Solid-State Electronics 43 (1999) 1997±2003 Nitrogen in ultra-thin gate oxides: its pro®le and functions Chen Shou Mian*, Ip Suk-Yin Flora Institute of Microeletronics, 11 Science Park Road, Singapore Science Park II, Singapore 117685, Singapore Received 9 February 1999; accepted 20 April 1999 Abstract The nitrogen composition pro®le in an ultra-thin gate oxide has been engineered through a multi-step oxidation by rapid thermal process (RTP), and has been examined by the SIMS analysis. It is interesting to ®nd out that two nitrogen composition peaks in an oxide ®lm have been formed using a three-step oxidation recipe (N2O+O2+N2O) by RTP, which is inconsistent with that in literature. The correlation between the nitrogen pro®le and Qbd value of a gate-oxide has been systematically studied. It shows that the Qbd value for an oxynitride increases with the nitrogen incorporation at the Si/oxide interface, but reduces with the nitrogen incorporation in the oxide bulk or at the oxide/poly-Si interface. Therefore, there is a balance in the choice of the Qbd value and the barrier to B penetration. # 1999 Elsevier Science Ltd. All rights reserved. Keywords: Nitrided oxide; Gate oxide; Rapid thermal process; Oxynitride 1. Introduction As the feature sizes of MOS devices have aggressively scaled down into the deep submicron regime, ultra-thin gate dielectrics with high reliability and dual-poly gate electrodes become indispensable. Conventional thermal SiO2 is inadequate for ULSI devices below 0.25 mm due to several limitations, such as the poor interface stability (resulting in degraded reliability) and a low barrier to boron penetration which comes about when p+-polysilicon is used for pMOSFETs. The degraded reliability of ultra-thin SiO2 is believed to be due to an 020 AÊ thick structure transition layer (STL) at the Si/SiO2 interface, resulting from the high stress/strain associated with volume expansion of SiO2 [1]. Incorporating a small amount of nitrogen in the * Corresponding author. Tel.: +65-770-5714; fax: +65-7701914. E-mail address: [email protected] (Chen S.M.) STL is supposed to reduce the amount of distorted bonds by alleviating the strain, thus improving the interface stability, such as the improved charge-toand hot-carrier reliability. breakdown (Qbd) Furthermore, nitrogen in the gate-oxide acts as a good barrier to boron penetration from p+-polysilicon [2,3]. However, nitrided oxides (or oxynitrides) also exhibit some fatal demerits such as reduced carrier mobility and enhanced electron trapping. Traditionally, nitrogen can be introduced into a thin oxide via high temperature nitridation of the oxide in NH3, N2O or NO by furnace or rapid thermal process (RTP) [1,4]. However, the N peak position in the oxide is always located at the Si/oxide interface, no matter which nitridation method or oxidation sequence has been used. This kind of nitrogen pro®le in a gate-oxide can prevent B penetration from p+-polysilicon into silicon substrate (channel region), but cannot prevent B diusing into the gate-oxide, where B acts as a trap or charge and degrades the gate-oxide reliability. An ideal nitrogen composition pro®le in a gate oxide should have a nitrogen peak at the oxide/poly-Si inter- 0038-1101/99/$ - see front matter # 1999 Elsevier Science Ltd. All rights reserved. PII: S 0 0 3 8 - 1 1 0 1 ( 9 9 ) 0 0 1 6 6 - 5 1998 Chen S.M., Ip S.-F. / Solid-State Electronics 43 (1999) 1997±2003 Fig. 1. The structure of a typical RTO recipe for the growth of nitrided oxide ®lms. face to prevent B penetration from p+-poly and some nitrogen at the Si/oxide interface to improve the interface stability. Great eort has been made to engineer the N pro®le in an oxide and new process techniques are also being explored [5]. However, it has not been successful so far. Here, we demonstrate a technique to engineer the N pro®le in an ultra-thin oxide via changing the oxidation sequence in O2 and N2O by RTP, which was also named as RTO. An N pro®le close to the ideal one has been formed and some new results were found to be quite dierent from those in literature. 