Journal of Asian Scientific Research, 2016, 6(4): 54-65 Journal of Asian Scientific Research ISSN(e): 2223-1331/ISSN(p): 2226-5724 URL: www.aessweb.com DESIGN, ESTIMATE, COSTING AND EXECUTION OF A TWO TIER OUTDOOR FOUNTAIN † T. K. Lohani1 --- K.P Dash2 --- S.K Jena3 --- P.K Parida4 1,2,4 3 Orissa Engineering College, Bhubaneswar, India Civil Consultant, Bhubaneswar, India ABSTRACT A two tier outdoor fountain was designed to showcase the ornamental work and functionality of a concrete structure. The fountain is 3800 mm. The size of the footing mat is 1800mm X 1800mm. Diameter of the column is 450mm. The overall thickness of foundation is 350mm whereas the thickness at the edge is 200mm. The concrete used for the entire construction is of either M15 or M20 grade. This thickness was designed based on the requirement of bending, punching shear and beam shear. Two bowls were constructed at a certain height distance apart. The top of the fountain gives a shape of an earthen water pot with an opening at the top. The opening is fitted with a foam shower. There are 64 Nos. of nozzle jets are fitted all along in the inner part of the parapet wall in circumferential pattern that throws water to the bowls. Finally a 1HP pump is installed inside the static water storage of the fountain and four Nos. of coloured water proof flood lights were fitted at four elevated corners. The total cost of the fountain is estimated around one lakh forty six thousand and seventy two only in INR till execution. The design parameters are prepared by the authors taking different design factors. © 2016 AESS Publications. All Rights Reserved. Keywords: Two tier fountain, Estimation, Costing, Bhubaneswar, India. Received: 18 May 2016/ Revised: 6 June 2016/ Accepted: 25 August 2016/ Published: 9 September 2016 Contribution/ Originality This project is one of very few studies which have been investigated minutely. This study documents a new flowery design and architecture with splendid lighting arrangement for an outdoor fountain. The cost of the project has been kept to its minimum so that anybody willing to construct such an outdoor two tier fountain can afford at a least price. 1. INTRODUCTION Fountain is a Latin word representing "fons" or "fontis" whose english meaning is water from a source or spring that pours water into a basin or sprinkles into the air to supply drinking water or for a decorative purpose. In the early time usually fountains were connected to springs or aqueducts and were used to provide drinking and potable water for the residents of cities, towns and villages. Most of the fountains were gravity driven, and needed a source of water at higher RL than the fountain as for example a reservoir or aqueduct to make the water flow or thrown into the air by the action of gravity. In addition to those uses fountains were also used for decoration purposes. Romans were the 54 † Corresponding author DOI: 10.18488/journal.2/2016.6.4/2.4.54.65 ISSN(e): 2223-1331/ISSN(p): 2226-5724 © 2016 AESS Publications. All Rights Reserved. Journal of Asian Scientific Research, 2016, 6(4): 54-65 initiaters of those fountains who decorate them with bronze or stone giving the shape of animals or their local heroes. In the Middle Ages, Moorish and Muslim were dominating in such sculturous activities followed by King Louis XIV of France who used fountains in the Gardens of Versailles. Romans were also great lovers of fountains. By the end of the 19th century urban fountains became purely decorative. Mechanical pumps were used to pump water into the fountains with high pressure with a provision to recycle. There are instance across the world which shoots water 140 metres (460 ft.) in the air (The Jet d'Eau in Lake Geneva, built in 1951,) and King Fahd's Fountain in Jeddah, Saudi Arabia, which spouts water 260 metres above the Red Sea. In todays time fountains are specially constructed for decorative purposes. In further development, musical fountains are massively used in different countries to attract tourists. Drinking fountains are also used to provide clean drinking water in public buildings, parks and public spaces. Garden fountains with light and sound prevails in almost all the countries. The sparkle and gurgle of flowing water is soothing tonic for frazzled nerves, and it also attracts a variety of birds and other wildlife to the inspired oasis (watergardenersinternational.org). 