INSTALLATION GUIDE ITEM# 101343 Rev. Date 06/10/08 • LCH 30-700 SERIES • LCH 70-1200 SERIES Product of Imperial Air Technologies Imperial Air technologies Inc. reserves the rights to modify a product, without prior notice, whether in price, design, color or codes, in order to offer at all times quality products that are highly competitive. important - Please read manual before installation Notice: Prior to installing, serious consideration must be taken to insure this ventilation system will operate properly if integrated to any other type of mechanical system, i.e. a forced air system, or an air handling unit. To insure proper operation & compatibilities of both system, it is required that the airflow’s of the LCH Heat Recovery Ventilator (HRV) or Energy RecoveryVentilator (ERV) be balanced, by following the procedures found in this manual. CAUTION: DO NOT INSTALL IN A COOKING AREA OR CONNECT DIRECTLY TO ANY APPLIANCES CAUTION: TURN OFF ALL INTEGRAL DISCONNECTS BEFORE SERVICING to reduce or avoid the hazards of electric shock and fire: cautions concerning the operation and full efficiency of this product: •While servicing of cleaning the ventilation system, always remove the power plug from the AC wall outlet. •Do not obstruct or cover the air intake or air outlet of the ventilation system. •To reduce the chance or avoid the hazards of electric shock and fire, do not perform any service to the ventilation system other than that stated in the operating manual instructions. •Do not modify, repair or disassemble this ventilation system. They are to be performed by authorized serviced personnel only. Fire, electrical shock and/or bodily injury may occur if not. •Do not use ventilation system for outdoor application. •To prevent injuries, do not operate the ventilation system while servicing or maintaining. There are impeller wheels turning at a very high speed that must fully stop rotating prior to accessing the inside of the unit. •Do not pull or twist electrical connection when disconnecting it from the ventilation system. •Do not use the ventilation system for removal of flammable fumes or near flammable gases. •Use a dedicated AC 120V outlet only. Limited Warranty •Always assess the operation of the ventilation system how it may interact with vented combustion equipment (ie. Gas Furnace, Oil Furnace, Combustion, Appliances, etc.) Applications All our products are backed by the best limited warranty in the industry, for your peace of mind. •Schools •Classrooms •Locker Rooms •Airports You benefit from a 15 year limited warranty on the aluminum and polypropylene core, a 2-year limited warranty on our ventilation motors, a 3-year limited warranty on the enthalpic core, and a 2-year limited warranty on all other components. •Conference Rooms •Floral Shops •Restrooms •Veterinary Hospitals •Barber Shops •Stores •Office Buildings •Large Homes •Bars & Grills •Restaurants 2 About Us Imperial Air Technologies Inc. is the only manufacturer that offers you a complete range of products designed to improve indoor air quality, and that provides a wide selection of accessories to facilitate installation. Our vision — To offer a complete range of products that satisfy environmental concerns. Whether your needs involve ventilation or filtration, we have the customized solution for you, with our range of quality products backed by the best warranty in the industry. Table of contents 1. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2. Model LCH 30-700 Specifications LCH 30-700A (Aluminum Core) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 LCH 30-700B (Polypropylene Core) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 LCH 30-700C (Enthalpy Core) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3. Model LCH 70-1200 Specifications LCH 70-1200A (Aluminum Core) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 LCH 70-1200B (Polypropylene Core) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 LCH 70-1200C (Enthalpy Core) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 4. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 5. Schematic Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 6. DuoTrol™ & Balancing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 7. Balancing the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 8. Controls and Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12 9. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 10. