Int J Plast Technol (December 2011) 15(2):97–111 DOI 10.1007/s12588-012-9018-4 R E S E A R C H A RT I C L E SPSEBS/H3PO4 composite electrolyte membranes for application in PEMFC and DMFC Perumal Bhavani & Dharmalingam Sangeetha Received: 26 August 2011 / Accepted: 2 February 2012 / Published online: 10 March 2012 # Central Institute of Plastics Engineering & Technology 2012 Abstract High proton conducting composite electrolyte membranes based on Sulfonated Poly Styrene Ethylene Butylene Poly Styrene (SPSEBS)/Phosphoric acid (2, 4, 6, 8 and 10 % H3PO4) composites were prepared. Their water and alcohol absorption increased with increase in H3PO4 content. The membranes were stable to aging in boiling water for 8 h. Their thermal stability was also improved. The ion-exchange capacity as well as the proton conductivity of composites increased significantly with the increase in the content of H3PO4. The proton conductivity of the membranes with 10% H3PO4 was in the order of 10−2 S/cm which is appreciable for an electrolyte membrane for application in fuel cell. The composite membrane was also tested for its performance in PEMFC and DMFC units of 25 cm2 area designed in our lab. The maximum power density of PEMFC with composite membranes (2 and 10% phosphoric acid) was 77.5 and 84 mW/cm2 respectively, and that of DMFC 38 and 44 mW/cm2. Keywords SPSEBS . H3PO4 . Proton conducting membranes . PEMFC . DMFC Introduction The proton exchange membrane fuel cells (PEMFC) and direct methanol fuel cells (DMFC) offer a perfect stepping stone in the commercialization of fuel cells. They can be operated at low temperatures, thus allowing them to compete in the same market as batteries. They can also be scaled up for larger projects, such as the Ballard Power Systems bus. Since the membrane is a solid material, the cell can easily be stacked, as long as proper bipolar plate designs are used [1]. The proton exchange membrane (PEM) offers a great balance between power, size and operating temperature. PEMs are being actively pursued for use in automobiles, buses, portable applications, and even for residential power generation [2]. P. Bhavani : D. Sangeetha (*) Department of Chemistry, Anna University, Chennai 600 025, India e-mail: [email protected] 98 Int J Plast Technol (December 2011) 15(2):97–111 Today, industries have great hope for PEM, some of them even citing that they have exceeded all other electrical energy generating technologies in the breadth of scope and their possible applications. The high manufacturing cost of fuel cell stacks is the impediment to their mass manufacture. The most commonly used perfluorinated membrane, Nafion, is an expensive component, adding to the high manufacturing cost of fuel cell stacks [3]. Cheap engineering thermoplastics, such as polystyrene ethylene butylene polystyrene (PSEBS) were prepared for proton exchange membrane fuel cell [4]. The fluorinated polymer/SPEEK blends were also reported [5]. Sulfonated amine-poly (ether sulfone) (S-APES), prepared by nitration, reduction and sulfonation of poly (ether sulfone) (ultrason-S6010), was also used as proton exchange membrane [6]. Polymer electrolyte membranes, fabricated by blending of Poly (2, 5-benzimidazole) (ABPBI) and Poly (vinylphosphonic acid) (PVPA) [7], SPEEK with poly vinyl alcohol [8] for DMFC application etc., were also evaluated as alternatives to Nafion membranes. Among the above mentioned polymers, PSEBS exhibits good chemical stability and flexibility. PSEBS can be converted to sulfonated poly styrene ethylene butylene poly styrene (SPSEBS), a proton conducting polymer, by electrophilic substitution of the sulfonic acid groups in the polymer back bone, but the proton conductivity was not adequate. The proton conductivity of polymer electrolyte membranes in general and SPSEBS in particular can be considerably improved by incorporating fast proton conductors in the membrane matrix. Among several types of additives, phosphoric acid (H3PO4) has been considered as a potential material to enhance the conductivity of composite membranes for fuel cell application due to its high proton conducting