Electronic copy only X Solar Detoxification by Julian Blanco Galvez, Head of Solar Chemistry and Sixto Malato Rodriguez, Researcher in the Solar Chemistry Area, Plataforma Solar de Almeria, Spain United Nations Educational, Scientific and Cultural Organization 2003 TABLE OF CONTENTS PART A. SOLAR DETOXIFICATION THEORY 1. Introduction Aims Objectives Notation and units 1.1 Solar Chemistry 1.2 Water contaminants 1.3 Photodegradation principles 1.3.1 Definitions 1.3.2 Heterogeneous photocatalysis 1.3.3 Homogeneous photodegradation 1.4 Application to water treatment 1.5 Gas-phase detoxification Summary of the chapter Bibliography and references Self-assessment questions Answers 2. Solar irradiation Aims Objectives Notation and units 2.1 The power of light 2.1.1 Ultraviolet light 2.1.2 Visible light 2.1.3 Infrared light 2.2 The solar spectrum 2.3 Solar ultraviolet irradiation 2.4 Atmospheric attenuation of solar radiation 2.4.1 Annual available ultraviolet radiation 2.5 Solar radiation measurement 2.5.1 Detectors 2.5.2 Filters 2.5.3 Input Optics Summary of the chapter Bibliography and references Self-assessment questions Answers 3. Experimental systems Aims Objectives Notation and units 3.1 Laboratory systems 3.2 Solar detoxification pilot plants 3.3 Operation of pilot plant 3.3.1 Once-through operation 3.3.2 Batch operation 3.3.3 Modelling once-through and batch operation 3.4 Evaluation of solar UV radiation inside photoreactors 3.4.1 Radiometers calibration 3.4.2 Correlation between radiometric and spectroradiometric data 3.4.3 Collector efficiency 3.4.4 Actinometric experiments 3.5 Simplified method for the evaluation of solar UV radiation inside photoreactors Summary of the chapter Bibliography and references Self-assessment questions Answers 4. Fundamental parameters in photocatalysis Aims Objectives Notation and units 4.1 Direct photolysis 4.2 Oxygen influence 4.3 pH influence 4.4 Catalyst concentration influence 4.5 Initial contaminant concentration influence 4.6 Radiant flux influence 4.7 Temperature influence 4.8 Quantum yield Summary of the chapter Bibliography and references Self-assessment questions Answers 5. Water decontamination by Solar Detoxification Aims Objectives Notation and units 5.1 Detoxification of pollutants 5.1.1 Total mineralization 5.1.2 Degradation pathways 5.1.3 Toxicity reduction 5.1.4 Detoxification of inorganic pollutants 5.2 Quantum yield improvement by additional oxidants 5.2.1 Hydrogen peroxide 5.2.2 Persulphate 5.2.3 Other oxidants 5.3 Catalyst modification 5.3.1 Metal semiconductor modification 5.3.2 Composite semiconductors 5.3.3 Surface sensitisation 5.4 Recommended analytical methods 5.4.1 Original contaminants 5.4.2 Mineralization measurements (TOC) 5.4.3 Intermediate analysis (GC-MS/HPLC-MS) 5.4.4 Extraction methods 5.4.5 Toxicity analysis Summary of the chapter Bibliography and references Self-assessment questions Answers PART B. SOLAR DETOXIFICATION ENGINEERING 6. Solar Detoxification Technology Aims Objectives Notation and units 6.1 Solar collector technology generalities 6.2 Collectors for solar water detoxification. Peculiarities 6.2.1 Peculiarities of solar UV light utilization 6.2.2 Parabolic trough collectors 6.2.3 Non-concentrating collectors 6.2.4 Compound parabolic concentrator (CPC) 6.2.5 Holographic collectors 6.3 Concentrated versus non-concentrated sunlight 6.4 Technology issues 6.4.1 Reflective surfaces 6.4.2 Photocatalytic reactor 6.5 Catalyst issues 6.5.1 Slurry versus supported catalyst 6.5.2 Catalyst recuperation and re-use Summary of the chapter Bibliography and references Self-assessment questions Answers 7. Solar Detoxification Applications Aims Objectives Notation and units 7.1 Introduction 7.2 Industrial waste water treatment 7.2.1 Phenols 7.2.2 Agrochemical compounds 7.2.3 Halogenated hydrocarbons 7.2.4 Antibiotics, antineoplastics and other pharmaceutical biocide compounds 7.2.5 Wood preserving waste 7.2.6 Removal of hazardous metals ions from water 7.2.7 Other applications 7.3 Maritime tank terminals 7.4 Groundwater decontamination 7.5 Contaminated landfill cleaning 7.6 Water disinfection 7.7 Gas-phase treatments Summary of the chapter Bibliography and references Self-assessment questions Answers 8. Economic Assessment Aims Objectives Notation and units 8.1 Photochemical and biological reactors coupling 8.2 Cost calculations 8.2.1 Example A: TiO2-based detoxification plant 8.2.2 Example B: Photo-Fenton based detoxification plant 8.3 Solar or electric photons? 8.4 Solar resources assessment 8.5 Comparison with other technologies 8.5.1 Thermal oxidation 8.5.2 Catalytic oxidation 8.5.3 Air stripping 8.5.4 Adsorption 8.5.5 Membrane technology 8.5.6 Wet oxidation 8.5.7 Ozone oxidation 8.5.8 Advanced oxidation processes Summary of the chapter Bibliography and references Self-assessment questions Answers 9. Project engineering Aims Objectives Notation and units 9.1 Feasibility study 9.1.1 Identification of target recalcitrant hazardous compounds 9.1.2 Identification of possible pre-treatments 9.1.3 Identification of most adequate photocatalytic process 9.1.4 Determination of optimum process parameters 9.1.5 Post-treatment process identification 9.1.6 Determination of treatment factors 9.2 Feasibility study example 9.2.1 Background 9.2.2 Experimentation. TiO2-Persulphate tests 9.2.3 Photo-Fenton tests 9.2.4 Conclusions and Treatment Factors 9.3 Preliminary design 9.4 Preliminary design example 9.5 Final design and project implementation 9.6 Example of final design and project implementation Summary of the chapter Bibliography and references Self-assessment questions Answers 10. International collaboration Aims Objectives Notation and units 10.1 International Energy Agency: The SolarPACES Program 10.2 The European Union 10.3 The CYTED Program 10.4 Main research activities 10.4.1 United Stated 10.4.2 Spain 10.5 Guidelines to successful water treatment projects in developing countries Summary of the chapter Bibliography and references Self-assessment questions Answers SOLAR DETOXIFICATION 1. INTRODUCTION AIMS This unit describes an alternative source of energy that combines sunlight and chemistry to produce chemical reactions. It outlines the basic chemical and physical phenomena that are related with solar chemistry. This chapter will review approaches that have been taken, progress that has been made and give some projections for the near and longer term prospects for commercialisation of solar photochemistry. It also introduces the focus of this book: Solar Detoxification. OBJECTIVES By the end of this unit, you will understand the main factors causing the photochemical reactions and you will be able to do five things: 1. Distinguish perfectly between thermochemical and photochemical processes. 2. Understand the impact of pollutants on the environment. 3. Calculate the energy flux of a light source and its relationship with semiconductor excitation. 4. Understand the basic principles sustaining advanced oxidation processes. 5. Describe the most important features of heterogeneous photocatalysis making it applicable to the treatment of contaminated aqueous effluents. NOTATION AND UNITS Symbol Aλ Absorbance at wavelength λ AOPs Advanced Oxidation Processes c Light speed Concentration of component i ci EG Semiconductor band-gap energy Spectral irradiance Eλ o Spectral irradiances incident into the medium Eλ l Spectral irradiances at a distance l Eλ EC50 Concentration that produce an effect in 50% of a population GAC Granulated activated carbon h Planck’s constant LC50 Concentration that produce death in 50% of a population NOEL No observed effect level partial pressure of component i pi U energy of a photon Absorption coefficient αλ extinction coefficient ελ quantum yield φ Wavelength λ. Units nm/s, m/s moles eV, J W m-2 nm-1 W m-2 nm-1 W m-2 nm-1 mg/L, mg/kg Js mg/L, mg/kg mg/kg/day atm eV, J cm-1 atm-1 mol-1 cm-1 nm, µm 1 SOLAR DETOXIFICATION 1.1 SOLAR CHEMISTRY The dramatic increases in the cost of oil beginning in 1974 focussed attention on the need to develop alternative sources of energy. It has long been recognised that the sunlight falling on the earth’s surface is more than adequate to supply all the energy that human activity requires. The challenge is to collect and convert this dilute and intermittent energy to forms that are convenient and economical or to use solar photons in place of those from lamps. It must be kept in mind that today there is a clear world-wide consensus regarding the need for longterm replacement of fossil fuels, which were produced million of years ago and today are merely consumed, by other inexhaustible or renewable energies. Under these circumstances, the growth and development of Solar Chemical Applications can be of special relevance. These technologies can be divided in two main groups: 1. Thermochemical processes: the solar radiation is converted into thermal energy that causes a chemical reaction. Such a chemical reaction is produced by thermal energy obtained from the sun for the general purpose of substituting fossil fuels. 2. Photochemical processes: solar photons are directly absorbed by reactants and/or a catalyst causing a reaction. This path leads to a chemical reaction produced by the energy of the sun’s photons, for the general purpose of carrying out new processes. It should be emphasized, as a general principle, that the first case is associated with processes that are feasible with conventional sources of energy. The second is related only to completely new processes or reactions that are presently carried out with electric arc lamps, fluorescent lamps or lasers. Heat Increase of Temperature Photons Modification of chemical bonds Thermochemical Process Photochemical Process Steam reforming of methane CH4 + H2O → CO + 3H2 - 206 kJ/mol 600º - 850ºC Excitation of a semiconductor hν + SC →e- + p+ hν ≥ EG of SC Figure 1.1 Schematic view of Solar Chemical Applications From the outset, it was recognized that direct conversion of light to chemical energy held promise for the production of fuels, chemical feedstock, and the storage of solar energy. Production of chemicals by reactions that are thermodynamically ‘uphill’ can transform solar energy and store it in forms that can be used in a variety of ways. Wide ranges of such chemical transformations have been proposed. A few representative examples are given in Table 1.1 to illustrate the concept. 2 SOLAR DETOXIFICATION ∆H (kJ/mol) CO2(g) → CO(g) + 1/2O2 286 CO2(g) + 2H2O(g) → CH3OH (l) + 3/2O2 727 H2O(l) → H2(g) + 1/2O2 286 CO2(g) + 2H2O(l) → 1/6C6H12O6 (s) + O2 467 Table 1.1 Representative chemical reactions that can store solar energy (Thermochemical processes) These processes generally start with substances in low-energy, highly-oxidized forms. The essential feature is that these reactions increase the energy content of the chemicals using solar energy. For such processes to be viable, they must fulfil the following requirements, as outlined by NREL (1995) and slightly modified by the authors: • The thermochemical reaction must be endothermic. • The process must be cyclic and with no side reactions that could degrade the photochemical reactants. • The reaction should use as much of the solar spectrum as possible. • The back reaction should be very slow to allow storage of the products, but rapid when triggered to recover the energy content. • The products of the photochemical reaction should be easy to store and transport. The other pathway for the use of sunlight in photochemistry is to use solar photons as replacements for those from artificial sources. The goal in this case is to provide a costeffective and energy-saving source of light to drive photochemical reactions with useful products. Photochemical reactions can be used to carry out a wide range of chemical syntheses ranging from the simple to the complex. Processes of this type may start with more complex compounds than fuel-producing or energy-storage reactions and convert them to substances to which the photochemical step provides additional value or destroy harmful products. The principles of photochemistry are well understood and examples of a wide range of types of synthetic transformations are known (Figure 1.2). Therefore, the problem becomes one of identifying applications in which the use of solar photons is possible and economically feasible. The processes of interest here are photochemical, hence, some component of the reacting system must be capable of absorbing photons in the solar spectrum. Because photons can be treated like any other chemical reagent in the process, their number is a critical element in solar photochemistry (see Chapter 2). hυ<700nm O CHO Methylene blue/O2 O O CHO O hυ<390nm C6Cl5OH+9/2O2+ 2H2O TiO2 6CO2 + 5HCl Figure 1.2 Furfural photo-oxidation and pentachlorophenol mineralization (Photochemical processes). 3 SOLAR DETOXIFICATION Because they are very technologically and environmentally attractive, solar chemical processes have seen spectacular development in recent years. In the beginning, research in solar chemistry was centered only on converting the solar energy into chemical energy, which could then be stored and transferred over long distances. Together with this important application, other environmental uses have been developed, so that today the entire range of solar chemical applications has a promising future. In principle, any reaction or process requiring an energy source can be supplied by solar energy. 1.2 WATER CONTAMINANTS Environmental pollution is a pervasive problem with widespread ecological consequences. Recent decades have witnessed increased contamination of the Earth’s drinking water reserves. The inventory of priority pollutants compiled by the U.S. Environmental Protection Agency provides a convenient frame of reference (in Table 1.2 only a partial list is shown) for understanding the importance of removing such contamination from the Earth. 1,1,2,2-Tetrachloroethane 1,l -Dichloroethane 1,2,4-Trimethylbenzene 1,2-Dibromoethane 1,2-Dichlorobenzene 1,2-Dichloropropane 1,2-Dinitrotoluene 1,2-Diphenylhydrazine 1,4-Dioxane 2,2,4-Trimethylpentane 2,4,6-Trichlorophenol 2,4,6-Trinitrotoluene 2,4 Diaminoanisole 2,4-Dichlorophenol 2,4-Dinitrophenol 2,4-Dinitrotoluene 2,4-Toluene diamine 2-Chloroethyl vinyl ether 2-Chlorophenol 2-Nitropropane 4,4’-Diaminodiphenyl ether 4,4’-Methylenedianiline 4-Aminoazobenzene 4-Methylphenol 5-Nitro-o-anisidine Acetaldehyde Acetamide Acetone Acetonitrile Acetophenone Acrolein Acrylamide Acrylic acid Acrylonitrile Aldrin Aniline Anthracene Atrazine Benzamide Benzene Benzidine Benzo(a)pyrene Benzyl chloride Benzenehexachloride) Biphenyl Bis(2Chloroethoxy)methane Bromoethane Captan Carbaryl Carbon disulfide Carbon tetrachloride Catechol Chlordane Chloroacetic acid Chlorobenzene Chlorodibenzodioxins, various Chlorodibenzofurans o-,m-,p-Cresols Cumene Cyclohexane Diazomethane Dibenzofuran Dichlorvos Dicofol Diepoxybutane Diethanolamine Dimethyl phthalate Disulfoton Endosulfan Epichlorohydrin Ethylbenzene Ethylene glycol Ethylene thiourea Fluometuron Formaldehyde Hexachlorobenzene Hexachloroethane Hexane Hydroquinone Isophorone Isopropyl alcohol Lindane Malathion Maneb Mechlorethamine Melamine Methanol Methoxychlor Methyl acrylate Methyl isocyanate Methyl tert-butyl ether Methylene bromide Methylhydrazine Mirex Mustard gas Nitrilotriacetic acid Nitrobenzene Nitrofen Nitrogen mustard Nitroglycerin Nitrophenol n-Butyl alcohol n-Dioctyl phthalate N-Nitrosodiethylamine N-Nitrosopiperidine N-Nitroso-N-ethylurea Octachloronaphthalene Octane Oxirane o-Anisidine hydrochloride o-Nitroaniline o-Toluidine hydrochloride Parathion (DNTP) PCBs Pentachlorobenzene Pentachlorophenol Phenanthrene Phosgene Phthalic anhydride Polybrominatedbiphenyls Beta-Propoxur Pyrene p-Chloro-m-cresol Quinone Quintozene Safrole Set-Butyl alcohol Sevin (carbaryl) Styrene Terephthalic acid Tert-Butyl alcohol Tetrachlorvinphos Tetrahydrofuran Thioacetamide Thiourea Toluene Toluene diisocyanate Total xylenes Toxaphene Triaziquone Trichlorfon Trifluralin Urethane (ethyl carbamate) Vinyl bromide Vinyl chloride Vinylidene chloride Xylene (mixed isomers) Zineb Table 1.2. Organic compounds that are included in various lists of hazardous substances identified by the U.S. EPA 4 SOLAR DETOXIFICATION In any case, a consensus exists that the environmental impact of a given contaminant depends on the degree of exposure (its dispersion and the resulting concentration in the environment) and on its toxicological properties. The assessment of exposure involves comprehension of the dispersion of a chemical in the environment and estimation of the predicted concentration to which organisms will be exposed. For example, the pesticide fenaminphos oxidizes very quickly (half-life 10 days) into sulphoxide and sulphone, while its pesticidal properties remain unaffected. A half-life of 70 days has been found for degradation of fenaminphos and its two metabolites. Furthermore, the two metabolites are more mobile (soluble) than fenaminphos (Hayo and Werf, 1996). Assessment of the contaminant’s effect involves summarizing data on the effects of the chemical on selected representative organisms and using these data to predict a no-effect concentration on a specific niche. Organisms may consume chemicals through ingestion of food and water, respiration and through contact with skin. When a chemical crosses the various barriers of the body, it reaches the metabolic tissue or a storage depot. Toxicity of a chemical is usually expressed as the effective concentration or dose of the material that would produce a specific effect in 50% of a large population of test species (EC50 or ED50). If the effect recorded is lethal, the term LC50 (or LD50) is used. The ‘no observed effect level’ (NOEL or NOEC) is the dose immediately below the lowest level eliciting any type of toxicological response in the study. For example, the pesticide methamidophos, which has been classified as a Restricted-Use Pesticide (RUP) by the U.S. EPA, is highly toxic for mammals (acute oral LD50 = 16 mg/kg in rats and 30-50 mg/kg in guinea pigs), birds (bobwhite quail 8-11 mg/kg) and bees. The 96-hour LC50 is 25-51 mg/L in rainbow trout, but concentrations as low as 0.22 ng/L are lethal to larval crustaceans in 96hour toxicity tests. A 56-day rat feeding study resulted in a NOEL of 0.03mg/kg/day (Tomin, 1994). Decontamination of drinking water is mainly by procedures that combine flocculation, filtration, sterilization and conservation, to which a limited number of chemicals are added. Normal human sewage water can be efficiently treated in conventional biological processing plants. But very often, these methods are unable to reduce the power of the contaminant. In these cases, some form of advanced biological processing is usually preferred in the treatment of effluents containing organic substances. Biological treatment techniques are well established and relatively cheap. However, these methods are susceptible to toxic compounds that inactivate the waste degrading microorganisms. To solve this problem, apart from reducing emissions, two main water treatment strategies are followed: (i) chemical treatment of drinking water, contaminated surface and groundwater and (ii) chemical treatment of waste waters containing biocides or non-biodegradable compounds. Chemical treatment of polluted surface and groundwater or wastewater, is part of a long-term strategy to improve the quality of water by eliminating toxic compounds of human origin before returning the water to its natural cycles. This type of treatment is suitable when a biological processing plant cannot be adapted to certain types of pollutants that did not exist when it was designed. In such cases, a potentially useful approach is to partially pre-treat the toxic waste by oxidation technologies to produce intermediates that are more readily biodegradable. Light can be used, under certain conditions, to encourage chemicals to break down the pollutants to harmless by-products. Light can have a dramatic effect on a molecule or solid, because, when it absorbs light, its ability to lose or gain electrons is often altered. This electronically excited state is both a better oxidizing and a better reducing agent than its counterpart in the ground. Electron transfer processes involving excited-state electrons and the contact medium (for example water) can therefore generate highly reactive species like 5 SOLAR DETOXIFICATION hydroxide (•OH) and superoxide (O2•-) radicals (see Table 1.3). These can then be used to chemically decompose a pollutant into harmless end-products. Alternatively, light can be used directly to break up pollutant molecule bonds photolytically. These processes are called Advanced Oxidation Processes (abbreviated as AOPs). Many oxidation processes, such as TiO2/UV, H2O2/UV, Photo-Fenton and ozone processes (O3, O3/UV, O3/H2O2) are currently employed for this purpose. Oxidizing reagent Oxidation Potential, V Fluorine 3.06 Hydroxide radical (•OH) 2.80 Ozone 2.07 Hydrogen peroxide 1.77 Chlorine dioxide 1.57 Chlorine gas 1.36 Oxygen 1.23 Hypochlorite 0.94 Iodine 0.54 Superoxide radical (O2•-) -0.33 Table 1.3. Oxidation potentials of common substances and agents for pollution abatement. The more positive the potential, the better the species is an oxidizing agent 1.3 PHODEGRADATION PRINCIPLES 1.3.1 Definitions For the benefit of those who may have a limited background in photochemistry, a brief outline of some basic concepts of photochemistry is presented here. In order for photochemistry to take place, photons of light must be absorbed. The energy of a photon is given by hc U= (1.1) λ where h is Planck’s constant (6.626 10-34 J s), c is the speed of light and λ is the wavelength. For a molecule’s bond to be broken, U must be greater than the energy of that bond. When a given wavelength λ of light enters a medium, its spectral irradiance Eλ (W m-2 nm-1) is attenuated according to the Lambert-Beer law, which is expressed in two ways, one for gas phase and the other for liquid phase: ln( E λo / E λl ) = α λ p i l 6 gas phase (1.2) SOLAR DETOXIFICATION log ( E λo / E λl ) = ε λ c i l liquid phase (1.3) Eλo and Eλl are the incident spectral irradiances and at a distance l into the medium, αλ is the absorption coefficient (cm-1 atm-1), pi is the partial pressure (atm) of component i, ελ is the extinction coefficient (M-1 cm-1), and ci is the concentration (M) of component i. The absorbence Aλ at wavelength λ is the product ελcil. The photochemical quantum yield (φ) is defined as the number of molecules of target compound that reacts divided by the number of photons of light absorbed by the compound, as determined in a fixed period of time. Normally, the unit is the maximum quantum yield attainable. The term photocatalysis implies the combination of photochemistry with catalysis. Both light and catalyst are necessary to achieve or to accelerate a chemical reaction. Photocatalysis may be defined as the “acceleration of a photoreaction by the presence of a catalyst”. Heterogeneous processes employ semiconductor slurries for catalysis, whereas homogeneous photochemistry is used in a single-phase system. Any mechanistic description of a photoreaction begins with the absorption of a photon, being sunlight the source of photons in solar photocatalysis. In the case of homogeneous photocatalytic processes, the interaction of a photon-absorbing species (transition metal complexes, organic dyes or metalloporphyrines), a substrate (e.g. the contaminant) and light can lead to a chemical modification of the substrate. The photon-absorbing species (C) is activated and accelerates the process by interacting through a state of excitation (C*). In the case of heterogeneous photocatalysis, the interaction of a photon produces the appearance of electron/hole (e- and h+) pairs, the catalyst being a semiconductor (e.g. TiO2, ZnO, etc). In this case, the excited electrons are transferred to the reducible specimen (Ox1) at the same time that the catalyst accepts electrons from the oxidizable specimen (Red2) which occupies the holes. In both directions, the net flow of electrons is null and the catalyst remains unaltered. C hν → C* (1.4) C* + R → R* + C* (1.5) R* → P (1.6) hν → C(e − + h + ) (1.7) → Ox 2 (1.8) → (1.9) C h + + Red 2 e − + Ox1 Red1 1.3.2. Heterogeneous photocatalysis The concept of heterogeneous photocatalytic degradation is simple: the use under irradiation of a stable solid semiconductor for stimulating a reaction at the solid/solution interface. By definition, the solid can be recovered unchanged after many turnovers of the redox system. When a semiconductor is in contact with a liquid electrolyte solution containing a redox couple, charge transfer occurs across the interface to balance the potentials of the two phases. An electric field is formed at the surface of the semiconductor and the bands bend as the field forms from the bulk of the semiconductor towards the interface. During photoexcitation (a photon with appropriate energy is absorbed), band bending provides the conditions for carrier separation. In the case of semiconductor particles, there is no ohmic contact to extract the majority carriers and to transfer them by an external conductor to a second electrode. This 7 SOLAR DETOXIFICATION means that the two charge carriers should react at the semiconductor/electrolyte interface with the species in solution. Under steady state conditions the amount of charge transferred to the electrolyte must be equal and opposite for the two types of carriers. The semiconductormediated redox processes involve electron transfer across the interface. When electron/hole pairs are generated in a semiconductor particle, the electron moves away from the surface to the bulk of the semiconductor as the hole migrates towards the surface (see Figure 1.3). If these charge carriers are separated fast enough they can be used for chemical reactions at the surface of the photocatalyst, i.e., for the oxidation or reduction of pollutants. hν recombination Red1 Oxid2 Oxid1 Red2 recombination Figure 1.3. Fate of electrons and holes within a particle of illuminated semiconductor in contact with an electrolyte. Metal oxides and sulphides represent a large class of semiconductor materials suitable for photocatalytic purposes. Table 1.4 lists some selected semiconductor materials, which have been used for photocatalytic reactions, together with band gap energy required to activate the catalyst. The final column in the table indicates the wavelength of radiation required to activate the catalysts. According to Plank’s equation, the radiation able to produce this gap must be of a wavelength (λ) equal or lower than that calculated by Eq. 1.10. λ= hc EG (1.10) where EG is the semiconductor band-gap energy, h is Planck’s constant and c is the speed of light. 8 Material Band gap (eV) Wavelength corresponding to band gap (nm) BaTiO3 3.3 375 CdO 2.1 590 CdS 2.5 497 CdSe 1.7 730 Fe2O3 2.2 565 SOLAR DETOXIFICATION GaAs 1.4 887 GaP 2.3 540 SnO2 3.9 318 SrTiO3 3.4 365 TiO2 3.0 390 WO3 2.8 443 ZnO 3.2 390 ZnS 3.7 336 Table 1.4. Selected properties of several semiconductors Summarizing, a semiconductor particle is an ideal photocatalyst for a specific reaction if: • The products formed are highly specific. • The catalyst remains unaltered during the process. • The formation of electron/hole pairs is required (generated by the absorption of photons with energy greater than that necessary to move an electron from the valence band to the conduction band) • Photon energy is not stored in the final products, being an exothermic reaction and only kinetically retarded. 1.3.3. Homogeneous photodegradation The use of homogeneous photodegradation (single-phase system) to treat contaminated waters dates back to the early 1970s. The first applications concerned the use of UV/ozone and UV/H2O2. The use of UV light for photodegradation of pollutants can be classified into two principal areas: • Photooxidation. Light-driven oxidative processes principally initiated by hydroxyl radicals. • Direct photodegradation. Light-driven processes where degradation proceeds following direct excitation of the pollutant by UV light. Photooxidation involves the use of UV light plus an oxidant to generate radicals. The hydroxyl radicals then attack the organic pollutants to initiate oxidation. Three major oxidants are used: hydrogen peroxide (H2O2), ozone and Photo-Fenton reaction. H2O2 absorbs fairly weakly in the UV region with increasing absorption as the wavelength decreases. At 254 nm, ελ is 18 M-1 cm-1, whereas at 200 nm is 190 M-1 cm-1. The primary process for absorption of light below 365 nm is dissociation to yield two hydroxyl radicals: hν H 2 O2 → 2 • OH (1.11) The use of hydrogen peroxide is now very common for the treatment of contaminated water due to several practical advantages: (i) the H2O2 is available as an easily handled solution that can be diluted in water to give a wide range of concentrations; (ii) there are no air emissions; (iii) a high-quantum yield of hydroxyl radicals is generated (0.5). The major drawback is the low molar extinction coefficient, which means that in water with high UV absorption the fraction of light absorbed by H2O2 may be low unless very large concentrations are used. Furthermore, especially as concerns the focus of this text, H2O2 absorption is very low in the Solar UV range (up 300 nm). 9 SOLAR DETOXIFICATION Ozone is generated as a gas in air or oxygen in concentrations generally ranging from 1 to 8% (v/v). It has a strong absorption band centered at 260 nm with ελ = 3000 M-1 cm-1. Absorption of light at this wavelength leads to formation of H2O2: hν O3 → O (1D ) + O2 (1.12) O ( 1D ) + H 2 O → H 2 O2 (1.13) Hydroxyl radicals are then formed by reaction of ozone with the conjugate base of hydrogen peroxide: H 2 O2 + H 2 O → HO2− + H 3 O + (1.14) HO2− + O3 → O3− + HO2• (1.15) O3− + H 2 O → HO3• + OH − (1.16) HO3• → • OH + O2 (1.17) Since the net result of ozone photolysis is the conversion of ozone into hydrogen peroxide, UV-ozone would appear to be only a rather expensive method of making hydrogen peroxide. However, there are other oxidation-related processes occurring in solution, such as the direct reaction of ozone with a pollutant (see Table 1.3). Ozone may have advantages in water with high inherent UV absorbence, but it involves the same problem as hydrogen peroxide for use in solar energy processes. The essential step of the Fenton reaction is the same as for all AOPs. Highly reactive radicals (like HO• and HO2•) oxidize nearly all organic substances to yield CO2, water and inorganic salts. In the case of Photo-Fenton, Fe2+ ions are oxidized by H2O2 while one •OH is produced (1.18), and the Fe3+ or complexes obtained then act as the light absorbing species that produce another radical while the initial Fe2+ is recovered (1.19 and 1.20). Fe 2+ + H 2 O2 → Fe 3+ + OH − + OH • (1.18) Fe 3+ + H 2 O + hν → Fe 2 + + H + + OH • (1.19) [ Fe(OOC − R)] 2 + + hν → Fe 2 + + CO2 + R • (1.20) Note that in equation (1.20) the ligand R-COO– can be replaced by other organic groups (ROH, RNH2 etc.). Compared to other homogeneous photooxidation processes, the advantages of Photo-Fenton are the improved light sensitivity (up to a wavelength of 600 nm, corresponding to 35% of the solar radiation). On the other hand, disadvantages, such as the low pH values required (usually below pH 4) and the necessity of removing iron after the reaction, remain. Some pollutants are able to dissociate only in the presence of UV light. For this to happen, the pollutant must absorb light emitted by a lamp (or the sun) and have a reasonable quantum yield of photodissociation. Organic pollutants absorb light over a wide range of wavelengths, but generally absorb more strongly at lower wavelengths, especially below 250 nm (Figure 1.4). In addition, the quantum yield of photodissociation tends to increase at lower wavelengths, since the photon energy is increasing (eq. 1.1). The net chemical result of photodissociation is usually oxidation, since the free radicals generated can react with dissolved oxygen in the water. In practice, the range of waste waters that can be successfully treated by UV alone is very limited. This defect is more relevant when solar energy is used (see Figure 1.4) because only photons up 300 nm are available. 10 SOLAR DETOXIFICATION Figure 1.4. UV spectra between 200 and 400 nm of Acrinathrin and sunlight. 1.4 APPLICATION TO WATER TREATMENT As mentioned above, UV light can be used in several ways. But direct photolysis can occur only when the contaminant to be destroyed absorbs incident light efficiently. In the case of UV/ozone and UV/hydrogen peroxide this does not happen. But here too, absorption by some sensitizer must initiate the reaction, and limited absorption by the solute or the additive restricts efficiency. Furthermore, these mixtures often still require large quantities of added oxidant. By contrast, in heterogeneous photocatalysis, dispersed solid particles absorb larger fractions of the UV spectrum efficiently and generate chemical oxidants in situ from dissolved oxygen or water (see Figure 1.5). These advantages make heterogeneous photocatalysis a particularly attractive method for environmental detoxification. The most important features of this process making it applicable to the treatment of contaminated aqueous effluents are: • The process takes place at ambient temperature. • Oxidation of the substances into CO2 is complete. • The oxygen necessary for the reaction is obtained from the atmosphere. • The catalyst is cheap, innocuous and can be reused. • The catalyst can be attached to different types of inert matrices. hν ≥ 3.0eV O2-• O2 e- TiO2 Particle h+ H2O WATER • OH + H+ Figure 1.5. Effect of UV radiation on a TiO2 particle dispersed in water For all of the above reasons, from now on only this method is dealt with in this text. Whenever different semiconductor materials have been tested under comparable conditions for the degradation of the same compounds, TiO2 has generally been demonstrated to be the 11 SOLAR DETOXIFICATION most active. Only ZnO is as active as TiO2. TiO2’s strong resistance to chemical and photocorrosion, its safety and low cost, limits the choice of convenient alternatives (Pelizzetti, 1995). Furthermore, TiO2 is of special interest since it can use natural (solar) UV. This is because it has an appropriate energetic separation between its valence and conduction bands which can be surpassed by the energy content of a solar photon (see Table 1.4). Other semiconductor particles, e.g., CdS or GaP absorb larger fractions of the solar spectrum and can form chemically activated surface-bond intermediates, but unfortunately, these photocatalysts are degraded during the repeated catalytic cycles involved in heterogeneous photocatalysis. Therefore, degradation of the organic pollutants present in waste water using irradiated TiO2 suspensions is the most promising process and R&D in this field has grown very quickly during the last years. hν TiO2 → e − + h + + TiO2 (1.21) e − + h + + TiO2 → TiO2 + heat and / or hν ' (1.22) + (TiO IV −O 2 − −Ti IV ) −OH 2 + hBV → (TiO IV −O 2 − −Ti IV ) −OH • + H + − → O2−(•ads ) O2( ads ) + eBC (1.23) (1.24) To date, evidence supports the idea that the hydroxyl radical (•OH) is the main oxidizing specimen responsible for photooxidation of the majority of the organic compounds studied. The first effect, after absorption of near ultraviolet radiation, λ<390 nm, is the generation of electron/hole pairs, which are separated between the conduction and valence bands (Eq. 1.21). In order to avoid recombination of the pairs generated (Eq. 1.22), if the dissolvent is oxidoreductively active (water) it also acts as a donor and acceptor of electrons. Thus, on a hydrated and hydroxylated TiO2 surface, the holes trap •OH radicals linked to the surface (Eq. 1.23). In any case, it should be emphasized that even trapped electrons and holes can rapidly recombine on the surface of a particle (Eq. 1.22). This can be partially avoided through the capture of the electron by preadsorbed molecular oxygen, forming a superoxide radical (Eq. 1.24). Whatever the formation pathway, it is well known that O2 and water are essential for photooxidation with TiO2. There is no degradation in the absence of either. Furthermore, the oxidative species formed (in particular the hydroxyl radicals) react with the majority of organic substances. For example, in aromatic compounds, the aromatic part is hydroxylated and successive steps in oxidation/addition lead to ring opening. The resulting aldehydes and carboxylic acids are decarboxylated and finally produce CO2. However, the important issue governing the efficiency of photocatalytic oxidative degradation is minimizing electron-hole recombination by maximizing the rate of interfacial electron transfer to capture the photogenerated electron and/or hole. This issue is discussed in more detail later. Degradation by photocatalysis has been most investigated in monoaromatics and consequently, these pollutants appear as model compounds in dozens of scientific papers. Some monoaromatics investigated have been benzene, dimethoxybenzenes, halobenzenes, nitrobenzene, chlorophenols, nitrophenols, benzamide, aniline, etc., most of which are recognised as priority pollutants (see Table 1.2). In addition to these, several other types of molecules have also been investigated as substrates for photocatalytic degradation: • Haloaliphatics (trichloroethylen, tetrachloromethane, etc.). Important because so many of these compounds have been released into the environment and contaminate waters. Some also originate during water treatment by chlorinating. 12 SOLAR DETOXIFICATION • • • • Water-miscible solvents (ethanol, alkoxyethanol, etc.). These compounds are very difficult to detoxify since they are resistant to treatment and are poorly adsorbed on GAC. Pesticides. Contaminate waters where agricultural runoff is important. Among the recently investigated compounds are triazines, organophosphorous, carbamates, phenoxyacids, organochlorines, chloronicotinics, etc. Surfactants. Surface active agents enter domestic and industrial waste waters in increasing amounts. Because their biodegradability may be one of the more important constraints in their use, photocatalytic degradation has received increasing attention. Dyes. Strongly colored compounds can be removed by adsorption but it is always better to destroy them by oxidation. Three exhaustive reviews by Blake (1994, 1995, 1997) describe almost 1800 studies carried out before 1996. Despite encouraging laboratory-scale data and some industrial-scale tests, chemical oxidation detoxification is still restricted to a few experimental plants. The broader application of those technologies requires: i) reactor optimization and modeling and ii) assessment of the efficiency of oxidation technology to reduce the toxicity of effluents. The following chapters of this book will attempt to highlight these matters. 1.5 GAS-PHASE DETOXIFICATION Airborne pollutants (such as volatile compounds) can be treated during the gas phase with the UV/TiO2 process. Gas-phase treatment offers several advantages. In general, substrate masstransport is an order of magnitude faster in the gas phase than in the liquid phase. This in turn leads to much faster reaction rates. Oxidant starvation (such as O2 supply) may be less of a problem in the gas-phase than in water. There is also no interference on the photocatalytic surface from other species that are invariably present in aqueous treatment media (for example anions). In addition, photocatalysis separation after use is not a problem unlike with aqueous slurry suspensions. By using solar energy to drive the process, no fuel is required, gaseous affluent volume is reduced, no NOx is generated, no products of incomplete combustion are produced, CO2 emanating from fuel burning is avoided and substantial fuel saving may be achieved. Since no burning takes place, oxygen is only necessary at stoichiometric ratio. Solar concentrators provide the opportunity for small-size solar furnaces and even mobile solar parabolic dishes for on-site destruction of low productions of highly toxic compounds On the other hand, there are indications that mineralization may not be complete with some organic substrates in the gas-phase. The TiO2 photocatalyst loses its activity after prolonged use and must be reactivated with moist air that presumably restores the original degree of hydroxylation on the oxide surface. There are also indications that product (or intermediate) adsorption on the TiO2 surface may be problematic during the course of the reaction. Pollutant substrates like trichloroethylene, acetone, formaldehyde, m-xylene and Nox have been treated with TiO2/UV in the gas-phase in bench-scale tests. Field tests have also been conducted to treat effluent air emissions using this technique at different manufacturing plants in the USA (Rajeshwar, 1996). 13 SOLAR DETOXIFICATION Class of Compound Chemicals Tested Aromatics Benzene, Toluene Nitrogen-containing ring Pyridine, Picoline, Nicotine Aldehydes Acetaldehyde. Formaldehyde Ketones Acetone Alcohols Methanol. Ethanol, Propanol Alkanes Ethylene. Propene, Tetramethyl Ethylene Terpenes α-Pinene Sulfur-containing Organics Methyl Thiophene Chlorinated E!hylenes Dichloroethylene.Trichloroethylene.Tetrachloroetylene Acetyl Chlorides Dichloroacetyl Chloride, Tetrachloroacetyl Chloride Table 1.5. VOCs amenable to treatment via Photocatalytic Oxidation (Jakobi et al., 1996). SUMMARY OF THE CHAPTER A description is given of how solar chemistry could become a significant segment of the chemical industry and how it can be used, under certain conditions, to provoke chemical breakdown of pollutants into harmless by-products. The behaviour of contaminants in environmental water is summarised. The basic concepts of photochemistry relating to photolysis of chemical bonds, homogeneous photodegradation and heterogeneous photocatalysis are reviewed. The use of semiconductors for wastewater treatment, with particular reference to TiO2, has been discussed. Examples of the waste materials that have been treated successfully using TiO2, have been presented. Gas-phase photocatalysis has also been introduced. BIBLIOGRAPHY AND REFERENCES Blake, D.M.; Bibliography of Work on the Photocatalytic Removal of Hazardous Compounds from Water and Air. National Technical Information Service, US Depart. of Commerce, Springfield, VA22161, USA, May 1994. Update Number 1 To June 1995, October 1995. Update Number 2 To October 1996, January 1997. Hayo, M.G. and van der Werf. Assessing the impact of pesticides on the environment. Agric. Ecosys. Environ., 60, 81-96, 1996. Jacoby, W.A., Blake, D.M., Fennell, J.A., Boulter, J.E., Vargo, L.M., George, M.C. and Dolberg, S. K. Heterogeneous Photocatalysis for Control of Volatile Organic Compounds in Indoor Air. J. Air Waste Manage. Assoc. 46, no. 9, 891-8, 1996. 14 SOLAR DETOXIFICATION National Renewable Energy Laboratory, Solar Photochemistry-Twenty Years of Progress, What’s Been Accomplished, and Where Does It Lead? Report NREL/TP-433-7209, Golden, Colorado, USA, 1995. Pelizzetti, E. Concluding Remarks on Heterogeneous Solar Photocatalysis. Solar En. Mat. Sol. Cells, 38, 453-457, 1995. Rajeshwar, K. Photochemical Strategies for Abating Environmental Pollution. Chemistry & Industry, 17, 454-458, 1996. Tomin, C. The Pesticide Manual, a World Compendium. 10th Edition. British Crop Protection Council. Croydon, UK, 1994. SELF-ASSESSMENT QUESTIONS PART A. True or False? 1. The solar energy is useful only to substitute fossil fuels converting it into thermal energy thus provoking chemical reactions. 2. Toxicity of a chemical is the same for all the species. 3. Biological treatment techniques are the cheapest wastewater treatment methods. 4. The energy of a photon depends of the ambient temperature. 5. Heterogeneous photocatalysis employs liquid catalysts. 6. Light driven oxidative processes are initiated by excited electrons of the catalyst surface. 7. Ozone can be produced from air. 8. The most important characteristics of a photocatalysts are: stability to chemical and photocorrosion, safety, cost and band-gap. 9. The electron/hole recombination can be avoided increasing reaction temperature. 10. Heterogeneous photocatalysis can be applied only to monoaromatics. PART B. 1. Which is the most important difference between thermochemical and photochemical solar processes? 2. Which are the usual ways to express the toxicity of a chemical in the environment? 3. Why biodegradation, which is a major mechanism in wastewater treatment, is quite inefficient to treat certain types of wastewater? 4. What is the percentage of absorbed photons in a solution with the following characteristics: extinction coefficient = 1327 cm-1 M-1, concentration of substrate 0.01 M, illuminated pathlength = 5.6 cm? And if the extinction coefficient is 0.3? 5. What is the wavelength able to excite a semiconductor which band-gap is 4.0 eV? 6. Name three important characteristics of heterogeneous photocatalysis to be used as water treatment process. 7. Why TiO2 is the most suitable photocatalyst for wastewater treatment? 8. Which is the more important electron acceptor in water? 9. Which is the most important product of photocatalytic degradation with organic contaminants? 10. Why hydroxyl radicals react with organic substances? Answers Part A 15 SOLAR DETOXIFICATION 1. False; 2. False; 3. True; 4. False; 5. False; 6. False; 7. True; 8. True; 9. False; 10. False. Part B 1. In thermochemical processes solar radiation is converted into thermal energy, in photochemical processes the solar photons are absorbed directly by the reactants giving rise to the reaction. 2. Toxicity of a chemical is usually expressed as the effective concentration or dose of the material that would produce a specific effect in 50% of a large population of test species (EC50 or ED50). 3. Because when compounds are very toxic, the micro-organisms need an extended period of adaptation, when they are not invaible. 4. 100% and 3.8 %. 5. λ ≤ 310 nm 6. The process takes place at ambient temperature, the oxygen necessary for the reaction is obtained from the atmosphere, the catalyst is cheap, innocuous and can be reused. 7. It has exhibited the highest activity. It is high stable to chemical and photocorrosion. It can use natural UV. 8. Dissolved oxygen. 9. Carbon dioxide. 10. Because of its very high oxidation potential. 16 SOLAR DETOXIFICATION 2. SOLAR IRRADIATION AIMS This unit describes the power of light as a source of energy. It outlines the basic principles that are related to the light spectrum and specifically to the solar spectrum. This chapter discusses solar UV radiation and its photon flux in more detail, because this part of the solar spectrum is the most important for driving chemical processes. Moreover, the major atmospheric variables determining the amount of UV solar radiation on the earth’s surface are discussed. A method for calculating UV attenuation at a given site is presented. Finally, solar radiation measurement systems are described. OBJECTIVES At the end of this unit, you will understand the main factors affecting solar radiation behaviour and you will be able to do six things: 1. Discriminate between the different components of solar radiation and their principal characteristics. 2. Recognize typical solar spectra and understand the effect of sun position on the solar power reaching the earth’s surface. 3. Find the photon flux of a polychromatic source of energy with simple calculations. 4. Describe the most important components of the earth’s atmosphere and the consequences for power and spectral distribution of the solar radiation. 5. Understand the procedures that permit solar power to be calculated from available radiation at any given site. Comprehend the basic principles on which solar radiation measurement is based. NOTATION AND UNITS Symbol AM Air mass ratio fn Clouds factor Fraction of power associated with a wavelength fλ Radiance exposure monthly average H TBDUV radiance exposure H TBD I Photon flux density Na Quantity of photons absorbed by the system N0 Avogadro’s number, 6.023 x 1023 Nλ Number of photons supplied by a source of light of wavelength λ Qλ Energy of a monochromatic source of light of wavelength λ T Transmittance Transmittance of direct-bean solar radiation under cloudless skies Tλ at a specific wavelength Transmittance related to absorption and dispersion by aerosols Ta,λ Transmittance resulting from absorption of atmospheric gases Tg,,λ Transmittance related to the effect of the ozone layer To,λ Transmittance related to the molecules of air TR,λ Transmittance resulting from absorption by steam. Tv,,λ Units nm-1 kJ m-2 kJ m-2 Einstein s-1 m-2 Photons s-1 Photons mol-1 Photons s-1 W m-2 µm-1 17 SOLAR DETOXIFICATION TBDUV Typical “best day”. Completely clear sky during all the hours of sunlight Energy of one photon Uλ UVD Direct ultraviolet light UVG Global ultraviolet light Ultraviolet irradiance associated with a wavelength UVλ Quantum yield Φ Wavelength λ. eV, J W m-2 W m-2 W m-2 nm-1 No units nm, µm 2.1 THE POWER OF LIGHT Light is just one of various electromagnetic waves present in space. The electromagnetic spectrum covers an extremely broad range, from radio wavelengths of a meter or more, down to x-rays with wavelengths of less than one billionth of a meter. Optical radiation lies between radio waves and x-rays on that spectrum and has a unique combination of ray, wave, and quantum properties. At x-ray and shorter wavelengths, electromagnetic radiation tends to be quite particle-like in its behaviour, whereas toward the long wavelength end of the spectrum behaviour is mostly wavelike. The UV-visible portion occupies an intermediate position, having both wave and particle properties in varying degrees (See Figure 2.1a). a) X-rays M icrowaves 40 Vis0ibl 77 UV 100-400 nm e 0 nm 100 b) Infrared 770-10 6 nm 1000 W avelength λ , nanometers 10000 λ Figure 2.1 The optical portion of the electromagnetic spectrum (a) and light wave front modelled as a straight-line (b). Like all electromagnetic waves, light waves can interfere with each other, become directionally polarised, and bend slightly when passing through an edge. These properties allow light to be filtered by wavelength or amplified coherently as in a laser. In radiometry, light’s propagating wave front is modelled as a ray travelling in a straight line (See Figure 2.1b). Lenses and mirrors redirect these rays along predictable paths. Wave effects are insignificant in a large-scale optical system, because the light waves are randomly distributed and there are plenty of photons. 2.1.1 Ultraviolet light Short wavelength UV-light exhibits more quantum properties than its visible or infrared counterparts. Ultraviolet light is arbitrarily broken down into three bands, according to its anecdotal effects. UV-A (315-400 nm), which is the least harmful type of UV light, because it has the least energy (recall Eq. 1.1), is often called black light, and is used for its relative harmlessness and its ability to cause fluorescent materials to emit visible light – thus appearing to glow in the dark. UV-B (280-315 nm) is typically the most destructive form of 18 SOLAR DETOXIFICATION UV light, because it has enough energy to damage biological tissues, yet not quite enough to be completely absorbed by the atmosphere. UV-B is known to cause skin cancer. Since the atmosphere blocks most of the extraterrestrial UV-B light, a small change in the ozone layer could dramatically increase the danger of skin cancer. UV-C (100-280 nm) is almost completely absorbed in air within a few hundred meters. When UV-C photons collide with oxygen atoms, the energy exchange causes the formation of ozone. UV-C is never observed in nature, however, since it is absorbed so quickly. Germicidal UV-C lamps are often used to purify water because of their capability to kill bacteria. 2.1.2 Visible light Visible light is concerned with the radiation perceived by the human eye. The lumen (lm) is the photometric equivalent of the watt, weighted to match the eye response of the “standard observer”. Yellowish-green light receives the greatest weight because it stimulates the eye more than the blue or red light of equal radiometric power (1 W at 555 nm = 683.0 lumens). To put this into perspective: the human eye can detect a flux of about 10 photons per second at 555 nm; this corresponds to a radiant power of 3.58 x 10-18 W (or J s-1). Similarly, the eye can detect a minimum flux of 214 and 126 photons per second at 450 nm and 650 nm, respectively. Blue 400 Green Yellow Red 500 600 700 nm Figure 2.2 Visible light colours distribution 2.1.3. Infrared light Infrared light contains the least amount of energy per photon of any other band and is unique in that it has primarily wave properties. This can make it much more difficult to manipulate than ultraviolet and visible light. Infrared is more difficult to focus with lenses, refract with lenses, diffracts more, and is difficult to diffuse. Since infrared light is a form of heat, far infrared detectors are sensitive to environmental changes – such as a person moving in the field of view. Night vision equipment takes advantage of this effect, amplifying infrared to distinguish people and machinery that are concealed in the darkness. 2.2 THE SOLAR SPECTRUM All the energy coming from that huge reactor, the sun, from which the earth receives 1.7x1014 kW, meaning 1.5x1018 kWh per year, or approximately 28000 times world consumption for one year (Figure 2.3a). Radiation beyond the atmosphere has a wavelength of between 0.2µm and 50µm, which is reduced to between 0.3 µm and 3.0 µm when reaching the surface due to the absorption of part of it by different atmospheric components (ozone, oxygen, carbon dioxide, aerosols, steam, clouds). The solar radiation that reaches the ground without being absorbed or scattered is called direct radiation; radiation that reaches the ground but has been dispersed is called diffuse radiation, and the sum of both is called global radiation. In other words, it is the direct radiation that produces shadow when an opaque 19 SOLAR DETOXIFICATION object blocks it; diffuse radiation does not. In general, the direct component of global radiation on cloudy days is minimum and the diffuse component is maximum, and the opposite on clear days. 2000 1500 1500 Extraterrestrial Direct Air Mass 1.5 Global 37º Air Mass 1.5 -2 Irradiance, W m µm -1 2000 1000 1000 500 500 0 0 0.6 1.2 1.8 2.4 3.0 3.6 4.2 Wavelength, µ m Figures 2.3a and 2.3b (a) World solar irradiance, MWh m-2 year-1) (b) Spectral solar radiation plotted from 0.2 to 4.5 µm Figure 2.3b shows the standard solar radiation spectra (Hulstrom et al., 1985) at ground level on a clear day. The dotted line corresponds to the extraterrestrial radiation in the same wavelength interval. When this radiation enters the atmosphere, it is absorbed and scattered by atmospheric components, such as air molecules, aerosols, water vapor, liquid water droplets and clouds. The spectral irradiance data are for the sun at a solar zenith angle of 48.19º. This zenith angle corresponds to an air mass of 1.5, which is the ratio of the directbeam solar-irradiance path length through the atmosphere at a solar zenith angle of 48.19º to the path length when the sun is in a vertical position. AM =1 when the sun is directly overhead (zenith). As air mass increases, the direct beam traverses longer path lengths in the atmosphere, which results in more scattering and absorption of the direct beam and a lower percentage of direct-to-total radiation (for the same atmospheric conditions). 20 SOLAR DETOXIFICATION Z enith A AM Sunrise Sunset 60º º 2 48. M 1. 2 .0 5 A tm osphere D iffuse radiation D irect radiation G lobal radiation EARTH Figure 2.4 Air mass and solar components The AM 1.5 global irradiance is shown for a flat surface facing the sun and tilted 37º from the horizontal. The 37º tilt angle is used because it is the latitude of the Plataforma Solar de Almería, where most of the research presented here was done. The scarce part of the solar spectrum that can be used in photocatalysis with TiO2 may be clearly seen (See Table 1.4) but, as the energy source is so cheap and abundant, even under these limitations its use is of interest. 2.3 SOLAR ULTRAVIOLET IRRADIATION Solar ultraviolet radiation is, as explained above, only a very small part of the solar spectrum, between 3.5% and 8% of the total of the solar spectrum, as demonstrated by measurement, although this ratio may be different for a given location on cloudy and clear days. The percentage of global UV radiation (direct + diffuse) generally increases with regard to total global when atmospheric transmissivity decreases mainly because of clouds, but also because of aerosols and dust. In fact, the average percentage ratio between UV and total radiation on cloudy days is up to two percentage points more than values on clear days. The efficiency of a chemical reaction is calculated from the ratio between the products and the departing reactants. In photochemistry, it is very common to use the quantum yield concept, which is calculated from a known amount of photons absorbed in the reaction. Quantum yield (Φ) is defined as the ratio between the number of reacting molecules (∆n) and the quantity of photons absorbed by the system (Na): ∆n Φ = (2.1) Na Experimentally, the quantum yield is expressed as the number of moles of reactant in an interval of time t, divided into the number of moles of photons absorbed during the same period. Knowledge of the quantum yield is rather important for an understanding of the mechanism of a photochemical reaction. If every absorbed photon produces a molecular transformation, Φ = 1. If it is less than 1, it means that deactivation processes or other reactions competing with the one studied exist. Over 1 indicates a series of reactions the promoter of which has been excited by a photon. In the case of photocatalysis by UV radiation, the number of photons that reach the reacting mixture and are thereby susceptible to 21 SOLAR DETOXIFICATION being absorbed, will be in relation to the UV solar spectrum. For reactors using solar radiation, knowledge of the solar UV spectrum is important for the following reasons: • The radiation (sunlight) that reaches them is not constant. This prevents correct comparison between experiments carried out at different times of the day or seasons of the year or under different atmospheric conditions. • The extensive bibliography on photocatalytic decomposition of organic compounds indicates that the majority of the experiments in which the photon flux is known are carried out in laboratory reactors illuminated by lamps. In order to compare these results with solar radiation or to use the information contained in those reports, it is necessary to know the photon flux inside the solar reactor. • The quantum yield of the reaction tested under a given experimental condition provides information on the optimum conditions for decomposition of the contaminant. Knowledge of the photon flux in this situation is basic to the determination of the efficiency of the solar reactor components (reflective surface, absorber tube, control system, concentration factor, etc.) and any possible modification, in each case, to improve photodegradation conditions. • Any economic comparison between solar radiation and electric lamps as the UV photon source requires knowledge of the photon flux incident on the solar reactor. The two spectra shown in Figure 2.5 correspond to the same spectra shown in Figure 2.3 for the solar UV spectrum range at ground level. The shorter of them (direct UV) reaches 22 W m-2 between 300 and 400 nm, the longer (global UV) reaches 46 W m-2. Photon flux, 10-20 photons m-2 s-1 µm-1 The number of photons, Nλ, supplied by a monochromatic source of light with wavelength λ and energy Qλ is related to the energy of one photon, Uλ, by Planck’s equation (Eq.1.1): Qλ λ = Qλ (2.2) Nλ = hc Wλ When a source of light is polychromatic as is solar radiation, the number of photons is given by an integral covering the whole range of wavelengths of that source: 1 λ2 λ N = ∫λ 2 N (λ )dλ = (2.3) ∫ Q( λ )λdλ 1 hc λ1 20 20 15 UVG 10 8.4 x 1019 photons m-2 s-1 5 15 10 5 UVD 3.6 x 1019 photons m-2 s-1 0 0.30 0.32 0.34 0.36 0.38 0 0.40 Wavelength, µm Figure 2.5 Ultraviolet spectra on the earth surface (standard ASTM) Equation 2.3 gives the ratio between photonic and radiometric quantities, defining from here 22 SOLAR DETOXIFICATION the photon flux density I [Einstein s-1 m-2] as the number of incident photons per unit of surface and time: d2 N I = (2.4) N 0 dt dA where N0 is Avogadro’s number (6.023 x 1023). 1 Einstein = 1 mol of photons = 6.02 x 1023 photons. Using the spectrum data and the above equations in congruent units [S.I], it is possible to determine the photon flux density I (ID = 3.6 x 1019 photons m-2 s-1 = 6 x 10-5 Einstein m-2 s-1, IG = 8.4 x 1019 photons m-2 s-1 = 14 x 10-5 Einstein m-2 s-1). These two values give an idea of the energy coming from the sun and available for photocatalytic reactions with TiO2, which only uses the part of the UV spectrum up to 390 nm, as explained below. In any case, the UV radiation values described vary from one location to another, and obviously, at different hours of the day and in different seasons, making it necessary to know these data for the particular location and in real time. This data will be very useful in those cases where this is not possible. 2.4 ATMOSPHERIC ATTENUATION OF SOLAR RADIATION A general expression for transmittance (T) of direct-bean solar radiation under cloudless skies at a specific wavelength (λ) is (Iqbal, 1983): Tλ = TR ,λ Ta ,λ To ,λ Tg ,λ Tv ,λ (2.5) TR,λ is the spectral transmittance resulting from the dispersion produced by molecules of air (dimensions of many of which are ≈1Å, Raleigh dispersion). Ta,λ is the spectral transmittance related to absorption and dispersion by aerosols (solid or liquid particles suspended in the air). To,λ corresponds to the effect of the ozone layer. Tg,,λ is the transmittance resulting from absorption of atmospheric gases (such as carbon dioxide and oxygen). Tv,,λ corresponds to the absorption by water vapour. The effect of each of these parameters within the range in question (300 nm-400 nm) would be the following (Riordan et al., 1990): -4.08 • TR,λ = exp (-0.008735 λ M’), where M’ is the air mass corrected according to its density, which depends on the pressure and, therefore, the altitude. In agreement with this, this factor would be practically constant for a given site. -α • Ta,λ = exp (-λ β M) where M is the mass of air, β is the coefficient of turbidity, which usually varies between 0 and 0.5 and is a reflection of the amount of aerosols in the air and α is an index of the size of the aerosol molecules. Depending on the atmospheric contamination at the site, β varies differently. Where there is no contamination it varies only slightly. The same reasoning is valid for α. • To,λ is constant for a specific site since the ozone layer has a practically constant thickness (for now). • Tg,λ only influences wavelengths over UV. • Tv,λ does not affect the UV spectrum. Keeping in mind then, the different transmittances, it may be assumed that the solar UV spectrum does not vary substantially within a specific site throughout the year, unless atmospheric conditions (except clouds) do so. The dominating attenuator of solar radiation is clouds. Under overcast skies there is no direct-beam radiation, and under partly cloudy skies there is intermittent direct-beam radiation when clouds are not obscuring the sun’s disk. Clouds are often assumed to have a wavelength-independent attenuation function in the UV range; but in the near-infrared region (See Figure 2.6) they cause increased absorption due to water vapour and liquid water (Tv,λ). 23 SOLAR DETOXIFICATION 0.7 1.2 0.6 1.0 0.5 Clear sky Clear sky -1 0.4 W m nm 0.6 -2 -2 W m nm -1 0.8 0.3 0.4 0.2 0.2 0.1 Clouds Clouds 0.0 400 600 800 1000 0.0 300 1200 325 Wavelength, nm 350 375 400 Wavelength, nm Figure 2.6 Solar spectra on the earth surface (Plataforma Solar de Almería) between 300 and 1100 nm. Clouds modify the total UV energy reaching the earth’s surface, but the wavelength distribution is not affected. This cannot be guaranteed, however, if the data for all the spectra shown in Figure 2.6 are not represented in a standardized manner as in Figure 2.7. This can be done for any wavelength interval by the following operation. Summations have been used to treat the discrete values nm to nm: fλ = UVλ , therefore λ = 400 nm ∑ UV λ = 300 nm λ = 400 nm ∑f λ = 300 nm λ λ =1 (2.6) where fλ, is the fraction of power associated with wavelength λ and UVλ is the irradiance, W m-2 nm-1 corresponding to each wavelength and measured with a spectroradiometer. In Figure 2.7, the homogeneity of all the spectra recorded may be observed. If the spectrum of UV radiation is assumed to have a fixed form, then standardized spectrum can be considered as standard for each site. Therefore, the number of photons corresponding to this range of wavelengths is only a function of the intensity (Measurable in real time with the radiometers, see the following section in this chapter). 0.06 0.05 fλ, nm -1 0.04 fλ = UV λ λ = 400nm ∑ UVλ λ , therefore λ = 400nm ∑ fλ = 1 λ = 300nm = 300nm 0.03 0.02 0.01 0.00 300 Area below each curve = 1 325 350 375 400 Wavelength, nm Figure 2.7 Normalised solar UV spectra shown in Figure 2.6. 24 SOLAR DETOXIFICATION 2.4.1 Annual available ultraviolet radiation A general index of atmospheric transmittance due to all the processes described above is the so-called “cloud factor” (fn). For the calculation of fn the annual average of ultraviolet radiation must be found. Knowledge of this factor enables the amount of energy that reaches the earth’s surface to be predicted for a given place at any time of the year. It should be noted that the “cloud factor” for global radiation is always lower than the direct, as the diffuse component of solar radiation is maximum when direct radiation is absent (global = direct + diffuse). This factor is calculated (Eq. 2.7) from the ratio between average radiation (affected by all atmospheric phenomena) and the highest attainable radiation at all times of the year. This is usually calculated for each month separately. To find out the highest UV radiation available each month, a typical “best day” (completely clear sky during all daylight hours) is selected for each month (TBDUV) from among all the days for which average radiation is calculated. The parameters taken into account in selecting the TBDUV are absence of clouds and proximity to the 15th day of each month (See Figure 2.8). Several days per month (corresponding to each year for period to be analyzed) must be chosen and compared to find the day with the maximum H TBD . H f n = 1 − (2.7) H TBD where H TBD (kJ m-2) is the TBDUV radiance exposure (direct or global). It has been obtained integrating the UV irradiance along the day. In this case, being discrete values, it has been calculated integrating numerically the irradiance from sunrise to sunset. H (kJ m-2) is the average of the month. This was calculated by multiplying the monthly average irradiance by the monthly average of hours of sunlight. The “cloud factor” for UV radiation has to be calculated from data collected with radiometers which are UV-specific. The UV-radiation data base must be large enough to be considered statistically correct (at least 4-5 years). 50 June April UV, W m-2 40 October 30 20 January 10 0 6 8 10 12 14 16 18 20 SOLAR HOUR Figure 2.8 TBDUV of different periods of the year at Plataforma Solar de Almería (37º N) 2.5 SOLAR RADIATION MEASUREMENT Detectors translate light energy into an electrical current. Light striking a silicon photodiode causes a charge to build up between internal “P” and “N” layers. When an external circuit is connected to the cell, an electrical current is produced. This current is linear with regard to the 25 SOLAR DETOXIFICATION incident light over a dynamic 10-decade range. A wide dynamic range is a prerequisite for most applications. The radiometer should be able to cover the entire dynamic range of any detector that will be plugged into it. This usually means that the instrument should be able to cover at least 7 decades of dynamic range with minimal linearity errors. The current or voltage measurement device should be the least significant source of error in the system. The second thing to consider when choosing a radiometer is the type of features offered. Ambient zeroing, integration ability, and a “hold” button should be standard. The ability to multiplex several detectors to a single radiometer or control the instrument remotely may also be desired. Lastly, portability and battery life may be an issue for measurements made in the field. Light is all around us every day, yet it remains the most elusive form of energy to measure accurately. A single photon of light travels in a straight line in one direction, at a given wavelength. A light bundle consists of a jumbled mixture of billions and billions of photons at different wavelengths, going in different directions, at different moments in time. The watt (W), the fundamental unit of optical power, is defined as a rate of energy of one joule (J) per second. Optical power is a function of both the number of photons and the wavelength. Each photon carries an energy that is described by Planck’s equation (Eq. 1.1). All light measurement units are spectral, spatial or temporal distributions of optical energy. The biggest hurdle in light measurement is the very spatial nature of light. Irradiance is a measure of the energy density received from a light source. Since light expands outward from a point source, the irradiance decreases with distance. The irradiance also decreases with incident angle. Carefully designed input optics cannot prevent measurement errors caused by lax attention to the measurement geometry upon which the units systems are based. Spectral responsivity and detectivity present a very different problem. Many properties of light are dependent on wavelength and the energy of one photon is inversely proportional to its wavelength. Since a detector measures only absorbed light, it cannot differentiate between 1 photon (200 nm) and 10 photons (2000 nm). The light must be filtered by wavelength before it reaches the detector. Sensitivity to the band of interest is a primary consideration when choosing a detector. You can control the peak responsivity and bandwidth through the use of filters, but you must have an adequate signal to start with. Filters can suppress out-of-band light but cannot boost signal. Another consideration is blindness to out-of-band radiation. If you are measuring solar ultraviolet in the presence of massive amounts of visible and infrared light, for example, you would select a detector that is insensitive to the long wavelength light that you intend to filter out. Lastly, linearity, stability and durability are considerations. Some detector types must be cooled or modulated to remain stable. High voltages are required for other types. In addition, some can be burned out by excessive light, or have their windows permanently ruined by a fingerprint. 2.5.1 Detectors Planar-diffusion-type silicon photodiodes are perhaps the most versatile and reliable sensors available. The P-layer material at the light sensitive surface and the N material at the substrate from a P-N junction which operates as a photoelectric converter, generating a current that is proportional to the incident light. Silicon cells operate linearly over a ten-decade dynamic range, and remain true to their original calibration longer than any other type of sensor. For this reason, they are used as transfer standards at the NIST (National Institute of Standards and Technology, USA). 