Market Leader for Crude Oil and Condensate Railcar Products for the Safe Loading, Transport and Unloading of Hazardous Materials Midland: dedicated for more than 60 years to the rail transportation market. Your expert for rail transportation valves in the Shale Oil market. Over the past 60 years as a dedicated supplier to the railroad tank car market, Midland has earned a reputation for providing high-quality valves and fittings. These valves and fittings are used in the transfer of a wide array of hazardous and non-hazardous commodities. Every valve is specifically designed to work in the demanding rail environment over a long period of time. In addition, Midland is committed to reducing NARs (Non-Accidental Release) of hazardous materials through our innovative product designs. Midland’s Mission Since 1951, Midland has been dedicated to supplying the most reliable valves and level-measurement devices for the railroad market. With an innovative approach to engineering simple designs that meet the most demanding needs, Midland continuously leads the way in shaping the technological evolution of railroad tank car transportation equipment that’s safe, reliable and easy to use and maintain. A Legacy of Quality Five decades of real-world experience have resulted in a manufacturing company that anticipates the industry’s needs and delivers superior products that help protect workers and the environment. This is Midland’s legacy of quality. It starts with intuitive product development that answers the needs of the market without compromise, and continues through Midland’s innovative engineering design process. Precision lean manufacturing, using only the highest quality materials, is employed in a flexible, world-class production environment, assuring on-time delivery of your product. Midland’s rigid qualitycontrol standards, utilizing statistical process control, promise reliable product performance. Every valve and level measurement device is thoroughly tested. After testing, critical components are serialized prior to shipping, making them easily traceable for life. Midland is ISO 9001:2008 certified and an AAR Category F registered facility. The Shale Oil boom has created new and different needs for the rail market. Rail tank cars are being designed to optimize both the volume of commodity to be transported and to maintain a higher level of safety on the rail network. Midland’s combination of current products and new designs will help our customers meet these challenging industry requirements, along with meeting and exceeding the new regulations that affect the entire rail tank car fleet. Midland has also worked closely with a variety of railroads, regulators, shippers, railcar owners and manufacturers to devise the best solutions. By working hand-in-hand with the companies that are manufacturing the newest railcars, as well as the end-user of the products, Midland has developed railcar components and fittings that will help ensure the safe transportation, loading and unloading of Shale Oil products for years to come. Value-added services and support Midland believes that its responsibility to the customer doesn’t end after the sale is completed. Dedication to customer satisfaction and responsiveness is critical to our business. That’s why Midland goes beyond expectations to offer additional value-added services. • Technical and customer support teams provide knowledgeable product and application assistance throughout the long life of the product. • The best, most cost-effective remanufacturing programs provide new valve warranties, detailed service history, unmatched valve performance data and the capability to rebuild the valves to “like new” condition. All work is performed in our AAR-certified facility to required manufacturer’s specifications. • “Midland University” enhances our role of industry leadership by offering professional technical seminars or training that educate rail professionals and customers alike in the installation, repair and operation of our railcar products, as well as the various applications in the industries they serve. Learn more about NARs. Go to midlandmfg.com and follow the link to http://nar.aar.com Crude-By-Rail Has Become the Preferred Mode of Shale Oil Transport With most shale fields not served by a pipeline system, shale oil producers are making crude-by-rail the top choice for their transport and transfer operations. Midland