Cerâmicos avançados Cerâmicos porosos Ligas metálicas Metals are dense because they have heavy atoms and close packing; ceramics have lower densities than metals because they contain light atoms, either C, N or O; polymers have low densities because they consist of light atoms in chains. 0,1 Compósitos de f ibras The density clearly depends on the mass of the atoms, their size and the way they are packed. 1 Polímeros estruturais The reciprocal of the density is the specific volume v, while the product of v and the relative atomic mass W is known as the atomic volume Ω. 10 Elastómeros Density defined as the mass per unit volume of a material, increases regularly with increasing atomic numbers in each sub-group. DENSIDADE [ton/m^3] Madeiras 1. densidade 100 Espumas poliméricas propriedades físicas 1. densidade 1. densidade propriedades físicas 2. propriedades térmicas: expansão térmica The change in dimensions with temperature is usually expressed in terms of the linear coefficient of expansion, given by: α = (1/l)(dl/dT) where l is the original length of the specimen and T is the absolute temperature. Because of the anisotropic nature of crystals, the value of α usually varies with the direction of measurement and even in a particular crystallographic direction the dimensional change with temperature may not always be uniform. The change in volume with temperature is important in many metallurgical operations such as casting, welding and heat treatment. Of particular importance is the volume change associated with the melting or, alternatively, the freezing phenomenon since this is responsible for many of the defects, both of a macroscopic and microscopic size, which exist in crystals. Most metals increase their volume by about 3% on melting, although those metals which have crystal structures of lower coordination, such as bismuth, antimony or gallium, contract on melting. This volume change is quite small, and while the liquid structure is more open than the solid structure, it is clear that the liquid state resembles the solid state more closely than it does the gaseous phase. For the simple metals the latent heat of melting, which is merely the work done in separating the atoms from the close-packed structure of the solid to the more open liquid structure, is only about one thirtieth of the latent heat of evaporation, while the electrical and thermal conductivities are reduced only to threequarters to one-half of the solid state values. 2. propriedades térmicas: capacidade calorífica ou calor específico The specific heat is another thermal property important in the processing operations of casting or heat treatment, since it determines the amount of heat required in the process. Thus, the specific heat (denoted by Cp, when dealing with the specific heat at constant pressure) controls the increase in temperature, dT, produced by the addition of a given quantity of heat, dQ, to one gram of matter so that: dQ = Cp dT The specific heat of a metal is due almost entirely to the vibrational motion of the ions. However, a small part of the specific heat is due to the motion of the free electrons, which becomes important at high temperatures, especially in transition metals with electrons in incomplete shells. 2. propriedades térmicas: capacidade calorífica ou calor específico When the specific heat is experimentally determined, it is the specific heat at constant pressure, Cp, which is measured, 2. propriedades térmicas: capacidade calorífica ou calor específico 2. propriedades térmicas: capacidade calorífica ou calor específico 3. propriedades elétricas One of the most important electronic properties of metals is the electrical conductivity, σ , and the reciprocal of the conductivity (known as the resistivity, ρ), defined as: ρ = RA / l where R is the resistance, l is the length and A is the cross-sectional area. A characteristic feature of a metal is its high electrical conductivity which arises from the ease with which the electrons can migrate through the lattice. The high thermal conduction of metals also has a similar explanation, and the Wiedmann–Franz law shows that the ratio of the electrical and thermal conductivities is nearly the same for all metals at the same temperature. Since conductivity arises from the motion of conduction electrons through the lattice, resistance must be caused by the scattering of electron waves by any kind of irregularity in the lattice arrangement. Irregularities can arise from any one of several sources, such as temperature, alloying, deformation or nuclear irradiation, since all will disturb, to some extent, the periodicity of the lattice. 3. propriedades elétricas The effect of temperature is particularly important and, as shown in Figure 6.19, the resistance increases linearly with temperature above about 100 K up to the melting point. On melting, the resistance increases markedly because of the exceptional disorder of the liquid state. 