Application of packaging materials in FFS technology
Cost
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ARCIL FFS line | Costs
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All in One ultra-clean Concept
CAPEX
Workforce
Lay out
• Lower basis investment
• Lower maintenance
•Less operations
•Less manpower
• Less floor space consumption
• Less storage
Application of packaging materials in FFS technology
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ARCIL FFS line | Costs

Material consumption
 plastic cost
• Supplied in reel
• plastic consumption for 125gr PS cup with label : 3,5 g with 0,8mm thickness (waste
included)
 Lid cost
• Low cost material supplied in reel
• Synchronized changeover according to recipe (losses: 2 pitches only)
 Label cost
• Low cost material supplied in reel
• Synchronized changeover according to recipe (losses: 2 pitches only)
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Logistic
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Minimum manpower: 1 operator for the complete line
Storage space consumption of reels
Duration of plastic reel:
2 to 4 hours (43 000cups/h machine – 63x63 cup)
Duration of lid reel:
4 hours (43 000cups/h machine – 63x63 cup)
Duration of label reel:
8 hours (43 000cups/h machine - height of cup 59,5mm)
Application of packaging materials in FFS technology
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ARCIL FFS line | Costs

Production costs
 Extended shelf life
• Optimized production scheduling = longer run and better OE
• Far exportation
 Food safety
• Heating of plastic (130 – 160°C)
• Decontamination of lid with IR or UV (No using of H2O2 or other chemical agents)
• Ultra-clean filling area
 Flexibility
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Labelling + lid differentiation (same plastic reel)
MUP: Multipack / multicolour
Multi format on same machine
Material or recipe changeover without stop
Application of packaging materials in FFS technology
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ARCIL FFS line | Costs

Multipacks helps to lower cost :
 CAPEX
 Floor space consumption
 Manpower

Multipacks provides Flexibility in filling mix

Multipacks helps to boost sales volumes
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Arcil FFS increases communication :
 Wider available communication area
 High quality printing in Heliogravure
Application of packaging materials in FFS technology
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ARCIL FFS line | Costs
Material cost of 63x63mm 125gr cups
Plastic PS
0,00570€
Lid foil
0,00225€
Label foil
0,00310€
TOTAL
0,01105 €
Material cost of 500gr multipack
Shelf life :
6 to 7 weeks
(according to local law)
Multipack extra cost:
Cup price
0,01105€
Number of cups
4
TOTAL multipack
0,04420 €
0€
Application of packaging materials in FFS technology
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FFS ADVANTAGES | ARCIL Technical Strength
Shared goals with our customers:
Increase yearly tonnage
Dramatic profitability
Lower downtimes
and wastages
 with a safe and easy to run equipment
 With ultra-efficient lines
 With maximum flexibility
Application of packaging materials in FFS technology
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