerals plant and a pump station - Distance: 21.5 miles, connected by a dedicated channel 01' "pipeline." (See August 8, 1997 letter from Richard R. Long, EPA Region 8, to Lynn R. Menlove, Utah Department of Environmental Quality.) 3. Anheuser-Busch brewery and the Nutri-Turf, lnc.landfarm - Distance: approximately 6 miles apart, connected by a pipeline. (See August 27, 1996 letter from Robert Kellam, EPA OAQPS, to Richard R. Long, EPA Region 8.) In each of these cases, although the facilities were separated by a number of miles, the two operations were physically connected by a pipeline or dedicated conveyance. We believe that this physical connection in these cases was a salient factor, demonstrating an integral connectedness between the facilities that led EPA to conclude that the facilities operated as one source. In the case of SLC, the two facilities are located approximately 6 miles apart, there is no pipeline or dedicated conveyance between the two operations, and the two facilities are separated by the Hudson River. In this particular case, EPA has weighed the information before it and concluded that the two facilities are not close enough to be considered one source under the circumstances for purposes of NSR(PSD. No one factor was determinative in reaching this conclusion. Rather, we took into account a number of factors specific to the case at hand. As noted above, the two SLC facilities are located a greater distance from one another than many of the facilities which EPA has considered to be adjacent or contiguous. Although EPA has found facilities located 6 or more miles apart to be one source in a limited number of cases based on the specific circumstances of those cases, the actual physical connection between the facilities in those cases tends to suggest a high degree of functional interrelationship. Although a physical connection such as a dedicated pipeline is absent here, EPA did consider whether there were additional factors showing a functional relationship between the two facilities such that the two could be considered close enough to operate as one source. Specifically, it appears that cement kiln dust from the Greenport facility will be disposed of at the waste disposal operation at the Catskill facility, and that SLC expects to operate the two facilities in such a way as to create some functional interrelationship between them. However, given the six miles and the Hudson River separating the two facilities, it is EPA's opinion that SLC's somewhat generalized explanation of a limited functional interrelationship between the two facilities does not outweigh the evidence that the two facilities do not meet the "common sense" notion of a single plant. Conclusion Based on the totality ofthe above factors, we have concluded that SLC' s Catskill and Greenport facilities do not meet the "common sense" notion of a single source and that they 5 should be treated as two separate facilities when NYSDEC conducts its NSR and PSD applicability determination, and Title V permitting. This letter is not a final agency action on the part of EPA. Rather, we hope that it will assist the state to properly carry out its applicability review of SLC's PSD permit application. If you have any questions, please call me at (212) 637-4074 or Frank Jon, of my staff, at (212) 637-4085. Sincerely yours, /s/ Steven C. Riva, Chief Permitting Section Air Programs Branch cc: Thomas S. West, Attorney LeBoeuf, Lamb, Greene & MacRae, L.L.P. Leon Sedefian, NYSDEC - Albany http:/tyosemite,epa,gov/r5/ardcorr",4dc3b862567ec00554873?OpenDocument &EPA u.s. ~nvironrriental Protection Agency Region 5 - Air and Radiation Divislof) Correspondence ========================~======================== August 25, 1999 William Baumann, Chief Combustion and Forest Products Section Wisconsin Department of Natural Resources 101 South Webster Street P,O, Box 7921 Madison, Wisconsin 53707-7921 Dear Mr. Baumann; This letter is in reply to your May 26, 1999, letter regarding the Oscar Mayer Foods facility in Madison, Wisconsin. You explain in your letter that Madison Gas & Electric (MGE) has proposed to construct six electric generating units on Oscar Mayer's property and that these units will have a dual purpose: (1) to provide backup electrical generating capacity to the Oscar Mayer facility; and (2) to provide surplus electricity to the MGE system. You have asked whether we would consider the generating units to be Oscar Mayer's "support facility" based on the United States Environmental Protection Agency's (USEPA) preamble to the Final Rule for Part 52 published in the August 7, 1980, Federal Register (45 FR 52695). According to that preamble, if the generators do constitute Oscar Mayer's support facility, then the generators and the Oscar Mayer facility may be one "stationary source" within the meaning of 40 CFR Part 52. We understand that, at least on this point, Wisconsin's Prevention of Significant Deterioration (PSD) regulations are nearly identical to the Federal PSD rule. In our discussion, we refer to Part 52 as we would if we were the permitting authority. Because your program is nearly identical to the Federal program under Part 52, we recommend that you look to the same guidance in making your analysis under Part 51 and your PSD program. Part 52 defines "stationary source" as "any building, structure, facility, or installation which emits or may emit any air pollutant subject to regulation under the Act" and further defines "building, structure, facility or installation" as "all of the pollutant-emitting activities which belong to the same industrial grouping, are located on one or more contiguous or adjacent properties, and are under the control of the same person (or persons under common control." 40 CFR Part 52.21 (b)(5) and (6). The generators MGE proposes to construct will be contiguous or adjacent to the Oscar Mayer facility. Thus, if the generators and the Oscar Mayer facility also belong to the same industrial grouping and are under common control, then they constitute one stationary source under Part 52. Pollutant-emitting activities are considered to be part of the same industrial grouping if they have the same first two digit SIC code. 40 CFR Part 52.21 (b)(6). In addition, a support facility is considered to be part of the same industrial grouping as that of the primary facility it supports even if the support facility has a different two digit SIC code. One source classification encompasses both primary and support facilities, even when the latter includes units with a different two digit SIC code. Support facilities are typically those which convey, store, or 1 of 3 4/9/01 3:32 PM http://yosemite.epa.gov/r5/ardcorr ... 4dc3b862567ec00554873?OpenDocument otherwise assist in the production of the principal product." (45 FR 52695) (August 7, 1980). USEPA has provided a great deal of guidance to States and sources regarding support activities since 1980, in which the Agency has emphasized that determinations of this nature are very fact-specific. USEPA provided a detailed summary of the Agency's existing policy in a recent public draft of a proposed rulemaking. See Draft preamble to the Part 70 revisions (notice of availability published June 3,1997, (62 FR 30289)). In short, where more than 50% of the output or services provided by one facility is dedicated to another facility that it supports, then a support facility relationship is presumed to exist. Even where this 50% test is not met, however, other factors may lead the permitting authority to make a support facility determination. Support facility determinations can depend upon a number of financial, functional, contractual, and/or other legal factors. These include, but are not limited to: (1) the degree to which the supporting activity receives materials or services from the primary activity (which indicates a mutually beneficial arrangement between the primary and secondary activities); (2) the degree to which the primary activity exerts control over the support activity's operations; (3) the nature of any contractual arrangements between the facilities; and (4) the reasons for the presence of the support activity on the same site as the primary activity (e.g., whether the support activity would exist at that site but for the primary activity). Where these criteria indicate a support relationship, permitting