Kenji Sato Central Japan Railway Company Advancements in Energy Savings for Tokaido Shinkansen Rolling Stock ADVANCEMENTS in ENERGY SAVINGS for TOKAIDO SHINKANSEN ROLLING STOCK Kenji Sato Dr. Eng., Consulting and Coordination Office - Overseas High Speed Railway Project Technical Planning Department, General Technology Division, Central Japan Railway Company 1. SUMMARY The Tokaido Shinkansen, Japan’s first High Speed Rail, has maintained an unparalleled record in safety, punctuality, mass transport capacity and energy savings. In particular, its energy saving performance is such that even though its maximum operational speed has been raised, energy consumption has been decreased through the introduction of new series Shinkansen rolling stock. This can be attributed to two fundamental concepts at the heart of the Shinkansen’s design: the crash avoidance concept, which employs dedicated, passenger-only tracks and a fail-safe, reliable signalling system to eliminate the potential for collisions with road vehicles or other trains, and the Electric Multiple Unit concept, using distributed power systems on rolling stock. Combined with advanced power electronics technology, these fundamental design concepts provide the flexibility which has helped to continuously improve Shinkansen rolling stock to be ever more energy-efficient by featuring a lightweight body, less running resistance and more efficient performance using regenerative braking. Applying these concepts and technology, JR Central has continued to reduce the energy consumption of the Tokaido Shinkansen by introducing the new series of higher performing, more energy-efficient Shinkansen rolling stock, culminating in energy consumption in 2011 being 30% less than results from 1990. 2. INTRODUCTION Next year the Tokaido Shinkansen will celebrate its 50th anniversary. When it commenced commercial operation in 1964, the Tokaido Shinkansen was the first railway in the world to operate at speeds of over 200km/h, and since then it has served over 5 billion people. The Tokaido Shinkansen is unparalleled in terms of safety and punctuality, with no train accidents resulting in fatalities since the commencement of operation. The annual average delay per train, including train delays caused by natural disasters such as typhoons and earthquakes, is less than one minute. Furthermore, even though its maximum operational speed has been raised, energy consumption has been decreased through the introduction of new series Shinkansen rolling stock. These defining characteristics of the Tokaido Shinkansen are ensured by two fundamental design principles, the Crash Avoidance Concept (CA Concept) and the electric multiple unit (EMU) system of rolling stock. In conjunction with the introduction of power electronics technology, the Tokaido Shinkansen rolling stock is designed to reduce train set weight and effectively utilize regenerative braking. This paper firstly presents the crash avoidance concept and the distributed traction system. Following this, the development of traction circuit systems is introduced as an example of efforts to achieve advanced energy-saving performance. Finally, this paper illustrates how the Shinkansen has evolved into a fast, highly efficient rail system featuring both AusRail 2013 26-28 November 2013, Sydney Kenji Sato Central Japan Railway Company Advancements in Energy Savings for Tokaido Shinkansen Rolling Stock large carrying capacity and low energy consumption. that collisions with any road vehicles can be completely eliminated. 3. NOTATION 4.1.2 EMU: Electrical Multiple Unit ATC: Automatic Train Control system CA Concept: Crash Avoidance Concept The second element is the Automatic Train Control system, or ATC, which is highly reliable and proven failsafe. The functions of the ATC as shown in Fig. 1 are;. 4. TOKAIDO SHINKANSEN ROLLING STOCK BASIC CONCEPTS • The ATC is a digital-type signalling system preventing train-on-train collisions and excessive speeds. • The ATC system consists of the ATC Ground Facility and the Onboard ATC equipment. Through the track circuits, the ATC Ground Facility transmits digital signal information regarding the number of clear block sections (the location of a preceding train), a path code and a track circuit ID. Receiving this information, the Onboard ATC equipment calculates a braking curve and activates braking so as to follow the braking curve. The Tokaido Shinkansen is built based on the core concept of “Crash Avoidance.” Alongside this concept, the Tokaido Shinkansen rolling stock employs the “Distributed Traction System”, used on EMU train sets. These basic concepts set the Tokaido Shinkansen rolling stock apart in terms of its large transport capacity, high efficiency, and energy savings. 