ability. Recently, polybenzimidazole (PBI), doped with phosphoric acid as PEMs, has been widely studied [9–13]. Acid doped PBI exhibited good proton conductivity and it has been proposed as an electrolyte membrane for medium temperature fuel cells (150–200 h) and hydrogen sensors [14]. In the literature, PVA membranes doped with H3PO3 or H3PO4 and phosphotungstic acids (PWA) were also reported [15, 16]. Generally, SPSEBS possesses poor mechanical stability. Therefore, in the present study in order to improve the mechanical properties, as well as to enhance the proton conductivity, H3PO4 was incorporated into it and tested. The same study was not reported in the literature to the best of our knowledge. The fabrication of the composite membranes and the results of various characterization performed are discussed here. Experimental Materials Polystyrene–block poly (ethylene butylene)-block-polystyrene (PSEBS, Mw-89,000), Chlorosulphonic acid (CSA), Tributyl phosphate (TBP), Tetra hydro furan (THF) and Chloroform were obtained from Spectrochem, India, Lancaster, Merck and SRL. Sulfonation of PSEBS Sulfonation of polystyrene ethylene butylene polystyrene (PSEBS) was conducted in chloroform, employing chlorosulphonic acid as the sulfonating agent. A number of Int J Plast Technol (December 2011) 15(2):97–111 99 experiments were performed to determine the optimum conditions of sulfonation of PSEBS by varying the solvent, polymer concentration, reaction time and the amount of sulfonating agent. After dissolving PSEBS in chloroform, the solution was allowed to cool to 0 °C in an ice bath. Then required amount of tributyl phosphate (to moderate the reaction) is added. Then chlorosulphonic acid was added drop wise over a period of time. Continuous stirring was maintained during the reaction. The reaction proceeded for 3 h and was terminated by adding a lower aliphatic alcohol. The sulfonated PSEBS was recovered after removing all the solvents by evaporation. The product was washed several times with water. Then the product was dried at 50 °C for 6 h [17]. Preparation of composite membrane The composite membranes were prepared by solvent evaporation method. Initially, a desired amount of SPSEBS was dissolved in THF. Then various weight percentages of H3PO4 in THF solvent were added and continuously stirred until the solutions became homogeneous. After 8 h, the polymer solutions were cast into clean dry petridish. The weight percentage of components in the composite membranes is given in Table 1. All the prepared membranes were treated with 3% H2O2 and 10% H2SO4 to remove the impurities. They were subsequently washed with boiling water. Ion exchange capacity, water and methanol uptake Ion exchange capacity (IEC) depends on the number of sulfonic acid groups present in the membrane. The composite membrane was immersed in saturated potassium chloride solution over night, to allow replacement of protons with K+ ions. Protons released from the membrane were neutralized by 0.01 N sodium carbonate solution. Phenolphthalein was used as the indicator. The IEC was calculated using the following formula. IEC ¼ Normality of sodium carbonate x Volume of sodium carbonate meq=g Weight of dry membrane The water and methanol uptake was determined gravimetrically. Previously dried membranes were weighed and immersed in respective solvents at room temperature. After saturation, the membranes were taken out and the solvent on the surface was Table 1 SPSEBS/H3PO4 of composite membranes Membrane code Weight percentage (%) SPSEBS : H3PO4 PA 2 98: 02 PA 4 96: 04 PA 6 94: 06 PA 8 92: 08 PA 10 90: 10 100 Int J Plast Technol (December 2011) 15(2):97–111 quickly dried and the weight was noted down. The percentage uptake was calculated using the formula, Percentage uptake ¼ Where Wet M Dry M Wet M Dry M 100 Dry M Weight of wet membrane Weight of dry membrane Leaching Test: 0.3 g of the composite membrane was allowed to rest in 50 ml of water at 80 °C for 8 hours. The membrane was then removed by filtration. The filtrate was then analyzed with blue litmus paper to verify acid leaching. Methanol permeability