26 SOLAR DETOXIFICATION The phototube is a light sensor that is based on the photoemissive effect. The phototube is a bipolar tube which consists of a photoemissive cathode surface that emits electrons in proportion to incident light, and an anode which collects the electrons emitted. The anode must be biased at high voltage (50 to 90 V) in order to attract electrons to jump through the vacuum of the tube. Some phototubes use a forward bias of less than 15 volts, however. The cathode material determines the spectral sensitivity of the tube. Solar-blind vacuum photodiodes use Cs-Ta cathodes to provide sensitivity only to ultraviolet light, providing as much as a million to one long wavelength rejections. A UV glass window is required for sensitivity in the UV down to 185 nm, with fused silica windows offering transmission down to 160 nm. The thermopile is a heat sensitive device that measures radiated heat. Infrared light contains the least amount of energy per photon of any other band. Because of this, an infrared photon often lacks the energy required to pass the detection threshold of a quantum detector. Infrared is usually measured using a thermal detector such as a thermopile, which measures temperature change due to absorbed energy. While these thermal detectors have a very flat spectral responsibility, they suffer from temperature sensitivity, and usually must be artificially cooled. The sensor is usually sealed in a vacuum to prevent heat transfer except by radiation. A thermopile consists of a number of thermocouple junctions in series, which convert energy into a voltage using the Peltier effect. Thermopiles are convenient sensors for measuring the infrared, because they offer adequate sensitivity and a flat spectral response in a small package. More sophisticated bolometers and pyroelectric detectors need to be chopped and are generally used only in calibration labs. The best method of operating a thermal detector is by chopping incident radiation, so that drift is zeroed out by the modulated reading. The quartz window in most thermopiles is adequate for transmitting from 200 to 4200 nm, but for long wavelength sensitivity out to 40 microns, Potassium Bromide windows are used. Another strategy employed by thermal detectors is to modulate incident light with a chopper. This allows the detector to measure differentially between the dark (zero) and light states. Quantum-type detectors are often used in the near infrared, especially below 1100 nm. Specialized detectors such as InGaAs offer excellent responsivity from 850 to 1700 nm. Typical silicon photodiodes are not sensitive above 1100 nm. These types of detectors are typically employed to measure a known artificial near-IR source without including long wavelength background ambient. Most radiometric IR measurements are made without lenses, filters, or diffusers, relying on just the bare detector to measure incident irradiance. 27 SOLAR DETOXIFICATION 100 80 70 % 60 50 40 30 20 Solar-blind va cuum photodio de 90 Silicon photodiode e pil o erm Th 1.0 Detector 0.8 Filter 0.6 0.4 0.2 Combined responsivity 0.0 220 10 240 260 280 300 320 Wavelength, nm 0 200 400 600 800 1000 1200 Wavelength, nm Figure 2.9 Responsivities of three detectors. In the inset is shown a schematic of the effect of a filter on detector responsivity. 2.5.2 Filters A detector’s overall spectral sensitivity is equal to the product of the responsivity of the sensor and the transmission of the filter. Given a desired overall sensitivity and a known detector responsivity, you can then solve a transmission curve for the ideal filter. Filter bandwidth decreases with thickness according to Lambert-Beer’s law (see Eqs. 1.2 and 1.3), so by varying filter thickness, you can selectively modify the spectral responsivity of a sensor to match a particular function. Multiple filters cemented in layers give a net transmission equal to the product of the individual transmissions. Filters operate by absorption or interference. Colored glass filters are doped with materials that selectively absorb light by wavelength, and obey Lambert-Beer’s law. The peak transmission is inherent to the additives, while bandwidth is dependent on thickness. Sharp-cut filters act as long pass filters, and are often used to subtract out long wavelength radiation in a secondary measurement. Interference filters rely on thin layers of dielectric to cause interference between wave-fronts, providing very narrow bandwidths. Any of these filter types can be combined to form a composite filter that matches a particular photochemical process. 2.5.3 Input Optics When selecting input optics for a measurement application, consider both the size of the source and the viewing angle of the intended real-world receiver. Suppose, for example, that you were measuring the erythemal (sunburn) effect of the sun on human skin. While the sun may be considered very much a point source, skylight, refracted and reflected by the atmosphere, contributes significantly to the overall amount of light reaching the earth’s surface. Sunlight is a combination of a point source and a 2π steradian area source. The skin, since it is relatively flat and diffuse, is an effective cosine receiver. It absorbs radiation in proportion to the incident angle of the light. An appropriate measurement system should also have a cosine response. If you aimed the detector directly at the sun and tracked the sun’s path, you would be measuring the maximum irradiance. If, however, you wanted to measure the effect on a person lying on the beach, you might want the detector to face straight up, regardless of the sun’s position. This example can be extended to solar collectors (see Chapter 6). 28 SOLAR DETOXIFICATION Different measurement geometries necessitate specialised input optics. Radiance and luminance measurements require a narrow viewing angle (< 4º) in order to satisfy the conditions underlying the measurement units. Power measurements, on the other hand, require a uniform response to radiation regardless of input angle to capture all light. There may also be occasions when the need for additional signal or the desire to exclude off-angle light affects the choice of input optics. A high-gain lens, for example, is often used to amplify a distant point source. A detector can be calibrated to use any input optics as long as they reflect the overall goal of the measurement. 30º 30º 100% 60º 60º 50% 30º 100% 30º ±1.5% 60º 60º 50% Figure 2.10 Relative spatial response of an ideal cosine diffuser (up) and a radiance lens barrel (down). Cosine Diffusers. A bare silicon cell has a near perfect cosine response, as do all diffuse planar surfaces. As soon as you place a filter in front of the detector, however, you change the spatial responsivity of the cell by restricting off-angle light. Fused silica or optical quartz with a ground (rough) internal hemisphere makes an excellent diffuser with adequate transmission in the ultraviolet. Teflon is an excellent alternative for UV and visible applications, but is not an effective diffuser for infrared light. Figure 2.11 Solar Global UV detector (tilted 37º and facing south) with a cosine diffuser Radiance Lens Barrels. Radiance and luminance optics frequently employ a dual lens system that provides an effective viewing angle of less than 4º. The trade-off of a restricted viewing angle is a reduction in signal. Radiance optics merely limit the viewing angle to less than the extent of a uniform area source. This input optic is used to measured direct sunlight, but 29 SOLAR DETOXIFICATION mounted on a mobile sun-tracking platform (one loop per day) to follow the sun from sunrise to sunset. Figure 2.12 Solar Direct UV detector installed on a solar tracking system Fibre Optics. Fibre optics allow measurements in tight places or where irradiance levels and heat are very high. Fibre optics consist of a core fibre and a jacket with an index of refraction chosen to maximise total internal reflection. Glass fibres are suitable for use in the visible, but quartz or fused silica is required for transmission in the ultraviolet. Fibres are often used to continuously monitor UV curing ovens, due to the attenuation and heat protection they provide. Typical fibre optics restrict the field of view to about ±20º in the visible and ±10º in the ultraviolet. Integrating Spheres. An integrating sphere is a hollow sphere coated inside with Barium Sulfate, a diffuse white reflectance coating that offers greater than 97% reflectance between 450 and 900 nm. The sphere is baffled internally to block direct and first-bounce light. Integrating spheres are used as sources of uniform radiance and as input optics for measuring total power. Often, a lamp is place inside the sphere to capture light that is emitted in any direction. High Gain Lenses. In situations with low irradiance from a point source, high gain input optics can be used to amplify the light by as much as 50 times while ignoring off angle ambient light. Flash sources such as tower beacons often employ fresnel lenses, making near field measurements difficult. With a high gain lens you can measure a flash source from a distance without compromising signal strength. High gain lenses restrict the field of view to ±8º, so cannot be used in full immersion applications where a cosine response is required. SUMMARY OF THE CHAPTER The three principal components of light (ultraviolet, visible and infrared) and their wavelength distribution have been described. Typical solar spectra and air mass effect (sun position) have been shown. The calculation of photonic fluxes (Einstein) from radiometric measurement (W) and spectral data (nm-1) has been introduced. The attenuating components of the atmosphere and their effect on UV radiation have been discussed to achieve a final conclusion: UV spectrum is constant at a definite emplacement under certain circumstances. This characteristic permits the standardisation of the solar-UV spectrum, which is very helpful for finding a standard photon flux. The “cloud factor” index has been described and its calculation from an UV-radiation database has been explained. Finally, solar radiation measurement systems have been described, with special emphasis on their main components. Their correct combination will permit accurate analysis of solar radiation and correct evaluation of the quantum yield of photochemical reactions. BIBLIOGRAPHY AND REFERENCES 30 SOLAR DETOXIFICATION Hulstrom, R.; Bird, R.; Riordan, C. Spectral Solar Irradiance Data Sets for Selected Terrestial Conditions. Solar Cells, 15, 365-391, 1985. Iqbal, M. An Introduction to Solar Radiation. Academic Press, Canada. 1983. Riordan, C.J.; Hulstrom, R.L.; Myers, D.R.. Influences of Atmosferic Conditions and Air Mass on the Ratio of Ultraviolet to Total Solar Radiation. Solar Energy Research Institute (SERI)/TP-215-3895. 1990. SELF-ASSESSMENT QUESTIONS PART A. True or False? 1. The Visible portion of the light is more powerful than the UV portion. 2. The most important portion of Solar UV light at earth’s surface is between 100 and 280 nm. 3. The solar radiation that reaches the ground level without being absorbed or scattered, is called direct radiation. 4. Any economic comparison desired between solar radiation and electric lamps, as the UV photon source, requires knowledge of the photon flux incident on the solar reactor. 5. The UV photon flux density on earth’s surface is in the range of thousands of photons per square meter. 6. Clouds absorb UV light. 7. Clouds scatter UV light. 8. The “cloud factor” for UV light has to be determined using specific UV radiometers. 9. The best detector to measure infrared light is a phototube. 10. A detector’s overall spectral sensitivity is equal to the product of the transmission of the sensor and the responsivity of the filter PART B. 1. Which is the most important difference between ultraviolet, visible and infrared light? 2. Which are the usual units to express the solar spectrum power? 3. Why the Air mass at Sun zenith is called AM 1? 4. Cite at least two reasons to justify the importance of knowing the solar spectrum in photochemistry? 5. Which is the typical unit in photochemistry? Why? 6. Why clouds do not absorb UV light? 7. Which is the usefulness of Equation 2.6? 8. Convert the following fraction of power associated with each wavelength (corresponding to a standardised spectrum between 300 and 400 nm) in solar spectrum power knowing that the total measured power is 40 W/m2. λ, nm 300 302 304 306 308 310 312 fλ 0.0002 0.0004 0.0007 0.0011 0.0017 0.0023 0.0032 9. Why is it very difficult the measurement of infrared light measured with quantum radiometer? 31 SOLAR DETOXIFICATION 10. How is it possible to vary the spectral responsivity of a sensor without changing its type of filter? Answers Part A 1. False; 2. False; 3. True; 4. True; 5. False; 6. False; 7. True; 8. True; 9. False; 10. False. Part B 1. Wavelength, ultraviolet light between 100 and 400 nm, visible light between 400 and 770 nm and infrared light between 770 and 106 nm. 2. W m-2 nm-1 or W m-2 µm-1 3. Because this is the direct beam solar irradiance minimum path length through the atmosphere. 4. (a) The radiation that reaches the solar reactors is not constant. (b) In order to compare laboratory results with solar results or to use the information obtained with lamps. (c) The determination of the efficiency of the components of the solar reactor and the possible modifications to improve the conditions of photodegradation. (d) To perform economic comparisons between solar radiation and electric lamps. 5. Einstein. Because it is 1 mol of photons and therefore, the quantum yield of a photochemical reaction (rate 1 M/min) that absorbs 1 Einstein L-1 min-1 is 1. 6. Because pure water does not absorb UV light. 7. To represent spectra in a standardised manner. This will permit the comparison between spectra recorder at different sites, hour of the day and/or different seasons. 8. λ, nm UVλ, W m-2 nm-1 300 302 304 306 308 310 312 0.0080 0.0160 0.0280 0.0440 0.0680 0.0920 0.1280 9. Infrared light contains the least amount of energy per photon of any other band. Because of this, an infrared photon often lacks the energy required to pass the detection threshold of a quantum detector. 10. Varying filter thickness. 32 SOLAR DETOXIFICATION 3. EXPERIMENTAL SYSTEMS AIMS This unit describes the experimental systems necessary for performing pilot-plant-scale solar photocatalytic experiments. Various laboratory set-ups are also shown in order to emphasise the big differences between these small photoreactors and pre-industrial-scale pilot plants. It outlines the basic components of these pilot plants and the different possibilities for operating them. This chapter will review modelling of the experiments from a chemical engineering point of view. Finally, an extensive overview of relationships between radiometer measurements and the photons that actually reach the photoreactor is presented. OBJECTIVES By the end of this unit, you will know the most important features of large-scale outdoor photocatalytic experiments and you will be able to do six things: 1. Design a simple, versatile solar detoxification pilot system to fit the present and future necessities of the research to be performed in it. 2. Understand pilot plant operation and decide among different options. 3. Calculate the kinetic constant using the appropriate method depending on pilot plant characteristics and operation. 4. Perform on-site calibration of solar-UV radiometers. 5. Find a relationship between solar radiometer measurements and the photons that actually reach the reaction. 6. Employ chemical actinometers to validate all the calculations performed to obtain the photon flux inside photoreactors. NOTATION AND UNITS Symbol C or Ci Reactant concentration EUV Accumulated energy (per unit of volume) incident on the reactor. I Photon flux density IE Effective photon flux corresponding to the UV inside the absorber of a photoreactor. I*E Volumetric effective photon flux corresponding to the UV inside the absorber of a photoreactor. Fraction of power associated with a wavelength fλ k First order kinetic constant N Number of incident photons Q Flow rate r Reaction rate Sp Surface area of the reflector of a photoreactor capturing the radiation. ST Surface area of the tube of a photoreactor. texp Experimental time tR Residence time UV Measurements provided by a radiometer Ultraviolet irradiance associated with a wavelength UVλ Spectral data calculated with the standard spectrum and UV*λ radiometric data Units M or mg L-1 kJ L-1 Einstein s-1 m-2 Einstein s-1 m-2 Einstein L-1s-1 nm-1 min-1, h-1 Photons s-1 m-2 L min-1, m3 h-1 M min-1, mg L-1 min-1 m2 m2 min, s, h min, s, h W m-2 W m-2 nm-1 W m-2 nm-1 33 SOLAR DETOXIFICATION UVΣ V VTOT x ΦE η λ µλ τ Summation of the measurements provided by a spectroradiometer Volume Volume of the entire pilot plant. Conversion Estimated quantum yield using moles of incident photons instead of moles of photons absorbed by the catalyst. Loss factors affecting the photon flux Wavelength Coefficient of absorptivity One residence time W m-2 L, m3 L, m3 µm, nm, cm-1 min, s, h 3.1 LABORATORY SYSTEMS The treatment of contaminated water necessarily includes the design of an efficient photoreactor. Basic laboratory research on the process has mostly been performed with experimental devices in which efficiency was not as important as obtaining appropriate conditions that would permit reproducibility of the results and exhaustive knowledge of the effects of all the important parameters. This is correct when the goal is a fundamental knowledge of the process, but not always sufficient to attempt a change of scale. Two different concepts of laboratory photoreactors are presented here. One is a continuos stirred tank reactor (Figure 3.1) and the other a recirculating system (Figure 3.2). Figure 3.1 Laboratory typical stirred tank reactor. Figure 3.1 shows a basic scheme of a microphotoreactor used in laboratory experiments. The photoreactor consists of a flask made of Pyrex with a flat bottom window constituted by an optical filter generally made of quartz (fused silica) to let enter all the UV-visible radiation with λ ≥ 220 nm. For an isothermal reaction, or when one wants to change the temperature of the medium for determining the activation energy of the reaction (see section 4.7), the system is equipped with a jacketed envelope through with flows a temperature-constant fluid (e.g. water) delivered by a thermostat. There are several upper apertures to introduce the reacting mixture, the catalyst, a controlled gas atmosphere and also to withdraws samples, either from the slurry or from the gas phase through the ground top and the valve for analysis by GC (gas chromatography) or GC/MS (gas chromatography-mass spectrometry, see chapter 5). A good stirring is obtained with a magnetic stirrer, curiously working perpendicularly to the rotating magnet stirrer, that it is at the right level. The determination of gaseous CO2 is made in oxygen confined atmosphere by sampling amounts of supernatant gas phase through the ground top and the valve, linked to a GC by a stainless steel tubing. 34 SOLAR DETOXIFICATION The UV-light is provided by a xenon lamp introduced in a water-cooled envelope that is closed by a silica optical disk and used for preventing the formation of ozone in the laboratory atmosphere. All the IR beams, which could heat the slurry suspensions, are removed by a water cell, which contains an optical disk transparent to the wavelength domain desired. The radiant flux (in W/m2) is measured for each experiment by a radiometer whose head is settled in the place of the photoreactor. The photograph represents a simple photoreactor, without a cooled jacket and open to the air for a routine experiment of water detoxification by illuminated slurry of titania. A mere mixing is sufficient to provide gaseous oxygen to the medium (see section 4.2). Figure 3.2 Laboratory typical recirculating system. Figure 3.2 shows a schematic and a photo of the recirculating system. Water, contaminants and titanium dioxide are continuously recirculated through a 250 mL Pyrex reactor. During photocatalytic degradation experiments some parameters as pH, CO2 and O2 can be monitored in situ by specific electrodes (probes). Air is introduced inside the reactor flask through a flow cell and distributed via a sintered-glass tip to maintain a constant oxygen concentration in the system. Irradiation is carried out by a solar simulator equipped with a high-pressure xenon arc lamp and a parabolic reflector. Since solar simulators contain a significant thermal component, it is necessary to decrease the temperature using a small heat exchanger. The entire reactor is fabricated with chemically resistant materials (Pyrex, Teflon and Viton). 3.2 SOLAR DETOXIFICATION PILOT PLANTS The first outdoor engineering-scale reactor developed was a converted solar thermal parabolic-trough collector in which the absorber/glazing-tube combination had been replaced by a simple Pyrex glass tube through which contaminated water could flow (Goswami and Blake, 1996). Since that time, research all over the world has advanced a number of reactor concepts and designs, including concentrating and non-concentrating reactors. The catalyst can be deployed in several ways, including as a fixed catalyst, slurry, or neutral-density large 35 SOLAR DETOXIFICATION particles. As mentioned above, a simple modification of the parabolic-trough solar thermal collector was successfully developed and operated for experiments in which the catalyst was deployed in slurry. Parabolic concentrating-type reactors have been used for applications such as groundwater remediation and removal of metals from water. A disadvantage of concentrating reactors is that they cannot concentrate diffuse solar radiation. This is not a major problem for solar thermal applications, because diffuse radiation forms a small fraction of the total solar radiation. However, solar photocatalytic detoxification with TiO2 as a catalyst uses only the ultraviolet portion of solar radiation, and as much as 50 percent or more of this may be present in diffuse form, especially at humid locations and during cloudy or partly cloudy periods. Therefore, concentrating reactors would be more useful at dry, high, direct-insolation locations. Another disadvantage of concentrating reactors is that the quantum efficiency is low, due to a square root rather than linear dependence of rate on light flux (see Chapter 4). These disadvantages tend to favour the use of non-concentrating reactors. In any case, these are aspects which will be discussed in detail in Chapter 6 and, whatever type of collector, solar detoxification pilot plants have several components in common and general design characteristics which can be discussed here. The design procedure for a pilot solar detoxification system requires the selection of a reactor, catalyst operating mode (slurry or fixed matrix), reactor-field configuration (series or parallel), treatment-system mode (once-through or batch), flow rate, pressure drop, pretreatment, catalyst and oxidant loading method, pH control, etc., so a pilot plant has to be as versatile as possible to allow for these variables and, at the same time, provide sufficient confidence in the experiments carried out in it. This is the crucial difference between pilot and process plants. A pilot plant must fulfil all the present and future requirements of the research to be performed in it. In Figure 3.3 a detailed drawing of a plant is given. Usually, a detoxification pilot plant is constructed with several solar collectors. All the modules are connected in series, but with valves that permit to bypass any number of them. Sampling valves are in the outlet of each of the modules. All the tubes and valves are black HDPE, material chosen because it is strongly resistant to chemicals, weather-proof and opaque, in order to avoid any photochemical effect outside of the collectors. There are storage-feeder tanks available, also made of HDPE and having different capacities, where the test mixtures are prepared. Four different operating modes are possible: recirculation, once-through, partial recirculation, and system cleaning. SOLAR COLLECTOR n modules in series T Closed valve Opened valve Sensors Pump T Discharge tank Refrigeration system (optional) O2 Pr PIC GAC filter Disposal Flow control FIC O2 Contaminant + TiO2 Holding tank FCV Batch tank Pr FI Clean water Figure 3.3 Photocatalytic Detoxification Pilot Plant (the batch mode is shown). 36 SOLAR DETOXIFICATION When concentrating solar collectors are used, the temperature of the water which flows through them rises considerably. Obviously, the slower the flow rate used in once-through experiments and the longer recirculation experiments, the greater the increase of temperature is. Therefore, to avoid evaporation and damage to plastics, cooling is necessary, and a closedcircuit water-cooling system has to be installed. A centrifugal pump with an electric motor (calculated to provide sufficient flow when the maximum length of the system is used) has to be installed to move the treatment water through the reactor. The flow rate (in batch mode) has to be such that it guarantees only a small amount of reactant is converted each time through the reactor, and the concentration throughout the system remains relatively constant (this reasoning will become clear below). Either a flow-rate control loop made up of a flow meter connected to a controller, which in turn governs an automatic electric valve, or an electric pump with a speed controller has to be installed to regulate the flow to the rate desired. The most important sensors required for the system are temperature, pressure and dissolved oxygen (at least in the reactor outlet). Other sensors, such as pH, selective electrodes, etc., could be useful depending on the type of experiments to be carried out. As constant pure oxygen is required for the oxidation of organics, an injection system at the reactor inlet allows oxygen to be added to the reactor either at planned intervals by opening and closing in a predefined cycle, or continuously. Atmospheric oxygen can be also stirred into the reaction medium in the reservoir tank. In this case, the dissolved O2 is kept at a concentration of around 6-8 mg/L. An UV-radiation sensor must be placed in a position where the solar UV light reaching the photoreactor can be measured, permitting the evaluation of the incident radiation as a function of hour of the day, clouds, and atmospheric or other environmental variations. All these data have to be sent by an appropriate transmitter from the sensors to a computer, which stores the results for later evaluation. To clean the system, a drainage tube, with an active carbon filter to retain any organic compound not decomposed during the experiments, must be hooked up to the sewage pipelines. Use of demineralised water (conductivity less than 10 µS, organic carbon content < 0.5 mg/L) is recommended for cleaning as well as in the tests themselves. 3.3 OPERATION OF PILOT PLANTS 3.3.1 Once-through operation Experimental procedure begins when the pump is turned on and the system is filled with clean water. Those modules necessary are selected and the corresponding valves are set to bypass the rest. Then the water is pumped through the circuit and the modules are covered. Obviously, the maximum pump flow rate is necessary for this procedure. The amounts required to obtain the initial concentrations of catalyst, contaminant and any other ingredient in the experiment are added to the holding tank. When the time needed for mixture to be completed has expired, this is verified by taking samples at two different points in the reactor at the same time for analysis. A few minutes later two more samples are taken and, if the four coincide, the concentration of the reactives may be considered to be the same throughout the reactor. Simultaneously, the automatic control sets the flow rate (Q) which will then be kept constant during the experiment, oxygen injection is activated and valves are adjusted so that the fluid goes to the discharge tank. After that the modules to be used are put into operation. This marks the beginning of the experiment. 37 SOLAR DETOXIFICATION The modules are kept illuminated a little longer (experimental time) than necessary to allow the water in the holding tank to go through the reactor and approach the discharging tank. This time (texp) is: V + nVmod t exp = tube (3.1) Q where Q is the flow rate, Vtube is the volume in the pipes between the modules and the tank and Vmod is the volume in each module, with n the number of modules in series. At this time, samples are taken at all the valves in the outlets of each of the modules in the experiment. This provides “n” number of samples with different residence or illumination times (tR,i) to enable determination of kinetics. Under these conditions, the reactor behaves according to the ideal plug-flow model as explained later. The residence time corresponding to each sample collected at the end of the experiment is calculated with the following equation: nV t R ,i = i illu (3.2) Q where i is the number of modules through which the samples have passed before being collected and Villu is the volume in the illuminated section of each module. When the test is over, n samples have been obtained with a reactor residence time that is a function of the flow rate. Thus, if the procedure is repeated at a different flow rate, that group of samples has a different tR and the number of points (tR,i, Concentration) necessary to evaluate any experiment can be obtained. 3.3.2 Batch operation Solar detoxification pilot plants are frequently operated in a recirculating batch mode as depicted in Figure 3.3. In this scheme, the fluid is continuously pumped between a reactor zone and a tank in which no reaction occurs, until the desired degradation is achieved. The systems are operated in a discontinuous manner by recirculating the slurry solution with an intermediate reservoir tank and centrifugal pump. This type of operation differs little from the previous one. When concentration of the reactives is the same throughout the reactor, oxygen injection (if necessary) is activated and the position of the valves is maintained so that the fluid begins and ends up in the holding tank (now called the batch tank). The automatic control sets the maximum flow rate, which has to be such that it guarantees that only a small amount of reactant is converted each time it goes through the reactor. Then the modules that are going to be used are put into operation. This begins the experiment. Recirculation is continued and the test lasts however long required, even up to several days. Samples may now be taken at any of the sampling ports, since as the system is in recirculation mode, tR is the same for samples taken at any point in the system. The (t R,i, Concentration) pairs are thus obtained (Eq. 3.3). V t R ,i = illu t exp,i (3.3) VTOT where VTOT is the volume of the entire pilot plant. Villu and VTOT are defined at the beginning of the experiment by the number of modules used and the level of water in the batch tank. The experimental time (texp) is the difference in time between the initial sample (initial concentration of the pollutant, t = 0) and samples collected during the experiment (t > 0). 38 SOLAR DETOXIFICATION SOLAR REACTOR (n modules) Holding Tank C0 Q(L/min) n1 Villu C1 ni Ci Discharge Tank Recirculation line Batch Tank C2(t) SOLAR REACTOR C1(t) Figure 3.4 Schematic of two pilot plant operation concepts: A once-through operation (top) and a batch operation (bottom). 3.3.3 Modelling once-through and batch operation In general, once-through operation can be modelled as plug-flow. The variation in concentration (dC) over time (dt) for once-through experiments and for first order reactions (typical in photocatalysis) would be: C dC r=− = kC , which integrated is : ln i = − k t R ,i (3.4) dt C0 where tR,i is calculated by Equation 3.2. For most laboratory-scale batch systems, the amount of conversion of reactant that passes through the reactor is small, and the concentration throughout the system is relatively constant. In that case, the entire system can easily be modelled as a simple batch system in which only a fraction (i.e., the part in the reactor) of the total mixture is undergoing reaction. In this case, Equation (3.4) above can also be applied, but using Equation 3.3 to calculate tR,i. In a large field system, the amount of conversion each time the mixture passes through the reactor is noticeable. As the relatively clean water in the reactor is mixed with the “dirty” water in the batch tank, the water sent from it to the reactor has a lower and lower concentration. Because the rate usually decreases with concentration, the overall rate in the reactor responds likewise. Thus, unless properly accounted for, the presence of the tank will alter the perceived performance of the photoreactor. Two solutions are available to solve this problem. The first, and also the easier of the two, is to use a very high flow rate to achieve low conversion each time through. This high flow rate (Eq. 3.5) must allow more than 1 % conversion per pass (C1(t) ≈ C2(t)) to be avoided. This 1% has been selected because is very far from the error associated to any chemical method applied for Ci analysis. V r Q ≥ TOT (3.5) C0 x where r is the reaction rate, C0 the initial concentration of the reactant and x the conversion (0.01). For example, if the initial reactant concentration is 50 mg L-1, the reaction rate is 0.1 mg L-1 min-1, and VTOT is 250 L, the flow rate must be over 50 L/min. When this is not possible because the reaction rate is very high, initial concentration very low and/or the pump is not strong enough, the mathematical formulation is the following: In steady-state, the concentration in the reactor outlet at time t, C1(t) is determined from the 39 SOLAR DETOXIFICATION inlet concentration (which does not change with time) and the reaction kinetics. However, because the system is a transient process, the normal steady-state plug flow reactor equation cannot be used to model the photoreactor. Because the inlet concentration changes with time, C2(t) is defined by what went into the reactor one residence time prior to t, C2(t-τ), and the kinetics. The batch tank is still modelled as a well-mixed tank. Solving these equations is more difficult than the low-conversion-per-pass case and a numerical routine is required to fit the data from the batch test. This routine also takes into account the volume of the piping between the reactor outlet and the batch tank. The defining equations for the system components shown in Figure 3.4 are given by basic chemical engineering principles. For the plug flow reactor: C1 dC τ* (3.6) ∫C2 r = −∫0 dτ In the batch process, both concentrations vary with time, that is, C1 = C1(tR) and C2 = C2(tR). A solution for C1(tR) and C2(tR) for all tR can be obtained if three different time regimes are defined as follows: • Regime 1: tR = 0 (Reactor exposed to sunlight at t = 0). By definition we have C1=C2=C0 • Regime 2: 0 < tR <τ. Under these conditions, the fluid exiting the reactor has been illuminated for less than one complete reactor residence time. In Eq. 3.6, the time spent in the reactor is equal to tR, and the starting concentration is C0, thus: C1 dC tR = − (3.7) ∫C0 r ∫0 dτ • Regime 3: tR≥τ. Now the fluid exiting the reactor has been illuminated for one complete residence time and τ*= τ. However, to solve for the reactor outlet concentration at time t, it must be known what went into the reactor at time tR-τ. This defines the lowest limit on the rate integral: C1 ( t R ) dC τ = − (3.8) ∫C2 (tR −τ ) r ∫0 dτ Having defined these three regimes, the balance of material in the well-mixed tank may now be written: dC 2 (t R ) Vbatch = Q[C1 (t R ) − C 2 (t R )] − (3.9) dt where Vbatch is the volume in the batch tank. Now, only linking Eq. 3.9 with the different forms of Eq. 3.6 remains to be done. To do this, we must define an expression for the rate. A simple first order rate expression (typical in photocatalysis) can be used as an example (see Eq. 3.4). The algorithm that solves Eq 3.6 for C1(t) as a function of C2, at the different time regimes using first-order kinetics is the solution: • Regime 1: C1=C2=C0 • Regime 2: C1(t)= C0 exp(-kt) • Regime 3: C1(t)= C2(t-τ) exp(-kτ) This expression for C1(t) is substituted into Eq 3.9 and the value for C2(t) predicted. This prediction is then compared to the experimental values for the concentration in the batch tank, with iteration until the k value which provides the best fit to the data is obtained. This methodology can be used to solve numerically for the concentration profile in any batch process. Although, in any case, this method is only really necessary when the recirculation flow is not high enough (See Eq. 3.5). 40 SOLAR DETOXIFICATION 3.4 EVALUATION OF SOLAR UV RADIATION INSIDE PHOTOREACTORS Solar ultraviolet radiation is an essential parameter for the correct evaluation of data obtained during photocatalytic experiments in a solar water decontamination pilot plant. The kinetic constants of photocatalytic processes can be obtained by plotting substrate concentration as a function of three different variables: time, incident radiation power inside the reactor and photonic flux absorbed by the catalyst. Depending on the procedure, the complexity of obtaining these constants, as well as their applicability, vary. When the photonic flux absorbed by the catalyst is used as an independent variable, extrapolation of the results is better. However, many parameters (incident photons passing through the reactor without interacting with the catalyst, the directions in which light scatters, distribution of the sizes of TiO2 particle suspended in the liquid, etc.) must be known for this, making it impractical in a reactor used for pilot plant experiments. Use of the experimental time as the calculation unit could give rise to misinterpretation of results, because the reactor consists of illuminated and non-illuminated elements. Large experimental reactors require much instrumentation and the reactor must also be as versatile as possible, substantially increasing the non-illuminated volume. With use of residence time, that is, the time the water has been exposed to the radiation, the conclusions would also be erroneous. This is because when time is the independent variable, the differences in the incident radiation in the reactor during an experiment are not taken into account. Furthermore, the more different the environmental conditions of the experiments to be compared (different days, different periods of the year or atmospheric variations), the more critical this becomes. The only way to avoid this problem is to use a relationship between experimental time, plant volume, collector surface and the radiant power density measured by radiometers. This permits extrapolation of known data from one scale to another, as well as avoiding the problem arising from a variable source of radiation (sunlight). Recalling Eq. 2.4, the photon flux density I [Einstein s-1 m-2] is the number of incident photons per unit of surface and time: 2 d N I= (3.10) N 0 dt dA where N0 is Avogadro’s number (6.023 x 1023). Using Solar spectrum data (See Figures 2.6 and 2.7) and the former equations in congruent units [S.I], it is possible to determine the photon flux density. In any case, the UV radiation values vary from one location to another, and obviously, during the day and from season to season, so that it is necessary to know these data for a given location and in real time. The calculation of the photon flux in any photochemical reactor could be undertaken following the flow diagram shown in Figure 3.5. 41 SOLAR DETOXIFICATION SPECTROPHOTOMETRIC MEASUREMENT OF UV IT IS IMPOSSIBLE TO EVALUATE THE PHOTON FLUX WITHOUT ON-LINE SPECTRUM MEASUREMENTS RADIOMETERS CALIBRATION NO IS IT THE UV SPECTRUM CONSTANT? YES IT IS POSSIBLE TO OBTAIN AN EQUATION WHICH CORRELATE THE RADIOMETRIC AND SPECTROPHOTOMETRIC DATA DETERMINATION OF SPECTRAL COLLECTOR EFFICIENCIES (REFLECTIVITY, TRASMISSIVITY, ETC..) EQUATION TO OBTAIN PHOTON FLUX INSIDE THE PHOTOREACTOR AS FUNCTION OF ON-LINE UV MEASUREMENTS. ACTINOMETRIC EXPERIMENTS EFFICIENCIES CALCULATION NOT CORRECT NO EXPERIMENTAL ACTINOMETRIC QUANTUM YIELD = CALCULATED (BY PREVIOUS EQUATION) QUANTUM YIELD? YES END Figure 3.5 Calculating procedure to find out the photon flux inside a solar reactor. 3.4.1 Radiometers calibration Solar UV radiometers (See Chapter 2.5) provide data in terms of the incident W m-2 on each of them, which gives an idea of the energy reaching any surface in the same position as they are with regard to the sun. According to the manufacturer, UV instruments are sensitive to ultraviolet radiation (See Figure 2.9). But in their technical description, the interval of wavelengths covered in their calibration is not usually reported. Therefore, that specification, so important in the calculation of photonic flux, is not certifiable. In order to resolve this uncertainty, on-site calibration is necessary. This is performed by comparing the data provided by the UV radiometers with those from a spectroradiometer, which gives data in terms of W m-2 nm-1, in the same position as each of the radiometers. This gives: UVΣ = λ =n ∑UV λ = 300 nm (3.11) λ where UVΣ (W m-2) is the summation of the radiation measurements (above 300 nm up to n in 1 nm intervals) provided by the spectroradiometer. An example (with only a few measured data) is shown in Table 3.1. The two ways of measuring UV at different times of day are compared considering n = 400 nm, which is the ultraviolet-visible threshold, after which the radiometers should not measure. Local time UV, W m-2 UVΣ, W m-2 UV-UVΣ, W m-2 100(UV-UVΣ)/UVΣ, % 10:31 13.69 11.68 2.01 +17.2 11:00 17.43 16.01 1.42 +8.9 12:59 26.96 25.42 1.54 +6.1 15:34 17.68 16.00 1.68 +10.5 Table 3.1 Radiometric and spectroradiometric UV measurements at different times of day compared considering n = 400 nm 42 SOLAR DETOXIFICATION In view of these results, the conclusion is that the UV radiometer measures beyond 400 nm. In order to find the real interval, the same procedure is carried out for n values over 400 nm at 1 nm intervals. The results of the previous example are given in Table 3.2, together with the % of error at each interval. UVΣ(1), W m-2 UV, W m-2 n=401 n=402 n=403 n=404 n=405 13.69 11.99(+14.2) 12.33(+11.0) 13.30(+2.9) 13.53(+1.2) 13.10(+4.5) 17.43 16.42(+6.2) 16.87(+3.3) 17.33(0.0) 17.79(-2.1) 18.25(-4.7) 26.96 26.01(+3.6) 25.4(+6.1) 27.32(-1.3) 27.0(0.0) 28.65(-6.3) 17.68 16.39(+7.6) 16.81(+5.2) 17.24(+2.5) 17.67(0.0) 18.51(-4.4) Table 3.2 Radiometric and spectroradiometric UV measurements at different times of day compared considering n > 400 nm. It seems that, taking as the upper limit a wavelength of 403-404 nm, the radiation measured by both instruments is in agreement. The radiometer measurement interval is fundamental for the calculation of the photon flux that reaches the interior of the reactor. The alternative might be on-line measurement of the solar spectrum with a solar spectroradiometer, but this is very often not possible because of the price and/or the manpower required for a spectroradiometer. 3.4.2 Correlation between radiometric and spectroradiometric data Now, recalling Eq. 2.6, it is possible to standardise the UV spectrum up to the radiometer cutoff wavelength. In this case, 404 nm is used. It is also used as an example in the above calculations to clarify the explanation, but similar reasoning could be applied to any wavelength interval. λ = 404 nm UV f λ = λ = 404 nmλ , therefore ∑ f λ = 1 (3.12) λ = 300 nm ∑UVλ λ = 300 nm If the UV radiation spectrum is assumed to have a fixed shape similar to that in Figure 2.6, a standardised spectrum is available in the wavelengths measured by the radiometer. Therefore, using the standardised spectrum and the irradiance data (W m-2) measured by the radiometer, the spectral distribution can be calculated for all of these data: UVλ* = f λ UV (3.13) * where UV λ are the spectral data calculated with the standard spectrum (fλ) and the radiometer data. Therefore, the number of photons is only a function of the intensity (measurable in real time with the radiometers). Once the spectral distribution of the radiometer measurements is known, the number of photons incident per unit of time and surface (N) corresponding to those measurements can be found. Recalling Eq. 2.3, which relates the number of photons from a given polychromatic source of light to the energy corresponding to each wavelength, this can be transformed for this case into the following (using summations of discrete values): 1 λ = 404 nm * N 300− 404 nm = (3.14) ∑UVλ λ hc λ =300 nm 43 SOLAR DETOXIFICATION where N300-404nm are incident photons. But, as the spectral distribution is assumed to be constant, Eqs. 3.13 and 3.14 yield: UV λ = 404 nm N 300− 404 nm = (3.15) ∑ fλ λ hc λ =300 nm Therefore, the wavelength considered equivalent to the summation would be: λ = 404 nm ∑f λ =300 nm λ λ = 368.79 nm To calculate the values corresponding to other intervals, the same procedure is followed. Returning to Eq. 3.15, the number of photons corresponding to the average radiation at any given instant for the radiometer is: N 300 −404 nm = 1.856 × 10 18 UV (3.16) 2 where N300-404nm is the incident photons, between 300 and 404 nm, per m and second, when UV is measured in W m-2 and λ in nm, with speed of light c = 2.988 × 1017 nm s-1 and the Planck’s constant h = 6.626 × 10-34 J s. If Einstein (moles of photons) is used as the unit, the result is: N I 300 − 404 nm = 300 − 404 nm = 3.083 × 10 −6 UV (3.17) N0 3.4.3 Collector efficiency All the factors contributing to collector efficiency are shown in Figure 3.6. With the combination of these factors as defined below and Eq. 3.17, the photon flux may be calculated. • ηC includes all the errors produced while the collector was built up. • ηR,λ is the reflectivity of the parabolic mirror surface (usually aluminium, see Chapter 6). Since the reflection spectrum does not vary over a wide range and that variation is uniformly distributed over the whole interval (300-400 nm), an average spectral distribution may be considered. However, as the surface is outdoors and could get dirty or damaged, it has to be measured periodically, in which case the value is ηR,i. With frequent cleaning (before every experiment), it may be considered constant and is then ηR. • ηT,λ is the spectral transmissivity of the absorber tube. 1 η R,λ 1' 2 3 4 ηT ,λ 1+1’ I 2 Reflected I 3+4 I inside photoreactor, IE η Efficiency factors ABSORBER MIRROR Figure 3.6 Drawing of the various loss factors (η) affecting the photon flux (I) inside a photoreactor. The solar radiation that reaches ground level without being absorbed or scattered is called direct radiation, the radiation that has been dispersed but reaches the ground is called diffuse radiation and the sum of both is called global radiation (see Chapter 2). Global radiation is collected directly by the transparent absorber tube without intervention of the collector. In 44 SOLAR DETOXIFICATION Figure 3.6 the path followed by I until it arrives inside the absorber tube is shown. It must arrive at the surface and be reflected (part is lost due to ηR,i) in the right direction by the real mirror surface (ηC), before penetrating (ηT,λ) in the tube. Furthermore, the parabolic concentration factor must also be considered (ratio of surface area of the parabola capturing the radiation and surface area of the tube, Sp/ST) if it is a concentrating solar collector (see Chapter 6). Therefore, the effective photon flux corresponding to the UV inside the absorber (IE) is: S I E = f I , P ,η C ,η R ,i ,ηT ,λ (3.18) ST Only the transmissivity of the glass, ηT,λ, affects the radiation reaching the absorber without being reflected by the mirror (1’). In this case Eq. 3.18 is simplified: I E = f ( I ,η T , λ ) (3.19) Since ηT,λ depends on the wavelength, in order to evaluate IE, Eq. 3.15 must be recalculated as follows: S UV λ = 404 nm I E = P × η C × η R ,i (3.20) ∑ f λ ηT , λ λ ST hc λ =300 nm where, if UV is W m-2, the units of IE are Einstein m-2 s-1 incident in the inside of the tube. Sp/ST, as accurate as possible, is used to determine IE in each case. For this it is necessary to make the corresponding trigonometric calculations based on the collector characteristics. Once this is known, the same ratio can be calculated for the reactor volume. Therefore, Sp/ST in Eq. 3.20 is substituted by this ratio (collector area/collector volume). In this way, photon flux is obtained in units congruent with the reaction rate (M s-1) so that an estimated quantum yield (ΦE) similar to that in Eq. 2.1 can be obtained, but using moles of incident photons instead of moles of photons absorbed by the catalyst. reaction rate (3.21) ΦE = I E∗ where I*E are Einstein L-1s-1 of UV irradiance incident inside the tube. To calculate the values corresponding to other wavelength intervals, the same procedure is followed. 3.4.4 Actinometric experiments In a chemical actinometer, the photochemical conversion is directly related to the amount of photons absorbed. This method has been used since the 30’s but due to recent progress in radiation sensors, semiconductor and electronic equipment development, physical measuring devices have become more popular for photochemistry. In the case of reactors with simple geometries, they are preferable because they are very quick, simple and precise. In the case in hand, the chemical actinometer is needed for validation (see outline of work in Figure 3.5) of all the calculations performed to obtain the equations detailed above. A good chemical actinometer meets the following specifications: • The photochemical system should be simple and the reaction should be reproducible, under well-defined and easily controlled conditions. The quantum yields should be well known for a wide range of wavelengths, if polychromatic wavelength radiation has to be measured. • The quantum yield should be independent of the intensity of radiation, actinometer concentration and temperature (large pilot plants cannot be thermostatised.) • The reagents and products should be reasonably stable, so errors do not arise between the time the sample is taken and the time it is analysed. 45 SOLAR DETOXIFICATION • The analytic methods should be simple and the reagents should be easily synthesised and, even better, commercially available. This is, if possible, much more important in the case of pilot plants, because of the large volumes of actinometer that have to be prepared. • The system should be sufficiently sensitive for low radiation intensities and the evaluation of photons absorbed should be simple. For this case, a common uranyl-oxalate system is explained as an example. Very complete information on actinometric systems has been summarised by Kuhn et al. (1989): ∗ hv UO22 + → UO22 + (3.22) 2+ * 2+ UO2 + H 2 C2 O4 → UO2 + CO + CO2 + H 2 O ( ) ( ) Absorptivity of this solution may be estimated from: Absorbed Photons = 1 − exp(− µλ 2b) (3.23) Incident Photons where b is the inside reactor radius, 2b is the light path length and µλ is the coefficient of absorptivity. General characteristics of the actinometer and experimental details may be found in Curcó, et al. (1996) and references therein. Photon flux inside the reactor during the actinometric experiments may be calculated from Eq. 3.20. However, in this case the range of wavelengths is widened to 536 nm (actinometer activity cut-off) and solar spectra up to 536 nm is used. If the photon flux inside the reactor and the characteristics of the actinometer are known, the oxalic acid degradation rate can be calculated from IE(300-536), µλ, oxalic acid quantum yield in the mixture and the area/volume ratios in each case. The comparison between this calculated acid decomposition rate and the rate measured in the actinometric experiments gives an idea of the validity of the equations in point 3.4.3. The oxalic acid degradation rate calculated by the experiments or by Eq. 3.21 has to be quite close. Therefore, all the equations developed are assumed to be valid. However, actinometry would not be useful for finding the photon flux, at any given time, inside a photoreactor illuminated by solar radiation. The variations in solar intensity due to changes in weather, and the impossibility of using an actinometer inside the reactor while the photocatalytic experiments are being performed, make it impossible. 3.5 SIMPLIFIED METHOD FOR THE EVALUATION OF SOLAR UV RADIATION INSIDE PHOTOREACTORS The above procedure is usually the most appropriate but, several parameters are very often not available: on-site solar spectrum, collector reflectivity, absorber transmissivity, etc. In these cases, a shorter procedure can be used. Although not the best solution, it is frequently very useful. Nevertheless, an UV radiometer mounted at the same angle as the solar collector is always necessary for data evaluation. This radiometer sends a signal to a computer in which the data (UV) are stored. As radiation data are collected continuously, it is very easy to calculate the average incident radiation on the collector surface ( UV n ), for each period of t, and apply Eq. 3.24 to that average. Consequently, the amount of energy collected by the reactor (per unit of volume) from the start of the experiment until each sample is collected may be found by: S EUV,n = EUV,n-1 + ∆ t n UV n P VTOT (3.24) ∆ t n = t n - t n −1 46 SOLAR DETOXIFICATION -r, µM min-1 where tn is the experimental time at which each sample was taken, SP is the collector surface, VTOT is the total plant volume and EUV,n is the accumulated energy (per unit of volume, kJ L-1) incident on the reactor for each sample taken during the experiment. This procedure is correct only if the rate of the photoprocesses under examination is linear with the intensity of radiation (see Chapter 4). For this purpose, several different experiments must be carried out in the photoreactor to determine this effect at very different solar radiation conditions (morning, noon, with and without clouds, summer, winter, etc) without changing the kinetic order of the reaction. UV, W m-2 Figure 3.7 Typical photocatalytic degradation (-rDCA) in a solar pilot plant under different UV solar light intensities. The results of a typical test are shown in Figure 3.7. The reaction rate is calculated at the beginning of the experiment (zero order) and UV corresponds to exactly the same period used for the calculation of –r. Therefore, the rate is linear with regard to the radiation intensity under the same experimental conditions and in the same reactor where Eq. 3.24 is going to be applied. Figure 3.8 shows the improvement obtained using this equation to calculate the reaction rate in a two-day photocatalytic degradation experiment. Obviously, UV power changes during the day and clouds, on the first day, make this variation still more noticeable, but with Eq. 3.24, the data for both days can still be combined and compared with other photocatalytic experiments. Consequently, with EUV, the reaction rate (-r) is expressed in terms of mass of reactant degraded per kJoule of UV incident on the collector surface. If r is expressed in these units, collector efficiency is already included in it through the use of incident surface radiation, since different r with the same substance and different solar collectors, means collector efficiency is different. 47 SOLAR DETOXIFICATION 2nd day UV, W m-2 C, mg L-1 1st day 2nd day 1st day C, mg L-1 t, min EUV, kJ L-1 Figure 3.8 Photocatalytic degradation in a solar pilot plant. Plots of concentration (z) as a function of experiment time (up) and accumulated energy (down). Solar UV power throughout the experiment is also shown. SUMMARY OF THE CHAPTER A pilot plant has to be as versatile as possible in order for any photocatalytic experiment to be performed with sufficient confidence. The pilot plant must fulfil all the actual and future necessities of the research to be performed in it. They may be operated in once-through or recirculation mode. The calculation of residence time in the reactor is different in each case and thereby, the conversion. In any case, the use of residence time to calculate reaction rates (very common in chemical engineering) is not always recommendable because solar power is not constant. The knowledge of the wavelength interval at which the UV radiometers used are active is basic to data treatment. On-line measurement of UV power is essential and reactor efficiency must always be calculated considering, at least, the amount of energy incident on it. Therefore, it is necessary to find a relationship between the radiometer measurements and the photons that actually reach the reaction. The estimation of quantum yields using Eq. 3.21 enables results obtained in the photoreactor to be compared with others and thereby, make use of existing literature on the compounds that are going to be tested. This is very important when working with a large reactor, where any test means a considerable outlay of time and expense. So the more information available “a priori”, the fewer experiments are necessary and the faster useful conclusions may be arrived at. Actinometric experiments have been shown to be useful to contrast the validity of all those equations related to photon flux calculation. BIBLIOGRAPHY AND REFERENCES . Curcó, D.; Malato, S.; Blanco, J. and Gimémez, J. Photocatalysis and Radiation Absorption in a Solar Plant. Sol. En. Mat. Sol. Cells, 44, 199-217, 1996. Goswami D. Y. and Blake D. M. Cleaning up with Sunshine. Mechanical Engineering, August, 56-59, 1996. Kunh, H.J., Braslavsky, S.E. and Schmidt, R. Chemical actinometry. Pure &Appl. Chem., Vol. 61, 2, 187-210, 1989. 48 SOLAR DETOXIFICATION SELF-ASSESSMENT QUESTIONS PART A. True or False? 1. The photocatalytic laboratory microreactors must be open to the atmosphere. 2. The power of the pilot plant pump should be low for avoiding high cost. 3. The residence time corresponding to each sample collected at the end of once-through experiments is calculated with the following equation: nV t R ,i = i illu VTOT 4. In the general case once-through operation system can be modelled as a plug flow reactor. 5. The kinetic constants of photocatalytic processes can be only obtained by plotting substrate concentration as a function of time. 6. The interval of wavelengths covered in their calibration is not usually reported in UV instruments technical description. 7. The spectral transmissivity of the photoreactor absorber tube does not affect the photocatalytic reaction rate. 8. Quantum yield estimated using moles of incident photons is always less that quantum yield calculated using of moles of photons absorbed by the catalyst. 9. The quantum yield of a chemical actinometer should increase when the intensity of radiation does. 10. The amount of energy collected by the reactor (per unit of volume) from the start up of the experiment until each sample is collected, calculated by the following equation, is only a simplified procedure. S EUV,n = EUV,n-1 + ∆ t n UV n P VTOT ∆ t n = t n - t n −1 PART B. 1. Why is it necessary filtering IR in laboratory photoreactors? 2. Why a pilot plant has to be as versatile as possible? 3. Which are the main characteristics of the material to be used for connecting the pilot plant photoreactors? 4. Which are the most important sensors to be installed throughout and at a photocatalytic pilot plant? 5. Why is it very important the flow rate in batch experiments? 6. Why residence time is not the best variable for obtaining kinetic constants in solar photocatalysis? 7. Which are the essential data, necessary for obtaining an equation similar to the following, for correlating radiometric measurements and photonic flux inside a photocatalytic solar photoreactor? N I λ1− λ 2 = λ1− λ 2 = f (UV ) N0 8. Which is the wavelength considered equivalent to the following normalised spectrum? λ, nm 300 310 320 fλ 0.0002 0.0023 0.0063 49 SOLAR DETOXIFICATION 330 340 350 360 370 380 390 0.0109 0.0118 0.0124 0.0127 0.0159 0.0156 0.0160 9. If Einstein (moles of photons) is used as the unit, which is the number of photons corresponding to the average radiation at any given instant in the previous example? 10. Which are the essential data for radiation evaluation in a solar photocatalytic reactor? Answers Part A 1.False; 2. False; 3. False; 4. True; 5. False; 6. True; 7. False; 8. True; 9. False; 10. True. Part B 1. Because IR beams could heat the slurry suspensions very quick. 2. Because the necessity of accomplishing all the experiments with enough confidence and fulfilling all the actual and future necessities of the research to be performed in it. 3. All the tubes and valves must be strongly resistant to chemicals, weather-proof and opaque, in order to avoid any photochemical effect outside of the photoreactors. 4. Temperature, pressure, dissolved oxygen and solar irradiation. 5. Because it is directly related with the conversion per pass and, therefore, with the modelling of the photoreactor. 6. Because when time is the independent variable, the differences in the incident radiation in the reactor during an experiment are not taken into account. 7. Solar spectra. 8. λ = 390 nm λ = 390 nm λ = 300 nm λ = 300 nm ∑ fλ = 1 ; ∑f λ λ = 373.6 nm 9. 3.135 x 10-6 UV (Einstein s-1 m-2) 10. Radiation data from a radiometer mounted on the same angle, as the solar collector. 50 SOLAR DETOXIFICATION 4. FUNDAMENTAL PARAMETERS IN PHOTOCATALYSIS AIMS This unit describes the fundamental parameters related to heterogeneous photocatalysis reactions. Examples for better comprehension of oxygen, pH, catalyst concentration, initial substrate concentration, radiation intensity and effect of temperature are also shown. It outlines the basic tests for understanding experimental system behaviour when these parameters change and why these changes affect the photocatalytic reaction rate. Finally, an overview of the different ways of evaluating quantum yields is presented. OBJECTIVES By the end of this unit, you will know the main aspects of experimental photocatalysis variables and you will be able to do 7 things: 1. Understand why blank experiments are always necessary in photocatalysis. 2. Design experiments that avoid the effects of oxygen and pH and, thereby, reduce the number of variables affecting the tests. 3. Comprehend the influence of catalyst concentration and how to find the optimum catalyst mass in an experimental reactor. 4. How a Langmuir Hinshelwood (L-H) model, which, although it does not explain the photocatalytic mechanisms, may be used in heterogeneous photocatalysis to obtain the kinetic constants for reactor optimisation. 5. Arrange experiments to obtain L-H parameters. 6. Describe the interdependence of the photocatalytic reaction rate and illumination intensity and when this relationship is directly proportional. 7. Determine useful parameters for describing photocatalysis efficiency without knowing the amount of photons absorbed by the system and, why quantum yield is almost impossible to be calculated in heterogeneous photocatalysis experimental systems. NOTATION AND UNITS Symbol C or Ci Reactant concentration C0 Initial reactant concentration CS Solvent concentration E Activation energy I Photon flux corresponding to the UV inside a photoreactor. k’ Apparent reaction rate constant kr Reaction rate constant K Reactant adsorption constant KS Solvent adsorption constant L-H Langmuir Hinshelwood model Number of photons absorbed Na pKa -log(acid ionisation constant) pO2 Oxygen partial pressure r Reaction rate Number of reacting molecules ∆n Quantum yield Φ Fraction of surface covered by the substrate θx Relative photonic efficiency ζr Units M or mg L-1 M or mg L-1 M or mg L-1 kJ mol-1 Einstein L-1 s-1 min-1 M min-1 M-1 M-1 Photons s-1 atm M min-1 Molecules s-1 51 SOLAR DETOXIFICATION 4.1 DIRECT PHOTOLYSIS As mentioned in Chapter 1, some pollutants can only be dissociated in the presence of UV light. For this, the pollutant must absorb the light of the lamp (or the sun) with a reasonable photodissociation quantum yield. Although organic pollutants absorb light over a wide range of wavelengths, this is generally stronger at the lower wavelengths. However, such natural photodegradation is usually very slow. For example, at least 10 days under perfectly sunny conditions is necessary to reduce 50 mg/L acrinathrin to half. One half of 100 mg/L pentachlorophenol at pH 7.3 decomposes in 48 hours. So the photolytic reaction rate is usually different from one substance to another even in the same experimental device. The photolytic half-lives of hundreds of substances has been summarised by Tomin (1994). In any case, the focus here is on fundamental photocatalytic parameters and therefore the photolytic effect will be discussed from this point of view. These tests have to be performed in order to find out the decomposition rates without the semiconductor. As TiO2 readily sticks to the glass in the photoreactors, it is necessary to carry out these tests at the beginning, before the catalyst comes into contact with the photoreactors. In pilot-plant-scale experiments, removal of the thin coating of catalyst on the tubes after TiO2 suspensions have circulated through them is a very hard, complex and expensive task. In laboratory tests, TiO2 can only be removed with an ultrasonic cleaner or by abrasion. This type of experiment will focus on demonstrating the absence or evaluating the importance of the following effects: • The treatment is not feasible without a catalyst. • Increase in temperature (due to illumination) in the reactor does not cause product loss. • There is no adsorption of pollutant or its metabolites in the materials of the pilot plant. After these tests have been performed, the photocatalytic experiment results may be considered accurate and the kinetic parameters can be determined properly. Any side effect of the photocatalytic reaction rate can be quantified and subtracted from the global rate, resulting in the real photocatalytic reaction rate. 4.2 INFLUENCE OF OXYGEN In semiconductor photocatalysis for water purification, the pollutants are usually organic and, therefore, the overall process can be summarised by Eq.4.1. Given the reaction stoichiometry of this equation, there is no photomineralization unless O2 is present. The literature provides a consensus regarding the influence of oxygen. It is necessary for complete mineralization and does not seem to be competitive with other reactives during the adsorption on TiO2 since the places where oxidation takes place are different from those of reduction (See Figure 1.5). The O2 avoids the recombination of e-/h+ (Eq. 1.24) and, photoactivated oxygen (O2•-) also reacts directly (Table 1.3). organic pollutant + O2 → CO semiconductor 2 + H 2 O + mineral acids (4.1) ultra − bandgap energy The concentration of oxygen also affects the reaction rate, which is faster when the partial pressure of oxygen (pO2) in the atmosphere in contact with the water increases. In any case, it seems that the difference between using air (pO2 = 0.21 atm) or pure oxygen (pO2 = 1 atm) is not drastic (See Figure 4.1). In an industrial plant it would be purely a matter of economy of design. In Figure 4.1 it is clear that when all the oxygen contained in the water has been consumed, photodecomposition of TOC comes to a halt. At the moment injected oxygen reaches the reactor, photodecomposition continues. Therefore, injection of pure O2 becomes necessary in once-through experiments (See Figure 3.3 and Figure 3.4) at low flow rates. At 52 SOLAR DETOXIFICATION high flow rates or with recirculation, the addition of oxygen is not always necessary since the illumination time per pass is short. The water again recovers the oxygen consumed when it reaches the tank (open to the atmosphere and stirred). 3.0 2.5 reaction rate O2 C/C0 2.0 1.5 air 1.0 0 20 40 60 pO2 80 100 0.5 TOC 0.0 0 10 20 30 40 Illumination time, min Figure 4.1 Effect of the concentration of dissolved oxygen on photocatalytic mineralization. [O2] 0 = 8.5 mg L-1. In the inset, the usual effect of partial pressure of oxygen on the photocatalytic reaction rate is shown. 4.3 pH INFLUENCE The pH of the aqueous solution significantly affects TiO2, including the charge of the particle and the size of the aggregates it forms. The pH at which the surface of an oxide is uncharged is defined as the Zero Point Charge (pHzpc), which for TiO2 is around 7. Above and below this value, the catalyst is negatively or positively charged according to: − TiOH 2+ ↔ TiOH + H + (4.2) − + − TiOH ↔ −TiO + H (4.3) The equilibrium constants of these reactions (Kormann et al. 1991) are pKTiOH2+ = 2.4 and pKTiOH = 8.0, the abundance of all the species as a function of pH: -TiOH ≥ 80% when 3<pH<10; -TiO- ≥ 20% if pH>10; -TiOH2+ ≥ 20% when pH<3. Under these conditions, the photocatalytic degradation of the ionisable organic compounds is affected by the pH. At first sight, and for pollutants for which pKa is outside the range of 1-13, a very acidic solution appears to be detrimental and a very basic solution to be favourable, since the variations are modest or non-existent around neutrality. Because even at extreme pHs the change in the photocatalytic rate is generally less than one order of magnitude, the TiO2 water treatment definitively possesses an advantage over other processes. In many cases, a very important feature of photocatalysis is not taken into account when it is to be used for decontamination of water, is that during the reaction, a multitude of intermediate products are produced that may behave differently depending on the pH of the solution. To use only the rate of decomposition of the original substrate could yield an erroneous pH as the best for contaminant degradation. 53 SOLAR DETOXIFICATION Therefore, a detailed analysis of the best pH conditions should include not only the initial substrate, but also the rest of the compounds produced during the process. Mean particle-size measurements (presented in Figure 4.2) have been found to be constant at pH far from pH ≈ 7. 300 nm sizes increase to 2-4 µm when dispersion reaches pHzpc. The zero surface charge yields zero electrostatic surface potential that cannot produce the interactive rejection necessary to separate the particles within the liquid. This induces a phenomenon of aggregation and TiO2 clusters become larger. The large mean size in suspension at pH≈7 becomes much smaller at pH far from 7. This effect is clearly related to the capability of the suspension for transmitting and/or absorbing light. Furthermore, larger clusters sediment more quickly than small particles, thus the agitation necessary to maintain perfect homogeneity must be more vigorous. In contrast, these variations in particle size could be an advantage for separating the catalyst from water (by sedimentation and/or filtration) at completion of photocatalytic treatments. 3000 pHZPC= 6.9 Mean size, nm 2500 2000 1500 1000 500 0 2 4 6 pH 8 10 12 Figure 4.2 Mean particle size of TiO2 (P-25) suspended in water versus pH. [TiO2]=0.2 g/L. To unambiguously exclude the pH effect, the reagents used to change the pH must contain counterions that have no effect on the rate of water treatment. Sodium hydroxide and hydrogen chloride or sulphuric acid have generally been chosen to produce basic or acid pH, respectively. Organic buffers must be avoided because they are potential consumers of •OH, and toxic inorganic acids or bases the same, for evident reasons. 4.4 INFLUENCE OF CATALYST CONCENTRATION Whether in static, slurry or dynamic flow photoreactors, the initial reaction rates were found to be directly proportional to catalyst mass. This indicates a truly heterogeneous catalytic regime. However, above a certain value, the reaction rate levels off and becomes independent of catalyst mass. This limit depends on the geometry and working conditions of the photoreactor and is for a definite amount of TiO2 in which all the particles, i.e. the entire surface exposed, are totally illuminated. When catalyst concentration is very high, after travelling a certain distance on an optical path, turbidity impedes further penetration of light in the reactor. In any given application, this optimum catalyst mass ([TiO2]OPT) has to be found in order to avoid excess catalyst and ensure total absorption of efficient photons. 54 SOLAR DETOXIFICATION UV LAMP UV path length LAMP PROTECTION CHAMBER Cooling water REACTION CHAMBER UV LAMP UV UV UV UV UV UV UV UV UV a) b) UV c) Figure 4.3 Different laboratory photoreactor designs and zones of radiation penetration when illuminated in different ways. There are a number of studies in the literature on the influence of catalyst concentration on process efficiency. The results are very different, but from all of them it may be deduced that radiation incident on the reactor and path length inside the reactor are fundamental in determining the optimum catalyst concentration: • • • If the lamp is inside of the reactor and coaxial with it (see Figure 4.3a), [TiO2]OPT is very high (on the order of several grams per litre) if the path length is short (several mm). On the other hand, [TiO2]OPT is low (hundreds of mg per litre) if several centimetres are crossed (see Figure 4.4 solid circles). If the lamp is outside (see Figure 4.3c), but the path length is short (1-2 cm max.), the maximum rate is obtained with 1-2 g L-1 of TiO2 (see Figure 4.4 solid squares). If the lamp is outside, but the path length is several centimetres long, similar to a reactor illuminated by solar radiation (see Figure 4.3b and 3.6), the appropriate catalyst concentration is several hundreds of milligrams per litre. An example of this is shown in Figure 4.4, where open circles corresponds to a photoreactor with a large diameter and solid triangles to one with a smaller diameter, but both several centimetres. In this case, it is very clear than the optimum rate is attained at lower catalyst concentrations when the photoreactor diameter is wider. In all the cases described above, a “screening” effect is produced when the TiO2 concentration is very high. The reaction rate diminishes due to the excessive opacity of the solution, which prevents the catalyst farthest in from being illuminated. Besides, the larger the size (see Figure 4.2), the less the opacity of the suspension. When the radiation comes from a parabolic trough collector, something similar to what is shown in Figure 4.3b occurs. In any case, these are only approximations based on the results obtained by different authors and, because of all of the above, it is always necessary to find out, experimentally, the optimum catalyst concentration for the plant studied. That is, the minimum concentration at which the maximum reaction rate is obtained. But it does not seem to be necessary to test a very wide range of concentrations. This effect is shown in Figure 4.4. Usually, the reaction rate increases very quickly with TiO2 concentration, but only at low catalyst concentrations (usually below 100 mg/L). After that, the reaction rate stabilises and at very high catalyst concentrations the 55 SOLAR DETOXIFICATION reaction rate decreases. When this point is found, it is not really necessary to continue checking any higher because no more useful information is going to be obtained. 