4.1 CRASH AVOIDANCE CONCEPT The Crash Avoidance Concept (CA Concept) is comprised of two elements. 1) The use of dedicated tracks exclusively for high-speed passenger rail service 2) A fail-safe, reliable, proven Automatic Train Control (ATC) system. Automatic Train Control (ATC) The ATC system has prevented train-on-train collisions for 48 years and contributes to the Shinkansen’s safe high-speed and highfrequency operations. On-board equipment ATC Brake Command Position 4.1.1 Dedicated Track for passenger rail service high-speed Data of Rolling Stock Performance Track Circuit (Rail) The first element of the Crash Avoidance Concept is dedicated tracks. Dedicated track means that no trains other than high-speed passenger trains, such as freight trains or conventional trains, are used on the same track. By separating heavy freight trains that have poor braking performance and conventional trains that have inferior running performance from HSR, the risk of collision is completely eliminated. Another important characteristic of these dedicated tracks is that they are completely level crossing free. No level crossings mean Speed Braking Curve ATC Signal Alignment Data (Number of Clear Block Section, Track Circuit ID, Path Code) Ground Facility Fig. 1. Block Diagram of ATC System. 4.2 Advantages of the CRASH AVOIDANCE CONCEPT The concept of crash avoidance not only ensures the all-important need for safety on high-speed railways, but also contributes greatly towards the efficient operation of high-speed rail. AusRail 2013 26-28 November 2013, Sydney Kenji Sato Central Japan Railway Company Advancements in Energy Savings for Tokaido Shinkansen Rolling Stock As a result, rolling stock can be made lighter as the need to focus on crashworthiness is eliminated. The system is also not restricted by old standards that require interoperability with conventional lines. This allows for a larger cross section of rolling stock, which in turn enables the larger passenger capacity. 4.3 Distributed Traction System In general, the traction systems of highspeed trains can be categorized into two types in terms of power distribution: the distributed traction system and the concentrated traction system. Figure 2 shows the example of those systems. The distributed traction system is represented by the electric multiple unit (EMU) system, in which a train set has many power cars and in some cases, one or more trailers. Conversely, the concentrated traction system is represented by the locomotive system, in which a train set has one or more locomotives to pull or push the trailers. 14 Motor Cars 2 Trailers Distributed Traction System the ratio of motor cars increases, the ratio of regenerative braking also increases to maximise energy savings. 2) Higher acceleration and deceleration performance resulting from greater total load on powered axles: The acceleration and deceleration performances are affected by the adhesion between wheels and rails. Since the distributed traction system has more powered axles and a higher total load on powered axles than the concentrated traction system, it is possible to set lower acceleration or deceleration forces per axle while still obtaining a higher traction performance overall. 3) Effective use of space above the floor for passenger cabins: While passenger cabins are rarely deployed on locomotives for the concentrated traction system, with the distributed traction system the space above the floor can be fully utilized as passenger cabins to yield more passenger capacity owing to its electrical equipment being mounted under the floor. An Electrical Unit ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫ ⑬ ⑭ ⑮ ⑯ :Passenger car :Powered axle MM CI : Power Converter MTr : Traction Transformer MM: Traction Motor Concentrated Traction System ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ 2 Locomotives 8 Trailers MM Fig. 2. Example of Distributed Traction System and Concentrated Traction System. 4.4 Superiority of the Distributed Traction System The features of the distributed traction system are: 1) Effective use of regenerative braking: As 4) Reduction in maximum axle load: Lower maximum axle load with averaged load distribution can optimize the lifespan of infrastructure and reduce construction costs. 