Experiment to evaluate methanol permeability was carried out using a two compartment glass testing cell consisting of two reservoirs separated by an electrolyte membrane with a dense layer of SPSEBS or composite membranes to reproduce a phenomenon of methanol crossover in DMFC system. The PEM is sandwiched between donor (Chamber A) and receptor (Chamber B) compartments. Initially the donor compartment was filled with 50 ml of aqueous 2 M methanol solution and the receptor compartment with 50 ml of deionised water. The solution in each bath was stirred using magnetic stirrer during measurement to keep uniform concentration. Due to the presence of liquid water on either side of the cell, the membrane remains hydrated. Equal amounts of solution in both the compartments ensure that equal hydrostatic pressure is maintained. The change in concentration of methanol in receptor compartment was measured as a function of time. For every one hour, few drops of solution from receptor compartment was withdrawn by syringe and placed in a prism of a refractometer. The permeability was determined from refractometer readings. The refractometer directly gives the percentage of methanol present in the solution. The methanol permeability experiments were carried out at room temperature (~30 °C). Methanol permeability was calculated by plotting methanol concentration in receptor compartment (CB) as a function of time using the following formula, CB ¼ ðAP=VB LÞCA ðtÞ and P ¼ mxðVB =ACA Þ Where ‘m’ is the slop of the linear plot of CB versus time, ‘P’ is the methanol permeability (cm 2/s), ‘A’ is the membrane area (cm 2), V B is the volume of compartment ‘B’ (ml), ‘L’ is the film thickness (cm), C A and C B are the concentrations of methanol (mol) in Cell A and Cell B and ‘t’ is time (s). A, L and VB are the area of membrane, the thickness of membrane and the volume of Cell B, respectively. D and K are the methanol diffusivity and partition coefficient between the membrane and the adjacent solution, respectively. The product DK is the methanol permeability (P), which was calculated from the slope of the straight-line Int J Plast Technol (December 2011) 15(2):97–111 101 plot of methanol concentration versus permeation time. The measurements were carried out at 30 °C. Instrumental characterization X-ray diffraction (XRD) is a technique that is used to identify the crystalline and amorphous materials. In the present study, XRD spectrum of membrane sample was recorded using “X” Pert Pro diffractometer. The FTIR spectra of SPSEBS and composite membranes were scanned using Perkin Elmer FTIR spectrometer. The differential scanning calorimetery (DSC) spectra of the composite membranes were obtained on NETZSCH- Geratebu model DSC 200PC. Measurements were done over the temperature range of 28–300°C at a heating rate of 10°C/min in hermitically sealed aluminium pans. Thermal stability of polymer films were examined using NETZSCH-Geratebu GMBH with the temperature varying from 27 to 900°C and at a heating rate of 20°C/min in nitrogen atmosphere. The membranes were dried and the surface morphology was studied by scanning electron microscopy (SEM) using a JOEL JSM 6360 microscope. The proton conductivity was determined by AC impedance technique under the frequency range of 10 HZ- 40 KHz in the hydrated condition. The conductivity of sample (σ) was measured using the formula, σ0L/RA, where, L is the thickness of the membrane in cm, A is the area of the membrane in cm2 and R is the resistance in ohm and σ is in S/cm. Tensile strength of the membranes at room temperature was measured using Universal Testing Machine having a load cell of 5 KN. The gauge length and breadth of all membranes were 50 mm and 5 mm respectively. Tests were conducted with a constant strain rate of 10 mm/min and continued until the failure of the sample occurred. Preparation of membrane electrode assembly (MEA) Diffusion layer preparation The preparation of the diffusion slurry ink included mixing 70 wt% Vulcan XC-72, 30 wt% PTFE binder solution, and a suitable amount of double distilled water and isopropyl alcohol. The resulting black mixtures