1.2 1.0 0.6 TOC 1.0 relative rate relative rate 0.8 0.4 0.5 0.2 0.0 0.0 0.2 0.0 0.0 0.4 0.8 TiO2, g L 1.2 0.4 -1 TiO2, g L 1.6 0.6 0.8 2.0 -1 Figure 4.4 Influence of catalyst concentration on the rate of photocatalysis (normalised rates have been used to make it more easily understood) in different reactors (see text). The continuous line is only to clarify the tendency. In the inset, relative reaction rates of degradation (two different photoreactors) and mineralization (TOC) of the same contaminant are shown. See text for comments. As shown in Figure 4.4, initial substrate behaviour is not always the same as that of TOC. This is due to the influence of intermediate products generated during the photocatalytic reaction. That is, the screening effect influences the decomposition of the original product in a different way than the other organic species present in the reaction and, in the example presented, to mineralise the contaminant it is unnecessary to use more than 0.2 g L-1 of TiO2. 4.5 INITIAL CONTAMINANT CONCENTRATION INFLUENCE As oxidation proceeds, less and less of the surface of the TiO2 particles is covered as the contaminant is decomposed. Evidently, at total decomposition, the rate of degradation is zero and a decreased photocatalytic rate is to be expected with increasing illumination time (or the accumulated energy, see Eq. 3.24). Most authors agree that, with minor variations, the expression for the rate of photomineralization of organic substrates with irradiated TiO2 follows the Langmuir Hinshelwood (L-H) law for the same saturation-type kinetic behaviour in any of four possible situations: (i) the reaction takes place between two adsorbed substances; (ii) the reaction occurs between a radical in the solution and the adsorbed substrate; (iii) the reaction takes place between the radical linked to the surface and the substrate in the solution; and (iv) the reaction occurs with both species in solution. In all cases, the expression of the equation rate is similar to the L-H model. From kinetic studies only, it is therefore not possible to find out whether the process takes place on surface or in solution. Although the L-H isotherm has been rather useful in modelling the process, it is generally agreed that both rate constants and orders are only "apparent". They serve to describe the rate of degradation, and may be used for reactor optimization, but they have no physical meaning, and may not be used to identify surface processes. Thus, while not a useful 56 SOLAR DETOXIFICATION tool for describing the active species involved in oxidation, engineers and solar designers seem to have a common understanding on the usefulness of the unmodified L-H model. (C0 - C) = krt 2.5 0.8 ln (C0/C) = k’t 2.0 0.6 ln (C0/C) Normalised Concentration 1.0 0.4 1.5 1.0 0.5 0.0 0.2 0 5 10 15 EUV, kJ/L or time, min 0.0 0 5 10 15 20 25 EUV, kJ/L or time, min Figure 4.5 Typical photocatalytic degradation. The insert shows data adjusted to Eq. 4.6. Due to the above, for L-H standard data treatment, it is assumed that the reaction occurs on the surface, which is also the assumption most widely accepted as possible. Under these conditions, two extreme situations are defined to illustrate the adsorption on the catalyst surface: (I) substrate and water compete for the active catalyst sites and (II) the reactant and the solvent are adsorbed on the surface without competing for the same active catalyst sites. According to the L-H model, the reaction rate (r) is proportional to the fraction of surface covered by the substrate (θx). In each case the following expression can be obtained: dC k r KC r== krθ x = (4.4a) dt 1 + KC + K s C s dC k KC r== krθ x = r (4.4b) dt 1 + KC where kr is the reaction rate constant, K is the reactant adsorption constant, C is he concentration at any time, KS is the solvent adsorption constant and CS is its concentration (in water CS ≈ 55.5 M). As CS >>C and, CS remains practically constant, the part of the catalyst covered by water is unalterable over the whole range of C and the previous equations can be integrated: K K C ( C 0 - C) = k r t ln 0 + (4.5a) C 1+ K s Cs 1+ K s C s C ln 0 + K( C 0 - C) = k r Kt (4.5b) C When C0 is very small, both equations can be reduced to an order one-reaction rate equation: C ln 0 = k ′t (4.6) C So, if ln (C0/C) is represented versus t (or the accumulated energy, see Eq. 3.24), a line, the slope of which is the apparent reaction rate constant k’, should be obtained (see Figure 4.5). Likewise, at higher concentrations, both equations can be simplified by adjusting them to zero order, (C0 - C) = krt, as might be the case at the beginning of the experiment represented in Figure 4.5. 57 SOLAR DETOXIFICATION r0 r0 -1 t1/2 Using an L-H model, graphics similar to those depicted in Figure 4.6 may be obtained from the experimental data and from the linearisation of the previous equations. The effect of the initial concentration on the degradation rate is shown in Figure 4.6a, where, due to the saturation produced on the semiconductor surface as the concentration of the reactant increases, it reaches a point at which the rate becomes steady. Figure 4.6b shows a linearisation of Eqs. 4.4, where the slope of that straight line is (1+KSCS)/krK, but could also be 1/krK. Finally, Eqs. 4.7 are obtained from Eqs. 4.5 when the concentration is half of the initial (C/C0 = 0.5): 0.693(1 + K S C S ) 0.5 C 0 + (4.7a) t 1/2 = kr K kr 0.693 0.5 C 0 + (4.7b) t 1/2 = kr K kr C0 C0 -1 C0 a) b) c) Figure 4.6 Graphics related to the adjustment of data to a L-H type kinetic model It should be emphasised that photodecomposition gives rise to intermediates, which could also be adsorbed competitively on the surface of the catalyst. The concentration of these intermediates varies throughout the reaction up to their mineralization and thus, Eq. 4.4 may also take the following form: k r KC r= (4.8) n 1 + KC + ∑ K i C i (i = 1, n ) i =1 where i is the number of intermediates formed during degradation (the solvent is also included in the summation). An understanding of the reaction rates and how the reaction rate is influenced by different parameters is important for the design and optimisation of an industrial system. The L-H reaction rate constants are useful for comparing the reaction rate under different experimental conditions. Once the reaction constants kr and K have been evaluated, the disappearance of reactant can be estimated if all other factors are held constant. Due to this, a series of tests at different initial substrate concentrations has to be performed to demonstrate whether the experimental results could be adjusted with this model. The concentration range has to be wide enough to allow correct fit of the L-H linearisation. This means, from the lowest concentration at which the initial rate could be determined until the limit where the relationship between initial reaction and initial concentration remains constant (see Figure 4.6). The results shown in Figure 4.5 correspond to an example of each of the experiments to be carried out for this purpose. From the slope of the line corresponding to the starting points of each of the experiments, the initial degradation rate can been calculated. Figure 4.7 shows 58 SOLAR DETOXIFICATION the initial rate calculated. From 0.2-0.4 mM of substrate the initial rate is steady. At this concentration, catalyst saturation occurs and the reaction rate becomes constant. 2.0 2.0 1.5 1.5 2 1.0 1.0 1/r0 r0, mM h -1 3 1 0.5 0.0 (kr)-1 = 0.638 0.0 (krK)-1 = 0.0381 0.5 0 0.2 0 25 0.4 1/C0 0.6 50 75 0.8 1.0 0.0 C0, mM Figure 4.7 Initial degradation rate as function of the initial substrate concentration. The insert shows the linear transformation of Eq. 4.4 from which the rate constant and the adsorption coefficient can be estimated from the intercept and the slope, respectively. The constants can be calculated from the graphic inserted in Figure 4.7 using the L-H model. 1 1 1 1 k r KC 0 → = + (4.9) r0 = 1 + KC 0 r0 k r k r K C0 kr = 1.57 mM h-1 K = 16.75 mM-1 With known kr and K the time required to degrade a definite substrate concentration (C0) down to a certain level (C) may be found from Eq. 4.5. With this, definition of reactor volume and surface (see Eq. 3.2 or 3.3) is possible. If accumulated energy is used instead of time, them Eq. 3.24 should be used for obtaining the kinetic constants and, afterwards, for reactor design. 4.6 RADIANT FLUX INFLUENCE Since 1990, the kind of solar technology, which should be involved in detoxification, has been clarified. Initial experiments with parabolic troughs for water and dishes or furnaces for gasphase treatments have evolved to lower flux systems. The reason for using one-sun systems for water treatment is firmly based on two factors, first the high percentage of UV photons in the diffuse component of solar radiation and second the low order dependence of rates on light intensity. It has been demonstrated by experiment that above a certain UV photon flux, reaction rate dependency on intensity goes down from one to a half order (Ollis, 1991; Herrmann, 1995). This does not seem to occur at a particular radiation intensity, as different researchers obtain different results, but presumably is significantly affected by experimental conditions. Some authors impute the transition of r = f (I1.0) to r = f (I0.5), to the excess of 59 SOLAR DETOXIFICATION photogenerated species (e-, h+ and •OH). This can be demonstrated as follows. According to section 1.4, the five basic simplified equations are: TiO2 + hν → e − + h + (4.10a) − + e + h → N + energy (4.10b) − − A+e → A (4.10c) + + D+h → D (4.10d) − + A + D → Intermediates → Products (4.10e) and the rate-limiting step is the reaction in the adsorbed phase (Eq. 4.10e). Therefore: [ ][ ] r = re = k e A − D + (4.11) In an n-type semiconductor such as titania, the photo-induced holes are much less numerous than electrons (photo-induced electrons plus n-electrons): [p+]<<[e-]. Therefore holes are the limiting active species. Thence: [ ] r = re = rd = k d [D ] p + (4.12) At any instant, one has: d p+ = ra − rb − rd = 0 = k a − k b e − p + − k d [D ] p + (4.13) dt Thence: ka I p+ = (4.14) − k b e + k d [D ] and: k a k d [D ]I r= (4.15) k b e − + k d [D ] From the above equation, it can be seen that the reaction rate is directly proportional to light flux. In the case of high fluxes, the instantaneous concentrations [e-] and [p+] become much larger than kd[D] and [e-] ≈ [p+]. Therefore Eq 4.14 becomes: k I k I 2 p + ≈ a − ; Therefore p + ≈ a (4.16) kb kb e The reaction rate becomes: [ ] [ ][ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] 1/ 2 REACTION RATE k I r = re = rd = k d [D ] a (4.17) kb which means that r is proportional to I0.5 and that the rate of electron-hole formation is greater than the rate of photocatalysis, which favours electron-hole recombination. Therefore optimum use of light power corresponds to the region where r is proportional to I. r = k I½ r=kI FOTONIC FLUX Figure 4.8 60 r=k SOLAR DETOXIFICATION Relation between the photocatalytic reaction rate and the intensity of the radiation received. At higher radiation intensities, another transition from r = f (I0.5) to r = f(I0) is produced. At this moment, the photocatalytic reaction is no longer dependent on the radiation received, depending only on mass transfer within the reaction. So, the rate is constant although the radiation increases. This effect may be due to different causes, such as a lack of electron scavengers (i.e. O2), or organic molecules in the proximity of the TiO2 surface and/or excess of products occupying active centres of the catalyst, etc. Actually, these phenomena appear more frequently when working with a supported catalyst, and/or at slow agitation speeds, which implies less catalyst surface in contact with the liquid and less turbulence. It does not favour reactant contact with the catalyst or dispersion of products from the proximity of the catalyst to the liquid. Many articles on this aspect of photocatalysis provide information on the light intensity at which the change of order is produced. The values found are very dissimilar. It may only be intuited that at an intensity of several suns (1 sunUV = 22 WUV m-2), quantum yield diminishes. This effect should be measured experimentally in each device, but this limit (several suns) is usually accepted as a general rule. 4.7 TEMPERATURE EFFECT Because of photonic activation, photocatalytic systems do not require heating and operate at room temperature. The true activation energy Et is nil, whereas the apparent activation energy Ea is often very low (a few kJ/mol) in the medium temperature range (20ºC-80°C ). However, at very low temperatures (-40°C-0°C), activity decreases and activation energy Ea becomes positive. By contrast, at "high" temperatures (>70-80°C) for various types of photocatalytic reactions, the activity decreases and the apparent activation energy becomes negative. This behaviour can be easily explained within the frame of the Langmuir-Hinshelwood mechanism described above. The decrease in temperature favours adsorption, which is a spontaneous exothermic phenomenon. In Eqs. 4.4 θ tends toward unity, whereas KC becomes >>1. In addition, the lowering temperature also favours adsorption of the final reaction products, desorption of which tends to be the rate-limiting step. To the contrary, when temperature increases above 80°C, nearing the boiling point of water, the exothermic adsorption of reactants is disfavoured and this tends to become the rate-limiting step. In addition to these mechanical effects, other consequences of plant engineering must be considered. If temperature is high, the materials (see point 3.2) used for the plant should be temperature-resistant (more expensive), and oxygen concentration in water decreases. Consequently, the optimum temperature is generally between 20 and 80°C. This absence of need for heating is attractive for photocatalytic reactions carried out in aqueous media and in particular for environmental purposes (photocatalytic water purification). There is no need to waste energy heating water that already possesses a high thermal capacity. 4.8 QUANTUM YIELD In photochemistry, a concept called quantum yield is used to evaluate the results obtained and compare different experimental conditions. Recalling Eq. 2.1 (Φ = ∆n Na-1), the quantum yield of a photochemical reaction is defined with regard to the number of reacting molecules and the number of photons absorbed. 61 SOLAR DETOXIFICATION In this book, a heterogeneous system made up of a suspended solid (TiO2), a gas (O2) in bubbles and/or dissolved aqueous solution of a multitude of compounds (initial substrate, intermediates, H+, anions…) is described. Finding out the amount of photons absorbed by the catalyst, from the behaviour of the radiation incident on a suspension such as this, is very difficult. In order to calculate this, if so desired, one would have to: a) evaluate the light absorption of a very complex reactive mixture, which, moreover, changes its composition throughout the reaction, b) from this basis, determine the photon flux that arrives at each particle of the catalyst to photoactivate it, and c) estimate the photons absorbed and dispersed. Furthermore, it seems that this, for the moment, is a difficult undertaking (Serpone et al., 1996). Remember that, in heterogeneous catalysis, the reaction rate is usually expressed as a function of the grams of catalyst. In photocatalysis, it should include the number of active centres, as well as the surface area of catalyst. But as a consequence of the above comments, the number of active centres is unknown and the surface of catalyst exposed to light is undetermined. This is therefore simplified by considering only the radiation of a certain wavelength (Eq. 3.21) incident on the inside of the reactor for calculation of Na. The value obtained from this is called the estimated quantum yield: ΦE. No distinction is made between the photons corresponding to each wavelength, assuming that all of them have the same effect on the surface of the catalyst. In all cases, this simplification is accepted as valid by a multitude of authors and widely used in the bibliography. Consequently, the reported “quantum yields” have sometimes been reported as lower limits not allowing for scattered light. A simple means of assessing process efficiencies for equal absorption of photons is therefore desirable in heterogeneous photocatalysis (Eq. 4.18). The initial photoconversion of phenol has been chosen as the standard process and Degussa P-25 titania as the standard photocatalyst. This compromise has been adopted by a group of scientist (belonging to different research groups) considered among the most important in the world (Serpone et al., 1996). The choice of phenol was dictated by the recognition that the molecular structure of phenol is present in many organic pollutants and, like many of theses, is essentially degraded by oxidation rather than reduction. rate of disappearance of substrate ζr = (4.18) rate of disappearance of phenol where ζr is called relative photonic efficiency. When the reaction rate for the test substances and phenol (secondary actinometer) are obtained under identical experimental conditions there is no need to measure the photon flux. The use of relative photonic efficiency renders comparison of process efficiencies between studies carried out in different laboratories or pilot plants possible because ζr is basically independent of the fundamental photocatalysis parameters (light intensity, reactor geometry and TiO2 concentration for a given catalyst). However, it depends on the initial concentration of substrate and on temperature. In any case, based on initial rates of degradation, ζr illustrates only one aspect of photodegradation and is also useful to compare different photocatalyst materials for water treatment purposes. An example of an application of ζr to degradation of pesticides (lufenuron and propamocarb) under sunlight is shown in the following paragraphs. Phenol (20 mg/L) has been used to calculate ζr following the method proposed above. In Figure 4.9 the experiments carried out with phenol are shown. 62 SOLAR DETOXIFICATION 1.0 Normalized Concentration 1.0 0.8 Average Average C/C0 0.8 TOC/TOC0 0.6 0.6 0.4 0.4 0.2 0.2 0.0 0 5 10 15 20 25 0.0 EUV, kJ/L Figure 4.9 Plots of the normalised concentration as a function of the accumulated energy for the photodegradation and mineralization of phenol. C0 = 20 mg/L , TiO2 = 200 mg/L, pH0 = 5. The mineralization rate (measured by TOC analysis) is also included because efficiencies based on the disappearance of organic carbon (ζr ,TOC, Eq. 4.19) provide more practical information. rate of disappearance of substrate TOC ζ r ,TOC = (4.19) rate of disappearance of TOC from phenol Phenol and pesticide experiments have been performed under the exact same conditions. With sunlight, it is not possible to work under constant illumination conditions. Therefore, Eq. 3.24 is used to avoid this uncertainty and reaction rates used to determine ζr and ζr ,TOC are calculated using EUV instead of time. Relative photonic efficiencies of the two pesticides tested are reported in Table 4.1. All the efficiencies are lower than unity, indicating that the initial photocatalytic oxidative degradations of the test substances, at the selected initial concentration, are less efficient than for phenol. Substrate Rate µmol/kJ ξr ξr,TOC Propamocarb 5.8 0.21 0.48 Lufenuron 8.8 0.32 0.73 Table 4.1 belongs here. Relative photonic efficiencies for the two pesticides treated with phenol as the standard reference (C0 = 20 mg/L). SUMMARY OF THE CHAPTER Photolysis tests have to be performed always before photocatalysis tests in order to find out decomposition rates without the semiconductor. The water to be treated must contain enough dissolved oxygen. To unambiguously exclude the effect of pH, the reagents used to modify the pH must contain counterions that have no effect on the rate of water treatment. The optimum catalyst concentration always depends on the experimental device used and, therefore, must be 63 SOLAR DETOXIFICATION always tested first. The direct application of the Langmuir-Hinshelwood model produces an empirical equation, which fits the degradation experimental data accordingly. This equation is useful in a wide range of initial concentrations and is necessary for engineering plant design. Experimentation at pilot plant level is essential to obtain these equations. Above a certain flux of UV photons, reaction rate changes depending on intensity. It may only be intuited that at intensities of several suns, quantum yield diminishes. This effect should be measured experimentally in each device, but this limit is generally accepted. The optimum temperature is generally between 20 and 80°C. The use of relative photonic efficiencies renders comparison of process effectiveness between studies carried out in different reactors possible. BIBLIOGRAPHY AND REFERENCES Herrmann, J.M. Heterogeneous Photocatalysis: an Emerging Discipline Involving Multiphase System. Catalysis Today, 24, 157-164, 1995. Ollis, D.F. Solar-Assisted Photocatalysis for Water Purification: Issues, Data, Questions. Photochemical Conversion and Storage of Solar Energy, 593-622, Kluwer Academic Publishers, 1991. Serpone, N., Sauvé, G., Koch, R., Tahiri, S., Pichat, P., Piccinni, P., Pelizzetti, E., Hidaka, H. Standardisation protocol of process efficiencies and activation parameters in heterogeneous photocatalysis: relative photonic efficiencies ζr J. Photochem. Photobiol. A: Chem., 95, 191-203, 1996. Tomin C. The Pesticide Manual, a World Compendium. 10th ed. British Crop Protection Council and Royal Society of Chemistry. Croydon, UK, 1994. Kormann, C., Bahnemann, D.W. and Hoffmann M. R. Photolysis of Chloroform and other Organic Molecules in Aqueous TiO2 Suspensions. Environ. Sci. Technol., 25, 494500, 1991. SELF-ASSESSMENT QUESTIONS PART A. True or False? 1. Oxygen avoids recombination of e-/h+ and promotes •OH formation. 2. The reagents used to change the pH must contain organic buffers. 3. The optimum concentration of the catalyst is always around 1 g/L. 4. Initial substrate behaviour is always the only fundamental parameter for choosing [TiO2]OPT. 5. By applying the Langmuir Hinshelwood (L-H) rate law it is possible to find out whether the photocatalytic process is on the surface or in solution. 6. When C0 is very small, L-H isotherm equations can be reduced to an order one-reaction rate equation. 7. It has been demonstrated that above a certain UV-photon flux, reaction rate changes from one to half-order dependence to the intensity. 8. Temperature does not affect photocatalytic reaction rate. 9. The amount of photons absorbed by the catalyst must be known to compare photocatalytic reactors. 10. Simplifications must be employed for calculating photocatalytic efficiencies. PART B. 1. Why is it necessary to carry out a blank test before putting TiO2 in a photoreactor? 2. What are blank photocatalysis experiments mainly for? 64 SOLAR DETOXIFICATION 3. What is the main difference between bubbling oxygen and air inside a photoreactor? 4. To unambiguously exclude the pH effect, what are the reagents most often used to change the pH? 5. Why are L-H constants called “apparent” in photocatalysis? 6. Calculate the L-H constant corresponding to the following experimental data: Table 4.2 belongs here. Experimental data from a series of photocatalytic experiments at different initial concentration. 7. What is the most accepted reason for photocatalytic reaction rate dependence on change of order of intensity? 8. What is the usual UV power of light intensity where the change of order is produced? 9. What is the optimum temperature range for heterogeneous photocatalytic reactions? 10. Why is use of a secondary actinometer necessary? Answers Part A 1.True; 2. False; 3. False; 4. False; 5. False; 6. True; 7. True; 8. False; 9. False; 10. True. Part B 1. As TiO2 readily sticks to the materials of the photoreactors. 2. This type of experiment evaluates the importance of the treatment without catalyst, the increase in temperature in the reactor and the adsorption of pollutant or its metabolites in the materials of the pilot plant. 3. The concentration of O2 inside the reactor. By bubbling oxygen, the [O2] is almost five times greater than by bubbling air. 4. Sodium hydroxide and hydrogen chloride or sulphuric acid. 5. Because with kinetic studies only, it is impossible to find out whether the process is on the surface or in solution and therefore, the constants obtained have no physical meaning, and may not be used to identify surface processes. 6. kr = 2.19 mg L-1 min-1; K = 0.0192 (mg/L)-1 7. The transition of r = f(I1.0) to r = f (I 0.5) is usually attributed to the excess of photogenerated species (e-, h+ and •OH). 8. Above 50-75 WUV per square meter of photoreactor surface, the quantum yield diminishes. 9. Between ambient temperature and 60-70 ºC. 10. Because ζr is basically independent of photocatalysis fundamental parameters (light intensity, reactor geometry and TiO2 concentration for a given catalyst). 65 SOLAR DETOXIFICATION 5. WATER DECONTAMINATION BY SOLAR DETOXIFICATION AIMS This unit describes the most important applications of photocatalysis for water decontamination. It outlines the decomposition of organic and inorganic contaminants and the usefulness of biological testing in addition to chemical analyses. Examples are also given to facilitate comprehension of the degradation pathways involved in the decomposition of the initial compounds. The use of modified catalysts and additional oxidants to increase process efficiency by trapping the photogenerated electrons and/or by producing extra oxidising species is discussed. Finally, an overview of the most common sophisticated analytical techniques is presented. OBJECTIVES By the end of this unit, you will know why photocatalysis for the treatment of contaminated water is important and the best analytical techniques for determining the degree of decontamination during treatment. You will: 1. Be able to describe the stoichiometric parameters of the reactions involved in the photocatalytic process. 2. Understand how it is possible to combine photocatalytic and biological processes. 3. See how photocatalysis can treat not only organic but also inorganic contaminants. 4. Find out different ways to improve process efficiency by modifying the catalyst and/or adding other extra-electron acceptors. 5. Review the most common analytical tools used to determine the degradation rate of the original contaminants. 6. Learn the most sophisticated analytical techniques used to describe the complicated mechanisms involved in the photocatalytic degradation of organic substances. 7. Understand how to determine the toxicity of water and why this is so important for water treatment. NOTATION AND UNITS Symbol API Atmospheric pressure ionisation BOD Biological Oxygen Demand CI Chemical ionisation DPs Degradation products Eo Oxidation potential ECD Electron capture detector EI Electron impact FID Flame ionisation detector GC Gas chromatography HPLC High pressure liquid chromatography LC50 Concentration of a chemical that is lethal to 50% of the exposed population LLE Liquid-liquid extraction Poct Water/octanol partition coefficient MS Mass spectrometry NMR Nuclear magnetic resonance 66 Units mg O2/L V mg/L SOLAR DETOXIFICATION NPD SPE TOC Nitrogen phosphorus detector Solid phase extraction Total organic carbon mg/L 5.1 DETOXIFICATION OF POLLUTANTS Chemists play a significant role in devising new methods to solve environmental problems. Existing methods deal with concentrated contaminants; what is still needed is an effective method for handling toxic materials widely dispersed in the environment. Irradiated TiO2 efficiently degrades nearly every significant functional group, including the most environmentally recalcitrant materials. The primary processes associated with semiconductorsensitised photodegradation of organic substances are illustrated in Figure 5.1. As shown by Eqs. 1.21-1.24, the hydroxyl radical (•OH.) is the major intermediate reactive responsible for organic substrate oxidation. The free radical HO2• and its conjugate O2•- are also involved in degradation processes, but those radicals are much less reactive than free hydroxyl radicals. These radicals react strongly with most organic substances by hydrogen abstraction or electrophilic addition to double bonds. Free radicals further react with molecular oxygen to give a peroxy radical, initiating a sequence of oxidative degradation reactions that may lead to complete mineralization of the contaminant. In addition, hydroxyl radicals may attack aromatic rings at positions occupied by a halogen, generating a phenol homologue. The electrons of the conduction band can also degrade organic compounds by reductive pathways as is shown in Figure 5.1 in the case of tetrachloromethane. Figure 5.1 belongs here Major general processes for the photo-oxidative or photo-reduction degradation of organic compounds in aqueous solution sensitised by semiconductor particles. Examples of photooxidation (PCP) and photo-reduction (CCl4) are shown In general, the types of compounds that have been degraded include alkanes, haloalkanes, aliphatic alcohols, carboxylic acids, alkenes, aromatics, haloaromatics, polymers, surfactants, herbicides, pesticides and dyes. A partial tabulation of organic compounds successfully degraded by photocatalysis is provided in Table 5.1. Eq. 5.1 generally holds true for an organic compound of general formula CnHmOp. m (m − 2 p) C n H mOp + + n O2 → nCO2 + H 2 O (5.1) 4 2 In the case of organic compounds containing halogens, Eq. 5.2 shows how the corresponding halide is formed. m−q (m − 2 p) C n H mO p X q + H 2 O + qHX + n O2 → nCO2 + (5.2) 4 2 Under photocatalytic oxidative conditions, sulphur is recovered as sulphate in sulphur containing compounds according to Eq. 5.3 C n H m O p S r + xO2 → nCO2 + yH 2 O + zH 2 SO4 (5.3) Table 5.1 belongs here. Some examples of TiO2-sensitised photodegradation of organic substrates. 5.1.1 Total mineralization In photodegradation, transformation of the parent organic compound is desirable in order to eliminate its toxicity and persistence, but the principal objective is to mineralise all pollutants. 67 hν 68 CO2 Inorganic acids Water Oxidised intermediate - TiIVOH A- TiIIIOH A TiIVOH + Organic pollutant TiIIIOH+•• If A = O2 O2-•• O2 HO2•, HO2-, H2O2, •OH CCl4 + ecb-→CCl3•+Cl•+ CCl3 ecb-→:CCl2 OH + O Cl Cl . OH Cl -H2O Cl Organic pollutant Cl- Cl Cl Figure 5.1 Cl Cl . Cl OH . Cl Cl Cl -HCl Cl HO Oxidised intermediate O O Cl Cl O Cl Cl . Cl Cl O H2O OH . Cl OH Cl Cl Cl O SOLAR DETOXIFICATION The effectiveness of degradation is not demonstrated only because the entire initial compound is decomposed. As observed in the HPLC chromatograms (Figure 5.2), oxamyl (chromatogram A, retention time 4.45 min) disappears nearly completely (chromatogram B). However, many new organic compounds appear. Figure 5.2 belongs here HPLC-UV chromatograms of photodegradation of oxamyl before photocatalytic treatment (A) and when the oxamyl has completely disappeared (B). Furthermore, the stoichiometry proposed for the general reactions (Eqs. 5.1-5.3) has to be demonstrated in each case by a correct mass balance. Reactives and products might be lost and this will originate not confident results. Mineralization rate is determined by monitoring inorganic compounds, such as CO2, Cl-, SO42-, NO3-, PO43-, etc. When organics decompose, a stoichiometric increase in the concentration of inorganic anions is produced in the water treated and, likewise, very often an increase in the concentration of hydrogen ions (decrease in pH). For this reason, the analysis of these two products of the reaction is of interest for the final mass balance. However, the decrease in pH is not a very reliable parameter of this balance, save in some cases, because it is influenced by other processes which take place in the medium: the effect of the TiO2 suspension, the formation of CO2 and intermediates, etc. In order to demonstrate that there are no product losses, the molar ratio must be in accordance with the organic substrate structure. For example, the pentachlorophenol decomposition reaction to which mass balances should be adjusted is shown in Eq. 5.4. Therefore, [Cl-] = 5 [PCP]0, but this only occurs at the end of the experiment, when the TOC is almost 0. During the degradation, the formation of intermediates impedes this, since these intermediates contain differing amounts of chlorides hυ 9 →6CO2 + 5HCl C 6 Cl 5 OH + O2 + 2 H 2 O TiO (5.4) 2 2 In Figure 5.3, a complete pentachlorophenol degradation test is shown. The products obtained are practically stoichiometrically correct. The slight difference may be attributed to the facts that all the TOC is not completely decomposed and that results obtained with four different analytical techniques were compared. Figure 5.3 belongs here Evolution of H+ and Cl- during pentachlorophenol degradation. To more clearly demonstrate that reaction 5.4 is completed, the concentration of TOC in mM is calculated considering 1 mMol TOC = 6 mMol of C = 72 mg of C. The oxidation of carbon atoms into CO2 is relatively easy. It is, however, in general, markedly slower than the dearomatization of the molecule. Until now, the absence of total mineralization has been observed only in the case of s-triazine herbicides, for which the final product obtained was essentially 1,2,5-triazine-2, 4,6, trihydroxy (cyanuric acid), which is, fortunately, not toxic. This is due to the strong stability of the triazine nucleus, which resists most methods of oxidation. For chlorinated molecules, Cl- ions are easily released into the solution. Nitrogen-containing molecules are mineralised into NH4+ and mostly NO3-. Ammonium ions are relatively stable and the proportion depends mainly on the initial oxidation degree of nitrogen and on the irradiation time. The pollutants containing sulphur atoms are mineralised into sulphate ions. Organophosphorous pesticides produce phosphate 69 70 A OXAMYL B min. Figure 5.2 [PCP], TOC], mM 0.12 0.6 0.10 0.5 Cl- 0.08 H+ TOC 0.06 0.4 0.3 PCP 0.04 0.2 0.02 0.1 0.00 0.0 0 5 10 15 tR, min 71 Figure 5.3 20 25 30 35 SOLAR DETOXIFICATION ions. However, phosphate ions in the pH range used remained adsorbed on TiO2. This strong adsorption partially inhibits the reaction rate that, however, remains acceptable. Until now, the analyses of aliphatic fragments resulting from the degradation of the aromatic ring have only revealed formate and acetate ions. Other aliphatics (presumably acids, diacids, and hydroxylated compounds) are very difficult to separate from water and to analyse. Formate and acetate ions are rather stable, which in part explains why total mineralization takes much longer than dearomatization. 5.1.2 Degradation pathways As pointed out above, a variety of degradation products (DPs) are formed in photocatalytic processes. Nevertheless, in most cases no attention is paid to the possible formation of these DPs which, on the other hand, allow the degradation processes to be better understood and evaluated and thereby comparison among the degradation pathways of different types of compounds, functional groups, chemical oxidation parameters, etc. Cost-effective treatment to complete compound mineralization is usually not feasible and the generation of by-products appears to be unavoidable with photocatalytic degradation. Identification of those by-products is the key to maximising overall process efficiency. Since hydroxyl radicals react nonselectively, numerous by-products are formed at low concentrations. On the other hand some of the degradation products obtained are of interest, because they may be more toxic and persistent than the parent compound. In some cases of photocatalytic TiO2 treatments, only traces of these metabolites are detectable because they are degraded faster than the parent compounds and mineralization is almost total in a short time. But in other cases, such as striazine herbicides mentioned above, overall conversion to the final degradation products takes longer. For example, primary intermediates of the photocatalytic degradation of various aromatic pollutants detected and identified correspond to hydroxylation of the benzene ring (see Figure 5.1). Maximum transient concentrations are much lower for these intermediates than the initial pollutants, since CO2, acetate and formate are formed in the initial stages of degradation. The orientation of the hydroxylation of the aromatic ring depends on the nature of the substituents. For instance, for chlorophenols and dimethoxybenzenes, the para and ortho positions (with respect to OH for the chlorophenols) are favoured as is expected. By contrast, for benzamide and nitrobenzene, the hydroxylation occurs at all free sites, whereas a meta orientation is expected for electron-withdrawing substituents. A list of compounds produced during photodegradation of a pesticide (pyrimethanil) with TiO2 is shown in Figure 5.4. It will give an idea of the complexity of the chemical reactions involved in photocatalytic methods. Figure 5.4 belongs here Chemical structures of pyrimethanil and its degradation products obtained during a photocatalytic treatment with TiO2. 5.1.3 Toxicity reduction The success of photocatalytic degradation in wastewater treatment depends on how much the cost of illumination, i.e., energy, can be brought down. This can be achieved by improving the efficiency of photocatalytic degradation by modifying the catalyst, the photoreactor design, by using additional oxidants, etc. It is also possible to envisage incomplete photocatalytic degradation to detoxify the wastewater. The products of incomplete degradation and their concentrations may be sufficiently innocuous as to be permissible for discharge directly into the environment or for further biological treatment. Biological treatment of biodegradable residual waters is presently the most compatible with the environment and the least expensive. 72 HIDROXY DERIVATIVES ALIPHATIC DERIVATIVES PYRIMIDIL DERIVATIVES OH N N N NH2 CH3 CH3 O N N CH3 CH3 CH3 O N NH CH3 N CH3 OH OH CH3 O NH2 NH2 C CH3 CH NH2 N N NH N NH O C NH C CH3 CH3 PYRIMETHANIL N CH3 PHENYL DERIVATIVES OH N N N CH3 C NH C O N 73 Figure 5.4 NH2 N C NH2 CH3 O OH CH3 OH O N NH O NH CH3 OH O C CH3 NH C CH3 NH OH OH N OH CH3 OH O OH CH SOLAR DETOXIFICATION However, it is very difficult to identify all the intermediary compounds en-route to complete mineralization. Toxicity testing of the photocatalytically treated wastewater is therefore necessary, particularly when incomplete degradation is planned. Any number of wholeorganism bioassays could be used for the assessment of water quality before disposal. Since it is not feasible to determine the specific toxicity of every toxic intermediary compound, wholeeffluent toxicity testing using aquatic organisms is a direct, cost-effective and relevant means of determining effluent toxicity. Therefore, bioassays can provide a more direct and appropriate measure of mixtures of toxins than chemical analyses alone, which are not sufficient to assess potential effects on aquatic biota (Tapp et al., 1996). A review of these tests is shown at the end of this chapter. Another useful technique for evaluating the feasibility of disposing photocatalytically treated waters before total mineralization is determining the biodegradability (BOD) in sludge from biological activated sludge plants. This sludge is inoculated with the treated water and BOD tests are carried out. In this case, the results are obtained in terms of “relative biodegradability”. This means that once biodegradability is achieved, it can only be assured if the same biological activated sludge used for the BOD tests is used for disposing the treated water. This test produces non-universal results, but could be very useful if the biological treatment plant that will receive the effluent from the photocatalytic treatment is known prior to design of the photocatalytic plant. This permits disposal of the pre-treated water into a biological (low cost) treatment. 5.1.4. Detoxification of inorganic pollutants Photocatalytic processes may also transform inorganic substances from the environment. Specifically, H2S and CN- can be converted into less toxic materials and various strategic and/or toxic metals can be removed from waste effluents. The toxicity of H2S is comparable to that of HCN. In the presence of light and a semiconductor catalyst, the products of oxidation are molecular hydrogen and sulphur. Free cyanides are generated in large quantities in heat-treating operations and in metal-finishing industries. The greatest amounts of cyanidecontaining wastes are produced by precious metals milling operations and coal gasification processes. CNO- is the first product of photocatalytic oxidation of cyanides in the presence of polycrystalline TiO2 in an aqueous medium. The proposed mechanism implies the oxidation of cyanide by the photogenerated holes and the reduction of oxygen by electrons according to Eqs. 5.5. The reacting mixture must be at pH 10 to avoid the formation of volatile HCN. CN − + 2h + + 2OH → CNO − + H 2 O (5.5) Cyanate ions are photo-oxidised to nitrates and a satisfactory nitrogen balance is achieved according to the overall reaction shown in Eq. 5.6. At strong oxidant conditions volatile nitrogen-containing species are not produced or are quickly photooxidised to NO2- and NO3-. CNO − + 4O2 + 2OH − + 3H 2 O → CO32 − + NO3− + 4 H 2 O2 (5.6) It has now been discovered that ozonation (production of drinking water) generates low levels of bromate ions, recognised as a suspect agent of cancer. Drinking water treated with ozone will typically have in the range of tens of µg/L of bromate and TiO2 is able to sensitise the photodecomposition of bromate (Eq. 5.7). ν / TiO2 2 BrO3− h → 2 Br − + 3O2 (5.7) Heavy metals are generally toxic and can be removed from industrial waste effluents as small crystallites deposited on the photocatalyst as demonstrated by Eq. 5.8: n n ν / TiO2 M n + + H 2 O h → M 0 + nH + + O2 (5.8) 2 4 74 SOLAR DETOXIFICATION Under identical conditions, the following reactivity pattern has been found: Ag > Pd > Au > Pt >> Rh >> Ir >> Cu = Ni = Fe = 0 for AgNO3, PdCl2, AuCl3, H2PtCl6 or Na2PtCl6, RhCl3, H2IrCl6, Cu(NO3)2, Ni(NO3)2 and Fe(NO3)3. As the photodeposition conversion increases, the metal particles form agglomerates, reaching several hundreds of nm. Silver photodeposition has been applied in the recovery of Ag from used photographic baths in which the silverthiosulphate complex is decomposed, Ag+ being reduced to Ag°. Because of their favourable redox potentials, only noble metals can be photodeposited. This property has been used to selectively recover noble heavy metals. For instance, silver has been separated from copper in solutions simulating industrial electrolytic baths. Other toxic, heavy non-noble metals could be removed from water. Mercury, because of its favourable redox potential, was photoreduced as a zero-valent metal. The cations Pb2+ and Tl3+ have been deposited on UV-irradiated TiO2 powder as PbO2 and Tl2O3. Similarly, uranium has been photodeposited on TiO2 as U3O8 from uranyl solutions. From an application point of view, the recovery of silver from photographic baths seems the most promising issue, provided legislation on discharge water containing Ag becomes stricter. 5.2 QUANTUM YIELD IMPROVEMENT BY ADDITIONAL OXIDANTS One practical problem in using TiO2 as a photocatalyst is electron/hole recombination (reverse of Eq. 1.21), which, in the absence of proper electron acceptors, is extremely efficient and thus represents a major energy-wasting step and limitant to achieving a high quantum yield. Oxygen has been chosen in most of the applications for this purpose, although its role is not only related to electron scavenging (see Chapter 4). But with only dissolved oxygen as an oxidant, low mineralization photo-efficiencies (production of CO2) are obtained (in the range of 1-5%). One strategy for inhibiting e-/h+ recombination is to add other (irreversible) electron acceptors to the reaction. Outstanding enhancement of the rate of degradation of various organic contaminants through the use of inorganic peroxides has been demonstrated (Pelizzetti et al. 1991, Malato et al. 1998). The addition of other oxidising species could have several different effects: • Increase the number of trapped e- in the e-/h+ pairs and, consequently, avoid recombination. • Generate more •OH and other oxidising species. • Increase the oxidation rate of intermediate compounds. • Avoid problems caused by a low O2 concentration. It must be mentioned here that in highly toxic wastewater where degradation of organic pollutants is the major concern, the addition of an inorganic anion to enhance the organic degradation rate may often be justified. For better results, these additives should fulfil the following criteria: dissociate into harmless by-products and lead to the formation of •OH or other oxidising agents. There is another advantage related to the use of this type of oxidant when solar energy is the photon source. Although scientific research on photocatalytic detoxification has been conducted for at least the last three decades, industrial/commercial applications, engineering systems and engineering design methodologies have only been developed recently. In this type of installation, the photoreactor is by far the most expensive component and a barrier to commercialisation. The increase of the photocatalytic reaction rate with these additives would decrease photoreactor dimensions proportionally and dramatically decrease overall costs. 75 SOLAR DETOXIFICATION 5.2.1. Hydrogen Peroxide Hydrogen peroxide is the obvious candidate. It can increase the efficiency of the process at high irradiance (see Section 4.6) and it has been tested with a large number of compounds. Also, it is a very commonly used chemical and, therefore, very cheap. Being an electron acceptor, hydrogen peroxide reacts with conduction band electrons (Eq. 5.9) to generate hydroxyl radicals, which are required for the photomineralization of organic pollutants. H 2 O2 + e − → • OH + OH − (5.9) • The following reactions (Eq. 5.10 and 5.11) can also produce OH (reaction 5.11, which requires λ < 300 nm, does not take place with solar radiation). H 2 O2 + O2•− → • OH + OH − + O2 (5.10) • H 2 O2 + hν →2 OH (5.11) The effect of this electron acceptor deserves some further comment. In some cases, the addition was found to be beneficial, increasing the degradation rate. The effect depends on the H2O2 concentration, generally showing an optimum range of concentration. At higher concentrations the improvement starts to lessen. Whereas this beneficial effect can easily be explained in terms of prevention of electron/hole recombination and additional •OH production through reactions 5.9, 5.10 and 5.11, inhibition could be explained in terms of TiO2 surface modification by H2O2 adsorption, scavenging of photoproduced holes (Eq. 5.12) and reaction with hydroxyl radicals (Eq. 5.13). H 2 O2 + 2h + → O 2 + 2 H + (5.12) H 2 O2 + •OH → H 2 O + HO2• (5.13) The inhibition of adsorption not only depends on the characteristics of the pollutant, but also on the hydrogen peroxide/organic concentration ratio. This may be explained in terms of Langmuir-Hinshelwood kinetics, rC = krKC/(1+KC) and competitive adsorption (see Chapter 4). If pollutant concentration (C) is too low and H2O2 concentration too high, organic adsorption decreases because of adsorption of hydrogen peroxide and, therefore, the additional hydroxyl radicals generated by H2O2 do not react efficiently. When C is higher, the radicals react more easily and rC increases and, when C is still higher, the reaction rate is not as affected by adsorption (1+ KC ≈ KC; rC = kr). In the latter situation the reaction rate is only dependent on •OH concentration related to favourable (Eqs. 5.9-5.11) and unfavourable reactions (Eqs. 5.12-5.13). There is an optimum ratio of H2O2/C under these circumstances whereby, organic material is sufficient to consume generated hydroxyls and, to avoid detrimental reactions, if peroxide is not too high. At high molar ratios an inhibition effect would be expected because the unfavourable reactions become more and more important. All this may be summarised: (i) if pollutant concentration is low, the hydrogen peroxide easily inhibits the degradation rate; (ii) if the molar ratio between H2O2 and pollutant is too high, the same is true. 5.2.2. Persulphate In homogeneous reactions, the persulphate ion accepts an electron and dissociates (Eq. 5.14). The sulphate radical anion is also generated adequate thermal and photolytic (wavelength < 270 nm) conditions. This radical goes through the reactions explained below (Eq 5.16 and 5.17). Persulphate can therefore be a beneficial oxidising agent in photocatalytical detoxification because SO4•- is formed from the oxidant compound by reaction with the photogenerated semiconductor electrons (e-CB, Eq. 5.15). In addition, it can trap the photogenerated electrons and/or generate hydroxyl radicals. The sulphate radical anion (SO4•-) 76 SOLAR DETOXIFICATION is a very strong oxidant (Eo = 2.6 V) and engages in at least three reaction modes with organic compounds: by abstracting a hydrogen atom from saturated carbon, by adding to unsaturated or aromatic carbon and by removing one electron from carboxylate anions and from certain neutral molecules. − S 2 O82− +eaq →SO4−• + SO42− (5.14) − S 2 O82− +eCB →SO4−• + SO42− −• 4 − CB (5.15) 2− 4 SO +e →SO (5.16) SO4−• + H 2O → • OH + SO42− + H + (5.17) 5.2.3. Other oxidants Other compounds could also potentially increase the reaction rate because they are also electron scavengers. The most frequently tested so far in heterogeneous photocatalysis are described in Eqs. 5.18-5.21. H+ IO4− + 8e − 8 → 4H 2O + I − (5.18) + H ClO3− + 6e − 6 → 3H 2 O + Cl − (5.19) + H BrO3− + 6e − 6 → 3H 2 O + Br − − 5 − • 2− 4 − 5 − (5.20) − −• 4 HSO + e or HSO + e (5.21) → OH + SO → OH + SO Chlorate has been proven insufficient to improve effectiveness. However, both IO4- and bromate increase the mineralisation rate in all cases tested. Nevertheless, these additives are very expensive compared to hydrogen peroxide and peroxydisulphate, and their application would dramatically increase treatment cost. Even more importantly, they do not dissociate into harmless products (Br- and I-), because hundreds of mg/L of these anions are undesirable in water. Potassium peroxymonosulfate (commercially called oxone) was also examined as an irreversible electron acceptor. The formula of this salt is 2KHSO5.KHSO4.K2SO4, written in aqueous solution as HSO5-. Upon accepting an electron from the conduction band, HSO5would dissociate into two different pathways (Eq. 5.21). The disadvantage is its high molecular weight. Many grams of product are necessary for 1 active mol (HSO5-). 5.3 CATALYST MODIFICATION The TiO2 band-gap represents only 5% of the solar spectrum (see Chapter 2). From the standpoint of solar collecting technology, it is therefore a rather inefficient process even for a high added-value application. In contrast to other Advanced Oxidation Technologies, photocatalysis has the advantage of being solarizable and of being an environmentally friendly technology. TiO2 is a cheap photostable catalyst, and the process may be run at ambient temperature and pressure conditions. Furthermore, the oxidant, molecular oxygen (O2), is the mildest one. Therefore, basically, TiO2 is a mild catalyst that works at mild conditions with mild oxidants. However, as concentration and number of contaminants increase, the process becomes more complicated and challenging problems, such as catalyst deactivation, slow kinetics, low photoefficiencies and unpredictable mechanisms need to be solved. It is clear that naked TiO2 needs extra help to undertake practical applications of industrial and environmental interest and this could lead to the loss of some of the charm of its mild operation. Moreover, even reactor set-ups using artificial light, and the cost of running the lamps involved in them, will be much cheaper if visible radiant flux can be employed. 77 SOLAR DETOXIFICATION The redox process is based on the migration of electrons and holes to the semiconductor surface and two further oxidation and reduction steps (see Figure 5.1). Two basic lines of R&D attempt to balance both half-reaction rates, one by adding electron acceptors (additional oxidants, already commented on above) and the other by modifying catalyst structure and composition. Both try to promote competition for electrons and avoid recombination of e-/h+ pairs. A third approach has focused not only on increasing quantum yield but finding new catalysts with band-gaps that match the solar spectrum better. Unfortunately, the choice of convenient alternatives for substituting titanium dioxide in photocatalytic detoxification systems is limited. The appropriate semiconducting material should be: • Non toxic. • Stable in aqueous solutions containing highly reactive and/or toxic chemicals. • Not photo-corrodible under band-gap illumination. • Economical, that is, an increase in photocatalytic reaction rates must be always be accompanied by a non-proportional increase in overall process costs. Generally, metal oxides fulfil these criteria but most metal oxides are wide band-gap semiconductors or insulators. Although iron (III) oxide is one of the few exceptions (see Table 1.4), it has demonstrated satisfactory activity in a limited number of cases. Other non-oxide semiconductors (e. g. CdS) are usually unstable and photodegrade in time. A few examples will be given in the following sections to illustrate the large body of work conducted in the area of photocatalyst modification. 5.3.1. Metal semiconductor modification The addition of noble metals to a semiconductor could modify the photocatalytic process by changing the semiconductor surface properties. Figure 5.5 is an illustration of the capacity of a metal in contact with a semiconductor surface to capture electrons. After excitation, the electron migrates to the metal where it becomes trapped and e-/h+ recombination is avoided. The hole is then free to migrate to the surface where oxidation of the organics can occur (see Figure 5.1). The Pt/TiO2 system (Pt deposited on titania by the impregnation and reduction method) is the metal-semiconductor system most commonly studied (see Figure 5.6). Loading of Pt is optimum to achieve the maximum photocatalytic rate, affecting the distribution of electrons in the system. Above the optimum metal content, the efficiency decreases because once negatively charged, Pt particles become attractive for holes, which recombine with electrons into inefficient thermal energy. Care must therefore be taken in studies conducted with modified metal semiconductors to use the optimum quantity of metal. Figure 5.5 belongs here Electrons capture by a metal in contact with a semiconductor surface. Figure 5.6 belongs here Concentrating solar reactor with platinum/titanium dioxide catalyst on ceramic saddles. Tested on air contaminated by spray paint at Fort Carson Army Base in Colorado (USA). Courtesy of National Renewable Energy Laboratory (USA). 5.3.2. Composite semiconductors Coupled semiconductors provide a way to increase the separation between charges and reduce the energy (increasing wavelength) necessary to excite the system. Figure 5.7 shows CdSTiO2 as an example. The energy from light (λ<497 nm) is large enough to cause an electron to leave the CdS valence band and go over to the conduction band. The hole remains in the CdS 78 Metal Metal ν hν e- Metal h+ Figure 5.5 79 80 Figure 5.6 SOLAR DETOXIFICATION while the electron is transferred to the TiO2 conduction band. The separate charges are then free to undergo electron transfer with the species adsorbed on the surface. Figure 5.7 belongs here The excitation process in a semiconductor-semiconductor photocatalyst. 5.3.3. Surface sensitisation Surface sensitisation of a wide band-gap semiconductor via chemisorbed or physisorbed dyes can increase the efficiency of the excitation process. The wavelength range can be expanded by charge transfer from the sensitiser to the semiconductor. Figure 5.8 illustrates the excitation, charge transfer and regeneration steps. If the oxidative energy level of the excited state of the dye is more negative than the semiconductor conduction band, then the dye can transfer the electron to the conduction band of the semiconductor. The electron in turn can be transferred to reduce an organic acceptor adsorbed on the surface. Without the presence of a redox couple, the dye-semiconductor system can also be used in oxidative degradation of the dye itself. This is important due the large number of dye substances found in industrial textile wastewater. Figure 5.8 belongs here Steps of excitation with a sensitizer in the presence of an adsorbed organic electron acceptor (A). 5.4 RECOMMENDED ANALYTICAL METHODS 5.4.1 Original contaminants The analyses performed on samples collected during photocatalytic treatment have to be as complete as possible in order to adjust the mass balance for the photocatalytic decomposition of the contaminants and assure that the analytical data are reliable and the organic compounds have not disappeared in some other way (evaporation, adsorption in the reactor, adsorption in the catalyst, etc.) besides photocatalysis. Liquid chromatography (HPLC) with UV detection is the method of choice for analysis of samples from photocatalytic treatment since direct injection of the aqueous sample into the analytical column is allowed, avoiding the necessity of previous extraction. Samples require only filtering to remove TiO2 or any other particles that could damage the chromatographic column before they are injected into the equipment. A device made up of a syringe and 0.22 µm membrane filters is used for this purpose. Gas chromatography is only suggested if HPLC is not viable or when a pre-concentration is necessary due to the very low concentration of the parent compounds. 5.4.2 Mineralization measurements (TOC) Total organic carbon analyses of samples taken during photocatalysis degradation experiments are vital for the following reasons: • Since identification of all the intermediates generated during photodecompositon is not possible, pinpointing the moment at which only CO2 remains and water is considered completely decontaminated is crucial. • Determination of the CO2 produced might be reasonable, since this must be stoichiometric with the organic carbon present at the beginning in the organic molecule. However, since the reactors are usually large and not airtight, loss into atmosphere of the carbon dioxide produced prevents this. For the same reasons, the samples might become contaminated by atmospheric CO2 and falsify results. 81 82 ν hν e- CdS EG= 3.2 eV e- EG= 2.5 eV h+ TiO2 Figure 5.7 e- Dye* CB ν hν Dye Figure 5.8 VB A CB VB A CB VB A- 83 SOLAR DETOXIFICATION • It is a reliable, simple and rapid way to close the mass balance at any moment to get an idea of the remaining amount of intermediates and check the extraction methods and analysis of intermediates. The basic techniques for the determination of TOC in water have remained relatively unchanged for 20 years. Organic compounds are converted to CO2 using a combination that may include chemical oxidizing agents, ultraviolet radiation or high-temperature combustion (Wangersky, 1993). The CO2 is then measured using non-dispersive infrared absorption, micro-coulometry or conductimetric techniques. Since many water samples contain inorganic forms of carbon (HCO3- and CO32-), it is usually necessary to remove theses species, typically using a gas stripping technique prior to measurement of TOC. Some part of the organic carbon (VOCs) may also very often be removed by this procedure. In the case of heterogeneous photocatalysis, it is necessary to use a TOC analyser able to manage non-filtered samples. When TiO2 is filtered from the sample, there is an important loss of organic compounds because they are adsorbed onto the solid retained in the filter. 5.4.3 Intermediates analysis (GC-MS/HPLC-MS) In order to analyse a reaction mixture containing pesticides and their degradation products (DPs), it is necessary to have analytical screening methods available that permit separation and identification of compounds with very different hydrophilic-hydrophobic characteristics and spanning very different concentration ranges. The use of gas chromatography with classical detectors, like ECD, NPD or FID is obviously insufficient. But gas or liquid chromatographic systems coupled to mass spectrometry (GC/MS and LC/MS) represent a good fast alternative for achieving very useful structural information on the compounds generated in such processes (Agüera and Fernández-Alba, 1998). Important advantages of the GC/MS-based methods are: a) the large amount of structural information they yield and the spectra libraries available either from data bases or from research papers which make DP identification feasible; b) the durability and reliability of the GC-MS interface; and c) the highly efficient sensitivity and separation that avoids overlapping compounds with similar structures. However, GC-MS based methods have important drawbacks because of their low capacity to analyse very polar, low volatile and thermally unstable compounds. Identification of DPs is usually based on their EI (Electron Impact) mass spectra, mainly by comparing the unknown compound spectrum with published spectra. A disadvantage of EI is that it does not usually provide molecular weight information. Additional and very useful structural information on DPs can be obtained by chemical ionisation (CI). From the molecular weight and interpretation of fragmentation patterns, it is possible to hypothesise a molecular structure. However, even an EI mass spectrum does not provide enough information about the location of the functional groups (e.g., position of a hydroxyl group on a benzyl ring). A comparison with a standard, when commercially available, is required for unequivocal confirmation. When by-product standards are not commercially available, the laboratory synthesis of DPs could be a solution. Because GC methods require compounds with high vapour pressures. Derivation, of at least the acid fraction (BF3/MeOH or diazomethane procedure), has become a typical procedure for identifying the less volatile and polar compounds. Nevertheless, derivation is not easy and it is also time-consuming. Because of this, LC-MS techniques are gaining in importance. LC techniques present several advantages over GC: (i) little or no cleaning of the sample is required, (ii) high polar, low volatile and thermally labile compounds are more easily 84 SOLAR DETOXIFICATION analysed, (iii) direct analysis of the samples is possible, avoiding polar DPs to escape from extraction procedures. The major role of LC-MS in the degradation processes studied is (i) to check DP molecular weight and (ii) to detect DPs which are not directly amenable with GCMS techniques. The ready availability of atmospheric pressure ionisation (API), electrospray (ESP)/ionspray (ISP) and atmospheric pressure chemical ionisation (APCI) LC-MS interfaces that provide general structural information and sensitivity, has expanded the applicability of LC-MS, allowing identification of a large range of polar transformation products. LC-MS shows important weaknesses since the information usually achieved lacks detailed structural data and is less sensitive and discriminating than GC-MS. These disadvantages can frequently prevent DP identification as a consequence of the low detection threshold or overlapping peaks. Since the DPs obtained are very complex (see Figure 5.9), mass spectrometry-based techniques therefore do not provide enough structural information for the unequivocal structural elucidation of the DPs in many cases and it must be done by more complex time-consuming techniques such as LC/ MS/MS or NMR. But the combination of both GC/MS and LC/MS is very useful and, in many cases, enough structural information to evaluate the degradation process may be found fast. In addition, other analytical measures such as Total Organic Carbon (TOC) or Ion Chromatography (IC) can be of great help to assess the success of the degradation process by evaluating the mineralization rate achieved or by establishing the mass balance of the whole process. Figure 5.9 belongs here Degradation pathway proposed for pirimiphos-methyl dissolved in water when illuminated in the presence of TiO2. 5.4.4 Extraction methods Common handling procedures for analysis of samples of chemically treated water involve the use of extraction methods because identification of degradation products has to be carried out at sub-mg/L level. Trace organic compounds in wastewater are still typically enriched by liquid-liquid extraction (LLE) using an appropriate solvent; however, solid-phase extraction (SPE) is gaining in acceptance (Chiron et al., 1997), mainly because SPE generates less matrix interference and a wide range of new adsorbents (able to trap DPs having a wide range of polarities) are commercially available, including: alkylsilanes modified silica, e.g. C-18 and end-capped C-18; porous polymers, e.g. poly (styrene-divinylbenzene) PRP-1 or PLRP-S; and carbon modified materials, e.g. porous graphitic carbon (PGC). SPE materials are expected to show different behaviours with respect to capacity and breakthrough volumes of both analyte and matrix interferences. Because the retention of a compound is higher in its neutral form than in its ionic form, phenol and benzoic acid extractions are better under acidic conditions while amines are best recovered at alkaline conditions. Problems may arise with multifunctional compounds. The retention of hydrophilic compounds (Log Poct <0) such as aminophenols or cyanuric acid is poor but can be high with porous graphitic carbon. On the other hand, short chain aliphatics such as oxalic or formic acids (usually the final organic photooxidation degradation products) may not be recovered at all. In order to identify as many chemicals as possible, a sequential extraction scheme, involving different SPE adsorbents, could be proposed. A C-18 phase is used initially to select all neutral hydrophobic compounds at pH7. The C-18 filtrates are then passed through a polymeric adsorbent also at pH7, where medium polar compounds are retained. Subsequently filtrates are acidified to pH4.5 and pH2.5, respectively, to extract the majority of acidic compounds with a polymeric or carbon85 86 N CH3 N CH2 CH3 CH2 CH3 CH3 N H3CO H3CO O OCH3 P OCH3 OCH3 CH2 CH3 CH2 CH3 R1 N N H3CO P O H3CO S P O O + N N CH3 CH2 CH3 N CH2 CH3 N N = R2 = R1 Pyrimiphos Methyl + SCH3 P OCH3 OCH3 R2 N R2 N CH2COOH R2 N HOH2C OH Figure 5.9 R2 N CH3 CH3 N R2 N R2 N CH2COOH R2 N CH2CH3 CH3 CH2CH3 CH2CH3 R1 N H CH2CH3 R1 N H CH2CH3 CH3 CH2CH3 CHO CH2CH3 HOC N CH2COOH CH2CH3 NH2 OH CH2COH CH2CH3 CH2CHO H CHO R1 N R1 N CH2CHO R2 N CH2CH3 R1 N CH2CHO CH3 +R O OH R2 N CH2CH2OH H CH2CH3 N O N O O P S OCH3 OCH3 1 N CHOHCH3 CH2CH3 SOLAR DETOXIFICATION type adsorbent. Polymeric adsorbents can be used over pH2-13 without decomposition of the adsorbent material. 5.4.5 Toxicity analysis The test organisms in these assays include representatives from four groups: micro-organisms, plants, invertebrates and fish. The Organisation for Economic Cooperation and Development (OECD) has suggested a set of minimum data to assess the effects of chemicals on the environment. The OECD lists mortality in fish, impaired reproduction in crustaceans and inhibition of growth in algae as examples of ecotoxicity tests needed to predict the impact of released chemicals upon ecosystems. The two main invertebrate toxicity tests routinely used are the 21-day Dapinia and the 7-day Ceriodaphinia survival and reproduction tests. Tests are conducted by exposing the organisms to the toxins under control conditions and after the required incubation period, live organisms are counted. Fish bioassays have been conducted for decades. The distinct physiological and behavioural responses of fish to low levels of pollutants has been employed in the development of fish monitors that act as indicators of water quality (Tothill et al., 1996). The tests are usually based on larval growth and survival, where newly hatched fish are exposed to a range of effluents for 1-2 days or up to 7 days. The acute lethality test with fish measures the concentration of a chemical that is lethal to 50% of the exposed population after 96 h (LC50). Species such as rainbow trout (Oncorhynchus mykiss) and fathead minnow (Pimephales promelas) are commonly used. During recent years, research has been carried out to reduce or replace acute fish tests with in vitro assays, using cultured fish cell lines. The use of algae in bioassays has proved useful in detecting metals, herbicides, pesticides and crude oil compounds. However, the culturing and preparation of the algae suspension is a lengthy process and, further, it is difficult to maintain an identical culture of algae each time the bioassay is conducted. Many of the above tests require specialised equipment and operator skills and are time consuming. The use of higher organisms such as fish may also be ethically undesirable. In the last few years, there has been increased interest in bacterial screening to assess toxicity. Studies of effects on microbial function or activity constitute a more direct, rapid and sensitive approach to measure chemical stress. These can be classified by the type of measurement used: • Monitoring transformation of carbon, sulphur or nitrogen. • Determination of the activity of microbial enzymes such as dehydrogenases, adenosine triphosphatases and other enzymes. • Measurement of growth, mortality and photosynthesis. • Determination of glucose uptake activity using radioisotopes. • Measurement of oxygen consumption using a dissolved oxygen electrode or respirometer. • Measurement of luminescence using a photometer. The development and applications of biological toxicity testing are rapidly increasing. Numerous bioassay procedures are now available, however, it is difficult to state the sensitivity of these tests, and therefore, a universal-monitoring device for toxicity testing is unlikely to be available. In any case, most of the recent studies have dealt with the use of the bacterial luminescence assay for toxicity screening. The use of toxicity tests for evaluation of photocatalytic treatments is not very common for the moment, but several papers have already been published (Jardim et al., 1997; Herrmann et al. 1999). 