authorities may conclude that a support activity contributing more or less than 50% of its output may be classified as a support facility and aggregated with the facility it supports as part of a single source. One could argue that the generators at issue here will serve as a support facility to Oscar Mayer. Although it is unlikely that 50% of their output will go to Oscar Mayer, the generators would not be at this location but for the presence of Oscar Mayer and its potential need for backup power in the event of an outage. Also, the contract between Oscar Mayer and MGE provides that when Oscar Mayer needs back-up power due to an outage, the generators will automatically send power to Oscar Mayer, regardless of whether or not MGE also needs power from these generators. However, even if the facts here establish a support relationship, we are concerned that the Oscar Mayer facility and the six generators at issue may not be under "common control" so as to make them one stationary source under Part 52. In an August 2, 1996, memorandum regarding major source determinations for military installations (which can be located at the USEPA Internet website: http:({www.epa.gov/ttn/oarpg/t5Imemoranda/dodguid.wpd), John S. Seitz, Director of USEPA's Office of Air Quality Planning and Standards, indicated that a common control determination must focus on who has the power to manage the pollutant-emitting activities of the facilities at issue, including the power to make or veto decisions to implement major emission-control measures or to influence production levels or compliance with environmental regulations. Oscar Mayer "controls" the operation of the generators only to the extent that, in the event of an outage, Oscar Mayer would be entitled to 100 percent of the output until normal power distribution is restored. According to their contract, if an outage occurs and Oscar Mayer is receiving no electricity from the main grid, the backup generating system would automatically come on-line to supply electricity to Oscar Mayer. . However, Oscar Mayer has no ownership interest in the generators and nothing in its contract with the owner, MGE, indicates that Oscar Mayer will have any power to manage the generators' pollutant-emitting activities or to make any decisions relating to emission control or compliance with environmental regulations. The Seitz memo also indicates that where, as here, a contract provides that less than 100% of output will go to the primary activity, the permitting authority should consider the following 2 of 3 4/9/01 3:32 PM http://yosemite,epa,gov/r5/ardcorr,,,4dc3b862567ec00554873?OpenDocument factors: (1) how integral the contracted activity is to the primary entity's operations; (2) the percentage of output that goes to the primary entity; (3) whether the activity must be on site to perform its service or produce its product; (4) whether the activity would remain on site if the primary entity no longer received the output; and (5) the terms of the contract between the primary and secondary entities. Although, in the event of an outage, the backup power from these generators would be crucial to Oscar Mayer's operations, it is not likely that the power provided during such outages will exceed 10% of total output. Also, although the generators probably would not be on the Oscar Mayer facility but for the presence of Oscar Mayer, these generators need not be on the Oscar Mayer site in order to fulfill their intended dual purposes. They could be located elsewhere and serve the same purposes. As the permitting authority, you must ultimately determine whether the Oscar Mayer facility and these generators constitute one stationary source for purposes of implementing your PSD program. However, if we were making this determination based upon our own PSD regulations and our guidance as discussed above, we would find, based on the specific facts which have been presented to us, that the Oscar Mayer facility and the six generators to be located on the Oscar Mayer property are not under "common control", and, therefore, USEPA would not consider them one stationary source within the meaning of Parts 51,52 and 70. If you have any further questions, please feel free to contact me or contact Constantine Blathras at (312) 886-0671. Sincere Iy yours, /s/ Robert B. Miller, Chief Permits and Grants Section ~~~~~~~~~~~================== AiR AND'·R'AbIATtON,pIVJ810N 77 ,WeST JACKSON CHt<;:Aeo. BOULI!V~RO',(A':18J) h,~1.Hol~H!,0604 (800) 62t-8431 OR (3t2) 353-2212 3 of 3 4/9/01 3:32 PM UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION 8 999 18TH STREET - SUITE 500 DENVER, CO 80202-2466 April 20, 1999 Ref: 8P-AR Mr. Dennis Myers, P.E. Construction Permit Unit Leader Stationary Sources Program Air Pollution Control Division Colorado Department of Public Health and Environment 4300 Cherry Creek Drive South, APCD-SS-B1 Denver, CO 80246-1530 Dear Dennis, EPA Region 8 has reviewed the proposed PSD construction permits for the American Soda Commercial Mine (Piceance facility) and processing plant (parachute facility), which were sent to the EPA Region 8 office on March 17, 1999. We have identified two problems with this permit action: the first related to the State's detelmination that these are two separate sources for PSD permitting, and the second with the estimation and monitoring of VOC emissions. In addition, we are aware of the procedural and BACf issues raised by the National Park Service in its April 12, 1999, comment letter, and welcome the opportunity to discuss those concerns also. Single vs. Separate Source We have reviewed the information that American Soda's contractor, Steigers Corporation, provided via fax transmittal on April 13, 1999. That fax contained an October 9,1998,5 page letter from Hal Copeland to you, and your October 22, 1998, response. We have examined the State's determination that the mine and processing plant are separate sources for purposes of PSD permitting, and did not find any explanation for that decision. Since the mine and processing plant are planned to be roughly 35-40 miles apart (straight-line distance; connected by a 44 mile long pipeline), we surmise that the State is treating them as separate sources primarily due to distance (i.e., not "adjacent"). EPA Regional offices, in consultation with EPA Headquarters, have written several comment letters explaining that whether two facilities are "adjacent" is based on the "common sense" notion of a source and the functional interrelationship of the facilities, and is not simply a matter of the physical distance between two facilities. I have enclosed the EPA comment letters for your further consideration. In the case of American Soda's Piceance and Parachute facilities, we believe that EPA's policy holds that these facilities need to be considered as a single stationary source. The two clearly will be functionally interdependent, as evidenced by the dedicated slurry pipeline and the spent brine return pipeline which will connect the two facilities. Additional evidence is that one facility (the mine) is to produce an intermediate product for processing at the other facility (the processing plant). Given the integral connectedness of these facilities, we believe that the distance alone does not preclude these two being considered adjacent for PSD permitting purposes. '0 Printed on Recycled Paper VOC emission estimation and monitoring We are concerned with potential variability of VOC emissions from the solution mining process. VOC's are evolved from this process by dissolving into the hot water solution as it passes through the mineral deposits. American Soda's permit application stated: "injection fluid temperatures will generally be between 300° and 420°F, and the returned production fluid temperature will generally be 50° to 125°F less because energy is lost in the mining process." Over these temperature ranges, there are likely to be variations resulting from increased solubility of VOC contaminants evolved from the oil shale deposits as water temperatures rise. Similarly, we expect that there may be variations over the life of each solution mining well (as fluid injection pressures and flow rates change, as well as changes to the mineral deposit as it is depleted), and also due to physical location throughout the mineral deposits. While we understand