KanaStone Natural N a stone composite panel KanaStone ® R R KanaStone ® Patent No. 4454693 ▲ Non-combustible material Certified by the Minister of Land, Infrastructure and Transport Japan Testing Center for Construction Materials (JTCCM) Incombustible performance test approval ▲ Minister of Land, Infrastructure and Transport approval incombustible material Natural stone composite panel KanaStone ® Achieved “light weight”, “strength” and “workability” exceeding common ideas of conventional natural stone KanaStone is a natural stone composite panel obtained by slicing natural stone such as marble or granite and combining it with a lining panel which we developed. We have realized “light weight”, “strength” and “workability” exceeding common ideas of conventional natural stone. Further, KanaStone has non-combustible performance necessary as an interior material, and is a new building material which is equivalent to F★★★★, and excellent in water resistance. Contents Typical marble installations P. 3∼9 Bonding strength P. 19 Typical granite installations P. 10∼15 Wall installation P. 20∼22 Optional Trim P. 16 Floor installation P. 22∼23 Features P. 17∼18 Terms and Conditions P. 24 Sound insulating property P. 19 General Information P. 25 Marble series Bianco Calala 3 18in×18in×1/2in 24in×24in×1/2in Natural Marble Drama White 24in×72in×1/2in 36in×72in×1/2in 18in×18in×1/2in 24in×24in×1/2in 24in×72in×1/2in 36in×72in×1/2in * Please contact us about stock beforehand. * Please contact us for pricing. * There are some variations in color tone and grain pattern because surface material is natural stone. Creema Marfilimg 18in×18in×1/2in 24in×24in×1/2in 24in×72in×1/2in 36in×72in×1/2in Gray Mist 18in×18in×1/2in 24in×24in×1/2in 18in×18in×1/2in 24in×24in×1/2in 24in×72in×1/2in 36in×72in×1/2in Emperador Dark 24in×72in×1/2in 36in×72in×1/2in Tiger Beige 18in×18in×1/2in 24in×24in×1/2in Arabescato 18in×18in×1/2in 24in×24in×1/2in 24in×72in×1/2in 36in×72in×1/2in Nero Crown 24in×72in×1/2in 36in×72in×1/2in 18in×18in×1/2in 24in×24in×1/2in 24in×72in×1/2in 36in×72in×1/2in 4 Marble series Potechino 5 18in×18in×1/2in 24in×24in×1/2in Natural Marble Travertine 24in×72in×1/2in 36in×72in×1/2in 18in×18in×1/2in 24in×24in×1/2in 24in×72in×1/2in 36in×72in×1/2in * Please contact us about stock beforehand. * Please contact us for pricing. * There are some variations in color tone and grain pattern because surface material is natural stone. Limra 18in×18in×1/2in 24in×24in×1/2in Pelata Svevo 24in×72in×1/2in 36in×72in×1/2in Gela Yellow 18in×18in×1/2in 24in×24in×1/2in 18in×18in×1/2in 24in×24in×1/2in 24in×72in×1/2in 36in×72in×1/2in Brown Parlor 24in×72in×1/2in 36in×72in×1/2in 18in×18in×1/2in 24in×24in×1/2in 24in×72in×1/2in 36in×72in×1/2in 6 Marble series Serpeggieante 7 18in×18in×1/2in 24in×24in×1/2in Natural Marble Moca Cream 24in×72in×1/2in 36in×72in×1/2in 18in×18in×1/2in 24in×24in×1/2in 24in×72in×1/2in 36in×72in×1/2in * Please contact us about stock beforehand. * Please contact us for pricing. * There are some variations in color tone and grain pattern because surface material is natural stone. Grigio Carnico 18in×18in×1/2in 24in×24in×1/2in Thasos White 24in×72in×1/2in 36in×72in×1/2in Taiwan Serpentine 18in×18in×1/2in 24in×24in×1/2in 24in×72in×1/2in 36in×72in×1/2in Epera Dol Light 18in×18in×1/2in 24in×24in×1/2in 24in×72in×1/2in 36in×72in×1/2in 18in×18in×1/2in 24in×24in×1/2in 24in×72in×1/2in 36in×72in×1/2in Rosso Alicante 18in×18in×1/2in 24in×24in×1/2in 24in×72in×1/2in 36in×72in×1/2in Rosso Verna 18in×18in×1/2in 24in×24in×1/2in 24in×72in×1/2in 36in×72in×1/2in 8 Marble series Perlino Caro 18in×18in×1/2in 24in×24in×1/2in 9 18in×18in×1/2in 24in×24in×1/2in 24in×72in×1/2in 36in×72in×1/2in Tinos Green 24in×72in×1/2in 36in×72in×1/2in Svevo Royal 18in×18in×1/2in 24in×24in×1/2in Natural Marble Golden Travertine 24in×72in×1/2in 36in×72in×1/2in Swedish Green 18in×18in×1/2in 24in×24in×1/2in * Please contact us about stock beforehand. * Please contact us for pricing. * There are some variations in color tone and grain pattern because surface material is natural stone. 