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 3 32.5” 2. Dimensions lch 30-700 Series 1040mm 41” 1000mm 39.5” 979mm 38.5” 821mm 32.5” 979mm 38.5” 284mm 11.2” 821mm 592mm 32.5” 23.3” 284mm 11.2” 592mm 23.3” All Ducts 203mm x 355mm 8” x 14” 820mm 32.5” 642mm 25” Top View Left View 651mm 25.6” Right View 979mm 38.5” 2. Dimensions lch592mm 30-700 Series (U Channel) 23.3” 284mm 11.2” Drain Nipples All Ducts 203mm x 355mm 8” x 14” 940mm 37” AirFlow 642mm 25” 760mm 30” 93.5mm 3.7” Exhaust Air 317mm 12.5” 651mm 25.6” 413mm 16” 93.5mm 3.7” Supply Air Drain Nipples Outdour Air Return Air 413mm 16” 93.5mm 3.7” 317mm 12.5” LCH 30-700A (HRV) Light commercial aluminum core (300 to 700 CFM). Limited 15 years warranty on the aluminum core. LCH 30-700B (HRV) Light commercial polypropylene core (300 to 700 CFM). Limited 15 years warranty on the polypropylene core. *Residential application only. 4 LCH 30-700 (ERV) Light commercial enthalpy core (300 to 700 CFM). Limited 3 years warranty on the enthalpy core. 317mm 12.5” 47.3” 3. Dimensions lch 70-1200 Series 1138mm 44.8” 1098mm 43.2” 0000mm 00.0” 1204mm 47.4” 0000mm 00.0” 0000mm 00.0” 1204mm 0000mm 47.4” 00.0” 0000mm 00.0” 0000mm 00.0” All Ducts 203mm x 508mm 8” x 20” 1203mm 47.3” 000mm 00.0” Top View Left View 652mm 25.7” Right View 0000mm 00.0” 3. Dimensions lch0000mm 70-1200 Series (U Channel) 00.0” 0000mm 00.0” Drain Nipples All Ducts 203mm x 508mm 8” x 20” 1038mm 40.9” AirFlow 000mm 00.0” 1143mm 47.3” 00.0mm Exhaust Air 0.0” 652mm 25.7” 000mm 00” 000mm 00.0” 00.0mm 0.0” Supply Air 000mm 00.0” Drain Nipples Outdour Air Return Air 000mm 00” 00.0mm 0.0” 000mm 00.0” LCH 70-1200A (HRV) Light commercial aluminum core (700 to 1200 CFM). Limited 15 years warranty on the aluminum core. LCH 70-1200B (HRV) Light commercial polypropylene core (700 to 1200 CFM). Limited 15 years warranty on the polypropylene core. LCH 70-1200C (ERV) Light commercial enthalpy core (700 to 1200 CFM). Limited 3 years warranty on the enthalpy core. *Residential application only. 5 4. installation Saddle Installation Threaded Rod suspended Installation (Not included) Vibrator Isolators (Not included) Anchor unit to curb Wood or Metal Curb (Not included) Vibrator Isolators (Not included) (Recommended to anchor curb. Insure there is enough clearance for condensation fitting + drain for ultimate performance of the unit.) U Channel (Included) U Channel (Included) Vibrator Isolators recommended (Not included) Drain Installation Install the condensate line (10 feet included in drain kit). Insert condensate tubing by pushing clear plastic line over drain fittings. With a wrench, tighten the nut another half turn to insure a better seal. (Use a condensate pump if you don’t have access to the floor drain.) SKU 100770 SKU 101262 A “P” trap is required to be added to the drain, this will help prevent odors from being drawn back into the unit. 6 “P” trap held with tape or tie wrap. 5. schematic wiring diagram Field Wiring Interface LCH 30-700 & LCH 70-1200 A - DPDT Contact with a rated voltage of 24V and coil resistance of 160Ω ± 10% at 23˚C. Power consumption at rated voltage is approximately 1.2VA. CSA Safety Approval Rating of 1/2HP 7.5FLA 125VAC. B - Class 2 Transformer with Primary Voltage of 120VAC. Secondary Voltage of 24V and 40VA. COM NO NC A Exhaust Fan Transformer 24 VAC B Blue Black Brown Blue Green 1 2 3 4 1 2 3 4 NC Black Black Brown Blue Green NO Timer N R N G R N B G Fan 2 COM B Capacitor Fan 1 W Red Damper Blue Sensor Master L G N Lock GRD Supply Fan 1 2 3 4 GRD N L Black Brown Blue Green 1 2 3 4 1 2 3 4 Black Brown Blue Green Capacitor Thermistor 6. Benefits of the Duotrol™ & Balancing Mode Selector Balancing Control Acts as a mode selector Acts as a balancing control (see instructions) Intermittent: When the selector switch is in the intermittent position the HRV or ERV will only run when there is a call for ventilation by any control. At that time the unit will run on high speed until the condition is satisfied. Continuous: When the selector switch is in the continuous position the HRV or ERV will run continuously on pre set speed except when there is a call for override by any control. The DuotrolTM lets contractor set the high speed of the motors for balancing purposes (Exhaust air, Fresh air and Both motors). (+) Button: Increase the speed of the selected motor. (-) Button: Decrease the speed of the selected motor. INTER.: Selects the exhaust air motor CONT.: Selects both exhaust and fresh air motors OFF: Selects the fresh air motor Off: When the selector switch is in the off position the HRV or ERV will not come on even if there’s a call for ventilation by any control. 7 7. Balancing the unit with the Duotrol™ System The light indicator shows you in which mode the DuotrolTM System is in. GREEN LIGHT Mode Selector YELLOW LIGHT Balancing Mode Using the Selector Switch Note to installer When on Balancing Mode, the Selector Switch allows you to choose the motor you want to set. figure 7.1 DuotrolTM System Closed Duotrol Cover 1. INTER (Exhaust Motor) 2. CONT (Both Motors) 3. OFF (Supply Motor) Step 1 Press the (+) and (–) buttons simultaneously until you see the yellow light. Once the indicator light turns yellow you are in balancing mode. figure 7.2 Inserting Air flow grid in duct figure 7.3 Seal Air flow grid in duct with duct tape. Step 2 When in balancing mode the selector switch becomes the motor selector switch. INTER (Right Motor), CONT (Both Motors) and OFF (Left Motor) Step 3 Once