87 SOLAR DETOXIFICATION SUMMARY OF THE CHAPTER Photocatalytic degradation of organic and inorganic compounds follows a definite stoichiometry that has to be determined by appropriate analytical techniques during photocatalytic experiments in order to close the mass balance between reactives and products. Furthermore, degradation pathways and by-products formed are so complex that analysis of water toxicity during the treatment is recommended to assure that it decreases. The photocatalytic degradation of contaminants by photocatalysis can be enhanced by the use of additional oxidants like hydrogen peroxide and persulphate and/or the modification of the catalyst using deposited metals, composite semiconductors or dye sensitisers. The degradation of the original contaminants is monitored preferably by HPLC, and the final mineralization by TOC and Ionic Chromatography, but identification of intermediate products has to be by MS techniques (GC-MS and HPLC-MS). A combination of several MS techniques with several extraction methods is better in order to assure the identification and quantification of a significant number of DPs. As the detection of all DPs is almost impossible, the use of different organism for determining toxicity is very important in order to guarantee that the treatment is correct. BIBLIOGRAPHY AND REFERENCES Agüera, A., Fernández-Alba, A. R., GC-MS and LC-MS Evaluation of Pesticide Degradation Products Generated from Advanced Oxidation Processes in Waters: An overview. Analusis, 26, 123-130, 1998. Chiron, S., Fernandez-Alba, A.R. and Rodriguez, A., Pesticide Chemical Oxidation Processes: An Analytical Approach. Trends Anal. Chem., 16, 518-526, 1997. Herrmann, J.M., Guillard, Ch., Argüello, M., Agüera, A., Tejedor, A., Piedra, L. and Fernández-Alba, A. Photocatalytic Degradation of Pesticide Pyrimiphos-Methyl. Determination of the Reaction Pathway and Identification of Intermediate Products by Various Analytical Methods. Catalysis Today, 1999, in press. Herrmann, J.M. Heterogeneous Photocatalysis: an Emerging Discipling Involving Multiphase System. Catalysis Today, 24, 157-164, 1995. Jardim, W.F., Moraes, S.G. and Takiyama, M.M.K. Photocatalytic Degradation of Aromatic Chlorinated Compouns using TiO2: Toxicity of Intermediates. Wat. Res., 31, 17281732, 1997. Malato, S., Blanco, J., Richter, C, Braun, B. and M. I. Maldonado. Enhancement of the Rate of Solar Photocatalytic Mineralization of Organic Pollutants by Inorganic Oxidising Species. Appl. Catal. B: Environ., 17, 347-360, 1998. Pelizzetti, E., Carlin, V., Minero C. and M. Grätzel. Enhancement of the Rate of Photocatalytic Degradation on TiO2 of 2-Chlorophenol, 2,7-Dichlorodibenzodioxin and Atrazine by Inorganic Oxidizing Species. New J. Chem., 15, 351-359, 1991. Tapp, J.F., Wharfe, J.R and Hunt, S.M. Toxic Impacts of Wastes on the Aquatic Environment, Royal Soc. Chem., 1996. Tothill, I.E. and Turner, A.P.F. Developments in Bioassay Methods for Toxicity Testing in Water Treatment. Trends in Anal. Chem., 15, 178-187, 1996. Wangersky, P.J. Dissolved Organic Carbon Methods: a Critical Review. Marine Chem., 41, 61-74, 1993. 88 SOLAR DETOXIFICATION SELF-ASSESSMENT QUESTIONS PART A. True or False? 1. Electrons in the conduction band cannot degrade organic compounds. 2. When organics decompose, an increase in the concentration of hydrogen ions is produced in the water. 3. The final objective of photocatalytic treatment is always the total mineralization of the organic contaminants. 4. Inorganic compounds are degraded through oxidative and/or reductive photocatalytic pathways. 5. The addition of other oxidants in the photocatalytic process only produces additional oxidant species. 6. Hydrogen peroxide always enhances the decomposition of organics. 7. Liquid chromatography (HPLC) with UV detection is the method of choice for analysing samples from photocatalytic treatment because it is the easiest. 8. TOC analysis is a method for measuring CO2 production during experiments. 9. GC/MS and LC/MS are complementary methods. 10. There is a universal-monitoring device for toxicity testing. PART B. 1. Which is the general stoichiometry for the total mineralization of methamidophos (C2H8NO2PS)? 2. Why is the analysis of the initial compound not enough to determine the efficiency of contaminant degradation? 3. Why is toxicity determination during a photocatalytic experiment very important? 4. What are the final products in photocatalytic treatment of CN-? 5. Which are the main advantages of an additional oxidant? 6. What are the most common oxidants used for photocatalytic degradation of contaminated water? 7. What metals are used for doping TiO2 and how do they increase photoefficiency? 8. What are the commonest analytical techniques for determining the disappearance of the initial compound during photocatalysis in water? Why? 9. What is the principal advantage of applying MS-based analytical methods to the photocatalytic degradation of organic compounds? 10. What are the most common toxicity tests in use today? Answers Part A 1.False; 2. True; 3. False; 4. True ; 5. False; 6. False; 7. True; 8. False; 9. True; 10. False. Part B TiO / hυ 2 1. C 2 H 8 NO 2 PS + 7O 2 → 2CO 2 + H 3 PO 4 + H 2 SO 4 + HNO 3 + H 2 O 2. Because reactives and products could be lost causing results not to be reliable. 3. Because the products of incomplete degradation and their concentrations may be sufficiently innocuous for discharge directly into the environment or for further biological treatment. 89 SOLAR DETOXIFICATION 4. NO3- and CO2. 5. Increasing the number of trapped e- of the e-/h+ pairs, generating more •OH as well as other oxidising species, increasing the oxidation rate of intermediate compounds and avoiding problems caused by a low concentration of O2. 6. Hydrogen peroxide and persulphate. 7. Noble metals. After excitation, the electron migrates to the metal where it becomes trapped and e-/h+ recombination is avoided. 8. Liquid chromatography (HPLC). This method permits direct injection of the aqueous sample into the analytical column avoiding the necessity of extraction procedures. 9. The identification of unknown compounds produced during photocatalytic treatment of contaminated water. 10. Bacterial screening tests. 90 SOLAR DETOXIFICATION FIGURE CAPTIONS Figure 5.1. Major general processes for the photo-oxidative or photo-reduction degradation of organic compounds in aqueous solution sensitised by semiconductor particles. Examples of photo-oxidation (PCP) and photo-reduction (CCl4) are shown. Figure 5.2. HPLC-UV chromatograms of photodegradation of oxamyl before photocatalytic treatment (A) and when the oxamyl has completely disappeared (B). Figure 5.3. Evolution of H+ and Cl- during pentachlorophenol degradation. To more clearly demonstrate that reaction 5.4 is completed, the concentration of TOC in mM is calculated considering 1 mMol TOC = 6 mMol of C = 72 mg of C. Figure 5.4. Chemical structures of pyrimethanil and its degradation products obtained during a photocatalytic treatment with TiO2. Figure 5.5. Electrons capture by a metal in contact with a semiconductor surface. Figure 5.6. Concentrating solar reactor with platinum/titanium dioxide catalyst on ceramic saddles. Tested on air contaminated by spray paint at Fort Carson Army Base in Colorado (USA). Courtesy of National Renewable Energy Laboratory (USA). Figure 5.7. The excitation process in a semiconductor-semiconductor photocatalyst. Figure 5.8. Steps of excitation with a sensitizer in the presence of an adsorbed organic electron acceptor (A). Figure 5.9. Degradation pathway proposed for pirimiphos-methyl dissolved in water when illuminated in the presence of TiO2. 91 SOLAR DETOXIFICATION 6. SOLAR DETOXIFICATION TECHNOLOGY AIMS This unit discusses the basic factors related to solar photocatalytic process technology and applications. Main key issues related to the use of solar ultraviolet radiation and their implications for appropriate materials and reactors for efficient light collection and use are discussed here. OBJECTIVES When you have completed this unit, you will have a basic knowledge and understanding of the following areas: 1. The key issues in collector technology related to solar water detoxification. 2. The specific peculiarities of the use of solar ultraviolet light. 3. Main characteristics of different types of collectors for solar water detoxification applications. 4. Advantages and disadvantages of using non-concentrated sunlight. 5. Factors concerned with main technological components: reactor, reflectors and catalyst. NOTATION AND UNITS Symbol Description CPC Compound Parabolic Concentrator CPVC Chlorinated polyvinyl chloride CR Concentration Ratio (solar collector) C Geometric concentration ratio Effective concentration ratio Cε d Reactor tube diameter D Aperture width (parabolic collector) f Focal length (parabolic trough collector) ECTFE Ethylenechloride tetrafluroethylene ETFE Ethylenetetrafluoroethylene FEP Fluorinated ethylenepropylene IEP Isoelectric Point IFSH Institut für Solarenergieforschung GmbH (Hannover, Germany) IR Infrared light (solar radiation) NREL National Renewable Energy Laboratories PSA Plataforma Solar de Almería PTFE Polytetrafluoroethylene PTC Parabolic Trough Collector PVDF Polyvinylidene fluoride PZC Point of Zero Charge Re Reynold number UV Ultraviolet light (solar radiation) TFE Tetrafluoroethylene Semi-acceptance angle (parabolic collectors) θa Specular reflectance ρs Optical error (reflective surfaces) σ Units mm mm mm degrees mrad 6.1 SOLAR COLLECTOR TECHNOLOGY GENERALITIES Traditionally, different solar collector systems have been classified depending on the level of concentration attained by them. The concentration ratio (CR) can be defined as the ratio of 92 SOLAR DETOXIFICATION the collector aperture area to the absorber or reactor area. The aperture area is the area intercepting radiation and the absorber area is the area of the component (either fully illuminated or not) receiving concentrated solar radiation. This CR is directly related to the working system temperature and, according to this criterion, there are three types of collectors: • Non concentrating or low-temperature, up to 150º C • Medium concentrating or medium temperature, from 150º C to 400º C • High concentrating or high temperature, over 400º C. This traditional classification considers only the thermal efficiency of the solar collectors. However, in photocatalytic applications, the thermal factor is irrelevant (as already explained in Chapter 4) whereas the amount of useful radiation collected (in the case of the TiO2 catalyst, with a wavelength shorter then 385 nm) is very important. Non-concentrating solar collectors (Figure 6.1) are static and non-solar-tracking. Usually, they are flat plates, often aimed at the sun at a specific tilt, depending on the geographic location. Their main advantage is their simplicity and low cost. An example is domestic hotwater technology. Figure 6.1 Non-concentrating solar collectors for domestic heat water application Medium concentrating solar collectors concentrate sunlight between 5 and 50 times, so continuous tracking of the sun is required. Parabolic Trough Collectors (PTC) and holographic collectors (Fresnel lenses) are in this group. The first have a parabolic reflecting surface (Figure 6.2) which concentrates the radiation on a tubular receiver located in the focus of the parabola. They may be one-axis tracking, either azimuth (east-west movement around a north-south-oriented axis) or elevation (north-south movement around an east-west-oriented axis), or two-axis tracking (azimuth + elevation). Fresnel lens collectors consist of refracting surfaces (similar to convex lenses) which deviate the radiation at the same time they concentrate it onto a focus. Figure 6.2 Medium concentrating solar collector. Recirculating parabolic trough reactor for water purification using titanium dioxide slurry at NREL. Courtesy of National Renewable Energy Laboratory (USA) High concentrating collectors have a focal point instead of a linear focus and are based on a 93 SOLAR DETOXIFICATION paraboloid with solar tracking. Typical concentration ratios are in the range of 100 to 10000 and precision optical elements are required. They include parabolic dishes and solar furnaces. Figure 6.3 High concentration solar collector. Fix Focus solar reactor (PSA, Spain) Up to now, the solar collectors used for photocatalysis have been in the two first categories. In order to illustrate the variation in performance between different orientations, Figures 6.4 and 6.5 show, respectively, a comparative analysis of medium concentrating and non concentrating solar collector efficiency with regard to direct incident radiation. Direct radiation is the radiation which has no interference from the atmosphere and, consequently, a known direction, and can therefore be concentrated. Global radiation is composed of direct and diffuse radiation. The data represented in Figure 6.4, correspond to direct radiation in an ideal cloudless year (based on average meteorological data on sunny days at the Plataforma Solar de Almería) and show the energy available from direct radiation on the aperture plane of a one-axis parabolic-trough collector with different orientations: elevation tracking, azimuth tracking and azimuth tracking slightly tilted 8º with regard to the horizontal. Figure 6.4 belongs here Yearly efficiency of solar collectors: PTC-one axis with different orientations The calculations performed are geometric and based on the cosine of the incident angle, this angle being the one formed by the solar ray with the line normal to the aperture plane of the collector. They allow to know the amount of direct radiation available at any given time for each collector configuration. In Figure 6.4, it may be observed that the annual efficiency of azimuth tracking (east-west movement around a north-south-oriented-axis) is about 10% better than elevation tracking (north-south movement around an east-west-oriented axis). In the first case, this efficiency increases notably in the summer and decreases in the winter (identical in the Northern and Southern Hemispheres) whereas it is almost constant around the year in the second case. A slight 8º tilt to the south in the northern hemisphere and the opposite in the south increases yearly efficiency about 5% in the azimuth-tracking configuration due to the reduction of the cosine factor over the year. Figure 6.5 belongs here Yearly efficiency of solar collectors: flat plate with different inclinations In the case of non-concentrating flat-plate collectors, it may be observed that efficiencies are lower than one-axis PTCs, attaining maximum efficiency with an inclination (to the south in the Northern Hemisphere and to the north in the Southern Hemisphere) from the horizontal equal to the local latitude. This configuration, that is, angle of tilt set at the angle of latitude of the site, maximizes the annual energy collection in a flat-plate collector. Although the calculations made here are for a specific location and latitude, the comparisons of solar radiation collection and conclusions obtained are qualitatively valid for any other location. 94 SOLAR DETOXIFICATION 6.2 COLLECTORS FOR SOLAR WATER DETOXIFICATION. FEATURES 6.2.1.- Specific features of solar UV light utilization. The specific hardware needed for solar photocatalytic applications have much in common with those used for thermal applications. As a result, both photocatalytic systems and reactors have followed conventional solar thermal collector designs, such as parabolic troughs and non-concentrating collectors. At this point, their designs begin to diverge, since: - the fluid must be exposed to ultraviolet solar radiation, and, therefore, the absorber must be UV-transparent, and - temperature does not play a significant role in the photocatalytic process, so no insulation is required. The first engineering-scale outdoor reactor for solar detoxification was developed by Sandia National Laboratories (USA) at the end of the eighties (see Figure 6.6) where a parabolictrough solar thermal collector was modified simply by replacing the absorber/glazing-tube combination with a Pyrex tube through which contaminated water could flow. Since then, many different concepts with a wide variety of designs have been proposed and developed all over the world, in a continuous effort to improve performance and reduce the cost of solar detoxification systems. Among these different concepts, several of the most important with regard to the definition of the overall system are those related to whether or not radiation must be concentrated, the type of reflective surface to be used, the way the water circulates through the reactor (tube, falling film or stirred vessel) and the way in which the catalyst is employed. Figure 6.6 First engineering scale outdoor solar detoxification reactor using one-axis parabolic trough collector. Part of the 465 m2 parabolic trough system at Sandia National Laboratory. Courtesy of National Renewable Energy Laboratory (USA) One of the most important reactor design issues is the decision between concentrating or nonconcentrating collector system. Concentrating systems have the advantage of a much smaller reactor-tube area, which could mean a shorter circuit in which to confine, control and handle the contaminated water to be treated. The alternative of using high-quality ultraviolet-lighttransmitting reactors and supported-catalyst devices also seems more logical, both economically and from an engineering point of view, if concentrating collector systems are to be used. Nevertheless, concentrating reactors have two important disadvantages compared to nonconcentrating ones. The first is that they cannot concentrate (i.e., use) diffuse solar radiation, which is unimportant for solar thermal applications, because diffuse radiation is a small fraction of the total solar radiation. However, solar photocatalytic detoxification with TiO2 as a catalyst uses only the UV fraction of the solar spectrum and, since this radiation is not 95 SOLAR DETOXIFICATION absorbed by water vapour, as much as 50 percent of this, or more in very humid locations or during cloudy or partly cloudy periods, can be diffuse. As non-concentrating solar collectors can make use of both direct and diffuse UV radiation, their efficiency can be noticeably higher. The second disadvantage of concentrating collectors is their complexity, cost and maintenance requirements. The consequence of these disadvantages is that present state-ofthe-art favours the use of non-concentrating reactors for solar photocatalytic applications. An additional disadvantage of concentrating reactors is that the quantum efficiency is low, due to a square root rather than linear dependence of rate on light flux, as already explained in chapter 4. For many of the solar detoxification system components, the equipment is identical to that used for other types of water treatment and construction materials are commercially available. Most piping may be made of polyvinylidene fluoride (PVDF), chlorinated polyvinyl chloride (CPVC), or simply polyethylene. In any case, piping, as well as the rest of the materials, must be resistant to corrosion by the original contaminants and their possible by-products in the destruction process. Neither must materials be reactive, interfering with the photocatalytic process. All materials used must be inert to degradation by UV solar light in order to be compatible with the minimum required lifetime of the system (10 years). Optical material requirements are similar to other closed solar systems, but photocatalytic reactors must transmit UV light efficiently because of the process requirements. In some cases, when a steam pressure of contaminants in water is sufficiently low, a closed system could not be required and then a transmissive UV containment material could be avoided. All pipes, reactor and connection devices must be strong enough to withstand the necessary water-flow pressure. Typical parameters are 2 to 4 bar for nominal system pressure drop and a maximum of 5 to 7 bar. Concentrating system materials must also be able to withstand possible high temperatures that could result from absorption of concentrated visible and infrared light in the reactor. With regard to the reflecting/concentrating materials, aluminium is the best option due to its low cost and high reflectivity in the solar terrestrial UV spectrum. Commercially available film products incorporate a thin aluminium foil with an acrylic coating. The last peculiarity of solar photocatalytic systems is the requirement of a catalyst; in the case of TiO2 it can be deployed in several ways, such as a slurry or as a fixed catalyst (like a fiberglass matrix inserted in the reactor tube). 6.2.2 Parabolic Trough Collectors Solar photoreactors for water detoxification were originally designed for use in line-focus parabolic-trough concentrators. This was in part because of the historical emphasis on trough units for solar thermal applications. Furthermore, PTC technology was relatively mature and existing hardware could be easily modified for solar photocatalytic processes. PTCs, considered medium concentrating collectors, are of two types: a) One-axis parabolic trough b) Two-axis parabolic trough As explained previously, the first engineering-scale facility was developed from one-axis PTCs (Sandia National Labs, USA, 1989) and the second from two-axis PTCs (Plataforma Solar de Almería, Spain, 1990, Figure 6.7). Both facilities are considerably large pilot plants 96 SOLAR DETOXIFICATION (hundreds of square meters of collecting surface) and can be considered the first steps in industrialisation of the photocatalytic process. Figure 6.7 CIEMAT 384 m2 solar detoxification facility using two-axis parabolic trough collectors at Plataforma Solar de Almería (PSA, Spain) Although one-axis tracking has been demonstrated to be the most economically suitable for solar thermal applications, certain particularities of photocatalytic research make two-axistracking PTCs efficient for finding out exactly how much radiation reaches the photoreactor at any given time and also, therefore, permitting accurate evaluation of all the other parameters related to the photocatalytic process. This accuracy allows comparison of experiments carried out in such large photoreactors with lab-scale photoreactors, where the calculation of incident radiation is much easier. This also makes it possible to reduce the number of variables during testing, using the knowledge acquired by other authors. The equation of the parabola is: y= x2 4f (6.1) where f is the focal length. If D is the aperture width and d, the reactor tube diameter, the geometric concentration of the collector C is: C= D ðd (6.2) The basic components of a parabolic-trough collector for photocatalytic applications are: the reflecting concentrator, the absorber tube (photoreactor), the drive-tracking system and the overall structure. Of these, the last two do not differ in photocatalysis from the applications for which they were originally designed and are identical to those existing for thermal applications. Reflective surfaces and photoreactor technology are specifically discussed under point 6.4.1, as it can be considered independently of the solar collector used. The collector structure supports the reflecting concentrator system, which reflects direct insolation onto the receiver tubes. Two-axis PTCs consist of a turret on which there is a platform supporting several parallel parabolic trough collectors with the absorber in the focus. The platform has two motors controlled by a two-axis (azimuth and elevation) tracking system. Thus the collector aperture plane is always perpendicular to the solar rays, which are reflected by the parabola onto the reactor tube at the focus through which the contaminated water to be detoxified circulates. One-axis PTCs have only one motor and a one-axis solar-tracking system; the reactor tube (linear focus of the parabola) is then positioned in the same plane containing the 97 SOLAR DETOXIFICATION normal vector of the collector aperture plane and the solar vector (See Figure 6.8). The angle formed by these two vectors is called the incident angle of solar radiation. Figure 6.8 belongs here Solar ray reflection on a one-axis parabolic trough collector After all optical losses have been considered, the effective concentrating ratio of PTCs is usually between 5 and 20. Typical overall optical efficiencies in a PTC are in the range of 50 to 75 percent, with the following breakdown: − Tracking system: 90%-95% − Reflector/Concentrator (reflectivity): 80%-90% − Absorber/Reactor (transmittance): 80%-90% − Mechanical collector errors: 90%-95% Parabolic-trough collectors make efficient use of direct solar radiation and, as an additional advantage, the thermal energy collected from the concentrated radiation could be used in parallel for other applications. The size and length of the reactor is smaller, receiving a large amount of energy per unit of volume, so handling and control of the liquid to be treated is simpler and cheaper, and the risk of leaks, which in many cases can be dangerous, is lower. In general, this can also be translated into a reactor able to withstand higher pressures and able to employ potentially costly supported-catalyst configurations. 6.2.3 One-Sun (Non-Concentrating) Collectors One-sun non-concentrating collectors (CR = 1) are, in principle, cheaper than PTCs as they have no moving parts or solar tracking devices. They do not concentrate radiation, so the efficiency is not reduced by factors associated with reflection, concentration and solar tracking. Manufacturing costs are cheaper because their components are simpler, which also means easy and low-cost maintenance. Also, the non-concentrating collector support structures are easier and cheaper to install and the surface required for their installation is smaller, because since they are static they do not project shadows on the others. Based on extensive effort in the designing of small non-tracking collectors, a wide number of non-concentrating solar reactors have been developed for solar photocatalytic applications, which can be classified as follows: - Trickle-down flat plate, based on a tilted plate facing the sun over which the water to be treated falls slowly; the catalyst is fixed on plate surface. - Free-falling film, similar to the trickle-down flat plate, but with a higher flow rate and normally with a catalyst attached to the surface on which the liquid to be treated circulates. It is usually open to the atmosphere, so it can be used only when volatile compounds are not present. - Pressurized flat plate, consisting of two plates between which water circulates using a separating wall which can be filled in with fibre to which the catalyst is attached. - Tubular: this kind of collector usually consists of many small tubes connected in parallel to make the flow circulate faster than a flat plate, but functioning basically the same. - Shallow solar ponds. This is a very interesting variety, as pond reactors are easily built onsite, especially for industrial wastewater treatment. Since manufacturing industries already use ponds for microbiological treatment of wastewater, shallow solar ponds can be used for the front or back end of a combined solar/microbiological treatment scheme (see also chapter 8.1). 98 SOLAR DETOXIFICATION Figure 6.9 Experimental set up of a thin film fixed bed reactor tested by ISFH at PSA installations. The housing is made of plexiglas and the catalyst is fixed on a flat glass plate. Courtesy of Institut für Solarenergieforschung GmbH (Hannover, Germany) Any falling film or flat reactor must be covered to avoid direct contact with the atmosphere. The use of an uncovered reactor is not recommended due to many factors: loss of volatile contaminants, dust and dirt inside the reaction mixture, etc. Although one-sun designs possess important advantages, the design of a robust one-sun photoreactor is not trivial, due to the need for a large area of weather-resistant, and chemically inert ultraviolet-transmitting reactors. The amount of materials required makes it necessary for them to be relatively inexpensive. Those that best meet these requirements are certain types of plastics, e.g., fluoropolymer films, but these, although highly versatile, possess lower tensile strength than the rigid glass pipe and reduces the pressure capacity of the photoreactor system. This combination of low pressure capacity and large volume, coupled with the need to either keep a catalyst slurry suspended or ensure good mass transfer to a supported catalyst, requires carefully designed fluid control.. Non-concentrating systems require significantly more photoreactor area than concentrating photoreactors and, as a consequence, full-scale detoxification systems (hundred of square meters of collectors) must be designed to withstand the operating pressures anticipated for fluid circulation through a large field. As a consequence, the use of tubular photoreactors has a decided advantage because of the inherent structural efficiency of tubing; tubing is also available in a large variety of materials and sizes and is a natural choice for a pressurized fluid system. Finally, its construction must be economical and should to be efficient with low pressure drop. If a supported catalyst is used, the photoreactor has to be much larger than in a concentrating system. If the catalyst is circulated in a slurry, the design would have to avoid low-flow regions where the catalyst could settle out of suspension, which means that turbulent flow must be assured throughout the hydraulic circuit. Containment of volatile organic contaminants to prevent their escape into the atmosphere is also of concern in a large reactor. 99 SOLAR DETOXIFICATION Figure 6.10 (a) and 6.10 (b) One-sun water treatment reactors with PTFE tubes at NREL: early reactor (a) and reactor with titanium dioxide immobilized on glass fiber bundles (b). Courtesy of National Renewable Energy Laboratory (USA) 6.2.4 Compound Parabolic Concentrator (CPC) CPC collectors are a very interesting cross between trough concentrators and one-sun systems and are one of the best options for solar photocatalytic applications. CPCs have been found to provide the best optics for low concentration systems and these non-imaging concentrators were extensively employed for evacuated tubes. CPCs are static collectors with a reflective surface following an involute around a cylindrical reactor tube; it can be designed with a CR=1 (or near one), then having the advantages of both PTCs and one sun collectors. Figure 6.11 belongs here Solar reflection on a CPC collector Thanks to the reflector design, almost all the UV radiation arriving at the CPC aperture area (not only direct, but also diffuse) can be collected and is available for the process in the reactor. The UV light reflected by the CPC is more or less distributed around the back of the tubular photoreactor and as a result most of the reactor tube circumference is illuminated, but due to the ratio of CPC aperture to tube diameter, no one point on the tube receives much more than one sun of UV light. As a result, the UV light incident on the reactor is very similar to that of a one-sun photoreactor and, as in the case of flat-plate collectors, maximum yearly efficiency is obtained at the same collector angle inclination as the local latitude. Performance is very close to that of the simple tubular photoreactor, but only about l/3 of the reactor tube material is required. As in a parabolic trough, the water is more easily piped and distributed than in many one-sun designs. All these factors contribute to excellent CPC collector performance in solar photocatalytic applications. 100 SOLAR DETOXIFICATION The explicit equation for a CPC reflector with a tubular reactor can be obtained from Figure 6.11; a generic reflector point S can be described in terms of two parameters, angle θ , subtended by lines originating at O (centre of the reactor tube) to A and R, and distance ρ , given by segment RS: θ = OA OR (6.3) ρ = RS (6.4) RS being tangent to the reactor tube at R. One important parameter for CPC definition is the angle of acceptance 2θ a , which is the angular range over which all or almost all rays are accepted (i.e., reflected into the reactor tube) without moving the collector. Figure 6.12 belongs here Obtention of CPC involute The solution is given in two separate portions, an ordinary involute for A to B and an outer portion from B to C: ρ = rθ ρ=r for θ ≤θa + π 2 θ + θ a + π 2 − cos (θ − θ a ) 1 + sin(θ − θ a ) part AB of the curve for θ a + π 3π ≤θ ≤ −θ a 2 2 part BC of the curve (6.5) (6.6) The CPC concentration ratio (CR) is given by: C= 1 sinθ a (6.7) In the special case of θ a =90º, CR=1 and every CPC curve is an ordinary involute (points B and C are coincident). So, optimum CPC acceptance half-angles ( θ a ) for photocatalytic applications are obtained from 60 to 90 degrees either side of the normal. This wide acceptance angle allows the reflector to direct both direct-normal and diffuse sunlight onto the reactor, as UV light collection is not highly sensitive to these acceptance angles. An additional advantage is that these wide acceptance reflectors forgive the reflector-tube alignment errors, which is an important virtue for a low-cost photoreactor array. 101 y Fig. 6.12 θa C R r O x θa θ S A 102 B SOLAR DETOXIFICATION Figures 6.13(a) and 6.13(b) View of CPC shape (a) and CPC photoreactor array (b). PSA (Spain) CPC reflectors are usually made of polished aluminium and the structure can be a simple photoreactor support frame with connecting tubing. Since this type of reflector is considerably less expensive than tubing, their use is very cost-effective compared to deploying nonconcentrating tubular photoreactors without use of any reflectors, but preserving the advantages of using tubing for the active photoreactor area. 6.2.5 Holographic Collectors Another innovative idea is the holographic concentrator. This concept has been extensively explored with regard to solar thermal applications as well as in the area of concentrators for photovoltaic systems. Holographic surfaces are highly wavelength-selective and their development for solar thermal applications, which require the full solar spectrum, has proved to be a very difficult task. However, the holographic technologies could be very appropriate for narrow-wavelength-band processes such as photovoltaics and photochemistry. Holography is basically a diffractive technology. It records the interference pattern between a reference beam of highly coherent monochromatic light and an object beam using the same light source. In the case of solar holographic concentrators, the object beam is the one in the focal region (point-focus or line-focus concentrator) and the reference beam is the virtual image of the sun as a source. Once created, sunlight incident on the holographic optic element will focus back to the focal region by either transmission or reflection depending on whether the reference beam used to create the hologram strikes the diffractive material from the same or opposite direction as the object beam. As a hologram is a passive optical device, it is not possible to track the sun without moving. Figure 6.14 belongs here Holographic concentration of solar light Normally, holographic elements are made with highly coherent monochromatic laser light in order to obtain the most efficient hologram at that wavelength. Efforts carried out with the sun as the source of light have resulted in a maximum usable bandwidth of about 100 nm, obviously insufficient for thermal applications. However, as the photocatalytic process with TiO2 uses 300 to 385 nm photons, the holographic concentrator could very well be a good way not only to supply these photons while filtering out those that are unnecessary, but also minimising thermal heating of the photoreactor. 103 104 Focus A Holographic Optic Element Focus Fig. 6.14 B Holographic Optic Element SOLAR DETOXIFICATION Furthermore, solar holographic concentrators can theoretically avoid the technological complexities associated with the curved support of conventional reflecting concentrators. However, many significant issues remain unresolved. One of the most important is whether the devices developed in research programs can be feasibly translated to realistic costeffective sizes for the collection of solar energy. Also, there are not many holographic materials in the UV wavelength region and their ability to survive in an outdoor environment is unknown. 6.3 CONCENTRATED VERSUS NON-CONCENTRATED SUNLIGHT. The use of concentrating or non-concentrating collectors is based on laboratory and engineering-scale experiments carried out by many different research groups. As already mentioned, during these experiments it was found that non-concentrating collectors have the advantage of collecting diffuse light. UV light is more susceptible to Rayleigh scattering by atmospheric gases, mainly water vapour, than visible light. The same mechanism scatters blue light more than red light, which is what causes the sky to appear blue. Because of this scattering, as much as half of the UV radiation arrives at the earth’s surface as diffuse light, even on a clear day. Near-UV wavelengths (from 285 to 385 nm) comprise only 2-3% of the energy in direct sunlight, but they make up 4-6% of combined diffuse and direct sunlight. Concentrating collectors focus only the direct sunlight and cannot collect the diffuse light. Thin clouds, dust, and haze reduce the direct-beam component of sunlight more than the diffuse component. As a result, non-concentrating collectors can use a resource that is not only larger but also less variable than that available to concentrating collectors, permitting, in many locations, continual operation of the non-concentrating detoxification system. Under cloudy conditions, non-concentrating devices can continue operating (although at lower rates), while a trough unit would have to shut down. This fact has been successfully demonstrated even in northern European locations with small solar detoxification pilot plants (Figure 6.15). Figure 6.15 Solar detoxification pilot plant in Koln (Germany) Courtesy of Deutsche Forschungsanstalt für Luft- und Raumfahrt (DLR) An additional benefit of a non-concentrating design is that the efficiency of the photocatalytic process frequently decreases as light intensity increases (as explained in Chapter 4). This behaviour means that catalysts are unable to process all of the UV energy available to the desired pollutant destruction reactions when subjected to high UV fluxes. Lower light intensities also slow down the rate of recombination, thus yielding higher efficiency (see figure 4.8). Nevertheless, different researchers have obtained different results when testing with low radiation intensities, so presumably, they are significantly affected by experimental conditions. 105 SOLAR DETOXIFICATION Some authors attribute the transition of r = f (I 1.0 ) → r = f (I 0.5 ) , to the excess of photogenerated species (e-, h+ and •OH). At higher radiation intensities, another transition from r = f (I 0.5 ) → r = f (I 0 ) is produced. At this moment, the photocatalytic reaction departs from its dependence on radiation received, depending only on mass transfer within the reaction, so the rate remains constant although radiation increases. This effect may be due to several causes, such as the lack of electron scavengers (i.e. O2), or organic molecules in the proximity of TiO2 surface and/or excess of products occupying active catalyst centres, etc. Actually, this phenomenon appears to be more frequent with supported catalysts and/or at slow mixing speeds. This implies small catalyst surface in contact with the liquid and less turbulence, which does not favour contact of reactants with the catalyst and dispersion of products. Finally, one-sun photoreactors have additional advantages, such as decreasing optical losses from reduced or non-existing reflective surface. On the other hand, among possible advantages of concentrating systems is a much smaller reactor-tube area requirement (smaller circuit, better control and handling of contaminated water to be treated). Nevertheless, stateof-the-art technology cannot match the higher efficiency of non-concentrating systems. This has been demonstrated by many comparative efficiency studies, such as the one performed by NREL (National Renewable Energy Laboratories, USA) with seven different small collectors (from 18 to 157 litres total capacity and from 0.4 m2 to 53 m2 reflecting surface). Results showed that one-sun collectors were significantly more efficient than concentrating collectors. Due to all the above, and, furthermore, although it was first thought that PTCs were the ideal technological alternative, their high cost and the fact that they can only be operated with direct solar radiation (implying location only in highly insolated areas), have decided the question in favour of the static non-concentrating collector alternative. Their intrinsic simplicity, low maintenance and operating cost and potential for reducing the manufacturing cost, make one-sun systems the natural selection for solar water detoxification. Among the different technologies previously described, CPCs seem to be one of the best developed options for system design and implementation. In this specific case, and moreover, since the absorber is illuminated differently during the morning and the afternoon, if the radiation distribution is integrated over the solar day, an almost regular distribution of light is obtained along the reactor perimeter (Figure 6.16). This agrees with the optical characteristic of low-concentrating CPC-type collectors, which can collect, within their acceptance angle, the radiation coming from the hemisphere and place it on the absorber perimeter. Figure 6.16 belongs here Flux distribution on absorber along the solar day (6:00 to 18:00). Simulation of CPC behaviour with the following data: collector orientation: East-West; semi-acceptance angle: 60º; truncation angle: 80º; absorber radius: 13.6 mm; optical gap: 2 mm; concentration ratio: 1.17. Courtesy of Renewable Energy Dept. INETI (Portugal) 6.4 TECHNICAL ISSUES In addition to the solar collector type, the most important technical issues related with solar detoxification hardware are the reflective surface and the reactor tube, which are addressed here in more detail. 6.4.1 106 Reflective Surfaces Fig. 6.16 107 SOLAR DETOXIFICATION The optical quality requirements of reflective surfaces for solar applications are usually related to the concentration required by the particular application under consideration. The higher the concentration desired, the stricter the requirements for quality of parameters. Light reflected off a polished or mirrored surface obeys the law of reflection: the angle between the incident ray and the normal to the surface is equal to the angle between the reflected ray and the normal. When light reflects off a rear surface mirror, the light first passes through the glass substrate, resulting in reflection losses, secondary reflections, refraction, absorption, and scattering of light passing through the transparent substrate (second-surface mirrors). Precision optical systems use first-surface mirrors that are aluminized on the outer surface to avoid these phenomena. When light obeys the law of reflection, it is termed a specular reflection. Most hard polished (shiny) surfaces are primarily specular in nature. Even transparent glass specularly reflects a portion of incoming light. Diffuse reflection is typical of particulate substances like powders. If you shine a light on baking flour, for example, you will not see a directionally shiny component. The powder will appear uniformly bright from every direction. Many reflections are a combination of both diffuse and specular components. One manifestation of this is a spread reflection, which has a dominant directional component that is partially diffused by surface irregularities (Figure 6.17). Figure 6.17 belongs here Specular, diffuse and spread reflection from a surface In the case of solar detoxification applications, the strictest requirements are those of PTCs, for example, UV-mirror materials need to have a specular reflectance between 300-400 nm in order to achieve concentration ratios of from 1 to 20. For this configuration, the effective concentration ratio (Cε) can be related to the optical performance parameters as: σ C ε = C ρ s sum σ (6.8) Where: C = concentration in the absence of surface and tracking errors, as defined in eq. 6.2 ρ s = specular reflectance σ sum = half angular extent of sun (Gaussian distribution) = 2.73 mrad σ = total optical error, which is function of the slope, specularity and tracking errors The greater the errors are, and particularly the reflective surface errors, the lower the effective concentration ratio is. So, the reverse is also true: the lower the effective concentration ratio is, the higher the optical errors may be and therefore, the lower the quality of reflective surface required. This is an important additional factor in favour of low or non-concentrating systems, since these lower quality requirements (lower specular reflectance) are directly translated into lower manufacturing cost, since the reflector element can represent a considerable fraction of collector cost. Another important factor is the reflective base material. For solar photocatalytic applications, the reflective surface must clearly be made of a highly reflective material for ultraviolet radiation. The reflectivity between 300 and 400 nm of traditional silver-coated mirrors is very low (reflected radiation/incident radiation) and aluminium-coated mirrors is the best option in this case (Figure 6.18). 108 Specular Fig. 6.17 Diffuse Spread 109 SOLAR DETOXIFICATION Figure 6.18 belongs here Reflectivity of fresh metal coatings for mirrors Aluminium is the only metal surface that is highly reflective throughout the ultraviolet spectrum. Reflectivities range from 92.3 percent at 280 nm. to 92.5 percent at 385 nm. Comparable values for silver are 25.2 percent and 92.8 percent, respectively. A new deposited aluminium surface is fragile and needs to be protected from weathering and abrasion, but the conventional glass cover used for silver-backed mirrors has the drawback of significantly filtering UV light (an effect that is duplicated due to the light path through the glass). The thin oxide layer that forms naturally on aluminium is not sufficient to protect it in outdoor environments. Under such exposure conditions, the oxide layer continues to grow and UV reflectance drops off dramatically. Various optical technologies require UV-reflective elements, such as UV mirrors for medical imaging, astronomical telescopes, microscopy, UV curing, indoor lighting, microlithography, industrial micro machining and UV laser reflection. Nevertheless the specific requirements of these applications are very different from those of solar, mainly with regard to outdoor durability. The ideal reflective surface for solar photocatalytic applications must be: - highly reflective in the UV range, - acceptable durability under outdoor conditions for extended service lifetimes and - reasonable price to permit the technology to be competitive against alternative technologies The surfaces currently available that best fit these requirements are: − electropolished anodized aluminium (electrolytically formed aluminium oxide outer layer) − organic plastic films with an aluminium coating (three-part “sandwich”-type plasticaluminium-plastic composition) Anodized coatings with tin oxide can provide good protection against some chemicals and good resistance to abrasion. Typically, thin (2-3 µm) oxide layers are used to provide some measure of resistance to abrasion but little protection against moisture or pollutants is provided. Thicker oxide layers (up to 50 µm) are usually specified when anodized aluminium is intended for engineering/marine applications but, unfortunately, such a coating results in considerably lower reflectance in the UV range. An interesting alternative approach is to cover the aluminium with a protective acrylic lacquer. Acrylic lacquering provides impressive outdoor resistance (more than 1000 hours in salt-spray fog chamber without significant degradation), but also reduces UV reflectance. A compromise between outdoor resistance and UV reflectance could be an optimum solution. Another possible solution is an aluminium-coated plastic film. Several commercial coated plastic film products have been used successfully in parabolic trough applications. − ECP-244 (3M film no longer manufactured) consisting of a 10-µm-thick aluminium surface covered by a 76-µm-thick acrylic surface. Average reflectivity of new film between 280 and 385 nm thick is about 63 percent. − SA-85P (manufactured also by 3M); this film has a 50-µm-thick polyester backing, an 10µm-thick aluminium surface, and a very thin 2.5-µm-thick acrylic covering. Average reflectivity in the same range is 87 percent for new films. The superior reflectivity is due to the much thinner protective acrylic coating. 110 SOLAR DETOXIFICATION − ECP-305 (3M); a silver reflective film similar in composition to SA-85. − Other companies and even some research institutions have developed similar coated films, usually a combination of over-100-µm-thick polyester backing on 10-µm-aluminium foil and a thin outer film of acrylic or some copolymer highly resistant to outdoor exposure with good UV transmittance. Normally, due to their lack of rigidity, these films must be bonded over a stiff substrate and about two percent specular reflectivity is lost in this process. Also, the reflectivity of each film at the end of its lifetime (from 5 to 10 years) would be only 88 percent of the new bonded value. Figure 6.19 belongs here Reflectivity of different aluminium and plastic film surfaces. Curve (d) by courtesy of Alanold Aluminium-Veredlung GmbH & Co (Germany) 6.4.2 Photocatalytic Reactor The requirements for the photocatalytic reactor are similar to other advanced water or air oxidation processes, with the additional necessity of an illuminated photocatalyst. The photocatalytic reactor must contain the catalyst and be transparent to UV radiation providing good mass transfer of the contaminant from the fluid stream to an illuminated photocatalyst surface with minimal pressure drop across the system. As mentioned before, the square-root dependence on light intensity provides better photoefficiencies for one-sun designs, which leads to a flat-plate geometry. This geometry is widely used for solar-powered domestic hot water heater systems in large part because of its simple design. Nevertheless, for water treatment, the reactor must be hard enough to work under usable water pressure and tube configurations clearly seem the most appropriate for fluid containment and pumping. Adequate flow distribution inside the reactor must be assured, as non-uniform distribution leads to non-uniform residence times inside the reactor, resulting in decreased performance compared to an ideal-flow situation. If the catalyst is used in suspension (slurry in the case of TiO2), the Reynold number (Re) must always be over 4000 in order to guarantee turbulent flow. This is critical in avoiding catalyst settlement. Another important design issue is that internal reactor materials must not react with either the catalyst or the pollutants to be treated or their by-products. The choice of materials that are both transmissive to UV light and resistant to its destructive effects is limited. Also, temperatures inside a one-sun solar photocatalytic reactor can easily exceed 40°C due to the absorption of the visible portion of the solar spectrum. Therefore, a one-sun reactor must be able to withstand summer temperatures of around 60 to 70°C in order to insure that there will be no damage which could reduce the flow. Finally, low pH resistance is needed since the production of inorganic acids as reaction by-products is quite normal (i.e. the destruction of chlorinated hydrocarbons leads to the production of HCl). Common materials that meet these requirements are fluoropolymers, acrylic polymers and several types of glass. Quartz has excellent UV transmission and temperature and chemical resistance, but the slight advantage in transmission in the terrestrial solar spectrum over other materials does not justify its high cost, which makes it completely unfeasible for photocatalytic applications. 111 SOLAR DETOXIFICATION Figure 6.20 belongs here Transmittance of different materials suitable for the manufacture of photoreactor tubes Plastics work well as long as they fulfil transmittance, pressure and thermal resistance specifications as well as maintaining their properties during outdoor operation. Fluoropolymers are a good choice of plastic for photoreactors due to their good UV transmittance, excellent ultraviolet stability and chemical inertness. Several different types, such as ETFE (ethylenetetrafluoroethylene), PTFE (polytetrafluoroethylene), ECTFE (ethylenechloridetetrafluroethylene), PVDF (polyvinylidene fluoride), FEP (fluorinated ethylenepropylene), PFA and TFE (tetrafluoroethylene), can be extruded into tubing and used as a photoreactor. Tubular fluoropolymers are very strong, possess excellent tear resistance, and are flexible and lighter than glass. One of their greatest disadvantages is that, in order to achieve a desired minimum pressure rating, the wall thickness of a fluoropolymer tube may have to be increased, which in turn will lower its UV transmittance. In addition, due to the lack of rigidity, tube connections can withstand much lower pressures than glass tubes. ETFE and FEP are among the best candidates; ETFP has higher tensile strength (extrude-like) than FEP; this could mean thinner-walled tubes resulting in cost savings (since less material is used) and higher UV transmittance and therefore higher photoreactor performance. The problem is that ETFE tubing is not as readily available as FEP tubing. 50-mm-outer-diameter, 0.6-mm-wall FEP tubing has a UV hemispherical transmittance (300 to 400 nm), of 61.6%. This light is transmitted as diffuse, as fluoropolymer materials are poor IR-diffusers, but make an excellent visible / UV diffusers (diffusion usually varies with wavelength). Acrylics could also potentially be used to enclose the photoreactor. However, acrylics are very brittle and would have to be employed in sheets, which increases their cost. On the positive side, acrylic polymer sheets can be shaped with channels and flow patterns that could themselves be used as solar reactors. Other lower-cost polymers are available in tube form, but none possess the necessary UV and chemical stability for detoxification of water that may be contaminated with a variety of solvents or other pollutants. Also, low cost polymeric materials are significantly more susceptible to attack by the pollutant molecules and the dissolution of organic contaminants in polymer materials could be a way of avoiding the degradation process. Glass is another alternative for photoreactors. Standard glass, used as protective surface, is not satisfactory because it absorbs part of the UV radiation that reaches it, due to its iron content. Borosilicate glass has good transmissive properties in the solar range with a cut-off of about 285 nm. Therefore, such a low-iron-content glass would seem to be the most adequate. Figure 6.21 Glass tubes manufacturing. Different compositions mean that the glass can be used for a wide variety of applications. Courtesy of Schott-Rohrglas GmbH 112 SOLAR DETOXIFICATION Two undesirable effects reduce the performance of a glass reactor for solar detoxification: increased absorption in the solar UV-range between 300 and 400 nm and a further decrease of UV-transmittance during operation due to the damaging impact of solar radiation in the same wavelength region (UV-solarisation). Both effects are caused to a large extent by polyvalent ions that change charge. The effect of the Fe-ions in the glass, which change charge from Fe2+ to Fe3+ due to photo-oxidation by photons having a wavelength below 400 nm, is especially harmful. Furthermore, the oxidised Fe3+ ion absorbs in the UV. As a result, enhancement of transmittance in the 300-400 nm region could only be accomplished by strong reduction in iron content down to 50 ppm (Figure 6.22), but penalised by a corresponding increase in cost. Figure 6.22 belongs here Influence of Iron on transmittance of Borosilicate Glass Light Transmission (oxidative conditions). Samples: flat glass; 3 mm thickness. Courtesy of Schott-Rohrglas GmbH Therefore, as both fluoropolymers and glass are valid photoreactor materials, cost becomes an important issue. In large volumes, glass piping could be more expensive than fluoropolymer tubing, but from the perspective of performance, the choice is the material that has the best combination of tensile strength and UV transmittance. On this basis, if a large field is being designed, large collector area means also a considerable number of reactors and, as consequence, high system pressure rating. Thus, fluoropolymer tubes are not the best choice of material since high-pressure is linearly related to thickness and could result in higher cost. A detailed analysis is recommended for any specific design. One of the most important parameters in a tubular photoreactor design is the diameter, as in both homogeneous or heterogeneous photocatalysis it must be guaranteed that all arriving useful photons are kept inside the reactor and do not go through it without intercepting a catalyst particle. The intensity of illumination affects the relationship between reaction rate and catalyst concentration. The dispersion and absorption of light causes photon density to diminish almost exponentially over the length of the optical path within a catalyst suspension. At higher light intensity, the catalyst concentration can be higher. In the case of TiO2 heterogeneous photocatalysis, when catalyst concentration is very high, a “screening” effect produces excessive opacity of the solution, preventing the catalyst particles farthest in from being illuminated and reducing system efficiency. The lower the catalyst concentration, the less opaque the suspension. 1 g L-1 of TiO2 catalyst reduces transmittance to zero in a 10-mm-inner-diameter cylinder with concentrated light in a parabolic trough collector (Figure 6.23). Therefore, in a wider diameter tube, only an outer layer is illuminated. This means that larger inner reactor diameter permits use of lower optimum catalyst concentrations. Practical inner diameters for tubular photoreactor would be in the range of 25 to 50 mm. Diameters that are very small do not make sense because of the associated high pressure-drop and very large diameters imply a considerable dark volume, thus reducing overall system efficiency. Figure 6.23 belongs here Zone of tubular reactor where light penetrates if the catalyst concentration is 1 g L-1 (TiO2 heterogeneous photocatalysis) 6.5 CATALYST ISSUES The catalyst plays a major role, not only because of its importance to the process, but also from a technological point of view. This is especially relevant in heterogeneous 113 114 Fig. 6.22 1 0,9 T ransm itance 0,8 A 0,7 0,6 B 0,5 C A: 0ppm F e , 91% ( 300- 400 nm ) B: 50ppm F e , 88% C : 100ppm F e , 84.5% D : 150ppm F e , 83.5% E : 200ppm F e , 81% F : 250ppm F e , 80% D 0,4 E 0,3 F 0,2 0,1 0 250 275 300 325 W avelength [nm ] 350 375 400 Fig. 6.23 1 cm R = 29 mm ID = 58 mm Illuminated area [TiO2] = 1 g L-1 115 SOLAR DETOXIFICATION photocatalysis, where Degussa P-25 titanium dioxide is often the standard particulate material against which other catalysts have been and continue to be measured. TiO2 in aqueous phase applications can be used in suspensions (slurry) or supported. In the first case, the catalyst must be recovered. The technological implications of this are discussed below. 6.5.1 Slurry versus Supported Catalyst One of the major solar photoreactor system design issues is whether to use a suspended or supported catalyst. The majority of experiments to date have used small TiO2 particles suspended in the contaminated water, which makes it necessary to recover them after treatment. This process is addressed under the next point. Supported catalyst configurations eliminate the need for catalyst filtration, but with the main objection of an important reduction in system efficiency. The idea is to attach the catalyst to a support inside the reactor as is done for gas-phase stream treatment, which requires the catalyst to be anchored onto some type of inert support. Desirable characteristics of such a system would include being very active (comparable to slurries), have a low pressure-drop, long lifetime, and reasonable cost but, in the case of water treatments, to present this has not been possible. Fixed-catalyst designs must solve several problems. As the catalyst must be exposed to sunlight and in contact with the pollutant, the support must be configured to efficiently route the pollutant to the illuminated zone and, at the same time, maintain a high flow rate in the water to ensure good mixing without significantly increasing system pressure, which means more power for pumping, and thereby higher operating costs. Also, the same criteria discussed for photoreactor materials must be kept in mind and applied when choosing a support. Supports tested so far have included fibreglass beads, metal fibres, steel mesh, aluminium, many types of plastic (Figure 6.24) and ceramics such as alumina, silicon carbide and silica, in the most diverse shapes. TiO2 coatings on tiny hollow glass beads called microballoons for catalyst removal, by screening rather than filtering, have also been tested. Figure 6.24(a) and 6.24(b) (a) Experimental concentrating solar reactor using titanium dioxide immobilised on glass wool for treating contaminated air streams. (b) Parabolic trough reactor for water purification with immobilised titanium dioxide. Courtesy of National Renewable Energy Laboratory (USA) Support of TiO2 on a stiff surface by adherence can be done using several different techniques, such as dip-coating with solvents, deposits from precursors, vapour deposition, 116 SOLAR DETOXIFICATION and sol-gel formation. Several important performance requirements are directly related to the process used for catalyst fixation, such as the durability of the coating, catalyst activity, lifetime, etc. Surface area of the catalyst coating must also be considered because good contact of photons and target molecules with the catalyst is required for efficient performance. Studies performed to date have not yet identified a fixed-catalyst system that performs as efficiently as slurry systems. Several exceptions, such as a test performed by NREL (USA) using silica beads as the catalyst support, have approached the efficiency of the slurry, but the high pressure-drop across the bed made the system impractical. In aqueous systems, compared to an unsupported catalyst, immobilisation of TiO2 results in a reduction in performance around 60 to 70 percent. An important direct consequence of this fact is the necessity of multiply by a factor of about 3 the size of necessary solar collector field if similar efficiencies want to be obtained, making the overall system clearly less cost efficient and competitive than slurry systems. In addition to the above, a key question is how long a supported catalysts will last in a real stream of water; a short period of activity would mean frequent replacement and, consequently, an important rise in the overall system cost. To the contrary of fixed catalyst configurations, slurry configurations have the advantage of higher throughputs (in the range of 200 to 400 percent) a low pressure-drop through the reactor and excellent fluid-to-catalyst mass transfer. 6.5.2 Catalyst Recuperation and reuse The need to remove the catalyst from the clean water after treatment was initially considered a major disadvantage of a slurry system because ultrafiltration, which was believed difficult and costly, would be required for efficient separation of the submicron-sized TiO2 particles from the slurry. Although it is true that titanium dioxide powder particles are about 0.03 µm (30 nm), or even smaller in some cases (specially manufactured TiO2 can be up to 0.01 µm), once in water, the particles always agglomerate into larger ones (from 0.3 to 0.6 µm), facilitating the problem considerably, since microfiltration, which is much less expensive than ultrafiltration, can be used. 0.2-µm carbon-graphite membranes can effectively concentrate titanium dioxide slurry from less than 1 g L-1 to up to 100 g L-1 with about 2 to 3 bar transmembrane pressure and permeate flow rates of about 2500 l h-1 per square meter of membrane. Recovery rates of over 99% have been obtained with 0.5 µm membranes and no titanium dioxide has been detected in water filtered with 0.2 µm membranes. However, best performance can be obtained when microfiltration is combined with previous titanium dioxide sedimentation. About 90% of the catalyst can easily be recovered by sedimentation and the rest by microfiltration. This means a significant reduction in time and electricity in the typical recovery process for TiO2 concentrations of about 200 mg L-1. The lifetime of membranes and the time between cleanings is also increased considerably. This could be particularly important with high volumes of water. Titanium dioxide sedimentation is closely related to colloidal stability and TiO2 aggregation conditions. The suspension can easily be destabilized by adding an electrolyte (such as NaCl) and/or adjusting the pH to point zero charge (PZC) and the isoelectric point (IEP) on the surface of the catalyst particles, as both factors modify the surface charge. Progressive particle agglomeration (sizes from 1 to 10 µm) and settlement is then obtained. In the case of TiO2 (Degussa P-25), at concentrations of 200 mg L-1, the PZC is obtained at about pH 7 (6.8±0.2, in experiments at the Plataforma Solar de Almería) when NaCl concentration is about 10-6 molar. 117 SOLAR DETOXIFICATION Therefore, more than 200 hours are needed for 75% of titanium dioxide to settle at pH 4.5, but at pH 7, only 5 hours of storage are needed to recover 90 to 95%. This can be directly recovered in a conic-bottom tank and 5 to 10% of the remaining catalyst can be recovered by microfiltration (see also chapter 9). Figures 6.25 belongs here Sedimentation experiments at different pH. [TiO2]=0,2 g/L; [NaCl]=0 M. The Y axis shows the absorbance of the solution at 800 nm; no absorbance means absence of TiO2 (see also Figure 4.2) Catalyst recovered, usually in highly concentrated slurry, can be reused but not indefinitely. Slurry lifetime has been tested with satisfactory results under laboratory conditions (i.e., deionized water and only one contaminant), but with real water treatments catalyst lifetime would be diminished due to poisoning by contaminants. However, in specific applications, tests have demonstrated that the catalyst can be reused up to 10 times, or even more, without any problem. If part of the catalyst is lost in the drainage water, the percentage of catalyst that remains useful after each run is a relevant parameter. In field tests conducted by NREL in Florida, it was reported that approximately 10% of the catalyst was washed away in the discharge water. In tests performed at the Plataforma Solar de Almería, 2.5% of catalyst was lost. From this point of view, about a 5 to 10% addition of catalyst could be an interesting option to compensate possible loss and periodic replacement in case of catalyst poisoning. SUMMARY OF THE CHAPTER Solar collectors are traditionally divided in three categories: non-concentrating (or low temperature, up to 150º C), medium concentrating (or medium temperature, from 150º C to 400º C) and high concentrating (or high temperature, over 400º C). Concentrating solar systems make use of direct radiation and need solar tracking mechanisms. Non-concentrating systems are much simpler as they do not need solar tracking and can collect direct and diffuse solar radiation with slightly lower yearly efficiencies. The specific hardware needed for solar photocatalytic applications is very similar to that used for conventional thermal applications with the following main differences: the fluid must be exposed to the ultraviolet solar radiation, so the absorber must be transparent to this radiation and no thermal insulation is required as the temperature does not play a significant role in the photocatalytic process. Besides, solar photoreactors for water detoxification were originally designed to use linefocus parabolic trough concentrators, non-concentrating collectors are the choice for solar photocatalytic applications. They are more efficient than concentrator-based systems due to the use of both direct and diffuse UV light, the square root dependence between reaction rate and light intensity and their intrinsic simplicity. The CPC (static collectors with a reflection surface following an involute around a cylindrical reactor tube) are a very interesting cross between trough concentrators and one-sun systems and have been found to provide the best optics for low concentration systems. CPC’s designed with a CR=1, or near one, are one of the best options for solar photocatalytic applications. Aluminium is the only metal surface that offers high reflectivity values in the UV spectrum. Electropolished anodized aluminium and organic plastic films with an aluminium coating film are the most appropriate reflective surfaces to be used for solar detoxification applications. Photocatalytic reactors must be both transmissive and resistant to UV light. Common materials that meet these requirements are fluoropolymers, acrylic polymers and borosilicate glass and tubular photoreactors designs are 118 SOLAR DETOXIFICATION the best option. In TiO2 heterogeneous photocatalysis, suspended catalyst systems gives efficiencies higher than supported catalysts. After their use, TiO2 can be agglomerated and sedimented. Best recovery performances are obtained with a two step process: sedimentation and microfiltration. BIBLIOGRAPHY AND REFERENCES 1. Rabl, A. “Active Solar Collectors and Their Applications”. Oxford University Press. 1985. 2. Blake, D. M.; Link, H. F.; Eber, K. “Solar Photocatalytic Detoxification of Water”. Advances in Solar Energy, ed. Karl W. Boer, 167-210, 7. Boulder, CO: American Solar Energy Society, Inc., 1992. 3. Blake, D. M.; Magrini, K.; Wolfrum, E.; May E.K. “Material Issues in Solar Detoxification of Air and Water.” Optical Materials Technology for Energy Efficiency and Solar Energy Conversion XV, eds. Carl M. Lampert, Claus G. Granqvist, Michael Gratzel, and Satyen K. Deb, 154-62, Proceedings of SPIE, Bellingham, WA: SPIE–The International Society for Optical Engineering, 1997. 4. Blanco, J.; Malato, S. et al. “Final Configuration of PSA Solar Detoxification Loop”. Plataforma Solar de Almería. Technical Report: TR 06/91. 1991. 5. Fernández, P.; De las Nieves, F.J.; Malato, S. “TiO2 Sedimentation Procedure”. Proc. 2nd Users European Workshop Training and Mobility of Researchers Programme at Plataforma Solar de Almería, Serie Ponencias, CIEMAT (Ed.), Madrid, 1999. 6. Jorgensen, G.; Rangaprasad, G. Ultraviolet Reflector Materials for Solar Detoxification of Hazardous Waste, SERI/TP-257-4418. Solar Energy Research Institute, Golden, CO, 1991. DE91002196. 7. Kreider, J. F. “Medium and High Temperature Solar Processes”. Academic Press. 1979. 8. May, E. K.; Gee, R.; Wickham, D.T.; Lafloon, L.A.; Wright, J.D. Design and Fabrication of Prototype Solar Receiver/Reactors for the Solar Detoxification of Contaminated Water, Industrial Solar Technology Corporation, Golden, Colorado, 1991. Final report for an NREL subcontract. 9. Pacheco, K.; Watt, A.S.; Turchi, C.S. “Solar Detoxification of Water: Outdoor Testing of Prototype Photoreactors.” ASME/ASES Joint Solar Energy Conference, eds. Allan Kirkpatrick, and William Worek, 43-49, New York, NY: American Society of Mechanical Engineers, 1993. 10. Wendelin, T. “A Survey of Potential Low-Cost Concentrator Concepts for Use in LowTemperature Water Detoxification.” ASME International Solar Energy Conference, eds. William B. Stine, Jan Kreider, and Koichi Watanabe, 15-20, New York, NY: American Society of Mechanical Engineers, 1992. SELF-ASSESSMENT QUESTIONS PART A. True or False? 1. The best yearly efficiency of a static non-concentrating solar collector is obtained when the inclination from the horizontal is equal to the local latitude. 2. Higher inclination than the local latitude gives higher efficiencies in winter than in summer (non-concentrating solar collector). 3. Temperature plays an important role in solar photocatalytic degradation of water contaminants. 4. Diffuse UV solar light is a small portion of total UV radiation, especially in the case of clouds. 5. Non-concentrating solar collectors can use both direct and diffuse solar light. 119 SOLAR DETOXIFICATION 6. Concentrating solar collectors obtain better efficiencies than non-concentrating ones in solar water detoxification applications. 7. Silver is not used to produce UV solar reflector due to its price. 8. Quartz is the best material for photocatalytic reactors. 9. Supported catalyst systems have similar efficiencies when compared with slurry systems. 10. Besides the particles of titanium dioxide are very small, once in water, they agglomerate into bigger ones, 10 to 20 times bigger. PART B. 1. Why are concentrating solar systems more efficient than non-concentrating ones, when thermal applications are considered? 2. Why are non-concentrating solar systems more efficient than concentrating ones, when UV photocatalytic applications are considered? 3. Which must be the diameter of a PTC reactor tube if the aperture width is 2.5 m and a geometric concentration ratio of 10 is desired to be achieved? 