18in×18in×1/2in 24in×24in×1/2in 18in×18in×1/2in 24in×24in×1/2in 18in×18in×1/2in 24in×24in×1/2in 24in×72in×1/2in 36in×72in×1/2in Rosa Bellino 24in×72in×1/2in 36in×72in×1/2in Negro Marquina 24in×72in×1/2in 36in×72in×1/2in Saint Florient Rose 24in×72in×1/2in 36in×72in×1/2in 18in×18in×1/2in 24in×24in×1/2in 24in×72in×1/2in 36in×72in×1/2in Red Travertine 18in×18in×1/2in 24in×24in×1/2in 24in×72in×1/2in 36in×72in×1/2in Granite series * Please contact us about stock beforehand. * Please contact us for pricing. * There are some variations in color tone and grain pattern because surface material is natural stone. Natural Granite Example of Construction-Exterior wall G603 18in×18in×3/4in 24in×24in×3/4in G623 24in×72in×3/4in 36in×72in×3/4in 18in×18in×3/4in 24in×24in×3/4in 24in×72in×3/4in 36in×72in×3/4in 10 Granite series Natural Granite Example of use in bathroom G386 18in×18in×3/4in 24in×24in×3/4in New Imperial Red 24in×72in×3/4in 36in×72in×3/4in G634 11 18in×18in×3/4in 24in×24in×3/4in 18in×18in×3/4in 24in×24in×3/4in 24in×72in×3/4in 36in×72in×3/4in G309 24in×72in×3/4in 36in×72in×3/4in 18in×18in×3/4in 24in×24in×3/4in 24in×72in×3/4in 36in×72in×3/4in * Please contact us about stock beforehand. * Please contact us for pricing. * There are some variations in color tone and grain pattern because surface material is natural stone. G682 18in×18in×3/4in 24in×24in×3/4in G367 24in×72in×3/4in 36in×72in×3/4in G664 18in×18in×3/4in 24in×24in×3/4in 24in×72in×3/4in 36in×72in×3/4in G684 24in×72in×3/4in 36in×72in×3/4in G381 18in×18in×3/4in 24in×24in×3/4in 18in×18in×3/4in 24in×24in×3/4in 18in×18in×3/4in 24in×24in×3/4in 24in×72in×3/4in 36in×72in×3/4in Verde Fontein 24in×72in×3/4in 36in×72in×3/4in 18in×18in×3/4in 24in×24in×3/4in 24in×72in×3/4in 36in×72in×3/4in 12 Granite series Natural Granite Example of Construction-Exterior wall Sanseikuro 13 18in×18in×3/4in 24in×24in×3/4in Black Galaxy 24in×72in×3/4in 36in×72in×3/4in 18in×18in×3/4in 24in×24in×3/4in 24in×72in×3/4in 36in×72in×3/4in * Please contact us about stock beforehand. * Please contact us for pricing. * There are some variations in color tone and grain pattern because surface material is natural stone. G439 18in×18in×3/4in 24in×24in×3/4in G562 24in×72in×3/4in 36in×72in×3/4in Blue Pearl 18in×18in×3/4in 24in×24in×3/4in 24in×72in×3/4in 36in×72in×3/4in G635 24in×72in×3/4in 36in×72in×3/4in G430 18in×18in×3/4in 24in×24in×3/4in 18in×18in×3/4in 24in×24in×3/4in 18in×18in×3/4in 24in×24in×3/4in 24in×72in×3/4in 36in×72in×3/4in African Yellow 24in×72in×3/4in 36in×72in×3/4in 18in×18in×3/4in 24in×24in×3/4in 24in×72in×3/4in 36in×72in×3/4in 14 Granite series Natural Granite Prata Gaucho 18in×18in×3/4in 24in×24in×3/4in Rustenburg 24in×72in×3/4in 36in×72in×3/4in Caledonia 18in×18in×3/4in 24in×24in×3/4in 15 18in×18in×3/4in 24in×24in×3/4in 24in×72in×3/4in 36in×72in×3/4in Sienit Monchique 24in×72in×3/4in 36in×72in×3/4in Sapphire Brown 18in×18in×3/4in 24in×24in×3/4in * Please contact us about stock beforehand. * Please contact us for pricing. * There are some variations in color tone and grain pattern because surface material is natural stone. 24in×72in×3/4in 36in×72in×3/4in 18in×18in×3/4in 24in×24in×3/4in 24in×72in×3/4in 36in×72in×3/4in Baltic Brown 18in×18in×3/4in 24in×24in×3/4in 24in×72in×3/4in 36in×72in×3/4in KanaStone Marble series Granite series Optional Trim ® Header not attached (standard product) Corner Molding t W1 W2 H1 C2 L L L L Recessed base board t a1 H2 D Protruded base board H1 Raise stile Header attached (optional product) H2×D is basically 3-1/2in×4in. a1 is basically 3/4in. L is basically 24in. H1 is basically 2-1/2in, 4in. L is basically 24in. Chamfer is C2(2×2). H1 is basically 2-1/2in, 4in. L is basically 24in. W1×W2 is basically 2in×42in, or 4in×4in. W1, W2 are up to 4in. L is basically 24in. 16 Achieved “light weight”, “strength” and “workability” exceeding common ideas of conventional natural stone For large panel of 24 inch × 72 inch × 1/2 inch Surprising light weight approx. Natural stone approx. 115 pounds or more 42 pounds Reduction of weight by approx. 