2014-05-28 Skid Resistance History with Focus on European Activities Vägytefriktionens historia i ett europeiskt perspektiv By Dr. Ulf Sandberg Swedish National Road and Transport Research Institute (VTI) TRB 93rd Annual Meeting, Session 717 Quality Friction Measurements, January 14, 2014 Adapted for the Seminar ”Friktion på sommarvägar”, Arlanda, Sweden, 27 May 2014 [email protected] Transportation Research Board, January 12-16, 2014 Tidsepoker i vägytefriktionens historia Hästepoken (före 1920) Dåliga och hala vägytor (sten, grus), men stoppsträcka inte intressant. Folk och hästar halkar. Motoriseringsepoken (ca 1920-1950) Stoppsträckan börjar bli intressant, men bra mätinstrument inte tillgängliga Kunskaps- och mätinstrumentepoken (ca 1945-1975) Friktionsrelaterade olyckor börjar bli ett erkänt problem; både på vägar och flygfält. Kunskaperna utvecklas -- teorier, rapporter, böcker. Intensiv utveckling av metoder och mätinstrument Mätnings- och standardiseringsepoken (ca 1970-1990) De nya kunskaperna och mätutrustningarna används flitigt för kartläggningar. Intern. standarder börjar utvecklas Harmoniseringsepoken (ca 1985 – nutid) Insågs att utvecklingen på mätsidan varit för spretig – hade blivit ”vilda västern”: Jämförbarhet mellan metoder och mätutrustningar mkt dålig. Åskilliga internationella projekt för att jämföra och harmonisera mätresultat. Försök att skapa helhetsmått (PIARC 1992-94, IFI, CEN, EFI, m fl) 1 2014-05-28 The horse era Roman roads, made of stones or marble, were often very slippery. This might have been a problem in warfare for fast troop transportation, but also for transportation in daily life. Romans sometimes put sandals on the hooves of hourses, “hipposandals”, for various reasons; one of which was to obtain better slip resistance. That type of sandal had spines to provide better grip. Source: Balkels (2009), The Western European Loess Belt -Agrarian History, 5300 BC – 1000 AD, Springer Science+Business Media The horse era In the 19th century it was common to add anti-slip measures to horseshoes; so-called calks or caulkins (broddar). Primary use was to prevent slipping on paving stones. Source: Max G Lay (1992): Ways of the World, Rutgers Univ Press (picture from Wikimedia Commons) The rate of traffic accidents per pavement area were higher for horse traffic in the 19th century than for automobile traffic in modern times. A calculation indicated one horse fall per year for each 150 square meters of pavement (corresponds to each 20 m of street if width is 7.5 m). Source: Max G Lay (1992): Ways of the World, Rutgers Univ Press 2 2014-05-28 The horse era - Wood block (träkubb) pavements A major urban pavement type in Europe (first used in Russia), USA and Australia in the late 19th and early 20th centuries “The chief merit of a rectangular block pavement is its quietness; and its chief defects are its slipperiness …..” Source: I O Baker (1910): A Treatise on Roads and Pavements, John Wiley & Sons “PREVENTION OF SLIPPERINESS: During wet and frosty weather, it will be frequently necessary to spread a light coating of sand over the pavement in order to prevent it from becoming slippery” Source: Text-Book on Highway Engineering, 1913 Picture from the museum of the Swedish Transport Administration The horse era - measurements In late 19th century, the quality of pavement friction was measured by counting miles traveled by horse over different types of cobblestone pavement before an accident occurred. They classified slipperiness by falls on the knees and haunches (höfter), complete falls, and those of other unspecified types. Available data from 1873 and 1885 reveals the slipperiness of each type of pavement in England and America, resp. American data quantifies different types of falls according to types of pavement— asphalt, granite, wood—while the English data quantifies falls according to weather conditions on the same type of pavements. Source: Tom Yager, Pavement Friction Workshop, Texas, 2 May 2012 3 2014-05-28 The motorization era (1920-1950): problem With increasing vehicle speed (from approx. 30 up to approx. 