were first ultra sonicated for one hour. The black ink was then coated onto the carbon cloth and dried in a vacuum oven at 100 °C for 2 hours and kept in muffle furnace at 350 °C for 6 h [18]. Preparation of the anode and cathode electrodes After the preparation of diffusion layer, catalyst slurry ink for anode and cathode were fabricated with the help of carbon supported platinum black with platinum loading of 0.375 mg/cm2 and 0.125 mg/cm2, respectively. Then suitable amounts of double distilled water and isopropyl alcohol were mixed with the help of ultra sonicator. After the ultra sonication, the black catalyst slurry was coated onto the respective diffusion layers. The prepared anode and cathode were dried in a vacuum oven at 100 °C for 2 h 102 Int J Plast Technol (December 2011) 15(2):97–111 and then in a muffle furnace at 350 °C for 6 h. For PEMFC fuel cells, the platinum loading of cathode was thrice greater than anode due to the water molecules produced at the cathode side [19]. Hot pressing The proton conducting membrane was sandwiched between the prepared anode and cathode electrodes and hot pressed at 80 °C and 1.5 ton pressure for 2 minutes. Finally MEA was ready to use in PEMFC membrane fuel [20]. MEA preparation for DMFC Membrane electrode assembly (MEA) was obtained by sandwiching the SPSEBS/H3PO4 composite membrane between the anode and cathode. For DMFC, the electrocatalyst used was 40 wt% Pt:Ru (1:1) on Vulcan XC-72 and 20 wt% Pt on Vulcan XC-72 in the anode (loading 0.5 mg/cm2) and cathode (loading 0.5 mg/cm2), respectively. The catalyst layer is obtained by mixing the catalyst, isopropyl alcohol (IPA), deionised water and Nafion solution as binder and coated on the carbon cloth. The electrodes were of 5 cm×5 cm (area025 cm2). The MEA was fabricated uniaxially by hot pressing the anode and cathode onto the membrane at 100 °C with a pressure of 150 kg/cm2 for 3 min [21]. Results and discussion Ion exchange capacity Figure 1 shows the ion exchange capacity of composite membranes. The ion exchange capacity is directly related to the proton exchanging ability of the membrane. As the concentration of H3PO4 was increased, it is evident that there will be an increase in the IEC values. This is because the acid not only acts as a Lewis acid but also acts as rich proton carriers. These protons are capable of getting exchanged and hence the increase in the IEC Fig. 1 Ion exchange capacity of composite membranes 2.2 2.0 1.8 IEC meq/g 1.6 1.4 1.2 1.0 Nafion 0.8 0.6 0 2 4 6 Phosporic acid content% 8 10 Int J Plast Technol (December 2011) 15(2):97–111 103 values with increase in the content of H3PO4 was in according to the expected trend. But the IEC values of the composite membranes (PA 2 to PA 10) were found to be lower than the virgin SPSEBS. Moreover, SO3− ions are in the polymeric site responsible for the proton conductivity, since in the composite membranes the SPSEBS amount was reduced to half, the SO3− ions amount also reduced to half. So the IEC values of the composite membranes were lesser values than the virgin SPSEBS. Water and methanol absorption Figure 2 shows the water and methanol absorption. For an excellent proton conducting ability, the membranes should have some appreciable water absorbing property. The absorbed water molecule acts like a canal for the passage of protons and the proton conductivity dependent largely on the connectivity of the hydrated domains which in turn increases the mobility of ions. But excessive swelling in water results in a loss of mechanical and dimensional stability. The water uptake of the SPSEBS is totally dependent upon the sulfonation, hence SPSEBS and their composites are preferred. Both water and methanol absorptions increased with increase in the content of H3PO4. The acids are known to hold a very large amount of solvent and especially water. This also confirmed an increase in the amount of H3PO4 as we move from PA 2 to PA 10. The increase in the water absorption may be due to the incorporation of hydrophilic H3PO4 in SPSEBS composite membranes. The increase in methanol absorption may be due to the formation