University of Groningen Experimental study of the combustion properties of methane/hydrogen mixtures Gersen, Sander IMPORTANT NOTE: You are advised to consult the publisher's version (publisher's PDF) if you wish to cite from it. Please check the document version below. Document Version Publisher's PDF, also known as Version of record Publication date: 2007 Link to publication in University of Groningen/UMCG research database Citation for published version (APA): Gersen, S. (2007). Experimental study of the combustion properties of methane/hydrogen mixtures s.n. Copyright Other than for strictly personal use, it is not permitted to download or to forward/distribute the text or part of it without the consent of the author(s) and/or copyright holder(s), unless the work is under an open content license (like Creative Commons). Take-down policy If you believe that this document breaches copyright please contact us providing details, and we will remove access to the work immediately and investigate your claim. Downloaded from the University of Groningen/UMCG research database (Pure): http://www.rug.nl/research/portal. For technical reasons the number of authors shown on this cover page is limited to 10 maximum. Download date: 16-06-2017 RIJKSUNIVERSITEIT GRONINGEN Experimental study of the combustion properties of methane/hydrogen mixtures Proefschrift ter verkrijging van het doctoraat in de Wiskunde en Natuurwetenschappen aan de Rijksuniversiteit Groningen op gezag van de Rector Magnificus, dr. F. Zwarts, in het openbaar te verdedigen op vrijdag 7 december 2007 om 14:45 uur door Sander Gersen geboren op 2 oktober 1976 te Gouda Promotor: Copromotor: Prof. dr. H.B. Levinsky Dr. A.V. Mokhov Beoordelingscommissie: Prof. dr. ir. R. Baert Prof. dr. H.C. Moll Prof. dr. ir. Th.H. van der Meer ISBN 978-90-367-3254-3 ISBN 978-90-367-3255-0 (electronic version) Experimental study of the combustion properties of methane/hydrogen mixtures Sander Gersen The work described in this thesis was performed in the Laboratory for Fuel and Combustion Science at the University of Groningen, Nijenborgh 4, 9747 AG Groningen, the Netherlands. This project is supported with a grant of the Dutch Program EET (Economy, Ecology, Technology) a joint initiative of the Ministries of Economic Affairs, Education, Culture and Sciences and of Housing, Spatial Planning and the Environment. The program is run by the EET Program Office, SenterNovem. S.Gersen, Experimental study of the combustion properties of methane/hydrogen mixtures, Proefschrift Rijksuniversiteit Groningen (2007) Table of contents Introduction 5 Chapter 1 : Combustion properties of homogeneous reacting gas mixtures 1.1 Motivation to study the combustion properties of CH4/H2 gas mixtures 8 1.2 Governing equations for a homogeneous reacting gas mixture in a closed gas system 1.3 Laminar premixed flames 1.3.1 Governing equations for a one-dimensional laminar flame 1.4 Chemical mechanisms 16 18 21 22 Chapter 2: The Rapid Compression Machine, Experimental Techniques, Procedures and Setup 2.1 Background 27 2.2 Design and Operations 38 2.2.1 Experimental System 32 2.2.2 Gas filling system and filling procedure 33 2.2.3 Instrumentation and data acquisition 34 2.3.4 Determination autoignition delay time 35 2.3.5. Temperature determination 36 Appendix A.1 40 Appendix A.2 41 Appendix A.3 42 Appendix A.4 43 Appendix A.5 44 Chapter 3: High-pressure autoignition delay time measurements in methane/hydrogen fuel mixtures in a Rapid Compression Machine 3.1 Introduction 49 3.2 Experimental approach 51 3.3 Numerical simulation and analysis of experimental data 52 I 3.3.1 Chemical mechanisms 52 3.3.2 Numerical simulations 53 3.4 Results and discussion 56 3.5 Comparison of experimental results with numerical simulations 63 3.6 Summary and conclusions 68 Chapter 4: One-dimensional laminar flames, Experimental Techniques, Procedures and Burner Setup 4.1 General introduction 73 4.2 Burner 76 4.3 Gas handling system 77 4.4 Extractive probe sampling system 79 4.5 Estimate of the conversion of C2H2 and HCN during sampling 80 4.6 Laser absorption spectroscopy 82 4.6.1 Theory 82 4.6.2 Wavelength Modulation Absorption Spectroscopy (WMAS) 83 4.7 Experimental setup for Tunable Diode Laser Absorption Spectroscopy 87 4.7.1 Experimental procedure TDAS measurements of acetylene 88 4.8 Experimental procedure WMAS with second harmonic detection 90 4.8.1 HCN measurements 90 Chapter 5: Extractive Probe Measurements of acetylene in atmospheric pressure fuel-rich premixed methane/air flames 5.1 Introduction 100 5.2 Experimental 101 5.3 Results and discussion 102 5.4 Conclusions 107 II Chapter 6: HCN formation and destruction in atmospheric pressure fuel-rich premixed methane/air flames 6.1 Introduction 110 6.2 Experimental 112 6.3 Results and discussion 113 6.4 Conclusions 120 Chapter 7: The effect of hydrogen addition to rich stabilized methane/air flames 7.1 Introduction 124 7.2 Experimental 126 7.3 Results and discussion 127 7.3.1 HCN profiles 128 7.3.2 C2H2 profiles 131 7.4 Conclusion 132 Summary 136 Samenvatting 140 Dankwoord 144 III IV Inroduction Introduction Combustion is mankind’s oldest technology. Nowadays the combustion of fossil fuels provides more than 80% of the world’s energy, and is used for electric power generation, domestic heating, transportation and many other processes. A negative aspect of fossil fuels is that during combustion not only heat is generated, but also pollutants such as soot and NOx. Moreover, the combustion of fossil fuels disturbs the atmospheric CO2 balance, which is believed to contribute to global warming. Stringent emission regulations and the expectation that the known fossil fuel reserves will be exhausted within this century, forces combustion researchers to find methods to reduce pollutant emission, improve the efficiency of combustion equipment and to utilize renewable energy sources, such as biogas and hydrogen, as alternative fuels. However, the currently available renewable energy sources are insufficient to satisfy the world’s energy consumption. In a sustainable economy, hydrogen, either from electrolysis of water from sustainable generated electricity (wind, water) or from biomass, can fulfill a role as energy carrier. Yet at present, there is no sustainable hydrogen production, nor is there widespread energy conversion technology to utilize hydrogen as a fuel. To avoid the necessity of large investment in new hydrogen utilization equipment, the addition of hydrogen to natural gas could be a first step towards the wide-scale introduction of hydrogen into the energy infrastructure. However, since the combustion properties of hydrogen differ in many respects from those of natural gas, the allowable fraction of hydrogen in natural gas may be limited by the deteriorating performance of gas combustion equipment such as spark-ignited engines, burners and turbines to hydrogen-enriched natural gas. For example, increased knock in gas engines, causing extensive damage to the machines, or unacceptable increases in NOx formation from combustion equipment, both caused by the presence of hydrogen in the fuel, are clearly unwanted side-effects and must be avoided. To investigate these practical consequences of the changes if fuel composition effectively, it is necessary to study the changes in the underlying physical and chemical processes that are responsible for the combustion behavior of natural gas when hydrogen is added. Gaining fundamental insight into these consequences using practical combustion devices is difficult, since the experimental conditions are generally poorly defined, complicating the interpretation of the data. For this reason, 5 Introduction devices as shock tubes, rapid compression machines (RCM) and one-dimensional flame burners have been developed to enable the study of combustion under welldefined conditions. The insights gained from such studies permit the analysis of the behavior of broad groups of practical combustion equipment, and are also indispensable for the design of new combustion equipment. Furthermore, data from these well-defined studies aid the development of methods for modeling complex combustion phenomena. The objective of this thesis is to investigate potential changes in the combustion properties of methane caused by the addition of hydrogen to the fuel. Specifically, the ignition properties of methane/oxygen and methane/hydrogen/oxygen mixtures are studied by measuring auto ignition delay times in a rapid compression machine (RCM) at conditions relevant to knock in gas engines (950<T<1100K and 10<P<70bar). In addition, insight into changes in soot and NOx formation in methane flames is gained by measuring the spatial profiles of C2H2 and HCN in atmospheric pressure, one-dimensional CH4/air and CH4/H2/air flames. All measurements are compared with the results of numerical calculations designed to predict the behavior of these experimental systems. 6 Chapter 1 CHAPTER 1 Combustion properties of homogeneous reacting gas mixtures 7 Chapter 1 1.1. Motivation to study the combustion properties of CH4/H2 gas mixtures Consider a homogeneous (premixed) fuel/oxidizer gas mixture. A premixed mixture is characterized by the equivalence ratio, ϕ, which expresses the ratio of fuel and oxidizer the unburned mixture. This is given by, ϕ= [ Fuel ] 1 . , [Oxidizer ] f st (1.1) where the amounts [fuel] and [oxidizer] can be expressed in molar, volume or mass units, and fst is the ratio of fuel to oxidizer under stoichiometric conditions using the same units. Here we will generally use moles or mole fraction as units. A mixture is said to be stoichiometric (ϕ=1) when fuel and oxidizer are present in the ratios prescribed by the balanced chemical reaction for combustion: n n C x H n + ( x + )O2 → xCO2 + H 2 O , 4 2 (R1.1) If the oxidizer in the unburned mixture is in excess, the mixture is said to be fuel-lean (ϕ<1), while the mixture is called fuel-rich (ϕ>1) when an excess of fuel in the unburned mixture is present. The gas mixture can remain unreacted, such as in fuel-air mixtures at room temperature in the absence of an ignition source, or the fuel and oxidizer react (combust) to form products. Combustion can take place either in a flame (a reaction front propagates subsonically through the mixture) or in a non-flame mode (“homogeneous combustion”, reaction occurs simultaneously everywhere in the mixture). To understand which mode of combustion takes place under a given set of conditions (temperature, pressure, equivalence ratio), it is necessary to study the chemical processes in the system in detail. The overall combustion process can be described by reaction (R1.1). However, it is unrealistic to think that combustion proceeds via this single reaction because it would require breaking high-energy bonds, which at room temperature makes this reaction extremely slow. Instead, combustion occurs in a sequential process involving many reactive intermediate species. To illustrate this process, we first consider a H2-O2 gas mixture. The conversion of hydrogen and oxygen to water starts with the formation of reactive species (radicals) 8 Chapter 1 to initiate a chain of reactions [1]. The reactions in which radicals are formed from stable species are called chain-initiation reactions, and an example of a chaininitiation reaction is the (endothermic) dissociation reaction: H 2 + M = 2 H + M − 436kJ / mole , (R1.2) The H radicals formed in reaction (R1.2) can react further with oxygen molecules, forming two new radicals, OH and O, H + O2 = OH + O − 70.6kJ / mole . (R1.3) This reaction (R1.3), in which two radicals are created for each radical consumed is called a chain-branching reaction and is crucially important in combustion processes. The formation of the radicals OH and O can lead to further chain branching via O + H 2 = OH + H − 8.2kJ / mole . (R1.4) In addition, there are reactions in which the number of radicals does not change, such as OH + H 2 = H 2 O + H + 63.21kJ / mole , (R1.5) which are called chain-propagating reactions. The reactions in which radicals react to stable species without forming another radical are called chain-terminating reactions, as in H + OH + M = H 2 O + M + 499.2kJ / mole . (R1.6) Although not strictly chain terminating, since HO2 is a radical, the reaction H + O2 + M = HO2 + M + 208.25kJ / mole (R1.7) 9 Chapter 1 is often considered chain terminating because, compared with the “flame radicals”, H, O and OH, the HO2 radical is relatively unreactive. At low pressures, reaction (R1.7) is an important chain-terminating reaction because the mildly reactive HO2 radicals diffuse to the wall, where they react at the surface. Summing the chain-branching and chain-propagating reactions (R1.3+R1.4+R1.5+R1.5) results in H + 3H 2 + O2 → 3H + 2 H 2 O + 47.62kJ / mole , (R1.8) from which we can see that starting with one radical, three radicals are formed from the reactants in this simplified mechanism. For quantitative description of chemical processes the rate of change of the species concentrations (formation and consumption) should be determined. For species A in an arbitrary bimolecular elementary reaction, kf aA + bB ⇔ cC + dD, kr (R1.9) this is expressed as: dA = − k f [ A] a [ B ]b + k r [C ]c [ D] d , dt (1.2) where A,B,C,D denote the different species in the reaction, a,b,c,d are the stoichiometric coefficients of species A,B,C,D, respectively, and kf and kr represent the forward and reverse rate coefficient of the reaction. For example, the rate of change of the oxygen radical in reaction (R1.3) is expressed as, d [O] = − k Rf1.3 [ H ][O2 ] + k rR1.3 [OH ][O] . dt (1.3) The rate coefficients kf and kr are connected through the equilibrium constant Kw. The reaction rate constant k of a reaction is generally assumed to have a modifiedArrhenius temperature dependence, ⎛ E ⎞ k = AT b exp ⎜ − A ⎟ , ⎝ RT ⎠ 10 (1.4) Chapter 1 where A is the pre-exponential factor, b the temperature exponent, T the temperature, R the universal gas constant and Ea the activation energy, which corresponds to the energy barrier that has to be overcome during reaction. Here should be mentioned that the activation energy is always higher than the heat of the formation. Generally, the more exothermic a reaction is, the smaller the activation energy. As can be seen from reactions (R1.3-R1.5), the rate of formation of the important free radicals ( H + OH + O) is proportional to the concentration [n] of the radicals with some coefficient α. The rate of consumption of radicals (chain termination) is proportional to the concentration [n] as well (R1.7), with some rate β; the rate of chain initiation, denoted as γ, is independent of the concentration [n] (R1.2). Thus, in generalized form, the rate of change of the concentration of free radicals can be expressed as, d [ n] = γ + (α − β )[n] , dt (1.5) From equation (1.5) three different scenarios can be derived, which are presented schematically in figure 1.1 a [2]. Figure 1.1a) Schematic of the growth of the concentration of free radicals [n] in time. b) Schematic of the growth of free radicals [n] in time for the cases with and without heat release. 11 Chapter 1 For the condition α>β the concentration [n] increases exponentially in time, and ignition takes place. When α<β, d[n]/dt becomes zero, and no exponential growth of free radicals occurs (no ignition). The condition α=β results in a linear growth of the concentration of free radicals, and defines the ignition limit. Equation (1.5) shows that the growth of the concentration of free radicals is determined by the competition between the chain branching (R1.3) and chain terminating reactions (R1.7). A very important parameter in this competition is the temperature, since the chain branching reaction (R1.3) has large activation energy Ea [3] while that of the chain terminating reaction (R1.7) is small [4]. Thus, the value of α (chain branching) is strongly dependent upon the temperature, and β (chain terminating) is more or less independent of the temperature. At low temperatures the endothermic chain branching reaction will not proceed rapidly, so the value of α is much smaller than β (α<β), and ignition does not occur. Increasing the temperature results in an increase in α, while β remains unchanged; at sufficiently high temperatures α will be larger than β and ignition occurs. The temperature during the early period of the ignition process remains more or less constant because the heat release from the branching and propagating reactions (R1.8) is small, but as the radical concentration grows, exothermic reactions such as (R1.6) and (R1.7) will produce substantial quantities of heat. If the heat produced by the exothermic reactions in system exceeds the rate of heat loss to the surrounding, the temperature in the system will rise. Since the rate of reaction, and thus the rate of heat release, grows exponentially with temperature, the overall reaction will auto-accelerate, that is, the system will “explode”. The time before explosion takes place is called autoignition delay time (figure 1.1b). In this example, if no heat accumulates in the system (T=constant), no auto-acceleration of the reaction rate takes place; in this case we speak of “non-explosive” reactions, both situations are shown in figure 1.1b. As described above, the dominance of chain branching reaction (R1.3) characterizes the high temperature regime, while at low and intermediate temperatures the in essential chain terminating reaction (R1.7) competes effectively with reaction (R1.3) [5]. Since the rate of a three-body reaction increases with pressure much faster than the rate of a two-body reaction, there exists a pressure above which reaction (R1.7) exceeds the rate of the competing reaction (R1.3). Reaction (R1.7) is only a chain terminating reaction when the produced HO2 radicals will diffuse to the wall 12 Chapter 1 and recombine to stable molecules without having undergone a reaction. At high pressures, species collide much more frequently. Therefore, at sufficiently high pressures the HO2 radicals will be frequently interrupted in its path to the walls by reacting with H2 molecules to produce H and H2O2 (R1.10) [5], HO2 + H 2 = H 2 O2 + H − 72.45kJ / mole . (R1.10) The H radicals so produced can contribute to chain branching via (R1.3) or will generate more HO2 via reaction (R1.7) and H2O2 itself can contribute to branching via [5], H 2 O2 + M = 2OH + M − 214.6kJ / mole . (R1.11) Thus at high pressure and moderate temperatures reaction (R1.7) will dominate over (R1.3), and the number of active centers will grow (α>β) via the sequence of reactions (R1.7), (R1.10), and (R1.11). Instead of heating the “cold” gas mixture by the heat release of exothermic reactions as in this example of a closed homogeneous system, in flames, the mixture is heated by conduction from the hot flame gases. Furthermore, radicals needed to decompose the fuel are also transported from the high temperature region of the flame. As in the closed system described above, the rate of formation of radicals controls the overall rate of reaction in flames. For flames, however, the chain initiation and chain-terminating reactions are less important in the formation/destruction of radicals (α>>β), and the reactions (R1.3)-(R1.5), responsible for the growth of the radical pool, dominate the overall reaction rate in H2-O2 flames [6]. The combustion chemistry of hydrocarbon fuels is much more complicated than that of hydrogen. As an example, we consider a CH4-O2 mixture. Under flame conditions (α>>β), the most important chain branching reaction in the oxidation of methane is also reaction (R1.3) [6]. After radicals are transported into the unburned gas mixture, methane is attacked by the radicals, as in CH 4 + H → CH 3 + H 2 − 13kJ / mole . (R1.12) 13 Chapter 1 As can be seen from figure 1.2, the rate coefficient of reaction (R1.12) [7] is much larger than that for reaction (R1.3) [3]. Thus reaction (R1.12) competes effectively with reaction (R1.3) for H atoms and reduces the chain branching rate. Figure 1.2. Reaction rate expressions for reaction R1.3 [3] and reaction R1.12 [7]. Furthermore, the very reactive H radical is replaced in reaction (R1.12) by the unreactive CH3 radical. These two processes result in a slow conversion of methane and contributes to the low burning velocity of methane (40 cm/s) as compared to hydrogen (340 cm/s) [8]. If the CH4-O2 mixture under consideration is at moderate or low temperature (T below roughly 1100K), chain branching reaction (R1.3) is too slow to provide a sufficient branching rate for autoignition, and a different reaction path dominates [9]. These paths are extremely complex and strongly dependent upon temperature and pressure [10]. At sufficiently high pressures, reactions involving the radical HO2 become important in the low temperature regime, for example [9], CH 4 + HO2 → CH 3 + H 2 O2 − 85.5kJ / mole . (R1.13) The oxidation of the CH3 formed, and the development of the radical pool, is complicated and slow. This process dominates most of the ignition delay period and is 14 Chapter 1 characterized by the accumulation of significant amounts intermediate species such as H2, C2H6, CH2O and H2O2. The decomposition of H2O2 via reaction (R1.11) and the oxidation of CH2O via a sequence of reactions lead to a sharp increase in the concentration of free radicals [10] and ultimately ignition occurs (α>β) [10]. The H (R1.12) and HO2 (R1.13) scavenging reactions compete effectively with R1.3 and R1.10 respectively, and thus effectively reduce the chain branching rate in the CH4-O2 system. This, together with the formation of the relatively unreactive CH3 radical, contributes to the fact that CH4-O2 mixtures tend to auto ignite slower than H2-O2 mixtures [6], illustrated in figure 1.3. Figure 1.3. Computed autoignition delay times for stoichiometric H2/air and CH4/air mixtures at P=30 bar. Calculations were made using the GRI-Mech 3.0 mechanism [11]. Besides their effects on the combustion properties, such as burning velocity and ignition, the differences in the combustion chemistry of methane and hydrogen have significant consequences for pollutant formation. One of the main consequences is that during the combustion of methane (and other hydrocarbons) carbon containing pollutant species like soot, HCN and CO are formed, while the only pollutant from hydrogen combustion is NOx. Moreover, the formation of NO in methane combustion is different than that from H2 combustion; in methane flames an additional mechanism exist that produces NO via the hydrocarbon intermediate CH [12]: 15 Chapter 1 CH + N 2 ⇔ products ⇔ NO . (R1.14) ( NCN ?, HCN ?) This mechanism is particularly important under fuel rich conditions. A challenging task is to understand the possible changes in the combustion chemistry caused by addition of hydrogen to methane and how this affects combustion properties like pollutant formation and ignition delay. Since there is a clear distinction between the chemistry in flames and ignition, it is necessary to study both. To gain understanding in the underlying chemical kinetics and physical processes involved in these two kinds of combustion process, it is necessary to analyze the combustion processes quantitatively by solving the governing equations with detailed chemical mechanisms. 1.2 Governing equations for a homogeneous reacting gas mixture in a closed system The time-dependent behavior of a closed system containing a reacting gas mixture is described by the system of the conservation equations for mass and energy. Since no mass can be formed or destroyed by chemical reaction, the total mass of the closed systems remains constant over time: d ( ρV ) d K = ∑ ρVYk =0, dt dt k =1 (1.6) where ρ is the overall mass density, V is the system volume and Yk is the mass fraction of k-th component in the gas mixture. The mass fractions of individual species change in time according to ρ 16 dYk = ω k Wk , k = 1…….K dt (1.7) Chapter 1 where ωk and Wk are the molar chemical production rate per unit of volume and molecular weight of the k-th species, respectively. The density is related to temperature T, pressure p and composition through the ideal gas equation of state: ρ= p W, RT (1.8) ⎛ K Y ⎞ where W = 1/ ⎜ ∑ k ⎟ is the average molecular weight of the mixture. The system ⎝ k =1 M k ⎠ (1.6) – (1.8) consists of (K+1) linearly independent equations and contains (K+3) unknown parameters: ρ, p, T, V and Yk. Since the system contains more unknowns than equations, it can be solved only when two unknown parameters (for example, the measured temperature and pressure) are used as input. The number of input parameters can be decreased to one if the energy conservation equation is added to the system. The energy conservation equation can be derived from the first law of thermodynamics, which states that heat δQ added to the system is equal to the sum of the change of its internal energy dU and the work PdV of the system against an external force: dU + PdV = δ Q . (1.9) Equation (1.9) can be rewritten as dV dQ • dU +P = = Q loss . dt dt dt (1.10) The internal energy of the mixture is given by U= K ∑ ρVYk uk , (1.11) k =1 where uk is a specific energy of the k-th component. After differentiating expression (1.11) and substituting in (1.10) one receives 17 Chapter 1 ⎛1⎞ d⎜ ⎟ . ρ dT 1 K + p ⎝ ⎠ + ∑ uk ωkWk = qloss , Cv ρ dt dt k =1 (1.12) • where qloss = Q loss /(ρV) is the heat loss per unit of mass and Cv is the specific heat of system at constant volume. For an adiabatic mixture of inert gases (ωk = 0 and qloss = 0), equation (1.12) can be easily integrated, resulting in the following expression T ∫ T0 ⎛ ρ ⎞ C vW dT ⎟⎟ . = ln⎜⎜ R T ⎝ ρ0 ⎠ (1.13) It is common to use the ratio of molar heat capacities at constant pressure and constant volume, γ, and a specific volume v, instead of Cv and ρ. In this case, equation (1.13) can be rewritten as T 1 ∫ (γ − 1) T T0 dT ⎛V ⎞ = ln⎜ 0 ⎟ . ⎝V ⎠ (1.14) Several simulation programs have been developed to solve the set of governing equations. The program used in this study is SENKIN [13], and runs in conjunction with pre-processors from the CHEMKIN library [14], which incorporate the chemical mechanism and thermodynamic properties. 