has responded with a full array of railcar components and fittings that help optimize crude-by-rail operations. Midland Railcar Components Make Crude-By-Rail Operations Safe and Efficient • Midland offers the most comprehensive valve package for crude-by-rail applications, including Pressure Relief Valves, Vacuum Relief Valves and Ball Valves • Fellow OPW Fluid Transfer Group member OPW Engineered Systems provides Kamvalok® and Drylok™ valves and adaptors for use at liquid-transfer points • Midland Gaging Devices deliver accurate level monitoring that ensures complete commodity loading every time while reducing the chance for overloading of the tank car • All Midland railcar products have been designed to meet or exceed Association of American Railroads (AAR) regulations • Railcar accessories include Thermowells, Air Connections, Saddles, Caps, Plugs, Nipples and Bottom Outlet Adaptors • Midland is ISO 9000:2000 certified and an AAR Category F registered manufacturing facility • Lift Assisters for ergonomic assistance and regulatory compliance 3 Midland Crude Oil A-22075 Pressure Relief Valve Changing regulations will require higher flow from pressure relief valves operating on most tank cars in Crude Oil service. Midland has developed its valve to exceed these new requirements. The A-22075 Pressure Relief Valve is designed to work with a variety of commodities, in addition to satisfying the requirements of the new regulations. The A-22075 is primarily constructed of carbon steel with a stainless-steel stem and retainer to help reduce the possibility of corrosion. In addition, the valve can be produced in different materials of construction to meet the needs of a particular commodity. B-612 Gaging Device The Midland B-612 has been an industry standard in rail tank car gaging for more than 40 years. The quality and consistency of the product is proven in the field with more than 40,000 units now in service. Accurate level-monitoring capabilities assure complete loading of the commodity every time, and help reduce the risk of overloading the tank car wherever it is loaded. OPW-ES Kamvalok®, Drylok™ Valves and Adaptor Used at liquid-transfer points where product loss could occur, OPW Kamvaloks® and DryloksTM provide a reliable solution to prevent spillage during connection or disconnection of loading and unloading hoses and loading arms. 4 Railcar Products Vacuum Relief Valves The vacuum relief valve is designed to allow atmospheric air to enter the tank car and protect it from collapse when there is a vacuum in the tank car. The new Midland Vacuum Relief Valves are designed to keep debris out of the tank, relieve vacuum pressure in the tank and avoid the Non-Accidental Release (NAR) of the commodity by keeping it safely secured inside the tank. Enhanced Valve Design These valves have been designed based on input from customers and to meet new regulations from the federal government. A-522 Ball Valve The Midland ball valve is designed to reliably deliver high flow and superior wear characteristics between requalification cycles for the rail tank car. With thousands of valves in service covering a wide variety of commodities, the A-522 is a proven design that is able to maintain a consistent level of performance regardless of the commodity being transported. Accessories A complete range of railcar accessories is available, including thermowells, air connections, saddles, caps, plugs, nipples, OPW-ES Autolok™ quick couplers, OPW-ES quick coupling adaptors, and ergonomic helpers such as lift assisters and aluminum bottom outlet valve caps. 5 A-22075 Pressure Relief Valve • Flow rating of 29,550 scfm • Guide tube as a standard component to allow mounting to a pressure plate with no nozzle o A model without the guide tube is available for retrofit applications to cars with nozzles • Mounting design is available in tongue-and-groove and flat-face configurations • Also available with flue • Mounting-bolt circle remains the same to allow for retrofit applications • Maintains the easy-to-replace seal design • Proven design compatibility with Midland’s A-2000 series family of valves B-612 Gaging Device • Compact 3-¼" bolt circle for mounting reduces space requirements on the pressure plate • Stainless-steel tube and cap increases corrosionresistance • Multiple specific gravity gage rods available to accommodate changing commodities o Additional adjustment nut available