1/3 Conducted tests dropping steel ball of 1 pound from height of 3 feet. Natural marble KanaStone Impact resistance 1m 3 feet Natural marble Damaged 10 feet KanaStone No change No crack was detected even by drop test from 10 feet Bending resistance strength is ensured by lining panel which we developed ourselves. Bending resistance strength Component Drawing Surface marble section FRP layer Panel section 17 KanaStone ® Marble series Granite series luxurious modern Water absorption test by water solution Test method: Examines water absorption of water solution from the back surface for 24 hours. Water resistance Stone thickness Natural marble Absorption section Red section is water absorbed section. When water is absorbed, stony material may be broken or surface may be stained. Surface marble section KanaStone Compliant with JIS A 1414-3 Panel section KanaStone shuts out water by special processing on the back of board. Excellent in water resistance, KanaStone can be used as a floor material in damp places. * Waterproof treatment is required to prevent water absorption from the side. Formaldehyde test Environmental resistance Flow rate Suction volume Number of scavenging Scavenger Analysis method Item Formaldehyde Penetration waterproof layer Permissible substitute of F★★★★ 5.5 oz 21 lbs. 2 DNPH-Silica Derived solid phase absorption - Solvent extraction - High speed liquefaction chromatographic method Emission speed μg/m2・h Not detected (less than 3) Formaldehyde emission grade Although Kanastone is not subject to a notice merchant, it is permissible substitute of F★★★★. Kanastone is approved as incombustible material by Minister of Land, Infrastructure and Transport. Incombustible performance Japan Testing Center for Construction Materials (JTCCM) Incombustible performance test approval Minister of Land, Infrastructure and Transport approval incombustible material 18 KanaStone also has excellent sound insulation properties. A photo below shows an example that sound level as high as 88 dB was decreased down to 48 dB in karaoke room by using KanaStone of sound insulating type. If the sound is expressed in ratio, even the other company’s sound insulation panel reduces sound level to 1/25, however, KanaStone realized reduction of sound level to 1/100. KanaStone ® Other company's sound insulation panel Reduction of sound level to 1/25 Sound insulating type Original specification for which sound insulating property is improved. Reduction of sound level to 1/100 KanaStone can be used not only in karaoke room but also in various places because it also has sound insulating property. Safe for use for interior and exterior walls with strong bonding strength. A bonding strength test between KanaStone and concrete building frame according to authorized institute Japanese Industrial Standard JIS A 5547 shows that bonding strength with building material is three times or more of JIS standard value, therefore, KanaStone can be used for interior walls and exterior walls. Furthermore, KanaStone has strong bonding strength and light weight, then can be constructed by construction standard method using bonding adhesives. Artistic design of stone attaching can be realized without depending on technician specialized in stone material. Bonding strength between KanaStone and building frame ■Bonding strength measurement result While standard of tensile strength with tile is 0.4 N/mm2, adhesive strength between KanaStone and building frame satisfies the standard value. Stone materi Bonding adhesive B as e m Co n c r e te build ateria ing fr Compliant with JIS A 5547 19 In bond dumpling attaching construction, adhesive strength equal or higher than tile tensile strength standard value is ensured. al l am e KanaStone Bonding adhesive When tests were conducted until breakage, the bonding adhesive was kept as it was, but the base material was broken. *Comparison by tests and adhesion total area in our company (600 square) KanaStone Wall application 1 Marble series Granite series ® 1 Bonding adhesive attaching (attaching whole surface) Recommended for smooth surfaces Building frame Primary material Primary material 1. If smooth surface is obtained on primary material such as, waterproof plywood or calcium silicate board, modified silicon based epoxy bonding adhesive is most suited. 