4. What is the geometric concentration ration of a CPC if their semi-aceptance angle is 70º? 5. A PTC with a geometric concentration ratio of 6 has an effective concentration ratio of 4. What is the total optical error of the reflective surface if their specular reflectance is 85%? 6. What is the main factor that limits the UV transmittance of standard glass? 7. Why reactor tubes of 200 mm inner diameter are not practical at TiO2 slurry systems? 8. Cite at least three of the main problems of supported catalyst systems. 9. How can titanium dioxide slurry particles be aggregated and sedimented? 10. Why the Reynold number must be higher than 4000, at TiO2 slurry systems? ANSWERS PART A 1. True; 2. True; 3. False; 4. False; 5. True; 6. False; 7. False; 8. True; 9. False; 10. True PART B 1. Because they need a solar tracking system and the collectors are always looking at the sun. 2. Because, besides non-concentrating systems have not solar tracking device, they can collect the UV solar light, which is an important contribution to the yearly efficiency. 3. Using equation (6.2); d = 2500 / (10 x 3.1416) = 79.6 mm. 4. Using equation (6.7); C = 1 / sin (70) = 1.06. 5. Using equation (6.8); σ = 6 x 0.85 x 2.73 / 4 = 3.48 mrad. 6. The presence of Fe ions, specially Fe+3, which absorbs the UV light. 7. Because of most of the inner volume of the reactor would be dark due to the opacity of the catalyst suspension. 8. Less efficiency, much higher pressure-drop and the necessity of periodic replacement. 9. TiO2 slurry suspensions can be destabilized by adding a small quantity of electrolyte, such as NaCl, and/or adjusting the pH to 7 in order to get the point of zero charge and the isoelectric point of the colloidal solution. 10. Because turbulent flow regime must be assured to guaranty adequate fluid mixture and to avoid possible catalyst settlement. 120 SOLAR DETOXIFICATION 7 SOLAR DETOXIFICATION APPLICATIONS AIMS This unit describes main proven and potential applications of solar detoxification processes with demonstrated technical feasibility. Advantages and limitations of these applications are also discussed. OBJECTIVES When you have completed this unit, you will have an appreciation of the following subjects: 1. Limiting factors and necessary conditions to feasible solar detoxification applications. 2. Main applications related with contaminated water. 3. Technical considerations about gas phase treatment processes. NOTATION AND UNITS Symbol Description AOT Advanced Oxidation Technologies BTEX Bencene, Toluene, Ethyl benzene, and Xilenes BWTP Biological Wastewater Treatment Plant CVOC Chlorinated Volatile Organic Compounds EDTA Ethylene Diamine Tetraacetic Acid EPA Environmental Protection Agency (USA) HMX 1,3,5,7-tetranitro-1,3,5,7-tetrazacycloctane IR Infrared light LLNL Lawrence Livermore National Laboratory (USA) NREL National Renewable Energy Laboratory (USA) PAH Polynuclear Aromatic Hydrocarbons PCP Pentachlorophenol PCO Photocatalytic Oxidation Processes PSA Plataforma Solar de Almería (Spain) PTFE Polytetrafluoroethylene PVC Polyvinyl Chloride RDX Hexahydro-1,3,5-trinitro-1,3,5-triazine SNL Sandia National Laboratories (USA) TCE Trichloroethylene TNT Trinitrotoluene VOC Volatile Organic Compounds Units 7.1 INTRODUCTION Detoxification is today the most successful photochemical application of solar photons, with several relevant installations and projects already in operation. This is due not only to the fact that solar detoxification is an outstanding demonstration of how well suited solar energy is to environmental conservation, but also because, contrary to most photochemical processes, it is non-selective and can be employed with complex mixtures of contaminants. During the last decade, the number of references and related patents on heterogeneous photocatalytic removal of toxic and hazardous compounds from water and air can be counted by thousands and the number of applications and target compounds are numerous. However, as indicated by Dr. M. Romero (CIEMAT, Spain), an analysis of the historical evolution of solar photocatalysis clearly identifies three different stages of development. 121 SOLAR DETOXIFICATION Initially, the efforts of solar-conscious researchers focused on transferring laboratory research carried out by photochemical groups to solar-engineered testing with existing technology. These first results produced excitement in the photochemical research community. Their extrapolation to practical situations assumed an ability to degrade almost any organic contaminant as well as some metals. Later, more appropriate collectors and designs were developed, but the need to know the fundamentals of certain aspects of the reaction led to an increasing number of studies on kinetics, mechanisms, performance of mixtures and operating parameters, with dissimilar results. It is a period of both promising and discouraging results. At present, a third scenario seems to be underway, in which the boundary conditions of applications are determined, and the technology is focusing on a few specific initial applications, with the peculiarity that early development and still unsolved questions coexist with near-commercial and industrial applications of the technology. As a result, the environmental market, although very receptive to clean energy sources, is still reluctant to "risk assuming" initiatives with regard to solar detoxification processes. From the point of view of practical applications, heterogeneous photocatalysis with a semiconductor (TiO2) is the process for which the solar technologies are most extensively employed today, although in some specific applications, a well-known homogeneous phase reaction, Photo-Fenton, shows higher water-phase degradation rates. In other solar detoxification options, such as sensitized-photochemical oxidation by singlet oxygen, there is still very limited experience to date. Photocatalytic oxidation processes (PCO) currently under development are included in the same group of Advanced Oxidation Technologies (AOT) with other radical-promoting processes like plasma, electron-beam, etc. The main advantage of PCO over other AOTs is its potential for incorporating solar energy in the form of solar photons, whereby the degradation process acquires significant additional environmental value. If solar photons can be collected and used efficiently at low cost, the number of opportunities for PCO may increase dramatically. Although solar driven PCO was at first considered a universal method of degrading organic pollutants, a profusion of contradictory results during recent years (positive results in almost real problems together with other experimental results pointing out uncertainties and negative performance) has lead to confused public perception. Solar PCO technology is currently viewed as very sensitive to many things and scientific opinion is evolving toward a more conservative period of specific applications. Within this context, treatment of industrial wastewater, though difficult to develop, seems one of the most promising fields of application of solar detoxification. The only really general rule is that there is no general rule at all, each real case being completely different from any other. In some cases, the Photo-Fenton process has demonstrated higher degradation efficiencies than heterogeneous TiO2 photocatalysis, but in others, the Fe cycle is affected by the contaminants and Photo-Fenton does not work at all. As consequence, preliminary research is always required for assessing potential pollutant treatment and optimising the best option for any specific problem, nearly on a case-by-case basis. To find out if a specific water-contamination problem can be treated with solar detoxification technology is not always easy, since low efficiencies produce hydroxyl radicals and slow kinetics may limit economic feasibility. As mentioned above, preliminary tests are normally needed for assessment of process viability. In attempt to provide some guidelines for the reader, the following general affirmations may be made: 122 SOLAR DETOXIFICATION - - - Maximum organic concentration of several hundred mg L-1. Photodegradation processes work well in low or medium concentrations up to a few hundred ppm of organics. The limit always depends on the nature of the contaminants, but concentrations over 1 gr L-1 normally are not suitable for solar photocatalytic processes unless previously diluted. Non-biodegradable contaminants. When possible, biological treatments are always the most cost-effective processes. Only when the contaminants are persistent (nonbiodegradable) do photocatalytic processes make sense. Hazardous contaminants present within complex mixtures of organics. One of the main advantages of solar photocatalysis is that it is non-selective, so non-biodegradable contaminants can be treated within a complex mixture of other organic compounds. Solar detoxification also works very well with individual contaminants, but a mixture could be an indication of its utility. Hazardous contaminants also usually appear in concentrations susceptible to photocatalytic treatment. Contaminants with no easy conventional treatment. An additional hint of whether solar photocatalysis will be useful can be provided by the fact that contaminants are present in concentrations that make conventional treatment difficult. The above recommendations provide an indication of the type of industrial wastewater for which solar detoxification can potentially be employed. Nevertheless, several additional conditions are needed before a complete solar detoxification feasibility study can be undertaken. - - - - - Throughputs should be reasonable. Spatial velocities or surface throughputs in the solar collector and solar-photon consumption related to the total volume to be treated should be acceptable. The treatment capacity must be high enough to make photocatalytic degradation practical. Many aqueous organic oxidation processes are too slow to be economically viable. Solar photons must be used efficiently. The technology to be applied must optimise the collection of solar photons to be used. The overall energy needed per molecule destroyed must also be low enough to make the process feasible and the use of external oxidants, such as electron scavengers, like S2O8=, H2O2 or O3, must be possible to increase the quantum yield. The photocatalytic process should be reliable (no catalyst deactivation). The degradation process must work continuously without problems, such as catalyst deactivation. Collectors' components, catalyst and overall system must also be durable, guaranteeing long periods of operation without incident. Operation and maintenance processes must be simple. The implementation of any real solar detoxification technology application requires minimum operation and system supervision. As treatment processes are non-productive, personnel cost associated must be reduced to a minimum. These considerations also apply to maintenance. Batch system treatment. It is clear that water treatment with solar detoxification should be run in recirculation mode with batch loads of contaminants to guarantee complete destruction. This means that the treatment must be independent of the process generating the wastewater and that on-line treatments normally are not feasible. Applications that fulfil both groups of requirements may be considered serious candidates for solar detoxification and a detailed feasibility test study would be worth to be considered. 123 SOLAR DETOXIFICATION 7.2 INDUSTRIAL WASTE WATER TREATMENT As indicated above, solar detoxification technology may be considered feasible for industrial effluents containing highly toxic compounds for which biological waste treatment plants are unfeasible at medium or low pollutant concentrations. “Solardetox” is a bidimensional technology that is linearly dependent on the energy flux. It is therefore also linearly dependent on the collector surface, and investment in turn depends on the collector surface. Land limitations must also be considered. Normally, several hundred or even 1000 to 2000 m2 are not a problem for a medium-sized factory. As a conclusion, reasonable order of magnitude of inflows for a Solar Detoxification plant, with the actual state-of-the-art of the technology, would be in the range from several dozens up to a few hundreds of m3 per day. At the moment, and from the experience accumulated by many scientists and researchers in the last 10 years, solar detoxification seems to be a good solution for destroying, among others, the following contaminants found in industrial waste-water: − Phenols − Agrochemical waste − Halogenated hydrocarbons − Antibiotics, antineoplastics and other chemical biocide compounds from the pharmaceutical industry − Wood preservative waste (PCP, fungicides) − Hazardous metal ions 7.2.1 Phenols These substances include phenol, cresol and other phenol substitutes. All the phenols are very toxic. Their maximum concentration in a biological wastewater treatment plant inlet (BWTP) is 1-2 mg/L. Even very low concentrations of phenols (1-10 mg/L) in fresh water produce unpleasant odour/taste during the chlorinating process, so any discharge of phenols must be avoided. The solar detoxification technology would therefore be useful for treatment of water containing this type of contaminants. Phenols can easily be degraded by solar photocatalysis. A few hundred square meters of solar CPC collectors could crack or completely destroy the phenols contained in small volumes of industrial effluents prior to discharging to a BWTP. Figure 7.1 shows two degradation tests carried out on chemical industry waste water containing a large number of compounds, mainly phenols, and including formol, phthalic acid, fumaric acid, maleic acid, glycol compounds, xylene, toluene, methanol, butanol and phenylethylene, among others. Figure 7.1 belongs here Complete mineralization of a complex mixture of organic contaminants containing phenols using persulphate as electron scavenger As observed in Figure 7.1, complete degradation of all initial substances and their intermediates is possible at reasonable degradation rates. Table 7.1 shows examples of industrial processes that generate wastewater-containing phenols that could be good targets for solar photocatalytic processes. 124 SOLAR DETOXIFICATION Chemicals 1.Phenols & formaldehyde Process Phenol-formaldehyde resins 2.Phenols Storage tanks, ships, lorries, piping Waste description Condensation water containing less than 2000 mg/L of phenols and formaldehyde Rinsing water containing less than 15000 mg/L 3.Phenols Phenols production Spills, cleaning water Quantity 500 L/ton of phenolic resin 0.1% of the total production diluted in 60 volumes of water 0.1% of the total production diluted in 60 volumes of water Table 7.1 Examples of processes producing phenol residues in waste water One such application is the treatment of condensation water from the manufacture of phenolformaldehyde, one of the oldest synthetic resins used in industry, for which phenols are the raw materials. Phenolic resins are obtained from the reaction of phenol or a phenol substitute with formaldehyde. The reaction may be portrayed as indicated in Figure 7.2. Figure 7.2 belongs here Formation of phenolic resins. Courtesy of Ecosystem S.A. (Spain) The ingredients are boiled in a reflux condenser (Figure 7.3) and condensation water is usually removed by vacuum distillation. This condensation water contains several mg/L of reagents, being of which are very toxic. Figure 7.3 belongs here Reactor condensation waste-water from manufacture of phenolic resins. Courtesy of Ecosystem S.A.(Spain) Phenol-formaldehyde resins are usually prepared with 40% formaldehyde by volume, then, approximately 750 L of water is removed for each ton of final product. When solid formaldehyde is used, only 160 L of condensation water are removed from the final mixture. These phenolic residues contain between 600–2000 mg/L of phenol and between 5001300 mg/L of formaldehyde. 7.2.2 Agrochemical compounds This family includes a broad range of chemicals, extensively used in agriculture. Some of these compounds are soluble in water, others are used as suspensions, some are oil-based pesticides and some are used as dusts. However, the majority of them are dissolved, suspended or emulsified in water prior to spraying and the amount of wastewater generated could vary greatly depending on handling. Water-borne contamination originates in many different processes, such as cleaning and rinsing of spraying equipment, dumping of leftover spray solutions, plastic bottle recycling, etc. Pesticides are one of the best fields of application of solar detoxification technology for which solar detoxification appears to be an ‘omnivorous’ technique. This is because they are employed in very diluted solutions or suspensions of mullet-component formulas, in small volumes and in batches. Very good results have been obtained with organohalogenated and organophosphorous pesticides, carbamats, thiocarbamats, 2,4-D (2,4 dichlorophenoxyacetic acid), triazines, etc. Besides the large amount of pesticide waste generated in agriculture, there is also a huge amount of industrial waste from factories producing the active ingredients 125 126 Fig. 7.2 SOLAR DETOXIFICATION and, especially, in factories where the active components and other additives are stored, weighed according to the product formula, mixed and packed. Chemicals Pesticides Process Packaging Pesticides Manufacturing / Packaging Pesticides Land application Pesticides Pesticides Land application Plastic container recycling Waste description Wet scrubbing alkaline solution (NaOH) containing dissolved, suspended and partially degraded pesticides (the whole family at high/medium concentration) Floor cleaning water, mixer & reactor cleaning and rinsing water Quantity 500 m3/year for a medium size company 2000 m3/year for a medium size company, with 0.05% of the active components dissolved or suspended in 100 parts of water ------ Cleaning and rinsing water of application equipment. It is formed by diluted spray solution (< 100 mg/L of the whole family) Spraying solution prepared in excess -----0.2 to 0.5 g of pesticide per each Cleaning and rinsing water of plastic bottles prior to crushing and pelletisation. empty plastic bottle of 2L average volume, dissolved in 500 (< 100 mg/L of the whole family) volumes of water can be estimated Table 7.2 Examples of processes potentially producer of wastewater containing agrochemical residues A complete description of an example of use of the photocatalytic degradation technology for these compounds may be found in chapter 9. Another potential example is the treatment of rinse water from cleaning sprayers in agrochemical applications. Correct management of this rinse water containing pesticides is necessary to avoid contaminating the soil, groundwater and surface water that can occur when this material is improperly discharged. In many areas, farmers prepare the spraying solution at the spring used by the whole town. Such places are suitable for the installation of a small-medium sized solar treatment plant. It could also be of interest to large farm owners or pesticide application companies. 7.2.3 Halogenated hydrocarbons Solar detoxification has also been demonstrated to be efficient in the degradation of halogenated solvents. Halogenated compounds are found in much of pharmaceutical industry waste and increasing concern about volatile organic compound (VOC) emissions and environmental regulations and directives are pushing industrial managers to control VOC emissions. One of the VOC emission control methods is wet scrubbing, and the contaminated water from the scrubbers can be treated by solar detoxification. Other sources of halogenated wastes are factories of halocompounds manufacturing. The waste can be estimated as a low percentage of the total production, dissolved at 100 – 200 mg/L. One example could be the factories of PVC production, where each ton of produced PVC gives 2.5 m3 of wastewater effluent contaminated with short-chain polymers or monomer of PVC. Figure 7.4 belongs here Photocatalytic degradation of dichloromethane, chloroform, trichloroethylene and tetrachloroethylene using a TiO2 catalyst manufactured by CISE. Courtesy of University of Torino (Italy) Example: estimation of the required field. A feasibility study has determined that a 6 m2 photoreactor can completely mineralize 250 L of wastewater containing 100 mg/L of 127 SOLAR DETOXIFICATION chloroform in 8 hours of sunlight and 25000 L are to be treated. As all the parameters are linear, assuming unchanged weather and waste-water conditions, the direct result is 600 m2 of collector field in 8 hours, or 300 m2 in 16 hours to treat the 25000 L, while for a 100-m2 field 48 sunny hours would be necessary to complete the treatment. Another potential halocompound application of solar detoxification is treatment of the effluents from the manufacture of PVC (polyvinyl chloride), which is produced, in huge quantities worldwide. The volume of these effluents is 2.5 times greater than the final production of PVC (1 ton of PVC produces approximately 2.5 m3 of effluent) and may be contaminated with short-chain polymers or vinyl chloride, the PVC monomer. 7.2.4 Antibiotics, antineoplastics and other pharmaceutical biocide compounds There are two main types of pharmaceutical industries: factories that produce fine chemicals and those that produce and mix raw materials and components to obtain a final product. Since antibiotics are intrinsically biocides, they cannot be treated in BWTP. Antineoplastics are citotoxic (some of them inhibit cellular division) and are commonly used in chemotherapy of leukemia and tumors. Both of them are ecotoxic and should be degraded before dumping into streams or sewage systems. Manufacturing equipment (hoppers, conveyors/ belt feeders, weighing and mixing equipment, pill conforming or vial filling machines) is normally cleaned thoroughly with a huge amount of water which can be stored and treated in batches, having then the ideal conditions for solar detoxification treatment. Chemicals 1.Antibiotics 2. Antibiotics 3. Antineoplastics 4. Antineoplastics Process Pill conforming & raw material mixing process at manufacturing of pharmaceutical specialities Antibiotic production. Waste description Cleaning water coming from pill and vials filling equipment, containing less than 1000 mg/L of organic compounds Fermentators and liophilisators cleaning Quantity 3-5000 L/d at a medium sized factory 0.05% of total production dissolved in 500 volumes of water Idem 1 Idem 2 Table 7.3 Examples of processes potentially producer of antibiotic and antineoplastic waste The chemical industry also produces a great variety of biocides used as preservatives, especially in paint. Common examples of these compounds are: phenyl mercuric acetate, dithiocarbamates and other sulfuric compounds, halogenated phenols, halogenated phenolformaldehyde condensates, quaternary ammonium salts, etc. A medium sized chemical company could typically produce 500 t/yr of this type of product. As equipment must be cleaned between each batch, approximately 500–1000 m3 of rinse water could be generated per year, with a normal concentration of 200–500 mg/L of the biocide, for which solar treatment is feasible. 7.2.5 Wood preservative waste The most toxic and persistent of the wood preservatives is pentachlorophenol (PCP). This insecticide is very well know to solar detoxification researchers because it was one of the first compounds studied exhaustively in photocatalytic degradation. Although it is now banned, PCP is still produced and used in wood protecting varnishes because of its effectiveness against woodworms and termites. 128 SOLAR DETOXIFICATION Other compounds in this group are creosote and organic insecticides and fungicides. Although precise information on the amount and chemical composition of these residues is scant, the general impression is that they produce a huge amount of waste. In one Spanish province alone there are about 100 wood-preserving firms and the wood (timber and sawed pieces) are treated in concentrated pesticide baths. When the baths become weakened, their content is replaced with fresh product. A conservative assumption is that 5% of the chemicals in the bath are discharged as waste. Figure 7.5: Degradation of PCP at PSA Solar Detoxification Facility (Helioman’s collectors loop) See also Figure 5.3 (solar photocatalytic mineralization of PCP) 7.2.6 Removal of hazardous metal ions from water One additional advantage of the heterogeneous photocatalytic process is the presence of a reductive chemistry pathway that can be exploited to remove reducible species, such as hazardous heavy metal ions. It is important to remember that both oxidation and reduction must occur simultaneously to maintain process activity, so it is possible to use the presence of organics as reductants for the reduction of metals and, at the same time, the metals as oxidants for the oxidation of organics. In general, the higher the concentrations of organics, the faster the metal reduction rates. Similarly, an increase in the concentration of metals increases the organics oxidation rate. Oxygen is usually the oxidant when there are no other oxidants or metals present and water acts as the reductant element. Dissolved oxygen can compete with dissolved metals for conduction-band electrons and therefore can inhibit the rate of metal removal. However, dissolved oxygen can be helpful for the degradation of the organics if the concentration of metals is insufficient. The ability to remove metals depends on the standard reduction potential for the reduction reaction. For example, Ag2+, Cr6+, Hg2+, and Pt2+ can be treated by photocatalytic reduction, but Cd2+, Cu+2, and Ni+2 cannot. Figure 7.6 Cr+6 to Cr+3 solar photocatalytic reduction at PSA Solar Detoxification Facility (CPC’s collectors loop). See also Figure 7.7 129 SOLAR DETOXIFICATION Specific applications described in the literature are elimination of specific organometallic compounds (organic agents forming complexes with metal ions) like phenylmercury or the removal of silver from black-and-white photoprocessing waste. The presence of organometallic compounds usually complicates wastewater treatment, as the metal becomes more inert and the effectiveness of traditional processes for aqueous metal removal, such as alkaline precipitation and ion exchange, is reduced. Although the rate of metal removal is generally slow, it remains attractive to solar detoxification technology, as these applications are normally widely distributed and can be processed in batches. When there are only metals, inexpensive and non-hazardous sacrificial reductants (such as EDTA or citric acid) can be added to enable photocatalytic treatment. Figure 7.7 belongs here Simultaneous oxidation of phenol and reduction of Cr+6 to Cr+3 using solar detoxification technology (PSA, Spain) Another application of interest is the reduction of Cr+6 to Cr+3. Photocatalytic reduction of Cr(VI) is very sensitive to pH, and is more efficient below pH 2 and leaves the reduction product, Cr(III), in solution in this range of pH. Around pH 5, Cr(III) forms a stable precipitate. The Cr(VI) reduction rate is very sensitive to the nature of the organic that is simultaneously destroyed. Generally, the more easily oxidized the organic compounds, the higher the photocatalytic reduction rate; this means that different waste streams may exhibit dramatically different treatment rates depending on their specific chemical composition. 7.2.7 Other applications Many other potential applications of solar photocatalysis may be found in the literature. Among them, the destruction of organics in recyclable water from the microelectronics industry, the removal of explosives (such as TNT, RDX and HMX) from aqueous munitions waste and the oxidative degradation of cyanides. Because they are highly toxic, photocatalytic degradation of cyanides is another potential industrial application having the advantage that it neither produces highly toxic substances such as cyanogen chloride nor sludges and avoiding the use of additional chemical reactants such as chlorine. + CN − + 2 OH − + 2 hVB → OCN − + H 2 O (7.1) Furthermore, photocatalytic oxidation can transform CN − into less toxic substances, such as OCN − , and by carefully selecting reaction conditions, complete oxidation to CO2 and N2 can be obtained: + OCN − + 2 H 2 O + 3 hVB → CO 3 −2 + 1 2 N2 + 4 H + (7.2) In all the applications mentioned in this chapter, the presence of inorganic ions (such as chloride, phosphate, nitrate, sulphate, etc) in water can have a negative effect on the destruction rates of the target compounds. High concentrations of inorganic ions have been found to reduce the performance of the titania catalyst and, as a consequence, reduce significantly the feasibility of the overall treatment process. 130 SOLAR DETOXIFICATION 7.3 SEAPORT TANK TERMINALS A large percentage of the international chemical trade is shipped by sea and there are many tank terminals in harbours all over the world for the main purpose of receiving, storing and distributing raw chemicals and fuels to industry. Final distribution of the stored product is in bulk by tank trucks, except for a small amount in drums in the same terminal enclosure. Seaport tank terminals must carry out cleaning operations and also have to control emissions from the stored products. These cleaning operations usually produce huge amounts of water contaminated with low concentrations of the chemical from tanks, pipelines, jetty pipelines and hoses. Among the compounds normally transported and distributed this way, many chemicals, e.g., phenol, metham sodium, perchloroethylene, trichloroetylene, methylen chloride, sodium dichromate, etc., and other compounds, such as styrene, toluene, nonil phenol, benzene chloride, etc., may be successfully treated by solar detoxification. Example: Cleaning of phenol tanks. At the end of a contract for the rental of a 600-m3 tank that had contained phenol, terminal personnel proceed to clean it for refill with styrene. This is done in a two-step operation. First saturated steam is injected to dissolve any phenol crystals remaining in the top and valves. 7400 L of condensed water containing 6.4% phenol is then discharged into a storage waste tank for later recovery of the phenol by distillation or its destruction by thermal treatment. Then the inside of the tank is rinsed out using a hose with a special spray nozzle. This rinse water contains 450 mg/L of phenol in a total volume of 16000 L. The conditions (volume, concentration, transparency) of the waste generated in this second step are ideally suited to solar detoxification. Figure 7.8 shows an example of another potential application: treatment of wastewater from cleaning a tank that had contained metham sodium. Metham sodium or Vapam is a dithiocarbamate used as soil fumigant to control weeds, nematodes, fungi and insects (soil steriliser). This compound is a direct competitor of methyl bromide, another soil disinfectant and one of the ozone-depleting chemicals. Figure 7.8 belongs here Degradation of metham sodium wastewater from tank cleaning. A stop in the process is observed after partial degradation of initial TOC content (PSA, Spain) In a medium-sized seaport tank terminal (typically about 70 tanks with 28000 m3 average storage capacity) at least 15 cleaning operations are completed each year, with huge amounts of residues generated annually in the pipeline connection pit (snake pit), hoses and cleaning of ships. There is also a potential application in any wet scrubber these plants may use for VOC emission-control equipment. All these residues can easily be managed by solar detoxification because they can be stored individually in small tanks or containers until the treatment process can be run. 7.4 GROUNDWATER DECONTAMINATION Remediation of contaminated groundwater is a problem that can be found in many parts of the world and especially in developed countries. Typical substances found in contaminated groundwater are chlorinated hydrocarbons (including PCB’s), aromatics from a variety of sources including fuels (e.g., benzene and toluene), and a wide variety of other chemicals that include pesticides, solvents, phenols (PCP, creosote), TNT & DNT, dyes, polynuclear aromatic hydrocarbons (PAHs) and even dioxins. 131 SOLAR DETOXIFICATION Solar detoxification can be considered a good solution for ‘in-situ’ treatment and decontamination of groundwater containing substances where conventional biological treatment is difficult due to dilution of pollutants. Also, groundwater is clear and transparent and there is always good storage capacity (the aquifer is in itself a holding ‘tank’ for contaminated water). Tests have shown that the majority of pollutants found in contaminated groundwater are easily destroyed by photocatalysis. Groundwater remediation also has the advantage of a processing time-scale of months or years. The difficulty is that standard discharge must normally be drinking-water quality, which is difficult and costly (for any treatment technology to be used). Groundwater also tends to have a high mineral and salt content, resulting in the need for pre- and post-treatment systems. Typically contaminated sites are old chemical plants, oil recycling plants (engine lubricant oil), refineries, chemical weapon and explosive factories, pesticide plants, coke and gas factories, airforce bases, harbours, railway stations, power plants and substations. The contaminated groundwater must be pumped out from a series of extraction wells located downstream of the contamination plume. After treatment, the effluent is injected again into the water table through upstream injection wells. Figure 7.9 belongs here Generic concept of contaminated groundwater treatment Courtesy of ECOSYSTEM S.A. (Spain) The first known treatment of contaminated groundwater by solar photocatalysis was carried out on the grounds of the Lawrence Livermore National Laboratory (LLNL) in Livermore, California. This was also the first on-site application of solar photocatalysis technology. During World War II, a part of the grounds now occupied by LLNL was a Naval Air Station training and maintenance facility. Trichloroethylene (TCE) and other toxic chemicals were used extensively in normal operations to clean engine parts and other machinery. Over the years, unconfined TCE and other volatile organic compounds entered local ground water, where they are now slowly migrating off site. Today, TCE is present in the groundwater at concentrations ranging up to 500 ppb, which means 100 times the acceptable EPA limit for drinking water. The field experiment, developed by three US government laboratories (NREL, SNL and LLNL), was conducted at LLNL in 1991 using available trough technology and demonstrated the technical feasibility of this application. The system consisted of two solar troughs, each 36.5 m long, with effective concentration ratio of approximately 20 and total solar collector area of 158 m2 using a TiO2 slurry and yielded outlet concentrations below 5 ppb, which meets the limits for drinking-water process feasibility demonstration. One of the main problems reported was the required acid pretreatment which had an important negative effect on the effectiveness of the process. 132 SOLAR DETOXIFICATION Figure 7.10 Part of the 156 m2 parabolic trough water treatment system tested on contaminated ground water at a site at LLNL (USA) in 1992. Courtesy of National Renewable Energy Laboratory (USA) Another application in the literature is the one-sun solar detoxification facility installed in 1993 on a groundwater site contaminated by a former jet-fuel handling area at Tyndall Air Force Base in Florida (USA). Contaminants of interest that were present in the groundwater included benzene, toluene, ethyl benzene, and xylenes (BTEX). 30 one-sun collector modules (1.22 m x 2.4 m) connected in series were used, each collector module made up of 66 UV transparent parallel tubes with a 0.64-cm inner diameter and 2.4-m length (Figure 7.11). Treatment of initial concentrations of 1 to 2 mg/L of BTEX was performed in a batch system obtaining typical destruction levels of 50% to 75% in 3 hours. The total volume treated during each run was 530 L. Figure 7.11 One-sun reactor built by American Energy Technology, Inc. for treating contaminated groundwater in Florida (USA) in 1992. Courtesy of National Renewable Energy Laboratory (USA) One last example is the photocatalytic cleaning of groundwater contaminated by gasoline from underground storage tanks (Figures 7.12 a & b). In this case the groundwater is contaminated with BTEX (benzene, toluene, ethyl benzene and xylenes) at a concentration of about 1 ppm. The test site is a gasoline station and the system consists of six nonconcentrating solar reactors of 3 m2 each using TiO2 slurry and a 1900 litre storage tank. 133 SOLAR DETOXIFICATION Figures 7.12(a) and 7.12(b) Non-concentrating solar detoxification system for BTEX-contaminated groundwater at a commercial site in Gainesville, Florida (USA), 1996. Courtesy of the Solar Energy and Energy Conversion Laboratory, University of Florida 7.5 CONTAMINATED LANDFILL CLEANING Soil decontamination is another potential application of solar detoxification. There are contaminated landfill sites all over the world for which, depending on the nature of the contaminants, water or gas-phase photocatalytic treatments can be used. If the contaminants are soluble in water, water can be used to extract them, and this water can then be treated later by solar detoxification. If the contaminants are volatile organic compounds, they can be desorbed from the solid as a gaseous product using either vacuum extraction or heat and pumped into a gas-phase solar detoxification system (See also chapter 7.7). One example of this application is the mineralization of lindane suspended in landfill leachate. The reaction between benzene and chlorine under UV light produces 6 stable isomers of hexachlorocyclohexane which are carcinogens. Only one of them, Lindane, which makes up 14% of the final mixture, is actually an insecticide. The other isomers, very toxic and also very stable in the environment, accumulate in factories, are dumped in very badly managed landfills or have been spread throughout the environment for decades. Lindane is one of the oldest chlorinated insecticides, which, due to its stability in the environment, is banned for agrochemical and veterinary use in the majority of countries. However, it is still used to eliminate lice in children (ectoparasiticide) and other pharmaceutical and medicinal uses with the approval of sanitary authorities. Figure 7.13 belongs here Simulation of contaminated landfill treatment using solar detoxification. Mineralization of Lindane (PSA Solar Detox Facility, Spain) Many sites are contaminated by lindane, some of them very well known in Europe. Figure 7.13 shows the photocatalytic degradation of Lindane (technical grade) suspension in water, simulating the final step of contaminated landfill treatment and demonstrating the technical feasibility of the solar treatment process (maximum solubility of lindane: 10 mg/L). 7.6 WATER DISINFECTION Chlorine is the most commonly used chemical for water disinfection because of its ability to inactivate bacteria and viruses. Nevertheless, the presence of organic impurities in the water can generate unwanted by-products of disinfection, such as trihalomethanes and other carcinogens. As a result, other water disinfection technologies are becoming increasingly 134 SOLAR DETOXIFICATION important. Among them, ultraviolet irradiation with lamps is widely used to destroy biological contaminants, primarily at a 254-nanometer wavelength. Solar ultraviolet, which is primarily at 290 to 400 nm wavelengths, is much less active as a germicide (see Figure 7.14). Figure 7.14 belongs here Common ultraviolet band designations,based on biological effects. Courtesy of International Light, Inc.(USA) Despite the broad spectrum of research, the potential use of solar detoxification technology for water disinfection is still essentially unexplored. However, the antibacterial effect of TiO2 has been demonstrated on several microorganisms, including Escherichia Coli, Lactobacillus, Streptococcus, and others. In all cases, the photocatalytic oxidation effect of TiO2 particles was able to effectively sensitize bacteria to photo-killing by solar exposure. This photo-killing action is associated with the disruption of the cell wall and membrane through photocatalytically induced surface oxidation resulting in the disintegration of the cell. Disinfection of viruses, such as Phage MS2 and poliovirus 1, can also be found in the literature. Homogeneous methylene-blue-sensitized photochemical disinfection has also been found to be highly effective with E. Faecalis bacillus spores through singlet oxygen photooxigenation. Singlet oxygen is generated by absorption of a photon by a photosensitizer (dye) which is excited and transfers its energy to a dissolved oxygen molecule. Photo-killing occurs when this singlet oxygen penetrates into the microorganism resulting in oxidation and inactivation of cellular components. Successful pilot plant experiments using this technique have been carried out in Israel and Germany. Two major disadvantages of sensitized photodisinfection in comparison with conventional techniques are the generally slow kinetics and the lack of residual disinfection capacity (after exposure to light). On the positive side, the presence of biological and organic contamination in surface waters is usually highest in summer, when the greatest amount of solar radiation is available for the process. One possible realistic approach might be preliminary solar detoxification to partially disinfect water and reduce the level of organic contaminants, followed by limited chlorination to maintain disinfection in distribution pipelines and avoid formation of undesired by-products. 7.7 GAS-PHASE TREATMENTS Gas-phase photocatalytic oxidation is one of the Advanced Oxidation Technologies (AOTs) with promising applications for end-of-pipe treatment of gaseous emissions and air purification. The first pilot experiments have only been carried out in the last few years. In the USA, development of the photocatalytic oxidation technology was motivated by the ambitious DOE Solar Industrial Program. Some examples of applications are cleaning of exhaust streams from the microelectronics industry and treatment of off-gases from extraction of contaminated soil vapour. Indoor air quality in houses, vehicles and spacecraft has also been a matter of study both in the USA and Japan. In Europe several initiatives also address the development of gas-phase solar PCO as an end-of-pipe technology for the treatment of VOC emissions but, unlike water detoxification, all the above mentioned experiments have been conducted with lamps. No solar installations can be found in the literature and there continues to be a serious lack of solar-driven gas-phase PCO. 135 SOLAR DETOXIFICATION The fundamental background of radical attack on organic contaminants photocatalyzed with the assistance of smog have been addressed by several tropospheric chemistry specialists but, unfortunately, some crucial questions related to the basic fundamentals of gas-phase PCO still persist. A critical screening of the related literature reveals conflicting results among the authors regarding the influence of different process parameters. The reaction mechanism in gas-phase, based on hydroxyl radicals, has also recently been revised by other possible options, resulting in a presently confusing stage for gas-phase photocatalytic treatment processes. Figure 7.15 belongs here Scheme of TCE gas-phase mineralization with PCO and a monolithic catalyst based on sepiolite/TiO2/Pt Figure 7.15 shows the possible trichloroethylene (TCE) PCO degradation pathways. Some intermediates detected are formed in the presence of chloride, so it has been proposed that °Cl could be the driving force instead of °OH. Other authors have proposed that both mechanistic approaches via °Cl and °OH are essentially correct and the eventual pathway depends on the characteristics of the catalyst (e.g., internal surface or porosity). TCE is one of the most studied compounds because it is a major gas-phase air pollutant. Their photocatalytic oxidation with titanium dioxide has received good reports in the literature. Figure 7.16 belongs here Destruction efficiencies of TCE 400 ppm. Thermocatalytic and photocatalytic processes at different temperatures by using a MgSiO4/TiO2/Pt monolithic catalyst (CIEMAT, Spain) Figure 7.16 shows a lab experiment performed on TCE using a monolithic TiO2-based catalyst at different temperatures. Photoeffect was clearly differentiated by using appropriate filters. As it can be observed, temperature played a negative role due to adsorption-desorption phenomena. Nevertheless, apart from high photonic efficiencies (up to 95%) reported with TCE, it is not easy to find applications for pure photocatalytic gas-phase treatment processes, as not many compounds have been found to be significantly affected by photocatalysis, being necessary in most cases a combination of photocatalytic degradation and destructive thermocatalysis. In addition to that, a major problem for solar gas-phase PCO is the difficulty, or even impossibility, of working in batch systems, implying an important additional difficulty for solar-driven processes due to the natural uncontrollability of the sun as the energy source. As a result, it is not trivial to find a niche for solar driven PCO applied to gas-phase and air purification. Hybrid solar-electric or pure electric devices using lamps are therefore envisaged for initial practical applications. 136 SOLAR DETOXIFICATION Compound Rate Compound Rate m methanol m acetaldehyde s methylene chloride s acetonitrile s methylethyl ketone m acetone s methylisobutyl ketone m benzene m perchloroethylene f benzaldehyde m propyl amine m butyl acetate m propylnitrile s butyl amine m tetraethylethylene m decane m toluene s dichloroacetyl chloride s trichloroethylene f dichlorobenzene m xylenes m diethyl amine m sec-butyl amine m diisopropyl amine s t-butyl amine s ethane m 1-butanol m ethanol m 1-propanol m ethyl acetate m 1,1-dichloroethylene f ethylbenzene m 2-propanol m ethylene fuel oil m 1,2-dichloroethylene f Table 7.4 Degradation rates at different compounds screened for photocatalytic activity: slow (s), medium (m) and fast (f). Courtesy of National Renewable Energy Laboratory (USA) Table 7.4 summarises NREL experience with gas-phase photocatalitic degradation of different contaminants. Aromatic compounds like BTEX have slow or medium reaction rates and TCE is revealed as the fastest. BTEX tests demonstrate deactivation of the TiO2 catalyst and the need to add ozone to enhance and make PCO degradation possible. This and other possible technology combinations could be another way of promoting gasphase applications. Possible targets are the majority of hazardous air pollutants requiring abatement technologies: halogenated, aliphatic and aromatic hydrocarbons, alcohols, glycols, ethers, epoxides and phenols normally present in air streams at concentrations of less than 5000 ppm. Some applications for air purification or degradation of emissions in the semiconductor industry are also under development. Figures 7.17(a) and 7.17(b) Flat plate reactor for treating contaminated air exiting from air stripping units. McClelland Air Force Base. California, 1997. Courtesy of National Renewable Energy Laboratory (USA) 137 SOLAR DETOXIFICATION Figure 7.17 shows a recent one-sun reactor with PTFE window material and titanium dioxide immobilized on polypropylene supports for gas-phase solar detoxification successfully tested by NREL (USA). For additional information on gas-phase experimental treatment systems, see also Figure 6.24 and Figure 5.6. Contrary to water phase, in which catalyst may be used in the more efficient slurry configurations, in gas phase this is not possible and all experimental systems developed to date use an immobilised catalyst. This is apparent in the figures above. As discussed in Section 6.5, the catalyst must be anchored onto some type of inert support inside the gasphase stream treatment reactor. Characteristics of such a system must be being very active (high degradation efficiency), have a low pressure-drop, long lifetime, and reasonable cost. Very diverse types of catalysts have been used in gas-phase systems, from MgSiO4/TiO2/Pt monoliths to TiO2 immobilised on glass fibers, ceramic substrates, inert plastic materials, etc. As in water phase, residence times must be as long as possible to increase degradation efficiency. One interesting potential application of gas-phase solar detoxification technology is the gas treatment from contaminated landfill recovering (see chapter 7.5). Chlorinated volatile organic compounds (CVOC) are among the most pervasive subsurface ground contaminants and the remediation technologies most used for CVOC ultimately produce a gas-phase stream containing CVOC, either from soil venting from the unsaturated zone or ground water recovery from the saturated zone and subsequent air stripping. In the past, direct discharge of gaseous CVOC to the atmosphere was normal, but early in the 90s, many regulations began to require the abatement of these emissions using the best available technologies. Other possible applications are the small air pollution sources. These applications are not uncommon and some examples are dry cleaners, auto repair shops, bakeries, or coffee roasters, etc. Additional potential solar applications include remote sites, storage tank vents, or potentially explosive waste streams. Finally, the regeneration of a carbon bed or other adsorbent materials could be another promising application for a solar system. In this application, the adsorbent can perform 24-hour VOC removal, and the solar system can be used to purge and destroy the contaminants during daylight hours. With regard to air disinfection, most of the work carried out has been focused on the use of TiO2 particles as sensitizers for the destruction of bacteria and viruses in air. In this field, a very interesting application is the fabrication of self-disinfecting surfaces. Several studies have reported the antibacterial effect of titanium dioxide on indoor air in combination with UV fluorescent lamps. The use of thin TiO2 films as a method of keeping surfaces free of biological material would be of particular value where sterile surfaces are essential, such as operating rooms in hospitals. Although very few demonstrations have been reported to date, it is expected that more will take place in the future. 138 SOLAR DETOXIFICATION Finally, solar photocatalysis is the process that makes self-cleaning glasses work efficiently. Fouling of glasses is mainly due to dust and/or atmospheric particles stuck on the surface on greasy stains, mainly of fatty acids. Self-cleaning glasses are coated with an invisible thin layer of titania, which under the simultaneous presence of oxygen (air), atmospheric water vapour and solar UV-light, is able to decompose fatty acids by successive photodecarboxylation (photo-Kolbe) reactions and allow coated glasses to recover their initial clearness (Figure 7.18). Figure 7.18 Self-cleaning windows. Evolution of photocatalytic treatment process on glasses coated with titanium dioxide. Courtesy of Laboratoire de Photocatalyse, Catalyse et Environnement (E.R. au CNRS), Ecole Central de Lyon (France). SUMMARY OF THE CHAPTER Solar detoxification technologies can provide the environmental waste management industry with a powerful new tool to destroy waste with clean energy from the sun. Nevertheless, in spite of the large number of patents and publications, industry is still reluctant to adopt the process due to some discouraging and contradictory results that have led research to focus on specific potential applications. Solar detoxification is a useful technology for addressing nonbiodegradable hazardous contaminants where no easy treatment by conventional technologies is available at concentrations up to several hundred mg L-1. Phenols, agrochemical wastes, halogenated hydrocarbons, biocide compounds from the pharmaceutical industry, wood preserving waste, hazardous metal ions, cyanides, aqueous munitions waste, etc, are among the industrial waste-water applications. Other interesting applications are the treatment of groundwater contamination, seaport tank terminals, cleaning of contaminated landfills and water disinfection. Gas-phase applications are in an even more confusing situation as some crucial questions related to the basic fundamentals still persist. In gas gas-phase PCO, catalyst must be used immobilised, being used diverse types supporting substrates (glass fibers, ceramic substrates, inert plastic materials, monoliths, etc). Some potential gas-phase applications are gas treatment from contaminated landfill recovering, degradation of emissions in the semiconductor industry, air purification, air disinfection, self-cleaning windows, etc. BIBLIOGRAPHY AND REFERENCES 1. Acher, A.; Fischer, E.; Zellingher, R.; Manor, Y. “Photochemical disinfection of effluents. Pilot plant studies”. Wat. Res. Vol. 24, No. 7, pp. 837-843. 1990. 2. Anon. “Development of a Homogeneous Aqueous Phase Photocatalyst for the Solar Detoxification of Water”. Final Report to NREL. Solarchem Environmental Systems, Markham, Ontario, 1995. 3. Goswami, D. Yogi, J. Klausner, G. D. Mathur, A. Martin, K. Schanze, P. Wyness, Craig T. Turchi, and E. Marchand. “Solar Photocatalytic Treatment of Groundwater at Tyndall 139 SOLAR DETOXIFICATION AFB: Field Test Results.” Solar 1993. Proceedings of the American Solar Energy Society Annual Conference; pp. 235-239. ASES, 1993. 4. Malato, S. “Solar photocatalytic decomposition of pentachlorophenol dissolved in water”. Doctoral thesis. Editorial Ciemat. 1999. 5. Mehos, M.S.; Turchi, C.S. “Field Testing Solar Photocatalytic Detoxification on TCEContaminated Groundwater”. Environmental Prog. 12(3); pp. 194-199. 1993. 6. Nimlos, R; Wolfrum, E.J.; Gratson, D.A.; Watt, A.S.; Jacoby, W.A.; Turchi, C. “Review of Research Results for the Photocatalytic Oxidation of Hazardous Wastes in Air”. NREL/TP-433-7043, 1995. 7. Prairie, M. ; Evans, L.R.; Martinez, S.L. “Destruction of Organics and Removal of Heavy Metals in Water Via TiO2 Photocatalysis”. Chemical Oxidation: Technology for the Nineties, Second International Symposium. Lancaster, PA: Technonomic Publishing Company, 1994. 8. Vincent, M. “Solar Detox Market”. Training and Mobility of Researchers Summer School: Industrial Applications of Solar Chemistry. September 1998. Editorial Ciemat. 9. Watts, R.J.; Kong, S.; Orr, M.P.; Miller, G.C; Henry, B.E. “Photocatalytic inactivation of coliform bacteria and viruses in secondary wastewater effluent”. Wat. Res. Vol. 29, No. 1 pp. 95-100, 1995. 10. Yves, P.; Blake, D.; Magrini-Bair, K.; Lyons, C.; Turchi, C.; Watt, A.; Wolfrum, E.; Prairie. M. “Solar Photocatalytic Processes for the Purification of Water: State of Development and Barriers to Commercialization.” Solar Energy 56, No. 5, pp. 429-437, 1996. SELF-ASSESSMENT QUESTIONS PART A. True or False? 1. Preliminary research is always required for assessing potential treatment of pollutants in any specific problem on a case-by-case basis. 2. Solar Photocatalytic processes work well with organic concentrations of over 1 gr/L. 3. Non biodegradable organic contaminants are the most logical target for solar photocatalytic processes. 4. There is no sense in addressing complex mixtures of hazardous contaminants with solar photocatalysis. 5. A hint of solar photocatalytic technology being of possible application could be lack of an easy conventional treatment. 6. External oxidants must always be used as electron scavengers, when feasible, to increase the quantum yield of degradation processes. 7. There is usually no difference between treatment of contaminated water in a batch or online process. 8. Typical solar detoxification plants process from several dozen up to a few hundred m3 per day. 9. The presence of high concentrations of inorganic ions negatively affects the destruction rate and the overall feasibility of solar detoxification processes. 10. It is difficult to find applications for pure photocatalytic gas-phase treatment processes as not many compounds have been found to be affected by a significant photocatalytic effect. PART B. 1. Why is the environmental market still reluctant to accept solar detoxification processes? 2. Indicate the three existing solar photocatalytic processes. 140 SOLAR DETOXIFICATION 3. What is the main advantage of Photocatalytic Oxidation Processes over the rest of the Advanced Oxidation Technologies? 4. In addition to the use of solar energy, indicate one main advantage of solar photocatalysis. 5. Indicate at least three conditions indicative of a viable solar photocatalytic process. 6. Indicate why water treatment with solar photocatalysis must normally be in a batch system. 7. As solar photocalysis is an oxidation-reduction process, what is the normal reductant agent when only organic compounds are present?; and when metals are present? 8. From testing it has been found that a 4-m2 collector system can treat a 50-L sample of wastewater containing 200 mg/L of TOC from organic compounds in 4 hours of sunlight. How long would it take to treat 100 m3 of the same wastewater with a 500-m2 treatment system? 9. What are the proposed mechanisms for gas-phase photocatalytic degradation of chlorinated organic compounds? 10. What is the worst situation for water treatment process based on TiO2 photocatalysis? ANSWERS PART A 1. True; 2. False; 3. True; 4. False; 5. True; 6. True; 7. False; 8. True; 9. True; 10. True. PART B 1. Because initially successful experimental results presumed a wide range of practical applications, but later confusing and discouraging results led to current concentration on applications with specific required boundary conditions. 2. Heterogeneous TiO2 photocatalysis, homogeneous photo-Fenton and homogeneous sensitized-photochemical oxidation by singlet oxygen. 3. Their potential solarization, introducing an important additional environmental value in the pollutant degradation process. 4. The fact that it is a non-selective process, making possible the treatment of complex mixtures of non-biodegradable organic contaminants. 5. Reasonable throughputs, efficient use of solar photons and reliable photocatalytic process with no catalyst deactivation. 6. Because the degradation process is driven by solar photons, a source which can not be controlled, making it necessary to separate the treatment from the wastewater generating process. 7. When only organic compounds are present, oxygen is the normal oxidant and water acts as the reductant element. When metals are present, oxygen is also the oxidant and the metals themselves are the reductant elements. 100000 500 8. R = 4 = 64 hours of sunlight. 50 4 9. Via °Cl, °OH or °Cl + °OH radicals attack, depending the eventual pathway on the catalyst characteristics. 10. The presence of high concentration of organic contaminants and inorganic ions simultaneously. 141 SOLAR DETOXIFICATION 8 ECONOMIC ASSESSMENT AIMS This unit discusses the main factors entering into the cost of solar detoxification systems and describes how to go about the economic assessment of specific solar photocatalytic applications. They are also qualitatively compared with other treatment technologies. OBJECTIVES After completing this unit, you will be able to: 1. 2. 3. 4. Determine the feasibility of a two-step photocatalytic biological treatment process. Estimate the cost of solar photocatalytic treatment. Estimate the feasibility of solar detoxification as a function of the local solar resource. Compare possible alternative or complementary treatment technologies. NOTATIONS AND UNITS Symbol Description AOPs Advanced Oxidation Processes ASTM American Standards for Testing and Materials Atmosphere attenuation coefficient at λ. cλ COD Chemical Oxygen Demand Cosine of the incident angle of solar radiation to collector cos ϕ surface CPC Compound parabolic concentrator Extraterrestrial irradiation E(λ) EPFL Ecole Politechnique Federale de Laussanne (Switzerland) f Cloud Factor FCR Fixed Charge Rate GAC Granular-activated carbon hs Solar time angle H Henry´s Law constant Total yearly hours of operation of a lamp based system HL HS Total yearly hours of operation of a solar detoxification system Intensity of solar irradiation over terrestrial surface at Ib,λ specific wavelength, λ. Intensity of extraterrestrial solar irradiation at the same Io,λ wavelength, λ. Isc,λ Solar Constant associated with a spectral interval (λ1,λ2) Yearly average global UV irradiation I UVg L Local latitude m Air mass ratio mo Air mass ratio at sea level M Molar mM Mili Molar MW Molecular Weight N Daynumber NREL National Renewable Energy Laboratory (USA) Number of electric lamps NL Total yearly collected UV photons (energy higher than 3.2 eV) NUV 142 Units dimensionless moles of O2 L-1 W m-2 µm-1 % % degrees dimensionless hours hours W m-2 W m-2 W m-2 W m-2 degrees dimensionless dimensionless Moles L-1 10-3 moles L-1 gr mol-1 dimensionless photons SOLAR DETOXIFICATION NΦ (E>3.2 eV) PCP RDX S TCE TNT TOC Tf Tfm Tfv UV-A z α δs φPH ΨAOS Number of photons with energy higher than 3.2 eV per unit of photons m-2 h-1 time and surface Pentachlorophenol Hexahydro-1,3,5-trinitro-1,3,5-triazine Surface of solar collector field m2 Trichloroethylene Trinitrotoluene Total Organic Carbon mg L-1 or moles of C L-1 Treatment Factor Mass Treatment Factor g h-1 m-2 Volumetric Treatment Factor L h-1 m-2 Ultraviolet Radiation A Elevation over sea level m Solar altitude degrees Solar declination degrees Nominal average photonic flux electric lamp photons s-1 Average Oxidation State dimensionless 8.1 PHOTOCHEMICAL AND BIOLOGICAL REACTORS COUPLING The Mass Treatment Factor (Tfm) of a specific solar detoxification system can be defined as the amount of organic substances the system is able to treat per unit of time and solar collector surface: T fm = ∆ m (TOC ) tS g 2 h m (8.1) The Volumetric Treatment Factor (Tfv) of a specific solar detoxification system can be defined as the volume of contaminated water the system is able to treat per unit of time and solar collector surface: T fv = ∆V tS L 2 hm (8.2) Tfm and Tfv obviously depend on the specific solar system and the waste water to be treated. The same system yields different treatment factors with different contaminants and it is also different depending on the solar irradiation, higher on sunny days than cloudy days. The most practical units are those indicated in Equations 8.1 and 8.2: the grams of TOC degraded per hour and square meter of solar collector field, in the case of Tfm, and the litres of water treated per hour and square meter of solar collector field in the case of Tfv. Example: calculation of treatment factors. If a specific solar detoxification plant having 300 m2 of collectors can treat 5 m3 of waste water containing 50 mg L-1 of organic compounds in 90 minutes, the treatment factors will be: T fm = 50 mg L−1 x 5000 L g −3 g = 0.55 x 10 2 mg 300 m x 1.5 h h m2 (8.3) 143 SOLAR DETOXIFICATION T fv = 5000 L L = 11.11 2 300 m x 1.5 h h m2 (8.4) Treatment Factors are a powerful tool for comparison of different detoxification systems and checking treatment feasibility for different waste-water problems. The efficiency of solar detoxification systems is usually around 0.05 to 1 g of organic compounds degraded per hour and square meter. This is a function of several parameters, such as system geometry and materials, the contaminants and their concentration, UV-A irradiation, catalyst concentration, etc. Nevertheless, this parameter does not necessarily imply better or worse performance of a specific system, because this depends on the discharge objectives. Contaminant treatment, in its strictest meaning, is the complete mineralization (TOC = 0) of the contaminants, but, as indicated in Chapter 7, normally photocatalytic processes only make sense for hazardous nonbiodegradable pollutants (toxic organic pollutants not treatable in conventional biological treatment plants). When feasible, biological treatment of biodegradable residual waters are the cheapest treatment technologies and also the most compatible with the environment. Therefore, biologically recalcitrant compounds could be treated with photocatalytic technologies until biodegradability is achieved, later transferring the water to a conventional biological plant. Such a combination of photocatalytic and biological treatments, reduces treatment time and optimises the overall economics, since the solar detoxification system can be significantly smaller. Due to the kinetic mechanism explained in chapter 4, the first part of the photocatalytic process is the quickest, producing the main part of TOC degradation, and the last phase is the longest, with a minimum contribution to complete degradation. Figure 8.1 Conceptual scheme of photocatalytic + biological technologies coupling Courtesy of EPFL (Switzerland) An example might be agrochemical compounds, which are normally quickly cracked by photocatalytic degradation processes. The active component of the pesticide disappears after several minutes of irradiation, but TOC becomes negligible only after two or three hours of irradiation. Design of a solar detoxification system to reduce the TOC (i.e., disappearance of a specific compound or compounds) only until toxicity is low enough to be sent on to a biological treatment plant might therefore be of interest. 144 SOLAR DETOXIFICATION Figure 8.2 (a) and 8.2 (b) Elimination of tensioactive compounds from agrochemical industrial wastewater after a few minutes of photocatalytic treatment. (PSA, Spain) In the above example (equation 8.2), “treat” could mean totally degrade organic contaminants or only to biodegradability. Therefore, the Treatment Factor may also depend on the system objective and a very low Treatment Factor for complete mineralization could be transformed into a feasible one for integration with biodegradation. The feasibility of combining photocatalytic and biological treatments to achieve highly efficient abatement of pollutants that cannot be treated by either biological or photocatalytic methods alone has already been demonstrated at EFPL (Pulgarin et al., 1999). This strategy is based on the Average Oxidation State (ΨAOS), which can be defined from the following formula: TOC − COD Average Oxidation State = Ψ AOS = 4 x TOC (8.5) Where TOC (Total Organic Carbon) and COD (Chemical Oxygen Demand) are expressed in moles of C L-1 and moles of O2 L-1, respectively. Average Oxidation State can be between +4 for CO2, the most oxidised state of carbon, and -4 for CH4, the most reduced state of carbon. The latter is given by the reaction: CH 4 + 2 O 2 → CO 2 + 2 H 2 O (8.6) Where, TOC = 1 (moles of C L-1) and COD = 2 (moles O2 L-1) so, according to equation 8.5, ΨAOS = –4. With CO2, as oxidation is impossible, COD = 0 and ΨAOS = +4. An example is oxidation of formic acid: H − COOH + O 2 → CO 2 + 2 H 2 O (8.7) In this case, TOC = 1 (moles of C L-1) and COD = 1 (moles O2 L-1), so ΨAOS = 0. When photodegradation is applied, the Average Oxidation State of intermediates is a function of photo-treatment time and could be a good indication when to switch from the Advanced Oxidation Process to Biological Treatment. 145 SOLAR DETOXIFICATION Figure 8.3 belongs here Photodegradation Process: usual relationship between the Average Oxidation State and Time. Points A and B are also related to figure 8.4. Courtesy of EPFL (Switzerland) Oxidised substances are typical of biological processes. Usually treatment performance is best for low-molecular-weight organic compounds. Photodegradation treatment performance is also better at the beginning, when organic molecules are broken up into simpler ones. As a consequence, it makes sense to always check the feasibility of a two step process in which the photocatalytic treatment is employed first to increase biodegradability and, afterward, biological treatment. Figure 8.3 shows the typical evolution of ΨAOS when recalcitrant toxic compounds are treated. Normally, a plateau is observed after a time, suggesting that the chemical nature of intermediates formed will no longer vary significantly. As Figure 8.4 shows, there are two possible extreme situations (A and B) with regard to the evolution of toxicity. Figure 8.4 belongs here Photodegradation Process: normal relationships between Toxicity and Time. Points A and B are also related with figure 8.3. Courtesy of EPFL (Switzerland) Sometimes, there is a direct correlation between ΨAOS and toxicity. This is the best situation, as reflected in Curve A (Figures 8.3 and 8.4), because it means that the overall chemical status of the degradation process does not progress, ΨAOS remains constant, and toxicity is decreasing, thereby increasing biodegradability. Nevertheless, even at low concentrations, toxic substances could be formed during the degradation process (Curve B, Situation B) increasing overall toxicity. This does not necessarily impede connection to biological treatment, but it does force the point of connection to be moved to the right (Point B). As previously indicated, the feasibility of combining Photo-Fenton (see section 1.3.3), and a biological process to treat certain non-biodegradable toxic compounds, has been demonstrated at EPFL (Switzerland). A TiO2 photocatalytic process followed by aerobic biotreatment has also been successfully employed by NREL (USA) for the treatment of waste water from munitions manufacturing plants (pinkwater) containing low concentrations of high explosives, such as RDX (hexahydro-1,3,5-trinitro-1,3,5-triazine), TNT (trinitrotoluene), HMX and PETN. It must be pointed out that photocatalytic degradation of recalcitrant organic compounds quite often initially increases the toxicity of the wastewater. The reason is the proliferation at the beginning of the process of many reaction by-products as well as with the initial contaminants themselves. Therefore, it is important that the photocatalytic treatment be long enough to eliminate this increased toxicity. Also, with regard to the parameters of toxicity, it is very important that no intermediates formed be more toxic than the initial compounds, because this could disable the overall treatment process. The feasibility of such a photocatalytic-biological process combination must always be assessed, because it could provide an important cost reduction in the treatment of hazardous compounds in wastewater, by reducing the size of the necessary solar collector field. It must be taken into account that, as with most solar systems, economics of the water detoxification systems are dominated by their capital cost. Thus, by reducing the capital cost of the system, processing cost is decreased. 146 SOLAR DETOXIFICATION 8.2 COST CALCULATIONS Cost is always a key topic when innovative technologies are considered and standard commercial procedures indicate that any new technology should provide important reductions in processing costs over competing technologies or significant new technical contributions for successful marketing. In the case of Solar Detoxification, its main contribution is the environmental added value of using solar energy to solve contamination problems. This section addresses the main factors influencing final installed cost, operating cost and treatment cost of a solar detoxification system. The installed cost includes all costs associated with the design, construction, and start-up of the facility, but it is assumed that normal services and facilities such as water, electricity power, etc, are available on site and that land is also available at no cost. The four main components of installed cost are: − Facility Cost. The total field cost includes the direct cost of equipment and system components, plus the direct cost of installation labour. The major components are: concrete foundations, civil engineering, connection to power and water supply, solar collectors, tanks, manifolds, piping, pumps and valves, structures and supports, electrical equipment, control system, instrumentation, catalyst separation unit, collector, and piping and connection assembly, etc. − Project Contingency. Since the general conceptual design cannot include all the details of the specific final design, at that point, total field costs are still necessarily incomplete, and to properly account for any unidentified costs, a contingency item must be added to the cost. This could be from 10% to 20% of the Facility Cost, depending on the degree to which the design definition. The sum of Facility Cost and Contingencies is the Total Facility Cost. − System Engineering and Assembly. This includes system design and integration into existing installations, specifications, procurement of system components, scheduling, project management, system assembly, training of operators and engineering support. Engineering costs are estimated to be 50% of the Total Facility Cost. − Spare Parts. 