of larger ionic clusters or transport channels in the composite membrane [22]. Methanol permeability Figure 3 shows the methanol permeability of composite membranes. Methanol permeability and proton conductivity are the two transport properties, which determine fuel cell performance in DMFC. The methanol permeability of Nafion 117 (35.2×10−7 cm2/s) was higher than that of composite membranes (11.5 to 7.5× 10−7 cm2/s). The methanol permeability of composite membrane decreased upon the introduction of H3PO4, which is hydrophilic and requires no sulfonic functional groups for the formation Fig. 2 Water and methanol uptakes of composite membranes 250 % Absorption 200 150 water Nafion(water) Methanol Nafion (methanol) 100 50 0 2 4 6 8 Phosphoric acid content % 10 104 Int J Plast Technol (December 2011) 15(2):97–111 36 Methanol permeability(x10-7cm2/s) Fig. 3 Methanol permeability of composite membranes 32 Nafion 117 28 24 20 16 12 8 0 2 4 6 8 10 H3PO4 content(%) of ion clusters and methanol transport channels. The methanol permeability of SPSEBS membrane was 22×10−7 cm2/s at room temperature. Compared to Nafion 117, methanol permeability of composite membranes was found to be very less. These results reveal the better performance for DMFC application. XRD The XRD patterns of the parent polymer and the various composite membranes are shown in Fig. 4. In the case of SPSEBS sharp peaks were observed at higher 2θ values (43, 44, 50, 51 and 73°). These peaks indicate the existence of tiny crystallites at periodic positions in the membrane. An additional broad peak was observed Intensity (a) (b) (c) (d) (e) (f) 10 20 30 40 50 60 70 80 2 Theta(degree) Fig. 4 XRD Spectra for SPSEBS and composite membrane (a)SPSEBS (b) PA 2 (c) PA 4 (d) PA 6 (e) PA 8 (f) PA 10 Int J Plast Technol (December 2011) 15(2):97–111 105 between 10 and 30°. It was due to amorphous fraction of the membrane. Similar features were also shown by other composite membranes. Hence, phosphoric acid might not have had any effect on the origin of tiny crystallites. FTIR The FTIR spectra of composite membranes are shown in Fig. 5. The OH stretching vibration appeared as a broad band between 2000 and 3800 cm−1. It was due to O-H stretching vibration of -SO3H groups, H2O and H3PO4. Due to broadening, the characteristic peaks of -C-H stretching vibrations of aromatic and aliphatic groups were not clearly seen, but the –CH2-stretching vibrations just below 3000 cm−1 was evident. The presence of water was confirmed by its bending vibration at 1637 cm−1. The CH2 bending modes were seen at about 1450 and 1370 cm−1. The PO4 and SO3 vibrations were seen between 1000 and 1300 cm−1, but they were weak. Above discussions conclude the presence of H3PO4 in the membrane matrix. DSC The DSC results of composite membranes SPSEBS/H3PO4 are illustrated in Fig. 6. The endotherm below 150 °C was due to desorption of water. The endotherm between 200 and 500 °C was due to degradation of polymer. The DSC traces of 2% to 10% loaded phosphoric acid in SPSEBS showed similar features. TGA The TGA results of SPSEBS and composite membranes are illustrated in Fig. 7. The initial weight loss up to 150 °C was assigned to loss of water. The weight loss between 150 and 400 °C was due to expulsion of sulphonic acid groups. The major weight loss between 400 and 500 °C was due to degradation or desorption of polymer back bone. The residue of 0.2% in 2% acid loaded membrane was ascribed to the presence of Fig. 5 FTIR Spectra of SPSEBS and composite membrane (a) SPSEBS (b) PA 2 (c) PA 4 (d) PA 6 (e) PA 8 (f) PA 10 (g) H3PO4 (g) (f) (e) (d) %T (c) (b) (a) 4000 3500 3000 2500 2000 1500 -1 Wave Number cm 1000 500 106 Int J Plast Technol (December 2011) 15(2):97–111 Fig. 6 DSC curve of SPSEBS and composite membrane (a) SPSEBS (b) PA 2 (c) PA 4 (d) PA 6 (e) PA 8 (f) PA10 (b) (c) Heat Flow (W/g) (d) (e) (f) Exo (a) 100 200 300 400 500 600 700 o Temperature ( C) phosphate. The thermogram of 4% H3PO4 loaded membrane gave 3.47% residue. It indicates more amount of phosphate than the 2% loaded membrane. The thermogram of 6% acid loaded membrane gave 5.4% residue which was