1.1. Fountains Jet height of a fountain is usually designed to pump water half the radial distance of the fountain but to make more appealing multiple jet points are installed which extends the height equal or more than the radius of the fountain. Height can be added by using statuary or sculptures or if the area is free from wind velocity. 1.2. Design Considerations The most common factors that influence water are light, temperature, wind, slope, shapes and surfaces. These all can play a role in considering the final design concept of the fountain. 1.3. Two Tier Pool Fountain Various architectural views of fountains were referred for consideration. With the consultation of management, beautification committee, the faculty members of civil dept. as well as project team members, the two tier pool fountain structure was selected. A two tier pool fountain (showupdesign.com) consist of 2 bowls; one at the top and the other at the middle which pours water from one bowl to another and finally to the basal pool. The upper bowl is smaller in size in comparison to the lower one. A two tier fountain is more elegant than the normal jet fountain or other fountain and used mainly for decorative purpose in gardens or other infrastructures. The location was selected as per the consultation of management, beautification committee and team members The selected location was very much accessible to water supply as well as electricity supply; thus economical to our cause. 1.4. Testing of Materials a. To Test the Soil (Known as Atterberg’s Limits) 1. Plastic Limit Test 2. Shrinkage Limit Test b. Test of bricks 1. Hardness 2. Shape and size 3. Soundness 4. Colour and appearance 5. Strength 6. Water absorption test on bricks 7. Crushing strength of bricks 55 © 2016 AESS Publications. All Rights Reserved. Journal of Asian Scientific Research, 2016, 6(4): 54-65 a. Test of Cement 1. Colour: 2. Physical properties: 3. Presence of lumps: 4. Strength 5. Fineness of Cement 6. Initial and final setting times of cement 7. Soundness Test b. Compressive Strength of Hydraulic Cement Mortar c. Test of aggregates 1. Sieve Analysis 2. Abrasion Value d. Test of concrete The different steps for construction work proceeded as follows: 1. Earthwork Excavation The Excavation was done in a circular manner. The Diameter of the site was 2400mm and the depth was 1200mm. 2. Sand Filling with Compaction 3. PCC in Foundation 1. Specifications for Plain Cement Concrete (PCC) 2. Materials Specifications 3. Coarse aggregate 4. Fine aggregate 5. Cement 6. Water 4. Foundation 5. Centering and Shuttering 6. Application of RCC Material used In RCC work 1. Cement 2. Aggregates 3. Steel 4. Water 7. Column 8. Finishing work in Plastering 9. Pipe Laying & Nozzle Fittings 10. Electrification 11. Pump Installation 12. Electrical Fittings 13. Execution of Fountain 1.5. Earthwork Excavation The Excavation was done in a circular manner (Fi.1). The Diameter of the site was 2400mm and the depth was 1200mm. 56 © 2016 AESS Publications. All Rights Reserved. Journal of Asian Scientific Research, 2016, 6(4): 54-65 Fig-1. Excavation work in progress for the foundation Source: Orissa Engineering College Campus 1.6. Water Leveling Water level can be checked by means of two sides of a transparent nylon tube by putting water inside it as per the length of tube and both the sides had to be raised at the two points where it has to be checked. The level depends on gravitational force on earth from the centre of the earth. So surface of road is known as flat. We can use water levelling pipe to know the level. 1.7. Sand Filling and Compaction (Fig.2) The construction site is filled with sand before pouring of PCC. The compacted sand gives the PCC a strong base to settle & it also helps to distribute the loads of the superstructure evenly to the ground. So the compaction of sand is very important in this step. In our work sand of 250mm thickness was filled in the site. Then this sand was thoroughly compacted with ramming and vibrator to 150mm thickness Water was also applied for better compaction by removal of voids. Fig-2. Sand filling and compaction Source: Orissa Engineering College Campus 57 © 2016 AESS Publications. All Rights Reserved. Journal of Asian Scientific Research, 2016, 6(4): 54-65 1.8. Plain Cement Concrete (Fig.3) Plain Cement Concrete (PCC) is a construction material, which is composed of cement (Ordinary Portland Cement), aggregate (generally a coarse aggregate made of gravels or crushed rocks plus a fine aggregate such as sand) and water [1]. For PCC work generally M15, M10 grade of concretes are used. Here we used M10 grade for PCC work & the general cement, sand, aggregate ratio for M10 grade concrete is 1:3:6. The PCC was applied on the compacted sand. Thickness of PCC applied: 150mm Size of aggregates used: 40mm Fig-3. PCC work in progress Source: Orissa Engineering College Campus 1.9. Reinforced Cement Concrete Reinforced Cement Concrete is well versed as the mixture of cement, sand, water and aggregate in a certain proportion with steel bars. Generally M15 & M20 grade is used for RCC work. According to the project work, M15 & M20 grade concrete of proportion 1:2:4 & 1:1.5:3 were used [1]. Foundation (Fig.4) The lower most part of a structure which bears the load of the total structure, typically below ground level is called foundation. Here it was decided to provide isolated spread footing. The size of foundation was found out by taking the total dead load of the super structure and lateral force due to wind thrust with due consideration to the safe bearing capacity of the soil. Sloped footing was selected for our work as it is more economical. The size of the footing mat is 1800mm X 1800mm. In the mat steel bars of 12mm dia. were used @175mm c/c both ways. The sides of the steel bars were bent to L shape of length 150mm. The overall thickness of foundation is 350mm where as the thickness at the edge is 200mm. This thickness was designed based on the requirement of bending, punching shear and beam shear [2]. 58 © 2016 AESS Publications. All Rights Reserved. Journal of Asian Scientific Research, 2016, 6(4): 54-65 Fig-4. reinforcement and erection of column Source: Orissa Engineering College Campus 1.10. Centering and Shuttering Shuttering means a mould of the required structural element which is made by the help of steel plates or wood planks to give a definite shape and size to the desired structure (Fig.5). Materials used for shuttering work Steel plates Timber Bamboo Fig-5. Scaffolding and shuttering Source: Orissa Engineering College Campus 1.11. Plumbing A PVC outer pipe of diameter 110mm is used as a casing for the inner water supply pipe connection. For water supply purpose a smaller diameter measuring 25mm has been encased within the outer casing pipe. At the base, L section joints are used at a height of 450mm from the surface of footing. Brick work (Fig.6) The bond used in the work is English bond, in which stretcher and header courses are used alternatively. The cement water ratio used for bonding material is 1:6 [3]. 59 © 2016 AESS Publications. All Rights Reserved. Journal of Asian Scientific Research, 2016, 6(4): 54-65 The bricks used in the work had the size 225*125*90 (in mm) 1. Second class brick were used for the work and following lab tests were conducted to find their suitability a. Crushing strength b. Absorption c. Shape and size d. Efflorescence The crushing strength of brick was found to be 70kg/sq.cm. As per the acceptance limit a quality brick should absorb less than 20% of water by its weight. Good brick must have uniform in size as well as regular plane surface. There should be no patches and no presence of alkalis. The height of the brick wall was kept 900mm. For the joint of bricks mortar of cement sand ratio 1:4 was used. Fig-6. Brick work in full swing Source: Orissa Engineering College Campus 1.12. Erection of Column An upright cylindrical compressive member which supports the superstructure is called as a column. Generally RCC work is done at a grade of M20 having 1:1.5:3 proportion for this work. Then shuttering is done around the cage by plywood which makes a frame for the construction of a column. The cross section and size was determined by keeping in mind the total load along with the wind thrust and seismic force (Fig.7). Specification Details Diameter of the column = 450mm Height of the structure = 3800mm Longitudinal rods of 12 numbers having 12mm dia were used Lateral ties were used with rods having dia 8mm @250mm c/c both ways 60 © 2016 AESS Publications. All Rights Reserved. Journal of Asian Scientific Research, 2016, 6(4): 54-65 Fig-7. Phase wise proceeding of central column Source: Orissa Engineering College Campus 1.13. Finishing work in Plastering To cover rough surfaces of walls, columns & other building components with thin coat of cement mortar to form a smooth surface with durability plastering has been done. For plastering the wall, cement sand ratio was kept 1:4 with application of DPC to repel water. For the ornamental works the cement sand ratio was kept 1:3. Plastering work is done to the super structure to avoid any wear and tear against weather variation and water proofing compound of doctor fixit make has been used to make it water repellant. Punning has been done over the plastered surface to improve its adhesive capacity, for the application of enamel paints of various shades. 