that the source has test data supporting its estimated emissions, we are still concerned. Thus, we encourage the department to exercise due diligence in following-up on the requirement that American Soda regularly test for VOC emissions (condition 16 of Piceance facility permit). Furthermore, it is very important to ensure that such testing is done under normal operating conditions. Thus, it would be prudent for the source to track water injection temperature and pressure, well-head brine temperature, flow rates, and other parameters that would provide adequate justification that its quarterly (or adjusted frequency) testing is consistent with ongoing operations at the facility. Finally, we recommend that the State sClUtinize the sampling location and techniques employed in the source's testing protocols to ensure that all VOC emissions will be adequately quantified. In the event that actual VOC emissions are found to exceed the 40 tpy threshold, American Soda would need to address appropriate PSD permitting requirements, including BACT controls for its VOC emission points, as if construction had not yet commenced. We look forward to assisting you with these issues. Please contact me at (303)312-6005 or Meredith.Bond of my staff at (303)312-6438. Sincerely, Original signed by: Richard R. Long, Director Air and Radiation Program Enclosures January, 15, 1999, EPA Region 3 letter to JQhn Slade, Pennsylvania DEP May 21,1998, EPA Region 8 letter to Lynn Menlove, Utah DAQ August 8,1997, EPA Region 8 letter to Lynn Menlove, Utah DAQ August 7,1997, EPA Region 10 letter to Andy Ginsberg, Oregon DEQ August 27, 1996, memo from Robert Kellam, OAQPS/lTPID to Richard Long, Region 8 March 13, 1998, EPA Region 5 letter to Donald Sutton, Illinois EPA cc: Ram Seetharam, CDPHE-APCD Tom Gibbons, Steigers Corporation bcc: Michele Dubow, EPNOAQPS/MD-12 Cindy Reynolds, 8ENF-T UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION 8 999 18TH STREET - SUITE 500 DENVER, CO 80202-2466 [Original dated NOV 12 1998] Ref: 8P-AR Julie Wrend Legal Administrator Air Pollution Control Division Colorado Department of Public Health and Environment 4300 Cherry Creek Drive, South Denver, CO 80246-1530 Re: Single Source Determination for CoorsrrriGen Dear Ms. Wrend: The U.S. Environmental Protection Agency (EPA), Region 8, has reviewed your October 6, 1998 letter to Terry Lukas in the Office of Regional Counsel, concerning whether the TriGen power plant located at the Coors Brewery in Golden, Colorado should be considered part of the brewery, rather than a separate source. In particular, you asked us to confirm your analysis (1) that the power plant is a "support facility" belonging to the same major industrial grouping (same two-digit SIC code) as the brewery and (2) that the power plant and the brewery are under "common control." We agree with both parts of your analysis. The power plant and brewery are properly considered to be single source for purposes of pre-construction permitting (PSD and non attainment area New Source Review) and Title V. As we understand the pertinent facts, the TriGen power plant is located on the Coors site, adjacent to the brewery. Originally, Coors owned and operated the power plant, but recently sold the plant to TriGen. TriGen operates the plant under a 30-year contract that requires TriGen to supply 100 percent of the power needs of the brewery. Any additional electricity generated may be sold to outside users, although TriGen does not have any other other customers at this time. Under a settlement agreement between Coors and the Air Pollution Control Division, VOC emissions from the brewery must be ducted to the power plant and destroyed in its utility boilers. EPA regulations define "major source" as any stationary source (or any group of stationary sources located within a contiguous or adjacent area, under the common control of the same person, and classified under the same 2-digit Standard Industrial Classification (SIC) code) that meets the "major" source threshold of one of various sections of the Clean Air Act. See,~, o Printed on Recycled Paper 40 C.F.R. § 51-166(b)(1) and (6); 40 c'F.R. § 70.2. To take the second point of your analysis first, EPA has established several mechanisms by which sources and permitting authorities can determine whether there may be "common control" over a group of stationary sources. First, common control can be established through ownership of multiple sources by the same parent corporation or by a parent and a subsidiary of the parent corporation. Second, common control can be established if an entity such as a corporation has the power to direct the management and policies of a second entity, thus controlling its operations, through a contractual agreement or a voting interest .. If common control is not established by the first two mechanisms, then one should consider whether there is a contract for service relationship between the two companies or if a support/dependency relationship exists between the two companies in order to determine whether a common control relationship exists. ' In the case of Coors and TriGen, the brewery and power plant which were once held in common by Coors are now held under separate ownership. TriGen is not a subsidiary of Coors, so the first mechanism does not apply. Nor do the facts suggest the kind of contractual agreement between Coors and TriGen or voting interest that would meet the general definition of "control" used by the Securities and Exchange Commission and establish common control under the second mechanism. However, there is a contract between Coors and TriGen that creates a support/dependency relationship: TriGen's power plant supports the Coors brewery by providing not less than 100 percent of its power needs. With no other customers at present, the power plant is a wholly dedicated support facility for the brewery. For its part, the brewery depends on the TriGen facility for electrical power, as well as for pollution control under the settlement agreement between the Division and Coors. Both the product (power) provided by Tri-Gen and the use of its equipment for pollution control are integral to the operation of the brewery. Thus the third mechanism, establishing control through a support/dependency relationship, appears to apply. See, John S. Seitz Memorandum, page 8. In addition to the evidence already discussed, the power plant is located not just adjacent to the brewery, but "on" the brewery site." If the power plant is located on Coors property, that fact alone creates a presumption of common control. See letter from William Spratlin, Air, RCRA and Toxies Division Director, Region 7, to State and Local Air Directors (September 18, 1995) (enclosed), discussing how a company may be able to rebut the presumption that locating on another company's land establishes a "control" relationship. Among the criteria for "common control" of co-located sources discussed in that letter are sharing pollution control equipment, limiting sales of one source's products, and using operation of one source to support the operation of the other. Each of these criteria support a finding of common control for Coors and TriGen. Just as the Coors-TriGen contract establishes common control, the contract also makes the TriGen power plant a "support facility" for purposes of determining major industrial grouping under the Standard Industrial Classification Manual. As the manual explains, the SIC code is a system for classifying facilities according to type of economic activity. Here, the power plant lacks 'See John S. Seitz Memorandum, "Major Source Determinations for Military Installations under the Air Toxies, New Source Review, and Title V Operating Permit Programs of the Clean Air Act" (August 2, 1996) (enclosed)(also available on EPA's Technology Transfer Network). a primary economic activity of its own; instead, it serves to support the activity of another facility. Therefore, the power plant is properly classified under the same SIC code as the brewery, which is the primary economic activity on the site. We conclude, as you did, that the power plant and the brewery should be treated as a single source, because they are a "group of stationary sources that are located on one or more contiguons or adjacent properties, and are under common control of the same person (or persons nnder common control) belonging to a single major industrial grouping" (40 C.F.R. § 70.2). The power plant has always been a support facility and a part of the larger stationary source. When Coors owned the power plant, the single source determination was without question. The source should not be separated into two separate sources now, when Coors has only divested itself of ownership of the power plant, not of control over its operation and output. If you have any questions, please contact Meredith Bond of my staff, at (303) 312-6438 or Terry Lukas at (303) 312-6898 .. Sincerely, [Original signed by Richard R. Long] Richard R. Long Director Air Program Enclosures cc: Jim King, Colorado APCD UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION VIII 999 18th STREET - SUITE 500 DENVER, COLORADO 80202-2466 May 21. 