0.5% of the total facility cost is normally included as a spare parts allowance. The sum of the facility cost, contingencies, engineering and spare parts is the Total Installed Cost. It is important to notice that the cost of a previous feasibility study is not considered here, because the extension and depth of this study depends on many factors, specific to each situation, which are difficult to estimate. Table 8.1 shows the cost for different typical facility sizes considering a CPC solar field. These costs are based on real bids and plants which have been built. 147 SOLAR DETOXIFICATION Collector Area (m2) 100 200 300 500 Control, pumps and instrumentation 20,221 23,228 25,190 27,900 32,048 50,793 Piping, valves, manifolds, tanks, structures and supports 14,647 22,201 28,315 38,471 58,311 232,139 Catalyst separation and recovery 2,314 3,507 4,473 6,078 9,212 36,673 21,220 42,440 63,660 106,100 168,556 1,338,891 6,025 12,050 18,075 30,125 60,250 602,500 601 911 1,162 1,579 2,393 9,525 65,028 104,337 140,875 210,251 330,770 2,270,522 650 522 470 420 331 227 Collectors and reactor tubes Civil engineering Equipment transport TOTAL INVESTMENT 2 Cost / m 1,000 10,000 Table 8.1 Estimated cost of typical sizes of a Solar Detoxification Facility. Cost are indicated in 1999 Euros In addition to the total installed cost, the second determining factor in the cost of treatment is the operating cost. The Operating Cost must include all personnel and materials costs required to operate and maintain the facility (supervision, procurement, maintenance, etc), chemical supplies and electricity costs. − Personnel. Personnel is linearly dependant on facility size. Although solar detoxification facilities normally operate 7 days per week and 52 weeks per year, operating personnel requirements for a 500-m2 solar plant are estimated to be only 0.1 man-year, since the plant is completely automated. Also due to the simplicity of one-sun collectors, the total annual maintenance requirement is estimated to be 0.25 man-year, mainly for periodic cleaning. − Cost of Maintenance Materials. Annual cost of maintenance materials are mainly due to mechanical, electrical and instrumentation equipment which could amount to about 2% of the Total Facility Cost yearly. It is assumed that reactor tubes and solar collectors last for the facility lifetime. − Electricity. The facility consumes electricity for pumps, control system, instrumentation and lighting, the vast majority (around 90%) by the main system pump(s). The average annual consumption of this auxiliary power consumption is difficult to estimate per m3 of treated water as the ratio between total treated volume and plant size is directly dependent on the nature of the contaminants. It is more easily estimated as a function of the solar field size, as this determines total pressure drop and, consequently, pump specifications. In view of this, yearly power consumption can be estimated as between 40 to 80 kWh/m2 of installed solar field. − Chemical supplies. Although one of the main factors in the yearly system operating cost is the chemicals purchased, an estimation cannot be given here because it strongly depends on each specific treatment process. The chemicals used by Photo-Fenton processes are completely different from TiO2 processes. They also depend on the nature and composition of the wastewater, for which some pre or post-treatment might be needed, with specific chemicals in each case. A case-by-case cost study must therefore be performed. Two examples can be found on sections 8.2.1 and 8.2.2. The sum of personnel, maintenance materials, electricity and chemical supplies, is the Total Operating Cost of the solar detoxification system. To obtain the Annual Treatment Cost, per m3 of treated wastewater, total installed costs are converted to an annual levelized cost considering a fixed-charge rate (FCR), which is obtained by calculating all the fixed costs 148 SOLAR DETOXIFICATION (excluding operation) for the life of the plant. The annual levelized cost and treatment cost can be calculated as: Annual Levelized Cost = Total Installed Cost x FCR + Operating Cost Treatment Cost ( Euros / m 3 ) = Annual Cost Annual Treatment Capacity (8.8) (8.9) The Fixed Charge Rate represents the equivalent revenue that must be generated annually to meet all the charges on each Euro of facility investment. FCR is normally equal to the sum of the return on debt, taxes, depreciation, insurance, etc. For solar detoxification treatment plants, a plant life of 12 years with a depreciation period of 10 years may normally be assumed. With this data, and considering, for example, that the plant is financed by a debt with a 5% interest rate and that the total annual expenses due to taxes, insurance, etc, are 2% of the total installed cost, an FCR of 17% is obtained. 8.2.1 Example A: TiO2-based Solar Detoxification Plant A 300-m2 solar detoxification plant has been designed (see Chapter 9 on this point) for the yearly treatment of 6,000 m3 of wastewater contaminated by pesticide, using TiO2-Persulfate (see Section 5.2) photocatalytic system: TiO 2 + hν − + → eCB + hVB + hVB + H 2O → − S 2 O82 − + eCB • → SO4− + H 2 O → • (λ < 390 nm) OH + H + • (8.10) (8.11) SO4− + SO42− (8.12) • (8.13) OH + SO42 − + H + It is estimated that the plant would operate about 3,000 hours per year. An estimation of the yearly treatment cost, in 1999 Euros, can be performed as follows: 149 A Facility Cost Data from table 8.1 (300 m2 of solar collector system aperture area) B Project Contingency 15% of the Facility Cost is estimated 21,131 Euros C Engineering and Setup 50% of A+B (Total Facility Cost) 81,003 Euros D Spare Parts 0.5% of A+B (Total Facility Cost) 8,100 Euros E Total Installed Cost A+B+C+D F Personnel cost 0.25 man-year is considered. A 20,000 Euros/man-year of cost is considered G Maintenance material cost 2% of A+B (Total Facility Cost) is estimated 3,240 Euros H Electricity 5 kW of average electricity consumption so the 3,000 yearly operation hours would consume 15,000 kWh of electricity. A cost of 0.1 Euro/kWh is considered 1,500 Euros I Chemical supplies TiO2 catalyst used at 200 mg L-1 of concentration and reusing up to 10 times. This means 120 kg per year. S2O8Na2 (MW = 238) used at concentrations from 5 to 10 mM with an overall consumption per batch cycle of 15 mM. This means 21,420 kg per year. 251,109 Euros Sodium hydroxide (NaOH; 50% solution) for pH adjustment and neutralization of the treated water. 4,800 kg of yearly estimated consumption J 150 Total Operating Cost 140,875 Euros F+G+H+I 5,000 Euros 1,080 Euros 53,550 Euros 1,344 Euros 65,714 Euros Table 8.2 SOLAR DETOXIFICATION E Total Installed Cost A+B+C+D 251,109 Euros F Personnel cost 0.25 man-year is considered. A 20,000 Euros/man-year of cost is considered G Maintenance material cost 2% of A+B (Total Facility Cost) is estimated 3,240 Euros H Electricity 5 kW of average electricity consumption so the 3,000 yearly operation hours would consume 15,000 kWh of electricity. A cost of 0.1 Euro/kWh is considered 1,500 Euros I Chemical supplies TiO2 catalyst used at 200 mg L-1 of concentration and reusing up to 10 times. This means 120 kg per year. S2O8Na2 (MW = 238) used at concentrations from 5 to 10 mM with an overall consumption per batch cycle of 15 mM. This means 21,420 kg per year. Sodium hydroxide (NaOH; 50% solution) for pH adjustment and neutralization of the treated water. 4,800 kg of yearly estimated consumption J Total Operating Cost F+G+H+I 5,000 Euros 1,080 Euros 53,550 Euros 1,344 Euros 65,714 Euros Table 8.2 Estimated operating cost of a TiO2-Persulfate a Solar Detoxification plant in 1999 Euros To obtain the treatment cost, an FCR of 17%, with 10-year plant depreciation, is estimated. K Annual Levelized Cost E x FCR + J (formula 8.8) 108,402 Euros L Annual Treatment Cost K is divided by 6,000 (yearly treated volume) 18.0 Euros/m3 Table 8.3 Estimated annual treatment cost of a TiO2-Persulfate a Solar Detoxification plant in 1999 Euros It should be noted that a 4-percent reduction in the FCR (from 0.17 to 0.13) has a greater effect on the Annual Treatment Cost than a 50% reduction in the Solar Collector Field. Also, about 50% of the yearly operating cost are the cost of the persulfate itself, so a reduction in its price very significantly affects the treatment cost. In this way, it must be taken into account that addition of consumable reagents (such as persulfate) may not necessarily be required by specific TiO2 photocatalytic applications. 8.2.2 Example B: Photo-Fenton based Solar Detoxification Plant Similar to the previous case, a 200-m2 solar detoxification plant has been designed for the yearly treatment of 6,000 m3 of wastewater contaminated by pesticides, using Fenton’s reagent (H2O2 and Fe2+) irradiated in the UV-Vis range (Photo-Fenton method): Fe 2 + + H 2 O 2 Fe 3+ → Fe 3+ + OH − + • OH + H 2 O + hν → Fe 2+ + • + H + OH (8.14) (λ < 580 nm) (8.15) As in the previous case, 3000 operating hours per year are estimated. The yearly treatment cost would then be: 151 SOLAR DETOXIFICATION A Facility Cost Data from table 8.1 (200 m2 of solar collector system aperture area) B Project Contingency 12% of the Facility Cost is estimated 12,520 Euros C Engineering and Setup 50% of A+B (Total Facility Cost) 58,429 Euros D Spare Parts 0.5% of A+B (Total Facility Cost) 5,843 Euros E Total Installed Cost A+B+C+D F Personnel cost 0.20 man-year is considered. A 20,000 Euros/man-year of cost is considered G Maintenance material cost 2% of A+B (Total Facility Cost) is estimated 2,337 Euros H Electricity 4 kW of average electricity consumption so the 3000 yearly operation hours would consume 12,000 kWh of electricity. A cost of 0.1 Euro/kWh is considered 1,200 Euros I Chemical supplies FeSO4±7 H2O (MW = 278) catalyst at 1mM concentration, which means 1,668 kg per year. 549 Euros Hydrogen peroxide (H2O2; 30% solution) with an overall consumption per treatment cycle of 33.75 mM. As MW = 34, the total yearly needed amount is 22,950 kg. 17,442 Euros J Total Operating Cost 104,337 Euros 181,129 Euros 4,000 Euros Sulphuric acid (SO4H2; 98%) at 1 mM concentration for iron sedimentation by pH adjustment. As MW = 98, the yearly consumption is 580 kg. 180 Euros Sodium hydroxide (NaOH; 50% solution) for batch mode neutralization of the treated water. MW = 40; 3,036 kg of yearly estimated consumption. 849 Euros F+G+H+I 26,557 Euros Table 8.4 Estimated operating cost of a Photo-Fenton Solar Detoxification plant in 1999 Euros Also as in the previous example, an FCR of 17% with a 10-year plant depreciation period is estimated. K Annual Levelized Cost E x FCR + J (formula 8.8) 57,349 Euros L Annual Treatment Cost K is divided by 6,000 (yearly treated volume) 9.5 Euros/m3 Table 8.5 Estimated annual treatment cost of a Photo-Fenton Solar Detoxification plant in 1999 Euros Two additional conclusions from this example may be added: − For a depreciation period of 20 years (longer facility lifetime), the FCR would be 12% and this would mean a very significant reduction in treatment cost. − Operation is a significant portion of the cost of treated water. Reduction is likely to be difficult due to the low capacity factor of the facilities and the costs of consumable supplies, which are proportional to the volume of treated water. Two additional examples of solar photocatalytic treatment cost found in the literature are the following: − Groundwater remediation at Livermore, California, by NREL (USA). Average treatment capacity of 4.4 L/s of water, with a peak flow of 30 L/s, inlet concentration of 400 ppb TCE and maximum outlet concentration of 5 ppb. Total treatment cost was reported as $4.07/m3. 152 SOLAR DETOXIFICATION − Study for a site at the Rocky Flats Plant near Boulder, Colorado (Bechtel Corp., 1991) to treat an annual volume of 2246 m3 with a peak water flow of 6.3 L/s. The levelized cost of treated water was estimated at $10.57/m3. This cost was heavily dominated by the expensive system required to treat inorganic components of the water at Rocky Flats. 8.3 SOLAR OR ELECTRIC PHOTONS? Another important aspect to be in mind in an economic assessment is the threshold at which the collection of solar photons required to drive the photochemical reactions becomes cheaper than photons generated by electricity. Obviously, when only a small amount of solar irradiation is available, solar-driven processes make no sense, so the measurement of the solar resource available at a specific location might permit a reasonable initial estimation of the advisability of a more in-depth study on solar photocatalytic processes. Electric ultraviolet lamps are currently available on the market for a variety of applications, such as lighting, food processing, medical treatment, tanning, lacquer drying, photochemical synthesis, photopolymerisation processes, attracting insect, etc. They can also be used for photocatalytic degradation processes. The most suitable of the different types of electric lamps available for UV-photon production are the low-pressure mercury fluorescent lamps (the same common fluorescent light normally used for illumination), which are based on the generation of an electric arc through a sealed chamber containing mercury vapour. The result is 245-nm radiation which is absorbed by a phosphorous wall coating, producing a fluorescent radiation which, depending on the coating, can be adjusted to any spectrum. As for any arc lamp, ballast is required to provide the appropriate current and voltage to start. Several studies have demonstrated that these lamps are the easiest, simplest and cheapest way to produce UV photons and, in fact, are already being used in commercially available TiO2 photocatalytic lamp systems. Another type is the germicidal lamp, which is basically the same, but the 254-nm light passes directly through transparent glass. As their peak light emission is centred at the mentioned wavelength, they produce fewer valid photons and are less efficient for photocatalytic applications. Medium and high-pressure mercury lamps are also similar to the low-pressure lamps, but the higher pressure generates higher intensity radiation and also tends to shift the spectrum towards the visible light. Finally, metal halide lamps, high-pressure sodium lamps and incandescent lamps cannot be used for UV light production. Figure 8.5 shows two typical low-pressure 40-W mercury fluorescent lamps with dominant emission spectrum centred at 313 and 340 nm. According to manufacturer data, the initial standard efficiency of these lamps is between 25% and 30% of UV-photon production and an average efficiency (lifetime) of about 20%. Average lamp life is around 20,000 hours. Figure 8.5 belongs here Ultraviolet spectra: solar (standard and PSA measured spectrum) and two low-pressure 40 W mercury lamps (QUV fluorescent lamps: UVB-313 and UVA-340) With the above data, it is easy to obtain the equivalence between UV-lamp and solar systems. As an example, we can calculate how many standard 40-W UV-fluorescent lamps are equivalent to a 500-m2 TiO2-based solar plant with an average yearly global UV irradiation of 20 W m-2. The parameter used to compare them is the number of useful UV photons generated or collected. In 153 154 Fig. 8.5 SOLAR DETOXIFICATION the case of the solar plant, this can be obtained directly from the standard ASTM solar spectrum (assuming constant spectral distribution) using the following equation (see also Section 8.4): N Φ ( E > 3.2 eV ) = 5.8 10 21 I UVg photons 2 m h (8.16) Where: NΦ (E>3.2 eV) = Number of photons with energy over 3.2 eV (wavelength up to 387 nm) per unit of time and surface. I UVg = Yearly average global UV irradiation (W m-2). The total amount of UV photons collected yearly by the solar plant would be: N UV = N Φ ( E > 3.2 eV ) H S S = 5.8 x 10 21 x 20 x 3000 x 500 = 1.74 x 10 29 (8.17) Where: NUV = Total UV photons (with energy over 3.2 eV) collected yearly. HS = Total yearly hours of operation of a solar detoxification system. This value depends on the geographic location, but it may be estimated at 3500 (near the equator to parallel 20) to 2500 (40th to 50th parallels). In the example, 3000 is used. S = Surface area of solar collector field (500 m2 in the example). I UVg = Yearly average global UV irradiation during the 3000 estimated hours of operation. 20 W m-2 in this example (see also Chapter 8.4). So if the lamps must supply the same amount of UV energy: N UV = 1.74 x 10 29 = Φ PH H L N L = 5.04 x 10 22 x 8760 x N L (8.18) Where: φPH = Nominal average photonic flux of the lamp. Manufacturer’s information usually places this value between 1.3 to 1.4 x 1019 photons per second (standard mercury UV lamps with emission spectrum centred at 360 nm). In the example, this has been translated to photons per hour. HL = Total yearly hours of operation of a lamp-based detoxification system = the full year (8760 hours). NL = Number of lamps of the system. So, according to equation 8.18, in the example considered, the equivalent number of lamps would be 394. From this particular example, the following general equation for estimating the equivalent number of any type of electric lamps can be obtained: I UVg N L = 5.8 x 10 21 Φ PH HS H L S (8.19) 155 SOLAR DETOXIFICATION Based on these equations, the cost of collecting UV photons with solar technology may be compared to the generation of the same amount of UV photons using electric lamps. This is done considering the following amounts of photons to drive the photochemical process: - 1028 (1.E+28) 28 (5.E+28) - 5 x 10 - 1029 (1.E+29) 29 - 5 x 10 (5.E+29) - 1030 (1.E+30) Using equations 8.16 and 8.17, the solar field necessary (with different possible yearly average UV global irradiation) can be calculated to collect the targeted amounts of photons. Once the solar fields have been calculated, their cost can be estimated from the data in Table 8.1 (using a polynomial fitting). Finally, with the estimated cost of the solar field, the annual cost can be calculated using equation 8.8, considering an FCR of 17% as in the previous examples. No operating costs are considered. It should be noticed that the only cost included here is the cost of the solar collector, including the reactor tubes, as it is the only hardware related to UV-photon collection. The results are shown in Tables 8.6 to 8.10. Hs S Investment Cost Yearly Cost Photon Cost I UVg 2 (1999 Euros) (FRC = 17%) (Euros/1.E+25 photons) 2 (hours) (m ) (WUV/m ) 40 3500 12 13345 2269 2.27 35 3500 14 13638 2319 2.32 30 3500 16 14029 2385 2.39 25 3000 23 15124 2571 2.57 20 3000 29 16082 2734 2.73 15 2500 46 18953 3222 3.22 10 2500 69 22779 3872 3.87 5 1500 230 49457 8408 8.41 Table 8.6 Estimated Yearly Cost of collecting 1.E+28 solar UV-photons at different yearly average UV global irradiation. Costs are indicated in 1999 Euros. Hs S Investment Cost Yearly Cost Photon Cost I UVg 2 (hours) (m ) (1999 Euros) (FRC = 17%) (Euros/1.E+25 photons) (WUV/m2) 40 3500 62 21550 3663 0.73 35 3500 70 23013 3912 0.78 30 3500 82 24963 4244 0.85 25 3000 115 30419 5171 1.03 20 3000 144 35187 5982 1.20 15 2500 230 49457 8408 1.68 10 2500 345 68404 11629 2.33 5 1500 1.149 198524 33749 6.75 Table 8.7 Estimated Yearly Cost of collecting 5.E+28 solar UV photons at different yearly average UV global irradiation. Costs are indicated in 1999 Euros. I UVg 156 Hs S Investment Cost Yearly Cost Photon Cost SOLAR DETOXIFICATION (WUV/m2) (hours) (m2) 40 3500 123 35 3500 141 30 3500 164 25 3000 230 20 3000 287 15 2500 460 10 2500 690 5 1500 2.299 (1999 Euros) (FRC = 17%) (Euros/1.E+25 photons) 31782 5403 0.54 34701 5899 0.59 38589 6560 0.66 49457 8408 0.84 58942 10020 1.00 87262 14835 1.48 124709 21201 2.12 376772 64051 6.41 Table 8.8 Estimated Yearly Cost of collecting 1.E+29 solar UV photons at different yearly average UV global irradiation. Costs are indicated in 1999 Euros. Hs S Investment Cost Yearly Cost Photon Cost I UVg 2 (hours) (m ) (1999 Euros) (FRC = 17%) (Euros/1.E+25 photons) (WUV/m2) 40 3500 616 112712 19161 0.38 35 3500 704 126990 21588 0.43 30 3500 821 145945 24811 0.50 25 3000 1.149 198524 33749 0.67 20 3000 1.437 243928 41468 0.83 15 2500 2.299 376772 64051 1.28 10 2500 3.448 546036 92826 1.86 5 1500 11.494 1479332 251486 5.03 Table 8.9 Estimated Yearly Cost of collecting 5.E+29 solar UV photons at different yearly average UV global irradiation. Costs are indicated in 1999 Euros. Hs S Investment Cost Yearly Cost Photon Cost I UVg 2 (hours) (m ) (1999 Euros) (FRC = 17%) (Euros/1.E+25 photons) (WUV/m2) 40 3500 1.232 211554 35964 0.36 35 3500 1.407 239321 40684 0.41 30 3500 1.642 276016 46923 0.47 25 3000 2.299 376772 64051 0.64 20 3000 2.874 462527 78630 0.79 15 2500 4.598 706316 120074 1.20 10 2500 6.897 999924 169987 1.70 5 1500 22.989 2048971 348325 3.48 Table 8.10 Estimated Yearly Cost of collecting 1.E+30 solar UV photons at different yearly average UV global irradiation. Costs are indicated in 1999 Euros. The comparison of electric and solar UV photon collection is only affected by the collector and reactor system, since the rest of the system components are quite similar in design and cost. The only exception is the electrical installation, which would logically be more 157 SOLAR DETOXIFICATION expensive in the case of lamps, depending on the total installed power. Using equation 8.18 the equivalent number of lamps (NL) to generate the same amount of UV photons can be obtained directly: - 1.E+28 photons ⇒ 23 lamps (40 W low pressure mercury fluorescent tubes) - 5.E+28 photons ⇒ 113 lamps (40 W low pressure mercury fluorescent tubes) - 1.E+29 photons ⇒ 226 lamps (40 W low pressure mercury fluorescent tubes) - 5.E+29 photons ⇒ 1132 lamps (40 W low pressure mercury fluorescent tubes) - 1.E+30 photons ⇒ 2265 lamps (40 W low pressure mercury fluorescent tubes) With these data, Table 8.11 shows the estimated cost of UV photon generation with electric lamps. The main advantage of an electric system is their total availability (24 hours a day), which is an average of 3 times higher than solar systems. Total yearly cost is obtained using equation 8.8 with an FCR of 17% as calculated above for the solar system. The operating cost includes only electricity, replacement of lamp and the cost of labour involved in replacement. To obtain these values, a 20,000-hour lifetime has been considered for the lamps. The cost of the lamp system may be considered linearly dependent on the number of lamps. Number of photons 1.00E+28 5.00E+28 1.00E+29 5.00E+29 1.00E+30 Number of lamps Unit 23 113 226 1132 2265 Lamp, ballast and accessories 6.80 154 770 1540 7701 15402 Reactor cost 2265 11325 22650 113249 226499 100.00 106.80 2419 12095 24190 120950 241900 A) INVESTMENT COST Electricity cost (0.15 E/kWh) 52.56 1190 5952 11905 59524 119048 Lamp replacement 2.98 67 337 675 3373 6746 Labour cost to replacement 3.15 71 357 714 3571 7143 58.69 1329 6647 13294 66468 132937 B) OPERATION COST TOTAL COST: A x FCR + B 76.85 1741 8703 17406 87030 174060 Cost per 1E+25 UV photons 1.74 1.74 1.74 1.74 1.74 Number of photons 1.00E+28 5.00E+28 1.00E+29 5.00E+29 1.00E+30 Number of lamps Unit 23 113 226 1132 2265 Lamp, ballast and accessories 6.80 154 770 1540 7701 15402 Reactor cost 4530 22650 45300 226499 452997 200.00 206.80 4684 23420 46840 234199 468399 A) INVESTMENT COST Electricity cost (0.15 E/kWh) 52.56 1190 5952 11905 59524 119048 Lamp replacement 2.98 67 337 675 3373 6746 Labour cost to replacement 3.15 71 357 714 3571 7143 58.69 1329 6647 13294 66468 132937 B) OPERATION COST TOTAL COST 93.85 2126 10628 21256 106282 212564 Cost per 1E+25 UV photons 2.13 2.13 2.13 2.13 2.13 Table 8.11 Estimated Yearly Cost of UV photon generation with electric lamps considering two different reactor costs: 100 and 200 Euros/lamp. Electricity cost = 0.15 Euros/kWh. FCR = 17%. Costs are indicated in 1999 Euros. 158 SOLAR DETOXIFICATION The main uncertainty in Table 8.11 is the cost of the reactor in the lamp-based photocatalytic system. It is clear that this item would necessarily be an expensive component of the electric system as it must include piping, external UV-reflectors to avoid loss of UV photons, supports, wiring, and even, depending on how compactly the system assembly is, a cooling system. As this cannot be estimated with any precision, Table 8.7 attempts to cover a complete range of possible costs by presenting two conservative estimates, one in which the per-lamp reactor cost is estimated low (100 Euros) and another in which it is estimated high (200 Euros). The main conclusions arrived at from a comparison of Table 8.11 and Tables 8.6 to 8.10, are the following: - The available solar UV-irradiation for a specific location is the main factor in determining the cost of a solar-based system. - The cost of collecting photons with solar technology decreases proportionally as the yearly total increases because of the reduction in collector production cost for larger numbers. This is not the estimated case of lamp-based systems as they are much more compact. - When fewer photons are needed (1.E+28), lamp-based systems are cheaper than solar. - Solar-based systems with collector apertures of over 100 m2 are clearly cheaper than lamp-based systems when the average yearly global UV irradiation is over 15 W/m2. - The threshold UV radiation (below which lamp-based systems are cheaper than solar) decreases as the yearly amount of photons increases. All data included in Tables 8.6 to 8.11 are summarised in Figure 8.6, which shows the comparative cost of solar and electric technologies for UV-photon collection and generation, respectively. Three different amounts of photons are plotted (1.E+29, 5.E+29, 1.E+30) against the average global solar UV-irradiation by adjusting the data in Tables 8.8, 8.9 and 8.10 (yearly cost). Figure 8.6 belongs here Comparative cost of UV photon collection/generation with solar technology (CPCs) and electric lamps (electricity cost=0.15 Euros/kWh), respectively. Data from tables 8.6 to 8.11. Costs are indicated in 1999 Euros. Figure 8.6 enables easy calculation of the solar threshold which determines the advantage of solar over lamp-based technology, as the yearly UV-photon requirement of the majority of possible applications will be in the range of 1.E+29 to 1.E+30 This threshold is normally between 10 and 12 WUV/m2, which corresponds to 0.015 Euros/kWh for electricity. If a different cost is considered, Table 8.11 must be updated. This is the case of Figure 8.7, which corresponds to a cost of 0.05 Euros/kWh. In this case, the threshold solar advantage over lamp-based systems is logically higher than before. Figure 8.7 belongs here Comparative cost of UV photon collection/generation with solar technology (CPCs) and electric lamps (electricity cost=0.05 Euros/kWh), respectively. Data from tables 8.6 to 8.11. Costs are indicated in 1999 Euros. 8.4 SOLAR RESOURCES ASSESSMENT Because the size of a solar photocatalytic system is directly related to the amount of UV light available, accurate assessment of the solar resource is important. Solar UV-light (300 to 400 159 SOLAR DETOXIFICATION nm) comprises roughly 2-3% of the direct beam energy and 4-6% of the combined direct beam and diffuse irradiation (global). Non-concentrating systems have an advantage with regard to resource assessment as there are extensive data on the total energy (direct and diffuse) available from sunlight and the 4-6% conversion factor makes resource assessment a straightforward process for non-concentrating systems. The cost of a specific solar detoxification treatment plant may be easily estimated from the indications in Sections 8.1, 8.2 and 8.3, once the degradation process has been assessed and treatment factors have been and identified. Nevertheless, the yearly average UV irradiation at the specific location of potential solar detoxification plants must be known. In the so-called “solar belt”, this is usually between 15 and 30 W m-2. It would be best if the location had a database of historical global UV irradiation available, such as the case in Figure 8.8. Figure 8.8 belongs here Average direct and global UV irradiance (sunrise to sunset) at PSA (Almería, Spain). Meteorological data records from 1991 to 1995 According to Section 2.4, for reliable estimation of the annual average UV radiation, the socalled “cloud factor” (f) must be found. This is the average percentage of global UV radiation that is expected to be lost due to clouds throughout the year. The cloud factor is also intended to be a measurement of atmospheric transparency and is affected by all the atmospheric components, which can absorb or scatter solar radiation. Figure 8.9 shows the results obtained at PSA, following the procedure indicated in Section 2.4. Figure 8.9 belongs here Average “cloud factor” for global UV irradiance (sunrise to sunset) at PSA (Almería, Spain). Meteorological data records from 1991 to 1995 Another interesting alternative for estimating the annual UV radiation availability is through the Lambert-Beer Law (also called the Bourguer Law), which indicates that light attenuation through a continuous medium is proportional to the flux radiation and the distance covered: I b, λ = I o , λ e − cλ m (8.20) where: Ib,λ = Intensity of solar irradiation on the earth’s surface at a specific wavelength, λ. Io,λ = Intensity of extraterrestrial solar irradiation at the same wavelength, λ. cλ = Atmosphere attenuation coefficient at λ. m = Air mass ratio (see Chapter 2), defined as the oblique optical path described by a photon in the atmosphere relative to the minimum vertical path to arrive at the same terrestrial location. If the elevation of the sun is 90º then m = 1. The air mass ratio can be obtained for any moment by the following equations: m = m o e −0.0001184 Z (8.21) m o = 1229 + (614 sin α ) − 614 sin α 2 where: mo = Air mass ratio at sea level z = elevation over sea level in meters 160 (8.22) SOLAR DETOXIFICATION α = Solar altitude, defined as the angle formed by the solar vector to the horizontal surface of the earth. Solar altitude can be obtained as follows: sin α = sin(L ) sin (δ S ) + cos (L ) cos (δ S ) cos (h S ) 2π (10,5 + N ) δ S = sin(23,45) cos 365,25 (8.23) (8.24) Where: L = Local latitude δs = Solar declination hs = Solar time angle, which is zero at noon, positive before and negative after noon. It can be calculated at any time by adding 15º of each hour of difference with respect to the noon (Example: at 15’00 hours of solar time, hs = -45º). N = Day number; it is 1 at January 1st and 365 (or 366) at December 31st. 23.45 is the angle formed by the earth’s axis and the plane formed by the sun and the elliptical trajectory of the earth. Equations 8.21 to 8.24 allow solar irradiation at any specific location on earth to be detailed; Ib,λ must be measured at the specific location and Io,λ can easily be calculated. Due to the earth’s slightly eccentric elliptical orbit, solar extraterrestrial radiation varies ±3.4% along the year depending on the Day number: 2πN I o, λ = I o ,λ (N ) = I SC ,λ 1 + 0.034 cos 365 (8.25) λ2 I SC ,λ = ∫ E (λ ) dλ (8.26) λ1 Where: Isc,λ = Solar Constant associated with the spectral interval (λ1,λ2) to which is intended to obtain the atmospheric attenuation coefficient (cλ). This interval must also be coherent with the measure of Ib,λ (i.e., if we are using a solar radiometer which measures within the interval 295 to 400 nm, Isc,λ must be calculated to the same interval). E(λ) = Extraterrestrial irradiation, which can be found in Table 8.12. 161 SOLAR DETOXIFICATION λ (µm) Eλ -2 -1 (W m µm ) λ (µm) Eλ -2 -1 (W m µm ) λ (µm) Eλ -2 -1 (W m µm ) 0,115 0,14 0,16 0,18 0,20 0,22 0,23 0,24 0,25 0,26 0,27 0,28 0,29 0,30 0,31 0,32 0,33 0,34 0,35 0,36 0,37 0,38 0,39 0,40 0,41 0,42 0,007 0,03 0,23 1,25 10,7 57,5 66,7 63,0 70,9 130 232 222 482 514 689 830 1059 1074 1093 1068 1181 1120 1098 1429 1751 1747 0,43 0,44 0,45 0,46 0,47 0,48 0,49 0,50 0,51 0,52 0,53 0,54 0,55 0,56 0,57 0,58 0,59 0,60 0,62 0,64 0,66 0,68 0,70 0,72 0,75 0,80 1639 1810 2006 2066 2033 2074 1950 1942 1882 1833 1842 1783 1725 1695 1712 1715 1700 1666 1602 1544 1486 1427 1369 1314 1235 1109 0,90 1,00 1,2 1,4 1,6 1,8 2,0 2,2 2,4 2,6 2,8 3,0 3,2 3,4 3,6 3,8 4,0 4,3 5,0 6,0 7,0 8,0 10,0 15,0 20,0 50,0 891 748 485 337 245 159 103 79 62 48 39 31 22,6 16,6 13,5 11,1 9,5 5,9 3,8 1,8 1,0 0,59 0,24 0,0048 0,0015 0,0004 Table 8.12 Extraterrestrial solar irradiation The Solar Constant for the whole solar spectrum (total solar radiation) is 1353 W m-2. In the case of the UV spectrum (295 to 400 nm), using Table 8.12, it is: 400 I SC ,UV = ∫ E (λ ) dλ = 118.1 − 13.6 = 104.4 W m −2 (8.27) 295 This value of 104.4 W m-2 represents 7.72% of total extraterrestrial irradiation. As the percentage on the earth’s surface is lower (normally from 4 to 6 percent), this means that the atmosphere filters UV radiation relatively more than the overall spectrum. With this background, by measuring Ib,λ, the atmospheric attenuation coefficient (cλ) can be calculated. This parameter include all the factors relevant to solar irradiation, such as Raleigh dispersion, ozone absorption, atmospheric turbidity and spray, absorption by water molecules, clouds, etc. The knowledge of cλ at a specific location makes it possible to forecast solar irradiation during the year. Variations in cλ over the year also enable conclusions to be made about changes in atmosphere performance (with regard to solar light) at the specific location. 8.5 COMPARISON WITH OTHER TECHNOLOGIES A general qualitative approach to the range of application of different treatment technologies (concentration of contaminant versus flow rate to be treated) is provided in Figure 8.10. 162 SOLAR DETOXIFICATION Figure 8.10 belongs here Technology fit map. Range of application of different water treatment technologies The following technologies may be considered the main competitors of aqueous-phase solar detoxification for the treatment of hazardous water contaminants. As only non-biodegradable contaminants are considered here, biological treatment technologies are not discussed. 8.5.1 Thermal Oxidation Most of the thermal oxidation technologies (also known as thermal incineration) are used to destroy hazardous wastes at high temperatures (normally higher than 650ºC). At such temperatures, chemical bonds are effectively broken and transformed into other more benign substances. There are different technologies (rotary kilns, infrared furnaces, conventional incinerators, etc), but almost all of them are variations of the same process. Incineration is typically a two-step process in which a primary combustion chamber burns the waste material at temperatures of about 1000ºC and the exhaust gases containing desorbed oxidized or partially oxidized organic contaminants are transferred to the secondary combustion chamber (afterburner) where these gases are burned to carbon dioxide, carbon monoxide, inorganic acids and water. Afterburners generally operate at about 1200ºC and residence times in both chambers depend on the contaminants to be destroyed. Natural gas or propane is the usual energy source. Electricity can also be used in the primary chamber, as in infrared furnaces. Incineration is the most frequently used treatment for highly concentrated wastes or contaminated soil. The standard performance requirement is 99.9999% (required by law in many countries). Incineration is a source of debate with opposition to the construction of new incinerators from the local populations. This is because of the increasing perception of incineration as a cause of health and safety problems. Incineration is also an energy-intensive process subject to stream size and concentration constraints with significant capital equipment and operating costs. As a consequence, it is expensive compared to other treatment processes. Typical operating costs are also high, in the range of 200 to 1000 Euros/ton depending on the nature of the contaminants and the facility utilisation factor. Fuel is the primary factor affecting operating cost. The advantages of incineration are that the volume of waste is greatly reduced, often by as much as 90%. Furthermore, the resulting ash is generally more stable and less likely to leach into groundwater than the parent compounds. On the other hand, poor combustion during incineration often produces by-products that are at least as toxic as the parent material. Metals such as lead, mercury, and chromium could be released into the air. The burning of some plastics can produce hydrogen chloride, which becomes hydrochloric acid rain if combined with the moisture in air. Benzene, chloroform, and TCE have frequently been found in stack emissions. Finally, generation of organic compounds and dioxins due to incomplete destruction has always been a concern. 8.5.2 Catalytic Oxidation Catalytic oxidation (also known as catalytic incineration) is very similar to thermal oxidation. Contaminants are preheated, mixed, and combusted at high temperatures to form carbon dioxide and water. The main difference is the presence of a catalyst inside the combustion unit that reduces the activating energy necessary for combustion. Therefore, combustion occurs at a lower temperature than for thermal oxidation and, as a result, fuel costs for catalytic oxidation are usually lower than for an equally applicable thermal oxidation system. 163 164 2 000 WAO & Incineration Recovery Incineration 1000 Wet Advanced Oxidation (WAO) -1 TOC (mg L ) WAO & Biological Redox Processes Fenton Biological 100 O3 H2O2 Biological 10 Biological 1 0 10 20 30 40 50 3 -1 Flow Rate (m h ) Fig. 8.10 60 70 80 SOLAR DETOXIFICATION Catalyst materials, such as platinum, palladium, and metal oxides such as chrome-alumina, cobalt oxide, etc, are introduced into the combustion unit in either a monolithic or beaded configuration. The average catalyst lifetime is normally from two to five years, after which deactivation by inhibitors, blinding by external particles and thermal ageing, render it ineffective. The most relevant characteristics of catalytic in comparison to thermal oxidation systems are the following: - Not every organic contaminant may be treated by catalytic oxidation systems, which are not effective for streams containing lead, arsenic, phosphorus, bismuth, antimony, mercury, iron oxide, tin, zinc or other catalyst deactivators. - Catalytic oxidation systems are usually applied to low concentration streams, since high concentrations may be associated with high heat content which can generate enough heat from combustion to deactivate the catalyst. - Associated with the above mentioned characteristics, air is usually not required for the combustion process. - Temperature and pressure through the catalyst bed should be monitored to preserve catalyst activity. Catalytic oxidation systems normally operate at temperatures between 250ºC and 500ºC, since excessive heat can deactivate most catalysts. - Catalyst poisoning from metals or halogens and / or binding from particulate matter over time can decrease destruction efficiency. Periodic catalyst replacement or reactivation would then be required. Catalytic incinerators have a higher initial cost compared with thermal incinerators, but its lower fuel costs and thereby lower operating cost offset this. 8.5.3 Air Stripping Air-stripping is a liquid-to-gas transfer process whereby polluted water is sprayed into the air, allowing volatile organics to escape. It is also widely used for contaminated soil containing VOC’s. The basic principle of air-stripping technology is the process of mass transfer of diffusion and volatilisation. The natural tendency of any organic compound to volatilize from the aqueous to gaseous phase is given by the Henry´s Law, which states the partial pressure pA produced by a compound of concentration cA dissolved in a liquid solvent. pA = H cA (8.28) The Henry´s Law Constant H can then be expressed as a dimensionless ratio of a compound’s concentration in air to its concentration in water. The application of Henry´s Law Constant makes it possible to assess the maximum efficiency of an air-stripping system theoretically possible under ideal conditions. A compound with high H values is more likely to be removed from water and soil by air-stripping and, normally, compounds with an H over 0.001 can be removed effectively. H is over 0.01 for many organic compounds, which is the reason the air-stripping process is so widely used. Conventional air-stripping treatments of hazardous organic compounds in water are based on packed or tray columns in which water and air usually flow downward and upward respectively, with a very high contact area between the two phases (spray chambers, venturi scrubbers, plate or tray towers, packed towers, etc). The technology has been applied to a wide range of organic compounds with varying degrees of effectiveness at contaminant 165 SOLAR DETOXIFICATION concentrations between 250 and 10,000 mg L-1. The initial investment in air stripping may be considered medium and operating costs are low. The main environmental objection to air stripping is the undeniable fact that this technology does not really destroy hazardous compounds, but simply transfers them to another medium, as the organic compounds stripped from water are released directly into the atmosphere. Tighter restrictions on emissions from air strippers are limiting their applicability and increasing their cost, as secondary air-phase treatment systems (i.e., real treatment processes) are required afterward. 8.5.4 Adsorption Adsorption of organic compounds on a solid adsorbent is widely used for treating hazardous organic compounds in water. Contaminated water is forced through tanks containing activated carbon and contaminants are retained by weak intermolecular forces. Many organic and some inorganic compounds are efficiently removed, including chlorinated hydrocarbons, organic phosphorus, carbonate-based pesticides, polychlorinated biphenyls (PCB), and trace metals. Carbon, derived from wood, coal, or other carbonaceous raw materials, is the most commonly used adsorbent. Other adsorbents include silica gel, alumina, and zeolite. For carbon adsorption, the organic compounds are transferred to a carbon canister that must be transported for disposal or regeneration. Three types of carbon adsorbents are common: activated granules, activated powders and fibres. Granular activated carbon (GAC) is currently the most common type of carbon adsorbent because of the significant surface area provided by the granules. Powdered activated adsorbents are generally cheaper. They are of lower quality than granular activated carbon and they cannot be regenerated. They are used in packed columns with high-pressure drops. Powder coatings are used exclusively in batch operations. Carbon fibres are used in a honeycomb structure to maximise surface area with adsorption directly on the fibre’s surface. Carbon regeneration and recovery and disposal of contaminants are the primary factors in the operating cost. Periodical regeneration in which the carbon is cleaned and reactivated, restoring its capacity for adsorption and further use, is necessary. A thermal regeneration process fueled by electricity, natural gas, or oil is the most commonly used. The adsorbed materials are pyrolyzed, forced off, and finally oxidized at over 900ºC. As with air stripping, the main objection of adsorption by GACs is that they only displace contamination to a large sorbent phase, which remains a regeneration or disposal problem, the contaminants not really having been treated. The use of active carbon adsorption is also feasible only as long as current legislation continues to allow storage of this type of waste. In the European Union, regulations on waste generation are becoming stricter. The common practice of using carbon only once is expensive and polluting because the used carbon is usually destroyed by open burning. Carbon regeneration by indirect firing is feasible only for about four cycles, after which the carbon is destroyed by burning. Furthermore, each time it is regenerated, only about 50% of the carbon is reused. The remainder is too fine and restricts the flow in filtration units. Often, the regenerated carbon also loses some of its activity and is not as efficient as new. Finally, increasing transportation and carbon regeneration costs are reducing its cost-effectiveness. Consequently, GAC processes are expensive to operate and generate undesirable secondary waste gases and changing environmental regulations indicate that open burning of these materials may be prohibited within a few years. 166 SOLAR DETOXIFICATION The initial investment is small and operating costs are medium. GAC is a mature technology and significant cost reduction is not anticipated. Sensitivity studies have shown how costs are likely to be affected by different contaminants, concentration and plant size. These studies indicate that cost does not increase linearly with concentration, but much slower, because as concentration increases, contaminant loads of carbon also increase. Therefore, GAC processing costs are lower in large plants due to the economies of scale. 8.5.5 Membrane Technology Membrane technology refers to the use of a semi-permeable membrane to separate contaminants from a wastewater stream; this separation technique is often used to purify materials or to pre-concentrate waste streams prior to treatment, so it is not a real treatment technology. A waste stream (typically aqueous) is passed across a porous membrane, where diffusion of specific species takes place, separating and concentrating species of interest. The membrane is a composite of a polyamide barrier on a polysulfone support, which normally rejects organic molecules with a high molecular weight. The main membrane processes are reverse osmosis, ultrafiltration and microfiltration, all of which are pressurised. Ionic exchange by resins can also be considered a membrane process. Nevertheless, the most common process is reverse osmosis, which has been used for years to treat drinking water. Polluted water is forced through semipermeable membranes (about 150 micrometers thick) under pressures as high as 100 bar, separating contaminants from the clean water. Membranes (normally ceramic or polymeric) are manufactured in different configurations such as plate-and-frame, spiral-wound, tubular, capillary tube, hollow fiber, etc. Many types of organic compounds can be separated by membranes, including salts and chlorinated and organophosphoric pesticides. Reverse osmosis requires periodic cleaning and rejuvenation of filters. Residues, which contain high concentrations of salts, heavy metals, and toxins, must be disposed of either in landfills or by incineration. Additionally, reverse osmosis is an especially intensive energy consumer, because of the high hydraulic pressures needed to offset osmotic pressure, which require substantial pumping power. Depending on membrane porosity and the nature of water contaminants, 2.5 to 5 kWh, are needed per cubic meter of water treated. As a result, the major drawbacks of the membrane technology are its relatively high cost for large-scale applications and the fact, again, that it is not a real treatment process but only a separation technology. 8.5.6 Wet Oxidation Wet oxidation, by which organic and inorganic compounds present in water (or any other liquid) are oxidized with oxygen or air in the presence of water, has been commercially available since the seventies (Zimpro Passavant Environmental Systems, Inc.). This process is normally used with water containing 1% to 30% hazardous organic matter (10 to 300 g L-1) and treatment conditions vary from 180ºC at 20 bar to 400ºC and 280 bar. During the process, water favours the dissolution of oxygen and heat transfer to the compounds to be treated. When treatment conditions are below the critical point of water, 374ºC and 225 bar, reactions take place in the water and the process is denominated subcritical wet oxidation or low pressure wet oxidation; otherwise, it is called supercritical wet oxidation. Low-pressure wet oxidation achieves 99% efficiency in the destruction of contaminants with residence times of around one hour; supercritical wet oxidation can achieve 100% efficiency with a residence 167 SOLAR DETOXIFICATION time of 5 minutes, but higher temperatures and pressures are required. The main disadvantage of wet oxidation systems is their very high installation and operating costs. 8.5.7 Ozone oxidation Ozone (O3), used as an oxidizing agent since the beginning of the 20th century, is considered an effective treatment process. Except for some controversial reports, ozone is not known to produce toxic or mutagenic substances. Ozone can be generated by a high voltage discharge in the presence of oxygen. After generation it must immediately be diluted in the water to be treated, as it is a very unstable gas. This means that ozone must be generated at the point of treatment. Ozone treatment has become very common in recent years thanks to improvement in ozone generators and the technology is quickly replacing many traditional oxidation processes based on chlorine, hydrogen peroxide, permanganate, etc. Ozone is used to oxidise low concentrations of organic contaminants and also inorganic compounds and water-soluble metals converting them to their insoluble form to permit separation of e.g. Fe++ and Mn++. Another important application of ozone is disinfection. Investment costs of ozone technology are medium as are its operating cost of from 5 to 15 Euros/m3. Ozone treatment is reported to be more effective for hazardous organic contaminants when used in combination with UV oxidation, similar to the synergistic effect that can be observed between UV radiation and an oxidiser such as hydrogen peroxide in wastewater treatment. This treatment process can be used selectively and reportedly acts on chlorinated hydrocarbons faster than on other organic compounds. Halogenated organic compounds are oxidised to simpler organic forms and, in some cases, are oxidised to carbon dioxide, water and innocuous salts. The combined UV-ozone system has also been observed to precipitate heavy metals, such as oxides or metals, although UV oxidation is not usually used to remove metals. The concentration of inorganic chemicals in wastewater must be low so as not to absorb or shield the UV rays. 8.5.8 Advanced Oxidation processes In addition to all the conventional technologies indicated above, a new type of treatment process, commonly referred as Advanced Oxidation Processes (AOPs), is emerging. AOPs are increasingly being considered as alternatives to more conventional technologies because they destroy hazardous organic compounds rather than transferring them to other media, have a potentially lower cost and greater effectiveness. AOPs are generally characterized by their ability to generate hydroxyl radicals, some examples being UV/hydrogen peroxide, UV/ozone and UV photocatalytic oxidation (Solar Detoxification). Solar Detoxification has some unique advantages over other AOPs, such as: - The use of sunlight as the photon source, which means it is a “green” technology. - The process can be either heterogeneous (TiO2) or homogeneous (Photo-Fenton), with the possibility of providing chemical pathways and surface interactions not available in other treatment systems. - A reductive chemical pathway is used to remove reducible species, such as heavy metal ions and some organic compounds. - It can be operated in the liquid or gas phase in contrast to processes using ozone or hydrogen peroxide, which are generally applied only in the liquid phase. 168 SOLAR DETOXIFICATION Solar Detoxification is a modular technology offering the advantage of system flexibility, which is important when treating low to moderate flow rates. However, this same attribute decreases the possibilities for the economies of scale that other pollution control technologies benefit from. Thus, while the cost of Solar Detoxification remains relatively constant as flow rate increases, the normalised costs for other competing technologies drop. From the economic perspective, to date, Solar Detoxification cost estimates have been based on limited field experience. However, this experience and projections of capital and operating costs show that solar photocatalytic oxidation of water costs from a few Euros up to 20-30 Euros/m3. This cost is higher than for the air stripping, adsorption or membrane technologies, but with the important advantage that while solar detoxification is a real treatment process, the others are only contaminant separation technologies. There is also a possibility of optimising the cost of a specific treatment process by combining two (or more) different technologies; Figure 8.11 shows the combination of solar detoxification and GAC for removal of pentachlorophenol (PCP). Figure 8.11 belongs here Optimisation of Solar Detoxification and GAC technologies to PCP degradation The investment and operating costs of solar detoxification are lower than for technologies such as incineration or wet oxidation while other AOP technologies have similar investment and operating costs. It is unclear at present how much of the hazardous-waste treatment market could be captured by Solar Detoxification technology, but potentially it is very large. Environmental remediation field studies have demonstrated that technology selection is clearly not based on cost alone. Factors such as complete on-site treatment (which limits owner liability), community acceptance and absence of undesirable by-products are commonly considered carefully in addition to cost. It is expected that, because of it is so attractive in these areas, the Solar Detoxification system should be able to build a significant market share in the near future. SUMMARY OF THE CHAPTER As photocatalytic processes only make sense for hazardous non-biodegradable pollutants and, when feasible, biological treatment of residual water is always the cheapest, it makes economic sense to combine the two processes. Biologically recalcitrant compounds can be treated with photocatalytic technologies until biodegradability is achieved, transferring the water to a conventional biological plant later. Such a combination, based on the Average Oxidation State parameter, reduces treatment time and optimizes the overall economics. Operation and investment costs of Solar Detoxification plants are estimated to be lower than alternative technologies such as incineration or wet oxidation, in the same range of ozone and higher than air stripping, adsorption or membrane separation technologies. But the latter are not real treatment technologies. Solar collecting of UV photons is logical where yearly average solar UV irradiation is higher than 15 W m-2, which means almost the entire “sunbelt”. BIBLIOGRAPHY AND REFERENCES 1. Bechtel Corporation. “Conceptual Design of a Photocatalytic Wastewater Treatment Plant”. Sandia National Laboratory Report. SAND91-7005. 1991. 169 Costs Photocatalysis GAC Photocatalysis + GAC % Eliminated PCP Fig. 8.11 170 SOLAR DETOXIFICATION 2. Blanco, J.; Malato, S. “Photocatalytyc Treatment of Hazardous waste Water; cost comparison between solar and electrical technologies”. Int. Conf. on Comparative Assessments of Solar Power Technologies. A. Roy, W. Grasse Eds. pp. 217-230. Jerusalem, Israel, 1994. 3. Blanco, J.; Malato, S. “Tecnología de Fotocatálisis Solar”. Instituto de Estudios Almerienses and CIEMAT Eds. ISBN 84-8108-106-X. Almeria, (1996). 4. Kenneth, M.E.; Gee, R.; Wickham, D.T.; Lafloon, L.A.; Wright, J.D. “Design and Fabrication of Prototype Solar Receiver/Reactors for the Solar Detoxification of Contaminated Water”. Industrial Solar Technology Corporation. NREL report. 1991. 5. Malato, S.; Blanco, J.; Richter, C.; Braun, B.; Maldonado, M.I. "Enhancement of the rate of solar photocatalytic mineralization of organic pollutant by inorganic oxidizing species“. Applied Catalysis B: Environ. Vol. 17, pp. 347-356, 1998. 6. Mehos, M., Williams, T.; Turchi, C.S. “Overview of Solar Detoxification Activities in the United States”, NREL/TP-471-7262. National Renewable Energy Laboratory, Golden, CO, 1994. DE95000264. 7. NEPCCO Environmental Systems. “Gas Phase Photocatalytic Oxidation Remediation and Process Pollution Market Study”. Final Report for NREL. 1997. 8. O’Brien & Gere Engineers, Inc. “Innovative Engineering Technologies for Hazardous Waste Remediation”. International Thomson Publishing Inc. 1995. 9. Pulgarin, C.; Invernizzi, M.; Parra, S.; Sarria, V.; Polania, R.; Péringer, P. “Strategy for the Coupling of Photochemical and Biological Flow Reactors useful in Mineralization of Biorecalcitrant Industrial Pollutants”. Catalysis Today, 1999, in press. 10. Ruppert, G.; Bauer, R. “UV-O3, UV-H2O2, UV-TiO2 and the Photo-Fenton reactioncomparison of adv. oxidation processes for wastewater treatment“. Chemosphere, Vol.28, No 8, pp.1447-1454, 1994. 11. Schertz, P.; Kelly, D.; Lammert, L. “Analysis of Cost of Generating or Capturing Ultraviolet Light for Photocatalytic Water Detoxification Systems”. Solar Kinetics, Inc. Final Report for NREL. 1992. SELF-ASSESSMENT QUESTIONS PART A. True or False? 1. 2. 3. 4. 5. The Average Oxidation State of any organic compound is a number between 0 and +4. When contaminated water is treated by oxidation, its Average Oxidation State increases. If toxicity increases with oxidation, biodegradability will not be achieved. If toxicity decreases during photocatalytic treatment, biodegradability increases. The solar UV-irradiation available for a specific location is the main factor in determining the cost of a solar system. 6. The threshold below which electrical systems are cheaper than solar decreases when the total yearly amount of photons needed increases. 7. The air mass ratio is equal to 1 at solar noon at any latitude. 8. Standard required performance for thermal oxidation technologies is 99.9999%. 9. Catalytic oxidation processes usually require higher temperatures than non-catalytic oxidation processes. 10. Ozone oxidation can normally be applied to high concentrations of organic contaminants. PART B. 171 SOLAR DETOXIFICATION 1. Operating 2800 hours per year, a 300-m2 solar detoxification plant treats 5,000 m3 of water containing 250 mg L-1 of hazardous contaminants yearly. If, once 50% of TOC degradation has been attained, the wastewater is biodegradable and it is transferred to a biological treatment plant, what would be the mass and volumetric treatment factors of the photocatalytic facility? 2. Why may toxicity of wastewater increase at the beginning of photocatalytic treatment? 3. What are the main factors in the operating cost of a solar detoxification treatment plant? 4. What is the Fixed Charge Rate? How can it be calculated? 5. What is the standard average efficiency of UV photon production of mercury fluorescent lamps? 6. A solar TiO2 detoxification facility can treat 3,500 m3 of contaminated water yearly with an average global solar irradiation of 20 W m2. How much water could be treated at a different location with an average solar irradiation of 25 W m2 ? 7. How many mercury fluorescent lamps (40W tube) would be equivalent to a 350-m2 solar collector field working 3500 hours per year where average solar UV irradiation is 26 W m2 ? 8. What are the main differences between catalytic and non-catalytic thermal oxidation ? 9. What is the main environmental objection to air-stripping, absorption and membrane treatment technologies of hazardous wastewater? 10. When is an oxidation process defined as supercritical? ANSWERS 172 SOLAR DETOXIFICATION Part A 1. False; 2. True; 3. False; 4. True; 5. True; 6. True; 7. False; 8. True; 9. False; 10. False Part B 1. Using equations 8.1 and 8.2: 250 x 5000 ∆ m (TOC ) 2 = 0.74 g T fm = = tS 2800 x 300 h m2 ∆V 5000000 L T fv = = = 5.9 t S 2800 x 300 h m2 The total mass of organic substances is divided in two as only 50% is really degraded, but not the total volume which may be considered completely treated. 2. Due to the presence of not only the initial toxic compounds, but also the many byproducts of the degradation reaction at the beginning of the process. 3. Personnel, maintenance materials, electricity and chemicals cost. 4. FCR is the factor converts total installed cost (or total plant investment) into annual treatment cost, considering the volume of wastewater to be treated. FCR is obtained by calculating all the fixed costs (except operation) for the life of the plant. 5. 20%. 6. As solar irradiation is proportional to the amount of useful photons and this is linearly dependent on the reaction rate: 25 V = 3500 = 4375 m 3 20 7. Using equation 8.19: I UVg N L = 5.8 x 10 21 Φ PH HS H L 26 3500 S = 5.8 x 10 21 350 = 434 lamps 19 1.35 x 10 x 3600 8760 8. Catalytic oxidation a) does not treat every organic contaminant; b) is typically applied to low concentrations; c) does not usually require air for combustion; d) requires monitoring of temperature and pressure to preserve catalyst activity; e) requires periodic replacement or reactivation of the catalyst. 9. The air-stripping, absorption and membrane technologies only transfer the contaminants to a different, more easily managed, medium, but they can not be considered real hazardous-wastewater treatment technologies. 10. When it takes place at temperatures and pressures higher than the critical point of water (225 bars and 374ºC). If a fluid other than water is used, these conditions are defined by the specific critical point of the working fluid. 173 SOLAR DETOXIFICATION 9 PROJECT ENGINEERING AIMS This unit describes the systematic process of feasibility study, preliminary design, final design and construction of a solar detoxification plant, using the knowledge explained in the previous chapters. Some important aspects of project management are also indicated. OBJECTIVES After completing this unit, you will have a basic knowledge of the following subjects: 1. Feasibility study for Solar Detoxification applications. 2. Initial pre-design of an engineering system. 3. Implementation and management of Solar Detoxification projects. NOTATIONS AND UNITS Symbol Description CIEMAT Centro de Investigaciones Energéticas, Medioambientales y Tecnológicas (Spain) COD Chemical Oxygen Demand CPC Compound Parabolic Collector DG-XII Directorate General XII (of European Commission) EC European Commission EUV,n Accumulated UV energy incident on the reactor, since the start of the degradation process up to tn, per unit of volume GAC Granulated Active Carbon HS Total yearly hours of operation of a solar detoxification system LLNL Lawrence Livermore National Laboratory (USA) mM Mili Molar PLC Programmable Logic Controller ppm Parts per million (equivalent to mg L-1) PSA Plataforma Solar de Almería Re Reynolds number S Solar collector field area T Experimentation time Tfm Mass Treatment Factor Tfv Volumetric Treatment Factor TOC Total Organic Carbon tR Residence Time tT Total elapsed time (since the beginning of photocatalytic process) Global ultraviolet solar irradiation UVG Average incident radiation on the collector surface for each ∆t UV G,n interval (∆tn = tn – tn-1) VR Illuminated reactor volume VT Total volume of hydraulic circuit Total solar detoxification plant volume VTOT Units mg L-1 kJ L-1 h 10-3 moles L-1 Dimensionless m2 min g h-1 m-2 L h-1 m-2 mg L-1 min / h min WUV m-2 WUV m-2 L L L 9.1 FEASIBILITY STUDY Solar Detoxification projects, just as any other engineering project, must follow the logical sequence of pre-design, preliminary design and final design with the final objective of 174 SOLAR DETOXIFICATION designing and building facilities of feasible construction and satisfactory operation, for which contractors can confidently make bids. Without competent design, implementation and operation, no engineering project can succeed. The pre-design phase must define the scientific and engineering data required before the final design may proceed. In Solar Detoxification projects the pre-design phase might be more properly called a Feasibility Study, as any new potential application of solar detoxification must be tested before going ahead with the design and implementation of the treatment plant. When complex mixtures of hazardous contaminants are present, degradation pathways and reaction kinetics could be very different even from wastewater of a similar original. This means that the design of a specific solar detoxification system is a complex procedure requiring a prior feasibility study following the method defined below: - Identify targeted recalcitrant hazardous compounds. Identify any pre-treatment that could enhance photocatalytic efficiency. Identify the best photocatalytic process (TiO2 / TiO2 + persulfate / TiO2 + other oxidant / Photo-Fenton). Determine optimum process parameters (catalyst concentration, additional oxygen, etc). Assess toxicity and biodegradability to determine the best moment to stop the photocatalytic process. Identify possible post-treatment processes. Determine treatment factors. All this can be done in the laboratory using indoor reactors with simulated solar radiation, as described in Section 3.1. Nevertheless, it is always much better to carry out the feasibility study using experimental solar devices, as the results obtained will necessarily be more reliable when extrapolated to the engineering level. Section 3.2 describes several experimental solar systems. Figure 9.1 belongs here Experimental mobile pilot plant for solar water detoxification. CIEMAT (Spain), 1996. 9.1.1 Identification of target recalcitrant hazardous compounds The first step must be a complete analysis of the wastewater to be treated in order to identify the target chemicals and their initial and desired final concentrations. This is very important to avoid inadequate data in the following phases of the project. Also, depending on the specific application, the nature of the contaminants and/or their concentration may change before the system is actually erected, as the time between the study and its implementation could take months or even years. As some differences normally arise when laboratory experiments are compared to engineering scale pilot plant tests, at a later stage of the project, it is important to know whether the differences originated in reactor and system configurations or from variations in the wastewater. 9.1.2 Identification of possible pre-treatments The objective of pre-treatment, if necessary, is to condition contaminated waters for organic destruction. This can be achieved by addressing any constituents of the contaminated water that interfere with the process. The presence of initial impurities in the wastewater to be treated could produce a significant reduction in process efficiency because of: - Unexpected chemical reactions due to the presence of specific compounds. - Incomplete destruction of one or several components. 175 SOLAR DETOXIFICATION - Presence of substances that inactivate the catalyst. Presence of substances that reduce the oxidation kinetics. Presence of substances that block UV solar radiation. These possible impurities, mainly inorganic ions, could even lead to the no viability of the degradation process and the only way to avoid it is by designing some form of pre-treatment, to adjust the chemistry of the water to conditions suitable for the detoxification process. It should be noticed that such treatment increases both capital and system operating costs and may also affect the control strategy of the treatment plant. Examples of pre-treatment are the following: - Filtering, in the case of turbidity or cloudy water that could block incoming solar UVirradiation. - Acidification, to eliminate substances such as bicarbonate. - Adjustment of pH to reduce the concentration of total dissolved solids by precipitation. - Addition of hydrogen peroxide to precipitate substances such as dissolved iron ions, which react forming a ferric oxide precipitate, which may then be removed by filtering. - Cation bed exchange, in the case of impurities such as calcium ions that would adversely affect the process. In the end, the specific impurities for each case must be identified and, depending on their effect on the overall photocatalytic process, design or not a particular pre-treatment. Other pre-treatments are independent of the presence of impurities. This is the case of oxygen, hydrogen peroxide, persulfate or any other oxidant injected into the process stream before the start of the photocatalytic process to act as whole receptors on the titanium dioxide catalyst. In many cases reduction of initial pH to between 5 and 6 is also recommended to enhance the initial degradation rate. 9.1.3 Identification of most adequate photocatalytic process As already indicated with regard to solar photocatalysis, when complex mixtures of organic contaminants are present, no general indication can be given at all and each case is completely different from every other. It is therefore recommended that different photocatalytic processes be tested in the beginning to identify the one that is the most adequate. Until both heterogeneous TiO2 photocatalysis and homogeneous Photo-Fenton processes have been extensively analysed, no advantage can be previously attributed to any of them for any particular application. A good example is shown in Figure 9.2, where the Photo-Fenton photocatalytic process is seen to be highly efficient in degrading about 6000 mg L-1 of initial TOC, compared to the relative inefficiency of TiO2 heterogeneous photocatalysis. The reason for this is the waste water, taken from a cataphoretic painting process at an automobile assembly plant, which came from an ultrafiltration process, leaving no inorganic impurities at all present, and the homogeneous process works quite well. By contrast, heterogeneous degradation does not work due to the high presence of organic matter. Figure 9.2 belongs here Treatment wastewater from painting section at car assembly factory (ultrafiltration from cataphoresis process). CIEMAT (Spain), 1999 176 SOLAR DETOXIFICATION In other cases, the Photo-Fenton Fe cycle may be affected by the presence of impurities that produce just the opposite result. In the case of Photo-Fenton, pH must also be around 2.5 to avoid the formation of non-soluble iron hydroxides. It is thus clear that this first research step is absolutely necessary in order to decide on the most appropriate process for further in depth study. 9.1.4 Determination of the optimum process parameters This phase seeks the definition of the essential scientific and engineering data required before proceeding with system design. This can be done by defining, implementing and conducting an experimental plant to determine the following parameters: - catalyst load, - pH required, - oxygen - additional oxidant load, if any, - contaminant concentration, if this can be varied and assessment of the photocatalytic degradation process over time: - Total Organic Carbon of the waste water, - individual concentration of key hazardous compounds identified during the first step (Section 9.1.1), - toxicity, - Average Oxidation State Figure 9.3 Catalyst mixing system for the LLNL water treatment system. Courtesy of National Renewable Energy Laboratory (USA) It might also be very advisable to individually test the photocatalytic degradation of the key recalcitrant contaminants identified in order to check whether there are significant differences from those obtained with the real wastewater problem. Reaction rates are normally higher when individual compounds are tested, but if there are significant differences, it might be worthwhile repeating the pre-treatment process again to try and identify possible additional pre-treatments, which could speed up the detoxification process. Obviously, potential gains in overall reaction rate must always be weighed against the cost of adding additional processes and reagents. The disappearance of hazardous contaminants normally must be parallel to the toxicity reduction and the biodegradability increasing. These facts and the evolution of the Average Oxidation State would determine the optimum point to stop the oxidative process and transfer the wastewater to a conventional biological treatment plant (see section 8.1). 