2. Apply modified silicon based epoxy bonding adhesive uniformly on the whole surface with 5mm comb lattice trowel. 3. Press so that protrusion of bonding adhesives are crushed. Press until gap between KanaStone and primary material is 3mm or less. 4. Ensure joint width of 3mm or more. Insert extension adjustment joint of 3m or less. *1. Use calcium silicate board of 1/3 inch or more. *2. Use plywood of thickness 1/2 inch or more, and reinforce hang shelf if load is applied as necessary. 2 Bonding adhesive attaching (dumpling style) Recommended for surfaces with irregularities Building frame Primary material 1. KanaStone can be attached to primary materials of mortar, waterproof plywood or calcium silicate board even with epoxyresin bond. 2. Apply epoxy resin bond of approximately 31 to 1-1/4 ounces in dumpling shape to 12 pieces/sq. ft. on KanaStone back surface. 3. Press so as to bond whole surface. Press so that gap between KanaStone and primary material is 5mm or less. *1. Use calcium silicate board of 1/3 inch or more. *2. Use plywood of thickness 1/2 inch or more, and reinforce hang shelf if load is applied as necessary. 20 KanaStone Wall installation 2 Marble series Granite series ® 3 Installation for common use as bracket Ceiling Recommended for high and frequently vibrated places Aluminum ceiling ▲ daylighting edge (Aluminum 8 type 16) Building frame Primary material ▲ Aluminum H type joiner ▲ (Aluminum 16.5C5) Aluminum joiner H type (16.5HS) 16.5 20 ▲ Aluminum C type joiner Floor 16.5 (Aluminum 16.5C5) 18.5 ▲ Installation for common use as bracket represents seal fixing. 1. Fix bracket to primary material such as mortar, waterproof plywood or calcium silicate board with machine screws and apply epoxy based bond in dumpling shape on the back surface. Further, for common use with bracket, TM construction method is also allowed. 2. If marginal allowance up and downward is sufficiently ensured by support bracket, even primary fixing is also allowed with double-sided tape. 3. Install the H type aluminum joiner from the underneath. (fix to LGS with screws) 4. Apply sealant into the gap of mating between KanaStone surface and bracket to fix. 5. Ensure joint width of 3mm or more. Joint open attaching is allowed, however, seal the joints as necessary. 21 KanaStone Wall installation 3 Marble series Granite series ® 1 2 Bonding adhesive attaching (dumpling style) Supplement Bonding adhesive attaching (dumpling style) Supplement Building frame Building frame Back surface Primary material Primary material Front surface For ① and ②, install hanger on the back of KanaStone supplementarily, screw in the wall and fix it. Consult us for construction of 1.5mm or more on the outside. For ① and ②, install L shape bracket on the bottom of KanasSone supplementarily, screw in the wall and fix it. Provide dowel holes on the upper and lower sections, and fill epoxy bind to fix the dowel pins. Consult us for construction of 1.5mm or more on the outside. KanaStone Floor installation 1 Marble series Granite series ® 1 Bonding adhesive attaching (bonding on whole surface) Mountable on various base materials Primary material Primary material Building frame 1. Bond to primary material such as waterproof plywood with epoxy resin based, and modified silicon based epoxy bonding adhesive. 2. Apply uniformly on the whole surface with 5mm comb lattice trowel. (Adjust comb width depending on degree of unevenness.) 3. Press so as to bond whole surface of KanaStone. Press until gap between KanaStone and primary material is approximately 5mm. 4. Ensure joint width of 3mm or more. Provide extension adjustment joints in intervals of 3m. *1. Use plywood of thickness 1/2 inch or more, and construct in root interval of @303. Make adjustments if necessary depending on the weight. 