1998 Ref: 8P2-A Lynn Menlove, Manager New Source Review Section Utah Division of Air Quality P.O. Box 144820 Salt Lake City, UT 84114-4820 Re: Response to Request for Guidance in Defining Adjacent with Respect to Source Aggregation Dear Mr. Menlove: This is in response to your letter of January IS, 1998, to Mike Owens of my staff, requesting guidance and/or specific recommendations in the matter of Utility Trailer Manufacturing Company. For the purpose of determining if two Utility Trailer facilities should or should not be aggregated into a single source under Clean Air Act Title V and New Source Review permitting programs, you asked what is the specific physical distance associated with the definition of "adjacent." The word" adjacent" is part of the definition of "source" in the Utah SIP regulations, at R307-1-1. The SIP definition follows the Federal definition found in 40 CFR 51.166. In brief. our answer is that the distance associated with "adjacent" must be considered on a case-by-case basis. This is explained in the preamble to the August 7, 1980 PSD rules, which says" EPA is unable to say precisely at this point how far apart activities must be in order to be treated separately. The Agency can answer that question only through case-by-case determinations." After searching the New Source Review Guidance Notebook, and after querying the other Regions and EPA's Office of Air Quality Planning and Standards, we have found no evidence that any EPA office has ever attempted to indicate a specific distance for "adjacent" on anything other than a case-by-case basis. We could not find any previous EPA determination for any case that is precisely like Utility Trailer, i.e., two facilities under common control, with the same primary 2-digit SIC code, located about a mile apart, both producing very similar products, but claimed by the company to be independent production lines. Utah SIP regulations do not define "adjacent." The definition in the 1995 edition of Webster's New College Dictionary is: 1. Close to; nearby, or 2. Next to; adjoining. We realize this leaves considerable gray area for interpretation; however, since the term "adjacent" appears in the Utah SIP as part of the definition of "source," any evaluation of what is "adjacent" must relate to the guiding principle of a common sense notion of "source." (The phrase "common sense notion" appears on page 52695 of the August 7, 1980 PSD preamble, with regard to how to define "source. ") Hence, a determination of "adjacent" should include an evaluation of whether the distance between two facilities is sufficiently small that it enables them to operate as a single "source." Below are some types of questions that might be posed in this evaluation, as it pertains to Utility Trailer. Not all the answers to these questions need be positive for two facilities to be considered adjacent. Was the location of the new facility chosen primarily because of its proximity to the existing facility, to enable the operation of the two facilities to be integrated? In other words, if the two facilities were sited much further apart, would that significantly affect the degree to which they may be dependent on each other? Will materials be routinely transferred between the facilities? Supporting evidence for this could include a physical link or transportation link between the facilities, such as a pipeline, railway, special-purpose or public road, channel or conduit. Will managers or other workers frequently shuttle back and forth to be involved actively in both facilities? Besides production line staff, this might include maintenance and repair crews, or security or administrative personnel. Will the production process itself be split in any way between the facilities, i.e., will one facility produce an intermediate product that requires further processing at the other facility, with associated air pollutant emissions? For example, will components be assembled at one facility but painted at the other? One illustration of this type of evaluation involved Great Salt Lake Minerals in Utah, which we wrote to you about on August 8, 1997, in response to your inquiry. (See enclosure # 1.) We recommended, as EPA guidance, that you treat the two GSLM facilities as a single source (i.e., "adjacent"), despite the fact that they are a considerable distance apart (21.5 miles). We based that advice on the functional inter-relationship of the facilities, evidenced in part by a dedicated channel between them. We wrote that the lengthy distance between the facilities" is not an overriding factor that would prevent them from being considered a single source. " Another illustration is ESCO Corporation in Portland, Oregon, which operates two metal casting foundries (a "Main Plant" and a "Plant 3"), a couple of blocks apart. All castings produced by foundries at both facilities are coated, packaged and shipped at the "Main Plant". EPA Region 10 wrote to the State of Oregon on August 7, 1997 (see enclosure #2), that the guiding principle in evaluating whether the two facilities are "adjacent" is "the common sense notion of a plant. That is, pollutant emitting activities that comprise or support the primary product or activity of a company or operation must be conSidered part of the same stationary source." EPA determined that the two ESCO facilities must be considered a single major stationary source, since they function together in that manner, even though the Plant 3 foundry operates independently from the Main Plant foundry. 2 Another illustration is Anheuser-Busch in Fort Collins, Colorado, which operates a brewery and landfarm about six miles apart. A memo from OAQPS to our Regional Office, dated August 27, 1996 (see enclosure #3), stated that with regard to "contiguous or adjacent," the facilities shoUld be treated as one source, due to their functional inter-relationship (land farm as an integral part of the brewery operations), evidenced in part by a disposal pipeline between them. The fact that they are a considerable distance apart "does not support a PSD determination that the brewery proper and the land farm constitute separate sources for PSD purposes." Another illustration is Acme Steel Company, which operates an integrated steel mill consisting of coke ovens and blast furnaces at a site in Chicago, Illinois, along with basic oxygen furnaces, casting and hot strip mill operations at a site in Riverdale, Illinois, about 3.7 miles away. The blast furnace in Chicago produces hot metal that is transported via commercial rail to the BOF shop in Riverdale for further processing into steel. EPA Region 5 wrote to the State of Illinois on March 13,1998 (see enclosure #4), that "Although the two sites are separated by Lake Calumet, landfills, 1-94, and the Little Calumet River, USEPA considers that the close proximity of the sites, along with the interdependency of the operations and their historical operation as one source, as sufficient reasons to group these two facilities as one. " Therefore, in the matter of Utility Trailer, we recommend you evaluate, using questions such as those we posed above, whether the two facilities (one existing and one proposed for construction) will, in fact, operate independently of each other, as the company has claimed. Athough Utility Trailer writes that "The present facility is not capable of conversion to the new trailer manufacturing process," they also write that the existing facility is "an inefficient manufacturing process which has made this facility less cost-competitive." This