1.3 Laminar premixed flames Flat laminar premixed flames are ideally suited for combustion research, since the one-dimensional character offers great advantages for modeling and unambiguous model-experiment comparison. Moreover, the structure of these flames is representative for many practical flames. The structure of laminar premixed flames 18 Chapter 1 can be divided in three zones (figure 1.4), the preheat zone, the flame front (reaction zone) and the post-flame zone (burned-gas zone). In the preheat zone the unburned gas mixture is heated by conduction and diffusion of species from the flame front; this zone can be considered as chemically inert. The flame front, located downstream of the preheat zone is a thin zone (in the order of 1 mm at atmospheric pressure) in which the fuel is rapidly oxidized by radicals from the post-flame zone as described above, leading to a steep gradients in temperature and species concentrations. The flame front is rich in radicals and intermediate species. Although the temperature and major species in the post-flame zone are close to their equilibrium value, the concentrations of minor species can differ substantially from their equilibrium value. In the post-flame zone, the system goes to equilibrium predominantly via radicalrecombination reactions such as (R1.6). Figure 1.4. Schematic illustration of the structure of a premix one-dimensional flame. Premixed flat flames can be characterized by the “free-flame” laminar burning velocity, vL. In the laboratory system, where the cold gas moves with velocity vu, the flame front propagates with velocity vu-vL. We can consider three situations regarding the stability of a idealized one-dimensional flame. If the cold gas velocity is larger than the laminar burning velocity, vu>vL, the flame front propagates upstream. When 19 Chapter 1 the burning velocity, vL is equal to the velocity of the unburned gasses, (v=vL) the flame front is stationary in space, and if vu<vL the flame front will be convected downstream. The laminar burning velocity and the temperature of the burned gas are completely determined by the properties of the unburned mixture, such as the equivalence ratio, temperature and the identity of the fuel [2]. Figure 1.5 shows the interaction of the idealized 1-D flame with a porous-plug burner. Figure 1.5a illustrates a flat flame stabilized on a burner where the unburned gas velocity is set equal to the free-flame laminar burning velocity (vu=vL). In this situation, all heat generated during combustion is transferred completely into the gas mixture and the flame is essentially adiabatic (neglecting flame radiation). Lowering the unburned gas velocity vu causes propagation of the flame front towards the burner surface. Since the porous plug is too dense to allow propagation of the flame into the burner, the flame is stopped in its upstream propagation. In this case, the flame transfers heat to the burner by conduction, lowering the flame temperature and thus lowering the actual burning velocity of the flame vL'. The flame transfers enough heat to the burner to reach a stationary situation (vu= vL'), illustrated in figure 1.5b. This type of flame is called a burner-stabilized flame. Figure 1.5. a) Adiabatic flat flame (freely propagating flame) b) Burner-stabilized flat flame Further decrease in the unburned gas velocity results in increasing heat loss and drop in temperature; ultimately the temperature drops to such a level that α<β and the flame extinguishes. 20 Chapter 1 1.3.1. Governing equations for a one-dimensional laminar flame The description of one-dimensional laminar flames is based on the conservation equation for mass, species mass fraction and energy. Using the assumptions that onedimensional laminar flames are: (1) stationary (all flame parameters are independent of time), (2) the system is at constant pressure and (3) effects due to viscosity, radiation and external forces are negligible [2,15], the conservation equations governing the behavior of these flames can be summarized as follows: overall conservation of mass d ( ρv) dM = = 0, dx dx (1.15) where v is the mass averaged flow velocity, x is the distance along the line normal to the burner surface and M is called the mass flux. conservation of species d ( ρYk (Vk + v)) = ωkWk , dx k=1….K (1.16) where Yk is the mass fraction and Vk is the diffusion velocity, which accounts for the effect of molecular transport due to concentration gradients of the kth species [2,16]. Since mass can neither be destroyed nor formed in chemical reactions it follows from (1.15) and (1.16) that, K d ( ρY (V + v)) K d ( ρ v) k k = ∑ ωkWk = = 0 k=1…K. dx dx k =1 k =1 ∑ (1.17) Addition of the ideal gas equation of state (1.8) to the system of equations (1.15, 1.16) results in a system containing (K+1) linear independent equations. Assuming that the diffusion velocity Vk is a known function of temperature and species concentrations, 21 Chapter 1 the system contains (K+2) unknown parameters (T, ρ, v and Yk). Therefore an additional equation should be introduced to solve the system of equations: conservation of energy d ⎛ dT ⎜ ∑ ρYk (v + Vk ) H k − λ dx ⎜ dx ⎝ k ⎞ ⎟ = 0, ⎟ ⎠ (1.18) where Hk the specific enthalpy of species k and λ the thermal conductivity coefficient. With the proper choice of the boundary conditions for one-dimensional flames, it is possible to solve the governing equations [2,16]. Various software packages have been developed, which are able to calculate the one-dimensional flame structure in only a few minutes by solving the set of governing equations. The simulation program used in this study is the PREMIX code [17]. This code is included in the CHEMKIN II simulation package [13]. This package operates using a reaction mechanism data file as input, along with thermal and transport properties of the species involved in the mechanism. The program is able to calculate temperature- and mole fraction profiles in both burner-stabilized and free flames. 1.4 Chemical mechanisms In the last decades chemical kinetic mechanisms have been developed to model combustion of hydrogen (for example, see [18]) and hydrocarbon mixtures ([11,19], among many others). These mechanisms, used to describe the transformation of reactants into products, may contain hundreds of species and thousands of elementary reactions. Improvement of the mechanisms currently in use is necessary, since none of them can be regarded as comprehensive [20], i.e. accounting for all combustion phenomena and the predictive power is only accurate for a small range of parameters. In order to improve the existing chemical mechanisms, they should be validated against experimental data, where parameters are varied in a well-defined manner. Sensitivity and rate-of-production analyses are used to design and optimize models. Using these methods rate-limiting steps and characteristic reaction paths can be identified [2]. 22 Chapter 1 The experimental data obtained in this study have been modeled using different mechanisms. One of these mechanisms is GRI-Mech 3.0 [11], which is widely used and has arguably become the “industry standard” for methane in the research community. This mechanism is optimized to model natural gas combustion and contains 325 reactions and 53 species, including reactions that describe NO formation and reburn chemistry. 23 Chapter 1 Literature 1. G. Dixon-Lewis., D. J. Williams., Comprehensive Chem. Kin. 17, (1977). 2. J. Warnatz, U. Maas, R. W. Dibble, Combustion, (Springer, Berlin, 1996). 3. C.-L. Yu, M. Frenklach, D. A. Masten, R. K. Hanson, C. T. Bowman, J. Phys. Chem. 98 (1994) 4770-4771. 4. M. Frenklach, H. Wang, M. J. Rabinowitz, Prog., Energy Combust. Sci. 18: (1992) 47-73. 5. B. Lewis, Q. von Elbe, Combustion Flames and Explosions of Gases, (Third edition 1987). 6. C. K.Westbrook, F. L. Dryer, Prog. Energy. Combust. Sci. 10 (1984) 1-57. 7. J. M. Rabinowitz, J. W. Sutherland, P. M. Patterson, R. B. Klemm, J. Phys. Chem. 95 (1991) 67-681. 8. B. E. Milton, J. C. Keck, Combust. Flame 58 (1984) 13-22. 9. C. K.Westbrook., Proc. of the Combust. Inst. 28 (2000) 1563-1577. 10. J. Huang, P. G. Hill, W. K.Bushe, S. R. Munshi, Combust. Flame 136 (2004) 25-42. 11. G. P. Smith, D. M. Golden, M. Frenklach, N. W. Moriarty, B. Eiteneer, M. Goldenberg, C. T. Bowman, R. K. Hanson, S. Song, W.C. Gardiner, V. Lissanski, Z. Qin, http://www.me.berkeley.edu/gri_mech/. 12. C. P. Fenimore, Proc. Combust. Inst. 13 (1971) 373-379. 13. A. E. Lutz, R. J. Kee, J. A. Miller, SENKIN: A FORTRAN program for predicting homogeneous gas phase chemical kinetics with sensitivity analysis. Sandia Report SAND87-8248. Sandia National Laboratories, (1987). 14. R.J. Kee, F.M. Rupley, J.A. Miller, CHEMKIN II: A Fortran Chemical Kinetics Package for the Analysis of Gas-Phase Chemical Kinetics., Sandia National Laboratories, (1989). 15. R. M. Fristrom and A. A. Westenberg, Flame Structure, (McGraw-Hill, New York, 1965). 16. R. J. Kee, F. M. Rupley, J. A. Miller, M. E. Coltrin, J. F. Grcar, E. Meeks, H. K. Moffat, A. E. Lutz, G. Dixon-Lewis, M. D. Smooke, J. Warnatz, G. H. Evans, R. S. Larson, R. E. Mitchell, L. R. Petzold, W. C. Reynolds, 24 Chapter 1 M. Caracotsios, W. E. Stewart, P. Glarborg, C. Wang, and O. Adigun, CHEMKIN Collection, Release 3.6, Reaction Design, Inc., San Diego, CA, (2000). 17. R. J. Kee, J. F. Grcar, M. D. Smooke, J. A. Miller, Fortran program for modelling steady one-dimensional premixed flames. Sandia Report SAND858240. Sandia National Laboratories, (1985). 18. O. M. Conaire, H. J. Curran, J. M. Simmy, W. J. Pitz, C. K. Westbrook, Int. J. Chem. Kin. 36 (2004) 603-622. 19. http://www.chem.leeds.ac.uk/Combustion/Combustion.html 20. J. M. Simmie, Prog. Energy Combust. Sci. 29 (2003) 599–634. 25 Chapter 2 Chapter 2 The Rapid Compression Machine Experimental Techniques, Procedures and Setup 26 Chapter 2 2.1 Background Over the years, several facilities have been used to investigate autoignition under strictly controlled experimental conditions, including flow reactors, shock tubes and rapid compression machines (RCM). While each of these facilities has its merits, their utility is restricted to certain ranges of pressure, temperature and ignition time. Flow reactors: In a flow reactor, fuel is injected into a flowing air stream at high temperature and/or pressure. The combustible mixture propagates through the reactor and, depending on the velocity ignites at some distance downstream the fuel injector location. Because the reaction zone is spread over a large distance, the flow reactor offers the advantage of relatively simple measurements of the evolution of species concentrations during the ignition process. The main drawback is that pressures achievable in flow reactors are relatively low; further, since flow reactors makes use of electric heaters, the maximum air temperature is limited, on the order of 1000K. One of the most advanced flow reactors was developed at Princeton University, and provides pressures up to ∼20 bar and temperatures up to ∼1200K [1,2]. Shock tubes: A shock tube uses the compressive heating of a shock wave to bring a premixed combustible mixture to high temperature and pressure in a very short time. A shock tube is ideal for studying ignition phenomena with short characteristic times (order of tens of microseconds) under the conditions obtained. A limitation of this technique is that the well-controlled test conditions persist for less than 5 ms [3]. Rapid Compression Machines (RCM): The operating principle of the RCM is to compress a homogeneous fuel/oxidizer mixture to moderate temperatures (Tmax ≈ 1200K) and high pressures (Pmax ≈ 70bar) in a cylinder by the motion of a piston. The RCM offers the advantage that the temperature and pressure of the compressed mixture can be sustained for times longer than 10ms [4]. Moreover, it provides a simple method of simulating the processes that take place in practical devices such as spark engines and Homogeneous Charge Compression Ignition (HCCI) engines. The time needed to compress the test gas mixtures limits the minimum characteristic time of investigation to ∼1ms. Several rapid compression machines have been developed and used to study autoignition. The RCM developed at the University of Science and Technology at 27 Chapter 2 Lille is a right angle dual piston design RCM [5]. One of the pistons is air driven and is connected by way of a cam to the other piston that compresses the mixture. The cam controls the length of the stroke, the initial and final position of the compressing piston, and prevents piston rebound after ignition. The maximum compression ratio achievable with this machine is 10. Maximum pressures and temperatures after compression are reported around 17 bar and 900K, with total times of compression of 20-60 ms. Minetti et al. used this RCM to study autoignition and two-stage ignition of several hydrocarbon fuels [6-8]. In addition, this group performed measurements of the temperature distribution in their RCM [4] and found that the gas temperature is homogeneous for ∼15ms after compression, which is then distorted due to heat loss to the wall. Griffiths et al. (University of Leeds) studied autoignition behavior of several fuels [9-12] using an RCM that consists of a pneumatically driven piston. In support of their experimental work they examined the development of the temperature field in the combustion chamber of their machine [13,14] and observed that piston motion during compression causes a roll-up vortex that moves “cold” gas from the wall into the core. This resulted in a region with adiabatically heated gas directly after compression containing a plug of colder gas. The Leeds RCM has a maximum compression ratio around 15 and is able to compress the mixture in 22 ms. Final pressures up to 20 bar and temperatures up to 1000K have been reported in this machine. Park and Keck (MIT) developed an RCM [15,16] that consists of a hydraulically operated piston-cylinder assembly. They also used a piston head with a special crevice, designed to capture vortices created during compression [15,16], to improve the homogeneity of the core gas. Lee and Hochgreb (MIT) optimized this piston design for the suppression of the vortices [17,18], using results of detailed modeling. Compression ratios of ∼19, maximum peak temperatures of ∼1200K and maximum peak pressures of ∼70 bar can be achieved in this RCM. The gas mixture can be compressed within 10 to 30 ms. Several autoignition experiments have been performed with this machine [19,20]. Simmie and coworkers (National University of Ireland, Galway) used an RCM, originally built at Shell laboratories [21] that uses two horizontally opposed pneumatically driven pistons to rapidly compress the gas mixture. For this machine, the maximum compression ratio reported is 13, the compression time is ∼10 ms, the maximum peak compression pressure is 44 bar and temperatures up to 1060 K have been reported. The machine has been used to study 28 Chapter 2 methane ignition [22], among other fuels. Also, this group confirmed the importance of the crevice in the piston head [22,23]. Recently, a free-piston RCM had been developed by Donovan et al. (University of Michigan). Compression ratios between 16 and 37, peak pressures around 20 bar and peak temperatures of 2000K have been reported [24] using this RCM. Given the wide range of pressures and temperatures achievable, we chose the MIT design to study autoignition of CH4/H2/oxidizer mixtures. For this reasons a replica of the MIT RCM was built in our laboratory and used to study autoignition. 29 Chapter 2 2.2 Design and Operation Conceptually, the rapid compression machine simulates a single compression event of an internal combustion engine. It is designed to compress a gas mixture in a short time to high temperature and pressure while maintaining a well-defined uniform core temperature in the reaction chamber (adiabatic core). Fast compression is necessary to prevent substantial heat losses and radical build up before the end of the compression. The piston is driven pneumatically and is decelerated smoothly by a special hydraulic damper to reduce the impact velocity at the end of the compression. The machine contains only two moving parts, the “fast acting valve” and the piston. Both are made of aluminum, while all other parts are made from steel. The piston used is hollow, to reduce its mass and to have uniformly distributed stress throughout the body [17]. The piston head is removable and can be replaced by heads with other crevice configuration. Figure 2.1. Sketch of the cross sectional view of the RCM. 30 Chapter 2 The RCM, shown schematically in figure 2.1, and in detail in Appendix A.1, includes a nitrogen-filled driving chamber, a speed-control oil chamber, an oil reservoir chamber, a fast acting valve, a combustion chamber and a piston. The speedcontrol oil chamber and the oil reservoir chamber, alternately connected and separated by the fast acting valve are part of the hydraulic system that controls the movement of the piston. The detailed sequence of operation for the RCM is given in Appendix A.2. Briefly, after the RCM is triggered, the piston is in the “down” position and the fast acing valve is in the “up” position, thus connecting the speed control oil chamber and the oil reservoir chamber. To prepare for the next run, the piston is moved up until it hits the stroke stop by pressurizing the oil reservoir chamber with ∼3 bar nitrogen. The fast acting valve is than moved down by pressurizing the chamber above the fast acting valve with 7 bar nitrogen, and locked in down position using 70 bar oil pressure. The speed control and the oil reservoir chamber are now no longer connected hydraulically. By pressurizing the speed control oil chamber with ∼48 bar high-pressure oil, the piston is firmly locked in place against the stroke stop. After loading the combustion chamber with the test gas mixture, the driver chamber is pressurized with ∼35 bar nitrogen. The force on the piston created by the 35 bar nitrogen pressure in the driving chamber is lower than the opposing force of oil on the hydraulic piston, and hence the piston assembly is held in position by the stroke stop. By opening the solenoid valve, the 70 bar oil pressure on the fast acting valve is released and the fast acting valve will be pushed up by the 48 bar oil pressure in the speed control chamber. The forces between the driving chamber and speed control chamber are no longer balanced, and the pressure in the driving chamber causes the piston to accelerate downward, compressing the test gas in the combustion chamber. Subsequently, the piston’s acceleration slows, and the piston moves with constant velocity until it is smoothly decelerated by a hydraulic damper [16]. In the final stage, the deceleration force and velocity are reduced to zero, so that the final stop of the piston at the bottom plate occurs without rebound. The piston is held firmly by the force of driving nitrogen, which is greater than the force of the compressed gas mixture in the reaction chamber. This allows combustion to take place at constant volume. Since the area ratio of the piston on the driving side compared to the side of combustion chamber is 4:1, the pressure inside the combustion chamber may be a factor of 4 larger than the maximum pressure in the driving chamber before the piston 31 Chapter 2 will move. In the present construction, gas mixtures can be compressed with total compression times of 15-30 ms up to pressures around 70bar. The piston speed can be controlled, by varying the pressure in the driving chamber. The characteristics of the RCM are presented in Table 2.1. To cover a wide range of compression ratios, the rapid compression machine was designed with adjustable piston stroke and clearance height. The piston stroke, which is determined by the initial position of the piston, can be varied by turning the stroke adjustment screw, see appendix A.1.. The clearance height can be changed by replacing the clearance ring in the combustion chamber. To simulate temperatures and pressures realistic for gas engines, different combinations of compression ratios, initial pressures of the test gas and heat capacity of the diluent gases are used in this study. Table 2.1 RCM Characteristics Cylinder bore 50.8 mm Maximum stroke ∼160 mm Maximum compression ratio ∼25 Clearance height ∼6.2-13 mm Piston length ∼172 mm Maximum driving pressure ∼35 bar Maximum compression pressure ∼70 bar Compression time ∼10-30 ms 2.2.1 Experimental System Appendix A.3 shows the overall diagram of the RCM experimental system, containing all main lines, pressure meters, oil drums, valves and the oil reservoir. All lines are made from stainless steel with an inner diameter of 11 mm. The orifice diameter of the solenoid valve has the same inner diameter (11 mm) as the lines, to allow maximum throughput of oil. The high-pressure oil was supplied to the speed control chamber (∼48 bar) and to the fast acting valve (∼70 bar) from two high- 32 Chapter 2 pressure oil accumulators. These oil accumulators contain oil and a bladder filled with nitrogen to prevent mixing of nitrogen with oil. After ∼25 runs the accumulators were refilled by oil from the main oil reservoir. Compressed nitrogen from five fifty-liter, 200 bar nitrogen bottles provided the required pressures in all parts of the system. The operation pressures used, recommended by Park [16], are given in Appendix A.4 2.2.2 Gas filling system and filling procedure All test gas mixtures were prepared in advance in a 10-liter gas bottle and used to charge the combustion chamber at the required pressure. The gas filling system is shown in figure 2.2. Before preparing the gas mixture, the gas bottle and the gas lines connected to it are evacuated to less than 0.5 mbar using a vacuum pump. After adding an individual component the bottle is closed. Subsequently, the gas lines are again evacuated and the next mixture component is added to the bottle. The test mixtures thus prepared were allowed to mix ∼24 hours to ensure homogeneity. Before filling the combustion chamber, the poppet valve and the solenoid valve are opened, and the whole system is evacuated to a pressure below 0.5 mbar. The combustion chamber was filled with the gas mixture to the desired initial pressure, by opening the bottle that contains the test gas. The poppet valve is then closed and the mixture is ready for compression. After each run, the compressed gases in the RCM were vented to the outside air, and the chamber was evacuated again before preparing the next run. The solenoid valve in the gas-filling line was included for safety purposes, and electrically connected such that when the solenoid valve used to trigger the fast-acting valve is open, the solenoid in the gas-filling line is always closed. This prevents flame propagation back to the gas-mixture bottle when the poppet valve is not properly closed. All test gases used in this study have purity greater than 99.5%. The composition ratios of the gas mixtures are calculated from the measured partial pressures of the individual gases. 33 Chapter 2 Figure 2.2. Gas handling system 2.2.3 Instrumentation and data acquisition An MKS baratron diaphragm pressure gauge (type 722A) was used for measuring all partial pressures of the components in the test mixture, and all other pressures in the gas filling system. This pressure meter has an operating range from 01300 mbar with an accuracy of 0.5% of reading. The dynamic pressures in the combustion chamber during compression and throughout the post-compression period were measured using a Kistler 6025B piezoelectric pressure transducer (range 1-250 bar, linearity ± 0.1%) placed at the bottom of the combustion chamber. The signal from the transducer was amplified by a 5010B Kistler charge amplifier, recorded digitally by an oscilloscope with a sample rate of 500 kHz and 16-bit resolution, and processed by a PC. The initial temperatures of the mixture were measured by a Pt-Rh thermocouple with an accuracy of ± 0.2K, located at the wall of the combustion chamber. The data acquisition was triggered simultaneously with the opening of the solenoid for the fast-acting valve. 34 Chapter 2 2.2.4. Determination autoignition delay time A typical measured pressure trace is presented in figure 2.3. The gas mixture is compressed in ∼20ms, to a peak pressure that indicates the end of the compression event. The majority of the pressure rise in the compression period takes place in a very short time (<3 ms). During this rapid compression heat losses and radical built up are not substantial. After the peak compression pressure is reached, the pressure drops gradually due to heat transfer to the walls. Subsequently, heat release due to exothermic reactions causes a slight increase in pressure, followed by a sharp increase in pressure indicating ignition. Figure 2.3. Typical measured pressure trace for a stoichiometric CH4/H2//O2/N2/Ar mixture, with the definitions of autoignition delay time, peak pressure and compression time. The dotted line shows the calculated adiabatic peak pressure for the given compression ratio. The auto ignition delay time is defined in this study as the time interval between the peak pressure Pc that marks the end of compression and the time of maximum pressure rise during ignition. 