177 SOLAR DETOXIFICATION 9.1.5 Post-treatment process identification Post-treatment processes adjust the water chemistry to conditions suitable for discharge. In the case of industrial wastewater for later biological treatment, the post-treatment may only be reduced to: - pH adjustment and - catalyst separation/precipitation and recovery Depending on the nature of the waste water treated and its later use, and whether solar detoxification is used for water purification, such as in ground water decontamination, the post-treatment system could then require additional processes, such as: - carbon dioxide removal, - elimination of possible residual hydrogen peroxide (if used in the photocatalytic process), - cation-exchange bed to remove specific existing inorganic compounds, - GAC filters to remove trace quantities of organic materials. And any other possible treatment process necessary to meet the specific local regulatory requirements before discharging water. Another possible factor that could require post-treatment is the water temperature. Temperature has a negligible influence on the photocatalytic process and the use of nonconcentrating solar technology considerably reduces the increase in water temperature during the treatment process. However, the usual recirculation or batch system design may cause the water to become too hot for the process in summer, volatilising compounds with low boiling points, or for the system, because, e.g., a cation exchanger at the inlet of a post-treatment system limits the inlet temperature. If so, a water-toair heat exchanger must be installed at the inlet of the post-treatment system, or inserted in the water circuit in the solar collector field. 9.1.6 Determination of treatment factors After all the above mentioned factors have been analysed and the steps indicated have been followed systematically, a feasibility study to calculate the treatment factors for the best system configuration proposed may be carried out. These treatment factors [Mass Treatment Factor (Tfm) and Volumetric Treatment Factor (Tfv)], were already defined in Section 8.1 (equations 8.1 and 8.2) and must be associated with the average solar UV irradiation recorded during the tests performed. These values will permit the necessary solar field to be sized. All the information assembled during the feasibility study must be documented in a report, which may also include any additional relevant data collected and recommendations for future activities. 9.2 FEASIBILITY STUDY EXAMPLE One example of feasibility study could be the treatment of pesticide contaminated water from the recycling of agrochemical plastic containers. 9.2.1 Background In the Mediterranean, intensive agriculture in greenhouses has become a very important part of the economy, especially during recent years. In southeastern Spain, the province of Almería alone has more than 40,000 hectares of such greenhouses, and this is now the most important economic activity in the area. However, important environmental problems 178 SOLAR DETOXIFICATION associated with this activity have also arisen, such as the extensive and intensive use of pesticides (requirements are about 200 times greater than for conventional agricultural methods). One particular problem is caused by the enormous number of empty pesticide bottles disposed of each year. According to 1995 data, 5,200 tons of pesticides were consumed in the region, producing around 1.5 million empty bottles and containers, 99% of that are plastic, and having an average volume of 1.9 litres. A small amount of pesticide residue always remains in the used bottles and, therefore, they are hazardous waste, which cannot be handled in the same way as conventional garbage. To date, there has been no way to dispose of these bottles and recover them for reuse, and most of them are thrown away with the rest of the regular agriculture waste or just dumped anywhere. In order to solve this environmental problem, a process was designed to recycle the high-quality plastic in these bottles into a valuable raw material. The recycling process shreds the plastic, which is then washed, leaving a relatively small amount of water contaminated by a few hundred mg L-1 total organic carbon content of persistent toxic compounds. As the water must be reused, those contaminants have to be treated and eliminated. Solar Photocatalytic Detoxification was proposed to treat the wastewater and a feasibility study was carried out. Figure 9.4 belongs here Tons of pesticides used in Almería region (1995 data). Source: AEPLA (Spain) The experimental research was performed at the PSA Solar Detoxification Facility. Definition of the work necessary started with research (Fig. 9.4) on the pesticide market in Almería that provided the qualitative and quantitative distribution of pesticides consumed in the region. From these, 10 pesticides, with all the main chemical families present, were selected as representative from among those most used by the greenhouses, to carry out a complete, previously defined, solar degradation test program. Table 9.1 shows the list of pesticides used. Commercial name Producer Active Ingredient Rhône-Poulenc Acrinatrin Merck Abamectin AgrEvo Endosulfan α-β AgrEvo Formetanate Bayer Imidacloprid Ciba-Geigy Lufenuron Bayer Methamidofos DuPont Oxamyl AgrEvo Pyrimethanil AgrEvo Propamocarb Formula Rufast Vertimec Thiodan Dicorzol Confidor Match Tamaron 50 Vydate Scala Previcur C26H21F6NO5 C48H72O14 C9H6Cl6O3S C11H16ClN3O2 C9H10ClN5O2 C17H8Cl2F8N2O3 C2H8NO2PS C7H13N3O3S C12H13N3 C9H20N2O2 Table 9.1 Selected pesticides for the feasibility study assessment. CIEMAT (Spain), 1996 9.2.2 Experimentation. TiO2-Persulphate tests The Test Program included individual and combinations of tests of selected compounds, under different conditions. In order to simplify the study, and the number of tests to be carried out, the following hypothesis were assumed: 179 180 Nematocides (2314) Molluskicides (23) Insecticides (827) Acaricides (52) Fungicides (1,115) Fig. 9.4 Herbicides (134) Phytoregulators (698) Others (55) SOLAR DETOXIFICATION - although pesticides, which are sprayed in concentrations between 200 ppm and 3000 ppm depending on the product, are diluted in water before their application, pesticides in water from the washing process are always more diluted than in normal use. - the 10 pesticides selected are considered representative of the entire market (more than 300). - the same number of empty plastic containers are generated by each of the 10 selected products. - the same amount of residue remains in all the containers. Under these hypotheses, a mixture of the ten selected pesticides, each at the same concentration, with a total TOC of 100 mg L-1, was considered representative of the water to be found after washing, very similar what may be expected and was used in solar degradation experiments in both Helioman (Fig. 7.5) and CPC (Fig. 7.6) systems, were performed. Figures 9.5(a) and (b) belongs here (a) Solar mineralization of TOC from the insecticide abamectin; test performed in a parabolic trough system; average direct UV light: 38.1 watts m-2. (b) Samples of photocatalytic degradation in CPC system; average global UV solar radiation were: 26.2 watts m-2 (acrinatrin test); 33.6 watts m-2 (methamidophos) and 33.7 watts m-2 (lufenuron test). TiO2 (Degussa P25):200 mg L-1. CIEMAT (Spain), 1996 Figure 9.5 (a) shows mineralization of total organic carbon from the insecticide abamectin in the parabolic trough system. The TOC is observed to practically disappear after one hour of exposition to sunlight (good weather conditions). Photocatalytic degradation tests performed in a CPC system show a very similar pattern. Figure 9.5 (b) shows degradation of TOC from the insecticides, acrinathrin, methamidophos and lufenuron (three different experiments on sunny days). Each one (listed in Table 9.1) was individually tested and similar degradation was observed: degradation of about 100 ppm of TOC in a residence time between 1 and 2 hours, with good solar irradiation. Residence times (tR) were calculated as: tR = VR tT VT (9.1) where tT is the total time elapsed since the beginning of the experiment, VR the (illuminated) reactor volume and VT the total volume of the hydraulic loop. However, the experiments of most practical interest are those in which the mixture of all 10 of the selected compounds was used. These were performed in the CPC system as well as in parabolic troughs assuming the four hypotheses considered. For these experiments 10 ppm of each pesticide were added to 250 L of distilled water, and homogenised for 30 minutes. Samples were taken periodically and the total organic carbon (TOC) in the suspension was analysed and pesticide concentration monitored by liquid chromatography. Figure 9.6 shows some of the results obtained, which included toxicity measurements throughout the experiment. As the complete mineralization of all organics present in the water was not intended, it should be observed that no highly toxic compound is generated. Microtox (widely accepted toxicity measurement system), is usually expressed in terms of the EC50, which is the effective concentration causing a 50% reduction in light from a luminescent marine bacterium (photobacterium phosporeum), indicating that 50% of the bacteria present have been killed. 181 Fig. 9.5 (a) 182 Fig. 9.5 (b) 183 SOLAR DETOXIFICATION Figure 9.6 belongs here TOC mineralization of a mixture of 10 selected pesticides (parabolic troughs); direct UV light: 36.3 watts/m2; TiO2 (Degussa P25) concentration: 200 mg L-1; persulfate addition: 0.01 molar; treated volume: 250 l. EC50 toxicity measured by Microtox. CIEMAT (Spain), 1996 In the case displayed in the figure 9.6, a TOC reduction of 90% is followed by an important toxicity reduction (to obtain the EC50, a 40% of concentration is just needed from initial sample, while for the final one the needed concentration is 135%). Figure 9.7 belongs here TOC mineralization of a mixture of 10 selected pesticides (CPCs). TiO2 (Degussa P25) concentration: 200 mg L-1, slurry. CIEMAT (Spain), 1998 All titanium dioxide tests were conducted in 200-mg L-1 slurry concentrations, with 5 to 10 mM persulfate, which has been found to be the optimum concentration in PSA experiments. Na2S2O8 was added at the beginning of the tests and at regular intervals to assure continuous presence throughout tests by measuring the S2O82- consumed. This addition of persulfate does not imply any environmental problem since it only produces small concentrations of sulphates which increase the salinity of the water treated (maximum sulphates permissible in drinking water is 250 mg/L; there is no limit for waste water). In the experiments indicated in Figure 9.7, 80% of the TOC was removed in from 2 to 4 hours and 90% in 2,5 to 5 hours. 9.2.3 Photo-Fenton tests Photo-Fenton experiments were conducted to determine the effect of the initial TOC and iron concentration on the degradation rate. Initial concentrations were 100 to 500 ppm of TOC and Fe of 0,25 mM to 2 mM. After homogenisation during 30 minutes, the pH was adjusted to 2.5 or 2.8 by addition of concentrated sulphuric acid. Ferrous sulphate was added immediately afterwards and H2O2 was added in portions of 10 to 20 percent of the stoichiometry (from previous COD measurements) until the experiment was completed. More iron increases the degradation until a maximum rate is reached. This occurred when iron compounds absorbed all the irradiated photons. Figure 9.8 shows the degradation curves for different experiments with approximately 100 ppm of pesticides. Figure 9.8 belongs here Pesticide degradation by Photo-Fenton process. Comparison of different iron concentrations for 100 ppm of pesticides in wastewater. CIEMAT (Spain), 1998 An increase in the concentration of iron did not improve the degradation rate as much as had been expected from previous laboratory experiments. The poor performance of the 0.5-mM iron test may have been caused by the high initial TOC and a slight deviation in pH adjustment. Nevertheless, 80% of the initial TOC was removed in less than 3 hours. With an excess of H2O2, degradation can be improved up to 90%. One of the difficulties in both the Photo-Fenton and TiO2-Persulfate experiments giving rise to possible error, was measurement of the initial amount of pesticide, since the highly viscous liquids strongly adhered to the glass-measuring cylinder. Furthermore, the amount of distilled water to be added could not be calculated accurately. Both of these factors caused fluctuation in the concentration of total TOC. Since not all the pesticide could be dissolved at once in the distilled water, TOC increased up to 60 minutes reaction time. 184 Fig. 9.6 185 SOLAR DETOXIFICATION 9.2.4 Conclusions and Treatment Factors Total volume treated was the same for all the experiments (250 L), and the CPC collector field (2 x 60° semi-aperture angle, 1 sun concentration and total irradiated volume of 110 L) was formed by 3 stationary modules with an overall aperture area of 9 m2. Collectors were orientated to the south and tilted 37º, which is similar to the local latitude, to obtain the maximum yearly efficiency. With these data and the results in Figures 9.7 and 9.8, the Mass Treatment Factor, Tfm (eq. 8.1), and Volumetric Treatment Factor, Tfv (eq. 8.2) for both the TiO2-persulfate and Photo-Fenton processes can be obtained. Table 9.2 showed the obtained results. TiO2-Persulfate (90% degradation) Test 1 Test 2 Test 3 Test 4 Test 5 Test 6 Test 7 Average Tfm 0.81 0.59 0.86 0.89 0.60 1.18 0.93 0.84 Tfv 6.44 4.69 7.41 7.65 6.06 13.89 11.26 8.20 Photo-Fenton (80% degradation) Tfm 2.28 3.88 3.11 2.43 3.07 --2.95 Tfv 18.52 31.45 26.88 22.83 28.74 --25.68 Table 9.2 Degradation of pesticide mixture. Mass Treatment Factor (Tfm) and Volumetric Treatment Factor (Tfv) obtained for TiO2-persulfate and Photo-Fenton processes. CIEMAT (Spain), 1998 Treatment factors are observed to be significantly higher with Photo-Fenton, and the last 10% of degradation cannot be achieved with this process. This fact is an important issue in plant design philosophy at the preliminary design stage. 9.3 PRELIMINARY DESIGN The goal of the preliminary design is to develop specific parameters for the sitting, layout, and size of the solar detoxification facility, based on the prior feasibility study. The preliminary design is complete when provides all necessary basic elements for the final design and construction and usually this is often considered equivalent to 30 to 40 percent of the complete final design. No additional data should have to be developed after the completion of the preliminary design because this should include sufficient engineering details to proceed rapidly to the final design. This step typically formulates a schematic process diagram and a site layout plan. The final figures for volume of water to be treated, hazardous contaminant and its concentration, necessary collector surface, pre and post-treatment processes, etc, must be assessed at this point. A typical list of the data to required for the preliminary design might be the following: − − − − − 186 Amounts and characteristics of waste water. Photocatalytic process. Collector field surface and residence time. Throughput capacity. Flow rates (maximum, minimum and mean). SOLAR DETOXIFICATION − − − − − − − − − − − − − − Loading rates. Cleanup targets. Discharge rates. Chemicals and dosages. Horsepower. Utility requirements. Site security measures. Spill-containment and leak-detection provisions. Construction materials. Instrumentation and control. Monitoring and alarms. Operating requirements. Process diagram. Plant layout. These data are basically no different from any other hazardous-waste remediation engineering process. The main difference here is the need to calculate the size of the collector field. Determination of treatment factors gives a good idea of how the photocatalytic process works with a specific waste water and there are valid figures for a feasibility study estimation, but this cannot be used as the reference parameter for calculating the collector field area because the solar radiation, which obviously is an essential parameter, is not included in the calculation of the treatment factors, as Table 9.2 (obtained from Figures 9.7 and 9.8 in the previous example) shows. Treatment factors, Tfm and Tfv, are based on the use of residence time, tR , or the time the water has been exposed to radiation, as the unit of calculation for analysis, and this could lead to erroneous conclusions when there are important differences in the radiation incident in the reactor due to clouds or time of day. One way to avoid this problem is to use a relationship between experimental time, plant volume, collector surface and the radiant power density, UVG, as measured by an UV solar radiometer. The amount of energy collected by the reactor (per unit of volume) from the start of the experiment until each sample is collected may then be found by equation 9.2: EUV,n = EUV,n-1 + t n UV G,n S CPC ; VTOT t n = t n - t n −1 (9.2) Where: UV G,n is the average UV radiation incident on the collector surface for each ∆t interval; tn is the experimental time for each sample taken to monitor the degradation process; SCPC is the solar collector surface (CPC or any other type of collector); VTOT is the total plant volume; EUV,n is the accumulated energy (per unit of volume, kJ L-1) incident on the reactor for each sample taken during the degradation process. Equation 9.2 permits any specific photocatalytic degradation experiment to refer to the useful energy available to the process instead of the residence time, making direct comparison between different experiments performed on different days with different weather conditions possible, as well as calculation of the size of the solar field specific to the solar conditions at the site. It must be remembered that only solar irradiation up to 390 nm is useful for the TiO2 process, but for Photo-Fenton, it is useful up to 580 nm. 187 SOLAR DETOXIFICATION Equation 9.3, for calculation of the total solar collector field area, can be obtained from equation 9.2. HS is the yearly total of hours of solar detoxification system operation. 20 to 25 percent larger collector area (than the theoretical figure) is always recommended. S= EUV VTOT H S UVG (9.3) The feasibility study and preliminary design are basic components of the final design, as they must supply all the data essential for the engineers and scientists to proceed confidently with the final design. In addition, these steps must demonstrate that the final solar detoxification plant will accomplish the treatment objectives before significant expenditures are made in detailed design or implementation. 9.4 PRELIMINARY DESIGN EXAMPLE As with the example of treatment of water contaminated by pesticides from the recycling of agrochemical plastic containers (Section 9.2) the main item in the preliminary design is the calculation of the collector field surface necessary, for which the following data have either been previously collected or assumed: − The yearly amount of empty pesticide bottles generated throughout the province of Almería is 1.5 million. − The plant is to be designed to treat an initial 50% of this yearly total of bottles (realistic taking into account their geographical distribution): 750,000 plastic bottles. − The CPC collector technology has been selected for the plant. And the following hypotheses have previously been formulated: − Average residual TOC in an empty pesticide bottle (from prior analysis) is about 0.7 g; if the bottle has previously been rinsed, the quantity is 0.1 g. − 0.5 g average residue content per bottle is used as a conservative estimate. This would mean a total pesticide weight of 375 kg (750000 x 0.5 mg) to be treated yearly by the solar detoxification facility. − Average volume of plastic bottles is 1.9 L. − Yearly total of operating hours in Almería for a solar detoxification facility is about 3000. With equation 9.2 (ACPC = 9 m2; VTOT = 250 L), Figure 9.7 can be transformed into Figure 9.9, where TOC degradation paths are plotted against the useful UV energy collected, instead of the residence time (see Section 9.3). Figure 9.9 belongs here TOC degradation of a mixture of 10 selected pesticides by TiO2 (Degussa P25)- persulfate process. Degradation in function of UV collected energy (300-400 nm). CIEMAT (Spain), 1998 With the same procedure and the data from Figure 9.8, Figure 9.10 is obtained. In order to make direct comparison of the Photo-Fenton and TiO2 processes possible, the amount of UV light collected in Figure 9.10 was calculated the same way as for TiO2 (using data from the same radiation sensor having a measuring range of 300-400 nm), even though iron compounds absorb light up to wavelengths of 580 nm. From PSA measurements (Licor-1800 Spectroradiometer), an average of 7.11 times more solar energy up to 580 nm is available than from the solar spectrum up to 390 nm. 188 SOLAR DETOXIFICATION Figure 9.10 belongs here TOC degradation of a mixture of 10 selected pesticides by Photo-Fenton process and with different iron concentrations. Degradation in function of UV collected energy (300-400 nm). CIEMAT (Spain), 1998 From the different various tests carried out, the best conditions found for the titanium dioxide process are a TiO2 catalyst concentration of 200 mg L-1 with 10 mM of persulfate addition. In the case of the Photo-Fenton process, iron concentration is 1 mM. When Figures 9.9 and 9.10 are compared, it seems clear that the Photo-Fenton process, although unable to achieve full mineralization of the contaminants in the water, in this case, is more energy-efficient. The TiO2persulfate process requires 27 kJUV L-1 for 80 percent of TOC degradation or 30 kJ L-1 for the 90 percent mineralization. The Photo-Fenton process needs only the equivalent of 11.5 kJUV L-1 for 80 percent disappearance of TOC. The most appropriate conceptual design is, therefore, the one shown in Figure 9.11, where the water contaminated with the pesticide is treated in a batch process until 80 percent mineralization of TOC is achieved. At this point, water is transferred to the post-treatment process (iron precipitation, sedimentation and recuperation), and either reused for bottle washing or discharged through an activated carbon filter to guaranty discharge quality. The water to be reused is pumped back to wash the shredded plastic until contamination reaches a TOC of 100 ppm. In this closed cycle, water may be reused about 5 to 10 times before final discharge. With this design, about 95 percent of the contaminants are mineralized by solar photocatalysis and the remaining 5 percent would be removed with a GAC filter. Figure 9.11 belongs here Conceptual design of solar detoxification plant for pesticide bottles treatment and recycling. CIEMAT (Spain) The size of the solar field can be calculated with the following design parameters: − Photo-Fenton is the photochemical degradation process selected. − The initial TOC of water entering the solar detoxification facility will be 100 mg/L, which includes not only the active ingredient, but also the rest of the components in the commercial formulation. − A TOC of 100 ppm is considered equivalent to about 200 mg L-1 of contaminant concentration (from the ratio of average carbon weight against the average molecular weight of the selected pesticides). − The final TOC signifying water removal from the solar plant is 20 mg/L. − The plant is designed to treat 375 kg of pesticides from the plastic-bottle washing process yearly. − The total volume of water to be treated yearly is 1,875 m3 (375,000 mg / 200 mg L-1). − 3,000 hours of operation yearly. − The average local global UV irradiation is 18.6 W m-2. − The average solar energy necessary to degrade the contaminants is 12 kJUV L-1 (from Figure 9.10). So, using equation 9.3, the collector field area will be: 189 Chemical oxidant Catalyst Oxygen (Air) Mixer Sun Pre-treatment (pH adjustment, filtering, etc) Pump Tank Discharge (irrigation water) Industrial bottles washing process TOC > 100 ppm Pump Contaminated water YES NO GAC filter Reutilization ? WASHING CYCLE Filter Chemical reactor (CPC solar collector field) TOC < 20 ppm Post-treatment (catalyst recovering, pH adjustment, etc.) Solar UV light Batch process DETOXIFICATION CYCLE Fig. 9.11 190 Chemical oxidant TiO2 Oxygen (Air) Mixer Sun Pump Pretreatments (filtration, pH adjustment, etc) Tank TOC > 100 ppm Industrial bottles washing process OR Pump Contaminated water UV light Filter Chemical reactor (solar collectors field) TOC < 10 ppm Catalyst separation WASHING CYCLE Recirculation SOLAR DETOXIFICATION CYCLE 191 SOLAR DETOXIFICATION J L− 1 L EUV VTOT 11.5 x 10 3 x 1875 x10 3 = 112 m 2 S= = − 3000 x 3600 x 18.6 s W m 2 H S UVG (9.4) And the proposed size of the solar collector field (CPC) would be 140 m2 (including a 25 percent margin). With this and the data above, the cost of the treatment facility may be estimated following the procedure indicated in chapter 8. Figure 9.12 shows a proposed layout for the complete facility. Figure 9.12 belongs here Layout design of solar detoxification plant for pesticide bottles treatment and recycling. CIEMAT (Spain) Two important items in the layout in Figure 9.12 with regard to the pre and post-treatment processes are sludge removal before treatment of the contaminated water in the solar field and one-step iron sedimentation by neutralisation (in batch-mode), after the photocatalytic treatment. 9.5 FINAL DESIGN AND PROJECT IMPLEMENTATION. The fundamentals of the final engineering design process are no different from any other treatment facility project. The objective is to develop the documentation necessary for selected contractors and vendors to proceed with construction of the facility. This phase of the project is usually associated with the construction of the treatment plant through a contract between the owner or responsible party and the engineering firm responsible for the project. Final design and construction are normally on a turnkey basis. After the feasibility study and the preliminary design phase, the final design process might be affected by different factors, such as: − Uncertainty of key assumptions. − Availability of design data. − Availability of competent contractors. − Project cost or size. − Possible restrictions imposed by local regulations. − Owner’s acceptance of risk, due to the implementation of a new technology based on energy from the sun, input which obviously cannot be controlled. The last factor, project risk, must not be dismissed, as it could be one of the key factors in implementing the solar detoxification technology. The possibility of clouds blocking sunlight for a period of several days (or even weeks) could force a similar period of plant inactivity, which could well be incompatible with 24-hour-a-day operation. To avoid this risk, an adequate buffer system must be designed and, even so, there is always a certain risk for the owner. One way to mitigate this problem, should it arise, might be to design a hybrid system combining a solar collector and electric UV lamp systems. Such a concept would benefit from continuous operation, even during prolonged periods of bad weather, because the lamp system can be turned on when sunlight is insufficient. It can also increase the treatment rate to handle occasional peak demand. However, it requires the additional installation of the UV-lamp system and the energy to operate the lamps when sunlight is unavailable. Depending on the 192 Lighterage quay (empty bottles) Inspection area Shredding area Washing area Hot air dried & bag packed area Total plant required area: 2000 to 3000 square meters Store Area Office Solar CPC field (about 300 m2 of collectors) Lab Chemical treatment unit 15 m3 Microfiltration unit 15 m3 Loading berth (final product) S Fig. 6.12 193 SOLAR DETOXIFICATION local solar resources (see Section 8.3 for a comparison between solar and electric photon costs), solar-electric hybrid systems may be more expensive than solar-only systems, but they could reduce the above-mentioned risk of solar detoxification installations at specific locations. Another possible problem could be the uncertainty of important assumptions used during the feasibility study or the preliminary design phase. This could be the case of the example of pesticide treatment shown in Sections 9.2 and 9.4, where the real wastewater to be treated may contain more than 300 possible different compounds. As it is impossible to carry out a feasibility study with all these contaminants (it was performed with 10), a real uncertainty exists with regard to the final design of the plant. A possible solution for this problem is to approach the final design and construction of the facility in a two-step process, designing and installing a pilot plant first, with a reduced number of solar collectors to check and validate the figures obtained in the feasibility and preliminary phases. After some tests have been performed in this pilot plant the necessary area of solar collectors is confirmed or modified and the plant is enlarged to its final dimensions. Pilot-plant construction must be based on the confidence that all installed systems are valid, with or without slight modifications to the plans. When the final design is complete, a detailed project cost estimation must be prepared. This is usually based on normally accepted sources such as bids from other recently built detoxification plants, quotes from vendors and equipment suppliers, construction industry cost estimation guides, etc. All these possible alternatives, when appropriate, in detail, must be reflected in the contract between the engineering firm and the owner or responsible party. Typically, the main contract documents are the following: − Bidding documents − General and supplementary terms and conditions − Technical specifications − Contract drawings The bidding documents describe the different items of the plant and are the basis for payment. These documents should include additional information such as the proposed schedule and milestones, possible alternatives to the price, etc., and an agreement among the parties on the total price of the plant. The general and supplementary terms and conditions must contain the standard and specific clauses of the construction contract. Issues such as responsibility sharing among the parties, payment procedures, settlement of disputes, insurance, guaranty, etc must also be included. It is important to specify such issues as training of personnel, documentation to be provided, technology confidentiality, initial plant performance check period and any other services required by the contractor or engineering firm. The technical specifications must contain the performance requirements and the criteria for facility acceptance. Specific details of the equipment and materials to be used in the treatment plant depending on the characteristics of the wastewater to be treated should also be included. 194 SOLAR DETOXIFICATION The contract drawings should identify the conditions of the plant location and the possible requirements and/or restrictions for construction. As appropriate, they may include plans, sections and general details relevant to plant location. The complete design and construction schedule for a solar detoxification facility could be vary considerably, depending mainly on the requirements of the feasibility study and any possible delays in obtaining the necessary permits. A sample schedule might be the following: − Feasibility study: 2 to 5 months. − Preliminary design: 1 to 2 months. − Licensing: variable, depending on local regulations. − Final design and contracts: 2 to 3 months. − Vendor selection. Equipment and solar collector procurement: 4 to 6 months. − Facility erection and installation: about 2 months. − Start up, checkout and training: 1 to 2 months. Finally, the documentation necessary for proper operation and maintenance of the facility must be supplied. 9.6 EXAMPLE OF FINAL DESIGN AND PROJECT IMPLEMENTATION This section describes the design and construction of the solar detoxification plant within the project entitled “Solar detoxification technology in the treatment of persistent non-biodegradable chlorinated water contaminants”. The project, partially financed by the DG-XII of EC, was aimed at the treatment of wastewater containing C1 and C2 chlorinated hydrocarbons such as methylene chloride, trichloroethylene, tetrachloroethylene, chloroform, methyl chloroform, etc. For this project, a specific TiO2 catalyst was developed in the ENEL laboratories (Italy) by synthesising titania powders with an innovative process in which a suitable reactant vapour induced by a CO2 laser beam is pyrolysed. In the preliminary laboratory experiments, an impressive 10 percent photon efficiency was obtained with this catalyst, when selected chlorinated solvents at concentrations close to solubility were treated (Calza, Minero and Pelizzetti, 1997). Real contaminated water generally contains chlorinated solvents at similar concentrations. Figure 9.13 shows the manufacturing process for this catalyst. 195 SOLAR DETOXIFICATION Figure 9.13 Laser device for TiO2 catalyst powders manufacturing. Courtesy of ENEL SpA (Italy), 1999 This 10-percent photon efficiency represents a significant improvement in catalyst efficiency over Degussa P-25 titania, attributable to both the higher specific surface area of the laser powders and to better crystallisation due to the thermal treatment. The design solar-collector was a 100-m2 CPC, having a flexible modular structure adjustable to different angles of inclination (Figure 9.14) for easy on-site assembly and installation. The collectors were erected based on the following design data: − Acceptance angle: 90º − Truncation angle: 90º − Internal absorber radius: 14.6 mm − External absorber radius: 16.0 mm − Optical gap: 1.4 mm − Sunlight concentration ratio: 1.0 Figure 9.14 belongs here Modular collector structure to CPC easy assembly. Courtesy of AO SOL ENERGIAS RENOVÁVEIS Lda. (Portugal), 1999 The CPC collectors were fabricated from a galvanised sheet frame containing 16 parallel highly reflective anodised-aluminium CPC reflectors with 1.5-m-long reactor tubes. Each tube had a connector at the ends to join it to the previous and following adjacent collector tube forming a complete module of collectors connected in a row. Figure 9.15 shows the CPC-trough manufacturing process. The reflector on which the glass reactor tube is assembled is later mounted in a box frame. The overall unit is installed on the supporting structure on-site (see also Figure 9.19). 196 197 Fig. 9.14 SOLAR DETOXIFICATION Figures 9.15 (a), (b) and (c) Manufacturing of CPC shape reflector. Courtesy of AO SOL ENERGIAS RENOVÁVEIS Lda. (Portugal), 1999 The detoxification plant was installed at the facilities of a waste management and treatment company in Madrid (Spain). Design batch-system treatment efficiency was 2 m3 of water contaminated with non-biodegradable chlorinated solvents, in approximately two to three hours (depending on the solar irradiation). One of the first problems was the location within the factory for aesthetic reasons, because the solar facility had to be oriented to the south and because of the orientation of existing buildings. This is a common problem in any solar installation in existing buildings since they are normally built without considering their orientation. One possible solution to this problem is the installation of the solar facility on the roof, however, in this case, it was not possible and the plant was installed on the ground as shown in the layout in Figure 9.16. Obviously, an important factor that must always be avoided is shadowing of the solar collector field by other buildings or constructions during the year. Figure 9.16 belongs here Solar Detoxification plant layout. Courtesy of ECOSYSTEM S.A. (Spain), 1999 The main plant components designed were the civil engineering, i.e., foundations and pits, pumps, piping and fittings, hydraulic system, tanks, automation and control, electrical and mechanical installation and TiO2 recovery system. The main plant parameters are: − 2 Modules (21 collectors each) in parallel rows, − total collector aperture area: 100 m2, − total circuit volume: 800 L, − total plant volume: 2000 L, − catalyst configuration: slurry, − completely airtight with air injection (oxygen supply). The plant consisted of two parallel rows of 21 collectors and 31 m length each. East-West orientation was chosen with a small structural tilt (1%) in the same orientation as a way to dry-out and to avoid the accumulation of rain water on the CPC troughs (Figure 9.17). Figure 9.17 belongs here Solar Detoxification plant design. Front and lateral view. Courtesy of ECOSYSTEM S.A. (Spain), 1999 Civil engineering must consider the possibility of an accident (e.g., broken glass reactor) and spillage of hazardous water during treatment. For this possibility, a small sidewall and a sump for containment and collection of possible leaks, were designed and constructed (Figure 9.18). 198 Fig. 9.16 199 200 Fig. 9.17 SOLAR DETOXIFICATION Figures 9.18 (a) and (b) Solar Detoxification plant construction. Lateral wall and pit for possible leaks containment and collection. Courtesy of HIDROCEN S.L. (Spain), 1999 Once the frame support has been prepared, the next step is the installation of the solar collector (Figure 19). Collector inclination is equal to local latitude (40 degrees North) and the distance between rows was calculated to minimize shadowing of collectors. To this end, the angle of sunlight at noon on December 21st (lowest maximum sun elevation) was used as a design parameter to define row separation. Figures 9.19 (a) and (b) Supporting structure and CPC units installation. Courtesy of AO SOL ENERGIAS RENOVÁVEIS Lda. (Portugal), 1999 The final system design was modular with glass collector reactor tubes connected in series by HDPE quick-connections. Water flows simultaneously through all the parallel tubes and there is no limit to the number of collector components in the modules. Pipes are made of PVC-C and tanks are made of polyester-resin-reinforced glass. The hydraulic circuit was carefully designed to obtain the highest volumetric efficiency with minimum “dark zones”. The different sections of the pipes must be carefully calculated to guarantee similar flow rates in all the reactor tubes. Nominal flow was turbulent (Re between 10000 and 20000) to avoid catalyst settlement. Water input and output manifolds at the ends of the modules connect the photoreactor array to the main feed pipe (Figure 9.20). All materials in contact with the water to be treated must be carefully selected according to the nature of the contaminants and the required pH. 201 SOLAR DETOXIFICATION Figure 9.20 Photoreactor array input water manifold system. Source: CIEMAT (Spain), 1999 The Solar Detoxification facility was designed to be operated in batch mode. The water to be treated is initially stored in the 2-m3 storage tank, from which it flows into the buffer tank and solar collector loop, completely filling them by force of gravity, and then recirculates continuously through the reactors until desired contaminant destruction is achieved. The TiO2 catalyst and chemical additives are prepared separately in small tanks and are fed into the treatment loop in the equivalent of two recirculation cycles to guarantee complete homogenisation. The total treatment-loop volume is about 800 L, 600 L being continuously exposed to the solar radiation in the reactors. Once the desired destruction is obtained, the water is transferred to the catalyst separation tank, the treatment circuit is filled again with new wastewater to be treated (Figures 9.21) and the process is restarted. Figures 9.21 (a), (b) and (c) (a) Installation of main tanks of Solar Detoxification facility: buffer tank (smaller in right place), storage tank (left) and catalyst separation tank (conic tank on the back). (b) Installation of tank level sensors. (c) Installation of catalyst separation system. Source: CIEMAT (Spain), 1999 The plant was designed with full automatic control systems and minimum operation and maintenance requirements. Achieved level of water treatment is indirectly measured by measuring sunlight availability. In this way, a solar UV-A sensor is incorporated within the 202 SOLAR DETOXIFICATION electronic control devices, with the function of solar UV integration from the beginning of the treatment process (Figure 9.22). This sensor is connected to a Programmable Logic Controller (PLC) and, once the level of energy to fulfil the treatment has been achieved (previously determined from preliminary test for plant design, according to each specific contaminated wastewater to be treated), the PLC stops the main pump, transfer the water to the catalyst separation tank and advise the operator that the treatment has been completed. Figures 9.22 (a) and (b) (a) Installation and testing of the UV-A sensor device (front left). (b) Testing the PLC and electronic equipment. Courtesy of ECOSYSTEM S.A. (Spain), 1999 The PLC also receives other data signals (flow-rate, tank levels, temperatures, etc) for system pump and valve control. Specifically developed software controls all normal operating procedures and sequences, so very little direct human intervention is needed. Orders are introduced through a keyboard and a printer indicates alarms and main system events. Figures 9.23 (a) and (b) Two views of the completed Solar Detoxification treatment plant. Source: CIEMAT (Spain), 1999 CHAPTER SUMMARY Implementation of any Solar Detoxification project must follow a three-step sequence: Feasibility Study, Preliminary Design and Final Engineering Design. The objective of the Feasibility Study is the assessment of the practicability of the solar photocatalytic technology for the treatment of the wastewater problem by preliminary testing. In addition, the feasibility study must identify the recalcitrant hazardous compounds, possible pre- and post-treatment 203 SOLAR DETOXIFICATION processes, the most appropriate photocatalytic process, the optimum process parameters and the treatment factors. The objective of the preliminary design is to develop specific parameters for the positioning, layout, and size of the solar detoxification facility from the feasibility study previously performed. This phase should include sufficient engineering details to proceed rapidly to the final design, including a schematic process diagram and a site layout. The final figures for the volume of water to be treated, presence of hazardous contaminants and their concentration, necessary collector surface, pre and post-treatment processes, etc, must also be defined at this preliminary design level. The objective of the final engineering design is to develop the necessary documentation to proceed with the construction of the facility through selected contractors and vendors. This phase is usually carried out for construction of the treatment plant by contract between the owner or responsible party and the engineering firm responsible of the project. BIBLIOGRAPHY AND REFERENCES 1. Bechtel Corporation. “Conceptual Design of a Photocatalytic Wastewater Treatment Plant”. Sandia National Laboratory Report. SAND91-7005. 1991. 2. Blanco, J. et. al. "Solar detoxification plant for a hazardous plastic bottle recycling plant in El Ejido: feasability study". 8th Symp. on Solar Thermal Conc. SolarPACES. 1996. 3. Blanco, J. et. al. “Compound Parabolic Concentrator Technology Development to Commercial Solar Detoxification Applications”. International Solar Energy Society Symposium. Jerusalem, Israel. 1999. 4. Calza P., Minero C. and Pelizzetti E. “Photocatalytic Transformations of Chlorinated Methanes in the Presence of Electron and Hole Scavengers”. J. Chem. Soc. Faraday Trans., 93, 3765-3771. 1997. 5. Goswami, D.; “Engineering of Solar Photocatalytic Detoxification and Disinfection Processes”. Advances in Solar Energy. Vol. 10, pp. 165-209. (1995). 6. O’Brien & Gere Engineers, Inc. “Innovative Engineering Technologies for Hazardous Waste Remediation”. International Thomson Publishing Inc. 1995. 7. Radian Corporation. “Conceptual Design Report for the Mobile Solar Detoxification Unit –Draft Report”. Solar Energy Research Institute. Denver, CO, 1991. SELF-ASSESSMENT QUESTIONS PART A. True or False? 1. The reason for identifying possible pre-treatment processes is to make possible or enhance photocatalytic wastewater degradation. 2. It may be possible to avoid pre and post-treatment processes, depending on the specific conditions of the photocatalytic wastewater degradation process. 3. When TiO2-persulfate degradation is employed, specific post-treatment is required to remove the excess sulphates in the discharge water. 4. Once the preliminary design is completed, no additional data should initially be required to proceed with the detailed engineering development (final design). 5. The technical and economic feasibility of the solar detoxification process must be demonstrated by the feasibility study and the preliminary design, respectively. 6. As Photo-Fenton uses more photons than the TiO2 process (photons up to 580 nm compared to 390 nm of the solar spectrum, respectively), it is always the best option. 7. Final project design is usually associated with the construction of the treatment plant, but not necessarily. 8. A technology confidentiality agreement among the parties should be included, if appropriate, in the general conditions of the contract. 204 SOLAR DETOXIFICATION 9. Any specific documentation to be provided with the treatment facility, in addition to the operation and maintenance manuals, should be defined in the Technical Specifications of the contract. 10. When wastewater is treated by batch processing, the flow rate must be as low as possible to save pump energy. PART B. 1. Is the implementation of a specific pre-treatment process always recommended to increase the efficiency of the photocatalytic treatment? 2. In which cases could water temperature play a significant role in the solar detoxification process? 3. Why shouldn’t treatment factors be used to calculate the solar collector area for a specific case of wastewater treatment? 4. An experimental solar detoxification system has 375 L of total volume and 250 L of reactor volume (irradiated volume). What factor is used to transform the experiment time to residence time? 5. Why is an increase in TOC concentration observed in many photocatalytic degradation experiments? 6. One experimental system, made up of 25 m2 of solar collectors, can degrade 75% of the TOC in 150 L of a specific wastewater in 150 minutes, with an average solar UV irradiation of 33 W/m2. Another experimental system with 15 m2 of solar collectors can also degrade 75% of the TOC in 100 L of the same wastewater in 120 minutes with an average solar UV irradiation of 38 W/m2. Which of the two systems is more efficient? 7. The following results were obtained for a specific waste water in several photocatalytic tests with TiO2-persulfate: Test 1 2 3 4 5 Treatment factor (L h-1 m-2) 11 13 10 9 12 Average solar UV irradiation (W m-2) 28.5 33.4 31.8 26.9 33.2 Using these data, estimate the size of a solar detoxification plant necessary to treat 10,000 m3 of the same wastewater yearly operating 3000 h per year at a location with 24.5 WUV/m2 average solar irradiation. 8. Why is it always advisable to check the feasibility and preliminary design data before beginning the final project design? 9. How can the risk of long cloudy periods (which could reduce the possibilities of installation of a solar detoxification plant) be mitigated? 10. What are the main issues to be considered when designing the hydraulic loop for a solar detoxification facility? ANSWERS Part A 1. True; 2. False; 3. False; 4. True; 5. True; 6. False; 7. True; 8. True; 9. False; 10. False. 205 SOLAR DETOXIFICATION Part B 1. Not always, because potential gains in overall reaction rate must always be weighed against additional associated costs. 2. Because when hazardous compounds with low boiling points, such as volatile organic compounds (VOCs), are to be treated, possible transfer of the contaminants from liquid to gas phase must be taken into account. 3. Because the solar radiation is not considered. Treatment factors are a good tool for comparing degradation performance in experimental systems, but as local available solar irradiation is an essential design factor, they cannot be used to calculate the required solar field. 4. Using equation 9.1, the factor is 0.746: tR = 280 tT = 0.746 tT 375 5. The initial presence of non-dissolved compounds in the wastewater. 6. The problem can be solved by using equation 9.3, modified as follows: EUV = S T UVG VTOT (9.4) 25 (150 x60 ) 33 x10 -3 EUV 1 = = 49.5 150 kJ L−1 15 (120 x60 ) 38 x10 -3 = 41.04 100 kJ L−1 EUV 2 = The second system may be considered more efficient than the first one, as it needs less specific energy to achieve the same degradation. 7. From the five tests performed, the average treatment factor is 11 L h-1 m-2, and the average solar irradiation, 30.76 W/m2. As there is a linear relationship with solar irradiation, if the yearly average is 24.5, the equivalent treatment factor is: 11 x 24.5 = 8.76 L h -1 m −2 30.76 And the estimated solar field would be: 10000 10 3 L = 380 m 2 −2 -1 8.76 L h m 3000 h The final estimate, with a 25% increase, would be 475 m2. 8. Because final design and project implementation due not normally follow immediately after the feasibility study and preliminary design phases, but some time later. Furthermore, sometimes-important specific assumptions and design data must be validated in a pilot plant previous to the final plant design. 206 SOLAR DETOXIFICATION 9. A first approach is the design of an adequate buffer system. A second and more radical approach is the design of hybrid systems, combining solar collectors and electric UV lamps. 10. To guarantee the same flow rate in all the reactor tubes, to minimise the “dark volume” (volume not exposed to solar radiation) and to avoid catalyst settlement when a heterogeneous photocatalytic process is implemented. 207 SOLAR DETOXIFICATION 10 INTERNATIONAL COLLABORATION AIMS This unit describes some of the programmes and initiatives promoting national or international collaboration in research, development and implementation of innovative sustainable technologies, that include Solar Detoxification projects within their scope. OBJECTIVES At the end of this unit, you will appreciate the scale, nature and content of these programmes, and some of the national and regional initiatives in progress around the world. You will acquire basic information concerning the mechanisms and possibilities for proposing and establishing international collaboration in the field of solar detoxification and you will also know how to receive updated information on those possibilities. NOTATION AND UNITS Symbol Description CIEMAT Centro de Investigaciones Energéticas, Medioambientales y Tecnológicas (Spain) DG-XII Directorate General XII (of European Commission): Science, Research and Development DG-XVII Directorate General XVII (of European Commission): Energy DOE Department of Energy (USA) DOD Department of Defense (USA) EC European Commission EPA Environmental Protection Agency (USA) EU European Union ExCo Executive Committee (SolarPACES) FP5 Fifth Framework Programme (EU) IEA International Energy Agency NREL National Renewable Energy Laboratory (USA) OEDC Organization for Economic Co-operation and Development PCO Photocatalytic Oxidation PSA Plataforma Solar de Almería PSI Paul Scherrer Institute (Switzerland) SANDIA Sandia National Laboratories (USA) SolarPACES Solar Power And Chemical Energy Systems RTD Research and technological developments SERI Solar Energy Research Institute (USA) SMEs Small and medium-sized enterprises SNL Sandia National Laboratories (USA) SSPS Small Solar Power Systems WHO World Health Organisation Units 10.1 INTERNATIONAL ENERGY AGENCY: THE SolarPACES PROGRAM The IEA (International Energy Agency), founded in 1974, is the energy forum for industrialised countries. Based in Paris, the IEA is an autonomous agency within the framework of the Organisation for Economic Co-operation and Development (OEDC). An important function of the IEA is the promotion of enhanced international collaboration on energy research and the development and application of new and efficient energy technologies. The IEA has set up more than 60 “Implementing Agreements” linking member 208 SOLAR DETOXIFICATION Countries in R&D, technology demonstration and information initiatives. One of these Implementing Agreements is called SolarPACES (Solar Power and Chemical Energy Systems). SolarPACES is one of the international co-operative programs managed under the umbrella of the IEA to help find solutions to worldwide energy and environmental problems, bringing together teams of national experts from around the world to focus on the development and marketing of systems based on solar technologies. The SolarPACES program was initiated in 1977 under its former name of SSPS (Small Solar Power Systems). Two dissimilar solar facilities were designed in the project’s Stage 1 by ten Contracting Parties from Austria, Belgium, Germany, Greece, Italy, Spain, United Kingdom and the United States. All the countries, with the exception of the UK, continued the project through Stage 2 (Building, testing and Evaluation) which was completed in Almería, in southern Spain, at the end of 1984. In the course of the subsequent Stage 3, eight countries (all but Greece) proceeded with solar-related research and development in various forms, especially in advanced solar thermal and solar chemical applications. The two SSPS facilities were transformed into what has since become the world’s most versatile solar test centre, the Plataforma Solar de Almería (PSA), which continues to serve as the site of multiple cooperative international testing and development efforts. In 1991, Germany, Spain, Switzerland and the USA decided to go on to a Stage 4 and sought increased participation from both member and non-member countries. As of 1999, there are fourteen members of SolarPACES: Australia, Brazil, Egypt, the European Commission (DG XII and DG XVII), France, Germany, Israel, Mexico, Russia, South Africa, Spain, Switzerland, the United Kingdom and the United States. In 1998 alone, contacts were maintained with representatives of Azerbaijan, Chile, Ghana, India, Italy, Japan, Jordan, South Africa, Turkey, Uzbekistan and Zimbabwe (1998 SolarPACES Annual Report). Membership is open to all countries, subject to Executive Committee approval, and involves a government (or its nominated contracting party) becoming a signatory to the program’s “Implementing Agreement”, which defined the SolarPACES charter and conditions of membership. The current Implementing Agreement, valid from 1996 until December 31, 2001, is an amendment of the original one signed on September 23, 1977. The Implementing Agreement may be extended by agreement of two or more participants, then being applied only to those participants. All SolarPACES activities are overseen by an Executive Committee (ExCo) composed of individuals nominated from each member country. The ExCo meets twice yearly to formulate strategic objectives, direct the program of work, review results and accomplishments, and report to the IEA. An elected Chairperson presides over the ExCo meetings, and throughout the year, an Executive Secretary deals with day-to-day program management. The ongoing work and activities are co-ordinated through specific “Tasks” or areas of work, defined within the Implementing Agreement. SolarPACES currently has three such on-going tasks: − Task I; Concentrating Solar Energy Power Systems. − Task II; Solar Chemistry Research, where solar detoxification is included. − Task III; Solar Technology and Applications. 209 SOLAR DETOXIFICATION An Operating Agent, nominated by the ExCo, is responsible for overseeing the work of each Task and each member country nominates a National Co-ordinator within each of the three Tasks. Each task maintains a detailed program of work that defines all task activities, including their objectives, participants, plans and budgets. In addition to technical reports of the activities and their participants, accomplishments and progress are summarised in the SolarPACES annual report. Many SolarPACES activities involve close co-operation among members countries (either through sharing of task activities or, occasionally, cost-sharing), although some co-operation is limited to sharing of information and results with other participants. The activities formally identified within Task II (Solar Chemistry Research) are related with the development of technologies and systems in the field of solar-driven thermochemical, photochemical and electrochemical processes for the production of energy carriers, chemical commodities and for the detoxification and recycling of waste materials. As indicated in the current Implementing Agreement, Task II activities are divided into three sectors, Sector II.3 being completely devoted to solar detoxification activities and research. (a) Sector II.1: Solar production of Energy Carriers. The objectives of this Sector are to: − Explore new ideas and concepts for he thermochemical, photochemical and electrochemical production of chemical fuels and chemical heat pipes for storage and transportation of solar energy; − Develop and test the required solar process technology; − Assess their technical and economic feasibility and implementation; − Set priorities of research and development needs; (b) Sector II.2: Solar Production of Chemical Commodities. The objectives of this Sector are to: − Identify chemical processes for the solar production of fine and bulk chemical commodities; − Develop and test the required solar process technologies; − Assess their technical and economic feasibility and implementation; (c) Sector II.3: Solar Detoxification and Recycling. The objectives of this Sector are to: − Test and evaluate solar detoxification processes; − Further develop and demonstrate solar detoxification systems up to commercial level. The core of the work of SolarPACES is development of new and advanced concentrating solar technologies and solving the wide range of technical problems associated with their commercialisation. This means that, from advanced solar concentrating technologies in general to solar detoxification applications in particular, industrial participation plays a critical role. Many of the Task’s international activities and teams involve industrial cooperation. In fact, in some countries (e.g., the UK and Australia), the SolarPACES contracting party is an industrial company. SolarPACES attempts to give added value to national work already funded by its member governments. It is, therefore, not in itself a “big-budget” operation and normally does not provide funding for work to be carried out in member countries. The small annual fee paid by 210 SOLAR DETOXIFICATION member countries is used to support a limited range of co-operative activities approved by the ExCo, such as publication and distribution of documents, scholarships and activities promoting international awareness. The Task II Operating Agent is the Paul Scherrer Institute (PSI) of Switzerland, which coordinates the activities in close co-operation with the National Co-ordinators. Operating Agent and National Co-ordinators normally meet once a year to review the progress of Task activities, discuss technical issues and prepare future Task development. Full additional information on activities, conferences, reports, newsletters and contact addressed can be found at the following web site: http://www.demon.co.uk/tfc/SolarPACES.html 10.2 THE EUROPEAN UNION In recent years, the European Commission (EC) has become one of the most active institutions in the financing and promoting of both solar detoxification research and international collaboration. A considerably high number of projects related to photocatalytic research has been approved and financed during the 90s (3rd and 4th Framework Programmes). A large part of the information contained in this book was obtained from projects, networks and activities promoted and partially financed by the European Commission, through these Framework Programmes. The Fifth Framework Programme, adopted in December 1998, defines the Community activities in the field of research, technological development and demonstration for 19982002. Its differs notably from its predecessors in that it focuses on a limited number of objectives and areas combining technological, industrial, economic, social and cultural aspects. Environmental Protection is one of these priority areas, water treatment being one of its specific objectives, thereby providing a good scenario for co-operative research, development and demonstration initiatives related with solar detoxification of water. The Fifth Framework Programme consists of seven Specific Programmes, of which four are Thematic Programmes and three are Horizontal Programmes. The Thematic Programmes are: − Quality of life and management of living resources − User-friendly information society − Competitive and sustainable growth − Energy, environment and sustainable development The Horizontal Programmes, complementing these Thematic Programmes, are: − Confirming the international role of Community research − Promotion of innovation and encouragement of participation of small and medium-sized enterprises (SMEs) − Improving the human research potential and socio-economic knowledge base Exhaustive documentation related to all these Programmes is provided by the EC at the following web sites: − http://europa.eu.int/comm/dg12/index.html (European Commission DGXII) − http://www.cordis.lu/fp5/home.html (Fifth Framework Work programmes) − http://www.cordis.lu/home.html (CORDIS, big European database) 211 SOLAR DETOXIFICATION The specific topic of water treatment is in the “Energy, environment and sustainable development” programme. The strategic goal of this programme is to promote environmental science and technology to improve quality of life and boost growth, competitiveness and employment, while meeting the need for sustainable management of resources and protection of the environment. Within this programme, research and technology development (RTD) will concentrate on six key actions (two for the “energy” area, four to the “environment and sustainable development” area). The first of the four key actions in the “environment” section is “Sustainable management and quality of water”, specifically addressed to water treatment and purification technologies, with the objectives, among others, of: − developing improved waste-water treatment techniques and technologies, − developing technologies for rational water reuse, − developing technologies for water purification, − enhancing waste-water treatments, − minimising environmental impacts from waste water treatment. Priority attention will be given to research initiatives addressed to waste water treatment and re-use, water pollution abatement from contaminated land, landfills and sediments and ground and surface waters diffuse pollution (persistent organic chemicals) abatement. The existing budget for RTD initiatives related to the key action “Sustainable management and quality of water”, for the period 1998-2002, is about 450 million Euro. It may be observed that all these objectives and research initiatives are perfectly coherent with the processes and technologies indicated in this book, providing an adequate framework for international co-operation on solar detoxification applications and further research initiatives. The “key action” concept is an important characteristic of the Fifth Framework Programme. Its objective is to address the many and varied aspects of the economic and social issues to be targeted, by integrating the entire spectrum of activities and disciplines needed to achieve the specified objectives, using a problem-solving approach. An important aspect of the overall European research strategy, in addition to the Fifth Framework Programme’s basic support of European research, is international co-operation. Entities of non-EU countries and international organisations may participate in all Programmes, as well as in the Horizontal Programme “Confirming the international role of Community research”. Conditions for participation of third countries in FP5 may differ from one Programme to another depending on the status of the country, with regard to the participation in EC research activities. Specific rules apply for the Programme “Confirming the international role of Community research”. In addition to EU member countries, institutions and entities from other states have a special status when participating in EC research activities. Countries that have signed Association Agreements may participate under the same conditions as EU member countries. Iceland, Liechtenstein, Norway, Israel and candidates for EU-membership (currently Bulgaria, Republic of Cyprus, Czech Republic, Estonia, Hungary, Latvia, Lithuania, Poland, Romania, Slovakia and Slovenia) have Association Agreements either in force or expected to enter into force during 1999. Switzerland has also concluded the Association Agreement negotiations. Other countries, such as Argentina, Australia, Canada, China, Russia, South Africa and USA have signed Co-operation Agreements with the EU for participation and collaboration in research activities. In addition, some specific regions also have special relationship with the EU, such as other European countries (Albania, Bosnia-Herzegovina, Former Yugoslav 212 SOLAR DETOXIFICATION Republic of Macedonia Malta, Turkey and European Microstates and Territories), the socalled Mediterranean Partnership (Algeria, Republic of Cyprus, Egypt, Jordan, Lebanon, Malta, Morocco, Palestine Authority, Syria, Tunisia and Turkey) or the European NIS (Armenia, Azerbaijan, Belarus, Georgia, Moldova, Russia and Ukraine). In some Work programmes, the developing countries are grouped into the following geographic areas: African, Caribbean, Pacific (ACP) countries, Asian and Latin American (ALA) countries, and the Mediterranean countries (MC), so it is always recommended that up-to-date information and conditions for participation be obtained for the specific call to which it is intended to submit a proposal. FP5 is implemented, as past Framework Programmes were, through specific Work Programmes, drawn up for each Programme and describing the specific activities and the various research areas. The Work Programme is, regularly revised to ensure its continued relevance in the light of evolving needs and developments, so potential proposers should ensure that they are consulting the current version of the work programme when planning their proposal. The Work Programme appearing at the Specific Programme Website is always the current version. Work Programmes provide a means of focusing attention on areas or subareas, thereby optimising opportunities for launching collaborative projects and establishing theme networks. The EC partially finances RTD activities carried out under the Specific Programmes implemented within its Framework Programmes. The types of activities normally aided are: (a) Shared-cost activities − Research and technological development (R&D) projects: projects obtaining new knowledge for product process or service development or improvement, and/or to meet the needs of Community policies. − Demonstration projects: projects designed to prove the viability of new technologies offering potential economic advantages, but which cannot be immediately commercialised. − Combined R&D and demonstration projects: projects combining the above elements. − Support for access to research infrastructures: actions enhancing access to research infrastructures for Community researchers. − “SME Co-operative” research projects: projects enabling at least three mutually independent SMEs from at least two Member States or one Member State and one Associated State to jointly commission research carried out by a third party. − “SME Exploratory” awards: support a project exploratory phase of up to 12 months (e.g. feasibility studies, validation, partner search, etc). (b) Training fellowships These may be either fellowships, whereby individual researchers apply directly to the Commission, or host fellowships, where institutions apply to host a number of researchers. There is also a bursary for young researchers from Developing Countries. When preparing a joint research proposal or concerted action proposal for submission to any of the programmes, a consortium may include an application for an international co-operation-training bursary. These bursaries are intended to allow young researchers from Developing Countries, including Emerging Economies and Mediterranean Partner Countries to work for up to 6 months in a European research institute participating in a FP5 project. These bursary applications must be submitted together with the proposal application and will be evaluated 213 SOLAR DETOXIFICATION together with it. The bursary applicant must not be more than 40 years of age, must be a national of one of the eligible countries and intending to return there at the end of the training period. Applications from female researchers are encouraged. (c) Research training networks and thematic networks Training networks for promoting training-through-research especially of researchers at predoctoral and at post-doctoral level and thematic networks for bringing together e.g. manufacturers, users, universities, research centres around a given objective. (d) Concerted actions Actions co-ordinating RTD projects already in receipt of funding, for example to exchange experiences, to reach a critical mass, to disseminate results etc. These include co-ordination networks between Community funded projects. (e) Accompanying measures Actions contributing to the implementation of a Specific Programme or the preparation of future activities of the programme. They will also seek to prepare for or to support other indirect RTD actions. As previously indicated, when planning an RTD proposal for submission to one of the programmes or to key actions, researchers should be aware of the conditions of participation by entities from non-EU countries and international organisations. 10.3 THE CYTED PROGRAM Another possibility for international collaboration is the CYTED Program (Programa Iberoamericano de Ciencia y Tecnología para el Desarrollo). CYTED is the Latin-American Science and Technology for Development Program. It was created in 1984 by institutional agreement between Argentina, Bolivia, Brazil, Chile, Colombia, Costa Rica, Cuba, Ecuador, El Salvador, Spain, Guatemala, Honduras, Mexico, Nicaragua, Panama, Paraguay, Peru, Portugal, Dominican Republic, Uruguay and Venezuela. The CYTED Program objective is to promote co-operation in development through applied research and technology for transferable results to the production systems of the participant countries. The program is addressed to universities, research centres, institutions and private companies for the use of scarce resources to better advantage to modernise production systems, improve the quality of life and enhance co-operative activities among Latin American and European countries. The Program is divided into 16 different subprograms, each directly managed by an International Co-ordinator appointed by the General International Secretariat, made up of the representatives of governmental research institutions in the participating countries and which manages the overall Program. Each subprogram also has national representatives. There are three different ways to participate: - Field of Study Networks: to promote interaction, co-operation and transfer of knowledge and technology among groups working on similar subjects. - Pre-competitive Research Projects: research projects performed through the creation of an international complementary team. Immediate market application potential is not required. - Innovative Projects: to promote technological development through co-operation between business and research centres from different countries for industrial productivity and 214 SOLAR DETOXIFICATION competitiveness improvement. Innovation projects must be addressed to develop new technologies, products, processes and services near the market or with existing potential market. Networks, Pre-competitive Research Projects and Innovative Projects must be within the scope of the 16 sub-programs to be eligible. There are presently about 8600 Latin-American scientist participating in CYTED Program activities, with more than 1000 universities, R&D institutions and companies involved. Solar detoxification activities can be promoted within at least the following two sub-programs: - MATERIALS TECHNOLOGY. International co-ordinator: Miguel José Yacamán. Consejo Nacional de Ciencia y Tecnología (CONACYT). Mexico. - CATALYSIS AND ADSORBENTS. International co-ordinator: Paulino Andreu. Petróleos de Venezuela, S.A. Venezuela. Some solar detoxification initiatives are already in progress under the CYTED umbrella. Among them are the “Latin-American Network of Semiconductor Oxides and Materials Related to Optical Environmental Applications”, co-ordinated by Dr. Miguel Angel Blesa (Comisión Nacional de Energía Atómica, Argentina), with partner institutions from Argentina, Brazil, Mexico, Cuba and Spain. The program philosophy is to share existing national research resources to create a synergistic effect, reinforcing and consolidating national research. There is an agreement to this end among all the participating countries by which companies and research institutions participating in approved (“certified”) projects are financed nationally. The type of support and the financial mechanisms are those normally used within each country to promote development of scientific research and technology. Limited central financial support is only provided some tasks for project co-ordination. The normal procedure of a CYTED supported activity is the following: 1. A project is initiated by Latin-American company or research institution. 