suggests to us the possibility that the existing facility could become a support facility for the new one. The company should be advised that if the two facilities are later discovered by the State and/or EPA to be actually operating as a single major source, and no Title V or PSD permit applications have been submitted where required by regulation, the company could become subject to State or EPA enforcement action or citizen suit. Finally, please be aware that if the facilities are treated as two separate sources, no emission netting between them can be allowed, to avoid major source NSR permitting at either facility, in the event of future facility modifications. We hope this letter will be helpful. It has been written only as guidance, as it remains the State's responsibility to make source aggregation determinations under EPA-approved State programs and regulations. This letter has been reviewed by specialists at OAQPS, by our Office of Regional Counsel. and by Office of General Counsel at EPA Headquarters. We apologize for the delay in getting our response to you. 3 If you have questions, please contact Mike Owens. He is at at (206) 553-6511 until late June, after which he may be reached at (303) 312-6440. Sincerely, Richard R. Long Director Air Program Enclosures (4) cc: Rick Sprott, Utah DAQ Scott Manzano, Utah DAQ Jose Garcia, Utah DAQ 4 h tlp://134.67.5 S.16 :7777IRS/.cd corre.n s... ro 14 b08fOe862S 6Scb0071 deSa ?Open Doell"' en I &EPA Prolectlon Agency 5 - Air and Radiation Division U.S. Enviromriemal Re~lon Correspondence =====================~92===================== March 13, 1998 Donald Sutton, Manager Permits Section Division of Air Pollution Control Illinois Environmental Protection Agency P.O. Box 19506 Springfield, Illinois 62794-9506 Dear Mr. Sutton: The'purpose of this letter is to provide further guidance on the major modification provisions of the federal rules for Prevention of Significant Deterioration (PSD), 40 CFR 52.21, as applied to a proposed "re-permitting" of the integrated steel mill (Application 93040047) at the Acme Steel Company (Acme) located in Chicago and Riverdale, Illinois. While the U. S. Environmental Protection Agency (US EPA) has had many discussions with your staff at the Illinois Environmental Protection Agency (IEPA) regarding the proposed Acme permit actions, we would like to clarify our position. According to the information we have received, since approximately 1964, Acme has operated the facilities in Chicago and Riverdale as one integrated steel mill [with coke ovens and blast furnace operations in Chicago together with basic oxygen furnace (BOF), casting and hot strip mill operations in Riverdale]. The Acme integrated steel mill operates in a series of four batch processes. At the Chicago portion of the plant, coke from the coke plant is sent to the blast furnace. The blast furnace produces hot metal that is transported via commercial rail to the BOF shop in Riverdale. With the addition of scrap steel, the BOF shop produces liquid steel that is formed into steel coils in the continuous caster/hot strip mill. Both portions of Acme steel mill are located in the chicagoland severe non-attainment area for ozone and the Lake Calumet non-attainment area for particulate matter less than 10 microns (PM-10). In their recent proposal, Acme would like to revise a construction permit issued on March 4, 1994, that authorized the replacement of its old steel processing (teeming, soaking, reheating, and hot strip mill operations at the Riverdale site) with a new, more efficient 1 of 3 4/22/99 12:S2 PM hItp: 1/ !34.67.55 .!6:7777/R5/ardcorre. os ... ro !4bOSroeS625 65 cb007! de5a ?Ope 0 Document continuous caster/hot strip mill. The 1994 permit necessitated the limiting of all major operations (i.e., production of coke, iron, steel, and fuel usage) such that the continuous caster/hot strip mill project would not be considered a major modification for emissions of PM-10 or sulfur dioxide. Acme now believes that the project was permitted incorrectly. Specifically, Acme requests that the Riverdale and Chicago portions of the plant be considered two separate sources for New Source Review (NSR) permitting. Due to their belief that debottlenecking of the production line, as considered in the 1994 permit, did not occur with the addition of the new continuous caster/hot strip mill, Acme also requests the removal of all the 1994 permit conditions and limitations associated with the coke ovens, blast furnace and the BOF. The primary issue presented is whether the Chicago and Riverdale facilities can be considered separate sources or one source. Secondary is the issue of "re-permitting" the 1994 netting analysis based on different assumptions and limits. with respect to the first issue, the PSD regulations in 40 CFR 52.21(b)(5) and (6) and the Title V operating permit regulations in 40 CFR 70.2 define a stationary source as any building, structure, facility, or installation whose pollutant-emitting activities belong to the same industrial grouping, are located on contiguous or adjacent properties, and are under the control of the same person or entity (or entities under common control). The common control and industrial grouping factors important in determining whether operations should be aggregated as a single source are clearly satisfied. The integrated steel mill operations in Riverdale and Chicago have the same 2-digit SIC code and they are both owned and operated as single source by Acme. The remaining factor to consider in case-by-case single source determinations is consideration of the contiguity and/or adjacency of the Riverdale and Chicago operations. The Riverdale portions of the steel mill are located approximately 3.7 geographic miles from the closest part of the coke plant at the Chicago portion of the mill. Although the two sites are separated by Lake Calumet, landfills, 1-94, and the Little Calumet River, USEPA considers that the close proximity of the sites, along with the interdependency of the operations and their historical operation as one source, as sufficient reasons to group these t\~O facilities as one. Furthermore, it would now be inappropriate to divide the activities of the steel mill into two sources, because it appears that the netting analysis supporting the 1994 permit depended on the whole facility being one source. The netting analysis performed for PM-10 demonstrated that Acme needed PM-10 emission reductions at the Chicago portion of the plant to offset the increases at the Riverdale portion of the plant due to the continuous caster/hot strip mill addition and resulting debottlenecking. Although Acme would now like to choose a different netting scenario, such that the 1994 operational restrictions would not be necessary to avoid major NSR, this "re-permitting" request is not possible because of the timing of the proposed emission reduction credits. As 40 CFR 52.21(b)(3)(vi) 2013 4/22/99 !2:52 PM htlp:!l134. 67.55.16 :7777IR51a rdeorre.ns ... fO 14b08fOe8625 65eb0071 de5a ?OpenDoeu me nt states: A decrease in actual emissions is creditable only to the extent that: (a) ... (b) It is federally enforceable at and after the time that actual construction on the particular change begins; and (c) It has approximately the same qualitative significance for public health and welfare as that attributed to the increase from the particular change. Although USEPA does not consider Acme's business choices to constitute mistakes that warrant permit review, if Acme feels that they need more flexibility or capacity than provided by the 1994 permit, USEPA will work with the IEPA to evaluate that request following the proper modification procedures provided by NSR. We understand that Illinois EPA has been working closely with Acme to update the PM-10 attainment demonstration for the Lake Calumet PM-10 non-attainment area. Yet, the proposed use of some of those "voluntary reductions" for netting credits is questionable due to pending enforcement consent decrees which require those reductions. We applaud your efforts to work cooperatively to bring this area into attainment for PM-10, but such efforts cannot be made, such that they violate the principles of the PSD and NSR regulations. I hope you will find this information useful. We will consider any further information submitted by Illinois EPA with regard to the issues presented in this matter. If we can answer any questions regarding these comments, or if we can provide any further guidance, please contact Keary Cragan, of my staff, at (312) 353-5669. Once again, thank you for your commitment to working with us to improve the permitting process. Sincerely yours, /s/ Cheryl L. Newton, Chief Permits and Grants Section AtR AND R'AtHJ:','rION ,OtVUnOH 77.WJlBT- JACKSON SOUl-EVA"D (A·t BJ] C"lt-AGO, Il,.l.dH614-.606t)4 (600) 621-8431 OR (312.) 