35 Chapter 2 2.2.5 Temperature Determination To study autoignition behavior, one must know the instantaneous temperature in the combustion chamber, since chemistry is very sensitive to temperature. However, measuring the temperature in the reaction chamber directly by optical methods is problematical, given the characteristic test times (order of a millisecond) and the difficulty of making the reaction chamber optically accessible. The use of thermocouples also permits in-situ temperature measurements, but the presence of the thermocouple in the combustion chamber can significantly influence the measurements, since the test gas can interact with the surface of the thermocouple. For example, the surface of the thermocouple may act as a catalyst for chemical reactions, and unintentionally induce ignition. The most straightforward method is to calculate the temperature from the instantaneous measured pressure, assuming the existence of an adiabatic core in the RCM chamber [18]. When an adiabatic system goes from one state (P1,T1,V1) to another state (P2,T2,V2), initial and final parameters are related to each other by the isentropic relation (1.13) of an ideal gas, which can be rewritten as, V ln( 1 ) = V2 T2 1 T2 1 ∫ γ − 1 d ln T , (2.1) T1 ∫ γ − 1 d ln T = ln P12 , P (2.2) T1 where γ(T) is the ratio of temperature-dependent heat capacities of the mixture at constant pressure and constant volume, γ(T)=Cp(T)/Cv(T). The heat capacities used in this study are taken from [25]. In figure 2.4, the temperature dependence of γ for two inert gases, N2 and Ar, and the mixture H2/CH4/O2/Ar/N2 (0.95/0.05/1.85/3/4.3) used in our experiments is illustrated (for a pressure trace for this mixture, see figure 2.3). The figure shows that γ for Ar is much larger than that for both N2 and the combustible mixture. Moreover, as expected for a monatomic gas, γ for Ar is constant while those for N2 and the combustible mixture show a slight dependence upon the temperature. 36 Chapter 2 Figure 2.4, Temperature dependence of γ for the gas mixtures N2, Ar and CH4/H2/O2/N2/Ar. The relations (2.1) and (2.2) show that the pressure and temperature of the gas only depend on the volumetric ratio and the specific heat capacities and the initial conditions (Pi, Ti) of the gas mixture. Thus for an ideal RCM, the temperature (Tc) and pressure (Pc) after compression can easily be calculated from equation (2.1) and (2.2) by measuring only the initial temperature (Ti) and pressure (Pi), and the mechanical compression ratio CR, which is defined as the ratio of the initial volume (Vi) to the final volume (Vc) of the reaction chamber. As an example, the pressures and temperatures are calculated, based on the mechanical compression ratios that can be obtained in our RCM, for the three aforementioned gases/mixtures using the relations (2.1) and (2.2), and presented in figure 2.5a and 2.5b. The calculations show that the larger γ(T) for Ar, in comparison to N2 and the combustible mixture (figure 2.4), results in a much higher temperature and pressure after compression at identical compression ratio. In reality, the temperatures and pressures will be lower than those calculated due to heat losses during compression. As an example, for the compressed CH4/H2/O2/N2/Ar mixture with CR=22.5 and Pi=0.49 bar, we measured a peak pressure of ∼32 bar (figure 2.3). However, simple adiabatic calculations show that at CR=22.5 the calculated temperature is 1050K (figure 2.5a) and Pc/Pi=80 (figure 2.5b), this results in a calculated compressed pressure of ∼40 bar at Pi=0.49bar. 37 Chapter 2 Figure 2.5a) Temperature calculated as function of compression ratios for different gas mixtures at Ti=295K, using the relation (2.1). b) Pressure ratio (Pc/Pi) calculated as function of temperature for different gas mixtures at initial temperature Ti=295K, using the relation (2.2). It is more realistic to make the assumption of the existence of an isentropically compressed core region [11] that is unaffected by heat and mass transfer. In this case, the relations (2.1) and (2.2) are valid for the pressures, temperatures and volumes in the adiabatic core. To avoid the difficulty of calculating an effective compression ratio based on the unknown volume of the core gas within the combustion chamber, the ratio of measured pressures is used to calculate the temperature of the adiabatic core gas using equation (2.2). The uncertainty of the calculated core gas temperatures (Tc) is less than ±3.5K for all measurements. (Appendix A.5). 38 Chapter 2 Several studies [26,17] have indicated that vortices created by the motion of the piston causes unwanted mixing of cold boundary-layer gas into the compressed core gas, destroying the adiabatic core. It has been shown, both numerically [19,23,27] using CFD calculations and experimentally [27] by temperature mapping using the planar laser-induced fluorescence of acetone, that the incorporation of a specially designed crevice on the piston head successfully suppresses the vortex formation, and preserves the well-defined homogeneous core region intact. In this study, the creviced piston head based upon the best design from the MIT RCM [17,18] was used. 39 Chapter 2 Appendix A.1 Stroke adjustment Driving chamber Speed control chamber Piston lock chamber Piston Oil reservoir chamber Fast acting valve Combustion chamber Poppet valve Pressure transducer Figure A.1. Cross Sectional view of the Rapid Compression machine (RCM). 40 Chapter 2 Appendix A.2 The numbers in the operation sequence table below are referring to the numbered parts (valves, reducers etc.) in appendix A.3. Step Operation Manometer Pressure (bar) Result 1 2 3 4 Close valve 1 Open valve 2 Open Valve 5 Reducer R2 M4 2 Venting air out of chambers and lines 5 6 7 8 9 10 M4 48 Pressurizing oil drum M10 70 Pressurizing oil drum Connected to solenoid M2 0 Venting driving chamber M5/M8 1Æ3 Lifting piston 15 Close valve 2 Reducer R2 Close valve 4 Open valve 7 Reducer R5 3-way valve 4A in up position 3-way valve 1A in up position 3-way valve 2A in down position Reducer R3 3-way valve 3A in down position Reducer R4 M9/M3 7 Lowering fast acting valve with N2 16 17 Open valve 4 Open solenoid M7 70 18 19 Open valve 2 3-way valve 3A in up position 3-way valve 2A in up position Open poppet valve 3-way valve 1A in down position Reducer R1 Close poppet valve Close solenoid S1 (close = no current) Close valve 4 3-way valve 4A in down position Check amplifier Close valve 2 Open solenoid S1 M1 M3 48 0 M5 0 Locking fast acting valve Locking piston Venting N2 fast acting valve Drain oil/N2 M6 30 Pressurizing 11 12 13 14 20 21 22 23 24 25 26 27 28 29 30 Reset Fire the RCM 41 Chapter 2 Appendix A.3 42 Chapter 2 Appendix A.4 Table 3.4 Operating pressures Operation System Operating Pressure (bar) Piston up Pneumatic 3.5 FAV*) down Pneumatic 7 Lock FAV Hydraulic 70 Lock piston Hydraulic 48 Driving pressure Pneumatic 35 *) Fast-acting valve 43 Chapter 2 Appendix A.5 Uncertainty analyses As described above, the peak temperatures of the core gas at the end of compression Tc were calculated from the equation (2.2). Since ignition chemistry is very sensitive to temperature, it is important to estimate the uncertainty in the calculated peak temperature caused by the uncertainties in the measured parameters. Assuming that Ti, Pi, Pc and γ are uncorrelated, then the uncertainty in the calculated peak temperature (ΔTc) can be determined from the following equation: 2 ⎛ ∂T ⎞ ∂T ∂T ∂T ΔTc = ⎜ ΔTi + ΔPi + ΔPc + Δγ ⎟ , ∂Pi ∂Pc ∂γ ⎝ ∂Ti ⎠ (A.2) As mentioned in 2.2.3, ΔTi=±0.2K ΔPi/P=0.5% ΔPc/P=0.1% and Δγ=0.04, based on the accuracy of the determined Cp values [25]. Figure A.2 shows the calculated uncertainty as function of the peak pressure (Pc), by using equation A.2. 44 Chapter 2 Figure A.2. The calculated uncertainty in the peak temperature. The figure shows that the uncertainty in the peak temperature is better than ±3.5K in the range of pressures of interest (10-70 bar). 45 Chapter 2 Literature 1. M. L. Vermeersch, T. J. Held, Y. Stein, F. L. Dryer, SAE paper, 912316 (1991). 2. T. J. Kim, R. A. Yetter, F. L. Dryer, Proc. Combust. Inst. 25 (1994) 759-766. 3. A. G. Gaydon, I. R. Hurle, The Shock Tube in High-Temperature Chemical Physics, Reinhold, New York, 1963. 4. P. Desgroux, R. Minetti, L. R. Sochet, Combust. Sci. Technol. 113 (1996) 193-203. 5. M. Carlier, C. Corre, R. Minetti, J.F. Pauwels, M. Ribacour, L. F. Socket, Proc. Combust. Inst. 23 (1990) 1753-1758. 6. R. Minetti, M. Ribaucour, M. Carlier, L.R. Sochet, Combust. Sci. Technol. 113-114 (1996) 179-192. 7. R. Minetti, M. Carlier, M. Ribaucour, E. Therssen, L. R. Sochet, Combust. Flame. 102 (1995) 298-309. 8. R. Minetti, M. Carlier, M. Ribaucour, E. Therssen, L. R. Sochet, Proc. Combust. Inst. 26 (1996) 747-753. 9. J. F. Griffiths, P. A. Halford-Maw, D.J. Rose, Combust. Flame. 95 (1993) 291-306. 10. P. Beeley, J. F. Griffiths, P. Gray, Combus.t Flame 39 (19980) 269-281. 11. J. F. Griffiths, Q. Jiao, W. Kordylewski, M. Schreiber, J. Meyer, K. F. Knoche, Combust. Flame, 93 (1993) 303-315. 12. A. Cox, J. F. Grifiths, C. Mohamed, H.J. Curran, W. J. Pitz, C. K. Westbrook, Proc. Combust. Inst. 26 (1996) 2685-2692. 13. J. Clarkson, J.F. Grifiths, J. P. Macnamara, B. J. Whitaker, Combust. Flame 125 (2001) 1162-1175. 14. J.F. Grifiths, J.P. Macnamara, C. Mohamed, B.J. Whitaker, J. Pan, C.G.W. Sheppard, Faraday Discussion, 119 (2001) 287-303. 15. P. Park, J. C. Keck, SAE Paper 900027 (1990). 16. P. Park, ‘Rapid Compression Machine Measurements of Ignition Delays for Primary Reference Fuels’, Ph.D. Thesis, MIT, 1990. 17. D. Lee, S. Hochgreb, Combust. Flame, 114 (1998) 531-545. 18. D. Lee, ‘Autoignition Measurements and Modeling in a Rapid Compression Machine’, Ph.D. Thesis, MIT, 1997. 46 Chapter 2 19. D. Lee, S. Hochgreb, J.C. Keck, SAE paper 932755 (1993). 20. D. Lee, S. Hochgreb, Int. J. Chem. Kin. 30 (1998) 385-406. 21. W. S. Affleck, A. Thomas, Proc. Inst. Mech. Eng. 183 (1969) 365-385. 22. L. Brett, J. Macnamara, P. Musch, J. M. Simmie, Combust. Flame, 124 (2001) 326-329. 23. J. Wurmel, J. M. Simmie, Combust. Flame, 141 (2005) 417-430. 24. M. T. Donovan, X. He, B. T. Zigler, T. R. Palmer, M. S. Wooldridge, A. Atreya, Combust. Flame 137 (2004) 351-365. 25. B. J. McBride, S. Gordon, M. A. Reno, 'Coefficients for Calculating Thermodynamic and Transport Properties of Individual Species', NASA Report TM-4513, October 1993 26. R. J. Tabaczynski, D. P. Hoult, J.C. Keck, J. Fluid Mech., 42 (1970) 249255. 27. G. Mittal, C. J. Sung, Combust. Flame 145 (2006) 160-180. 47 Chapter 3 Chapter 3 High-pressure autoignition delay time measurements in methane/hydrogen fuel mixtures in a Rapid Compression Machine 48 Chapter 3 3.1 Introduction Increasingly stringent regulations regarding CO2 emissions, and the knowledge that fossil fuel reserves will be exhausted within this century, have called attention to the possible use of admixtures of hydrogen in natural gas as an alternative fuel in combustion devices. Experimental results [1] have shown that addition of small amounts of hydrogen to methane, the principal component of natural gas, enhance the performance of a gas-powered spark-ignited engine. In the same paper, numerical simulations were used to indicate that hydrogen addition to methane significantly increases the tendency to knock at hydrogen fractions larger than 20%. Knocking combustion in spark-ignited engines is closely related to autoignition of the unburned end gas, and should be avoided at all cost since it can physically damage the engine and increase pollutant emissions. Of course, the methane number [2], used to characterize the knock tendency of natural gases, takes the difference in knock behavior between methane and hydrogen to define the extremes of the scale, with pure methane as most knock resistant and pure hydrogen as the least resistant. Understanding autoignition behavior is also important for designing gas turbines [3] and Homogeneous Charge Compression Ignition (HCCI) engines [4] Moreover, autoignition delay times are used as targets for the development and benchmarking of chemical kinetic models for combustion. While a large number of studies of the ignition of methane and hydrogen have been reported, most of them have been conducted under diluted conditions (fuel mole fraction < 10%) at relatively low pressures (< 5bar). Autoignition studies under conditions relevant to engines are scarce. Undiluted H2/O2/Ar/N2 [5] and H2/O2/Ar [6] mixtures have been studied in a rapid compression machine (RCM) at temperatures ranging from 950 to 1100K and pressures lower than 50 bar. Shock tube measurements of the autoignition delay times in slightly diluted CH4/O2 mixtures (fuel + oxidizer ∼30%) at high pressures (40-240 bar) and intermediate temperatures (1040 - 1500 K) have also been reported [7]. Ignition delay times in CH4/O2/Ar mixtures using an RCM [8] have been measured at 16 bar between 980 and 1060K. Ignition delay times obtained in non-diluted lean (ϕ=0.5) methane/air mixtures behind reflected shock waves between 3 and 450 bar and at temperatures from 1300 to 1700 K [9] were compared with those calculated using the GRI-Mech 3.0 chemical mechanism [10] and showed good agreement. To our knowledge, only three studies of 49 Chapter 3 autoignition in hydrogen/methane fuel mixtures have been reported [11-13]. In [11] the influence of small additions of hydrogen (2 and 15% of the fuel by volume) to highly diluted methane/air mixtures at high temperatures (1500 – 2150 K), moderate pressures (2 - 10 bar) and equivalence ratios ranging from 0.5 to 2.0 was studied using shock tubes. A thermal-based promotion theory was proposed to account for the effect of hydrogen addition. A very extensive shock tube study of hydrogen/methane mixtures (temperatures and pressures ranging from 800 to 2000 K and from 1 to 3 bar, respectively) has been reported in [12]. The ignition delay time τ of dilute H2/CH4 mixtures was related to the ignition delay times of pure gases through the empirical relation (1− β ) β τ = τ CH τH , 4 where τH 2 (3.1) 2 and τCH 4 are the ignition delay times of hydrogen and methane, respectively, and β is the mole fraction of hydrogen in the fuel. Recently, the autoignition delay times of two stoichiometric CH4/H2/air mixtures at pressures from 16 to 40 atm and temperatures between 1000 and 1300 K have been measured in a shock tube [13]. Because the well-controlled test conditions in a shock tube persist only for a few milliseconds, the combination of pressure and temperature in this study was chosen to give ignition delay times <3 ms. Interestingly, while a relatively large amount of hydrogen was added to the fuel (35%), only a relatively small reduction in ignition delay time was observed compared to that observed for pure methane. The experiments also show that the ignition-enhancing effect of hydrogen decreases with decreasing mixture temperature, and decreases significantly upon increasing pressure from 16 to 40 atm. The experimental results were compared with calculations performed using a mechanism [14] that was a modified version of that taken from [7]; the comparison showed substantial disagreement, prompting the authors [13] to recommend additional experimental and kinetic studies aimed at the autoignition behavior of methane/hydrogen mixtures. In this Chapter, we report the autoignition delay times of stoichiometric methane/hydrogen mixtures using oxygen/nitrogen/argon oxidizers at high pressures (10 – 70 bar), and temperatures from 950 to 1060 K. The pressures and temperatures 50 Chapter 3 of the unburned mixtures were chosen to give ignition delay times ranging from 2 to 50 ms. The measurements were performed in an RCM and compared with numerical simulations using different chemical mechanisms, taking into account heat loss occurring in the period between compression and ignition. 3.2. Experimental approach The measurements have been performed in an RCM. The RCM construction, operating procedure, gas handling system and pressure measurements are described in detail in Chapter 2. The H2/CH4 mixtures containing 0, 5, 10, 20, 50 and 100% of hydrogen are used as fuel. The compositions of gas mixtures used are given in Table 3.1. Table 3.1 Compositions of mixtures used in ignition experiments Mixture [H2] [CH4] [O2] [N2] [Ar] A 1 0 0.5 0 2.5 B 1 0 0.5 1.05 0.95 C 0.5 0.5 1.25 2.18 2.83 D 0.2 0.8 1.7 2.85 3.95 E 0.1 0.9 1.85 3.07 4.34 F 0.05 0.95 1.93 3.18 4.53 G 0 1 2 3.3 4.7 H 0.5 0.5 2.49 3.36 6.6 The fuel and oxygen concentrations in the mixtures A-G are in stoichiometric proportions and mixture H is a fuel lean mixture (ϕ=0.5). The total concentration of diluting inert gases are close to that of nitrogen in air, while the N2/Ar ratio is chosen to provide similar temperatures after compression for all fuels. For comparison with the results of a previous RCM study [6], the measurements are also performed for pure hydrogen without nitrogen (flame A in Table 3.1). As mentioned above, the pressures were varied between 10 and 70 bar, and temperatures in the range 9501060 K. In addition, a substantial number of measurements were performed along an isotherm at a peak temperature after compression of 995 ± 4 K between ~25 and ~65 51 Chapter 3 bar (see below), allowing an examination of the pressure dependence of ignition. For measurements under identical conditions (composition, initial/final pressure), the reproducibility of the measured ignition delay times is ∼5% and the uncertainty in deriving the ignition delay time from the measurements is ∼0.3ms. For the data taken along the isotherm, the variation in temperature (± 4 K) causes a scatter in the results of ~10-20%. 3.3. Numerical simulation and analysis of experimental data 3.3.1. Chemical mechanisms In this work we compare different chemical mechanisms for the calculation of the ignition delay times. In the discussion of the mechanisms it will be convenient to refer to them either by acronym (e.g., GRI-Mech) or by author. While one does not a priori anticipate good performance from the GRI-Mech 3.0 chemical mechanism [10] since it was optimized to model natural gas combustion over the ranges 1000 2500 K, 0.013 – 10 atm and equivalence ratios from 0.1 to 1.5, the large popularity of this mechanism compels us to evaluate its predictive power under the experimental conditions discussed here. Better predictions at high pressures can be expected from the RAMEC mechanism[7], which includes 190-reactions involving 38 species based on the GRI-Mech 1.2 mechanism [15], with additional reactions important in methane oxidation at lower temperature. This mechanism emerged from the kinetic study based on the high-pressure shock tube measurements referred to above [7], and showed the increased importance of reactions involving HO2, CH3O2 and H2O2 at high pressures and low temperatures. The comprehensive chemical mechanism for methane oxidation, developed at the University of Leeds [16], is also used in the present study. This mechanism consists of 351 chemical reactions between 37 species, and is built on the same experimental base as GRI-Mech 3.0. Recently, two revised mechanisms for hydrogen oxidation have been reported. A mechanism for hydrogen oxidation consisting of 19 reversible elementary reactions has been developed by O’Connaire et al. [17] and evaluated for temperatures ranging from 298 to 2700K, pressures from 0.05-87 bar and equivalence ratios in the range from 0.2-6. The hydrogen mechanism developed by Li et al. [18] is close to that of O’Connaire et al. 52 Chapter 3 and also includes 19 chemical reactions. The mechanism of O’Connaire is included in the comprehensive kinetic model of methane/propane oxidation of Petersen et al.[19], which consists of 663 chemical reactions between 118 species. In this mechanism, the methane oxidation chemistry incorporates recent theoretical and experimental data for the reaction rates. Clearly, the assumption is that a mechanism that performs well for both pure hydrogen and pure methane will adequately describe H2/CH4 mixtures as well. 3.3.2. Numerical simulations As mentioned in Chapter 1, the system of governing equations describing the time evolution of the adiabatic core is not closed. Therefore, for meaningful comparison between measurements and numerical simulations, the experiment should provide sufficient information to specify the system for the simulation. In RCM experiments, pressure can be measured relatively easily with a high degree of accuracy, and is generally used for this purpose. To our knowledge, all efforts thus far have been directed to estimating the specific volume (equation 1.14) from the pressure trace. As was mentioned in Chapter 2, estimating the specific volume of the adiabatic core based on the geometrical size of the combustion chamber is very inaccurate. A more accurate approach is to calculate the specific volume directly after compression assuming that the gas mixture is chemically inert (no heat release) and neglecting heat losses between compression and ignition. For ignition delay times that are longer than the time of compression, neglecting heat release from chemical reactions is a reasonable assumption during compression. However, significant cooling of the compressed gas mixture before ignition (as illustrated in Figure 2.3) is expected under typical RCM conditions. To overcome this difficulty, the system of governing equations (1.6)-(1.9) is supplemented by additional equations taking into account heat and mass exchange in the RCM [20,21]. Unfortunately, the complex geometry of the RCM requires many assumptions, and the implementation of this approach ultimately requires the use of parameters derived from fitting the pressure trace obtained in an inert gas mixture. In an alternative approach [5], the specific volume is calculated from the measured pressure trace in an inert mixture with the same values of heat capacity, initial pressure and temperature as those in the reactive mixture under investigation. Clearly, this method accurately predicts the specific volume of the 53 Chapter 3 reactive mixture during the initial stage of the ignition process, when heat release is marginal. Just prior to ignition, the specific volume can be substantially different from that of the inert mixture as result of the pressure and temperature increase in the adiabatic core due to chemical reactions. The error arising from the neglect of heat release in the estimate of the specific volume on the calculated ignition delay time is small if the duration of this phase is also small. We anticipate that this effect will be larger for complex alkanes showing multistage ignition [21] than for the simple fuels used here, for which only negligible heat release occurs prior to ignition. In light of these considerations, in the present work we determine the specific volume from the measured pressure in the period between compression and ignition, and extrapolate the time dependence derived in this fashion to the region in which substantial heat release begins. This method bypasses time consuming measurements in inert gas mixtures, and, as will be seen below, yields fits to the pressure trace that is on par with those obtained by the other methods [5,21]. While our approach is also not free from the potential uncertainties due to heat release during ignition, the good fit to the pressure trace indicates an accuracy of the same order that obtained by determining the specific volume in the inert mixture. The implementation of the method is illustrated in figure 3.1, where the measured pressure trace in mixture B (Table 3.1) is presented together with the specific volume derived from the pressure. The pressure in the interval from tmax (point during compression at which the pressure reaches its maximum, Pmax) to tA (at which heat release is still negligible) is approximated by an exponential time dependence with a characteristic time τc: −(τ −τ max) /τ c + P0 , P(t ) = ( Pmax − P0 ) exp (3.2) where P0 is the pressure in the combustion chamber at room temperature. The specific volume, v(t), is calculated from this relation assuming adiabatic expansion of the “inert” mixture in the core 1/ γ ⎛ P(t ) ⎞ ⎟⎟ v(t ) = v max ⎜⎜ , ⎝ Pmax ⎠ 54 (3.3) Chapter 3 where vmax is the specific volume at tmax, and γ is Cp/Cv; v(t) used as an input in SENKIN for all times t > tmax. The choice of tA is important for the accuracy of this method. If tA is chosen too large, heat release due to chemical reactions will be sufficient to substantially slow the pressure drop by heat loss, and the specific volume thus derived will be inaccurate. To avoid this error, we determine tA using an iterative procedure. In first approximation, tA is chosen to lie halfway between tmax and the time of ignition. If the SENKIN calculations using v(t) yield a temperature T(tA), which is 2 K higher than that for the adiabatic core calculated from the measured pressure trace, tA is decreased (shifted towards tmax); if T(tA) is within 2 K, tA is increased. The iterations continue until increasing tA increases the temperature by more than 2 K. Usually, 3 – 4 iterations were performed when analyzing the experimental results. It should be pointed out that this iteration procedure is coupled to the specific chemical mechanism being used in the simulations, which itself is the subject of investigation. Therefore, a computed ignition delay time that is too short by more than a factor of two or three can result in