Phosphate-ion Recovery from Wastewater with Polymer Coated Zirconium Sulfate-surfactant Micelle Mesostructure Niti Pitakteeratham Candidate for the Degree of of Master of Engineering Supervisor: Assoc. Prof. Hisashi Satoh Division of Field Engineering for Environment Introduction Phosphorus (P) is an essential nutrient for living organisms, which acts as a nutrient for growth, and it is an essential material in many industries (Babatunde & Zhao, 2010). The release of phosphate (PO43-) to surface waters is of environmental concern, because it enhances the growth of microorganisms in most ecosystems, and therefore the cause of Eutrophication resulting in deterioration of water quality (Chitrakar et al., 2005). In addition, P resources are limited and there have been some warning reports indicating that deposit of high-grade P ores is likely to be depleted in the next few decades due to excessive use. Thus, developing processes for P recovery from wastewater is another alternative choice for preventing P depletion and water pollution. The sorption reaction with solid adsorbents has been largely used for the removal of undesired anions from wastewaters and wastes (Koilraj & Kannan, 2009). Zirconium Sulfate surfactant micelle mesostructure (ZS) is an adsorbent which has used to treat arsenate and selenite ions in wastewater (Takada et al., 2004). Figure 1 shows structure of ZS, which has ability to adsorb the elements in 5th column in periodic table. Since arsenate and phosphorus are in the same column in the periodic table, theoretically, the ZS powder must also be able to apply to recover P. From this hypothesis, the ability of ZS powder to adsorb PO43has been tested, and finally, whether PO43- can be recovered from water samples with a very high effectiveness will be investigated. Figure 1: Structure of ZS However, it was found the decomposition of the ZS structure after desorption process, which led to the non-reusable problem (Hanzawa et al., 2007). Reduction in size was thought to be the problem of this technology because this would lead to the reutilization problem. To solve the problem, ZS powder has been coated with polymer with the ZS/polymer ratio of 8 to 2 to stabilize its structure in order to prevent the breakdown of the structure, and be reused repeatedly. The objective of this study is to examine the adsorption ability of polymer coated ZS (P-ZS) and to investigate the applicability of P-ZS to recover PO43- from wastewater. Materials and Methods ZS powder was prepared by following the procedure reported in previous studies (Iwamoto et al., 2002). Hexadecyl-trimethylammonium bromide (C16TMABr, template) was slowly added dropwise to 0.0485 g/L of Zr(SO4)24H2O solution. The mixture was stirred overnight and then autoclaved at 110°C for 48 hours. After drying, it was ground into fine powder. ZS powder was coated with polymer with the ratio of 8 to 2 by TEIJIN LITMITED Company The experiments were carried in a batch test to determine the adsorption capacity of P-ZS at various PO43-concentrations. The experiments were conducted at the pH range of 5-7 and room temperature (20-25°C) for 2 hours. All the samples were analyzed by the ascorbic method (Standard Methods for the Examination of Water and Wastewater, 2005). For the desorption test, the P-ZS adsorbing PO43- were treated with sodium hydroxide (NaOH) to desorb PO43-. Before using in the next batch, P-ZS weight was measured. Since other anions are always present in wastewater, the adsorption ability of typical 4 types of anions (i.e., carbonate (CO32-), acetate (CH3COO-), nitrate (NO-), and chloride (Cl-)) was analyzed. The inhibition studies were conducted by using 1 g of P-ZS in the solutions including 10.5 mM of PO43-and one type of interfering ion, respectively. Changes in the concentrations of both ions were measured for 2 hours and the isotherm of PO43- was compared with that of the pure PO43solution. The continuous adsorption test was carried out by using a transparent glass column of 3.5 cm diameter with 53 cm height with constant temperature at 25°C. 24.5 g (corresponding 100 mL) of P-ZS was put into the column. The solution of 30 mg PO43-/L was then fed into the column with at a