2. Experimental Eight-inch notch prime wafers (p-type) were used for oxidation. They received an RCA cleaning prior to dielectric growth in order to strip the native oxide. All thin oxide ®lms were grown in O2 and/or N2O at 10508C (for 45 AÊ oxides) or 10008C (for 35/30 AÊ oxides) via RTP (Applied Material's Centura). Two series samples were produced. One was grown on blank wafers for oxide thickness measurements and SIMS analysis of the nitrogen pro®le in oxides. Another was made for devices using a standard 0.25 mm (logic) process ¯ow, but only n+-poly was deposited on the gateoxide in order to eliminate the B penetration eect. Five basic oxidation recipe structures have been used as follows: (1) an one-step process, oxidation in pure oxygen (O2), as a reference sample; (2) a two-step process with an initial oxidation in O2 followed by a nitridation in N2O (O2+N2O); (3) a two-step process with an initial oxidation in N2O followed by a re-oxidation in O2 (N2O+O2); (4) a three-step process with an initial oxidation in O2 followed by a nitridation in N2O, then a re-oxidation in O2 (O2+N2O+O2); and (5) a three-step process with an initial oxidation in N2O followed by a re-oxidation in O2, then an annealing in N2O (N2O+O2+N2O). Fig.1 shows one example of a recipe structure. The oxide ®lm thickness has been measured by optiprobe 2600 of Thermal-Wave, cross-section HRTEM, C±V plot in accumulation mode and Fowler± Nordheim tunneling oscillation method (I±V curves). Dynamic SIMS analysis from EVANS EAST has been used to analyze the nitrogen depth pro®le in thin gate oxide ®lms. The gate injected (ÿVg bias) charge-to-breakdown Qbd values were measured on MOS capacitors using the constant current method. The gate oxide area in a MOS capacitor was 1 10ÿ4 cm2 for Qbd measurements. 3. Results and discussion The oxide thickness of 45 AÊ has been measured in several ways, as follows. The optical thickness was about 45 AÊ with a uniformity of 0.3% one sigma, being measured by opti-probe. The electrical thickness was about 54 AÊ measured by the C±V method in accumulation mode, and 49 AÊ calculated from the Fowler±Nordheim tunneling I±V curves. HRTEM pictures showed a physical thickness of about 47 AÊ [6]. There was no signi®cant dierence in C±V and I±V plots among the gate oxides grown by dierent recipes. In general, the electrical properties of oxides can be well characterized by the I±V/C±V plots. However, the silicon/oxide interface property is sensitive to silicon surface cleaning and other process conditions. For industrial applications, Qbd measurement of the gate oxide is a very common way to evaluate the oxide Chen S.M., Ip S.-F. / Solid-State Electronics 43 (1999) 1997±2003 1999 Fig. 2. SIMS analysis of nitrogen and oxygen depth pro®les in an oxide. The oxide was grown by an initial oxidation in O2 (for 22 s) followed by a nitridation in N2O (for 37 s) at 10508C (O2+N2O). The optical thickness of the oxide ®lm was about 45 AÊ. quality and process conditions. Hence, we will focus on the Qbd evaluation of the gate oxide quality here. Signi®cant dierence in Qbd values has been observed among oxides grown by dierence recipes. 3.1. Nitrogen composition pro®les in oxides SIMS analysis in Figs. 2 and 3 clearly shows that the N peak position can be controlled by the sequence Fig. 3. SIMS analysis of nitrogen and oxygen depth pro®les in an oxide. The oxide was grown by an initial oxidation in N2O (for 25 s) followed by a re-oxidation in O2 (for 57 s) at 10508C (N2O+ O2). The optical thickness of the oxide ®lm was about 45 AÊ. 2000 Chen S.M., Ip S.