a value for tA that is too short for a reliable extrapolation. Fortunately, the chemical mechanisms used here predict the ignition delay with sufficient accuracy (within a factor of two) to implement the iteration procedure, and the temporal profiles of specific volume used in the simulations are independent of the choice of tA. 55 Chapter 3 Figure 3.1. Pressure (a) and specific volume (b) traces in mixture B (Table 3.1) at initial temperature of 995 K. Curves 1, 2 and 3 denote the results from the measurements, the calculations assuming constant specific volume after compression, and the calculations using the specific volume derived from the measured pressure trace, respectively. The simulated pressure trace using the mechanism of O’Connaire et al. [17] are presented in figure 3.1. Here we see that the simulated trace agrees with the experimental trace as well as that reported by the other methods [5,21]. For comparison, the pressure trace calculated assuming negligible heat loss (specific volume is constant after compression) is also shown. As can be seen, neglecting heat loss in the RCM can lead to the (erroneous) conclusion that this chemical mechanism underpredicts the ignition delay time. However, the more realistic input of an increasing specific volume shows opposite result – the mechanism actually overpredicts the ignition delay time. 3.4. Results and discussion To assess the quality of the experimental data, we compare the ignition delay times obtained here with the results of previous RCM studies of the autoignition of pure hydrogen [5,6]. The ignition delay times from different data sets are scaled by 56 Chapter 3 the oxygen number density (mol/cm3) at the peak pressure after compression [6], and are presented in figure 3.2 as a function of the reciprocal peak temperature after compression. As mentioned above, the measured ignition delay time depends substantially upon the heat losses in the RCM combustion chamber. Based upon the simulations, we estimate that heat loss in our RCM results in as much as a 35% increase in the ignition delay time as compared with an ideal adiabatic RCM. As can be seen from figure 3.2, all experimental results are within an interval of ±35% of our measurements. Taking into account the assumption of the validity of the scaling method, and that heat loss can vary significantly between the physically different machines, we consider the agreement of the results obtained here and the data in the literature to be excellent. Figure 3.2. Scaled ignition delay times in pure hydrogen fuel as a function of reciprocal temperature after compression. Solid lines denote ±35% interval around the measurements in present work approximated by the relation (3.4), see text. As can be seen from figure 3.2, the ignition delay time in the pure hydrogen fuel is exponential function of the reciprocal temperature. The same dependence is observed for pure methane. Incorporating the pressure dependence using the power function for number density, we obtain an Arrhenius-like empirical relation for the functional dependence of the ignition delay time upon pressure and temperature after compression (Pc and Tc, respectively) for pure hydrogen and methane fuels: 57 Chapter 3 ⎛P τ = A⎜ c ⎜T ⎝ c n ⎞ ⎛ E ⎞ ⎟ exp⎜ a ⎟ . ⎟ ⎜ RT ⎟ ⎠ ⎝ c⎠ (3.4) The magnitudes of A, n, and Ea (units: s, Pa, mole, kJ, K) derived for the stoichiometric mixtures of hydrogen and methane with oxygen are given Table 3.2. Table 3.2 Fit coefficients A Ea n H2 2.82E-13 336 -1.3 CH4 3.23E-2 192 -2.1 It should be pointed out that the negative value of the power n for both gases means decreasing ignition delay time with increasing pressure. We remark in passing that the apparent activation energy for hydrogen is in excellent agreement with that observed in Ref. [6]; while for methane Ea is significantly lower than that obtained in recent studies [7,14]. To assess whether the recommended mixing expression (3.1) can also be used for methane/hydrogen mixtures studied in the RCM, ignition delay times have been measured at constant peak pressure (Pc = 33.5 ± 1 bar) and peak temperature (Tc = 995 ± 4 K) as a function of hydrogen mole fractions in the fuel. As can be seen from the results, presented in figure 3.3, replacing methane by hydrogen decreases the ignition delay time, as reported in shock tube studies [11-13]. Moreover, within the limits of the experimental uncertainty, the logarithm of the ignition delay time appears to be linear function of the hydrogen mole fraction, suggesting the utility of mixing expression (3.1). Anticipating the discussion below, we note that the computed ignition delay times, using the mechanism from Ref. [19] and accounting for heat loss as described in Section 3.3.2, predict this trend within the limits of experimental error. For further analysis, we rewrite the mixing expression (3.1) by using Equation (3.4) for the ignition delay time in pure fuel: 58 Chapter 3 (1 − β ) ⎛ Pc ⎞ τ = AHβ . ACH ⎜ ⎟ 2 4 ⎜T ⎟ ⎝ c⎠ nH 2 β + nCH 4 (1 − β ) ⎛ EH 2 β + ECH 4 (1 − β ) ⎞ exp ⎜⎜ ⎟⎟ . (3.5) RT ⎝ ⎠ From this relation, at fixed hydrogen mole fraction we expect a linear dependence of the logarithm of ignition time divided by number density to the power n = nΗ2β + nCH4(1-β) upon the reciprocal of the temperature. As can be seen from figure 3.4, which shows the results for different hydrogen mole fractions, the mixing relation (3.5) approximates the experimental data very well. For the mixtures with H2 content ≤ 20% the effect of hydrogen addition on the ignition delay time is relatively small, but becomes substantial when the hydrogen fraction is more than 50%. It is interesting to note that the slope of the lines in figure 3.4 increases with increasing hydrogen content in the mixture, reflecting the differences in the “overall” activation energy Ea between the two pure fuels; for hydrogen Ea is two times larger than for methane (Table 3.2). Thus, at high temperatures, effect of the added hydrogen on the ignition delay time is more pronounced than at low temperatures, as also observed in [13]. Figure 3.3. Measured and calculated ignition delay times versus hydrogen mole fraction in fuel at Pc = 33.5 ± 1 bar and Tc = 995 ± 3 K). The simulations were performed accounting for heat loss using the mechanism of Petersen et al. [19]. The solid line is obtained from the mixing relation Equation 3.5, see text. 59 Chapter 3 Figure 3.4. Measured ignition delay times scaled according to equation 3.4 as a function of reciprocal temperature (symbols), and the calculated results using the mixing relation (3.5) (lines). As can be seen in figure 3.4, all measurements obtained along the isotherm at peak compression temperature ~995 K and fixed hydrogen mole fraction collapse to a small cluster, which demonstrates that equation (3.5) correctly predicts the pressure dependence of the ignition delay time. Presenting the isotherm data in figure 3.5 on a linear scale, as a function of pressure for different volume fractions of hydrogen, we observe some scatter around the lines from equation (3.5), which is caused by day-today variations in temperature (± 4 K) in the measurements, as mentioned in section 3.2. As observed above, the ignition delay times decrease with increasing pressure for all hydrogen fractions measured, extending the observations of the recent shock tube study [13]. 60 Chapter 3 Figure 3.5. Measured (symbols) and calculated (lines) autoignition delay times as a function of pressure at fixed peak compression temperature Tc=995 ± 4 K and different hydrogen mole fractions in fuel. The calculated curves were obtained using mixing relation (3.5), 3.5. Comparison of experimental results with numerical simulations Figures 3.6 to 3.8 show the experimental and calculated autoignition delay times using different chemical mechanisms. To avoid clutter in the figures, the simulated data are presented as polynomial trend lines through the calculated points. The measured and calculated ignition delay times are presented in two sets. The first set (figures 3.6a-3.8a) includes logarithms of the ignition delay times scaled by (P/T)n as a function of the reciprocal temperature to eliminate the density dependence and highlight the expected Arrhenius behavior with temperature. The second set of figures presents the ignition delay times measured along the 995 ± 4 K compression isotherm. 61 Chapter 3 Figure 3.6. Measured (diamonds) and calculated (lines) autoignition delay times for pure hydrogen (mixture B in Table 3.1). (a) Scaled delay times vs. reciprocal temperature; (b) delay time vs. pressure at fixed temperature Tc = 995 ± 4 K. The results for pure hydrogen (mixture B, Table 3.1) are presented in Fig 3.6. As can be seen, the calculations using the mechanism from Petersen et al. show excellent agreement with the measurements over the entire range of pressure and temperature studied, while the mechanism of Li et al. and the Leeds and RAMEC mechanism systematically overpredict the measured ignition delay times. Calculations using the 62 Chapter 3 Leeds mechanism and GRI-Mech 3.0 (not shown in figure 3.6) give identical results for all experimental conditions, which considering their similarity is perhaps not surprising. Based on the decidedly better agreement obtained using Petersen et al. we suggest the use of this mechanism for ignition delay studies of hydrogen combustion under gas turbine conditions, similar to the recommendation made in a recent study [22]. Figure 3.7 presents the measured and calculated ignition delay times for pure methane (mixture G, Table 3.1). As can be seen from figure 3.7a, the calculations using the Leeds and Petersen et al. mechanisms are in excellent agreement with the experimental results for all conditions measured. The predictions of the RAMEC mechanism are in reasonable agreement with the experiments at the low temperatures but substantially underpredict (up to a factor of two) the ignition delay times at high temperatures. The results of the calculations with GRI-Mech 3.0 are more than a factor of two higher than the scaled measured ignition delay times for all data in figure 3.7a. The unscaled data for ignition delay times along the isotherm at Tc = 995 K presented in figure 3.7b also show excellent agreement between measurements and calculations with the Leeds and Petersen et al. mechanisms. At this temperature the RAMEC mechanism slightly underpredicts the measurements at pressures below 45 bar, but improves with increasing pressure. GRI-Mech 3.0, while following the experimental trend well, substantially overpredicts the ignition delay in this range. 63 Chapter 3 Figure 3.7. Measured (diamonds) and calculated (lines) ignition delay times for pure methane (mixture G in Table 3.1). (a) Scaled delay times vs. reciprocal temperature; (b) delay time vs. pressure at fixed temperature Tc = 995 ± 4 K. As observed above, the mechanism proposed by Petersen et al. predicts the ignition delay time in both pure hydrogen and methane very well, while the predictions of the other mechanisms considered are poorer. Furthermore, this mechanism also yields the best agreement with the experiments performed on the hydrogen/methane mixtures. Consequently, in the following comparisons we only show these computational results. As can be seen from figure 3.8, the computed ignition delay times are in 64 Chapter 3 excellent agreement with the experiments in the hydrogen/methane mixtures. Over the entire range of pressure and temperature studied, the agreement between the calculations and measurements is better than 25%. Figure 3.8. Measured (symbols) and calculated (lines) autoignition delay times for hydrogen/methane fuel (mixtures D, E and F in Table 3.1) as a function of reciprocal temperature (a) and pressure at fixed temperature Tc = 995 ± 4 K (b). The calculations were performed using Petersen et al.[19]. 65 Chapter 3 Given the agreement with the experimental results presented here, we also compare the predictions of this mechanism with the experimental data reported in Ref. [13], where a significant disparity between the experimental and numerical results was observed. Figure 3.9 reproduces the experimental data for the hydrogen/methane mixtures from Ref. [13], and the computations using Petersen et al.; as was done in the original report [13], we have simulated the results at constant density. At 16 bar (figure 3.9a), the current mechanism gives a better reproduction of the experimental data at T > 1150K, the computations for 15 and 35% now bracketing the experiments; in this region, the agreement is substantially better than a factor of 2. However, at lower temperature the agreement is poorer than in the original model [13]. At 40 bar (figure 3.9b), we observe a similar trend, albeit with a similar agreement to the original model at lower temperatures. Particularly vexing is the relatively large effect for the addition of hydrogen predicted by the computations, but which is apparently much less manifest in the shock tube results, even at high temperature. We remark that the good predictive power shown in figure 3.8, particularly in reproducing the trends with pressure and hydrogen addition as well as the magnitude of the results in the low temperature region, supports the use of the mechanism under these conditions. 66 Chapter 3 Figure 3.9. Comparison of measured (points) and calculated (lines) ignition delay times for shock tube measurements taken from Ref. [13]. Calculations performed using mechanism from Petersen et al. [19]; dashed lines calculations at 15% H2, solid lines calculations at 35% H2 in mixture. Figure (a) at 16 bar, figure (b) at 40 bar. While the discussion above has focused entirely on stoichiometric mixtures, we have also obtained results under lean conditions (ϕ = 0.5), for the 50/50 hydrogen/methane mixture. The composition used in these measurements is shown in Table 3.1 as mixture H. The ignition delay times measured along the 995 K isotherm are presented in figure 3.10, together with the stoichiometric results. Interestingly, we see no change in the measured delay times between the lean and stoichiometric mixtures within the experimental uncertainty (dominated by the ± 4 K temperature uncertainty discussed above). In addition, as seen in the previous figures, the computational results using Petersen et al. predict both trends and magnitude of the results excellently. Under the conditions of the experiments the predicted differences for the two equivalence ratios is less than 1 millisecond. We are currently extending these measurements to other hydrogen/methane ratios. 67 Chapter 3 Figure 3.10. Measured (symbols) and calculated (lines) ignition delay times for 50% H2 in the fuel at ϕ = 1.0 and ϕ = 0.5 (Mixtures C and H, respectively, in Table 3.1) as a function of pressure at fixed temperature Tc = 995 ± 4 K. The calculations were performed using Petersen et al. [19]. 3.6 Summary and Conclusions Autoignition delay times of methane/hydrogen mixtures at high pressure (1070 bar) and moderate temperatures (960 – 1060 K) have been measured in a rapid compression machine. The experimental results obtained under stoichiometric conditions show that replacing methane by hydrogen reduces the measured ignition delay time. Both measured and computed ignition delay times in the fuel mixtures are shown to be related quantitatively to the hydrogen mole fraction in fuel according to the mixing relation proposed in the literature [12]. At low mole fractions (≤20%), hydrogen addition has a modest effect on the measured ignition time under the experimental conditions presented here. At 50% hydrogen mole fraction in fuel a substantial reduction in ignition delay time is observed. The measurements show that the effects of hydrogen in promoting ignition increases with temperature and decreases with pressure. Interestingly, results for 50% hydrogen in the fuel at ϕ = 0.5 are essentially identical to those at ϕ = 1.0. These results suggest that the adverse affects of hydrogen addition to natural gas on engine knock may be limited for hydrogen fractions of only a few tens of percent. Very good agreement between the measurements and calculations using the mechanism proposed by Petersen et al. 68 Chapter 3 [19] is observed for all fuel mixtures studied. Over the entire operational range of temperatures and pressures used in the present study, the differences between the measured and calculated values of the ignition delay time are less than 10% for pure fuels and better than 25% for the hydrogen/methane mixtures. 69 Chapter 3 Literature 1. G. A. Karim, Int. J. hydrogen energy 28 (5) (2003) 569-577. 2. M. Leiker, W. Cartelliere, H. Christoph, U. Pfeifer, M. Rankl, ASME paper 72-DGP-4, April 1972. 3. J. Y. Ren, F. N. Egolfopoulos and T. T. Tsotsis, Combust. Sci. 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Flame 58 (2) (1984) 125-139. 13. J. Huang, W. K. Bushe, P. G. Hill and S. R. Munshi, Int. J. Chem. Kin. 38 (4) (2006) 221-233. 14. J. Huang, P. G. Hill, W. K. Bushe and S. R. Munshi, Combust. Flame 136 (1-2) (2004) 25-42. 15. C. T. Bowman, R. K. Hanson, D. F. Davidson, W. C. Gardiner, V. Lissanski, G. P. Smith, D. M. Golden, M. Frenklach and M. Goldenberg, http://www.me.berkeley.edu/gri_mech/. 16. K. J. Hughes, T. Turanyi, A. R. Clague and M. J. Pilling, Int. J. Chem. Kin. 33 (9) (2001) 513-538. 70 Chapter 3 17. O. Conaire, H. J. Curran, J. M. Simmie, W. J. Pitz, C. K. Westbrook, Int. J. Chem. Kin. 36 (11) (2004) 603-622. 18. J. Li, Z. W. Zhao, A. Kazakov and F. L. Dryer, Int. J. Chem. Kin. 36 (10) (2004) 566-575. 19. E. L. Petersen, D. M. Kalitan, S. Simmons, G. Bourgue, H. J. Curran and J. M. Simmie, Proc. Combust . Inst .31 (2007) 447-454. 20. D. Lee and S. Hochgreb, Combust. Flame 114 (3-4) (1998) 531-545. 21. S. Tanaka, F. Ayala and J. C. Keck, Combust. Flame 133 (4) (2003) 467481. 22. J. Strohle and T. Myhrvold, Int. J. hydrogen energy 32 (2007) 125-135. 71 Chapter 4 Chapter 4 One-dimensional laminar flames Experimental Techniques, Procedures and Burner Setup 72 Chapter 4 4.1 General introduction In this chapter, the experimental procedures for the measurement of temperature and concentrations of HCN and C2H2 in one-dimensional flames are described. The flame temperature is measured using Coherent Anti-Stokes Raman Scattering (CARS) for N2 thermometry. This in-situ technique has been demonstrated to provide an accuracy of few tens degrees with high spatial and temporal resolution, see for example [1,2], and is one of the best methods for flame thermometry [3]. The experimental setup and measurement procedure was essentially identical to that reported elsewhere [4]. In contrast to the “standard” method of CARS for temperature measurements, the low concentrations of HCN and C2H2 in flames are more difficult to measure. Various methods have been developed to detect HCN and C2H2 in combustion systems, among them intrusive techniques (extractive probe sampling) and in-situ laser diagnostic techniques. Extractive probe sampling and subsequent analysis of the sample, using infrared spectroscopy or mass spectrometry, offer the advantage of flexibility and relatively simple and accurate methods to analyze the flame samples. One of the drawbacks of extractive probe sampling in flames is the potential distortion of species profiles [5]. This problem can be avoided by the use of in-situ laser diagnostic approaches such as laser-induced fluorescence (LIF), spontaneous Raman scattering, direct absorption spectroscopy and many others. Each of these techniques has its strengths and weaknesses. Spontaneous Raman scattering and LIF have both been successful at detecting C2H2 in flames without significant interference from other flame species [6,7]. However, the current state of these techniques is such that they are not yet generally applicable for measurements under flame conditions. The sensitivity of the Raman technique is low [6] and therefore only applicable in environments of high C2H2 concentration. Measurement of C2H2 using LIF also suffers from low signal levels and requires further research to quantify the measured signal [7]. Although acetylene absorbs strongly in the infrared (IR) spectral range, selective detection using a direct absorption technique is difficult, due to interference from other flame molecules such as CO2, CO, and H2O. As an illustration of possible interferences in the IR spectral range, figure 4.1a shows a part of the calculated absorption spectrum of a gas mixture of acetylene and water at typical flame conditions, using data from refs. [8-11]. The figure shows that the acetylene 73 Chapter 4 absorption lines are impossible to resolve due to the large number of strong and overlapping water lines. Figure 4.1. Calculated absorption spectra for a gas mixture of 0.3% C2H2 and 18% H2O in N2 at 1800K (a) and 300K (b). Line positions, strengths and broadening coefficients are taken from [8-10] and [11], respectively. The in-situ detection of low concentrations of HCN in flames is difficult as well, since it only absorbs strongly in the infrared spectral range. To our knowledge, the only in-situ technique used to measure HCN in a low pressure flame is fiber laser 74 Chapter 4 intracavity absorption spectroscopy (FLICAS) [12], applied in the IR-region around 1.5 μm. The flame study was doped with NH3, which increased the HCN concentration in the flame substantially. The concentration of native HCN in hydrocarbon flames is much lower, and, similar to acetylene, the absorption lines of HCN in these flames will be difficult to distinguish from other flame molecules. Consequently, the concentrations HCN and C2H2 in the flames we are interested in are too low to detect accurately using in-situ absorption techniques. At room temperature, where the HCN and C2H2 absorption features are much stronger and H2O and other interfering lines are less intense, this results in several HCN and C2H2 absorption peaks with negligible interference. This is illustrated for the gas mixture of C2H2 (0.3%) and H2O (18%) at room temperature in figure 4.1b. To take advantage of this situation, we thus developed an extractive probe sampling system with room temperature analyses, using tunable diode laser absorption spectroscopy (TDLAS) at ∼1.5 μm to measure concentrations of HCN and C2H2. We analyze probe perturbations to minimize and correct for distortion of the species profile arising from the presence of the probe sampling system in the flame. 75 Chapter 4 4.2 Burner The measurements described in this thesis were performed in one-dimensional, atmospheric-pressure premixed flames stabilized above a McKenna products burner of 60 mm diameter, shown schematically in figure 4.2. The burner consists of a sintered bronze plug, which serves as a flame holder, and is surrounded by another sintered section for a shroud gas. In this study a nitrogen shroud was used to prevent air entrainment in the combustion products. A cylindrical chimney with a 60 mm inner diameter was positioned approximately 30 mm above the burner to stabilize the column of post-flame gases. The burner surface is cooled by water flowing through coils imbedded in the sintered flame holder. Figure 4.2. Schematic of the McKenna Products burner. The burner was affixed to a positioner that moves the burner with a precision of 0.1 mm, to allow measurement of axial profiles of species concentration and temperature. 76 Chapter 4 4.3 Gas handling system Figure 4.3. Experimental set-up used for transport, mixing, and analysis of the fuelair mixture. Figure 4.3 shows the flow scheme for the burner feed gases and the system for analyzing the composition of the unburned fuel-air mixture. The flow rates of all gases were measured by calibrated mass-flow meters (Bronkhorst, EL-FLOW), digitized by an analog-digital converter and processed by a PC. The flow ranges of the meters were selected to provide an accuracy of better than 5%. All fuels used in this study were supplied in cylinders with purity better than 99.99% and dry, filtered air was supplied by an oil-free compressor. The gases were mixed in a tube 50 cm long, and a small part was diverted to a Maihak Unior 610 gas analyzer for measuring the methane and oxygen mole fractions in the fuel-air mixture, while the rest is supplied to the burner system. The by-pass burner makes it possible to vary the flow rate through the burner during the experiment without changing the choked flows of the individual gases. The equivalence ratio ϕ of the fuel-oxidizer mixtures was calculated according the following expression (described in detail in chapter 1), 77 Chapter 4 ϕ= [CH 4 ] 1 [H ] 1 . . + 2 . [O2 ] f st ,CH 4 [O2 ] f st , H 2 (4.1) Whereas it is possible to determine the equivalence ratio through measuring the flow rates, to increase accuracy we determined ϕ based on measuring CH4 and O2 mole fractions in the unburned mixture using the Maihak analyzer. In CH4/air flames, measuring only the CH4 mole fraction in the cold mixture is sufficient to calculate the complete mixture composition, since the oxygen/nitrogen ratio in the mixture known. This procedure provided accuracy better than 2% for all equivalence ratios used. To determine the composition of the cold unburned mixtures of the CH4/H2/air flames, the CH4 and O2 mole fractions are both measured using the Maihak gas analyzer, the N2 mole fraction is calculated from the measured O2 mole fraction and the known ratio [O2]/[N2] in air, and the H2 mole fraction is calculated from the balance, ⎛ [N ] ⎞ [ H 2 ] = 1 − [CH 4 ] meas − [O2 ]meas. − [O2 ]meas. * ⎜⎜ 2 ⎟⎟ . ⎝ [O2 ] ⎠ air (4.2) Based on this method, the accuracy of the equivalence ratios determined was better than 5% in all CH4/H2/air flames measured. Detailed information on the uncertainty analyses can be found in [13]. The mass flux is calculated from the measured mass flow, assuming the surface area of the burner is equal to that of the flame. The accuracy of the mass flux through the burner surface was estimated approximately 10%, determined by the uncertainties in the measured mass flow rate and the uncertainty in the flame area. 78 Chapter 4 4.4 Extractive-probe sampling system Figure 4.4. Schematic of the microprobe sampling system. Figure 4.4 shows a schematic of the probe sampling system. All flames were sampled by a quartz microprobe having a similar design to that described in [14], with an orifice diameter of about 100 μm. For the acetylene measurements, with exception of the probe tip, the quartz probe was cooled over a distance of 35 cm by water at 12οC. After passing an ice-cooled water trap, the sampled gas flowed through a 1 mlength stainless-steel tube sealed on both ends by quartz windows to form a measurement cell. The pressure in the tube was monitored by an electronic pressure transducer and kept constant at 100 mbar by a vacuum pump installed in the exit of the sampling system; this provided rapid removal and quenching of the gas sample. Because HCN is soluble in water, measurement of this component was performed using an uncooled probe and water at room temperature in the cooling trap. In this case no condensation of water from the combustion gases in the cooling trap was observed during sampling. 