flow rate of 40 mL/h, corresponding 2.5 h of retention time (the void volume). Samples were collected at every one hour and the PO43-concentrations were determined by using the ascorbic method. Results and Discussion The adsorption process is explained by the ion exchange of P-ZS (Wu & Iwamoto, 1998). For the calculation in this study, the weight of polymer was excluded, only the weight of ZS were considered. Although at the beginning of the experiment the amount of PO43- adsorbed in ZS was higher than P-ZS, at the time 90 minutes, concentration of PO43- adsorbed by ZS and P-ZS were tended to be equal (Figure 1). The possible reason would be penetration of PO43through polymer might take several times to reach ZS inside P-ZS. 90 80 70 60 For non-linear method, a trial and error procedure, which is applicable to computer operation, was developed to determine the isotherm parameters by minimizing the respective coefficient of determination between experimental data and isotherms using the solver add-in with Microsoft's spreadsheet, Microsoft Excel (Kumar, 2006). Figure 2 shows experimental data and the predicted equilibrium curve using nonlinear method for the Langmuir-equilibrium isotherm. 50 40 30 20 10 ZS-50 ZS-100 P-ZS-50 P-ZS-100 0 0 50 100 150 Time (min) Figure 2: ZS & P-ZS adsorption rate In this study, isotherms were carried out to determine the condition for maximum adsorption of PO43-onto PZS. The amounts of PO43- adsorbed by the P-ZS from the solution at equilibrium (qe in mg/g) were computed by equation (1) qe = (C 0 - C t ) V M (1) Where C0 and Ct are the influent phosphate concentration and the effluent concentration at time t, respectively, V is the total volume of the aqueous solution (mL) and M is the mass of the adsorbent (g). Several isotherm models have been used to describe the experimental isotherm data, and the two most commonly used are Langmuir isotherm equation (2) and Freundlich isotherm equation (3). The isotherm curve for P-ZS was almost same as that of ZS, indicating that polymer coating of ZS powder did not affect the adsorption ability of ZS. At the low sample concentration P-ZS absorbed almost 100% of PO43-, but when the PO43- concentration of the sample was higher, the adsorption efficiency tended to be decreased (Jellali et al., 2010). Although the concentration of PO43- varied in this experiment, the amount of P-ZS used were 0.2 g at all batches, so the saturation of the binding sites would be the reason to explain this phenomenon. 400 Amount of phosphate adsorbed (mg/g) Amount phosphate adsorbed (mg/g) 100 Langmuir isotherm can be linearized into at least four different types. However the coefficient of determination, r2, of all type calculated by linearized Langmuir equation were varies, Table 1, so this mean that the transformation of Langmuir equation into linearized equations alters their error structure and may also violate the error variance and normality assumption of standard least squares methods (Ho, 2006). 350 300 250 200 150 ZS (exp) P-ZS (exp) ZS with Carbonate P-ZS (cal) ZS (cal) 100 50 0 0 1000 2000 3000 4000 5000 Phosphate concentration at equilibrium (mg/L) qe = qm bACe 1+ bACe (2) Where qe is equilibrium adsorbent-phase concentration of adsorbate, (mg/g). qm is maximum adsorption capacity (mg/g). bA is Langmuir adsorption constant of adsorbate (L/mg). qe = KCe1/n (3) Where KA is Freundlich capacity factor, (mg/g)(L/mg)1/n. 1/n is Freundlich adsorption intensity parameter. Figure 3: Adsorption isotherm curves for the powdered ZS, P-ZS and P-ZS in coexistence of CO32Both adsorption data of ZS and P-ZS were better fit to the non-linear method Langmuir model more than Freundlich isotherm, with the maximum adsorption capacity of 326 and 320 mg PO43-/g ZS in ZS and P-ZS respectively, indicating that its follow Langmuir theory. The good agreement of the Langmuir data suggests that P-ZS has fixed numbers of accessible sites, which were available on the surface, and had the same energy. Moreover, adsorption is reversible (Asano et al., 2007). The value of q m and b obtained from Figure 2 are also shown in Table 1. Table 1: Langmuir and Freundlich parameters for adsorption of PO43Equation Parameter linear ZS