-F. / Solid-State Electronics 43 (1999) 1997±2003 Fig. 4. SIMS analysis of nitrogen and oxygen depth pro®les in an oxide. The oxide was grown by an initial oxidation in O2 (for 10 s) followed by a nitridation in N2O (for 30 s), then a re-oxidation in O2 (for 20 s) at 10508C (O2+ N2O+O2). The optical thickness of the oxide ®lm was about 45 AÊ. of O2/N2O oxidation. In Fig. 2, a thin SiO2 layer was grown during the ®rst step of O2 oxidation, then the second step of N2O annealing introduced N at the Si/ oxide interface. (The nitrogen `peak' in the ®rst 10 AÊ of surface, as shown in all the SIMS ®gures, was a measurement error in the SIMS analysis.) This result is Fig. 5. SIMS analysis of nitrogen and oxygen depth pro®les in the oxide. The oxide was grown by an initial oxidation in N2O (for 18 s) followed by a re-oxidation in O2 (for 40 s), then an annealing in N2O (for 30 s) at 10508C (N2O+ O2+N2O). The optical thickness of the oxide ®lm was about 45 AÊ. Chen S.M., Ip S.-F. / Solid-State Electronics 43 (1999) 1997±2003 2001 Fig. 6. Qbd results for oxides produced via recipes in Figs. 2±5: (O2), (O2+N2O), (N2O+O2), (O2+N2O+ O2) and (N2O+ O2+N2O). The optical thickness of oxides was about 45 AÊ. consistent with that in literature [7,8]. It is interesting to note that, in Fig. 3, the N peak was shifted away from the Si/oxide interface because a new layer of SiO2 was grown beneath the oxynitride layer during the second step of O2 re-oxidation. N peaked at about 15 AÊ beneath the top surface, which will be at the oxide/ poly-Si interface if a MOS device is made. In general, N is easier than O to diuse into Si and Si±N bonds are easier than Si±O bonds to breakdown, so during the growth of oxynitrides, the N peak used to be located at the Si/oxide interface no matter the N2O oxidation was the ®rst or last step. This has been demonstrated in a furnace oxidation process [8]. However, since the RTP process has a very fast temperature ramp and a very short high temperature process time, oxygen may diuse through the thin oxynitride layer to form a new SiO2 layer at the Si/ oxide interface during the re-oxidation of oxynitride in O2. Most of the N in the oxynitride will not be replaced by O and stay in the original oxynitride layer. This phenomenon is similar to that appeared in RTP annealing of implant dopants in silicon. Therefore, the nitrided oxide with a `sandwich' structure can be produced via a multi-step O2 and N2O oxidation by RTP, and the N pro®le in an oxide can be therefore engineered. This idea was further con®rmed by the results in Figs. 4 and 5. In Fig. 4, the third step of O2 re-oxidation introduced a very thin SiO2 layer beneath the oxynitride layer, pushing the N peak slightly away from the Si/ oxide interface. One interesting and important obser- vation here is that two nitrogen composition peaks were formed in the oxide using recipe (5), as shown in Fig. 5, which is very close to the expected ideal nitrogen composition pro®le in a gate oxide. One N peak is at the Si/oxide interface (formed at step three) and another near the top surface (formed at step one). However, because of the broad distribution of N in the oxide and the limitation of the oxide thickness, two N peaks were overlap, giving a nearly ¯at N distribution in the oxide bulk. This result is inconsistent with that predicted in literature, where the nitrogen peak near the top surface (formed in step one) was supposed to be replaced by the atomic oxygen during the third step of N2O annealing [7,8]. The reason that two nitrogen peaks can be formed in Fig. 5 is as described above, we suppose. 3.2. Qbd measurements The Qbd results for oxides produced via the above recipes (Figs. 2±5) are shown in Fig. 6, together with that of a control sample (O2). Compared with the control sample (O2), oxynitrides grown via (O2+N2O) and (O2+N2O+O2) have higher Qbd values, indicating that incorporation of a small amount of nitrogen at the Si/oxide interface did improve the interface quality, and, therefore, improves the reliability of oxides. The oxide grown via (O2+N2O+O2) has a tighter Qbd distribution than that via (O2+N2O). This is supposed to be due to the third step of re-oxidation in O2, which 2002 Chen S.M., Ip S.