79 Chapter 4 4.5 Estimate of the conversion of C2H2 and HCN during sampling To estimate the degree of conversion of C2H2 and HCN to other products during sampling, the probe is modeled as a closed system containing a homogeneous gas mixture, described in detail in chapter 1. The model uses a prescribed cooling rate, based on characteristic time scales in the experimental set-up to calculate the mixture composition history profile. The probe modeling was divided in two parts: rapid adiabatic expansion in the probe tip (τ1) followed by cooling of the sample at constant pressure (τ2). During expansion in the probe tip the gas sample undergoes a rapid decrease in pressure and temperature, described by, P = ( Pmax . − P0. ) exp −t / τ 1 . (4.3) The temperature drop associated with the pressure drop is calculated in the program using equation (2.2), by assuming isentropic flow conditions. The characteristic cooling time in the probe tip used was τ1 =10-4 s, which is one order longer than estimated by assuming critical flow in the probe orifice. The initial composition and temperature were varied in the model using the results of one-dimensional flame calculations, described in detail in chapter 1. The temperature (T0) of the gas flow in the probe immediately after expansion is taken from the temperature calculations in the probe tip at a probe backpressure (P0) of 0.1 bar and put in the model. Further downstream of the probe tip the gas is cooled at constant pressure (P0=0.1 bar) to room temperature (Tmin) by heat transfer to the coolant, according to, T = (T0 − Tmin ) exp −t / τ 2 + Tmin . (4.4) In the model we used τ2=0.5s; this value is one order higher than that based on heat transfer estimations. GRI-Mech 3.0 [15] is used as chemical mechanism in the calculations. 80 Chapter 4 Figure 4.5. a) Calculated temperature and concentration curves during expansion in the probe tip, using τ1=10-4s model. The initial temperature and composition are taken from a simulated adiabatic (free) premixed methane/air flame with φ=1.4 and mass flux 0.014g/cm2s, at 3mm from the burner surface. b) Calculated temperature and concentration curves downstream the probe tip (P=0.1 bar), using τ2=0.5s. As an example, figure 4.5a presents the predicted C2H2 conversion during expansion in the probe tip and 4.5b shows the predicted C2H2 conversion further downstream the probe tip during sampling, for the case in which the conversion was maximal. The calculations show that in the present experimental setup, for all flames under investigation, the conversion of C2H2 in the probe is less than 15%, and less than 10% for HCN, at axial distances greater than 2.5 mm from the burner surface. We shall return to complications of sampling in Chapter 5. 81 Chapter 4 4.6 Laser absorption spectroscopy 4.6.1 Theory If laser radiation of intensity I0(v) at frequency v passes through an absorbing medium over a length l, the intensity of the transmitted laser beam I(v) can be expresses according to the Lambert-Beer law: ⎛ I (v ) ⎞ ln⎜⎜ 0 ⎟⎟ = α (v)l , ⎝ I (v ) ⎠ (4.5) where α(v) is the absorption coefficient. The absorption coefficient is proportional to the concentration of the absorbing molecules and is dependent upon the temperature; it can written as [16] α (v) = S (T ) f (v) Px m , (4.6) where S(T) is the line intensity or integrated absorption coefficient per unit pressure (expressed in cm-2atm-1), f(v) the spectral line function (normalized such that ∞ ∫ f (v)dv = 1), P the pressure and xm the species mole fraction. The line function f(v) −∞ depends on temperature and the collisional environment of the molecule. The shape of f(v) depends upon the type of broadening. Doppler broadening is due to thermal motion of molecules and collisional broadening is a result of perturbations in the energy levels of absorbing molecules caused by collision with the other molecules. Since the parameters of the line function f(v) are often unknown, it is better to integrate the left and right parts of equation (4.5) over the entire line profile and substitute (4.6) into (4.5) in order to determine the species mole fraction: ∞ ∫ ln x m = −∞ 82 I 0 (v ) dv I (v ) S (T ) Pl . (4.7) Chapter 4 The smallest detectable absorption is limited by the minimum difference in I and I0 that can be measured, being determined by noise in the measurement system. Typical absorption sensitivities using direct absorption allow the detection of absorbances ( ln I ) of the order of 10-3. For smaller absorbance it is difficult to reach an adequate I0 signal-to-noise ratio to distinguish between Io and I. Whereas the mole fraction of acetylene is expected to be large enough to be measured by direct absorption (using TDLAS, see below), we anticipate that this will not be the case for HCN. One-dimensional flame calculations (chapter 1) using GRI Mech 3.0 [15] indicate ppm level mole fractions of HCN. For such mole fractions the calculated absorbance, using line positions, strengths and broadening coefficients from [17] and [10] respectively is on the order of 10-4. It is clear that the detection sensitivity should be increased to resolve low concentrations of HCN with reasonable accuracy. To increase the sensitivity, several detection techniques have been developed over the past decades. These include signal enhancement methods such as multipass cells [18,19] and cavity-enhanced spectroscopy [20], and noise-reduction methods like wavelength- and frequency-modulation absorption spectroscopy [21]. In this study, modulation spectroscopy with second harmonic detection is implemented to increase the detection sensitivity. Wavelength-modulation absorption spectroscopy (WMAS) is well described in the literature [21,22] and is only briefly described below. 4.6.2 Wavelength Modulation Absorption Spectroscopy (WMAS) The measured intensities always contain a certain amount of noise, which limits the smallest detectable absorption. The dominating source of noise is often 1/f noise [23], which is larger at low frequencies and will decrease at higher frequencies. Wavelength-modulation absorption spectroscopy (WMAS) is an effective technique to reduce the noise, and thereby increase the detectability. The principle of WMAS is smooth modulation of the wavelength at a certain frequency followed by detection of the modulated laser radiation at the original modulation frequency or at one of its harmonics. One of the advantages of modulation spectroscopy is that only the noise centered on the detection frequency will influence the measurements. The detection is 83 Chapter 4 shifted to higher frequencies where the 1/f noise is smaller. The basic approach is to modulate the wavelength of the laser radiation around its center (here using the frequency of the radiation, vc, in the derivation) at frequency fm with a modulation amplitude va. The instantaneous frequency v(t) of the laser radiation can than be represented as, v(t ) = vc + v a sin 2πf m t . (4.8) After absorption in the medium, the intensity of the modulated, transmitted laser beam I(v(t)) and the reference laser beam I0(v(t)) are related by the Lambert-Beer law, already introduced in (4.5). WMAS is usually used for samples that have low absorptions. This allows expanding the exponent in equation. (4.5) in a Taylor series. By neglecting the higher order terms in the Taylor series one obtains: I (v(t )) = I 0 (v(t ))[1 − α (v(t )) L] . (4.9) The instantaneous laser intensity I(vc+vasin2πfmt) can be expanded in a Fourier sine series; I (vc + v a sin 2πf m t ) = ∞ ∑ H n (vc , va ) sin 2πnf mt . (4.10) n =0 The nth harmonic component of the intensity of the transmitted laser beam Hn(vc,va), for n≥1 is expressed as 1 H n (vc , va ) = 2π t ∫ I (vc + va sin 2π fmt ) sin 2π fmntdt . (4.11) −t To simplify the analyses we assume that the laser intensity is independent of the frequency. In this case Hn can be written as, 84 Chapter 4 LI Hn = 0 2π t ∫ −α (v + va sin 2π fmt ) sin 2π fmntdt . (4.12) −t It can be seen from equation (4.12) that Hn is directly proportional to the absorption coefficient α(vc+vasin2πfmt) and thus each harmonic component is directly proportional to the species concentration in the absorption layer. Figure 4.6 shows a schematic illustration of a broadened absorption line and the calculated corresponding first (n=1) and second (n=2) harmonics (Fourier components). Figure 4.6 Principle of WMAS with harmonic detection. Any of the harmonics (n=1,2…) can be used; however optimum signals are generated using second-harmonic detection [21]. The increased sensitivity of the second-harmonic detection technique arises in part from the elimination of featureless background signals. For detecting weak absorptions it is important to maximize the harmonic signals by optimizing the modulation amplitudes. The simulated second harmonic signals shown in figure 4.7 are calculated for different modulation 85 Chapter 4 indices m = va , using an exact solution to the integral in equation (4.11) for a Δv1 / 2 Lorentzian line shape [24]. Here, Δν1/2 is the half width at half maximum (HWHM) of the absorption line. Figure 4.7 Typical 2f-lineshape for different modulation indices. As can be seen from figure 4.7, the 2f-line shapes becomes broader with increasing modulation index and reaches the maximum peak height at a modulation index m∼2. The maximum peak height occurs at m∼2 for all line shapes [24,25]. In environments where the absorption is very low, the modulation index is often set to a value close to m∼2; for cases in which it is necessary to reduce interferences from nearby transitions, the modulation index is decreased to minimize the broadening of the 2f-line shape. 86 Chapter 4 4.7 Experimental setup for Tunable Diode Laser Absorption Spectroscopy Figure 4.8. General schematic of the experimental TDLAS set-up. Figure 4.8 shows the basic schematic of the experimental setup for Tunable Diode Laser Absorption Spectroscopy (TDLAS) used for direct absorption measurements of acetylene. The radiation from a New Focus 6326 tunable diode laser, with a linewidth less than 300 kHz, was directed through the absorption cell. Before entering the cell, a part of the laser radiation was split off to produce the reference signal. The powers of the reference and sample beams were measured by New Focus 2033 large area photodiodes with internal amplifiers. The photodiode signals were digitized and processed by a PC. The laser wavelength was swept over the span of 30 GHz with a scan rate 150 MHz/s by applying a voltage to the piezoceramic plate, which moves the tuning end-mirror inside the laser. The measurements were performed in the region around 1530 nm, where the P (9) absorption line of the ν1 + ν3 band of C2H2 is located [8]. This line was selected because of its relatively high oscillator strength [9] and lack of interference from transitions of other flame molecules. 87 Chapter 4 4.7.1 Experimental procedure TDAS measurements of acetylene Whereas it is possible to derive absolute values of acetylene concentration from the measured integral absorption coefficient (equation 4.7), direct calibration by a gas with known acetylene concentration was used in present work to enhance the accuracy. This method avoids the uncertainties arising from the non-infinite limits of integration when deriving the integrated absorption coefficient, and from converting the voltage applied to the piezoceramic plate to the wavelength shift. The calibration procedure is performed by measuring the absorption coefficient of a known amount of acetylene under the same experimental conditions as those existing for the sampled gas. As a typical example, Figure 4.9 shows the dependence of the logarithm of the ratio of the reference to transmitted signal (absorbance) upon the laser wavelength (expressed as the applied voltage) when the measurements were performed in a mixture containing 5000 ppm C2H2 in N2 at 0.1 bar. Figure 4.9 experimental absorption profile obtained in a mixture containing 5000 ppm C2H2 in N2 in the vicinity of the P(9) line of ν1+ν3 band. When comparing the measurements performed in the calibration gases with those of the combustion products, no differences were found in absorption line shapes. This implies that the spectral line function in equation (4.6) is independent of the gas composition in the current experiments. This result is perhaps to be expected, since 88 Chapter 4 the broadening efficiencies of C2H2 and N2 for the acetylene lines are comparable [10], while the concentrations of the other gases with unknown broadening efficiency are low. Taking into account that the spectral line function is the same in the calibration gas and in combustion products one derives from equation. (4.7), v2 ⎛ I (v ) ⎞ ∫ ln⎜⎜⎝ I0(v) ⎟⎟⎠dv ⎛ I (v ) ⎞ ∑ ln⎜⎜⎝ I0(vii) ⎟⎟⎠ v1 , x M = xcal. = xcal. i v2 ⎛ I 0cal (vi ) ⎞ ⎛ I 0call. (v) ⎞ ⎟ ln⎜⎜ ⎟dv ln⎜ I cal (vi ) ⎟⎠ ⎜ I ⎟ ⎝ i cal ⎝ ⎠ v ∫ ∑ (4.13) 1 where the subscripts cal and i refer to the calibration gas and i-th measured point, respectively. In the current experimental setup, for acetylene mole fractions above 1000 ppm, the accuracy of the measured C2H2 concentrations is ~5%, and is determined mainly by the uncertainty in the calibration gas concentration. At low acetylene mole fractions, the uncertainties in the measured integral absorption coefficient become dominant, which results in deteriorating accuracy, up to 15% at 100 ppm C2H2. While equation (4.7) only requires one calibration point to determine the measured acetylene concentration, to verify the possible influence of non-linearity in the detection system, the integral absorption coefficient was measured in calibration gases with different C2H2 concentrations. As can be seen from figure 4.10, showing the results of these measurements, the detection system possesses excellent linearity: deviation of the fitted and experimental values is less than 5%. 89 Chapter 4 Figure 4.10. Integrated absorption coefficient of the C2H2 P(9) line of the ν1+ν3 band as a function of acetylene mole fraction diluted in N2. Solid line is a linear fit. The measured C2H2 mole fractions were recalculated to flame conditions by taking into account the partial removal of water in the ice-cooled trap. The residual water concentrations in the absorption tube were determined from the integrated absorption coefficient of the water absorption line at 6755.02 cm-1 [11] using equation (4.7). The line intensity S(T) of the water line was taken from [11]. 4.8 Experimental procedure WMAS with second harmonic detection 4.8.1 HCN measurements The experimental sep-up used for the WMAS experiments with second harmonic detection is almost identical to that presented schematically in figure 4.8. The only difference is that we do not use the reference beam. The laser frequency v is modulated around the center frequency vc by applying a sinusoidal voltage from an external generator to the piezoceramic plate which moves the tuning end mirror inside the laser. The modulation depth va, and frequency fm, in equation (4.8) are chosen to be ∼0.67 GHz and 0.5 kHz, respectively, to provide maximal sensitivity for the present experimental setup [21]. The power of the transmitted laser beam is digitized 90 Chapter 4 by an Agilent 54830B oscilloscope with sampling rate fs = 50 kHz and processed by a PC. The second harmonic amplitude I2f(vc) is calculated from the sampled signal series using the following expression: I 2 f (vc ) = 1 N N ∑ I (v ) ⋅ sin(2π i =1 i c 2 fm i) . fs (4.14) The summation (4.14) is performed with the number of samples N ~ 10000, which corresponds 0.2 s total sampling time. Further increasing the number of samples does not result in substantial improvement in the signal-to-noise ratio. The HCN measurements were performed in the region around 1545 nm where the P(13) absorption line of the ν2 band of HCN is located [17]. This line was selected because of its relatively high oscillator strength and lack of interference from other flame molecules. To cover the entire absorption line, the center frequency vc is tuned in steps of 0.12 GHz over span of ∼10 GHz by changing the mean voltage applied to the piezotransducer. The improvement in signal-to-noise ratio obtained using WMAS as compared to direct absorption is illustrated in figure 4.11. The measured direct absorption profile measured in a gas mixture containing 90 ppm HCN in N2 is shown in figure. 4.11a. Figure 4.11b shows a typical HCN second harmonic spectrum in the same gas mixture. As can be seen, the signal-to-noise ratio is improved by more than one order by using WMAS with second harmonic detection. 91 Chapter 4 Figure. 4.11a.) Direct absorption scan of 90 ppm HCN in nitrogen in the vicinity of the P(13) line of ν2 Σ-Σ band, b.) Second harmonic signal in the same mixture for the same absorption transition. Although it is possible to derive absolute HCN concentrations by fitting the measured second harmonic absorption profiles, we use signal calibration in gases with known HCN mole fractions, as done for acetylene above. In this approach, knowledge of the absorption line shape is not required, which substantially improves the accuracy 92 Chapter 4 of measured HCN concentrations. Below, we give a short description of the calibration procedure, starting by presenting the absorption coefficient α(v) as the sum of the absorption coefficient αM of the HCN molecules and background absorption αBG. α (vl ) = α m (v) + α BG (v) = S (T ) g (v) Px m + α BG (v) . (4.15) Substituting (4.15) into the Lambert-Beer law for optically thin absorption layers (4.9) and taking the Fourier transform, while taking into account that according (4.8) v is a function of time, we receive the following expression for the Fourier transform of the transmitted signal at frequency f, I% ( f ) = I 0 ( f ) − I 0α BG ( f )l − I 0 g ( f ) S (T ) PxM l , (4.16) where the tilde above the variable denotes its Fourier transform. As we can see from this expression, the measured signal consists in general of three terms. The first two terms in (4.16) are due to the frequency dependence of the laser power and background absorption coefficient. In the case of sinusoidal modulation and second harmonic detection (f = 2fm), these terms will vanish only when laser power and background absorption coefficient are constant or one of them is linearly dependent upon the laser frequency v. The term I 0 (2 f m ) − I 0α BG (2 f m )l can be determined by measuring the second harmonic signal in media without HCN molecules. The measurements, performed at a height of 10 mm above the burner surface in a methane-air flame with equivalence ratio ϕ = 1.3 and mass flux ρν=0.015g/cm2s where HCN concentration is expected to be very low, showed that in the spectral region used in the present work the background I 0α BG (2 f m ) does not exceed the signal from HCN at mole fraction of 5 ppm. Because the concentrations of main flame components that contribute to the background absorption coefficient (H2O, CO and CO2) vary only slightly with equivalence ratio, the value of I 0 (2 f m ) − I 0α BG (2 f m )l was used for deriving HCN concentrations in all CH4/air flames studied here. To determine the background for the CH4/H2/air flames, a similar reference flame (ϕ=1.3 93 Chapter 4 and ρν=0.015g/cm2.s) was used with the same percentage of hydrogen added as for the flames under investigation. A typical second harmonic spectrum of HCN, measured in a flame at ϕ=1.4, at 2 mm above the burner surface, is presented in figure 4.12a. The second harmonic spectrum of HCN ( I 0 g (2 f m ) S (T ) Pxml ), shown in figure 4.12c, was obtained by subtracting the measured second harmonic signal of the reference flame ( I 0 (2 f m ) − I 0α BG (2 f m )l ), given in figure 4.12b, from that shown in figure 4.12a. In figure 4.12c, we can see the characteristic shape expected for the second derivative of the bell-shaped spectral line profile. Using the second harmonic signal to derive quantitative information on species concentrations is rather difficult. Direct fitting according to the expression (4.16) requires knowledge of functional dependence of both absorption spectral line and laser intensity upon frequency. Moreover, direct integration of the second harmonic signal would yield a value close to zero. To overcome these difficulties, the extracted second harmonic signal is integrated over a sufficiently large region [v1, v2] in the vicinity of the HCN spectral line. From the expression (4.16) it follows that v2 xm = C ∫ I0 (2 fm ) − I% (2 fm ) − I0α BG (2 fm )l dv , (4.17) v1 where the coefficient C is expressed as 1 C= v2 S (T ) Pl . (4.18) ∫ I0 g (2 fm) dv v1 It should be pointed out that, in general, the coefficient C depends upon composition of the sampled gas. When comparing the measurements performed in the calibration gases with those from the combustion products, no differences were found in the second harmonic line-shapes. This implies that the spectral line function is independent of the gas composition in the present experiments, and therefore the coefficient C can be regarded as constant. 94 Chapter 4 Figure 4.12a) 2f-signal measured in a flame with ϕ=1.4 and ρν=0.01g/cm2.s at 2mm from the burner surface, b) 2f signal measured in the reference flame (ϕ=1.3, ρν=0.15g/cm2.s at 10mm from the burner surface), c) Extracted second harmonic spectrum of HCN. 95 Chapter 4 Equation (4.17) was verified by measurements of the second harmonic signals at different HCN concentrations in N2. The results of these measurements, presented in figure 4.13, show a linear dependence between the integrals of the absolute value of ( I% (2 f m ) − I 0 (2 f m ) and the HCN mole fraction. Clearly visible is the offset at zero HCN concentration; this is mainly due to the noise in the measured signals. When the second harmonic signal is close to zero, the integration is performed over absolute values of the noise, which results in a non-zero integral. In the current experimental setup, when HCN mole fractions are above ~10 ppm, the accuracy (~10%) of the measured HCN concentrations is determined mainly by the uncertainty in the calibration gas concentration. At lower mole fractions the uncertainties in the measured integral absorption coefficient become dominant, which results in deteriorating accuracy, up to 30% at 3 ppm HCN. Figure 4.13. Integrated absolute value of the second harmonic signal in the vicinity of the P(13) line of ν2 Σ-Σ band as a function of HCN concentrations in N2. 96 Chapter 4 Literature 1. A. V. Mokhov and H. B. Levinsky, Proc. Combust. Inst. 26 (1996) 21472154. 2. A. C. Eckbreth, Laser Diagnostic for Combustion Temperature and Species, (2nd Edition, Gordon and Breach, Amsterdam, 1996). 3. "Applied Combustion Diagnostics," K. KohseHoinghaus and J. B. Jeffries, eds., (Taylor & Francis, New York, 2002). 4. V. V. Toro, Experimental study of the structure of laminar axisymetric H2/air diffusion flames, Ph.D. Thesis, RUG, 2006 (ISBN 90-367-2703-0). 5. E. L. Knuth, Combust. Flame 103 (3) (1995) 171-180. 6. A. V. Mokhov, S. Gersen, H. B. Levinsky, J. Chem. Phys. Let., 403 (2005) 233-237. 7. B. A. Williams., J. W. Fleming., Appl. Phys .B. 75 (2002) 883-980. 8. Q. Kou, G. Guelachvili, M. A. Temsamani, M. Herman, Can. J. Phys. 72 (11-12) (1994) 1241-1250. 9. R. El Hachtouki, J. Vander Auwera, J. Mol. Spectrosc. 216 (2) (2002) 355362. 10. A. S. Pine, J. Quant. Spectrosc. Radiat. Transfer 50 (2) (1993) 149-166. 11. R. A. Toth., Appl.Opt., 33 (1994) 4852. 12. A. Goldman., I.Rahinov., S. Cheskis., B. Lohden., S. Wexler., K. Sengstock., V. M. Baev, Chem.Phys.Let., 423 (2006) 147-151. 13. A. Sepman, Effect of burner stabilization on nitric oxide formation and destruction in atmospheric pressure flat premixed flames, Ph.D. Thesis, RUG, 2006 (ISBN 90-367-2702-2). 14. R. M. Fristrom and A. A. Westenberg, Flame Structure, (McGraw-Hill, New York, 1965). 15. G. P. Smith, D. M. Golden, M. Frenklach, N. W. Moriarty, B. Eiteneer, M. Goldenberg, C. T. Bowman, R. Hanson, S. Song, W. C. Gardiner, V. Lissanski, Z. Qin, http://www.me.berkeley.edu/gri_mech/. 16. A. C. Eckbredt, Laser diagnostic for combustion temperature and species, (2nd Edition, Gordon and Breach, Cambridge, 1996). 