70 km/h), braking and stopping distances are becoming increasingly important The safety problem gradually becoming recognized, but only in areas with intense motorized traffic and busy airports, and not with high priority The motorization era: emerging knowledge Measurement method: Braking on ice, measure braking distance Pictures from the VTI archieves Measurement method: Apply brakes on towed truck, measure force 4 2014-05-28 Measurement results from Report 10 (1927) Coefficient of friction as a function of speed Left: for low inflation tires Right: for high inflation tires The motorization era: emerging knowledge Measurement method: Lock brakes, measure braking distance A few results: 5 2014-05-28 The motorization era: emerging knowledge Measurement method: Lock brakes, measure braking distance and speed, calculate friction coefficient One automobile and two trucks used Pavement friction in vehicle traffic By Dr R Schenk, Tech Univ of Berlin (publ. 1928) In his report, Dr Schenk mentions several studies in the 19th century ! The motorization era: methods and equipment Common test by simply applying the brakes of a vehicle until they block the tires Example 1: Roadway friction tested by placing a lunch box on the passenger seat and noting whether or not it stayed there. The driver accelerates up to 30 mph and slams on the brakes, locking all 4 tires momentarily. If the lunch box falls off the seat, the tire/pavement friction is deemed acceptable; if the lunch box remains, remedial treatment is required Source: Tom Yager, Pavement Friction Workshop, Texas, 2 May 2012 Example 2: The so-called Tapley Meter from the UK was used worldwide to measure deceleration Source of picture: The Detroit News pictorial, 1928 6 2014-05-28 The motorization era: methods and equipment A small fleet of motorcycles and side-car, with angled wheel and mechanical linkage to transfer frictional forces from tire to chart recorder were developed and used in the early 1930’s in the U.K. Source: Peter Roe and Louise Caudwell, 2008 The motorization era: methods and equipment Swiss equipment used in 1934 Source: Peter Maurer, AIT, Austria, 2012 Darmstädter Reibungsmesser with towing car in 1936 (Friction meter from Darmstadt in Germany) Source: Peter Maurer, AIT, Austria, 2012 Sideway force coeff. (SFC) measurement by 2-wheel trailer in the UK in 1938, used at up to 60 mph (97 km/h) Source: Leaflet “SCRIM” from TRL Ltd 2008 7 2014-05-28 The knowledge and equipment development era (1945-1975): problems With increasing vehicle speeds (from approx. 70 up to approx. 120 km/h), braking and stopping distances are becoming a high-priority problem Hydroplaning appearing as a major problem The skid resistance problem becoming nation-wide and internationally recognized Jet airplane flight operations: higher landing speeds give increased stopping issues The knowledge and equipment development era: advancing knowledge Selection of important documents Hartwig W. Kummer, Wolfgang E. Meyer (1960): Rubber and Tire Friction Pennsylvania State University, College of Engineering and Architecture, 1960 Hartwig W. Kummer, Wolfgang E. Meyer (1963): The Penn State Road Friction Tester, Department of Mechanical Engineering, the Pennsylvania State University Kummer, HW (1966): Unified theory of rubber and tyre friction, Engineering research bulletin B-94, College of Engineering, Pennsylvania State University, University Park, PA, USA. H. W. Kummer, David Lee White, W. E. Meyer (1967): Exploratory field study of aggregate-skid resistance effectiveness, Report 315, Pennsylvania State University, Automotive Safety Research Program, Dept. of Mechanical Engineering State of the Art of Skid Resistance Research (1968), HRB Special Report 95 R. Schonfeld (1970): Skid numbers from stereo-photographs, DoH Ontario, Canada Desmond F. Moore (1975): The friction of pneumatic tyres. Elsevier Science 8 2014-05-28 The knowledge and equipment development era: methods and equipment Laboratory and stationary field methods Picture from http://www.bgs.ac.uk Polished stone value (PSV) Developed in the UK in the 1940’s Became UK spec + requirement in 1976 Portable Skid-Resistance Tester, a.k.a. British Pendulum Meter (BPM) Developed in the UK in the 1960’s (published 1964 by Giles, Sabey, Cardew at TRL) Wehner-Schulze test Developed at Tech Univ of Berlin, Germany around 1960 Testing friction of drilled road cores or lab slabs, after simulated wear by tire Picture from TRL PPR-144 (2006) The knowledge and equipment development era: methods and equipment Laboratory and stationary field methods (texture and drainage) Mean Texture Depth (MTD), a.k.a. Sand patch method Developed in the UK in the 1940’s Became a UK spec and requirement in 1976 The (Water) Outflow method Developed in the 1960’s (origin unknown to this author) 9 2014-05-28 The first designated skid resistance measuring equipment in Sweden: Skiddometer BV-1 from 1949 Mr Kullberg at the Swedish Road Institute (later VTI) developed the skiddometer principle. With his first Skiddometer, BV-1, Mr. Kullberg showed in 1949 that on good summer roads the maximum friction for automobile tires occurs at 17 % slip. The advantage of the Skiddometer method is that 80-85% of