3t>3"2212 30f3 412219912:52 PM UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION B 999 18TH STREET - SUITE 500 DENVER, CO 80202-2466 hltp:!lwww.epa.gov/regionOB August 8, 1997 Ref: 8P2-A Lynn R. Menlove, Manager New Source Review Section Division of Air Quality Utah Department of Environmental Quality P.O. Box 144820 Salt Lake City, UT 84114-4820 Dear Mr. Menlove: This letter is in response to your letter dated May 23, 1997, about Great Salt Lake Minerals and whether their operations should be considered a single source or two sources under the Prevention of Significant Deterioration of Air Quality (PSD) regulations. We also received a letter from Mr. Jim Wolf with the Harris Chemical Group, dated June 30, 1997, that contained the June 16, 1997 letter that was sent to Utah, which discussed these issues about the Great Salt Lake Minerals plant. After reviewing the information submitted and previous applicability determinations that have been made regarding the definition of stationary sources, we feel compelled to recommend that the subject pump station be considered part of the Great Salt Lake Minerals plant as a single source, despite the fact that the pump station is on one side of the Great Salt Lake while the production operations are on the other side of the lake. The underlying facts indicate that the pump station operates solely as a support facility to the plant. Guidance in the Standard Industrial Classification (SIC) Manual (Appendix B) states that the SIC code is a system for classifying establishments by type of economic activity. Each establishment is classified according to its primary activity. The pump station activity does not have its own primary economic activity but only supports the activity of the main facility. As such, we believe it would be incorrect to consider the pump station operation as a separate source. The letter fi'om Mr. Wolf contained a statement that said "The pump station merely supports brine transfer activities and has no production function or potential." The very fact that the pump station provides support to the production activities of the plant by brine transfer clearly provides justification that the pump station acts as a· support facility to the plant. To our general knowledge, previous determinations, which have been made by EPA and states, have always determined that activities which support the primary activities of a source are considered to be part of the source to which they provide support. Distance between the operations is not nearly as important in determining if the operations are part of the same source as the possible support '0 Printed on Recycled Paper that one operation provides for another. We believe that Utah has at least one example of this in your definition of a source at Kennecott Copper, where the Bingham Canyon Mine and the Copperton Concentrator are considered to be one source connected by a slurry pipeline. The only written national guidance found in the New Source Review Guidance Notebook was numbered 3.18, dated 6/30/81, which dealt with two operations, separated one mile apart, that had a dedicated railroad line between them, and together produced one line of automobiles. The resulting determination was that they are one source. We have coordinated our response with EPA New Source Review contacts in North Carolina and they agree that our guidance regarding this determination is consistent with statements that EPA has made about long-line operations, such as a pipeline or electrical power lines. EPA would not treat all of the pumping stations along a multi-state pipeline as one source. The distance between those types of operations is typically hundreds of miles. The supply of electrical power to a source has never been used to determine that separate operations are part of the same source. However, the physical relationship between the pump station and the production operations at the Great Salt Lake Minerals plant (Le., a channel or "pipeline" across the bottom of the lake) is much more similar to conveying operations that transport raw materials to a processing plant. This clearly supports the production operation and is routinely considered to be part of a single stationary source (the production facility plus support operations). This is a rather unique (one of a kind) operation and our guidance is specific for this unique operation. The only issue, really is the distance between the two operations. EPA did make a statement in the preamble to the August 7, 1980 PSD rules that if two operations were 20 miles apart, they would be too far apart to be considered one source. The rest of the determination was that because the two operations had different SIC codes, they would be separate sources. Our belief that the unique operations at the Great Salt Lake Minerals plant should be considered a single source is somewhat in conflict with the single statement that a 20-mile separation is too far apart to consider two operations as a single source. However, this distance was not established as a fixed requirement and involved facilities with different SIC codes, unlike The Great Salt Lake Minerals case. It remains our opinion that because of the unique relationship between the pump station and the salt processing plant and the dedicated channel (21.5 miles) between the two that supplies the pre-concentrated brine, the distance between the operations is not an overriding factor that would prevent them from being considered a single source. Our position on this rather unique situation is only provided as guidance, as it remains the State's primary responsibility to make the final determination under your SIP-approved PSD regulations. I hope this is the information that you needed. If you have questions about our determination, please contact John Dale at (303) 312-6934. Sincerely, Richard R. Long, Director Air Program UNITED STATES ENVIRONMENTAL PROTECTION AGENCY RESEARCH TRIANGLE PARK, NC 27711 OFFICE OF AIR QUALITY PLANNING AND STANDARDS lUi 27 1996 MEMORANDUM SUBJECT: Analysis of the Applicability of Prevention of Significant Deterioration (PSD) to the Anheuser-Busch, Incorporated Brewery and Nutri-Turf, Incorporated Landfarm at Fort Collins, Colorado FROM: Robert G. Kellam, Acting Director Information Transfer & Program Integration Division, OAQPS (MD-12) TO: Richard R. Long, Director Air Program, Region VIII (8P2-A) This is in response to your April 3, 1996 letter requesting PSD single stationary source determination for Anheuser-Busch's Fort Collins, Colorado brewery and Nutri-Turf landfarm. The Environmental Protection Agency (EPA) Headquarters considered the applicability of the PSD rules at 40 CFR 52.21 to the AnheuserBusch, Inc. (Anheuser-Busch) brewery and the Nutri-Turf, Inc. (Nutri-Turf) landfarm in Fort Collins, Colorado. PSD Applicability The EPA Headquarters concurs with Region VIII's conclusion that the brewery and landfarm. are considered a single stationary source for PSD applicability purposes. Specifically, we conclude that the brewery and landfarm are commonly owned by AnheuserBusch, the brewery and landfarm are on contiguous or adjacent properties, and the landfarm. is a support facility for the brewery. In fact, the landfarm, which disposes of the brewery's waste water, is part of the brewery. The background information and details of the EPA's analysis follow. Background Anheuser-Busch received a PSD permit from EPA Region VIII on March 15, 1984 to construct a new brewery at Fort Collins, Colorado. The brewery was determined to be a major stationary source with potential emissions that exceeded significant emissions rates for nitrogen oxides, sulfur dioxide, and 2 particulates. Potential volatile organic compound (VOC) emissions from the brewery were reported by Anheuser-Busch to be less than the PSD significant emissions rate of 40 tons per