]
CP-2X6 SHIM KIT (FOR POCKET DOOR KITS ONLY)
SHIM KIT INSTRUCTION SHEET FOR INTEGRATION OF POCKET DOOR KITS IN 2X6 WALL CONSTRUCTION
TYPE B CROWDERFRAME POCKET DOOR KIT
WITH CP-2X6 SHIM KIT DIMENSION DETAILS
(COMPLETE TYPE C KIT WITH
CP-2X6 SHIM KIT ILLUSTRATED.
FRAMING BY OTHERS)
3 in
5/8 in
3 5/8
([92.1
([92.1
) )
mm]mm]
2 1/8
2 1/8
in in
[54.0
[54.0
mm]mm]
CLEARANCE
CLEARANCE
BETWEEN
BETWEEN
UPRIGHTS
UPRIGHTS
2 1/2 in
[63.6 mm]
2 1/2 in
[63.6 mm]
WOOD
2X4 2X4
WOOD
CONSTRUCTION
CONSTRUCTION
BY OTHERS
BY OTHERS
2X4 WOOD
2X6 WOOD
CONSTRUCTION
BYCONSTRUCTION
OTHERS
BY OTHERS
3 5/8 in
5 5/8 in
([92.1
([142.9
mm])
mm])
2 1/8 in
4 1/8 in
[104.8 mm] [54.0 mm]
CLEARANCE
CLEARANCE
BETWEEN BETWEEN
UPRIGHTS UPRIGHTS
MINIMUM
ROUGH
OPENING
HEIGHT
MINIMUM
ROUGH
OPENING
HEIGHT
FORFOR
STANDARD
KITS:
STANDARD
KITS:
91 in91
[2311
mm]mm]
in [2311
5 5/8 in
([142.9
mm])
FOR EXTRA HEIGHT KITS:
103 in [2616 mm]
CP-800
HEADER
TRACK
CP-801
HEADER
TRACK
2 1/2 in
[63.6 mm]
CP-FB
MDF
FASCIA
BOARD
CP-FB
MDF
FASCIA
BOARD
3/4 3/4
in [19.1
mm]mm]
X 2X
7/8
mm]mm]
in [19.1
2 in
7/8[73.0
in [73.0
2 1/2 in
[63.6 mm]
2 1/2 in
[63.6 mm]
CP-800HEADER
HEADERTRACK
TRACK
CP-801
CP-2X6-PS
PLYWOOD
SHIM
CP-FB
MDF FASCIA
BOARD
1 in
3/4
in [25.4
[19.1 mm]
mm] XX 12 3/8
7/8 in
in [34.9
[73.0 mm]
mm]
1 in 5/8 in
[25.4 mm]
[15.5 mm]
GUIDE
C-914C-201
GUIDE
CHANNEL
CHANNEL
CP-913C-200
GUIDE
GUIDE
3/8 in
[9.4 mm]
3/8 in
[9.4 mm]
CP-2X6-PS PLYWOOD SHIM
1 in [25.4 mm] X 1 3/8 in [34.9 mm]
STEEL
STEEL
UPRIGHTS UPRIGHTS
3/4
in in
1 5/32
[19.2
mm]
[29.1
mm]
STANDARD
KIT KIT
DOOR
HEIGHT
RANGE:
STANDARD
DOOR
HEIGHT
RANGE:
MINMIN
6'-8"6'-8"
(80 (80
in) [2032
mm]mm]
in) [2032
6'-10"
(82
in)
[2083
mm]
6'-10" (82 in) [2083 mm]
MAX
7'-0"7'-0"
(84 (84
in) [2134
mm]mm]
MAX
in) [2134
EXTRA
HEIGHT
KIT KIT
DOOR
HEIGHT
RANGE:
EXTRA
HEIGHT
DOOR
HEIGHT
RANGE:
MINMIN
7'-8"7'-8"
(92 (92
in) [2337
mm]mm]
in) [2337
7'-10"
(94
in)
[2388
mm]
7'-10" (94 in) [2388 mm]
MAX
8'-0"8'-0"
(96 (96
in) [2438
mm]mm]
MAX
in) [2438
1 3/8 in [34.9 mm]
MINIMUM DOOR
THICKNESS
STANDARD KIT DOOR HEIGHT RANGE:
MINKIT
6'-8"
(80 in)HEIGHT
[2032 mm]
STANDARD
DOOR
RANGE:
(82 in)
in) [2032
[2083 mm]
mm]
MIN6'-10"
6'-8" (80
MAX
7'-0"
(84
in)
[2134
mm]
6'-10" (82 in) [2083 mm]
MAX 7'-0" (84 in) [2134 mm]
EXTRA HEIGHT KIT DOOR HEIGHT RANGE:
MIN 7'-8" (92 in) [2337 mm]
EXTRA HEIGHT KIT DOOR HEIGHT RANGE:
7'-10" (94 in) [2388 mm]
MIN 7'-8" (92 in) [2337 mm]
MAX 8'-0" (96 in) [2438 mm]