braked energy can be fed back to other wheels as a propelling force Picture from the VTI archieves The knowledge and equipment development era: methods and equipment Continued: Various skiddometers were successively developed with lower tire loads. Trailer BV11 uses 105 kg and can easily be towed by a regular car. BV-11 was then integrated into a car. SAAB developed the SAAB Surface Friction Tester, SFT. A fifth wheel, the friction measuring wheel, was installed in the rear of a SAAB car model 99, becoming operational in 1969. Tire load 140 kg, slip 12 %. Source: Gunnar Antvik ”History of friction measurements at airports”, ASFT, 1997. The SFT is currently in use at >300 airports The Mu-Meter was developed around 1960 in the U.K. and is the world’s best-selling continuous skid resistance meter (> 1000 units) 10 2014-05-28 The knowledge and equipment development era: methods and equipment Stuttgarter Reibungsmesser (SRM) (The Stuttgart Friction Meter), version 1957/58, with towing truck and watertank. The first SRM was built 1950. High-speed (up to 160 km/h) skid resistance meter at the Road Research Laboratory (now TRL Ltd), around 1955 The Stradograph, from France, measuring sideway force coefficient, in the early 1950’s Source: Peter Maurer, ”Von der Idee einer realitätsnahen Fahrbahngriffigkeitsmessung bis hin zur Realisierung 53 Jahre Griffigkeitsmessungen in Österreich”, 10. Symposium Reifen und Fahrwerk 25.11.2012 (Maurer worked at AIT, Austria) The knowledge and equipment development era: methods and equipment The SCRIM (Sideway-Force Coefficient Routine Investigation Machine) was developed in the late 1960’s by TRL in the U.K. The SCRIM is nowadays (in various versions) one of the most widespread equipment for measuring road pavement skid resistance Prototype SCRIM 1968 Source: SCRIM leaflet from TRL Ltd (2008) 11 2014-05-28 The monitoring and standardization era (1970-1990): new and improved equipment The PIARC reference tires, intended mainly for skid resistance measurements, became available in the 1970’s Still in extensive use The monitoring and standardization era (1970-1990): new and improved equipment The BV-12 from VTI, Sweden, can measure practically every kind of skid resistance Introduced 1974 12 2014-05-28 The monitoring and standardization era: new and improved equipment Stuttgarter Reibungsmesser further improved Picture from website of IVT at ETH in Zurich, Switzerland Belgian Odoliograph from early 1970’s Picture from PowerPoint presentation by BRRC in Belgium The GripTester was developed around 1988 in the U.K. and is the world’s second (?) best-selling continuous skid resistance meter Picture from brochure on the GripTester website The monitoring and standardization era: new and improved equipment ASTM E-274 K J Law Trailer utilized also in Europe by some organizations Picture from PowerPoint presentation about Klaruw downloaded from www.ciht.org.uk 13 2014-05-28 The monitoring and standardization era: methods and equipment Laboratory for testing hydroplaning on a drum facility at BASt in Germany The monitoring and standardization era: measurement standards Direct methods: ISO/TR 8349:1986 Road vehicles -- Measurement of road surface friction (Later replaced by ISO 8349:2002) Work in CEN (European Committee for Standardization) initiated in 1989 in TC 227 (Road Materials) and its WG 5 (surface characteristics) in 1992 Indirect methods: Work in ISO re. volumetric patch method and texture measurement started at the end of the 1980’s 14 2014-05-28 The monitoring and standardization era: monitoring and policies Example from the U.K.: PSV requirements for aggregates used on trunk roads were established in 1976 Standard for in-service skid resistance of trunk roads was introduced in 1988, based on SCRIM testing A corresponding ”Good Practice Guide” is (nowadays) used by some local road authorites Source: Roe, PG & Caudwell, L (2008): ”Skid Resistance Policy in the UK – where did it come from and where is it going”, INTERNATIONAL SAFER ROADS CONFERENCE, Cheltenham, UK The Harmonization era (1990 - present time): Raised interest in Europe (and USA) for harmonization of friction and texture methods in the late 1980’s, for example: • Many types of equipment and methods implemented, measurement results not comparable; e.g. test of 5 north European devices gave poor correlation • Mobile macrotexture measurement becoming possible and implemented in RST, ARAN (possibly an indicator of high-speed skid resistance) • Descornet & Sandberg playing with laser texture profiles for correlation with skid resistance • Exchange of staff (guest researchers): Wambold (PSU) vs Sandberg (VTI) • Sandberg