year. Anheuser-Busch did not report any air emissions from its NutriTurf landfarm in its original PSD application. The brewery and landfarm are about 6 miles apart and are physically connected by a pipeline. Anheuser-Busch owns the brewery and landfarm. The landfarm was purchased and modified by Anheuser-Busch during the time the brewery was under construction for disposing of waste water from the brewery. The brewery waste water stream, containing hydrocarbons, is piped to the landfarm and disposed of by land application. The subsequent VOC emissions at the landfarm are a direct result of brewery operations. Land application of the waste water stream from the brewery at the landfarm began concurrently with-brewery production in 1988. In 1986, the Colorado Department of Health (CDH) became the PSD permitting authority in Colorado, replacing EPA. In July 1993 the CDH issued a notice of violation to Anheuser-Busch for constructing VOC emitting units without valid permits at its Fort Collins brewery. Since the issuance of the PSD permit, the EPA and CDH determined that Anheuser-Busch did not include all of its potential VOC emissions at the brewery in its original PSD application. The VOC emissions from the brewery, excluding emissions from the landfarm, exceed the 40 tons per year significant emissions threshold for PSD applicability. An accurate calculation of potential VOC emissions from the landfarm has not yet been completed. In response to an August 19, 1993 request from CDH, the EPA Region VIII determined in an October 23, 1993 letter that the brewery and landfarm are considered a single stationary source for PSD applicability. In January 31, 1995.and July 6, 1995 letters to CDH, Anheuser-Busch presented its position that the brewery and landfarm are two separate sources for PSD applicability purposes. After reviewing the positions presented by Anheuser-Busch, EPA Region VIII clarified and reaffirmed its previous single source determination in a letter to CDH dated September 20, 1995. Since EPA was the PSD permitting authority at the time the brewery was permitted, EPA is the responsible Agency for enforcement of any PSD violations at the brewery and landfarm based on the currentplant configurations. PSD Definition of Source The PSD requirements apply to the construction of major stationary sources and major modifications at major stationary 3 sources. See 40 CFR 52.21(i). The PSD regulations define stationary sources as any building, structure, facility, or installation that emits, or may emit any air pollutant subject to regulation under the Clean Air Act. See 40 CFR 52.21(b)(5). The regulations go on to define "building, structure, facility, or installation" as: all of the pollutant emitting activities that belong to the same industrial grouping, are on one or more contiguous or adjacent properties, and are under the control of the same person (or persons under common control) except the activities of any vessel. Pollutant emitting activities will be considered as part of the same industrial grouping if they belong to the same "Major Group" (i.e., which have the same first two-digit code) as described in the Standard Industrial Classification Manual, 1972, as amended by the 1977 Supplement (U.S. Government printing Office stock number 4101-0066 and 003-005-00176-0, respectively) [40 CFR 52.21(b)(6)]. The regulations do not expressly address how to classify a source composed of more than one grouping of pollutant emitting activities. However, in the preamble to these regulations, EPA explained that each source is to be classified according to its primary activity, which is determined by its principal product or group of products produced or distributed, or services rendered. Thus, one source classification encompasses both primary and support facilities, even when the latter includes units with a different two-digit SIC code. Support facilities are typically those that convey, store, or otherwise assist in the production of the principal product or group of products produced or distributed, or services rendered. Where a unit is used to support two otherwise distinct sets of activities, the unit is to be included within the source that , most heavily relies on its support. See 45 FR 52676, 52695 (August 7, 1980). The criteria for defining a stationary source under the PSD regulations as they apply to the Anheuser-Busch brewery and landfarm situation are discussed below. contiguous or Adjacent A specific distance between pollutant emitting activities has never been established by EPA for determining when facilities should be considered separate or one source for PSD purposes. Whether facilities are contiguous or adjacent is determined on a case-by-case basis, based on the relationship between the facilities. The EPA considers the brewery and landfarm, to be 4 contiguous or adjacent since the landfarm operation is an integral part of the brewery operations, i.e., land application at the landfarm is the means chosen by Anheuser-Busch to dispose of the ethanol contaminated process water from the brewery operations. Without a means of waste water disposal the brewery cannot operate. The additional fact that a pipeline physically connects the brewery and landfarm strengthens the conclusion that the brewery operation is dependent on landfarm operations. For this case, the distance between the brewery and landfarm does not support a PSD determination that the brewery proper and the landfarm constitute separate sources for PSD purposes. SIC Code AS noted, EPA's contemporaneous interpretation of the PSD regulations is that each source is to be classified according to its primary activity that is determined by its principal product or group of products. Thus, one source classification encompasses both primary and support facilities, even when it includes units with a different two-digit SIC code. Without an acceptable means of waste water disposal the brewery cannot produce beer. Land application at the landfarm is the waste water disposal means chosen by Anheuser-Busch for the brewery. upon further review of the October 23, 1993, letter from Region VIII to CDH, the EPA believes that the landfarm is a support facility to the brewery since landfarm operations assist in the primary activity of the brewery. Even if the landfarm, has a separate two-digit SIC code from the brewery, the landfarm is still a support facility for the brewery and considered part of the brewery. In other words, support activities are aggregated with their associated primary activity regardless of dissimilar SIC codes. Common Control Both the brewery and landfarm are under common control since they (as well as the pipeline connecting them) are owned by Anheuser-Busch. The landfarm was purchased and modified by Anheuser-Busch before the operation of the brewery. This analysis has been reviewed by EPA's Office of Enforcement and Compliance Assurance and EPA's Office of General Counsel. If you have any questions please contact Mike Sewell of the Integrated Implementation Group at (919) 541-0873. I appreciate this opportunity to be of service and trust this information will be helpful to you. EXHIBIT D SOAH DOCKET NO. 582-05-0593 TCEQ DOCKET NO. 2004-0049-AIR APPLICATION OF ASARCO, INCORPORATED TO RENEW AIR QUALITY PERMIT NO. 20345 § § § § § BEFORE THE STATE OFFICE OF ADMINISTRATIVE HEARINGS PROPOSAL FOR DECISION I. INTRODUCTION ASARCO, Incorporated (Applicant or ASARCO) has applied to the Texas Commission on Environmental Quality (TCEQ or Commission) to renew its Air Quality Permit No. 20345 (permit, Current Permit, Renewal Permit, or Permit 20345). The requested renewal would allow Applicant to resume its copper smelting operations in El Paso, Texas, which it ceased in 1999. On April 28, 2004, during its open meeting and public comment period, the Commission received a request for hearing on the renewal issue. On May 14, 2004, the Commission exercised its plenary authority to hold a hearing in the public interest and issued an interim order referring two issues to the State Office of Administrative Hearings (SOAH) for contested case hearing. The referred issues are: 1. Whether the operation of the El Paso Copper Smelter under the terms of the proposed permit will cause or contribute to a condition of air pollution; and 2. Whether the Applicant' s compliance history for the last five years of operation of the E1 Paso Primary Copper Smelter warrant the renewal of Air Quality Permit No. 20345.' 