7'-10" (94 in) [2388 mm]
MAX 8'-0" (96 in) [2438 mm]
1 3/16 in
[30.2 mm]
GAP
1 in
CLEARANCE
[25.4 mm]
(ASSUMING
1 3/4 in [44.5 mm]
THICK DOOR)
C-914 GUIDE
CHANNEL
GUIDE SYSTEM
CP-913
AS REQUIRED
GUIDE
MIN
MIN
3/85/16
in in
[9.5
mm]
[7.9
mm]
2 1/2 in
[63.6 mm]
CDC-411
CATCH/STOP
STANDARD KIT DOOR HEIGHT RANGE:
MIN 6'-8" (80 in) [2032 mm]
6'-10" (82 in) [2083 mm]
MAX 7'-0" (84 in) [2134 mm]
1 3/4 in [44.5 mm]
DOOR SHOWN
2 1/2 in [63.5 mm]
MAXIMUM DOOR
THICKNESS
EXTRA HEIGHT KIT DOOR HEIGHT RANGE:
MIN 7'-8" (92 in) [2337 mm]
7'-10" (94 in) [2388 mm]
MAX 8'-0" (96 in) [2438 mm]
1 3/16 in
[30.2 mm]
GAP
CLEARANCE
(ASSUMING
1 3/4 in [44.5 mm]
THICK DOOR)
BOTTOM
CLEARANCE
29/32 in
BASED
ON GUIDE
[22.9
mm]
SYSTEM USED
MIN
3/8 in
[9.5 mm]
TO BE USED WITH CROWDERFRAME POCKET SINGLE DOOR KITS (SUCH AS TYPE C)
(ALL COMPONENTS FOR THESE KITS CAN BE FOUND ON THE TYPE B/C INSTRUCTION SHEETS
ACCORDINGLY. THE TYPE B/C KITS ARE PURCHASED SEPARATELY)
3 in
[76.2 mm]
C-411 QUICK
RELEASE HANGER
STEEL
UPRIGHTS
1 5/32 in
[29.1 mm]
1 3/8
in [34.9 mm]
1 3/4 in [44.5
mm]
MINIMUM DOOR
DOOR SHOWN
THICKNESS
2 1/2 in [63.5 mm]
3/4 in [44.5 mm]
MAXIMUM 1DOOR
MAXIMUM DOOR
THICKNESS
THICKNESS SHOWN
3/4 in
29/32
in mm]
[19.0
[22.9 mm]
CP-FB MDF FASCIA BOARD
3/4 in [19.1 mm] X 2 7/8 in [73.0 mm]
3/8 in
[9.4 mm]
C-400 HANGER
PARTS LIST FOR CP-2X6 SHIM KIT
CDC-400
CATCH/STOP
CP-801 HEADER TRACK
C-411
QUICK
CP-FB
MDF FASCIA BOARD
RELEASE
HANGER
3/4 in [19.1
mm] X 2 7/8 in [73.0 mm]
1 3/8 in [34.9 mm]
MINIMUM DOOR
THICKNESS
1 3/4 1in3/4
[44.5
mm] mm]
in [44.5
MAXIMUM
DOOR
MAXIMUM
DOOR
THICKNESS
SHOWN
THICKNESS
SHOWN
MINIMUM ROUGH OPENING HEIGHT
FOR STANDARD KITS:
91 in [2311 mm]
FOR
EXTRA
HEIGHT
KITS:
FOR
EXTRA
HEIGHT
KITS:
in [2616
mm]
103103
in [2616
mm]
FORFOR
EXTRA
HEIGHT
KITS:
EXTRA
HEIGHT
KITS:
103 103
in [2616
mm]mm]
in [2616
3/8 in
[9.4 mm]
3/8 in
[9.4 mm]
1 3/8 1in3/8
[34.9
mm] mm]
in [34.9
MINIMUM
DOOR
MINIMUM
DOOR
THICKNESS
THICKNESS
2X6 WOOD
CONSTRUCTION
BY OTHERS
4 1/8 in
[104.8 mm]
CLEARANCE
BETWEEN
UPRIGHTS
MINIMUM
ROUGH
OPENING
HEIGHT
MINIMUM
ROUGH
OPENING
HEIGHT
FOR
STANDARD
KITS:
FOR
STANDARD
KITS:
91[2311
in [2311
mm]
91 in
mm]
C-400
HANGER
C-411
QUICK
RELEASE HANGER
STEEL
STEEL
UPRIGHTS
UPRIGHTS
TYPE C CROWDERFRAME POCKET DOOR KIT
WITH CP-2X6 SHIM KIT DIMENSION DETAILS
BOTTOM
CLEARANCE
BASED ON GUIDE
SYSTEM USED
GUIDE SYSTEM
AS REQUIRED
OPENING
END
FRONT END OF FOOT BRACKET
IS IDENTIFIED WITH 4 HOLES
ALONG FRONT EDGE.