performing project in coop with PSU in PA, ARRB in Australia and Univ of Christchurch in NZ, comparing skid resistance measurements with ASTM trailer, SCRIM and Mu-Meter, relating them to macrotexture spectra (sponsor = STU) 15 2014-05-28 The Harmonization era: The PIARC International Experiment PIARC Technical Committee on Surface Characteristics, becoming interested in harmonization in the late 1980’s, from 1991 chaired by J J Henry of PSU • A huge PIARC experiment was undertaken by the PIARC Technical Committee on Surface Characteristics after the 1988 World Congress in Brussels • Formally announced at the XIX World Road Congress in Marrakesh in 1991 • The full scale experiment was conducted in September and October of 1992 • Final report presented at the XX World Road Congress in Montreal in 1995 The PIARC International Experiment (1992-1995) 37 friction and 14 texture measuring equipment, 54 test sites (pavements) Picture from the final report 16 2014-05-28 The Harmonization era: International harmonization efforts after the PIARC International Experiment Annual NASA workshops and experiments at Wallops Island, VA, 1992-2008 ASTM E 1960-98 on the IFI published in 1998 CEN defined in 1998 its own IFI: the EFI (later SRI); by CEN Technical Committee 227, Working Group 5: Surface characteristics (CEN/TC 227/WG 5) Several new standards in ISO, ASTM and CEN related to texture and friction HERMES (Harmonization of European Routine and research Measuring Equipment for Skid Resistance) – FEHRL research project 2000-2006, further testing the EFI and IFI concepts TyroSafe – EU Coordination Action project 2008-2010 ROSANNE – Pre-normative EU research project 2013-2016 CEN/TC 227/WG 5 Technical Specifications 17 2014-05-28 The Harmonization era: State-of-the-Art Equipment New Skiddometer (1995) by VTI (BV-14) intended exclusively for testing on winter roads Fixed slip Source: Leif Sjögren, VTI, Sweden The Harmonization era: State-of-the-Art Equipment Indoor test facility in climatic chamber at VTI in Sweden, using moving road sections Fixed slip Source: VTI archieves, Linköping, Sweden Picture from VTI PIARC smooth tire, sideway force measured (at 20o angle) 18 2014-05-28 The Harmonization era: State-of-the-Art Equipment New Odoliograph MK4, built in Belgium by BRRC (Seems to be a fusion of the old Odoliograph and the SCRIM) Picture from PPT Presentation by BRRC ”Building of new Odoliograph concept by BRRC – The Odoliograph MK4” PIARC smooth tire, sideway force measured (at 20o angle) The Harmonization era: State-of-the-Art Equipment SCRIM vehicles and many other skid resistance measuring devices have been supplemented with laser profilometer equipment for measurement of texture and with GPS; some also with video cameras Picture from WDM website about SCRIM and SCRIMTEX equipment 19 2014-05-28 The Harmonization era: State-of-the-Art Equipment German SCRIM, owned by BASt Picture from PPT Presentation by BRRC ”Building of new Odoliograph concept by BRRC – The Odoliograph MK4” Source: Picture from K Scharnigg, BASt Source: Peter Maurer, ”Von der Idee einer realitätsnahen Fahrbahngriffigkeitsmessung bis hin zur Realisierung 53 Jahre Griffigkeitsmessungen in Österreich”, 10. Symposium Reifen und Fahrwerk 25.11.2012 (Maurer worked at AIT, Austria) The Harmonization era: State-of-the-Art Equipment 20 2014-05-28 The Harmonization era: Harmonization attempt: TyroSafe project 2008-2010 The ”Metro Map” of TyroSafe towards harmonization and a common scale: ROSANNE EU project • ROSANNE - ROlling resistance, Skid resistance, ANd Noise Emission measurement standards for road surfaces • Project started 2013, duration: 3 years • Budget: 3 million EUR • Partners: AIT (Austria), DRD (Denmark), TRL (UK), VTI (Sweden), BASt (Germany), IFSTTAR (France), BRRC (Belgium), TUG (Poland), ZAG (Slovenia), FEHRL (Belgium), DIN (Germany) • Extensive comparison of skid resistance measuring equipment made in Nantes, France, 12-23 May 2014 28.05.2014 21 2014-05-28 Acknowledgements The author would like to thank the following researchers for their assistance in finding documents and pictures related to skid resistance measurement history: Louise Caudwell, Highways Agency, London, U.K. Karen Scharnigg, Federal Highway Research Institute (BASt), Bergisch Gladbach, Germany Peter Maurer, Austrian Institute of Technology (AIT), Vienna, Austria (passed away in 2013) Roland Spielhofer, Austrian Institute of Technology (AIT), Vienna, Austria Leif Sjögren, Peter Andrén and Ulla-Kaisa Knutsson, VTI, Sweden Pictures are by the author, unless otherwise stated [email protected] The End 22
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