17. A. M. Smith, S.L. Coy, W. Klemperer, K.K. Lehmann, J. Mol. Spectros. 134 (1) (1989) 134-153. 97 Chapter 4 18. R. G. Pilston, J. U. White: A long path gas absorption cell, J. Opt. Soc. Am. 44, 572–573 (1954). 19. J. U. White: Long optical paths of large aperture, J. Opt. Soc. Am. 32, 285– 288 (1942). 20. A. O’Keefe, D. A. G. Deacon: Cavity ring-down optical spectrometer for absorption measurements using pulsed laser sources, Rev. Sci. Instrum. 59, 2544 (1988). 21. J.A. Silver, Applied Optics, 31 (6) (1992) 707-717. 22. P. Kluczynski, J. Gustafsson, A. M. Lindberg, O. Axner, Spectrochimica Acte Part B, 56 (2001) 1277-1354. 23. C. Th. J. Alkemade, T. J. Hollander, W. Snelleman, P. J. Th. Zeegers, International Series in Natural Philosophy 3 (1982) 272 . 24. R. Arndt, Appl. Opt. 36 (8) (1965) 2522-2524. 25. J. Reid, D. Labie, Appl. Phys. B 26 (1981) 203-210. 98 Chapter 5 Chapter 5 Extractive Probe Measurements of Acetylene in Atmospheric-Pressure Fuel-Rich Premixed Methane/Air Flames 99 Chapter 5 5.1 Introduction As discussed in previous chapters, one of the major advances of the last decades in the combustion science is the prediction of flame structure by numerical simulations using detailed transport and chemical mechanisms. Because of the complexity of these mechanisms and uncertainties in the rates of the key chemical reactions, the predictive power of the numerical simulations can be tested only by comparing calculated and measured flame properties under well-defined experimental conditions. The comparison of the spatial profiles of intermediate species is particularly important for testing the adequacy of chemical mechanisms. One of the key intermediates in many high temperature processes is acetylene (C2H2), which plays important role in the formation of polycyclic aromatic hydrocarbons and soot in hydrocarbon combustion [1-3] and in the chemical vapor deposition of diamond [4]. Acetylene has been extensively investigated in both atmospheric- and low-pressure flat premixed flames [5-11]. At atmospheric pressure, large discrepancies have been observed [8,11] between measured results and those calculated based on the C2H2 submechanism derived from Miller and Mellius [12]. However, the acetylene measurements in these studies were performed using extractive probe sampling, which as discussed in Chapter 4 has a serious drawback, i.e., the distortion of the composition and temperature profiles in the flame. Estimating the magnitude of this distortion, for example, from chemical reactions on the probe surface or acceleration of the combustion products into the probe orifice are rather difficult [13]. Moreover, these estimates (as was done in Chapter 4) require detailed knowledge of the kinetics of the chemical reactions involving the measured species that itself is the subject of investigation. These complications necessitate the verification of the results obtained by the extractive probe by an independent technique. Recently, we have reported the measurement of native C2H2 in a fuel-rich methane/air flame at equivalence ratio ϕ = 1.55, using spontaneous Raman scattering [14]. This method thus provides us with the means to verify the results of extractive probe sampling for acetylene measurement, and to deliver reliable experimental results regarding C2H2 formation and destruction in atmospheric-pressure methane/air flames. Towards this end, we have measured the profiles of C2H2 mole fraction in flat atmospheric-pressure rich-premixed methane/air flames using both spontaneous Raman scattering and microprobe gas sampling followed by tunable diode laser 100 Chapter 5 absorption spectroscopy (TDLAS). These measurements are supplemented with profiles of flame temperature, obtained using coherent anti-Stokes Raman Scattering (CARS), and the experimental results are compared with the predictions of onedimensional flame calculations. 5.2 Experimental Here we briefly summarize the experimental method; Chapter 4 discusses the methods in more detail. The measurements were performed in atmospheric-pressure methane/air flames stabilized above a McKenna Products sintered bronze burner of 60 mm diameter. To prevent air entrainment in the combustion products a nitrogen shroud was used. The flame was stabilized by a cylindrical chimney with a 60 mm inner diameter, which was positioned approximately 30 mm above the burner surface. The flame temperature was varied by changing the mass flow through the burner and measured by broadband planar BOXCARS for nitrogen thermometry. Details of the CARS experiment are described elsewhere [15]. The flow rates of methane and air were measured by calibrated mass flow meters and the equivalence ratio was determined by measuring the methane concentration in the unburned fuel-air mixture. For calibration purposes, nitrogen doped with a known amount of acetylene was flowed through the burner instead of the methane-air mixture. Measurements were obtained at different axial positions in the flame by moving the burner with a precision positioner relative to the laser beams and sampling probe in steps of 1 mm. The flames were sampled by a cooled quartz micro-probe, and the sampled gas flowed through an absorption cell and analyzed using TDLAS. As discussed in Chapter 4, estimates of C2H2 conversion during sampling indicated that in the present experimental setup conversion of acetylene in the probe is less than 15% when sampling is made at axial distances greater than 2.5 mm from the burner surface. These estimates are supported by measurements at different suction backpressures, which showed no significant changing in the measured HCN concentration when varying pressure from 0.05 to 0.35 Bar. 101 Chapter 5 5.3 Results and discussion The measurements were performed in a set of fuel-rich flames with different equivalence ratios and mass fluxes. The flame parameters (equivalence ratios, mass fluxes and temperatures at 5 mm above the burner surface) are presented in Table 5.1. Table. 5.1. Flame parameters Flame ϕ ρv, g/cm2·s) T, K A 1.5 0.005 1763 B 1.5 0.007 1835 C 1.5 0.008 1852 D 1.45 0.007 1833 E 1.45 0.0085 1885 F 1.45 0.010 1916 G 1.4 0.005 1762 H 1.4 0.007 1816 I 1.4 0.0085 1850 The temperature measurements showed that all the flames studied had a domain with constant temperature extending at least 20 mm radially from the centerline, and from 3 mm to 15 mm in the axial direction. As typical examples of the temperature measurements, the radial profile at height 10 mm above the burner surface and centerline axial profile in flame A are presented in Figs. 5.1 and 5.2, respectively. The radial profile shows a core region of ~ 20 mm length of constant temperature surrounded by a layer where the temperature is higher due to penetrating surrounding air through the nitrogen shroud. The axial centerline temperature profile is in excellent agreement with the flame calculations, indicating the robustness of the GRI-Mech 3.0 [16] mechanism in predicting the burning velocities of CH4/air flames and marginal radiative heat losses in these flames. The excellent agreement between measured and calculated axial temperature profiles was observed in all flames studied. 102 Chapter 5 Figure 5.1. Radial temperature profile measured in flame A at 10 mm above the burner surface. Figure 5.2. Axial centreline temperature profile measured in flame A. Solid line and diamonds denote flame calculations and measurements, respectively. Acetylene mole fractions, measured by Raman scattering in flame C, and shown in figure 5.3, reach a maximum at an axial distance between 2 and 3 mm and then decrease to ∼ 500 ppm at 9 mm, the detection limit of the current setup [15]. As can be seen in this figure, the profile obtained with the probe is shifted approximately 1.3 mm farther downstream. A similar shift between probe and optical measurements 103 Chapter 5 was observed in temperature and hydroxyl profiles in other flames [17,18], and is the result of the acceleration of the combustion products into the probe orifice [13]. Shifting the probe profile results in agreement with the Raman profiles to better than 20% (also observed in Ref. [14] at ϕ = 1.58), which substantiates the extractive probe technique for the measurements of acetylene presented below. Figure 5.3. Axial centerline profiles of acetylene mole fraction in methane/air flame, ϕ = 1.50 and ρv = 0.008 g/(cm2·s). Symbols denote Raman (triangles) and probe (squares with solid line) measurements; the dashed line denotes the shifted probe measurements. At mole fractions below 500 ppm the acetylene Raman spectrum was barely distinguishable in the noise, while the signal-to-noise ratio of the TDLAS spectrum remained higher than 10 for mole fractions down to 100 ppm. This difference in the limit of detectability precludes comparison of probe and Raman data in the flames with low C2H2 mole fraction in the post-flame zone. However, due to the modest changes in flame structure upon changing the equivalence ratio from ϕ = 1.5 to ϕ = 1.4, we do not expect the accuracy of the probe measurements observed at ϕ = 1.58 and ϕ = 1.5 to deteriorate substantially. The results of the extractive probe measurements of acetylene at equivalence ratios ϕ = 1.5, 1.45 and 1.4 at different mass fluxes are presented in figure 5.4-5.6. Consistent with the results in figure 5.3 and those presented in Ref. [14], all experimental acetylene profiles are shifted 104 Chapter 5 1.3 mm towards the burner surface. As can be seen from the figures, at a fixed equivalence ratio the maximum C2H2 mole fraction depends only slightly on the mass flux, while C2H2 oxidation in the post-flame zone increases substantially in the flames at higher the mass flux, caused by the higher gas temperatures (given in Table 5.1). At the same time, decreasing the equivalence ratio from ϕ = 1.5 to 1.4 decreases the peak C2H2 mole fraction by nearly a factor of two. Figure 5.4. Axial profiles of acetylene mole fraction in methane/air flames, ϕ = 1.5. Symbols denote probe measurements in flames A (squares), B (diamonds) and C (triangles). The dashed lines denote flame calculations with GRI-Mech 3.0, and the solid lines are the results of calculations with the increased rate coefficient for C2H2 + OH Æ CH2CO + H discussed in the text. 105 Chapter 5 Figure 5.5. Axial profiles of acetylene mole fraction in methane/air flames, ϕ = 1.45. Symbols denote probe measurements in flames D (squares), E (diamonds) and F (triangles). Solid lines denote flame calculations with the increased rate coefficient for C2H2 + OH Æ CH2CO + H discussed in the text. Figure 5.6. Axial profiles of acetylene mole fraction in methane/air flames, ϕ = 1.40. Symbols denote probe measurements in flames G (squares), H (diamonds) and I (triangles). Solid lines denote flame calculations with the increased rate coefficient for C2H2 + OH Æ CH2CO + H discussed in the text. 106 Chapter 5 In addition, we note substantial discrepancies between the measured acetylene profiles and those obtained from the flame calculations using GRI-Mech 3.0. As can be seen in figure 5.4, the calculations give substantially higher peak concentrations and slower decay in the post-flame zone than those measured, well outside the 20% differences observed between the experimental methods. The computed profiles at the other equivalence ratios showed discrepancies similar to those presented in figure 5.4 This discrepancy has been observed previously [11], where it was attributed to the choice of the rate coefficient of the reaction C2H2 + OH Æ CH2CO + H used in GRIMech 3.0. Following the suggestion made in Ref. [11] we increased the preexponential factor of the rate coefficient to 1.7·1012 cm3/mole·s, and these results are also presented in Figs. 5.4-5.6. The calculated acetylene profiles are now in excellent agreement for all flames studied here. Although the limited parameter variation in the present work precludes an unambiguous recommendation regarding increasing the rate coefficient of this reaction, the agreement between experiment and calculations favors this recommendation. 5.4 Conclusions We report the measurements of acetylene in fuel-rich atmospheric-pressure methane/air flames using spontaneous Raman and extractive probe sampling techniques. Excepting a shift of approximately 1.3 mm, resulting from the acceleration of the combustion products in the probe orifice, the axial Raman and probe profiles are in very good agreement. This result validates using the extractive probe sampling technique as a diagnostic tool for measurements of acetylene for the conditions studied. Substantial disagreement is observed between the experimental profiles of acetylene and those obtained from calculations based on GRI-Mech 3.0, which predict higher acetylene concentrations and slower decay in the post-flame zone. Increasing the pre-exponential factor in the rate coefficient for the reaction C2H2 + OH Æ CH2CO + H to the value of 1.7·1012 cm3/mole·s brings the calculated acetylene profiles into excellent agreement with those derived experimentally. Further improvement of the sensitivity of both spontaneous Raman and extractive probe techniques will provide more information on acetylene chemistry in fuel-rich methane-air flames. These improvements are currently in progress in our laboratory 107 Chapter 5 Literature 1. J. Warnatz, H. Bockhorn, A. Mozer, H. W. Wenz, Proc. Combust. Inst. 19 (1982) 197-209. 2. P. Lindstedt, Proc. Combust. Inst. 27 (1998) 269-285. 3. H. Richter, J.B. Howard, Prog. Energy Combust. Sci. 26 (4-6) (2000) 565608. 4. A. Dollet, Surf. Coat. Technol. 177 (2004) 245-251. 5. C. P. Fenimore, G. W. Jones, J. Chem. Phys. 41 (7) (1964) 1887-1889. 6. J. Vandooren, P. J. van Tiggelen, Proc. Combust. Inst. 16 (1977) 1133-1144. 7. D. Bittner, J. B. Howard, Proc. Combust. Inst. 19 (1982) 211-221. 8. E. W. Kaiser, J. Phys. Chem. 94 (11) (1990) 4493-4499. 9. I. T. Woods, B. S. Haynes, Combust. Sci. Technol. 87 (1-6) (1993) 199-215. 10. I. T. Woods, B. S. Haynes, Proc. Combust. Inst. 25 (1994) 909. 11. E. W. Kaiser, T. J. Wallington, M. D. Hurley, J. Platz, H. J. Curran, W. J. Pitz, C. K. Westbrook, J. Phys. Chem. A. 104 (2000) 8194-8206. 12. J. A. Miller, C. F. Melius, Proc. Combust. Inst. 22 (1988) 1031. 13. E. L. Knuth, Combust. Flame 103 (3) (1995) 171-180. 14. A. V. Mokhov, S. Gersen, H. B. Levinsky J. Chem. Phys. Let., 403 (4-6) (2005) 233-237. 15. A. V. Mokhov, C. E. van der Meij, H. B. Levinsky, Appl.Opt. 36 (1997) 3233-3243. 16. G. P. Smith, D. M. Golden, M. Frenklach, N.W. Moriarty, B. Eiteneer, M. Goldenberg, C. T. Bowman, R.K. Hanson, S. Song, W.C. Gardiner, V. Lissanski, Z. Qin, http://www.me.berkeley.edu/gri_mech/. 17. R. J. Cattolica, S. Yoon, E. L. Knuth, Combust. Sci. Technol. 28 (5-6) (1982) 225-239. 18. A. T. Hartlieb, B. Atakan, K. Kohse-Hoinghaus, Combust. Flame 121 (4) (2000) 610-624. 108 Chapter 6 Chapter 6 HCN formation and destruction in atmosphericpressure fuel-rich premixed methane/air flames 109 Chapter 6 6.1 Introduction To date, the vast majority of the methods developed to lower NOx emissions are based on decreasing the flame temperature: either through flue-gas recirculation or fuel-lean combustion. Application of these methods to obtain the lowest NOx possible ultimately leads to deteriorating flame stability. Decreasing the temperature of fuelrich flames, which can be more stable than fuel-lean flames, is often not considered to be promising as an NOx control strategy because the key initiation reaction of the Fenimore mechanism [1] CH + N 2 = HCN + N (R6.1) has a relatively low activation energy [2], and as such should be less sensitive to flame temperature than the Zeldovich mechanism. However, experiments performed in premixed fuel-rich natural-gas/air flames [3], showed that the measured NO mole fractions decrease with increasing upstream heat loss, suggesting that varying the flame temperature by altering the degree of burner stabilization can influence the NO production in rich flames. Recent experiments at low pressure [4] have supported these observations, and analyzed the effects of burner stabilization on Fenimore NO formation. On the other hand, it is also possible that part of the observed decrease in NO with flame temperature can be caused by the retardation of the conversion of the HCN formed in reaction (R6.1), or other fixed-nitrogen species (so-called Total Fixed Nitrogen or TFN) to NO, as suggested in [5, 6]. In this case, the “residual” TFN either will be converted to NO in the second stage of combustion or emitted into the environment with flue gases. To resolve this uncertainty, and to determine the ultimate low NOx potential of fuel-rich combustion, it is essential to measure HCN in these flames. The experimental investigations of HCN formation and destruction performed thus far have seeded flames with bound-nitrogen additives, where the reaction between CH and N2 is of minor importance. HCN measurements in methane/air flames are scarce and often contradictory. For example, one study [6] reported “as ϕ increases the maximum concentration of HCN increases initially, but falls again in very fuel-rich flames”, while another study [7] observed a strong increase in HCN with equivalence ratio. Moreover, Ref. [7] states that the HCN concentration is not very dependent upon the temperature, while the reported HCN 110 Chapter 6 concentrations at T = 2560 K are almost one order of magnitude higher than those at the same equivalence ratio (ϕ = 1.20) in Ref. [6] in the methane/air flame. Further, we are not aware of HCN measurements in which the flame temperature was varied at fixed equivalence ratio. Although there are numerous experimental observations in fuel-rich flames (for example, Ref. [8] and references therein) showing correlations between the measured NO and CH mole fractions, as well as direct high-temperature measurements of the rate constant of reaction (R6.1) [9,10] that reasonably agree with the results of flame modeling, controversy about this reaction is not resolved [11]. Reaction (R6.1) as written is “spin-forbidden”, and to reconcile theory and experiment a near unit probability of crossing between doublet and quartet potential surfaces had to be assumed [12]. Recently, ab initio RRKM calculations have been performed for the reaction CH + N2 Æ products [13,14], which showed that the reaction between CH and N2 takes place mainly through the “spin-allowed” channel: CH + N 2 = NCN + H , (R6.2) while reaction (R6.1) is not important. These calculations have been supported by NCN detection in a low-pressure CH4/air flame [15], although the measurements were not quantitative. It should be pointed out that theoretical results giving (R6.2) does not contradict the experimental observations: the rate constant of the reaction (R6.1) was determined without measurement of the products, while rapid conversion of any NCN produced in (R6.2) to NO will preserve the correlation between the CH mole fraction and NO formation. The experimental determination of the concentration profiles of HCN in flames in which we expect significant Fenimore NO formation will help resolve the uncertainty as to both the primary products of CH + N2 and the role of HCN as a stable intermediate in NO formation. Towards this end we measure the axial profiles of the mole fraction of HCN in burner-stabilized rich-premixed methane/air flames at equivalence ratios ϕ = 1.3-1.5 at different flame temperatures, similar to the method followed in Chapter 5. In these flames the HCN mole fractions are of order of a few tens of ppm. Whereas the sensitivity of the absorption method allows measuring such low concentrations, the strong background from the hot bands in the water absorption spectrum has frustrated 111 Chapter 6 direct in-situ HCN measurements in flames thus far. To circumvent this problem, we follow the approach described in Chapter 4, and use microprobe sampling and wavelength modulation absorption spectroscopy with second harmonic detection, supplemented with CARS temperature measurements. As was done in Chapter 5 for acetylene, the experimental observations are compared with one-dimensional flame calculations. 6.2 Experimental The premixed atmospheric pressure fuel-rich methane/air flames were examined using the setup and experimental methodology described in Chapter 4, and briefly summarized here. The flame temperature was varied by changing the mass flow through the McKenna Products burner and measured by broadband planar BOXCARS for nitrogen thermometry, as described elsewhere [16]. Again, the accuracy of the CARS measurements is estimated at better than 40 K [16]. The flows of all gases were measured by mass flow meters, while the equivalence ratio was determined by measuring the methane volume fraction in the unburned gas/air mixture. For calibration purposes, nitrogen doped with a known amount of HCN was flowed through the burner instead of the methane-air mixture. In the current set-up, as described in chapter 4, the accuracy of the measured HCN concentrations in the calibration gases was better than 30% at mole fractions above 3ppm. Measurements were obtained at different axial positions in the flame by moving the burner with a precision positioner relative to the CARS laser beams and sampling probe in steps of 1 mm. The sampled gas mixtures were analyzed using WMAS with detection at the second harmonic. Estimates of the sample cooling process showed that in the present setup the conversion of HCN during sampling is less than 10% for all measured flames. These estimations are supported by measurements at different suction backpressures, which showed no significant changing in the measured HCN concentration when varying pressure from 0.05 to 0.15 Bar. 112 Chapter 6 6.3 Results and discussion The measurements were performed in a set of fuel-rich flames with different equivalence ratios and mass fluxes. The flame parameters (equivalence ratios, mass fluxes and temperatures measured at 5 mm above the burner surface) are presented in Table 6.1. Table 6.1 Flame ϕ ρv, g/cm2·s T, K A 1.3 0.007 1775 B 1.3 0.011 1855 C 1.3 0.015 1942 D 1.4 0.008 1842 E 1.4 0.01 1910 F 1.4 0.014 1950 G 1.5 0.005 1763 H 1.5 0.008 1852 The temperature measurements showed that all the flames studied had a domain with constant temperature extending at least 20 mm radially from the centerline, from 3 mm to 15 mm in the axial direction. Moreover, the measured temperatures in this domain were in excellent agreement with the flame calculations using GRI-Mech 3.0 [17], indicating marginal radiative heat losses in these flames. The axial HCN profiles measured in flames with equivalence ratios ϕ = 1.3, 1.4 and 1.5 are presented in figures 6.1, 6.2 and 6.3, respectively. The experimental profiles of HCN mole fraction were shifted downstream, as in done chapter 5, where the shift of ~1.3 mm was observed between acetylene concentrations profiles measured by the Raman and probe techniques. Since the equivalence ratios and mass fluxes are close to those in chapter 5, we apply the same shift (1.3 mm) to the measured HCN profiles. 113 Chapter 6 Figure 6.1 Axial profiles of HCN mole fractions in methane air flames, ϕ = 1.3. Symbols denote probe measurements in flames A (squares), B (diamonds) and C (triangles). Lines denote flame calculations in flames A (solid), B (dashed) and C (dotted). Figure 6.2. Axial profiles of HCN mole fractions in methane air flames, ϕ = 1.4. Symbols denote probe measurements in flames D (squares), E (diamonds) and F (triangles). Lines denote flame calculations in flames D (solid), E (dashed) and F (dotted). 