2. The National Co-ordinator of the appropriate CYTED sub-program is contacted. 3. A preliminary project proposal is defined. 4. An appropriate project partnership is sought. A collaboration agreement is reached. 5. A project proposal is prepared by the project co-ordinator following a specific format. 6. The CYTED National Co-ordinators involved confirms project eligibility. 7. The project is certified and approved by the CYTED General Secretariat. 8. National financing is requested through the National Co-ordinators. 9. The project is carried out with follow-up, conclusion and reporting. Complete updated information about the CYTED Program can be found at the following web address: http://www.cicyt.es/ivpm/cyted.htm 10.4 MAIN RESEARCH ACTIVITIES Although many scientists in different countries are very well known for their continuous effort in the development of photocatalytic techniques and technologies (the acknowledgement at the beginning of this book is just a small sample), only two countries have had government-financed solar detoxification technology research and development 215 SOLAR DETOXIFICATION programs with relevant industrial collaboration: The United Stated and Spain. Their research programs are briefly described below. 10.4.1 United States The U.S. Department of Energy sponsored a 10-year effort to apply photochemical technology to destruction of environmental contaminants. The Solar Detoxification Project was begun in the late 80s, initially funded by the Department of Energy (DOE) as part of its Solar Thermal Program. In 1991 it was incorporated in a new Solar Industrial Program. The goal of the project was to develop marketable solar detoxification technology by the mid1990s. Objectives of the project were to: − Advance the state of development of photocatalytic water treatment chemistry so that it could be adopted by industry, − Bring the solar treatment of gas streams containing hazardous organic compounds to a point where it could be transferred to industry, and − Develop remedial solar treatment technology for contaminated soil. Work in these areas at the Solar Energy Research Institute (SERI), which became the National Renewable Energy Laboratory (NREL), and at Sandia National Laboratories (SNL) had begun gradually in the mid-1980s. At the same time, there was a strong push, driven by regulatory pressure, to develop new technologies for correcting past environmental contamination of soil and of ground and surface water. The regulatory pressure created a business environment encouraging development of new, environmentally friendly processes. Many large and small companies studied a wide range of technologies. Solar technologies were especially attractive because of the potential reduction in the cost of energy. In order to reach the DOE goals, the following program elements were pursued: − Technology Research, to develop process chemistry − System Engineering, to develop reactors and solar concentrators and to create a solid understanding of available solar resources applicable to the processes − System and Market Assessment, to evaluate process cost and application information that could guide R&D for the project. Subcontractors from industry and academia were heavily involved in all of these areas. Involving industry at an early phase was expected to smooth the path to commercialisation, and universities were expected to provide more basic understanding as a foundation for the technology. Initial research areas included aqueous phase applications, catalyst development, and concentrating solar reactor development. The project was initially directed toward the development of processes that would use concentrating solar hardware so the existing knowledge base in solar companies could be tapped. This led to a field test at Lawrence Livermore National Laboratory using parabolictrough reactors to treat contaminated ground water, as well as participation in the DOE, EPA, DOD Tri-Agency Project to treat contaminated soil. The latter project involved the U. S. Army, Environmental Protection Agency, and DOE. The NREL/SNL participation was to assist with bench-scale solar testing of the high-flux process. Science Applications International Corporation (SAIC) was the prime contractor for the Army. That project culminated in a test of a reactor on a solar dish by SAIC. The Photochemistry research team at NREL/SNL conducted research and development work in all R&D areas: basic, applied, demonstration, and transfer to commercialization. Basic 216 SOLAR DETOXIFICATION research included core Photocatalytic Oxidation (PCO) R&D and catalysts development work, as well as conducting research into new areas of photochemistry such as photo-induced adsorption and high-temperature solar PCO. Applied research projects consisted of remediation of chloroethylenes in the gas and water phase, gas and water phase solar photoreactor development, and application research including indoor air quality, hybrid biological/PCO processes, and processes for treatment of munitions production wastewater. Many of the projects were co-funded by other agencies and programs, including the Strategic Environmental Research Defense Program, SEMATECH, and the U.S. Army. A pilot-scale test conducted in 1991 at Lawrence Livermore National Laboratory treated contaminated groundwater containing 200 parts per billion (ppb) of TCE. PCO reduced TCE levels to below 5ppb, within the drinking water standard set by the Environmental Protection Agency (EPA). The results of this field pilot test suggested that the benefits of concentrated sunlight were insufficient to overcome the added costs of building concentrators. Efforts to find a supported catalyst with activity close to that of slurried catalysts were also carried out. A second field test was conducted at Tyndall Air Force Base using a non-concentrating photo reactor system. The results of the Tyndall field test moved PCO research from the aqueous phase into gas-phase research, because the data gathered from this test suggested that air stripping the volatile organic pollutant compounds (VOCs), followed by PCO treatment, could be more cost-effective and more efficient when the water to be treated contained a high background level of substances which resulted in a reduction of catalyst activity. In 1992, a co-operative research and development agreement was entered into with United Technologies to develop PCO for air treating applications. In 1993, another agreement was entered into with International Technology Corporation (IT) for the purpose of conducting research and development to commercialise PCO remediation technologies coupled to air stripping systems. In 1994, a third co-operative research and development agreement was signed with SEMATECH to apply PCO to semiconductor manufacturing. Work with SEMATECH resulted in a field demonstration at a semiconductor manufacturing planttreating emissions from a semiconductor manufacturing operation in 1996. In 1995 and 1996, PCO applications were investigated for the Department of Defence for remediation of trichloroethylene in water and air streams and for treating paint booth emissions. In 1997, two field test demonstrations were completed for PCO/thermal treatment at a military paint booth installation and PCO remediation of TCE contaminated groundwater. Other industrial collaboration partners have been the International Fabricare Institute and the American Bakers Association. In 1996, the DOE Office of Industrial Technology terminated dedicated funding to the Solar Detoxification Program. The Department of Defence project was successfully completed in 1997 after four demonstrations had been completed. PCO work at NREL continues in applied areas of gas-phase PCO for DOE Industries of the Future applications, indoor air quality and tandem processes such as PCO/biofiltration. This work is funded by a number of government and private sector organisations. 10.4.2 Spain The CIEMAT’s Department of Renewable Energies, a public research institution devoted to energy and the environment belonging to the Spanish Ministry of Industry and Energy, has been working on solar chemistry processes since 1987. Research on Solar Detoxification applications also started at that time, mainly at the PSA, the CIEMAT’s solar research facility, which is located in southeastern Spain. In 1990, through the EU-DGXII “Access to Large 217 SOLAR DETOXIFICATION Installation Program”, the PSA designed and erected a large solar detoxification facility in cooperation with some relevant European photochemical research groups and the first solar tests were successfully carried out. Due to reasonable initial expectations for the technical feasibility of solar detoxification, in 1994, CIEMAT defined Solar Chemistry research as one of its areas of activity, focusing mainly on water and gas-phase solar detoxification processes and applications. This research activity was later transformed, in 1998, into a formal CIEMAT Research Project with the more specific scientific and technological objectives of developing and transferring a feasible solar detoxification technology to industry. The main project objective is the development of a technology that would make the use of solar photons in environmental chemical applications in general, and solar detoxification processes in particular, technically and economically viable. This is to be done by assessing the scientific and technological bases that make possible an engineering approach to photochemical processes using solar radiation at pre-industrial scale. Specific project objectives are the following: − Development and optimisation of solar water detoxification technology for the treatment of hazardous non-biodegradable contaminants in industrial wastewater. − Development and optimisation of gas-phase solar detoxification technology (including engineering, photoreactor and catalyst) to the photocatalytic detoxification of VOCs from industrial gaseous emissions. − Assessment of technical and economic viability of other Solar Chemistry processes with potential application in Spain and other countries with similar characteristics, such as high temperature solar detoxification of hazardous wastes, solar reforming, solar gasification of biomass wastes, solar synthesis of fine chemicals, etc). An important part of the contents of this book is the result of CIEMAT activities in solar detoxification of hazardous water contaminants during recent years. During the entire period, a major source of scientific background has come from the EC “Access to Large-Scale Scientific Installations” (1990-1993), “Human Capital and Mobility” (1994-1995) and “Training and Mobility of Researchers” (1996-1998). These programs have facilitated PSA Solar Detoxification Facility access for many relevant European universities and other research groups and have made possible a continuous exchange of ideas leading to photochemical process improvement. In addition to this scientific database, a large number of national and international initiatives in solar detoxification, supported by Spanish and European research programs, have provided CIEMAT an important complementary technological background. Some important initiatives are still underway. Industrial participation is also a fundamental pillar of the overall CIEMAT activity in solar detoxification. Since 1993, it has collaborated with many Spanish companies in a large number of small projects that have made it possible to test the feasibility of photocatalytic degradation of industrial waste water and identify the most suitable targets. Moreover, these tests have been used to verify the continuous modification and improvement of the solar technology. Industrial collaboration with the CIEMAT Solar Detoxification project has increased significantly since 1997, with the development of several important projects and demonstration initiatives. Sections 9.2, 9.4 and 9.6 of this book are examples of this collaboration. 218 SOLAR DETOXIFICATION It may be affirmed that the result of this combined photochemical research from university and industrial collaboration in hardware development and testing has lead to the current state of the art of the solar detoxification technology, which this book has tried to reflect. 10.5 GUIDELINES TO SUCCESSFUL WATER TREATMENT PROJECTS IN DEVELOPING COUNTRIES Finally, because of the high rate of failure of water system projects in developing countries, most of which are especially suitable for such applications since they are in the “sun belt”, some guidelines for water treatment projects to be carried out in those countries are included here as a complement to the previous sections. Twenty guidelines indicating the requirements for water projects may be found in the document Lessons Learned in Water, Sanitation and Health (reference 6). As these guidelines are basically addressed to water and sanitation projects funded by international aid, some important conclusions may be arrived at concerning solar detoxification water treatment projects. These and other guidelines were obtained as the result of many years of experience and underline the necessity of promoting co-operation with local authorities and institutions, supporting local plans and requirements, rather than promoting the most convenient project dictated by the developed country. Adequate information, training and local skill must also be built up are to guarantee the long-term sustainability of any facility installed. From such guidelines as these, lessons learned and general recommendations for addressing water-related projects in developing countries, it may be affirmed that special emphasis must be placed on training local people and involving local institutions for collaborative projects on solar detoxification. If local technical or managerial skills are inadequate, the success of any renewable energy project would be difficult, and this is more so in the case of solar detoxification technologies that require adequate previous training. Also, the collaboration of local institutions is very important in itself since any water treatment project is usually closely related to sanitary and health issues. A typical mistake is to focus the project on construction, forgetting the necessary previsions and provisions to ensure the technical and financial sustainability of the renewable technology installation. This issue must be foreseen from the beginning of the project. Therefore, it is highly recommended that projects financed by foreign aid be designed in such a way that their operation and maintenance costs as well as part of the initial construction cost can be borne by the user or users. Another relevant recommendation is that projects should not promote dependency on foreign aid or foreign technical assistance. One possible way to avoid this when innovative technologies, such as solar detoxification, are implemented is to promote the development of the private sector on the area. Local companies, acting as interface between the users and the foreign engineering company, could provide the necessary technical assistance and also promote new projects and initiatives at local level. As contaminated drinking water is a typical problem, water purification and disinfection seems to be a solar detoxification technology application of interest in developing countries. Water contaminants, the main cause of diseases in developing countries, have been divided into five categories by the World Health Organisation (WHO): biological, inorganic, organic, aesthetic and radioactive contaminants. With regard to organic constituents of health significance, main WHO recommendation is to encourage efforts to protect water sources 219 SOLAR DETOXIFICATION from organic contamination, as their treatment tends to be complicated. Whenever possible, these industrial and agricultural contaminants must be treated at their source. Solar detoxification is always an alternative to be considered for this. Among the denominated Advanced Oxidation Processes (AOPs), based on catalytic and photochemical techniques, Solar Detoxification has become especially attractive to the treatment of water contaminants. This has been due to the synergistic combination of solving difficult environmental problems by using solar energy with the possibilities of creating new jobs and activities. Solar Detoxification could be considered, then, as a good example of the concept of sustainable development which, as sooner the better, mankind must achieve. SUMMARY OF THE CHAPTER Along this chapter, a review of different existing mechanisms to promote international collaboration in the subject of solar detoxification has been made: the International Energy Agency SolarPACES project, the Research Programmes of the European Commission and the Latin American CYTED network. All three mechanisms are currently (1999) promoting and/or supporting activities and projects on solar detoxification topics with important international collaboration. United States and Spain were the countries with more activity during the nineties on solar detoxification technology development, resulting in the Present State of the Art of the technology. A brief review of the governmental activities of both countries is also provided within the chapter. International collaboration with developing countries must be addressed with special care due to the high rate of failure of water related projects. Several general recommendations and lesson learned, from the wide experience of many international organisations, are particularised in the case of solar detoxification initiatives, when addressed to be implemented at developing countries. BIBLIOGRAPHY AND REFERENCES 1. Blake, D. M.; Carlson-Boyd, L. E.; Lee Recca, L.; Kissell, G. “Photochemical Pollution Control: The Final Report of the Solar Industrial Program. Solar Detoxification Project”. U.S. Department of Energy. NREL/SANDIA read-only compact disk (CD-ROM). 1997. 2. IEA. “Implementing Agreement for the establishment of a project on Solar Power and Chemical Energy Systems (SolarPACES)”. International Energy Agency. 1996 update of 1977 document. 3. Niewoehner, J.; Larson, R.; Azrag, E.; Hailu, T.; Horner, J.; VanArsdale, P. “Opportunities for Renewable Energy Technologies in Water Supply in Developing Country Villages”. National Renewable Energy Laboratory. NREL/SR-430-22359. 1997. 4. SolarPACES. “Towards the 21st Century, IEA/SolarPACES Strategic Plan”. SolarPACES Brochure, March 1996. 5. SolarPACES. “Solar Thermal Power and Solar Chemical Energy Systems, SolarPACES Program of the International Energy Agency”. SolarPACES Brochure, Birmingham, United Kingdom, September 1994, and 1998 update. 6. WASH. “Lessons Learned in Water, Sanitation, and Health; Thirteen Years of Experience in Developing Countries”. Water and Sanitation for Health Project (WASH). Updated Edition; Alexandria, VA. 1993. SELF-ASSESSMENT QUESTIONS PART A. True or False? 1. IEA headquarters are located in London. 220 SOLAR DETOXIFICATION 2. SolarPACES is one of the more than 60 Implementing Agreements of the International Energy Agency. 3. The PSA was built during the initial stages of the SolarPACES Project to test and evaluate the different solar technologies to the electricity production existing at that moment. 4. The assistance to the SolarPACES periodic meetings is restricted to the Executive Committee members, Operating Agents and National Co-ordinators from the different country members. 5. The Fifth Framework Programme of the European Union (1998-2002) consists of seven Specific Programmes, of which four are Thematic Programmes and three are Horizontal Programmes. 6. “Sustainable management and quality of water” is one of the four key actions of the environment section of the EU-FP5 “Energy, environment and sustainable development” Work programme. 7. Participation from institutions, organisations and companies from non-EU countries is possible in all EU-FP5 Programmes. 8. An application for an international Cupertino training bursary (EU-FP5 Programmes) can be made to any of the programmes, independently of the submission of a joint research proposal or concerted action initiative. 9. CYTED is a Latin American network of governmental research organisations to promote, support and reinforce national research initiatives. 10. When addressing international collaborative projects to be implemented at developing countries it is highly recommended to get information from the experience of similar or related initiatives previously implemented in the same area. PART B. 1. How would you define an Implementing Agreement of the International Energy Agency? 2. What is SolarPACES? 3. Indicate the initial members of the present stage of the SolarPACES project, initiated in 1991. 4. How many countries have signed the SolarPACES Implementing Agreement in 1999? 5. Indicate the different work areas defined at the SolarPACES Implementing Agreement. 6. Which specific sector of SolarPACES Implementing Agreement includes the research activities on Solar Detoxification? 7. Indicate the name of the thematic programme, within the EU-FP5, more directly related with environmental research. 8. Indicate the name of the Horizontal Programme, within the EU-FP5, specifically addressed to promote International Collaboration. 9. Indicate the type of actions normally supported by the different EU-FP5 Programmes. 10. Indicate the different shared-cost actions allowed within the different EU-FP5 Programmes. ANSWERS Part A 1. False; 2. True; 3. True; 4. False; 5. True; 6. True; 7. True; 8. False; 9. True; 10. True. 221 SOLAR DETOXIFICATION Part B 1. An “Implementing Agreement” is a specific contract between several IEA members to collaborate in the research, development and application on a determined energy related issue. 2. SolarPACES (Solar Power And Chemical Energy Systems) is one of the IEA Implementing Agreements focused on the development and marketing of systems based on solar technologies. 3. Germany, Spain, Switzerland and the United Stated. 4. Twelve countries (Australia, Brazil, Egypt, France, Germany, Israel, Mexico, Russia, Spain, Switzerland, United Kingdom and United States) plus the European Commission (DG XII and DG XVII). 5. Three on-going Tasks or thematic areas of work are defined within the SolarPACES Implementing Agreement: − Task I; Concentrating Solar Energy Power Systems. − Task II; Solar Chemistry Research. − Task III; Solar Technology and Applications. 6. The Sector II.3 7. Energy, environment and sustainable development. 8. Confirming the international role of Community research. 9. Shared-cost actions. Training fellowships. Research training networks and thematic networks. Concerted actions. Accompanying measures. 10. The different shared-cost actions allowed within the EU-FP5 Programmes are: − Research and technological development (R&D) projects. − Demonstration projects. − Combined R&D and demonstration projects. − Support for access to research infrastructures. − “SME Co-operative” research projects. − “SME Exploratory” awards. 222 SOLAR DETOXIFICATION 10 INTERNATIONAL COLLABORATION AIMS This unit describes some of the programmes and initiatives promoting national or international collaboration in research, development and implementation of innovative sustainable technologies, that include Solar Detoxification projects within their scope. OBJECTIVES At the end of this unit, you will appreciate the scale, nature and content of these programmes, and some of the national and regional initiatives in progress around the world. You will acquire basic information concerning the mechanisms and possibilities for proposing and establishing international collaboration in the field of solar detoxification and you will also know how to receive updated information on those possibilities. NOTATION AND UNITS Symbol Description CIEMAT Centro de Investigaciones Energéticas, Medioambientales y Tecnológicas (Spain) DG-XII Directorate General XII (of European Commission): Science, Research and Development DG-XVII Directorate General XVII (of European Commission): Energy DOE Department of Energy (USA) DOD Department of Defense (USA) EC European Commission EPA Environmental Protection Agency (USA) EU European Union ExCo Executive Committee (SolarPACES) FP5 Fifth Framework Programme (EU) IEA International Energy Agency NREL National Renewable Energy Laboratory (USA) OEDC Organization for Economic Co-operation and Development PCO Photocatalytic Oxidation PSA Plataforma Solar de Almería PSI Paul Scherrer Institute (Switzerland) SANDIA Sandia National Laboratories (USA) SolarPACES Solar Power And Chemical Energy Systems RTD Research and technological developments SERI Solar Energy Research Institute (USA) SMEs Small and medium-sized enterprises SNL Sandia National Laboratories (USA) SSPS Small Solar Power Systems WHO World Health Organisation Units 10.1 INTERNATIONAL ENERGY AGENCY: THE SolarPACES PROGRAM The IEA (International Energy Agency), founded in 1974, is the energy forum for industrialised countries. Based in Paris, the IEA is an autonomous agency within the framework of the Organisation for Economic Co-operation and Development (OEDC). An important function of the IEA is the promotion of enhanced international collaboration on energy research and the development and application of new and efficient energy technologies. The IEA has set up more than 60 “Implementing Agreements” linking member 223 SOLAR DETOXIFICATION Countries in R&D, technology demonstration and information initiatives. One of these Implementing Agreements is called SolarPACES (Solar Power and Chemical Energy Systems). SolarPACES is one of the international co-operative programs managed under the umbrella of the IEA to help find solutions to worldwide energy and environmental problems, bringing together teams of national experts from around the world to focus on the development and marketing of systems based on solar technologies. The SolarPACES program was initiated in 1977 under its former name of SSPS (Small Solar Power Systems). Two dissimilar solar facilities were designed in the project’s Stage 1 by ten Contracting Parties from Austria, Belgium, Germany, Greece, Italy, Spain, United Kingdom and the United States. All the countries, with the exception of the UK, continued the project through Stage 2 (Building, testing and Evaluation) which was completed in Almería, in southern Spain, at the end of 1984. In the course of the subsequent Stage 3, eight countries (all but Greece) proceeded with solar-related research and development in various forms, especially in advanced solar thermal and solar chemical applications. The two SSPS facilities were transformed into what has since become the world’s most versatile solar test centre, the Plataforma Solar de Almería (PSA), which continues to serve as the site of multiple cooperative international testing and development efforts. In 1991, Germany, Spain, Switzerland and the USA decided to go on to a Stage 4 and sought increased participation from both member and non-member countries. As of 1999, there are fourteen members of SolarPACES: Australia, Brazil, Egypt, the European Commission (DG XII and DG XVII), France, Germany, Israel, Mexico, Russia, South Africa, Spain, Switzerland, the United Kingdom and the United States. In 1998 alone, contacts were maintained with representatives of Azerbaijan, Chile, Ghana, India, Italy, Japan, Jordan, South Africa, Turkey, Uzbekistan and Zimbabwe (1998 SolarPACES Annual Report). Membership is open to all countries, subject to Executive Committee approval, and involves a government (or its nominated contracting party) becoming a signatory to the program’s “Implementing Agreement”, which defined the SolarPACES charter and conditions of membership. The current Implementing Agreement, valid from 1996 until December 31, 2001, is an amendment of the original one signed on September 23, 1977. The Implementing Agreement may be extended by agreement of two or more participants, then being applied only to those participants. All SolarPACES activities are overseen by an Executive Committee (ExCo) composed of individuals nominated from each member country. The ExCo meets twice yearly to formulate strategic objectives, direct the program of work, review results and accomplishments, and report to the IEA. An elected Chairperson presides over the ExCo meetings, and throughout the year, an Executive Secretary deals with day-to-day program management. The ongoing work and activities are co-ordinated through specific “Tasks” or areas of work, defined within the Implementing Agreement. SolarPACES currently has three such on-going tasks: − Task I; Concentrating Solar Energy Power Systems. − Task II; Solar Chemistry Research, where solar detoxification is included. − Task III; Solar Technology and Applications. 224 SOLAR DETOXIFICATION An Operating Agent, nominated by the ExCo, is responsible for overseeing the work of each Task and each member country nominates a National Co-ordinator within each of the three Tasks. Each task maintains a detailed program of work that defines all task activities, including their objectives, participants, plans and budgets. In addition to technical reports of the activities and their participants, accomplishments and progress are summarised in the SolarPACES annual report. Many SolarPACES activities involve close co-operation among members countries (either through sharing of task activities or, occasionally, cost-sharing), although some co-operation is limited to sharing of information and results with other participants. The activities formally identified within Task II (Solar Chemistry Research) are related with the development of technologies and systems in the field of solar-driven thermochemical, photochemical and electrochemical processes for the production of energy carriers, chemical commodities and for the detoxification and recycling of waste materials. As indicated in the current Implementing Agreement, Task II activities are divided into three sectors, Sector II.3 being completely devoted to solar detoxification activities and research. (a) Sector II.1: Solar production of Energy Carriers. The objectives of this Sector are to: − Explore new ideas and concepts for he thermochemical, photochemical and electrochemical production of chemical fuels and chemical heat pipes for storage and transportation of solar energy; − Develop and test the required solar process technology; − Assess their technical and economic feasibility and implementation; − Set priorities of research and development needs; (b) Sector II.2: Solar Production of Chemical Commodities. The objectives of this Sector are to: − Identify chemical processes for the solar production of fine and bulk chemical commodities; − Develop and test the required solar process technologies; − Assess their technical and economic feasibility and implementation; (c) Sector II.3: Solar Detoxification and Recycling. The objectives of this Sector are to: − Test and evaluate solar detoxification processes; − Further develop and demonstrate solar detoxification systems up to commercial level. The core of the work of SolarPACES is development of new and advanced concentrating solar technologies and solving the wide range of technical problems associated with their commercialisation. This means that, from advanced solar concentrating technologies in general to solar detoxification applications in particular, industrial participation plays a critical role. Many of the Task’s international activities and teams involve industrial cooperation. In fact, in some countries (e.g., the UK and Australia), the SolarPACES contracting party is an industrial company. SolarPACES attempts to give added value to national work already funded by its member governments. It is, therefore, not in itself a “big-budget” operation and normally does not provide funding for work to be carried out in member countries. The small annual fee paid by 225 SOLAR DETOXIFICATION member countries is used to support a limited range of co-operative activities approved by the ExCo, such as publication and distribution of documents, scholarships and activities promoting international awareness. The Task II Operating Agent is the Paul Scherrer Institute (PSI) of Switzerland, which coordinates the activities in close co-operation with the National Co-ordinators. Operating Agent and National Co-ordinators normally meet once a year to review the progress of Task activities, discuss technical issues and prepare future Task development. Full additional information on activities, conferences, reports, newsletters and contact addressed can be found at the following web site: http://www.demon.co.uk/tfc/SolarPACES.html 10.2 THE EUROPEAN UNION In recent years, the European Commission (EC) has become one of the most active institutions in the financing and promoting of both solar detoxification research and international collaboration. A considerably high number of projects related to photocatalytic research has been approved and financed during the 90s (3rd and 4th Framework Programmes). A large part of the information contained in this book was obtained from projects, networks and activities promoted and partially financed by the European Commission, through these Framework Programmes. The Fifth Framework Programme, adopted in December 1998, defines the Community activities in the field of research, technological development and demonstration for 19982002. Its differs notably from its predecessors in that it focuses on a limited number of objectives and areas combining technological, industrial, economic, social and cultural aspects. Environmental Protection is one of these priority areas, water treatment being one of its specific objectives, thereby providing a good scenario for co-operative research, development and demonstration initiatives related with solar detoxification of water. The Fifth Framework Programme consists of seven Specific Programmes, of which four are Thematic Programmes and three are Horizontal Programmes. The Thematic Programmes are: − Quality of life and management of living resources − User-friendly information society − Competitive and sustainable growth − Energy, environment and sustainable development The Horizontal Programmes, complementing these Thematic Programmes, are: − Confirming the international role of Community research − Promotion of innovation and encouragement of participation of small and medium-sized enterprises (SMEs) − Improving the human research potential and socio-economic knowledge base Exhaustive documentation related to all these Programmes is provided by the EC at the following web sites: − http://europa.eu.int/comm/dg12/index.html (European Commission DGXII) − http://www.cordis.lu/fp5/home.html (Fifth Framework Work programmes) − http://www.cordis.lu/home.html (CORDIS, big European database) 226 SOLAR DETOXIFICATION The specific topic of water treatment is in the “Energy, environment and sustainable development” programme. The strategic goal of this programme is to promote environmental science and technology to improve quality of life and boost growth, competitiveness and employment, while meeting the need for sustainable management of resources and protection of the environment. Within this programme, research and technology development (RTD) will concentrate on six key actions (two for the “energy” area, four to the “environment and sustainable development” area). The first of the four key actions in the “environment” section is “Sustainable management and quality of water”, specifically addressed to water treatment and purification technologies, with the objectives, among others, of: − developing improved waste-water treatment techniques and technologies, − developing technologies for rational water reuse, − developing technologies for water purification, − enhancing waste-water treatments, − minimising environmental impacts from waste water treatment. Priority attention will be given to research initiatives addressed to waste water treatment and re-use, water pollution abatement from contaminated land, landfills and sediments and ground and surface waters diffuse pollution (persistent organic chemicals) abatement. The existing budget for RTD initiatives related to the key action “Sustainable management and quality of water”, for the period 1998-2002, is about 450 million Euro. It may be observed that all these objectives and research initiatives are perfectly coherent with the processes and technologies indicated in this book, providing an adequate framework for international co-operation on solar detoxification applications and further research initiatives. The “key action” concept is an important characteristic of the Fifth Framework Programme. Its objective is to address the many and varied aspects of the economic and social issues to be targeted, by integrating the entire spectrum of activities and disciplines needed to achieve the specified objectives, using a problem-solving approach. An important aspect of the overall European research strategy, in addition to the Fifth Framework Programme’s basic support of European research, is international co-operation. Entities of non-EU countries and international organisations may participate in all Programmes, as well as in the Horizontal Programme “Confirming the international role of Community research”. Conditions for participation of third countries in FP5 may differ from one Programme to another depending on the status of the country, with regard to the participation in EC research activities. Specific rules apply for the Programme “Confirming the international role of Community research”. In addition to EU member countries, institutions and entities from other states have a special status when participating in EC research activities. Countries that have signed Association Agreements may participate under the same conditions as EU member countries. Iceland, Liechtenstein, Norway, Israel and candidates for EU-membership (currently Bulgaria, Republic of Cyprus, Czech Republic, Estonia, Hungary, Latvia, Lithuania, Poland, Romania, Slovakia and Slovenia) have Association Agreements either in force or expected to enter into force during 1999. Switzerland has also concluded the Association Agreement negotiations. Other countries, such as Argentina, Australia, Canada, China, Russia, South Africa and USA have signed Co-operation Agreements with the EU for participation and collaboration in research activities. In addition, some specific regions also have special relationship with the EU, such as other European countries (Albania, Bosnia-Herzegovina, Former Yugoslav 227 SOLAR DETOXIFICATION Republic of Macedonia Malta, Turkey and European Microstates and Territories), the socalled Mediterranean Partnership (Algeria, Republic of Cyprus, Egypt, Jordan, Lebanon, Malta, Morocco, Palestine Authority, Syria, Tunisia and Turkey) or the European NIS (Armenia, Azerbaijan, Belarus, Georgia, Moldova, Russia and Ukraine). In some Work programmes, the developing countries are grouped into the following geographic areas: African, Caribbean, Pacific (ACP) countries, Asian and Latin American (ALA) countries, and the Mediterranean countries (MC), so it is always recommended that up-to-date information and conditions for participation be obtained for the specific call to which it is intended to submit a proposal. FP5 is implemented, as past Framework Programmes were, through specific Work Programmes, drawn up for each Programme and describing the specific activities and the various research areas. The Work Programme is, regularly revised to ensure its continued relevance in the light of evolving needs and developments, so potential proposers should ensure that they are consulting the current version of the work programme when planning their proposal. The Work Programme appearing at the Specific Programme Website is always the current version. Work Programmes provide a means of focusing attention on areas or subareas, thereby optimising opportunities for launching collaborative projects and establishing theme networks. The EC partially finances RTD activities carried out under the Specific Programmes implemented within its Framework Programmes. The types of activities normally aided are: (a) Shared-cost activities − Research and technological development (R&D) projects: projects obtaining new knowledge for product process or service development or improvement, and/or to meet the needs of Community policies. − Demonstration projects: projects designed to prove the viability of new technologies offering potential economic advantages, but which cannot be immediately commercialised. − Combined R&D and demonstration projects: projects combining the above elements. − Support for access to research infrastructures: actions enhancing access to research infrastructures for Community researchers. − “SME Co-operative” research projects: projects enabling at least three mutually independent SMEs from at least two Member States or one Member State and one Associated State to jointly commission research carried out by a third party. − “SME Exploratory” awards: support a project exploratory phase of up to 12 months (e.g. feasibility studies, validation, partner search, etc). (b) Training fellowships These may be either fellowships, whereby individual researchers apply directly to the Commission, or host fellowships, where institutions apply to host a number of researchers. There is also a bursary for young researchers from Developing Countries. When preparing a joint research proposal or concerted action proposal for submission to any of the programmes, a consortium may include an application for an international co-operation-training bursary. These bursaries are intended to allow young researchers from Developing Countries, including Emerging Economies and Mediterranean Partner Countries to work for up to 6 months in a European research institute participating in a FP5 project. These bursary applications must be submitted together with the proposal application and will be evaluated 228 SOLAR DETOXIFICATION together with it. The bursary applicant must not be more than 40 years of age, must be a national of one of the eligible countries and intending to return there at the end of the training period. Applications from female researchers are encouraged. (c) Research training networks and thematic networks Training networks for promoting training-through-research especially of researchers at predoctoral and at post-doctoral level and thematic networks for bringing together e.g. manufacturers, users, universities, research centres around a given objective. (d) Concerted actions Actions co-ordinating RTD projects already in receipt of funding, for example to exchange experiences, to reach a critical mass, to disseminate results etc. These include co-ordination networks between Community funded projects. (e) Accompanying measures Actions contributing to the implementation of a Specific Programme or the preparation of future activities of the programme. They will also seek to prepare for or to support other indirect RTD actions. As previously indicated, when planning an RTD proposal for submission to one of the programmes or to key actions, researchers should be aware of the conditions of participation by entities from non-EU countries and international organisations. 10.3 THE CYTED PROGRAM Another possibility for international collaboration is the CYTED Program (Programa Iberoamericano de Ciencia y Tecnología para el Desarrollo). CYTED is the Latin-American Science and Technology for Development Program. It was created in 1984 by institutional agreement between Argentina, Bolivia, Brazil, Chile, Colombia, Costa Rica, Cuba, Ecuador, El Salvador, Spain, Guatemala, Honduras, Mexico, Nicaragua, Panama, Paraguay, Peru, Portugal, Dominican Republic, Uruguay and Venezuela. The CYTED Program objective is to promote co-operation in development through applied research and technology for transferable results to the production systems of the participant countries. The program is addressed to universities, research centres, institutions and private companies for the use of scarce resources to better advantage to modernise production systems, improve the quality of life and enhance co-operative activities among Latin American and European countries. The Program is divided into 16 different subprograms, each directly managed by an International Co-ordinator appointed by the General International Secretariat, made up of the representatives of governmental research institutions in the participating countries and which manages the overall Program. Each subprogram also has national representatives. There are three different ways to participate: - Field of Study Networks: to promote interaction, co-operation and transfer of knowledge and technology among groups working on similar subjects. - Pre-competitive Research Projects: research projects performed through the creation of an international complementary team. Immediate market application potential is not required. - Innovative Projects: to promote technological development through co-operation between business and research centres from different countries for industrial productivity and 229 SOLAR DETOXIFICATION competitiveness improvement. Innovation projects must be addressed to develop new technologies, products, processes and services near the market or with existing potential market. Networks, Pre-competitive Research Projects and Innovative Projects must be within the scope of the 16 sub-programs to be eligible. There are presently about 8600 Latin-American scientist participating in CYTED Program activities, with more than 1000 universities, R&D institutions and companies involved. Solar detoxification activities can be promoted within at least the following two sub-programs: - MATERIALS TECHNOLOGY. International co-ordinator: Miguel José Yacamán. Consejo Nacional de Ciencia y Tecnología (CONACYT). Mexico. - CATALYSIS AND ADSORBENTS. International co-ordinator: Paulino Andreu. Petróleos de Venezuela, S.A. Venezuela. Some solar detoxification initiatives are already in progress under the CYTED umbrella. Among them are the “Latin-American Network of Semiconductor Oxides and Materials Related to Optical Environmental Applications”, co-ordinated by Dr. Miguel Angel Blesa (Comisión Nacional de Energía Atómica, Argentina), with partner institutions from Argentina, Brazil, Mexico, Cuba and Spain. The program philosophy is to share existing national research resources to create a synergistic effect, reinforcing and consolidating national research. There is an agreement to this end among all the participating countries by which companies and research institutions participating in approved (“certified”) projects are financed nationally. The type of support and the financial mechanisms are those normally used within each country to promote development of scientific research and technology. Limited central financial support is only provided some tasks for project co-ordination. The normal procedure of a CYTED supported activity is the following: 1. A project is initiated by Latin-American company or research institution. 2. The National Co-ordinator of the appropriate CYTED sub-program is contacted. 3. A preliminary project proposal is defined. 4. An appropriate project partnership is sought. A collaboration agreement is reached. 5. A project proposal is prepared by the project co-ordinator following a specific format. 6. The CYTED National Co-ordinators involved confirms project eligibility. 7. The project is certified and approved by the CYTED General Secretariat. 8. National financing is requested through the National Co-ordinators. 9. The project is carried out with follow-up, conclusion and reporting. Complete updated information about the CYTED Program can be found at the following web address: http://www.cicyt.es/ivpm/cyted.htm 10.4 MAIN RESEARCH ACTIVITIES Although many scientists in different countries are very well known for their continuous effort in the development of photocatalytic techniques and technologies (the acknowledgement at the beginning of this book is just a small sample), only two countries have had government-financed solar detoxification technology research and development 230 SOLAR DETOXIFICATION programs with relevant industrial collaboration: The United Stated and Spain. Their research programs are briefly described below. 10.4.1 United States The U.S. Department of Energy sponsored a 10-year effort to apply photochemical technology to destruction of environmental contaminants. The Solar Detoxification Project was begun in the late 80s, initially funded by the Department of Energy (DOE) as part of its Solar Thermal Program. In 1991 it was incorporated in a new Solar Industrial Program. The goal of the project was to develop marketable solar detoxification technology by the mid1990s. Objectives of the project were to: − Advance the state of development of photocatalytic water treatment chemistry so that it could be adopted by industry, − Bring the solar treatment of gas streams containing hazardous organic compounds to a point where it could be transferred to industry, and − Develop remedial solar treatment technology for contaminated soil. Work in these areas at the Solar Energy Research Institute (SERI), which became the National Renewable Energy Laboratory (NREL), and at Sandia National Laboratories (SNL) had begun gradually in the mid-1980s. At the same time, there was a strong push, driven by regulatory pressure, to develop new technologies for correcting past environmental contamination of soil and of ground and surface water. The regulatory pressure created a business environment encouraging development of new, environmentally friendly processes. Many large and small companies studied a wide range of technologies. Solar technologies were especially attractive because of the potential reduction in the cost of energy. In order to reach the DOE goals, the following program elements were pursued: − Technology Research, to develop process chemistry − System Engineering, to develop reactors and solar concentrators and to create a solid understanding of available solar resources applicable to the processes − System and Market Assessment, to evaluate process cost and application information that could guide R&D for the project. Subcontractors from industry and academia were heavily involved in all of these areas. Involving industry at an early phase was expected to smooth the path to commercialisation, and universities were expected to provide more basic understanding as a foundation for the technology. Initial research areas included aqueous phase applications, catalyst development, and concentrating solar reactor development. The project was initially directed toward the development of processes that would use concentrating solar hardware so the existing knowledge base in solar companies could be tapped. This led to a field test at Lawrence Livermore National Laboratory using parabolictrough reactors to treat contaminated ground water, as well as participation in the DOE, EPA, DOD Tri-Agency Project to treat contaminated soil. The latter project involved the U. S. Army, Environmental Protection Agency, and DOE. The NREL/SNL participation was to assist with bench-scale solar testing of the high-flux process. Science Applications International Corporation (SAIC) was the prime contractor for the Army. That project culminated in a test of a reactor on a solar dish by SAIC. The Photochemistry research team at NREL/SNL conducted research and development work in all R&D areas: basic, applied, demonstration, and transfer to commercialization. Basic 231 SOLAR DETOXIFICATION research included core Photocatalytic Oxidation (PCO) R&D and catalysts development work, as well as conducting research into new areas of photochemistry such as photo-induced adsorption and high-temperature solar PCO. Applied research projects consisted of remediation of chloroethylenes in the gas and water phase, gas and water phase solar photoreactor development, and application research including indoor air quality, hybrid biological/PCO processes, and processes for treatment of munitions production wastewater. Many of the projects were co-funded by other agencies and programs, including the Strategic Environmental Research Defense Program, SEMATECH, and the U.S. Army. A pilot-scale test conducted in 1991 at Lawrence Livermore National Laboratory treated contaminated groundwater containing 200 parts per billion (ppb) of TCE. PCO reduced TCE levels to below 5ppb, within the drinking water standard set by the Environmental Protection Agency (EPA). The results of this field pilot test suggested that the benefits of concentrated sunlight were insufficient to overcome the added costs of building concentrators. Efforts to find a supported catalyst with activity close to that of slurried catalysts were also carried out. A second field test was conducted at Tyndall Air Force Base using a non-concentrating photo reactor system. The results of the Tyndall field test moved PCO research from the aqueous phase into gas-phase research, because the data gathered from this test suggested that air stripping the volatile organic pollutant compounds (VOCs), followed by PCO treatment, could be more cost-effective and more efficient when the water to be treated contained a high background level of substances which resulted in a reduction of catalyst activity. In 1992, a co-operative research and development agreement was entered into with United Technologies to develop PCO for air treating applications. In 1993, another agreement was entered into with International Technology Corporation (IT) for the purpose of conducting research and development to commercialise PCO remediation technologies coupled to air stripping systems. In 1994, a third co-operative research and development agreement was signed with SEMATECH to apply PCO to semiconductor manufacturing. Work with SEMATECH resulted in a field demonstration at a semiconductor manufacturing planttreating emissions from a semiconductor manufacturing operation in 1996. In 1995 and 1996, PCO applications were investigated for the Department of Defence for remediation of trichloroethylene in water and air streams and for treating paint booth emissions. In 1997, two field test demonstrations were completed for PCO/thermal treatment at a military paint booth installation and PCO remediation of TCE contaminated groundwater. Other industrial collaboration partners have been the International Fabricare Institute and the American Bakers Association. In 1996, the DOE Office of Industrial Technology terminated dedicated funding to the Solar Detoxification Program. The Department of Defence project was successfully completed in 1997 after four demonstrations had been completed. PCO work at NREL continues in applied areas of gas-phase PCO for DOE Industries of the Future applications, indoor air quality and tandem processes such as PCO/biofiltration. This work is funded by a number of government and private sector organisations. 10.4.2 Spain The CIEMAT’s Department of Renewable Energies, a public research institution devoted to energy and the environment belonging to the Spanish Ministry of Industry and Energy, has been working on solar chemistry processes since 1987. Research on Solar Detoxification applications also started at that time, mainly at the PSA, the CIEMAT’s solar research facility, which is located in southeastern Spain. In 1990, through the EU-DGXII “Access to Large 232 SOLAR DETOXIFICATION Installation Program”, the PSA designed and erected a large solar detoxification facility in cooperation with some relevant European photochemical research groups and the first solar tests were successfully carried out. Due to reasonable initial expectations for the technical feasibility of solar detoxification, in 1994, CIEMAT defined Solar Chemistry research as one of its areas of activity, focusing mainly on water and gas-phase solar detoxification processes and applications. This research activity was later transformed, in 1998, into a formal CIEMAT Research Project with the more specific scientific and technological objectives of developing and transferring a feasible solar detoxification technology to industry. The main project objective is the development of a technology that would make the use of solar photons in environmental chemical applications in general, and solar detoxification processes in particular, technically and economically viable. This is to be done by assessing the scientific and technological bases that make possible an engineering approach to photochemical processes using solar radiation at pre-industrial scale. Specific project objectives are the following: − Development and optimisation of solar water detoxification technology for the treatment of hazardous non-biodegradable contaminants in industrial wastewater. − Development and optimisation of gas-phase solar detoxification technology (including engineering, photoreactor and catalyst) to the photocatalytic detoxification of VOCs from industrial gaseous emissions. − Assessment of technical and economic viability of other Solar Chemistry processes with potential application in Spain and other countries with similar characteristics, such as high temperature solar detoxification of hazardous wastes, solar reforming, solar gasification of biomass wastes, solar synthesis of fine chemicals, etc). An important part of the contents of this book is the result of CIEMAT activities in solar detoxification of hazardous water contaminants during recent years. During the entire period, a major source of scientific background has come from the EC “Access to Large-Scale Scientific Installations” (1990-1993), “Human Capital and Mobility” (1994-1995) and “Training and Mobility of Researchers” (1996-1998). These programs have facilitated PSA Solar Detoxification Facility access for many relevant European universities and other research groups and have made possible a continuous exchange of ideas leading to photochemical process improvement. In addition to this scientific database, a large number of national and international initiatives in solar detoxification, supported by Spanish and European research programs, have provided CIEMAT an important complementary technological background. Some important initiatives are still underway. Industrial participation is also a fundamental pillar of the overall CIEMAT activity in solar detoxification. Since 1993, it has collaborated with many Spanish companies in a large number of small projects that have made it possible to test the feasibility of photocatalytic degradation of industrial waste water and identify the most suitable targets. Moreover, these tests have been used to verify the continuous modification and improvement of the solar technology. Industrial collaboration with the CIEMAT Solar Detoxification project has increased significantly since 1997, with the development of several important projects and demonstration initiatives. Sections 9.2, 9.4 and 9.6 of this book are examples of this collaboration. 233 SOLAR DETOXIFICATION It may be affirmed that the result of this combined photochemical research from university and industrial collaboration in hardware development and testing has lead to the current state of the art of the solar detoxification technology, which this book has tried to reflect. 10.5 GUIDELINES TO SUCCESSFUL WATER TREATMENT PROJECTS IN DEVELOPING COUNTRIES Finally, because of the high rate of failure of water system projects in developing countries, most of which are especially suitable for such applications since they are in the “sun belt”, some guidelines for water treatment projects to be carried out in those countries are included here as a complement to the previous sections. Twenty guidelines indicating the requirements for water projects may be found in the document Lessons Learned in Water, Sanitation and Health (reference 6). As these guidelines are basically addressed to water and sanitation projects funded by international aid, some important conclusions may be arrived at concerning solar detoxification water treatment projects. These and other guidelines were obtained as the result of many years of experience and underline the necessity of promoting co-operation with local authorities and institutions, supporting local plans and requirements, rather than promoting the most convenient project dictated by the developed country. Adequate information, training and local skill must also be built up are to guarantee the long-term sustainability of any facility installed. From such guidelines as these, lessons learned and general recommendations for addressing water-related projects in developing countries, it may be affirmed that special emphasis must be placed on training local people and involving local institutions for collaborative projects on solar detoxification. If local technical or managerial skills are inadequate, the success of any renewable energy project would be difficult, and this is more so in the case of solar detoxification technologies that require adequate previous training. Also, the collaboration of local institutions is very important in itself since any water treatment project is usually closely related to sanitary and health issues. A typical mistake is to focus the project on construction, forgetting the necessary previsions and provisions to ensure the technical and financial sustainability of the renewable technology installation. This issue must be foreseen from the beginning of the project. Therefore, it is highly recommended that projects financed by foreign aid be designed in such a way that their operation and maintenance costs as well as part of the initial construction cost can be borne by the user or users. Another relevant recommendation is that projects should not promote dependency on foreign aid or foreign technical assistance. One possible way to avoid this when innovative technologies, such as solar detoxification, are implemented is to promote the development of the private sector on the area. Local companies, acting as interface between the users and the foreign engineering company, could provide the necessary technical assistance and also promote new projects and initiatives at local level. As contaminated drinking water is a typical problem, water purification and disinfection seems to be a solar detoxification technology application of interest in developing countries. Water contaminants, the main cause of diseases in developing countries, have been divided into five categories by the World Health Organisation (WHO): biological, inorganic, organic, aesthetic and radioactive contaminants. With regard to organic constituents of health significance, main WHO recommendation is to encourage efforts to protect water sources 234 SOLAR DETOXIFICATION from organic contamination, as their treatment tends to be complicated. Whenever possible, these industrial and agricultural contaminants must be treated at their source. Solar detoxification is always an alternative to be considered for this. Among the denominated Advanced Oxidation Processes (AOPs), based on catalytic and photochemical techniques, Solar Detoxification has become especially attractive to the treatment of water contaminants. This has been due to the synergistic combination of solving difficult environmental problems by using solar energy with the possibilities of creating new jobs and activities. Solar Detoxification could be considered, then, as a good example of the concept of sustainable development which, as sooner the better, mankind must achieve. SUMMARY OF THE CHAPTER Along this chapter, a review of different existing mechanisms to promote international collaboration in the subject of solar detoxification has been made: the International Energy Agency SolarPACES project, the Research Programmes of the European Commission and the Latin American CYTED network. All three mechanisms are currently (1999) promoting and/or supporting activities and projects on solar detoxification topics with important international collaboration. United States and Spain were the countries with more activity during the nineties on solar detoxification technology development, resulting in the Present State of the Art of the technology. A brief review of the governmental activities of both countries is also provided within the chapter. International collaboration with developing countries must be addressed with special care due to the high rate of failure of water related projects. Several general recommendations and lesson learned, from the wide experience of many international organisations, are particularised in the case of solar detoxification initiatives, when addressed to be implemented at developing countries. BIBLIOGRAPHY AND REFERENCES 1. Blake, D. M.; Carlson-Boyd, L. E.; Lee Recca, L.; Kissell, G. “Photochemical Pollution Control: The Final Report of the Solar Industrial Program. Solar Detoxification Project”. U.S. Department of Energy. NREL/SANDIA read-only compact disk (CD-ROM). 1997. 2. IEA. “Implementing Agreement for the establishment of a project on Solar Power and Chemical Energy Systems (SolarPACES)”. International Energy Agency. 1996 update of 1977 document. 3. Niewoehner, J.; Larson, R.; Azrag, E.; Hailu, T.; Horner, J.; VanArsdale, P. “Opportunities for Renewable Energy Technologies in Water Supply in Developing Country Villages”. National Renewable Energy Laboratory. NREL/SR-430-22359. 1997. 4. SolarPACES. “Towards the 21st Century, IEA/SolarPACES Strategic Plan”. SolarPACES Brochure, March 1996. 5. SolarPACES. “Solar Thermal Power and Solar Chemical Energy Systems, SolarPACES Program of the International Energy Agency”. SolarPACES Brochure, Birmingham, United Kingdom, September 1994, and 1998 update. 6. WASH. “Lessons Learned in Water, Sanitation, and Health; Thirteen Years of Experience in Developing Countries”. Water and Sanitation for Health Project (WASH). Updated Edition; Alexandria, VA. 1993. SELF-ASSESSMENT QUESTIONS PART A. True or False? 1. IEA headquarters are located in London. 235 SOLAR DETOXIFICATION 2. SolarPACES is one of the more than 60 Implementing Agreements of the International Energy Agency. 3. The PSA was built during the initial stages of the SolarPACES Project to test and evaluate the different solar technologies to the electricity production existing at that moment. 4. The assistance to the SolarPACES periodic meetings is restricted to the Executive Committee members, Operating Agents and National Co-ordinators from the different country members. 5. The Fifth Framework Programme of the European Union (1998-2002) consists of seven Specific Programmes, of which four are Thematic Programmes and three are Horizontal Programmes. 6. “Sustainable management and quality of water” is one of the four key actions of the environment section of the EU-FP5 “Energy, environment and sustainable development” Work programme. 7. Participation from institutions, organisations and companies from non-EU countries is possible in all EU-FP5 Programmes. 8. An application for an international Cupertino training bursary (EU-FP5 Programmes) can be made to any of the programmes, independently of the submission of a joint research proposal or concerted action initiative. 9. CYTED is a Latin American network of governmental research organisations to promote, support and reinforce national research initiatives. 10. When addressing international collaborative projects to be implemented at developing countries it is highly recommended to get information from the experience of similar or related initiatives previously implemented in the same area. PART B. 1. How would you define an Implementing Agreement of the International Energy Agency? 2. What is SolarPACES? 3. Indicate the initial members of the present stage of the SolarPACES project, initiated in 1991. 4. How many countries have signed the SolarPACES Implementing Agreement in 1999? 5. Indicate the different work areas defined at the SolarPACES Implementing Agreement. 6. Which specific sector of SolarPACES Implementing Agreement includes the research activities on Solar Detoxification? 7. Indicate the name of the thematic programme, within the EU-FP5, more directly related with environmental research. 8. Indicate the name of the Horizontal Programme, within the EU-FP5, specifically addressed to promote International Collaboration. 9. Indicate the type of actions normally supported by the different EU-FP5 Programmes. 10. Indicate the different shared-cost actions allowed within the different EU-FP5 Programmes. ANSWERS Part A 1. False; 2. True; 3. True; 4. False; 5. True; 6. True; 7. True; 8. False; 9. True; 10. True. 236 SOLAR DETOXIFICATION Part B 1. An “Implementing Agreement” is a specific contract between several IEA members to collaborate in the research, development and application on a determined energy related issue. 2. SolarPACES (Solar Power And Chemical Energy Systems) is one of the IEA Implementing Agreements focused on the development and marketing of systems based on solar technologies. 3. Germany, Spain, Switzerland and the United Stated. 4. Twelve countries (Australia, Brazil, Egypt, France, Germany, Israel, Mexico, Russia, Spain, Switzerland, United Kingdom and United States) plus the European Commission (DG XII and DG XVII). 5. Three on-going Tasks or thematic areas of work are defined within the SolarPACES Implementing Agreement: − Task I; Concentrating Solar Energy Power Systems. − Task II; Solar Chemistry Research. − Task III; Solar Technology and Applications. 6. The Sector II.3 7. Energy, environment and sustainable development. 8. Confirming the international role of Community research. 9. Shared-cost actions. Training fellowships. Research training networks and thematic networks. Concerted actions. Accompanying measures. 10. The different shared-cost actions allowed within the EU-FP5 Programmes are: − Research and technological development (R&D) projects. − Demonstration projects. − Combined R&D and demonstration projects. − Support for access to research infrastructures. − “SME Co-operative” research projects. − “SME Exploratory” awards. 237 Solar Detoxification by Julian Blanco Galvez, Head of Solar Chemistry and Sixto Malato Rodriguez, Researcher in the Solar Chemistry Area, Plataforma Solar de Almeria Spain SYNOPSIS AIMS The main object of the book is the translation of scientific, technological and engineering knowledge and experiences to make possible solar applications of water treatment within the "solar belt" of the world. As the book will define the necessary boundary conditions and the limits of the solar photocatalytic processes, it is the author’s main objective that, after its lecture, skilled people could arrange the necessary infrastructure to carry out not only similar or related applications as the explained within the book, but also complete different ones. SCOPE OF THE BOOK The book is divided into two parts, with five chapters each. First one addresses the theory and fundamentals of the water decontamination by means of solar energy. The objective of this part is to provide enough background to the reader for the second part of the book, addresses the practical applications and systems engineering of the process. LEVEL OF THE BOOK The book is basically descriptive and available to a very wide range of students. Also, an important quantity of drawings, graphics and photos will make it more pleasant besides its technical and scientific rigor. Approximately 75% of the book could be considered descriptive with a 25% of a more deepen study of specific subjects. PRE-REQUISITE KNOWLEDGE OF THE READER The reader of the book must be a technician with university or bachelor degree, or a technical university student. Nevertheless, as the book will be written in a wide descriptive way since the beginning of the different subjects to be treated, no previous specific knowledge will be required (such as in solar or photocatalysis matters). MOTIVATION FOR WRITING THE BOOK Up to now, there not exist a single book compiling the extensive work performed on the engineering and applications of the solar detoxification process, besides the wide number of papers and articles published on the subject. Our main motivation is the compilation, in a comprehensive and extensive way, of all this work making it accessible not only to people interested in solar and photocatalytic applications, but also to all people interested into learning how environmental technology could help to solve environmental problems in general.
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