the total cfm needed is determined, you can start balancing the HRV/ERV. Set your fresh air supply by selecting the «OFF» position on the DuotrolTM. Install your magnehelic gauge and air flow grid in the fresh air duct. Step 4 Press the (–) button to decrease the cfm or press the (+) button to increase the cfm. Step 5 Then perform the same operation on the stale air side by selecting the «INTER» position on the DuotrolTM. Step 6 The «CONT» position will allow you to adjust the cfm on both motors proportionately (if necessary). Step 7 Once this is completed, you have set the high speed on your HRV/ERV. To lock balancing mode you must press (+) and (–) buttons simultaneously and release. The indicator light will turn green to indicate normal operation mode. 8 Step 8 Once high speed is set and locked, switch to continuous on the DuotrolTM. By using (+) and (-) buttons continuous speed on the HRV/ERV. Step 9 Select the mode of operation. (INTER, or CONT) 8. CONTROLS CONNECTION RD - 1 Figure 8.1 G G R R G R RD-2, RD-3P, RD-3D, RD-4P & RD-4D, Figure 8.2 NOTE: RD-3D & RD-4D are for models DH7.15 & SS3.12DD only. R G B W R G B R W G B W T3 Timer Figure 8.3 B G RB G R B G R WARNING: Always disconnect the unit prior to making any connections. Failure to disconnecting the power could result in electrical shock or can damage the electronic boards, wall controls and/or unit. CAUTION: Minimum wire requirements is LVT18 CSA/UL 4 strain to insure proper connection. 9 8. CONTROLS CONNECTION Standard Forced Air Interlocking Wiring Figure 8.4 A relay is normally used when tying a ventilation system onto forced air distribution system. Our Duotrol System is equipped with an internal relay that will activate the forced air system ventilator when there is a demand from the HRV /ERV. The Duotrol System will activate the INTERLOCK relay during the following modes: Continuous, Override,Recirculation and Defrost. See wiring diagram. Low Voltage Controller Legend: Force Air System Field Installed Low Voltage Alternate Forced Air Interlocking Wiring Figure 8.5 Some forced air system thermostat will activate the cooling system when tied using the «Standard forced air interlocking wiring». If you have identify this type of thermostat you must proceed with the «Alternate Forced Air Wiring». CAUTION: Thermostat that control A/C system must use the Alternate Interlock Wiring Diagram. Low Voltage Controller Legend: Force Air System Field Installed Low Voltage Thermostat WARNING: Always disconnect the unit prior to making any connections. Failure to disconnecting the power could result in electrical shock or can damage the electronic boards, wall controls and/or unit. CAUTION: Minimum wire requirements is LVT18 CSA/UL 4 strain to insure proper connection. 10 9. maintenance caution: ALWAYS UNPLUG the ventilation system DURING SERVICING. 1. Slide out the filters. LCH 30-700 Series (4 filters) LCH 70-1200 Series (6 filters) Filters Four times a year or as needed, vacuum the filters. Replace filters once a year. Heat Recovery Core Unit (Aluminum and/or Polypropylene) Once a year or as needed, vacuum the four (4) surfaces, let soak in warm water for three hours, then spray rinse and let dry. 2. Vacuum the filters. Energy Recovery Core Unit (Enthalpy) Once a year or as needed, vacuum the four (4) surfaces. Inside the Unit Once a year or as needed, clean the interior of the unit (walls and drain pan) with a mild and non abrasive soap. It is recommended to use products that are environmentally-friendly. 3. Slide out core. LCH 30-700 Series (2 cores) LCH 70-1200 Series (3 cores) Drain Line & Connections The drain line and connections should be check at a regular basis. 10. Troublshooting Peace of Mind Ensure your comfort in the years to come by using Imperial systems and accessories to install any ventilation or filtration product. Need help? You benefit from certified customer service ready to guide you in the installation or operation of your system. PROBLEMS SOLUTIONS • HRV or ERV not running • Verify breaker in electrical box • Verify that dehumidistat or switch on HRV or ERV are activated to supply power to unit. • Unplug HRV or ERV verify if controller is wired correctly to the connection box on the side of the unit. • Verify low voltage box (DuotrolTM)on the unit • Increase humidity level on dehumidistat. • Switch ventilation mode from continuous to intermittent • Install a Greentek humidifier • Reduce the humidity level on the controller. • Verify if dryer is venting in basement. • Verify if heating wood is stored in basement. • Wait for outside temperature to change. Ex. Summer can be extremely humid. • Verify balancing of the HRV or ERV. • Air is too dry Call Toll free: 1-888-724-5211 “Our team is certified and ready to assist you” •Air too humid 11 Imperial Air Technologies 480 Ferdinand Blvd., Dieppe, NB E1A 6V9 1-888-724-5211 Fax 506 388-4633 www.imperialgroup.ca
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