OPENING
END
POCKET END
CHALK LINE
LEGEND:
(X) = QUANTITY OF ITEM SUPPLIED IN STANDARD CP-2X6 SHIM KITS.
FRONT END OF FOOT BRACKET
SUITABLE FOR DOORS FROM 18 in [457 mm] TO 36 in [914
WIDE. WITH 4 HOLES
IS mm]
IDENTIFIED
-EXW4 (X) = QUANTITY SUPPLIED IN EXTRA WIDTH KITS (CP-2X6-EXW4)
ALONG FRONT EDGE.
FOR DOORS FROM 37 in [940 mm] TO 48 in [1219 mm] WIDE.
CHALK LINE
IF NOT PRESENT, QUANTITY IS AS PER (X)
CHALK LINE
2 1/2 in
[63.6 mm]
FOOT BRACKET
FOOT BRACKET
CHALK LINE
3 in
[76.2 mm]
CP-2X6-PS PLYWOOD SHIM (2)
1 in [25.4 mm] THICK X 1 3/8 in [34.9 mm] WIDE X 96 in [2438 mm] LONG
CP-2X6 FOOR
BRACKETS (2)
-EXW4 (3)
4 5/8 in
[117.3 mm]A PRODUCT OF K.N. CROWDER MFG. INC
1/2 in [12.7 mm]
HANGER ADJUSTMENT
RANGE:
POCKET END
1/4”-#14 X 2”
HEX TEK SCREWS (4)
-EXW4 (6)
DIMENSION
#10 X 2” SELF
DRILLINGFOOT
SCREWS
(10)
BRACKET
FOOT BRACKET
A
DIMENSION
DIMENSION
K.N. Crowder Mfg.
Inc. ●1220 Burloak Drive ● Burlington, Ontario, Canada ● L7L 6B3
K.N. Crowder Inc. ● 210 Eighth Street South ● Lewiston,
New York ● 14092
2X6 WOOD
CONSTRUCTION
TOLL-FREE
PHONE: 1-866-999-1KNC (1562) ● TOLL-FREE FAX: 1-800-567-0123 ● WEBSITE: www.kncrowder.com ● EMAIL: [email protected]
BY OTHERS
© 2015 K.N. CROWDER MFG. INC. All Rights Reserved.
5 5/8 in
A
B
DIMENSION
B
INSTALLATION INSTRUCTIONS FOR CP-2X6 SHIM KIT FOR 2X6 WALL APPLICATIONS
STEPS #1 TO #6 OR 7:
FOLLOW STEPS FROM TYPE B (STEPS #1 TO 7) OR TYPE C (STEPS #1 TO #6) SINGLE DOOR POCKET KIT INSTRUCTION SHEETS.
STEP #CP2X6-1:
USE A CHALK LINE AGAINST THE BOTTOM STUDS OF THE WALL TO MARK THE LINES OF THE OPENING ON BOTH SIDES. LOCATE AND SECURE THE CP-2X6 FOOT
BRACKETS (2) OR (3) FOR EXTRA WIDTH KITS AS PER THE FOOT BRACKET LOCATION CHART C LISTED BELOW. SECURE THE FOOT BRACKETS WITH #8 X 3/4” PAN
HEAD SCREWS (2 PER FOOT BRACKET). NOTE: FOOT BRACKETS HAVE A FRONT EDGE AND THIS EDGE SHOULD FACE THE OPENING AS SHOWN IN
THE ILLUSTRATIONS RIGHT. FOOT BRACKETS ARE TO BE MOUNTED ON FINISHED FLOOR. IF FINISHED FLOOR IS NOT INSTALLED, PLEASE SHIM
FOOT BRACKETS THE THICKNESS OF THE FINISHED FLOOR. FOOT BRACKET LOCATION DIMENSIONS ARE BASED ON STANDARD SET-UP
AND WILL ACCOMMODATE THE SUGGESTED FINISHING AS SHOWN ON PREVIOUS SIDE.