5. ENERGY CONSERVATION DUE TO TECHNOLOGICAL INNOVATION Technological innovation to improve rolling stock performance leads to further energy conservation. Major elements for reducing energy consumption are: 1) Reduction in running resistance 2) Increase in the number of cars with regenerative braking 3) Further weight reduction The First element to address is the reduction in running resistance. When the train is running at high speeds of over 200km/h, the AusRail 2013 26-28 November 2013, Sydney Kenji Sato Central Japan Railway Company train has to counteract the aerodynamic resistance. Reducing aerodynamic resistance promotes energy savings. Second is increasing the number of motor cars and more effective use of the regenerative brake system. Third, further weight reduction promotes energy conservation. The lighter the weight of the train set, the less energy required to accelerate and maintain the speed of the train. 5.1 Improvement of Rolling Stock Performance To enhance passenger service and strengthen competitiveness against other transportation modes, such as airlines, JR Central is steadily promoting measures to increase train speed, reduce travel time and boost transport capacity. JR Central raised the maximum train speed (which was 220km/h with the Series 0 and the Series 100) to 270km/h with the Series 300. The maximum speed of the Series N700 in the Tokaido Shinkansen is 270km/h, however, the speed on curves with a radius of 2,500m has been raised from 250km/h to 270km/h owing to the newly-equipped body inclining system. In the Sanyo Shinkansen, the maximum speed is 285km/h with the Series 700 and 300km/h with the Series N700 as shown in Fig 3. Advancements in Energy Savings for Tokaido Shinkansen Rolling Stock 5.2 Downsizing and Weight Reduction of Traction System The Shinkansen EMUs take advantage of innovations in power electronics technology and have developed with the advancement of power devices. The Series 100 used DC traction motors and rheostatic braking and as a result required heavy resistors to dissipate the braking energy. In 1990, the Series 300 used GTO thyristor control to achieve an AC drive system, and in 1997 the Series 700 became the first highspeed train in the world to use the innovative IGBT technology. This system enables stable AC regenerative braking, dispenses with the need for braking resistors, and achieves considerable weight reduction [1]. Moreover, the conversion system of the Series N700 employed the innovative and lightweight “Power Converter with Train Draft Cooling System” technology, as shown in Fig. 4. Train-draft-cooling power converters are advantageous in that they are lighter in weight since cooling blower motors, fans and liquid cooling mediums are not required. Figure 5 shows trends in the weight-power ratio of the traction systems of Shinkansen trains, from the Series 0 to the Series N700. The systematic change of the traction system has contributed to achieving powerful, lightweight, and efficient traction systems for high-speed EMUs. PWM Power Converter Airflows (Train-Draft) Aluminum Fin Inverter インバータ Aluminum Fin コンバータ Converter Airflows (Train-Draft) Fig. 3. Transition of the Tokaido Shinkansen Rolling Stock. Fig. 4. Trends of Weight of Traction System per Power in a Trainset (as Series 0: 100). AusRail 2013 26-28 November 2013, Sydney Kenji Sato Central Japan Railway Company Advancements in Energy Savings for Tokaido Shinkansen Rolling Stock (as Series 0:100) Weight of traction system/Power in a train-set 100 80 60 40 20 0 Series 0 Series 100 Series 300 Series 700 Series N700 1st-generation Rolling Stock 2nd-generation Rolling Stock Traction system DC motor driven AC asynchronous motor driven Brake System Rheostatic Brake System Regenerative Brake System the catenary. In the Series N700, the number of motor cars is increased to 14, and, in addition, the output power of each motor car is also increased. As a result, 14 motor cars can provide the braking effort for the 16 cars of the train, as shown in Fig. 7. In this way, the Series N700 increases regenerative energy by approximately 10-20%, compared with the Series 700. 《Series 700》 Fig. 5. Trends of Weight of Traction System per Power in a Trainset (as Series 0: 100). T M Catenary M M T T M M M T Regenerates braking energy of 12 cars 5.3 Reducing Running Resistance No regeneration in 4 trailers 《Series N700》 Tokaido Shinkansen trains run though densely populated areas at high speed. The wayside noise caused by aerodynamic performance is one of the most significant ongoing issues. Shinkansen Rolling Stock has been streamlined to reduce aerodynamic noise. The consecutive improvements of aerodynamic performance in each series of rolling stock have continually reduced running resistance. Figure 6 shows the running resistance of each series. Comparing Series 0 and Series N700 at 220km/h, Series