nonlinear ZS qm (mg/g-zs) 312.5 326.916 Langmuir type 1 B (L/mg) 0.047 0.028 2 r 0.943 0.956 qm (mg/g-zs) 344.828 326.916 Langmuir type 2 B (L/mg) 0.241 0.028 r2 0.956 0.956 qm (mg/g-zs) 233.030 326.917 Langmuir type 3 B (L/mg) 0.112 0.028 r2 0.711 0.956 qm (mg/g-zs) 331.769 326.916 Langmuir type 4 B (L/mg) 0.052 0.028 r2 0.939 0.956 30.953 27.445 Freundlich k ((mg/g)(mg/L)n) n 3.083 3.083 2 r 0.917 0.924 160 Adsorption(mg-PO4/g-Ads) Desorption(mg-PO4/g-Ads) 140 120 100 80 2 60 40 20 0 11 6 11 16 21 26 31 36 41 46 10 15 20 25 30 35 40 45 5 50 Number of Batch Figure 4: P-ZS reusability data However, the efficiencies of adsorption and desorption of the P-ZS were still unstable so that desorption amount sometimes exceeded the adsorption amount in a batch test. The most probable reason would be desorption of PO43-, which was adsorbed in P-ZS at the previous adsorption process. 227.273 0.045 0.738 333.333 0.016 0.975 246.170 0.038 0.829 313.827 0.023 0.968 24.384 2.833 0.885 non-linear P-ZS 320.703 0.016 0.978 320.704 0.016 0.978 320.704 0.016 0.978 320.704 0.016 0.978 20.744 2.833 0.897 5 shows the interference of other anions to the P-ZS. CH3COO-, Cl-, and NO2- concentrations were almost constant through the experiment which means that these anions had no effect on the P-ZS adsorption capacity. On the other hand, CO32- concentration decreased gradually while the concentration of SO42increased sharply. It can be concluded that CO32- can be adsorbed by P-ZS. By looking at the ZS mechanism, PO43- was replaced with the SO42- in the ZS (Fig. 1) and SO42- was then released out to the solution. Concentration (mM) Amount of Phosphate (mg/g p-ZS) P-ZS was successfully used repeatedly in this experiment for totally 50 times, and ability of adsorption and desorption of P-ZS were shown in figure 4. The maximum adsorption amount of PO43was 152 mg PO43-/g P-ZS and the highest desorption amount of PO43- was 95 mg PO43-/g P-ZS. linear P-ZS Sulfate Chloride Carbonate Acetate Nitrate 1.5 1 0.5 0 0 30 60 90 120 Time(min) Figure 5: Change in the interfering anion concentrations over time in the batch experiment with P-ZS. After used for 50 times, the cumulative adsorption and desorption amounts of PO43-were calculated. P-ZS adsorbed almost 4000 mg PO43- and almost 3500 mg PO43- were recovered in desorption process. The P-ZS was able to be reused for more than 50 times but at the 37th batch the P-ZS started to be broken. However, there was no significant effect on the adsorption and desorption abilities. Since P-ZS could adsorb CO32-, carbonate interference to PO43- adsorption were also examined. Figure 2 has clearly shown that the presences of carbonate in the system have a huge effect on phosphate adsorption. At equilibrium, ZS adsorbed 349 mgPO43-/g ZS, while only 201 mgPO43-/g ZS could be adsorbed, which contributed to 58% removal efficiency, if there was carbonate in the system. From this result, carbonate removal is necessary before applied the P-ZS in order to reach its maximum efficiency. Since there would be other anions rather than PO43- in the reject waters (Takabatake et al., 2004), the other anions competition experiment was conducted. Figure Figure 6 shows breakthrough curve of PO43- in a continuous mode operation using the column packed with P-ZS. After water sample contain phosphate ion 100 98 96 94 92 90 88 86 84 82 80 5 Concentration (mg/L) 4.5 4 3.5 Concentration (mg/L) 3 2.5 Efficiency (%) 2 1.5 1 0.5 0 0 100 200 Removal Efficiency (%) pass through the column packed with P-ZS (100ml, 24.5g), the concentration of phosphate in treated water was reduced to its minimum value. Theoretically, breakthrough is thought to be occurred at which the effluent concentration reaches 5 percent of the influent concentration [3]. 300 Throughout Bed Volume (BV) Figure 6: Continuous mode adsorption for phosphate onto P-ZS The influent solution containing 30 mg PO43-/L was fed at the rate of 40 mL/h. Up to now, totally 40 liters of the PO43- solution has been applied to the column (280 times of the volume of the P-ZS) and the PO43- removal efficiency is still higher than 90%. Approximately 1200 mg PO43- has been adsorbed. 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