114 Chapter 6 Figure 6.3. Axial profiles of HCN mole fractions in methane air flames, ϕ = 1.5. Symbols denote probe measurements in flames G (squares) and H (diamonds). Lines denote flame calculations in flames G (solid) and H (dashed). As can be seen from figure 6.1-6.3, the measured HCN concentrations peak in the region of the flame front, and decrease (albeit gradually) in the post-flame zone. The maximum measured HCN mole fractions are only slightly dependent upon equivalence ratio and mass flux, and do not exceed 15 ppm in all the flames studied here. In flames with ϕ = 1.3 and 1.4, increasing the mass flux at fixed equivalence ratio results in shifting the maxima towards the burner surface and accelerating the HCN burnout. Both effects are expected based upon the reduced degree of stabilization and the concomitant increase in flame temperature. At ϕ = 1.5 the maximum is shifted so far downstream that the HCN burnout region is beyond the measurement domain. The observation of 5-10 ppm of “residual” HCN downstream of the flame front that is only slowly oxidized supports the conclusion drawn in earlier studies of NO formation in the burnout region of rich methane flames [5]. It is interesting to point out the strong temperature dependence of the HCN burnout. For example, the change in residence time between flames D and F by nearly a factor of two should lead to an increase in the HCN mole fraction at the same axial position. However, we observe a decrease in HCN mole fraction by nearly a factor of two, most likely caused by the relatively modest (~100 K) increase in the flame temperature. Also interesting is the strong shift downstream of the maximum in the HCN profiles 115 Chapter 6 and the reduced oxidation rate in the post flame zone with increasing equivalence ratio at fixed flame temperature, illustrated by comparing the flames B, D and H, which have almost the same temperature (~1850 K) but increasing the equivalence ratios from ϕ = 1.3 to 1.5. Large discrepancies are observed between the measured results and those calculated using the GRI-Mech 3.0 chemical mechanism. As can be seen from figures 6.1– 6.3, the calculations significantly overpredict the measured HCN mole fractions for all mass fluxes at equivalence ratios ϕ = 1.3 and 1.4. At ϕ = 1.5, the calculated HCN profiles are in surprisingly good agreement with the measurements for ρv = 0.008 g/(cm2s), while the experimental results are underpredicted for ρv = 0.005 g/(cm2s). At the same time, GRI-Mech 3.0 predicts the qualitative trends in the burnout region reasonably well. This suggests that adjustment of the rates of the reactions that form and consume HCN in the flame front in GRI-Mech 3.0 would improve the predictions substantially. According to the GRI-Mech 3.0 scenario, HCN is formed mainly in reaction (R6.1) between CH and N2. A substantial part of the nitrogen atoms produced in this reaction will also be converted to HCN. First they react with CH3 to form H2CN CH 3 + N = H 2 CN + H (R6.3) and then H2CN dissociates into HCN and H; here too, the HCN produced will be oxidized to NO. Oxidation of HCN in the flame front occurs mainly by HCN + O = NCO + H . (R6.4) To lower the predicted peak HCN mole fraction, either the rate of formation must be decreased or the rate of consumption increased. To improve the agreement for the results shown above, the rate of the reaction (R6.1) must be decreased by a factor 2.5. This reaction, being the first step of the Fenimore mechanism, ultimately determines amount of NO that will be produced in fuel-rich hydrocarbon flames [1,2]; changing its rate will result in large disagreement with numerous experimental and modeling studies of the NO formation, for which there is currently good agreement [4] en references therein). Alternatively, decreasing the calculated HCN mole fraction in the flame front by varying the rate constant of the 116 Chapter 6 reaction (R6.4) requires increasing its rate by more than 10 times. The rate constant of this reaction was determined both experimentally and by transition state calculations [18-20]. Very good agreement (~30%) was observed between calculations and measurements in the temperature region from 450 K up to 2400 K. Moreover, the rate constant of this reaction was used as an optimization variable for the GRI-Mech 3.0 mechanism, where it was already increased by a factor 1.45. Further increase will bring the rate constant of reaction (R6.4) far beyond the specified margins of uncertainty. A possible explanation for the discrepancy between measured and calculated HCN concentrations can be found in considering the products of the reaction between CH and N2 asserted in ref. [14]. The NCN formed in this reaction can be converted directly to NO in the following reactions: NCN + O = CN + NO (R6.5) NCN + O2 = NCO + NO , (R6.6) and while HCN is formed in reactions NCN + H = HCN + N (R6.7) NCN + OH = HCN + NO . (R6.8) and Reactions (R6.5)-(R6.8) are supposed to be fast [15,21], with the result that the rate of the reaction between CH and N2 controls NO formation. At the same time, reactions (R6.5) and (R6.6) produce NO directly while bypassing HCN formation. Unfortunately, information on NCN kinetics is very scarce. The reactions (R6.5)(R6.8) were included in the modeling study of the NO reburning in a flow reactor [21], where their rates were estimated. It should be pointed out that the reaction (R6.6) between NCN and O2 can be important in the fuel-rich highly stabilized flames, where oxygen is removed relatively slowly, yielding the broad flame front in which the O2 concentrations are one to two orders larger than those of O, H and OH . 117 Chapter 6 To examine the possible improvement achievable using this “NCN-route”, we perform the calculations for flame F, for which a large discrepancy between the measurements and numerical prediction is observed (figure 6.4). In these calculations, we used the same rate constant for the reaction (R6.2) as for the reaction (R6.1). Whereas this value is approximately 5 times larger than that calculated in Ref. [14], where this reaction was first proposed, it falls within the expected accuracy of the calculations. Recent modeling work [22] also suggests using the same rate constant for the reaction (R6.2) as for (R6.1), and low-pressure experiments and modeling [4] also support using this value. As can be seen from figure 6.4, using the rate constants from [21] for the reactions consuming NCN results in decreasing the maximum calculated HCN mole fraction to 29 ppm, 10 ppm less than that predicted by GRIMech 3.0. Putting the magnitudes of the rates of all NCN removal reactions equal to 1.0·1013cm3/(mol·s) leads to a further 10 ppm reduction in the maximum HCN mole fraction, and brings the calculated HCN profile even closer to the measured result. Although not presented to avoid clutter in the figure, the calculations show that varying the rates of the reactions (R6.5)-(R6.8) has only a minor influence on the NO formation in these flames, this being determined by the rate of the initial nitrogen fixation reaction (R6.2). 118 Chapter 6 Figure 6.4. Axial profiles of HCN mole fractions in methane air flame F. Triangles denote measured HCN concentrations. Lines denote flame calculations using GRIMech 3.0 mechanism with NCN removal reactions [21] (solid – unchanged rate constants, dashed – the rate constants are 1.0·1013cm3/(mol·s) for all NCN removing reactions) and dotted - GRI-Mech 3.0 without NCN removal reactions). It should be pointed out that variation of the rate constants should be performed very cautiously, remaining inside any expected uncertainty limits. A recent theoretical study [23] and experiments at room temperature [24] both yielded rates of the reaction (R6.6) between NCN and O2 that are orders of magnitude lower than that from Ref. [21]. This large disparity dissuades us from trying optimizing the rate constants of the reactions (R6.5)-(R6.8) based on the results presented here. In addition, it was possible to optimize the rates to fit one experiment adequately; however, good prediction for one experiment resulted in a poorer prediction for other experiments. Further experimental and theoretical studies of NCN kinetics are needed for a better understanding of NO and HCN formation in hydrocarbon flames. 119 Chapter 6 6.4 Conclusions Axial profiles of hydrogen cyanide have been measured in laminar, atmosphericpressure, rich-premixed, methane/air flames at equivalence ratios ϕ = 1.3, 1.4 and 1.5. The measurements were performed by microprobe gas sampling followed by analyses using wavelength modulation absorption spectroscopy with second harmonic detection. In the richest flame under investigation (ϕ = 1.5), very slow removal HCN is observed in the post flame zone, demonstrating “residual” HCN in the post-flame gases of fuel-rich methane/air flames. In this flame HCN concentrations of ~ 10 ppm are measured at 7 mm above the burner surface. In practical combustion systems, this HCN will most likely be oxidized to NO in a secondary combustion step. Decreasing the equivalence ratio leads to faster HCN removal in the post flame zone. When varying the flame temperature at fixed equivalence ratio no significant changes in the HCN peak concentration is observed, while the HCN removal becomes faster with increasing gas temperature. Substantial disagreement is observed between the experimental profiles of HCN and those obtained from calculations using GRI-Mech 3.0. Changing the rates of key formation and consumption reactions showed that bringing the calculations using GRI-Mech 3.0 into agreement with the present results can be done only at the cost of unreasonable changes in the rates of these reactions. On the other hand, considering NCN as a primary product of the reaction between CH and N2, based on recent theoretical studies, allows improvement in the agreement between measured and calculated HCN mole fractions. The lack of information on the rate constants of the NCN reactions at high temperatures precludes unambiguous conclusions regarding this mechanism. To provide this information we are planning to perform measurements of CH, NO HCN and NCN in low pressure flames. 120 Chapter 6 Literature 1. C. P. Fenimore, Proc. Combust. Inst. 13 (1971) 373. 2. J. A. Miller, C. T. Bowman, Prog. Energy Combust. Sci. 15 (4) (1989) 287338. 3. A. V. Mokhov, H. B. Levinsky, Proc. Combust. Inst. 29 (1996) 2147-2154. 4. V. M. van Essen, A. V. Sepman, A. V. Mokkov, H. B. Levinsky., Proc. Combust. Inst. 23 (2007) 329-337. 5. A. V. Mokhov and H. B. Levinsky., Combust. Flame 118 (1999) 733-740. 6. B. S. Haynes, D. Iverach, N. Y. Kirov, Proc. Combust. Inst. 15 (1975) 11031112. 7. C. Morley, Combust. Flame 27 (2) (1976) 189-204. 8. K. Kohse-Hoinghaus, R. S. Barlow, M. Alden, E. Wolfrum, Proc. Combust. Inst. 30 (2005) 89-123. 9. D. Lindackers, M. Burmeister, P. Roth, Proc. Combust. Inst. 23 (1990) 251257. 10. A. J. Dean, R. K. Hanson, C.T. Bowman, Proc. Combust. Inst. 23 (1990) 259-265. 11. J. A. Miller, M.J. Pilling, E. Troe, Proc. Combust. Inst. 30 (2005) 43-88. 12. J. A. Miller, S. P. Walch, Int. J. Chem. Kinet. 29 (4) (1997) 253-259. 13. L. V. Moskaleva, W. S. Xia, M. C. Lin, Chem. Phys. Lett. 331 (2-4) (2000) 269-277. 14. L. V. Moskaleva, M. C. Lin, Proc. Combust. Inst. 28 (2000) 2393-2401. 15. G. P. Smith, Chem. Phys. Lett. 367 (5-6) (2003) 541-548. 16. A. V. Mokhov, C. E. van der Meij, H. B. Levinsky, Appl.Opt. 36 (1997) 3233-3243. 17. G.P. Smith, D.M. Golden, M. Frenklach, N.W. Moriarty, B. Eiteneer, M. Goldenberg, C.T. Bowman, R. Hanson, S. Song, W.C. Gardiner, V. Lissanski, Z. Qin, http://www.me.berkeley.edu/gri_mech/. 18. P. Roth, R. Lohr, H. D. Hermanns, Berichte der Bunsen-GesellschaftPhysical Chemistry Chemical Physics 84 (9) (1980) 835-840. 19. M. Louge, R. K. Hanson, Proc. Combust. Inst. 20 (1985) 665-675. 20. R. A. Perry, C. F. Melius, Proc. Combust. Inst. 20 (1984) 639-646. 121 Chapter 6 21. P. Glarborg, M.U. Alzueta, K. Dam-Johansen, J. A. Miller, Combust. Flame 115 (1-2) (1998) 1-27. 22. A. El bakali, L. Pillier, P. Desgroux, B. Lefort, L. Gasnot, J. F. Pauwels, I. da Costa, Fuel 85 (2006) 896-909. 23. R. S. Zhu, M. C. Lin, Int. J. Chem. Kinet. 37 (10) (2005) 593-598. 24. R. E. Baren, J. F. Hershberger, J. Phys. Chem. A 106 (46) (2002) 1109311097. 122 Chapter 7 Chapter 7 The effect of hydrogen addition to rich stabilized methane/air flames 123 Chapter 7 7.1 Introduction Stringent emission regulations for greenhouse gases and the drive to conserve the finite supplies of fossil fuels have resulted in increased interest in the possible addition of sustainable hydrogen to natural gas. In spite of any potential advantage to hydrogen addition in this regard, a negative effect on other aspects of combustion performance, such as increased pollutant emissions (NOx, soot), must be weighed in the overall considerations. Recently, several studies on the effect of hydrogen addition to hydrocarbons have been conducted regarding extinction limits [1], burning velocities [2-4] and engine performance [5]. However, very few flame structure studies have been performed on hydrogen-hydrocarbon mixtures, and all of these pertained to non-premixed flames. For example, the effect of hydrogen was studied in a hydrogen-natural-gas composite fuel in turbulent jet flames [6], and showed that increasing the hydrogen concentration resulted in an increase in soot, CO and NOx formation. Another study [7] added natural gas and propane to coflow hydrogen diffusion flames; a decrease in soot formation and an increase in NOx with increasing hydrogen content were found. In the same type of flames, intermediate radicals were measured [8,9] and a decrease in CH radical concentration was observed with increasing hydrogen content. In these studies, the increase in NOx emission was ascribed to the increasing flame temperature with hydrogen content, which promotes thermal NOx production. However, the measured decrease in CH concentration with hydrogen content suggests that hydrogen addition to hydrocarbon flames reduces the NOx emissions contributed from the Fenimore mechanism. The analysis of the chemistry in the coflow diffusion flame studies described above suffers from the complication of multidimensional transport and the fact that the difference in diffusive behavior between the relative heavy hydrocarbon fuels and hydrogen is very large. For this reason, measurements of key intermediates species in pollutant formation using premixed one-dimensional flames can yield a more unambiguous contribution to understanding the consequences of hydrogen addition for the chemistry of pollutant formation. To date, no quantitative studies have been reported on the effect of hydrogen addition on pollutant formation in one-dimensional flames. One of the key intermediate species in the formation of soot in rich hydrocarbon flames is acetylene [10] and understanding the fate of this species is essential to understand soot inception. Also, acetylene is a precursor of the CH radical [11], which 124 Chapter 7 is an important intermediate in Fenimore NO formation in hydrocarbon flames [12]. As discussed in chapter 6, HCN is an important intermediate in the Fenimore mechanism as well. Moreover, due to the lack of oxygen radicals in fuel-rich flames the conversion of HCN to NO is slow and the poisonous HCN can survive in the postflame gases (chapter 6). As mentioned in chapter 5 and 6, and reference therein, both acetylene and HCN have been investigated in flat, atmospheric-pressure premixed hydrocarbon flames. However, to our knowledge no quantitative studies have been reported of the effects of hydrogen addition on the formation and destruction of C2H2 and HCN in premixed CH4/air flames. Since there are substantial concentrations of HCN and C2H2 in rich premixed flames, we study these effects in flames similar to those discussed in chapter 5 and 6. Towards this end we measured the profiles of C2H2 and HCN in rich-premixed H2/CH4/air flames at atmospheric pressure. The technique used is microprobe gas sampling followed by analyses using tunable diode laser absorption spectroscopy and wavelength modulation absorption spectroscopy with second harmonic detection (chapter 4). In addition, the experimental observations are compared with one-dimensional flame calculations. 125 Chapter 7 7.2 Experimental The flat, atmospheric-pressure premixed flames of CH4/H2/air have been stabilized on a 6-cm diameter flat-flame water-cooled Mc-Kenna Products burner and surrounded by a coflow of nitrogen to prevent from mixing with ambient air (chapter 4). The experimental conditions are summarized in table 7.1. Table. 7.1. Flame parameters Flame ϕ H2 (%) ρv, g/cm2·s) T, K (GRI-3.0) A 1.5 0 0.005 1760 B 1.5 23 0.005 1740 C 1.3 0 0.005 1763 D 1.3 23 0.005 1743 E 1.4 0 0.008 1854 F 1.4 20 0.008 1833 G 1.4 50 0.010 1834 H 1.4 50 0.008 1797 I 1.5 0 0.008 1848 J 1.5 20 0.008 1829 K 1.5 50 0.008 1796 Measurements were obtained at different vertical positions in the flame by moving the burner with a precision positioner up to a distance of 10 mm in steps of 1 mm. As was done in the previous chapters, all measured HCN and C2H2 concentration profiles are shifted 1.3 mm upstream to correct for the probe distortion. The methods for obtaining the C2H2 and HCN mole fractions, via tunable diode laser absorption spectroscopy are described in detail in chapter 4. Given the excellent predictive power of Chemkin II [13] with GRI-Mech 3.0 [14] for predicting the flame temperature observed in chapter 5 for methane/air flames, and in other studies in methane/air [15] and hydrogen/air flames [16], calculated flame temperatures were used in this study (Table 7.1). Calculations were 126 Chapter 7 performed by using the measured mass flux through the burner surface as an input parameter. 7.3 Results and discussion The addition of hydrogen to the unburned methane/air mixture changes the flame properties. The laminar flame velocity of pure hydrogen is 8 times higher that that of pure methane [4]; we thus expect that the flame velocity of methane to increase substantially upon hydrogen addition. When the flame is stabilized above the burner surface, we expect hydrogen addition to cause a significant temperature reduction; at constant mass flux through the burner, the higher flame velocity should result in more heat transfer to the burner. To illustrate this, figure 7.1 presents the calculated flame temperature as function of the mass flux for methane and a methane/hydrogen mixture. As can be seen, replacement of 50% methane by hydrogen results, at constant mass flux, in a substantial decrease in the calculated flame temperature, caused by increased heat transfer to the burner. Figure 7.1. Calculated flame temperature as function of the mass flux for a pure methane (solid line) and a methane/hydrogen, 50/50 mixture (dashed line), both having an equivalence ratio of ϕ=1.5. 127 Chapter 7 7.3.1 HCN profiles To study the effect of hydrogen addition to fuel-rich CH4/air flames on the formation and consumption of HCN, several flames with different equivalence ratios (ϕ=1,3, 1.4 and 1.5) and hydrogen concentrations in the fuel mixture (0%, 20% and 50% by volume) have been studied (see Table 7.1). For the flames at ϕ=1.5 (flames IK) and ϕ=1.4 (flames E, F, H) the mass flux is kept constant with different hydrogen content in the mixture. As expected from figure 7.1, hydrogen addition to the methane/air mixtures while keeping the mass flux constant decreases the flame temperature (I-K and E, H) slightly (see also Table 7.1). For the flames with equivalence ratio ϕ=1.4 (flames E-G), the temperature was kept more or less constant (±20K) by increasing the mass flux when more hydrogen was added. The experimental profiles of HCN mole fraction in Figs. 7.2 and 7.3, for ϕ=1.4 and ϕ=1.5, respectively, show that as the fraction of hydrogen in the fuel mixture increases, the HCN mole fraction decreases substantially, well outside the measurement uncertainty. For example, increasing the hydrogen content in the fuel from 0 to 50% lowers the HCN mole fraction by more than a factor of two, at both equivalence ratios. According to reaction (R6.1) in Chapter 6, HCN should be linearly related to the CH and N2 concentration. Furthermore, one could make the simple “naïve” assumption that CH is directly proportional to the CH4 concentration in the fuel/air mixture. Following this simple line of thought, replacing 20% (v/v) methane by hydrogen in the fuel results in a reduction, by “dilution”, in the CH4 mole fraction by ∼7% and ∼2% in the N2 mole fraction in the fuel-air mixture; taken together this would in turn decreases the HCN concentration via reaction R6.1 by ∼10%. When increasing the hydrogen fraction to 50% a HCN decrease of ∼30% could thus be expected. That a factor of 2 decrease in HCN is observed for a hydrogen fraction of 50%, suggests an additional effect, besides dilution, on flame structure. Figure 7.2 shows, for the flames with 50% hydrogen addition (flames D and J), that lowering the temperature by ∼ 60 K does not affect the HCN peak concentration significantly, as also seen for the “pure” methane/air flames in chapter 6. Interesting to note in figures 7.2 and 7.3 is that at constant mass flux the HCN peak concentrations appears to shift towards the burner surface as the fraction of hydrogen in the fuel increases from 0 to 50%, indicative of the higher degree of burner stabilisation caused by the increased burning velocity. 128 Chapter 7 Figure 7.2. Axial profiles of HCN mole fraction in CH4/air flames and CH4/H2/air flames, ϕ = 1.4. Symbols denote probe measurements in flames E (squares), F (diamonds), G (circles) and H (triangles). The lines denote flame calculations using GRI-Mech 3.0 in flames E (dashed), F (dotted) G (bold solid) and H (thin solid). Figure 7.3. Axial profiles of HCN mole fraction in CH4/air flames and CH4/H2/air flames, ϕ = 1.5. Symbols denote probe measurements in flames I (diamonds), J (squares) and K (triangles). The solid lines denote flame calculations using GRIMech 3.0 in flames I (dashed), J (solid) and K (dotted). 129 Chapter 7 Comparison of the calculated and measured HCN concentration profiles at ϕ=1.4 (figure 7.1) shows for all flames substantial overprediction of the HCN peak concentration and significant slower HCN decay relative to the experimental results, similar to those observed in Chapter 6 for the pure methane fuel. Moreover, whereas a reduction in the measured HCN peak concentration at ϕ=1.4 is related to the amount of hydrogen addition, with only a modest effect of temperature, the calculations suggest that the HCN reduction is mainly related to the flame temperature and not due to a “hydrogen” effect. For example, increasing the hydrogen content from 20% (flame F) to 50% (flame G) at constant flame temperature does not reduce the maximum calculated HCN concentration, but lowering the flame temperature while keeping 50% hydrogen content in the fuel (flame H) results in a substantial reduction in the calculated HCN peak concentration. Although it is tempting to further interpret the calculations, we note that these observations are in contradiction with the measurements. It is thus not prudent to pursue the analysis using GRI-Mech 3.0. A possible explanation for the large quantitative and qualitative discrepancies between calculated and measured HCN peak concentrations observed at ϕ=1.4 (figure 7.2) is that in GRI Mech 3.0 the temperature sensitive reaction CH+N2=HCN+N (R6.1, chapter 6) is the main source of formation of HCN, while as discussed in Chapter 6 recent theoretical studies [17,18] point to NCN and not HCN as the primary product of this reaction. In contrast to the poor agreement at ϕ=1.4, figure 7.3 shows for the flames studied at ϕ=1.5 moderately good agreement between measured and calculated HCN profiles. However, as observed above, the calculations are very sensitive to burner stabilization, as reflected in the flame temperature, and we ascribe the “good” agreement with the trend observed here for ϕ=1.5 as a spurious effect of the changes in flame temperature. This “temperature” effect is even more dramatically illustrated in figure 6.3; where the experimental profiles differ only modestly for a change in flame temperature of ~100 K, while the calculations change by a factor of 3. Due to the significant quantitative discrepancies between calculated and measured HCN profiles observed at ϕ=1.4 (figure 7.2), and for the spurious effect of temperature observed at ϕ=1.5 in Chapter 6 (figure 6.3), and suspected in figure 7.3, we refrain from the further mechanistic analyse the effect of hydrogen on the HCN mole fraction. Based on the results reported here, a reanalysis of the chemical mechanism is 130 Chapter 7 deemed necessary. To do so, detailed information on the NCN kinetics is must be obtained. We hope that the experimental data presented here will be useful in performing this task. 7.3.2 C2H2 profiles The effect of replacing 23% methane by hydrogen, at constant mass flux, on the C2H2 profiles is illustrated in figure 7.4. The results show for equivalence ratios 1.3 and 1.5 (Flames A-D in Table 1) that H2 addition only slightly decreases the measured peak C2H2 mole fraction. This small reduction of C2H2 is essentially the same as the ∼15% decrease “naively” expected from dilution when 23% methane is replaced by hydrogen, here too making the simple assumption that C2H2 formation is directly proportional to the concentration of hydrocarbons in the fuel. No substantial difference in the measured C2H2 concentration is observed in the post flame zone for the flames with (B, D) and without hydrogen addition (A, C). In addition, the predicted C2H2 profiles obtained using GRI-Mech 3.0 are compared with the measurements. As can be seen from figure 7.4, the calculated C2H2 profile (dashed line) shows substantially higher peak concentrations and slower decay in the post flame zone for flame D. Although not presented, the computed C2H2 profiles for the other flames shown in figure 7.4 show similar discrepancies, as expected from the results presented in Chapter 5 and in Ref. [19]. Replacing the rate coefficient of the reaction C2H2 + OH → CH2CO +H used in the GRI 3.0 mechanism by the expression 4.87 x 1013exp(-12000cal/RT) cm3mol-1s-1 recommended in chapter 5 yields very good agreement between measurements and calculations for all flames studied, as can be seen in the figure. 