N700’s running resistance is half that of the Series 0. Series 0 Catenary T M M M M M M M M T Regenerates braking energy of all 16 cars 14 motored cars provide braking for the 2 trailers Fig. 7. Effective Use of Regenerative Brakes 5.5 Energy Saving due to introducing Energy-efficient Rolling Stock The energy consumption depends primarily on the running resistance, the weight of a train set, the efficiency of electrical equipment and the performance of regenerative brakes. Running Resistance Series 700 Series 100 Series N700 0 50 100 150 200 220 250 300 Speed [km/h] Fig. 6. Running Resistance of each Series of Shinkansen Rolling Stock 5.4 Effective Use of Regenerative Braking Increasing the number of motor cars can also enhance the effective use of regenerative braking. The Series 700 has 12 motor cars out of 16 total cars, and the braking kinetic energy can be regenerated and returned to Figure 8 shows the comparison of energy consumption by different series of Shinkansen high-speed trains. The Series N700 consumes the energy equivalent to approximately half that consumed by the Series 0 in running at 220km/h between Tokyo and Shin-Osaka. Shinkansen rolling stock has continually evolved to become more energy-efficient. Figure 9 shows the relationship between energy consumption and the ratio of energy efficient rolling stock. The area on the left hand side of the graph represents first generation rolling stock, which doesn’t feature a regenerative braking system. The middle area represents second generation rolling stock, equipped with regenerative braking systems and an energy efficient design. It can be found that as the AusRail 2013 26-28 November 2013, Sydney Kenji Sato Central Japan Railway Company Advancements in Energy Savings for Tokaido Shinkansen Rolling Stock ratio of energy-efficient rolling stock increases, the unit energy consumption decreases correspondingly. After the Series 100 was retired and the first generation rolling stock ceased running in 2003, energy consumption increased slightly. This was due to the operation time table being reviewed and the average operation speed being lifted. Then, after the more energy-efficient Series N700 rolling stock commenced service in 2007, the energy consumption began to decrease again, bringing the energy consumption of 2011 down to only 70% of 1990’s figures. The history of the Shinkansen rolling stock is proof of how energy-efficient rolling stock promotes energy savings. 1st-generation Rolling Stock 2nd-generation Rolling Stock 220km/h 270km/h 100% 91% 79% 84% 73% 66% 68% 51% Series 0 Series 100 Series 300 Series 700 Series N700 *Comparison of Electric Power Consumption between Tokyo and Osaka. Fig. 8. Comparison of Energy Consumption of Shinkansen Trains (as Series 0: 100). 6. CONCLUSION The Tokaido Shinkansen’s energy saving performance is outstanding in that even though its maximum operational speed has increased, energy consumption has decreased through the introduction of new series Shinkansen rolling stock. This defining achievement is built on two fundamental concepts at the heart of the Shinkansen’s design: the crash avoidance concept and the Electric Multiple Unit concept, using distributed power systems on rolling stock. Using the crash avoidance concept, rolling stock can be made lighter weight and achieve a larger cross section of the car body. The distributed traction system combined with advanced power electronics technology makes the rolling stock ever more energyefficient by featuring a lightweight body, less running resistance and more efficient performance using regenerative braking. With these advantages derived from these basic concepts, JR Central has developed and introduced not only higher operational speeds, but also low energy consuming rolling stock. As a result, the Series N700 consumes energy equivalent to approximately half that consumed by the Series 0, the firstgeneration Shinkansen train, in running at 220km/h between Tokyo and Shin-Osaka. This leads to the unit energy consumption in 2011 being 30% less than results from 1990 by introducing the new series of higher performing, more energy-efficient Shinkansen rolling stock. REFERENCES Fig. 9. Changes in Ratio of Tokaido Shinkansen Energy-efficient Rolling Stock and Unit Energy Consumption [1] Y. Hagiwara, S. Ishikawa, M. Furuya, “Innovative Lightweight Technologies Using Power Electronics on Shinkansen High-Speed Electric Multiple Units,” Transportation Research Record, Journal of the Transportation Research Board, No.1995, pp. 43-51, 2007. AusRail 2013 26-28 November 2013, Sydney
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