22 KanaStone Floor installation 2 Marble series Granite series ® 2 Bonding adhesive attaching (bonding on points) Recommended for surfaces with irregularities 4 4 4 4 4 4 4 4 Building frame 4 4 Primary material 1. Bond to primary material such as mortar, or waterproof plywood with epoxy based bonding adhesive. 2. Apply epoxy based bonding adhesive in dumpling shape uniformly in intervals of 4 inches or less. 3. Press so as to bond whole surface of KanaStone. Press until gap between KanaStone and primary material is approximately 5mm. 4. Ensure joint width of 3mm or more. Provide extension adjustment joints in intervals of 3m. *1. Use plywood of thickness 1/2 inch or more, and construct in root interval of @303. Make adjustments if necessary depending on the weight. 3 Cement based bonding adhesive attaching (bed mortar) Recommended for floor construction requiring thickness adjustment Primary material Building frame 1. Properly warm with water after sufficiently cleaning concrete primary surface with wire brushing. 2. Lay bed mortar uniformly while leveling with a scale on the primary surface. 3. Temporarily install on it with some joints and remove once. 4. Apply attaching paste of uniform thickness on the bed mortar, and press KanaStone again and fully attach evenly with no difference in joints. 5. Ensure joint width of 3mm or more for inside of building and 4mm or more for outside of building. Insert extension adjustment joints on matching sections between continuous floor surface and other members. 6. For extension adjustment joint, insert foam plastic material down to primary base concrete face and fill sealant to finish. 23 Terms and Conditions Thank you for considering KanaStone. Below are the terms and conditions of sale. Please review them. 1. Precautions and requests Specifications of products described in this catalog are as of January 20, 2012. Note in advance that product photos are slightly different from real products in color because of printing. 2. About KanaStone As surface material is natural stone, there s some variation in color tone and pattern. Use it in consideration of total balance after temporary storage before construction. Photos in the catalog and cut samples are slightly different from actual products in color tone and pattern. Dimensions are approximate. Adjust with joints and primary material. As the stone material on the surface material has water-absorbing property, contaminant floats on the surface with water, or penetrate inside. The stone material on the surface material may be broken during transportation because of its nature. Check for damage before construction. We are not responsible for damage after installation. However, feel free to contact us for possible repair solutions. 3. About order The specifications may be subject to change or deletion without prior notice, or some products may be out of stock for some reason. Check the stock with our sales staff before placing an order. 4. To return product Transportation cost for return shall be paid by shipper (customer). Note in advance that we will accept unopened packages only. Note in advance that return fee determined by us shall be paid by customer. Note in advance that we will accept no return of specially ordered products, processed products and some types of products. 5. About processed and specially ordered products We will accept processing KanaStone as far as possible. For products of special order possible , specially ordered products can be produced. The price will be estimated at every order. Request processed products and specially ordered products by FAX. Note in advance that we will accept request by telephone. 