131 Chapter 7 Figure 7.4. Axial profiles of HCN mole fraction in CH4/air flames and CH4/H2/air flames, ϕ = 1.5 and 1.3. Symbols denote probe measurements in flames A (circles), B (squares), C (diamonds) and D (triangles). The dashed line denotes flame the calculation with GRI-3.0, and other lines, flame A (bold solid lines), flame B (thin solid line), flame C (bold doted line) and flame D (thin dotted line) are the result of calculations with the increased rate coefficient for C2H2+OH→CH2CO+H. 7.4 Conclusion In this chapter we examined the effect of hydrogen addition on the formation and destruction of HCN and C2H2 in rich premixed CH4/air mixtures. The HCN measurements at equivalence ratios ϕ=1.4 and 1.5 show that the HCN mole fraction decreases substantially with increasing hydrogen content in the fuel mixture. This decrease significantly exceeds the reduction in HCN expected from the dilution of the hydrocarbon fuel and nitrogen when hydrogen is added to the mixture, suggesting that addition of hydrogen affects the flame structure related to the formation of HCN. In contradiction to the measurements, calculations, using GRI-Mech 3.0 show at ϕ=1.4 and constant flame temperature no substantial reduction in the HCN peak concentration when hydrogen is added to the mixture, while a reduction in flame temperature results in a substantial decrease in the calculated HCN peak concentration at the same hydrogen fraction in the fuel (50% v/v). Moreover, calculations predict substantially higher HCN peak mole fractions and slower oxidation in the post flame 132 Chapter 7 zone as compared to the measurements for all flames at ϕ=1.4. Increasing the hydrogen content in the fuel for the flames at ϕ=1.5 results in roughly the same systematic decrease in the calculated HCN concentration as measured. However, this observed reduction is probably caused by the reduction in temperature caused by increased stabilization, which is not supported by the measurements presented in this thesis, and not due to a “hydrogen effect”. The C2H2 measurements show that the addition of 23% hydrogen results in only a marginal reduction of the C2H2 concentration for the flames measured at ϕ=1.3 and 1.5, suggesting that hydrogen addition does not have any significant effect on the flame processes responsible for C2H2 formation/consumption in CH4/air flames. Comparison between calculated and measured profiles shows significant overprediction of the maximum C2H2 concentration and a much slower predicted decay of C2H2 in the post flame zone. As expected from Chapter 5, replacing the rate coefficient of the reaction C2H2 + OH → CH2CO +H used in the GRI-Mech 3.0 mechanism by 4.87 x 1013exp(-12000cal/RT) cm3mol-1s-1 resulted in good agreement between measured and calculated C2H2 profiles for all flames studied. 133 Chapter 7 7.5 Literature 1. I. Wierzba , W. Wang , Int. J. hydrogen energy 31 (2006) 485-489. 2. M. Ibas , A. P. Crayford, I. Yilmaz , P. J. Bowen, N. Syred, int. J. hydrogen energy 31 (2006) 1768-1779. 3. F. Halter, C. Chauveau, N. Djebaili-Chaumeix, I. Gokalp , Proc.Combust. Inst. 30 (2005) 201-208. 4. B. E. Milton, J.C. Keck, Combust. Flame 58 (1984) 13-22. 5. S. O. Bade Shrestha, G. A. Karim, Int. J. Hydrogen Energy 24 (1999) 577586. 6. F. Cozzi A. Coghe , Int. J. hydrogen Energy 31 (2006) 669-677. 7. A. R. Choudhui, S. R. Gollahalli, Int. J. Hydrogen Energy 25 (2000) 451462. 8. A. R. Choudhui, S. R. Gollahalli, Int. J. Hydrogen Energy 25 (2000) 11191127. 9. A. R. Choudhui , S. R. Gollahalli, Int .J. Hydrogen Energy 29 (2004)12931302. 10. J. Warnatz, H. Bockhorn, A. Mozer, H.W. Wenz, Proc. Combust. Inst 19 (1982) 197-209. 11. J. Warnatz, Ber. Bunsenges. Phys.Chem 87 (1983) 1008-1022 12. C. P. Fenimore, Proc. Combust. Inst. 13 (1971) 373-379. 13. R. J. Kee, F. M. Rupley, J. A. Miller, CHEMKIN II: A Fortran Chemical Kinetics Package for the Analysis of Gas-Phase Chemical Kinetics., Sandia National Laboratories, (1989). 14. G. P. Smith, D. M. Golden, M. Frenklach, N.W. Moriarty, B. Eiteneer, M. Goldenberg, C. T. Bowman, R. K. Hanson, S. Song, W. C. Gardiner, V. Lissanski, Z. Qin, http://www.me.berkeley.edu/gri_mech/. 15. A. V. Sepman, A. V. Mokhov, H. B. Levinsky, Proc. Combust. Inst. 29 (2002) 2187-2194. 16. A. V. Sepman, Effect of burner stabilization on nitric oxide formation and destruction in atmospheric pressure flat premixed flames, Ph.D. Thesis, RUG, 2006 (ISBN 90-367-2702-2). 17. L.V. Moskaleva, W.S. Xia, M.C. Lin, Chem. Phys. Let. 331 (2-4) (2000) 269-277. 134 Chapter 7 18. L.V. Moskaleva, M.C. Lin, Proc. Combust. Inst. 28 (2000) 2393-2401. 19. E. W. Kaiser, T. J. Wallington, M. D. Hurley, J. Platz, H.J. Curran, W. J. Pitz, C. K. Westbrook, J. Phys. Chem. A., 104 (2000) 8194-8206. 135 Summary Increasingly stringent regulations regarding CO2 emissions, and the expectation that fossil fuel reserves will be exhausted within this century, have led to interest in the use of admixtures of hydrogen in natural gas as an alternative fuel in combustion devices. Combustion equipment is generally tuned for local fuel used, and clearly a change in fuel must not lead to deterioration in performance. Since the combustion properties of hydrogen differ in many respects from those of natural gas (Chapter 1), there are concerns regarding the possible negative response of combustion equipment such as gas engines, burners and turbines when fuelled with hydrogen-enriched natural gas. For example, the presence of hydrogen might increase pollutant emissions from combustion devices and cause knock (uncontrolled ignition) in gas engines. To understand these practical consequences properly, it is necessary to study the changes in the underlying physical and chemical processes that are responsible for changes in combustion behavior when hydrogen is added. The autoignition properties presented in this thesis provide new insight into the ignition characteristics of methane, hydrogen and methane/hydrogen fuel mixtures under conditions relevant to knock in gas engines. In addition, the spatial profiles of C2H2 and HCN (important precursors of soot and NOx, respectively) measured in atmospheric-pressure, one-dimensional CH4/air and CH4/H2/air flames provide insight into changes in pollutant formation upon hydrogen addition. To test the accuracy of different chemical mechanisms, which could be used to predict the combustion behaviour of natural gas/hydrogen mixtures, the measurements presented in this thesis are compared with the results of numerical simulations. To study autoignition under strictly controlled experimental conditions relevant to gas engines, a Rapid Compression Machine (RCM) was constructed in our laboratory based upon a design from MIT (Chapter 2). Test results showed that the RCM is able to compress the combustible gas-air mixture to final pressures up to ∼70 bar and temperatures up to ∼1100 K, where the majority of the pressure rise in the compression period takes place in a very short time (<3 ms). The temperature of the compressed mixture is calculated from the measured pressure by using the isentropic relations of an ideal gas, the uncertainty in the peak temperature after compression is better than ±3.5 K in the range of pressures of interest (10-70 bar). Chapter 3 presents the experimental study of autoignition delay times of methane/hydrogen mixtures at high pressure (10-70 bar) and moderate temperatures 136 Summary (960-1100 K). Under stoichiometric conditions the experimental results show that replacing methane by hydrogen results in a reduction in the measured ignition delay time. At moderately low concentrations of hydrogen (≤ 20%) only a weak effect on the measured ignition time is observed, while at 50% hydrogen content in the fuel a substantial reduction in ignition delay time is seen under all measured conditions. Moreover, the measurements show that the effects of hydrogen in promoting ignition increases with temperature and decreases with pressure. Experimental results for 50% hydrogen in the fuel at equivalence ratio ϕ = 0.5 are essentially identical to those at ϕ = 1.0. These results suggest that the adverse affects of hydrogen addition to natural gas on engine knock may be limited for hydrogen fractions of only a few tens of percent. Comparison between measured and calculated ignition delay times shows very good agreement for all fuel mixtures using the proposed mechanism of Petersen et al. (E. L. Petersen, D. M. Kalitan, S. Simmons, G. Bourgue, H. J. Curran and J. M. Simmie, Proc. Combust. Inst .31 (2007) 447-454.) Chapter 4 describes the experimental protocols for concentration measurements of HCN and C2H2 in one-dimensional flames using extractive probe sampling followed by analysis using tunable diode laser absorption spectroscopy (TDLAS) at ∼1.5 μm. The calibration procedure for acetylene is performed by measuring the absorption coefficient in a gas sample containing a known concentration of acetylene under the same experimental conditions as those existing for the flame samples. At mole fractions above 1000 ppm, the accuracy of the measured C2H2 is ∼5%; decreasing C2H2 mole fraction results in deteriorating accuracy, to 15% at 100 ppm. The same calibration procedure is performed for the HCN measurements. However, to increase the sensitivity wavelength modulation absorption spectroscopy (WMAS) with second harmonic detection is used. The accuracy of the measured HCN mole fraction in the sampled flame gases is better than 30% at concentrations above 3 ppm. Before examining the effects of hydrogen addition on the formation and consumption of these species, their profiles are first measured and analyzed in flames using pure methane as fuel. Chapter 5 presents measurements of C2H2 concentration profiles in onedimensional atmospheric-pressure rich premixed methane/air flames using spontaneous Raman scattering and an extractive probe sampling technique (Chapter 4). Excepting a shift of approximately 1.3 mm, resulting from the acceleration of the 137 Summary combustion products in the probe orifice, the axial Raman and probe profiles are in very good agreement. The measurements show that changing the equivalence ratio from ϕ = 1.4 to 1.5 results in an increase of the peak C2H2 mole fraction by nearly a factor two. At fixed equivalence ratio, the maximum C2H2 mole fraction depends only slightly on the flame temperature, while the C2H2 oxidation in the post flame zone increases substantially in the flames with increasing flame temperature. Comparison of measured C2H2 profiles with those calculated, using the GRI-Mech 3.0 chemical mechanism, shows a much faster post-flame decay in the experimental results. Increasing the pre-exponential factor in the rate coefficient of reaction C2H2 + OH → CH2CO + H to 1.7 x 1012 cm3mol-1s-1 in the range 1760 – 1850 K yields excellent agreement between computed and experimental results. In Chapter 6 the formation and consumption of HCN in fuel-rich atmospheric pressure methane/air flames is discussed. Towards this end, axial HCN and temperature profiles have been measured at equivalence ratios ϕ = 1.3, 1.4 and 1.5. For the richest flame studied (ϕ = 1.5) very slow oxidation of HCN in the post flame zone is observed, demonstrating “residual” HCN in the post flame gases of fuel-rich methane/air flames. The HCN measurements show that increasing the flame temperature at fixed equivalence ratio does not result in significant changes in the HCN peak mole fraction, while the HCN oxidation in the post-flame gases increases substantially. Decreasing the equivalence ratio leads to faster HCN oxidation in the post flame zone. Large discrepancies are observed between measured and calculated HCN profiles using GRI-Mech 3.0. Attempts to bring the calculations using GRIMech 3.0 into agreement with the experimental observations by changing the rates of key formation and consumption reactions within the uncertainties in the literature were unsuccessful. Consideration of NCN as a primary product of the reaction between CH and N2, based on recent theoretical studies, allows improvement in the agreement between measured and calculated HCN concentrations. However, the lack of information on the rate constants of the NCN reactions at high temperatures precludes unambiguous conclusions regarding this mechanism. Chapter 7 is an extension of Chapters 5 and 6 and examines the effect of hydrogen addition on the formation and consumption of HCN and C2H2 in fuel-rich stabilized methane/air flames. The HCN measurements at ϕ = 1.4 and 1.5 show that increasing the hydrogen fraction in the mixture at constant flame temperature results 138 Summary in a substantial decrease in the HCN mole fraction. This decrease in HCN significantly exceeds the reduction of HCN caused by the dilution of hydrocarbon fuel when hydrogen is added to the mixture, indicating that hydrogen addition affects the chemistry related to the formation of HCN. As observed for pure methane flames (Chapter 6) at ϕ = 1.4, the calculated HCN profiles using GRI-Mech 3.0 predict significantly higher HCN peak mole fractions and substantially slower decay in comparison to the measurements for all flames studied. Moreover, contrary to the experimental observations, the calculations show no substantial changes in the calculated peak HCN mole fraction when adding hydrogen to the fuel mixture and a strong reduction in the HCN mole fraction with decreasing flame temperature at constant hydrogen fraction. Good agreement between calculations and measurements is found for the flames at ϕ = 1.5. However, the reduction in the calculated HCN mole fraction when hydrogen is added to the flame is probably the result of the computed reduction in flame temperature and not due to a “hydrogen” effect on the chemistry. No significant changes are observed in the measured C2H2 mole fractions for the flames with equivalence ratio ϕ=1.3 and 1.5 when hydrogen is added. This suggests that hydrogen addition does not have a significant effect on the chemistry responsible for C2H2 in CH4/air flames. Replacing the rate coefficient of the reaction C2H2 + OH → CH2CO +H used in the GRI 3.0 mechanism by the rate recommended in Chapter 6 resulted in good agreement between measured and calculated C2H2 profiles for all flames studied. 139 Samenvatting De steeds strengere eisen ten aanzien van CO2 emissies en de verwachting dat nog binnen deze eeuw de reserves van fossiele brandstof uitgeput zullen zijn, heeft geleid tot toenemende belangstelling in het gebruik van aardgas/waterstof mengsels als alternatieve brandstof in verbrandingsapparatuur. Deze apparatuur is gewoonlijk afgesteld voor de locale brandstof, en het zal duidelijk zijn dat veranderingen in brandstofsamenstelling niet tot verslechterd gedrag mag leiden. Doordat de verbrandingseigenschappen van waterstof sterk verschillen ten opzichte van aardgas (Hoofdstuk 1), is de vraag in hoeverre het gedrag van verbrandingsapparatuur zoals gasmotoren, branders en turbines (negatief) beïnvloed zal worden door het aardgas met waterstof te verrijken. De aanwezigheid van waterstof kan bijvoorbeeld de vorming van milieuschadelijke emissies bevorderen bij verbrandingsapparatuur en leiden tot klopverschijnselen (ongecontroleerde ontsteking) in gasmotoren. Om deze praktische consequenties adequaat te doorgronden is het essentieel de veranderingen in de onderliggende fysische en chemische processen die verantwoordelijk zijn voor het verbrandingsgedrag te onderzoeken, wanneer waterstof wordt toegevoegd. De zelfontstekingseigenschappen vermeld in dit proefschrift geven nieuwe inzichten in het ontstekingsgedrag van methaan, waterstof en methaan/waterstof brandstofmengsels, onder condities relevant voor klopverschijnselen in gasmotoren. Daarnaast geven de ruimtelijke verdelingen van de molfracties van C2H2 en HCN, belangrijke tussencomponenten in de vorming van respectievelijk roet en NOx, gemeten in één-dimensionale CH4/lucht en CH4/H2/lucht vlammen bij atmosferische druk inzicht in veranderingen in de vorming van milieuschadelijke stoffen als gevolg van waterstof toevoeging. De metingen die in dit proefschrift worden gepresenteerd worden ook gebruikt om de nauwkeurigheid te testen van verschillende chemische mechanismen die gebruikt zouden kunnen worden voor het voorspellen van het verbrandingsgedrag van waterstof/aardgas mengsels. Op basis van een ontwerp van MIT is in ons lab een Rapid Compression Machine (RCM) gebouwd, waarmee onder gecontroleerde omstandigheden die relevant zijn voor gasmotoren zelfontsteking kan worden onderzocht (Hoofdstuk 2). Resultaten tonen aan dat de RCM een brandbaar mengsel tot drukken tot ~70 bar en temperaturen tot ∼1100 K comprimeert, waarbij het merendeel van deze drukverhoging plaatsvindt in een zeer korte tijd (<3 ms). De temperatuur van het gecomprimeerde mengsel is berekend aan de hand van de gemeten druk, door gebruik te maken van de isentropische relaties van een ideaal gas. Binnen het bereik van de 140 Samenvatting gemeten drukken (10-70 bar) is de onzekerheid in de berekende piektemperaturen na compressie kleiner dan ± 3.5 K. Hoofdstuk 3 presenteert de experimentele studie van zelfontstekingstijden van methaan/waterstof mengsels onder hoge drukken (10-70 bar) en gematigde temperaturen (960-1100K). Onder stoichiometrische condities tonen de metingen aan dat het vervangen van methaan door waterstof resulteert in een verlaging van de gemeten ontstekingstijd. Toevoeging van lage concentraties waterstof (<20%) laat slechts een bescheiden effect op de gemeten ontstekingstijd zien, terwijl bij de mengsels met 50% waterstof in de brandstof een substantiële verlaging in de ontstekingstijd wordt waargenomen. Tevens volgt uit de metingen dat het effect van waterstof in het bevorderen van ontsteking toeneemt met toenemende temperatuur en afneemt bij toenemende druk. De experimentele resultaten verkregen bij 50% waterstof in de brandstof en een equivalentieverhouding ϕ = 0.5 zijn nagenoeg identiek aan de resultaten verkregen bij ϕ = 1.0. De resultaten suggereren dat de toevoeging van slechts enkele tientallen procent waterstof aan aardgas waarschijnlijk een beperkte invloed zal hebben op klopverschijnselen in gasmotoren. De vergelijking van de gemeten en berekende ontstekingstijden met het chemische mechanisme van Petersen e.a (E. L. Petersen, D. M. Kalitan, S. Simmons, G. Bourgue, H. J. Curran and J. M. Simmie, Proc. Combust. Inst. 31 (2007) 447-454.) laten voor alle brandstofmengsels zeer goede overeenkomsten zien. Hoofdstuk 4 beschrijft de meetprotocollen voor het bepalen van HCN- en C2H2concentraties in één-dimensionale vlammen. Hierbij worden monsters van de hete gassen met behulp van een afzuigprobe genomen en geanalyseerd met behulp van tunable diode laser absortption spectroscopy (TDLAS) bij 1.5 μm. De calibratieprocedure voor acetyleen wordt uitgevoerd door de absorptiecoëfficiënt te bepalen van een gasmonster met een bekende concentratie van acetyleen onder dezelfde condities die gelden voor de vlammonsters. Voor molfracties groter dan 1000 ppm is de nauwkeurigheid van de gemeten C2H2 ca. 5%; de nauwkeurigheid neemt af bij afnemende molfractie, oplopend tot 15% bij 100 ppm acetyleen. Voor de HCN-metingen is dezelfde calibratie methode toegepast als voor C2H2. Echter, voor het verhogen van de gevoeligheid is wavelength modulation absorption spectroscopy (WMAS) toegepast, met detectie op de tweede harmonische frequentie. De 141 Samenvatting nauwkeurigheid van de gemeten HCN molfractie in de monstergassen is beter dan 30% voor molfracties >3 ppm. Hoofdstuk 5 presenteert metingen van de profielen van C2H2-molfracties in één-dimensionale brandstofrijke voorgemengde methaan/lucht vlammen bij atmosferische druk met behulp van zowel spontane Ramanverstrooiing als de afzuigprobe-techniek (Hoofdstuk 4). Behalve een verschuiving van ongeveer 1.3 mm, als gevolg van de versnelling van verbrandingsproducten in de probe orifice, tonen de Raman- en probe- profielen zeer goede overeenkomst. Uit de meetresultaten volgt dat verandering van de equivalentieverhouding van ϕ = 1.4 naar 1.5 resulteert in een verhoging van de piekconcentratie van bijna een factor twee. Bij constante equivalentieverhouding is de C2H2 piekmolfractie slechts weinig afhankelijk van de vlamtemperatuur, terwijl de C2H2-oxidatie in de postvlam-zone substantieel toeneemt voor de vlammen met toenemende vlamtemperatuur. Vergelijking van de gemeten en de op basis van het GRI 3.0 chemische mechanisme berekende C2H2-profielen laat een veel snellere afname in C2H2-molfractie in de metingen zien. Verhogen van de pre-exponentiële factor in de reactiesnelheidscoëfficiënt van de reactie C2H2 + OH → CH2CO +H naar 1.7 x 1012 cm3mol-1s-1 in het gebied 1760-1850 K leidt tot zeer goede overeenkomst tussen de berekende en gemeten resultaten. In hoofdstuk 6 wordt de vorming en afbraak van HCN in brandstofrijke methaan/lucht vlammen bij atmosferische druk besproken. Hiertoe zijn axiale HCNen temperatuur- profielen gemeten voor de equivalentieverhoudingen ϕ = 1.3, 1.4 en 1.5. Voor de brandstofrijkste vlam (ϕ = 1.5), is een zeer langzame oxidatie van HCN waargenomen in de postvlam-zone, waarmee “resterend” HCN in de postvlam-gassen aangetoond is. De HCN-metingen laten zien dat het verhogen van de vlamtemperatuur bij constante equivalentieverhouding een gering effect heeft op de HCNpiekmolfractie, maar dat door de verhoogde temperatuur de HCN oxidatie substantieel versnelt in de postvlam-zone. Berekende HCN profielen op basis van het GRI 3.0 mechanisme laten grote verschillen zien met de meetresultaten. Pogingen om de berekeningen beter in overeenstemming te brengen met de meetresultaten, door middel van het veranderen van snelheden van belangrijke formatie en consumptie reacties zijn onsuccesvol gebleken. Door in plaats van HCN, NCN als primair product van de reactie CH en N2 te beschouwen, is verbetering tussen berekende en gemeten HCN 142 molfracties mogelijk. Echter, het gebrek aan informatie over Samenvatting reactiesnelheidsconstanten van de reacties van NCN bij hoge temperatuur verhindert het trekken van duidelijke conclusies over dit mechanisme. Hoofdstuk 7 verlegt de inhoud van Hoofdstukken 5 en 6 en beschrijft het effect van de toevoeging van waterstof op de formatie en afbraak van HCN en C2H2 in brandstofrijke methaan/lucht vlammen. De HCN-metingen bij ϕ = 1.4 en 1.5 laten zien dat het verhogen van de waterstoffractie in het mengsel bij constante vlamtemperatuur resulteert in een substantiële verlaging in de HCN molfractie. Deze verlaging in HCN is significant groter dan de verlaging die verwacht wordt door de verdunning van het methaan als gevolg van waterstoftoevoeging. Dit duidt aan dat de vormingschemie van HCN wordt beïnvloed door de toevoeging van waterstof. Net als waargenomen voor pure methaanvlammen (Hoofdstuk 6), voorspellen de berekeningen op basis van het GRI 3.0 mechanisme bij ϕ = 1.4 substantieel hogere piekmolfracties van HCN dan gemeten, en is de voorspelde oxidatiesnelheid langzamer. Daarnaast, in tegenstelling tot de experimentele waarnemingen, wordt slechts een geringe invloed voorspeld op de berekende piekmolfractie van HCN bij het toevoegen van waterstof en ook een sterke verlaging in HCN molfractie bij dalende vlamtemperatuur bij constante waterstoffractie. Goede overeenkomst tussen de metingen en berekeningen is gevonden voor de vlammen bij ϕ = 1.5. Echter, de reductie in de berekende HCN-molfractie door toevoeging van waterstof is hoogstwaarschijnlijk het resultaat van de berekende reductie in vlamtemperauur en niet het gevolg van een “waterstofeffect”. Voor de equivalentieverhoudingen ϕ = 1.3 en 1.5 zijn geen significante veranderingen waargenomen in de gemeten C2H2molfracties als gevolg van toevoeging van waterstof. Dit suggereert dat waterstoftoevoeging geen significant effect heeft op de chemie verantwoordelijk voor C2H2 in methane/lucht vlammen. Vervangen van de reactiesnelheidscoëfficiënt van de reactie C2H2 + OH → CH2CO +H in het GRI 3.0 mechanisme door de waarde voorgesteld in Hoofdstuk 6 levert voor alle bestudeerde vlammen zeer goede overeenkomsten tussen de gemeten en berekende C2H2 profielen. 143 Dankwoord Promoveren is in tegenstelling tot wat veel mensen denken geen individualistisch karwei, maar een proces dat in samenwerking met vele anderen tot stand komt. Iedereen die een bijdrage heeft geleverd aan dit proefschrift wil ik bij deze bedanken en een paar mensen in het bijzonder. Ten eerste wil ik Prof. Dr. Howard Levinsky van harte bedanken voor het feit dat ik bij hem mijn promotieonderzoek heb mogen uitvoeren. Tijdens mijn doctoraal onderzoek werd mij duidelijk dat ik mij verder wilde verdiepen in de verbrandingstechnologie en dit was mogelijk dankzij het promotieonderzoek dat je mij aanbood. Verder wil ik je bedanken voor de leuke en leerzame discussies tijdens de wekelijks terugkerende vakgroep besprekingen en de tips die je me hebt gegeven tijdens het schrijven van artikelen en het proefschrift. Mijn co-promotor dr. Anatolia Mokhov wil ik bij deze bedanken voor de intensieve begeleiding op het gebied van onder andere laser diagnostiek en het schrijven van artikelen. Tolja, je hebt mij versteld doen staan van je vakkennis en ik ben je zeer dankbaar dat je deze kennis, waar mogelijk, met mij hebt gedeeld. Verder wil ik je bedanken voor de prettige samenwerking en de leuke tijd op de Universiteit. Dit onderzoek is tot stand gekomen dankzij de financiësle steun van het programma EET (Economie, Ecologie, Technologie), waarvoor dank. De beoordelingscommissie bestaande uit Prof. dr. ir. R. Baert, Prof. dr. H.C. Moll, Prof. en dr. ir. Th.H. van der Meer wil ik bedanken voor hun beoordeling van het proefschrift. Daarnaast wil Marcel en Edwin van het bedrijf ERMA uitbesteding bijzonder bedanken voor de constructie van de Rapid Compression Machine. Kees en Ubbel hebben tijdens mijn promotieonderzoek zeer goed geholpen met onder andere het leveren van gassen, hiervoor hartelijk dank. Uiteraard wil ik mijn oud collega’s Alexei, Martijn, Nikolay en Vishal bedanken voor alle hulp en gezelligheid, hierbij denk ik onder andere aan onze vrijdagmiddag borrels in de Irish Pub. Especially, I wish to thank Nikolay for his assistance in performing the autoignition measurements. Martijn, ik denk met veel plezier terug aan de 4 jaar dat we een kantoortje en lab deelden. Niet alleen de wetenschappelijke discussies waar ik veel van geleerd heb, maar ook onze befaamde tafeltenniswedstrijden samen met Alexei waren zeer geslaagd. 144 Dankwoord Naast werk was er tijd voor ontspanning, daarvoor wil ik mijn vrienden erg bedanken. Natuurlijk wil ik mijn familie bedanken en in het bijzonder mijn ouders; Wim en Anneke voor hun steun en vertrouwen in mij. Verder wil ik Daniëla speciaal bedanken voor het ontwerpen van de prachtige omslag van mijn proefschrift. En natuurlijk wil ik Sandra bedanken voor al haar liefde en energie die ze me heeft gegeven om door te gaan met mijn promotieonderzoek, met name tijdens de momenten waarin het onderzoek niet verliep zoals ik dat wilde. 145
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