-F. / Solid-State Electronics 43 (1999) 1997±2003 Fig. 7. Qbd results for oxides produced via recipes: (O2), (N2O +O2), (N2O+O2+N2O) and (O2+N2O+O2). The optical thickness of oxides was about 35 AÊ. possibly smoothed the interface and removed some defects in oxide, just like a step of thermal annealing. Qbd values of the sample (N2O+O2) are much smaller than that of the control sample (O2), suggesting that nitrogen in the oxide bulk or near oxide/poly-Si interface degraded the oxide reliability. However, the nitrogen at the oxide/poly-Si interface is important to prevent boron penetration from the p+-poly gate, so Fig. 8. Qbd results for oxides produced via recipes: (O2+N2O) and (N2O+O2). The optical thickness of oxides was about 30 AÊ. Chen S.M., Ip S.-F. / Solid-State Electronics 43 (1999) 1997±2003 there is a balance in the choice of the Qbd value and the ecient barrier to B penetration. The oxide grown via (N2O+O2+N2O) has higher Qbd value than that via (N2O+O2) because the third step of N2O annealing introduced some nitrogen at the Si/oxide interface. From the point view of Qbd values, the recipe (O2+N2O+O2) seems to be the best to produce a good quality oxide. However, its nitrogen peak was still located at the Si/oxide interface, which was not an ideal nitrogen pro®le to prevent B penetration. On the other hand, the Qbd value for the oxide grown via (N2O+O2+N2O) seems to be not very high, but it had a better nitrogen pro®le, as shown in Fig. 5, to prevent B penetration. Hence, if the recipe (N2O+O2+N2O) is optimized to have improved Qbd values, it might produce an ideal gate oxide with both a high barrier to B penetration (more nitrogen at the oxide/poly-Si interface) and high enough Qbd values as required by the oxide reliability. Similar results to that in Fig. 6 have also been observed when the oxynitride thickness reduced to 35 and 30 AÊ, as shown in Figs. 7 and 8, respectively. However, the dierence in Qbd values among oxynitrides grown by dierent recipes was narrowed. The reason might be that the nitrogen pro®le was narrowed to having only one peak in the ultra-thin gate oxide. The N peak position can be only slightly adjusted by changing the sequence of O2 and N2O oxidation, because the oxide ®lm was so thin that it becomes almost an interface between poly-Si and substrate Si. However, the dierence in Qbd values can be still observed as the oxide thickness was as thin as 30 AÊ, as shown in Fig. 8. The Qbd value for 35 AÊ gate-oxide grown via (N2O+O2+N2O) has been much improved compared with that for 45 AÊ, and was even larger than that via (O2+N2O+O2), as shown in Fig. 7. The possible reasons are that the two nitrogen peaks in Fig. 5 had been overlapped to one peak when the oxide thickness scaled down, and that more nitrogen had been introduced during (N2O+O2+N2O) oxidation than the (O2+N2O+O2) process when the oxidation time/temperature reduced. 2003 4. Conclusions It can be concluded that the nitrogen composition pro®le in oxides can be engineered through a multistep O2/N2O RTP oxidation. The ideal N pro®le in a gate oxide, i.e. N peaks at the oxide/poly-Si interface and tails at the Si/oxide interface, can be obtained by optimizing the RTO recipe, such as recipe (5) in this study. The Qbd results for oxynitrides show that its value increases with the nitrogen incorporation at the Si/oxide interface, but reduces with the nitrogen incorporation in the oxide bulk or at the oxide/poly-Si interface. Therefore, there is a balance in the choice of the Qbd value and the barrier to B penetration. References [1] Han LK, Bhat M, Wristers D, Wang HH, Kwong DL. 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