CHART C: FOOT BRACKET LOCATION DIMENSIONS A, B, C
DOOR WIDTH
18 in
20 in
22 in
24 in
26 in
28 in
30 in
32 in
34 in
36 in
(1'-6")
(1'-8")
(1'-10")
(2'-0")
(2'-2")
(2'-4")
(2'-6")
(2'-8")
(2'-10")
(3'-0")
DIMENSION
[457 mm]
[508 mm]
[559 mm]
[610 mm]
[661 mm]
[711 mm]
[762 mm]
[813 mm]
[864 mm]
[914 mm]
18 3/4 in
20 3/4 in
22 3/4 in
24 3/4 in
26 3/4 in
28 3/4 in
30 3/4 in
32 3/4 in
34 3/4 in
36 3/4 in
A
[476 mm]
[527 mm]
[578 mm]
[629 mm]
[680 mm]
[730 mm]
[781 mm]
[832 mm]
[883 mm]
[934 mm]
DIMENSION
10 1/2 in
10 1/2 in
12 1/2 in
12 1/2 in
13 1/2 in
14 1/2 in
16 1/2 in
16 1/2 in
18 1/2 in
20 1/2 in
B
DIMENSION
[267 mm]
[267 mm]
[318 mm]
[318 mm]
[343 mm]
[368 mm]
[419 mm]
[419 mm]
[470 mm]
[521 mm]
-------------------------------
BELOW APPLY TO -EXW4 (EXTRA WIDTH) CROWDERFRAME POCKET DOOR KITS
38 in (3'-2")
[965 mm]
38 3/4 in [984 mm]
25 1/2 in [648 mm]
12 1/2 in
40 in (3'-4")
[1016 mm]
40 3/4 in [1035 mm]
27 1/2 in [699 mm]
14 1/2 in
42 in (3'-6")
[1067 mm]
42 3/4 in [1086 mm]
28 1/2 in [724 mm]
14 1/2 in
44 in (3'-8")
[1118 mm]
44 3/4 in [1137 mm]
30 1/2 in [775 mm]
16 1/2 in
46 in (3'-10") [1169 mm]
46 3/4 in [1188 mm]
31 1/2 in [800 mm]
16 1/2 in
48 in (4'-0")
[1219 mm]
48 3/4 in [1238 mm]
32 1/2 in [826 mm]
16 1/2 in
STEP #CP2X6-3:
PLUMB UPRIGHTS VERTICALLY AND SECURE TO CP-800/801 HEADER TRACK THROUGH PREVIOUSLY PLACED CP-2X6-PS PLYWOOD SHIMS WITH
1/4”-#14 X 2” HEX TEX SCREWS AND 5/16” EXTERNAL TOOTH LOCK WASHER (1 OF EACH REQUIRED FOR EACH UPRIGHT). NOTE: IMPACT DRIVER IS IDEAL FOR
THIS STEP OR PRE-DRILL WITH 9/64 in DIAMETER DRILL BIT IF DESIRED. SCREW AND HOLE IN UPRIGHT SHOULD LINE UP WITH GROOVE IN CP-800/801
HEADER TRACK AS SHOWN BELOW.
SCREW INTO TOP OR MIDDLE GROOVE
ROW OF CP-800/801 HEADER TRACK
(AS SHOWN)
C
ROH
[318 mm]
[368 mm]
[368 mm]
[419 mm]
[419 mm]
[419 mm]
C
INE
KL
L
HA
C
CHALK
LINE
APPROXIMATELY
3/8 in [9.5 mm]
CHALK LINE
FOR DOUBLE DOOR OPENINGS AND
EXTRA WIDTH OPENINGS PLEASE REFER
TO RESPECTIVE INSTRUCTION SHEETS
INE
KL
L
HA
FRONT END OF FOOT BRACKET
IS IDENTIFIED WITH 4 HOLES
ALONG FRONT EDGE.
(FOR ONE DOOR
36 in [914 mm] WIDE OR LESS)
STEP #9 OR #10:
FOLLOW STEPS FROM TYPE B (STEPS #10) OR TYPE C (STEPS #9) SINGLE DOOR POCKET KIT INSTRUCTION SHEETS.