for a wider range of specific gravities, allowing the use of the same gage rod • Lightweight gage rod, sealed to improve durability and resistance to glycol contamination • Lightweight float provides superior performance with the widest range of specific-gravity applications • Serial number is applied in three locations for easy identification A-522 Ball Valve • Full port design for maximum flow • Standard, steam-jacketed, carbon-steel and stainlesssteel models available • Quarter-turn operation for clear indication of open/close position • Live loaded and adjustable packing through the stem to reduce leaking potential • PTFE and DuraSteel seat material to cover a complete range of commodities • DuraSteel benefits are: o Lower seat expansion o Higher dimensional stability to provide better sealing in low- and high-heat applications o Compatible with a broad range of commodities o Increased abrasion-resistance 6 Lift Assisters • Available for use with either insulated or non-insulated manway covers • Provides lifting assistance up to 88 pounds to improve operator safety • Powder-coated springs to prevent corrosion in harsh chemical environments • Unique low-profile lifter design doesn’t interfere with personnel on top of the car • Self-centering design prevents pinching and damage • Meets requirement of Canadian Regulation TDG Vacuum Relief Valves Enhanced Fittings Models, A-210, A-211 and A-212 • AAR-regulated no-step design prevents accidental operation • Standard debris screen on all A-210, A-211 and A-212 models • Seal design eliminates material-selection errors and pressure-related “blow-outs” • Reversed valve poppet locates seal/seat further from lading • Dual-stem guidance minimizes accidental cycling and creates consistent seal • Stainless-steel construction improves corrosion-resistance and extends service life Standard Vacuum Relief Valves • Normal vacuum conditions will not collapse or damage the tank car or fittings • Quad seals tested for correct pressures and sealing under all operating conditions • Weather cap protects valve from elements • Tamper-evident seal wire • Seals are compatible with diverse commodities OPW-ES Kamvalok®, Drylok™ Valves and Adaptor • Available in 1", 2" and 3" sizes • Standard O-ring seals for longevity, low cost and ease of maintenance • Super-Pak Adjustable packing with V-type material provides a continuous compression, emission-free seal on handle shaft (2" and 3" only) • Available in 316 Stainless Steel, Alloy 20, Hastelloy C with NPT, BSP, ANSI flanged, BW and SW end connections • AAR approved and CRN approved • Equipped with AutolokTM Locking Arms • Features poppeted seal cylinder with snap-on nose seal • Simple cam-and-groove design with lever actuation • 360° Orientation – coupler can be connected in any orientation onto the adaptor 7 OPW Fluid Transfer Group (OPWFTG), part of Dover Corporation (NYSE:DOV), is comprised of market-leading operating companies, each dedicated to designing, manufacturing and distributing world-class solutions for the safe handling and transporting of hazardous bulk products. In addition to these companies, OPWFTG has manufacturing plants in North America, Europe, Brazil and India; and sales offices in Singapore and China. Throughout the world, OPWFTG companies are hard at work ensuring the safe processing, loading, transporting and unloading of hazardous bulk products and safeguarding against costly petroleum and chemical spills, tank overfills and fugitive vapor emissions. Whether your need is in the chemical plant, at the terminal loading rack, or outfitting a fleet of rail tank cars, cargo tanks or dry-bulk trailers, OPWFTG systems set the standard for safety, performance and peace-of-mind assurance in the most rigorous and demanding applications. If the safe, profitable handling of hazardous liquids and dry bulk commodities such as gasoline and diesel, chlorine, chlor-alkali products, LPG, acids, cement, flour and starch, among others, is your concern, trust OPWFTG. EXPERT SOLUTIONS FOR THE SAFE HANDLING & TRANSPORTING OF HAZARDOUS BULK PRODUCTS Processing Load Transporting • Loading Arms • Couplers • Rack Monitors • Dry Disconnects • API Coupler • Swivels Cargo Tanks • Manholes • Vapor Vents • Electronics • Internal Valves • API Adaptors • Sealed Parcel • Pneumatic Controls • Manifold Systems Rail Tank Cars • Pressure Relief Valves • Plug Valves • Ball Valves • Level Measurement • Autoloks • Kamvaloks • Dryloks • Rupture Disc Devices • Angle Valves • Drylok Couplers • Adaptors • Delivery Elbows • Vapor Recovery Elbows • Swivels • Chlorine •Acids & Bases • Amines • AnhydrousAmmonia • Propylene • Butadiene • Hazardous Liquids • Bellow Sealed Valves • Sample Valves • Lined Ball Valves • Lined Butterfly Valves • Industrial Valves • ISO Rings • Sight Flow Indicators • Globe Valves • Swivels • Dry Disconnects • Quick Disconnects • Epsilon • Loading Arms • Autoloks • Kamvaloks • Dryloks • Loading Manholes • Valves • Actuators • Swivels • Epsilon • ISO Rings • Sight Flow Indicators Cargo Tanks • Manholes • Vapor Vents • Electronics • Internal Valves • Sealed Parcel • Epsilon Rail Tank Cars • Safety Valves • Plug Valves • Ball Valves • Level Measurement • Autoloks • Kamvaloks • Dryloks • Rupture Disc Devices • Angle Valves • Epsilon • Loading Arms • Autoloks • Kamvaloks • Dryloks • Valves • Actuators • Safety Breakaways • Swivels • Epsilon • ISO Rings • Sight Flow Indicators • Industrial Valves • Sight Flow Indicators • Butterfly Valves • Swivels • Loading Arms • Aerators • Hatch Covers • Swivels Cargo Tanks • Manholes • Check Valves • Hopper Tees • Butterfly Valves • Aerators • Weld Rings Railcars • Manholes • Hatches • Access Ports • Check Valves • Hopper Tees • Butterfly Valves • Aerators • Pressure Vacuum Valves • Aerators • Butterfly Valves • Tank Hatches • Pressure Relief • Vacuum Relief • Temperature Monitoring • Lined Ball Valves • Lined Butterfly Valves • Sample Systems • ISO Rings • Sight Flow Indicators • Dry Disconnects • Swivels • Quick Disconnects • High-Performance Butterfly Valves • Epsilon • Loading Arms • Couplers • Rack Monitors • Swivels • Dry Disconnects • Quick Disconnects • Butterfly Valves • Epsilon • ISO Rings • Sight Flow Indicators Cargo Tanks • Manholes • Vapor Vents • Electronics • Weld Rings • Hopper Tees • Pneumatic Controls • Sealed Parcel • Dry Disconnets • Epsilon Rail Tank Cars •Safety Valves • Plug Valves • Ball Valves • Level Measurement • Autoloks • Kamvaloks • Dryloks • Rupture Disc Devices • Angle Valves • Epsilon • Loading Arms • Couplers • Rack Monitors • Swivels • Dry Disconnects • Quick Disconnects • Butterfly Valves • Epsilon • ISO Rings • Sight Flow Indicators DRY BULK • Bellow Sealed Valves • Sample Valves • Lined Ball Valves • Lined Butterfly Valves • Industrial Valves • ISO Rings • Sight Flow Indicators • Globe Valves • Swivels • Dry Disconnects • Sand • Cement •Flour/Starch •Pharmaceuticals •Food Processing •Pharmaceuticals •Wastewater •High-Purity Liquids • Breweries • Pulp and Paper • Steel Processing India 36 Marol Co-op. Ind. Est. Ltd. 2nd Floor, M.V. Road., Marol Andheri (E), Mumbai – 400 059 Tel: +91 22 2851 7296, 91 22 2851 7355 Fax: +91 22 2851 7333 www.opwftgindia.com ASIA PACIFIC Telephone: +65 9679 1762 2726 Henkle Drive Lebanon, OH 45306 USA Telephone: +1 513 696 1500 Fax: +1 513 932 9845 www.opw-es.com Chemical & Industrial Processing Market Unit • Food Processing • Chemical Plants • Petroleum Loading Stations • Steel Processing, Pulp & Paper • Wastewater Treatment • Pharmaceutical • Breweries • High-Purity Liquids • Ethanol Processing • Biodiesel Processing Unload •Gasoline •Ethanol •Alcohols •Fuel Oil •LPG •Diesel •Biodiesel INDUSTRIAL/GENERAL CHEMICALS PETROLEUM Applications SOUTH AMERICA Rua Manuel Augusto de Alvarenga, 155 São Paulo, São Paulo, Brazil CEP 04402-050 Telephone: +55 11 5564 6466 Fax: +55 11 5679 7960 www.opwftg.com.br EUROPE Roggestraat 38, 2153 GC Nieuw-Vennep P.O. Box 32, 2150 AA Nieuw-Vennep The Netherlands Telephone: +31 252 660 300 Fax: +31 252 687 258 www.opwftg.nl Rail Market Unit • Pressure & General Purpose Rail Tank Cars • Dry Bulk Railcars • Ethanol Rail Tank Cars • Diesel • Biodiesel Cargo Tank Market Unit • Gasoline & Diesel • Dry Bulk • Ethanol • Biodiesel CHINA Suite 25 B, Suntime International Mansion 450 Fushan Road, Shanghai, China 200122 Tel: +011 86 21 5830 7595 Fax: +011 86 21 5830 7535 www.opwftgchina.com UNITED STATES 4680 Parkway Dr., Suite 203 Mason, Ohio 45040 USA Telephone: +1 513 696 1798 Fax: +1 513 204 5770 www.opwftg.com 4304 Mattox Road Kansas City, MO 64150 USA Telephone: +1 816 741 6600 Fax: +1 888 526 5657 www.civacon.com Distributed By: PHONE: +1 847 677 0333 • Fax: +1 847 677 0138 7733 Gross Point • Road Skokie, IL 60077 USA www.Midlandmfg.com crudeoil-brochure • 1M
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