1 Texas Comm'n on Envtl. Quality, An Interim Order C01Jce1'lling the Application by ASARCO Incorporated 10 Renew Air Qualily Permil No. 20345. TCEQ Docket No. 2004-0049-AIR (May l4, 2004). SOAR Dkt. No. 582-05-0593 TCEQ Dkt. No. 2004-0049-AIR Proposal for Decision Page 66 modeling was done. With a few exceptions, his testimony was very summary and conc1usory.236 Ironically, El Paso pattially proved ASARCO's case concerning the 1992 modeling. It offered two pages from the 1992 modeling report, which Mr. Cabe agreed summarize that report's results as to most of the pollutants. 217 Additionally, late in the hearing, at the AUs' request, ASARCO offered another excerpt from the 1992 modeling report, a map showing the modeled dispersion of lead from ConTop.2l8 Moreover, through El Paso's cross-examination and redirect, Mr. Cabe also answered some of the questions concerning the 1992 modeling. 219 The AUs examine that evidence below, but as they discuss, there still are gaps. For some pollutants, Mr. Cabe modeled all "contiguous sources"-i.e., all ASARCO sources at the El Paso site, whether ConTop related or not. For other pollutants, however, he modeled "all sources," meaning ASARCO and non-ASARCO sources?40 For still others, he only modeled the ConTop changes. Thus, he modeled all sources for lead, all sources for SO, NAAQS standards, only ConTop sources for NO, and PM" and contiguous ASARCO sources for everything else. 241 As discussed below, the AUs cannot always find that modeling less than all the sources was appropriate. G. Will ASARCO's PM Emissions Cause or Contribute to Ail' Pollution? 236 ASARCO Ex. No. 38, p. 9. et seq. 237 El Paso Ex. Nos. 8 and 9; Tr. 484 el seq. 238 ASARCO Ex. No. 55; Tr. 2156 et seq. 239 Tr. at 445 et seq. 240 Tr. at 509 et seq. In the transcript, "contiguous" is misreportcd as "continuous," 241 El Paso Ex. Nos. 8,9, and 23, p. 9; Tr. at 531 etseq. SOAH Dkt. No. 582-05-0593 TCEQ Dkt. No. 2004-0049-AIR Proposal fa .. Decision Page 67 ASARCO notes that it has reduced its authorized PM, PM IO , and PM,., (collectively PM) emissions after receiving its 1992 permit for ConTop. It then argues that lower emissions obviously means lower ground level concentrations; hence, its 1992 modeling proves that its lower PM emissions will not cause or contribute to adverse health or other effects. The ED agrees. But the Siena Club, the PIC, and El Paso argue that ASARCO failed to properly calculate and take into account PM emissions from non-Permit 20345 and non-ASARCO sources, which was required to show that there would be no PM, PM,., or PM,., exceedances. They also argue that ASARCO has failed to prove that it properly modeled even the PM sources that ASARCO claims to have modeled. For both these reasons, they argue that ASARCO has not shown that its PM emissions will not likely cause air pollution. For a handful of specific PM constituents, the ALJ s agree that ASARCO has sufficiently shown that it will not cause or contribute to air pollution. Otherwise, the ALJs agree the Protestants that ASARCO should have modeled all other PM sources at its plant and at an adjacent facility intimately tied to ASARCO' s plant. BecauseASARCO did not do so, the ALJ s cannot conclude that ASARCO' s PM emissions would not cause or contribute to air pollution. 1. Will Emissions of Certain PM Constituents Cause Exceedances of the ESLs or other Safe Levels? PM is a catchall category that includes many particular pollutants.'42 EI Paso contends, and the ALJ s agree, that one cannot know if operation under the pennit will cause or contribute to air pollution 242 Tr. at 491. SOAR Dkt. No. 582-05-0593 TCEQ Dkt. No. 2004-0049-AIR b. Proposal for Decision Page 81 The OgJebay Norton PM Source When ASARCO previously operated under the permit at issue in this case, there was another PM emission source immediately adjacent to the ASARCO plant. The pollutants were emitted from slag coming from the ASARCO facility. Slag is a molten waste that ASARCO pours on the ground and allows to cool and solidify.293 After the slag cooled, Oglebay Norton, another company, bought the slag from ASARC0 294 and used front-end 10aders29 ' to carry it to property owned by ASARCO and adjacent to ASARCO's plant but leased by Oglebay Norton.296 There Oglebay Norton processed the slag by crushing and sizing it, then sold it to a railroad for ballast. 297 Ms. Geran testified that resumption of this slag handling activity would cause PM emissions that are not included in ASARCO analysis for this case.298 Mr. Cabe also conceded that Oglebay Norton's slag handling could cause PM emissions. 299 While the only evidence is that Oglebay Norton is a separate company operating a legally separate facility, it operates on property adjacent to and owned by ASARCO to process the slag from ASARCO's smelter and generates PM emissions from that processing. 3°O While ASARCO need not sell slag and could possibly store it, ASARCO cannot operate its smelter without generating slag. Given the evidence showing a reasonable likelihood of significant PM emissions from Oglebay Norton, ASARCO's arrangement with that company regarding slag is so interconnected and interdependent that it seems extremely close to a contrivance. Other contrivances are discussed below. 293 AS ARC a Ex. No. 36, p. 91. 294 Tr at 2042. 295 ASARCO Ex. No. 36, p. 91 e/ seq. 296 ASARCO Ex. No. 36, p. 92. 291 ASARCO Ex. No. 36, p. 93. 298 E1 Paso Ex, No.1, p. 41. 299 Tr. at 2243. 300 Tr. at 637 et seq. TEXAS COMMISSION ON ENVIRONMENTAL QUALITY AN ORDER concerning Application of ASARCO, Incorporated to Renew Air Quality Permit No. 20345, TCEQ Docket No. 2004-0049-AIR, SOAH Docket No. 582-05-0593 On _ _ _ _ _ _, the Texas Commission on Environmental Quality (Commission or TCEQ) considered the application of ASARCO, Incorporated, to Renew Air Quality Permit No. 20345. The application was presented to the Commission with a Proposal for Decision by the Honorable William G. Newchurchand Veronica S. Najera, Administrative Law Judges (ALJs) with the State Office of Administrative Hearings (SOAH). After considering the ALJs' Proposal for Decision (PFD) and the evidence and arguments presented, the Commission makes the following Findings of Fact (FOF) and Conclusions of Law (COL): I. FINDINGS OF FACT Introduction I. On March 28, 2002, ASARCO, Incorporated, (Applicant or ASARCO) applied to the Commission to renew its Air Quality Permit No. 20345 (Permit, Current Permit, or Permit 20345). 2. The requested renewal would allow Applicant to resume its copper smelting operations, which it ceased in 1999. PM 32. Based on the above Findings of Fact and Conclusions of Law, ASARCO' s PM!O' and PM,., emissions under the renewed permit would not likely exceed the NAAQS. 33. Based on the above Findings of Fact and Conclusions of Law, ASARCO' s emissions of arsenic, chromium, chrome VI, copper dust, copper-fume, nickel, zink, iron salts, and respirable silica will not cause or contribute to air pollution. 34. Based on the above Findings of Fact and Conclusions of Law, ASARCO has failed to show that its barium, manganese, or cadmium emissions will not cause or contribute to air pollution. 35. Based on the above Findings of Fact and Conclusions of Law, there is substantial evidence that the PM emissions that ASARCO would emit under Permits 20345 and 4151 combined would cause an exceedance of the Commission's NGLC mle for particulate matter. 36. Based on the above Findings of Fact and Conclusions of Law, all of ASARCO PM emissions from its El Paso plant must be considered to determine whether ASARCO' s renewed operation under a renewed Permit 20345 would cause or contribute to an exceedance of the standards in the PM NGLC mle and the NAAQS for PM. 37. Given the reasonable likelihood of significant PM emissions from Oglebay Norton and ASARCO' s interconnected and interdependent arrangement with that company regarding slag, Oglebay Norton's PM emission's must be considered to avoid a circumvention and determine whether renewal of Permit 20345 will cause or contribute to an exceedance of the standards in the PM NGLC rule, hence air pollution. 38. Based on the above Findings of Fact and Conclusions of Law, ASARCO has failed to show 57
© Copyright 2026 Paperzz