6. Freight terms All freight shipped FOB warehouse. Delivery in truck as a rule. Products are delivered in consolidated cargo regular route. If delivery time is specified, or delivery to door is expected, products are delivered by chartered service (separate cost). If you expect chartered service, contact us or distributor. Products are delivered by pallets depending on quantity and weight. If manual unloading is necessary, inform us accordingly. Note in advance that manual unloading may require separate cost. 24 General Information Precautions when using marble type As there are some flow patterns depending on stone type, temporarily align before construction. Note in advance that there are some variations in color tone and grain pattern because the surface material is natural stone. Do not use in humid and wet places such as bathroom because gloss of marble maybe decreased or surface may be deteriorated, change to yellow When using on floor, sufficiently consider deposition of dirt and decrease in gloss. Pay much attention to deposition of stain and dirt because marble of surface material has water permeability. Do not use on exterior wall because marble of surface material may be weathered by rain. Pay much attention to prevent acid from depositing because marble of surface material is corroded by acid. Never clean with acid because gloss on the surface is lost even if mortar deposits during construction. Acid cannot be used on all of marble of surface material. Note that marbles are corroded by alkali except for some types. Glaze on marble of surface material is reduced by rain. Immediately wipe water drops when they drop on the surface. Because of cutting stone, there are some variations in dimension and thickness. Pay much attention to construction accuracy of finish surface. On marble of surface material which has many knots, natural cracks may exist. Pay attention not to give strong impact on it when constructing. Precautions when using granite type As there are some flow patterns depending on stone type, temporarily align before construction. Note in advance that there are some variations in color tone and grain pattern because the surface material is natural stone. Note in advance that photos in the catalog are slightly different from delivered products. When using polished surface on floor, note that the surface is slippery when wet. Granite of surface material may be cracked in the cut surface when processing. Note that some types of granites of surface materials may be corroded by acid. Pay much attention to deposition of stain and dirt because granite of surface material has water permeability. Sufficiently clean with water after and before pickling. Granite of surface material is resistant to alkali, however, note that many types of them are discolored after long exposure to acid. Because of cutting stone, there are some variations in dimension and thickness. Pay much attention to construction accuracy of finish surface. 25 Kanaflex Corporation Co., Ltd. http://www.kanaflexcorp.com KANAFLEX CORPORATION of CALIFORNIA 750 West Manville Street, Compton, CA 90220, USA TEL: 1-310-637-1616 FAX: 1-310-637-9067 KANAFLEX CORPORATION of ILLINOIS 800 Woodlands Parkway, Vernon Hills, IL 60061, USA TEL: 1-847-634-6100 FAX: 1-847-634-6249 KANAFLEX ESPANA, S.A C/ Gerona, 11-Apartado 91-08120 La Llagosta, Barcelona, SPAIN TEL: 34-93-560-7152 FAX: 34-93-560-6662 Natural stone composite panel KanaStone ® BEIJING KANAFLEX NEW CONSTRUCTION MATERIALS CO.,LTD. 北京嘉纳福新型建材有限公司(总公司) NO. JIA 53 KE JI ROAD BEIJING MIYUN INDUSTRIAL DEVELOPMENT ZONE BEIJING, CHINA 北京市密云县经济开发区科技路甲53号 R TEL: 86-010-6907-5511 FAX: 86-010-6907-5432 BEIJING KANAFLEX NEW CONSTRUCTION MATERIALS CO.,LTD. CHAO YANG BRANCH 北京嘉纳福新型建材有限公司朝阳分公司 ROOM 2006, CHANG FU GONG OFFICE BUILDING, JIA26, JIAN GUO MEN WAI STREET, CHAOYANG DISTRICT BEIJING, CHINA 北京市朝阳区建国门外大街甲26号长富宫办公楼2006号 TEL: 86-010-6523-7080 FAX: 86-010-6523-2210 JAPAN Tokyo Head Office 6-10-1 Roppongi, Minato-ku, Tokyo, 106-6117 JAPAN (17F Roppongi Hills Mori Tower) TEL: 81-3-5770-5111 FAX: 81-3-5770-5130 JAPAN Osaka Head Office 1-8-30 Tenmabashi Kita-ku, Osaka, 530-6017 JAPAN (17F OAP Tower) TEL: 81-6-6881-0767 FAX: 81-6-6881-0769 Standards, physical properties, specifications and design may be subject to change without prior notice for improvement of product. KanaStone Natural N atur stone composite panel KanaStone ® R
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