higher than the previous sample. In 8 and 10% acid loaded membranes the weight loss was high, but the former showed higher weight loss than the latter. The thermal stability of composite membranes was lower than SPSEBS without any correlation with H3PO4 content. Hence H3PO4 might not be uniformly distributed in the membrane matrix. SEM The SEM images of SPSEBS and composite membranes (2 and 10%) are shown in Fig. 8. The SEM image of SPSEBS showed uniform surface. The SEM image of 2% acid loaded composite membrane showed smooth surface where as the SEM image of Fig. 7 TGA curve of SPSEBS and composite membrane (a) SPSEBS (b) PA 2 (c) PA 4 (d) PA 6 (e) PA 8 (f) PA10 (f) 100 (e) Weight Loss % 80 (a) (c) (b) 60 (d) 40 20 0 100 200 300 400 500 600 0 Temperature( C) 700 800 Int J Plast Technol (December 2011) 15(2):97–111 107 Fig. 8 SEM analysis (a) SPSEBS (b) PA 2 (c) PA 10 10% acid loaded showed uniform surface, in other words H3PO4 might be uniformly distributed over the SPSEBS matrix which facilitates a desirable and efficient conductivity of protons through the larger interfacial areas between the sulphonated polymer and the phosphoric acid. Proton conductivity The results of proton conductivity of the composite membranes are illustrated in Fig. 9. The proton conductivity of the membranes increased with the increase in the content of phosphoric acid. It supports the assistance of phosphoric acid in transporting protons across the membrane between the electrodes. In the membrane, the entrapped water might facilitate the ionization of phosphoric acid for high proton conductivity. Formation of H2PO4− was also reported [23]. Hence, increase in the proton conductivity with the increase in the H3PO4 content indicates improved ionization in the matrix. It reported lower activation energy for proton conductivity of H3PO4 loaded membranes [24]. Hence it might also be an additional contributing factor for higher proton conductivity. When the density of acid groups is high, these ionic clusters become crowded in the hydrophilic membrane. As a result, the proton conductivity of the composite membrane increased compared to Nafion. Fig. 9 Proton conductivity of composite membrane 11 10 -2 Conductivity10 S/cm 9 8 7 6 5 4 Com posite m em brane Nafion 3 2 1 0 0 2 4 6 H 3PO 4 Content% 8 10 108 Int J Plast Technol (December 2011) 15(2):97–111 Selectivity ratio The selectivity ratio defined as the ratio of proton conductivity and methanol permeability of SPSEBS and composite membranes, and is shown in Fig. 10. The proton conductivity of composite membrane was lower than that of SPSEBS membrane. The virgin SPSEBS membrane and all the composite membranes showed higher selectivity ratio than Nafion 117. Out of all the composite membranes, PA 10 (1.18×105 Ss/cm2) showed highest selectivity. Hence the incorporation of H3PO4 into the SPSEBS membranes had more impact on the reduction of methanol than proton conductivity, and therefore, the composite membranes are attractive for DMFCs. The practical usage for membranes in DMFC must possess high proton conductivity and low methanol permeability. The transport of methanol in membrane also requires channels with good connectivity formed by the hydrophilic clusters. The selectivity of SPSEBS/H3PO4 composite membranes, which is based on their conductivities and methanol permeability, was measured at room temperature. The selectivity ranged from 0.40 to 1.18×105 Ss/cm2, which is attractive for DMFC performance. Mechanical properties The tensile strength of composite membranes incorporated with various percentage of phosphoric acid is shown in Fig. 11. In general, there was an improvement in the tensile strength as the H3PO4 content increased. The tensile strength of composite membranes increased with the increased in the percentage of phosphoric acid. Single cell performance of composite membranes in PEMFC To check the functioning of the composite membrane in a real device, the electrochemical performance of the membranes was tested in a PEMFC single cell. Figure 12 showed the polarisation and power density curves for the composite membrane in a PEMFC test