1.14. Ornamental Work The first bowl was constructed at a height of 1200mm from the foundation. Before the 1st bowl a vase structure of 600mm height was constructed this had a diameter 1625mm. After the 1st bowl another vase structure of 600mm was constructed. Then 2nd bowl of diameter 950mm was constructed. For more finishing works and ornamental works white cement, doctor fixit, fine sand and cement slurry were used. Chicken wire mesh was used for the construction of different decorative works such as vase and swans. Expanded metal mesh of diamond shape has also been used for ornamental work of the bowls. Different types of sculptures have been used to make it more lucrative (Fig.8). Pipe Laying: Pipe line was laid from a nearby existing connection which was used to supply water to the fountain 61 © 2016 AESS Publications. All Rights Reserved. Journal of Asian Scientific Research, 2016, 6(4): 54-65 Fitting of Nozzles: 64 Nos. of Nozzle jets were fitted all around the fountain with a foam shower at the top. Installation of a Pump: A block water pump of 1HP was immersed inside the fountain for supply of water to the nozzles. Electrification with Fittings: Four No of underwater coloured flood lights were fitted at four extended corners to give a fabulous view of sprinkling waters showered from nozzle jets. Fig-8. Finishing and ornamental work in progress Source: Orissa Engineering College Campus After all the installations were completed the fountain was started in full fledge which gives a beautiful look in the evening after the sunset (Fig.9). Estimation [4]. Details of Measurements and Calculation of Quantities Item No 1 2 3 4 5 (i) (ii) (i) (ii) (i) (ii) Total 6 (i) Particular to items No Earthwork in excavation in foundation Sand filling in foundation Plane cement concrete in foundation Concrete used in RCC work in foundation 1st column Ring 1 Ring 2 2nd column Ring 1 Ring 2 3rd column Ring 1 Ring 2 4th column Brick Corner Portion Arch Portion 4 4 Length (m) Breadth (m) Height/Depth (m) Quantity (cu.m) 5.15 5.15 1.5 37.1315 5.15 5.15 5.15 5.15 0.2 0.15 5.3045 3.9783 5.15 5.15 0.45 11.9351 D=0.533 D=0.700 D=0.517 D=0.533 D=0.748 D=0.978 D=0.400 D=0.596 D=0.644 D=0.250 R=0.2665 R=0.3500 R=0.2585 R=0.2665 R=0.3740 R=0.4890 R=0.2000 R=0.2980 R=0.3220 R=0.1250 H=0.825 H=0.075 H=0.050 H=0.825 H=0.075 H=0.075 H=1.050 H=0.075 H=0.075 H=0.575 1.1 2.85 0.25 0.25 0.85 0.85 0.1840 0.0288 0.0104 0.1840 0.0329 0.1152 0.1319 0.0209 0.0244 0.0282 1.0568 0.9350 2.4225 62 © 2016 AESS Publications. All Rights Reserved. Journal of Asian Scientific Research, 2016, 6(4): 54-65 Estimate for Reinforcement Item Particulars of items of works No. 1 Reinforcement used in mat foundation 2 Reinforcement used in column from mat foundation to top level (i) Straight bar 12mm spacing 8mm (ii) Stirrups used in column 3 Reinforcement used in bowel 1st bowel (i) Gun ring (ii) Stirrup used in gun ring (a) 1st stirrup (b) 2nd stirrup (c) 3rd stirrup (d) 4th stirrup (e) 5th stirrup (f) 6th stirrup (g) 7th stirrup Total 4 2nd bowel (1) Gun ring (2) Stirrup used in gun ring (a) 1st stirrup (b) 2nd stirrup (c) 3rd stirrup (d) 4th stirrup (e) 5th stirrup Total Rate Analysis Sl. No. Description of items of work 1 Earthwork in excavation 2 Sand filling in foundation 3 P.C.C. (1:1.5:3) 4 Concrete used in mat foundation (1:2:4) 5 Concrete in column & ring 6 Concrete used in (2) Total 7 Brickwork in foundation No. 36 Length (m) 1.8 Quantity (m) 64.8 Weight (kg) 57.5424 12 36 4.2 1.5 50.4 54 44.755 21.600 24 1.5 36 14.400 2 2 2 1 1 1 1 1.8 2.1 2.7 3.3 3.9 4.8 5.4 3.6 4.2 5.4 3.3 3.9 4.8 5.4 1.440 1.680 2.160 0.732 0.865 1.065 1.198 23.540 21 1.5 31.5 12.6 2 2 1 1 1 1.8 1.8 2.4 3.3 3.9 3.6 3.6 2.4 3.3 3.9 1.440 1.440 0.532 0.732 0.865 17.609 Quantity (Cu.m.) 23.481 3.612 2.709 5.418 0.6619 0.200 Rate per Cu.m. 300 210 3812.00 3411.24 3411.24 