3. propriedades elétricas 4. propriedades mecânicas propriedades mecânicas propriedades mecânicas COMPÓSITOS METAIS CERÂMICOS POLÍMEROS propriedades mecânicas Stress (MPa) 500 CONTINUED 400 300 200 100 0 0.000 0.002 0.004 0.006 0.008 0.010 Strain propriedades mecânicas • Stiffness - Elastic Modulus or Young’s Modulus (MPa) • Strength - Yield, Ultimate, Fracture, Proof, Offset Yield. Measured as stress (MPa) • Ductility - Measure of ability to deform plastically without fracture Elongation, Area Reduction, Fracture Strain - (no units or mm/mm) • Toughness, Resilience - Measure of ability to absorb energy (J/m3). • Hardness - Resistance to indentation/abrasion (Various scales, e.g.; Rockwell, Brinell, Vickers.) propriedades mecânicas Load, P Engineering Stress Load, P ∆L/2 ∆L/2 Lo P σ= Ao Area Ao Lo Area Ao ∆L e= Lo ∆L/2 ∆L/2 P Engineering Strain P Direct Stress - Tension Direct Stress - Compression tension test Total Elongation Load, P (kN) Uniform Deformation X Maximum Load, Pmax Elastic Deformation Elongation, ∆L (mm) Load, Pf Engineering Stress, σ = P/Ao engineering stress-strain curve Elongation Sy 0.2% offset yield stress (Ultimate) E Su E Proportional Limit Engineering Strain, e = ∆L/Lo) stress-strain curve • express Load in Newtons (N) and Area in mm2 to get stress in MPa. • mechanical properties are usually given in MPa Hooke’s law - elastic deformation • Elastic deformation is not permanent; it means that when the load is removed, the part returns to its original shape and dimensions. • For most metals, the elastic region is linear. For some materials, including metals such as cast iron, polymers, and concrete, the elastic region is non-linear. • If the behavior is linear elastic, or nearly linear-elastic, Hooke’s Law may be applied: σ = Ee where E is the modulus of elasticity (MPa) modulus of elasticity - stiffness Stress (MPa) 500 CONTINUED 400 300 200 100 0 0.000 0.002 0.004 0.006 Strain 0.008 0.010 atomic origin of stiffness Net Interatomic Force Strongly Bonded Weakly Bonded Interatomic Distance Shear Stress shear stress and strain Shear Strain shear stress, τ = Shear Load / Area shear strain, γ = angle of deformation (radians) shear modulus, G = τ /γ (elastic region) elastic properties of materials • Poisson’s ratio: When a metal is strained in one direction, there are corresponding strains in all other directions. • For a uniaxial tension strain, the lateral strains are constrictive. • Conversely, for a uniaxial compressive strain, the lateral strains are expansive. • i.e.; the lateral strains are opposite in sign to the axial strain. • The ratio of lateral to axial strains is known as Poisson’s ratio, υ. Poisson’s ratio, ν for most metals, 0.25 < ν < 0.35 in the elastic range furthermore: plastic deformation Elastic Plastic Elastic Plastic σy σy Elastic Plastic Stress σy 0.002 Most Metals - Al, Cu 0.002 Strain Clad Al-Alloys 0.002 Low carbon Steel structural origins of plasticity • Slip, Climb and Slide of atoms in the crystal structure. • Slip and Climb occur at Dislocations and Slide occurs at Grain Boundaries. τ τ elastic and plastic strain P (e,σ) e = ee + e p σ Stress ee = E e p =e− ee Total Strain Strain Plastic ep ee Elastic The 0.2% offset yield stress is the stress that gives a plasti (permanent) strain of 0.002. elastic recovery Loading Reloading Stress Loading Unloading Unloading Strain elastic strain Strain ductility – EL% and AR% • Elongation Lo Lf • Area Reduction Ao Af ductile vs brittle materials Engineering Stress • only ductile materials will exhibit necking. • ductile if EL%>8% (approximately) • brittle if EL% < 5% (approximately) Engineering Strain toughness and resilience • toughness: a measure of the ability of a material to absorb energy without fracture. (J/m3 or N.mm/mm3= MPa) • resilience: a measure of the ability of a material to absorb energy without plastic or permanent deformation. (J/m3 or N.mm/mm3= MPa) note: both are determined as energy/unit volume Engineering Stress, σ=P/Ao toughness, Ut σu σy ef U t = ∫ σ de o (σ y + σ u ) EL% ≈ 2 100 Engineering Strain, e = ∆L/Lo) Engineering Stress, S=P/Ao resilience, Ur σu σy ey U r = ∫ σ de o ≈ E = σ y ey 2 σ y2 2E ey Engineering Strain, e = ∆L/Lo) X typical mechanical properties metals in annealed (soft) condition Material 1040 Steel 1080 Steel 2024 Al Alloy 316 Stainless Steel 70/30 Brass 6-4 Ti Alloy AZ80 Mg Alloy Yield Stress (MPa) 350 380 100 210 75 942 285 Ultimate Stress (MPa) 520 615 200 550 300 1000 340 Ductility EL% 30 25 18 60 70 14 11 Elastic Modulus (MPa) 207000 207000 72000 195000 110000 107000 45000 Poisson’s Ratio 0.30 0.30 0.33 0.30 0.35 0.36 0.29 creep test (ASTM E – 139) creep behavior creep behavior fatigue test fatigue failure fatigue strength fatigue mechanism impact test - ASTM – E 23 impact test - ASTM – E 23 fracture fracture fracture fracture propriedades magnéticas propriedades magnéticas propriedades magnéticas H – magnetic field necessary to induce a field of strength B inside the material removing of the field H, a certain residual magnetism is left on the specimen A field Hc, called the coercive force, must be applied in the opposite force to remove the residual magnetism (residual remanence)
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