at room temperature and the results were compared with Nafion 117 Fig. 10 Tensile strength of composite membrane 10.5 10.0 Tensile strength(MPa) 9.5 9.0 8.5 8.0 7.5 7.0 6.5 2 4 6 8 Phosphoric acid content(%) 10 Int J Plast Technol (December 2011) 15(2):97–111 Fig. 11 Selectivity ratio of composite membrane 109 3 0.8 Selectivity ratio(x10 Ss/cm ) 1.0 5 1.2 Nafion 117 0.6 0.4 0.2 0.0 0 2 4 6 H3PO4 (%) 8 10 membrane. The open circuit voltage (OCV) for the SPSEBS (0.980 V) was higher than that of Nafion 117 (0.790 V). The OCV value of PA 2 was 0.805 V, whereas the OCV value of PA 10 was 0.852 V. In the whole voltage range investigated, the current values of the SPSEBS membrane were always larger than the values obtained with Nafion 117 membrane. The maximum power density value reached at room temperature with the SPSEBS was 50 mW/cm−2, whereas the maximum power density of Nafion 117 was 32 mW/cm−2 with the same operating condition. In the case of composite membrane, the maximum power density values were 77.5 and 84 mW/cm−2 for PA 2 and PA 10 respectively. Power densities of composite membranes were higher than Nafion117. These results indicate that SPSEBS and composite membranes are promising electrolyte for fuel cell. 100 PA 2 PA 10 0.8 Voltage(V) 2 Power density(mW/cm ) 80 0.6 60 0.4 40 0.2 20 0.0 0 0 100 200 300 400 2 Current density(mA/cm ) Fig. 12 Polarisation and power density curves of composite membrane 500 110 Int J Plast Technol (December 2011) 15(2):97–111 Single cell performance of composite membrane in DMFC Figure 13 represents the cell performance based on the composite membrane containing 2 and 10% of phosphoric acid at room temperature. The open circuit voltage (OCV) for the SPSEBS was 0.62 V. The OCVs of composite membranes was higher than that of Nafion 117 (0.64 V). The OCV value of PA 2 was 0.65 V which was higher than that of Nafion 117. Similarly, the OCV value of PA10 was 0.689 V which was higher than that of Nafion 117. In the whole voltage range investigated, the current values of the composite membrane were larger than the values obtained with Nafion 117 membrane. The maximum power density reached at room temperature with the SPSEBS was 13 mW/cm2 whereas the maximum power density of Nafion 117 was 27 mW/cm2 under the same operating condition. In the case of composite membranes (PA 2 and PA 10) the maximum power density values were 38 and 44 mW/cm2 respectively. These results indicate that the performance of the cell based on composite membranes is comparable to that of Nafion 117 membrane. This is mainly attributed to the good compatibility of the membrane with the electrode and high dimensional stability of the membrane [25, 26]. Conclusions SPSEBS was loaded with H3PO4 (2, 4, 6, 8 and 10%) to obtain composite membranes. In the composite membrane H3PO4 was expected to increase conductance and mechanical properties. As expected, the conductivity increased from 2 to 10% loading. The mechanical properties also increased with increase in H3PO4 loading. The increase in conductance is attributed to ionization H3PO4 assisted by water in the membrane matrix. Methanol permeability was also significantly reduced. Based on high conductivity and increased mechanical properties along with reduced methanol 50 SPSEBS Nafion 117 PA 2 PA 10 40 2 0.6 Power density(mW/cm ) 0.7 Voltage(V) 0.5 30 0.4 20 0.3 0.2 10 0.1 0 0.0 0 30 60 90 120 150 180 210 240 2 270 300 330 Current density(mA/cm ) Fig. 13 Polarization and power density curves of SPSEBS, Nafion 117 and composite membranes (PA 2 and PA 10) Int J Plast Technol (December 2011) 15(2):97–111 111 permeability, the composite membranes render a convenient substitute to SPSEBS for application in DMFC. Accordingly, the power density of composite membranes was also found to be higher than SPSEBS and Nafion. Because of such features the same membranes can also find applications in PEMFC. Acknowledgement The authors would like to thank the University Grant commission (UGC), India for funding this project. References 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 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