POCKET END
OPENING
END
STD PLAN VIEW
STEP #11 OR 12 TO #16 OR 17:
FOLLOW STEPS FROM TYPE B (STEPS #12 TO 17) OR TYPE
C (STEPS #11
TO 16) SINGLE DOOR POCKET KIT INSTRUCTION SHEETS.
FU
FU
FY
FY
STEPS #CP2X6-4
MEASURE AND CUT CP-FB MDF FASCIA BOARDS AS REQUIRED TO FIT IN BETWEEN THE FIRST SET OF UPRIGHTS ON EACH SIDE OF THE OPENING.
APPROXIMATELY
5/8 in [15.9 mm]
STEPS #CP2X6-5
SECURE CP-FB MDF FASCIA BOARDS TO THE CP-2X6-PS PLYWOOD SHIMS WITH #10 X 1-1/2” SELF-DRILLING SCREWS. NOTE: IT IS RECOMMENDED
TO MARK A CENTER LINE APPROXIMATELY 5/8 in [15.9 mm] FROM THE TOP EDGE OF THE FASCIA BOARD AND PRE-DRILL Ø13/64 in [5.2 mm]
CLEARANCE HOLES IN CP-FB MDF FASCIA BOARDS FOR EASIER INSTALLATION. SEE ILLUSTRATION BELOW FOR ASSISTANCE.
CHALK LINE
FOOT BRACKET
DIMENSION
FOOT BRACKET
DIMENSION
A
B
APPROXIMATELY
3/8 in [9.5 mm]
FY
FY
FU
STEP #8 OR #9:
FOLLOW STEPS FROM TYPE B (STEPS #9) OR TYPE C (STEPS #8) SINGLE DOOR POCKET KIT INSTRUCTION SHEETS.
FOR EXTRA HEIGHT KITS:
104 1/2 in [2654 mm]
APPROXIMATELY
3/8 in [9.5 mm]
X6-PS PLYWOOD SHIM
25.4 mm] THICK X
in [34.9 mm] WIDE
APPROXIMATELY
3/8 in [9.5 mm]
FU
FU
STEP #19 OR #20:
FINISH PROJECT WITH FINISHING REQUIREMENTS SUCH AS DRYWALL, TRIM, DOOR JAMBS, ETC (ALL BY OTHERS). NOTE: IT IS RECOMMENDED TO
MAKE ONE SIDE OF THE TRIM “EASILY” REMOVABLE FOR FUTURE ACCESS FOR MAINTENANCE PURPOSES.
X6-FB MDF FASCIA BOARD
[19.1 mm] THICK X
in [73.0 mm] WIDE
APPROXIMATELY
3/8 in [9.5 mm]
FY
FY
APPROXIMATELY
5/8 in [15.9 mm]
FY
FY
APPROXIMATELY
5/8 in [15.9 mm]
93 EASY
NECT HANGER
FU
FK
STEP #CP2X6-2:
CUT CP-2X6-PS PLYWOOD SHIMS TO SIZE AS REQUIRED (LENGTHS SHOULD BE EQUAL TO MEASUREMENT FROM CP-402 HEADER BRACKET SIDE FLANGE TO
HEADER BRACKET SIDE FLANGE ON OPPOSITE SIDE. EXAMPLE, FOR A 36 in [914 mm] DOOR, MEASUREMENT SHOULD BE APPROXIMATELY 69 3/4 in [1772 mm].
SECURE TO CP-800/801 HEADER TRACK WITH #10 X 2” SELF DRILLING SCREWS (5 PER SIDE FOR A TOTAL OF 10 IS PROVIDED WITH EACH KIT). NOTE: IT IS
RECOMMENDED TO MARK A CENTER LINE APPROXIMATELY 3/8 in [9.5 mm] FROM THE TOP EDGE OF THE PLYWOOD SHIM AND PRE-DRILL
MINIMUM
ROUGH
OPENING
Ø13/64
in [5.2
mm]HEIGHT
CLEARANCE HOLES IN CP-2X6-PS PLYWOOD SHIMS FOR EASIER INSTALLATION. ENSURE WHEN SECURING TO THE CP-800/801
FOR STANDARD KITS:
HEADER
TRACK
AS SHOWN IN ILLUSTRATIONS BELOW.
92 1/2 in [2350 mm]
C-403
DER TRACK
n
APPROXIMATELY
3/8 in [9.5 mm]
MOUNT
HALFWAY
UP THE
JAMB
A PRODUCT OF K.N. CROWDER MFG. INC.
FU
© 2015 K.N. CROWDER MFG. INC. All Rights
Reserved. FU
FK