4140.48 3.357 4000.00 Reinforcement Sl.No. Description of items of work 1 Reinforcement used in mat foundation 2 Reinforcement used in column from mat foundation to top level (1) Straight bars (12mm) (2) Stirrups (8mm) 3 Reinforcement used in bowels (1) 1st bowel (2) 2nd bowel Chicken Wire Mesh Quantity 2 Rate per piece 270 Amount (in Rs) 7044.3 758.52 10,326.70 18,242.09 2257.89 828.09 39457.59 13428.00 Quantity (in kg) 57.542 Rate per kg 53.00 Amount (in Rs) 3049.72 44.755 21.600 53.00 53.00 2372.00 1144.80 23.540 17.609 53.00 53.00 Total= 1247.62 933.27 8746.61 Amount (in Rs) 540 1.15. Labour & Transport Charges in INR Mason per day = 500.00 Labour per day = 300.00 63 © 2016 AESS Publications. All Rights Reserved. Journal of Asian Scientific Research, 2016, 6(4): 54-65 Mason per day for ornamental work = 600 One labour and one mason were used. Total day worked by mason = 44days Total cost of mason = 44*500 = 22,000 Total day worked by mason for ornamental work = 8 Cost of mason for ornamental work = 600*8 = 4,800 Total day worked by labour = 28 Total cost of labour=28*300 = 8,400 Total Cost = 22,000+4,800+8,400 = Rs.35,200.00 Transportation fees of material like cement, aggregate, sand, brick etc. = Rs.2,000.00 1.16. Electrification & Nozzle Charges in INR Cost of four Nos underwater lights = Rs.20,000.00 Cost of Electrification + Distribution Box = Rs. 12,000.00 Cost of Nozzles = Rs. 8000.00 Total Cost = Rs. 40,000.00 Cost of 1HP Pump in INR = Rs. 7000.00 Total Estimate Cost in INR Total Material Cost Mason And Labour Cost Transportation Cost: Nozzle + Lighting Cost: Pump Total Cost Till Completion Rs.62,172.20 Rs.35,200.00 Rs.2,000.00 Rs.40,000.00 Rs. 7,000.00 Rs.1,46,372.20 Fig-9. Spectacular view of the fountain in working condition Source: Orissa Engineering College Campus 2. CONCLUSION The efforts taken by the team in constructing the entire fountain till the final demonstration cost around Rupees one lakh forty-six thousand and thirty two only. A total of six months period was spent. Maximum time consuming 64 © 2016 AESS Publications. All Rights Reserved. Journal of Asian Scientific Research, 2016, 6(4): 54-65 part of the work was going for ornamental work which required a lot of manpower, increasing the cost of the project remarkably. Funding: This study received no specific financial support. Competing Interests: The authors declare that they have no competing interests. Contributors/Acknowledgement: All authors contributed equally to the conception and design of the study. The authors are indebted to their final year undergraduate Civil Engineering Students (2011 – 2015 Batch) who have undertaken the self-financing project work under the guidance of the authors to showcase their interest in constructing this two tier outdoor fountain. Special thanks to Gitesh Kumar Panigrahi who acted as team leader for the entire project work. REFERENCES [1] IS 456, "Indian Standard, Plain And Reinforced Concrete - Code Of Practice, (Fourth Revision), ICS 91.100.30,0 Bis 2000, Bureau Of Indian Standards, Manak Bhavan, 9 Bahadur Shah Zafar Marg, New Delhi 110002," 2000. [2] IS 1080, "(Reaffirmed 2002), Indian Standard Code of Practice for Design and Construction of Shallow Foundations in soils (Other than Raft, Ring and Shell ) ( Second Revision ) First Reprint December 1988 UDC 624.151.5.04:006.76 0 Copyright 1986 Bureau Of Indian Standards Manak Bhavan, 9 Bahadur Shah Zafar Marg New Delhi 110002, 2000," 1985. [3] IS 2212, "Indian Standard BRICK Works-Code of Practice (First Revision) First Reprint October 1998 UDC 693-2200676 Q BIS1991 Bureau of Indian Standards Manak Bhavan, 9 Bahadur Shah Zafar Maro New Delhi Lmnlo2," 1991. [4] Basic Rate of Materials, "Basic Rate of Materials For Thirteen UnDivided Districts, Rate of Labour, Conveyance and Hire Charges of Plants And Machineries For-2014, Works Department, Government of Odisha," 2014. BIBLIOGRAPHY [1] http://www.showupdesign.com/tips-to-get-the-most-ideal-garden-fountains. [2] http://www.watergardenersinternational.org/journal/4-1/rich/gallery1.html. Views and opinions expressed in this article are the views and opinions of the authors, Journal of Asian Scientific Research shall not be responsible or answerable for any loss, damage or liability etc. caused in relation to/arising out of the use of the content. 65 © 2016 AESS Publications. All Rights Reserved.
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