Lubricator Reservoir For Spray Lube Systems 1/4" Port Size TECHNICAL DATA Fluid: Compressed air Maximum pressure: 17 bar (250 psig) Operating temperature*: -20° to 80°C (0° to 175°F) * Air supply must be dry enough to avoid ice formation at temperatures below +2°C (+35°F). Reservoir sizes: Model Nominal Capacity Working Capacity 15-002-507 1 liter (1 qt) 0,56 liter (19 fluid oz) 15-002-008 2 liter (2 qt) 1,33 liter (45 fluid oz) 15-052-002 8 liter (2 gal) 3,34 liter (113 fluid oz) 15-052-001 20 liter (5 gal) 9,34 liter (316 fluid oz) Materials: Head: Zinc Reservoir: 1 liter (1 quart): Aluminum 2, 8 and 20 liter (2 quart, 2 and 5 gallon): Steel (2 and 5 gallon reservoirs are rated to ASME Pressure Vessel Code, Section VIII) Metal bowl liquid level indicator lens: Pyrex Elastomers: Neoprene and nitrile ASSEMBLY 1. Lubricate o-rings with o-ring grease. 2 If the 1/4 turn manual drain (30, 31, 32 ) was removed, lubricate the portion of the drain body (30) that contacts the bowl, and the hole in the manual drain body that accommodates the stem of drain valve (31) with o-ring grease. Press body (30) thru hole from inside of bowl. Place retainer o-ring (32) over body (30) and position in groove. Press drain valve (31) thru hole in body (30). 3. Assemble the liquid indicator parts (33 thru 38) to bowl. Apply a 0,9 to 1,8 kg (2 to 4 pound) clamping force to upper and lower brackets (34) to pull brackets together. Tighten screws (33) to 0,9 to 1,1 N-m (8 to 10 inchpounds). 4. Assemble lubricator as shown on exploded view. Pay particular attention to the following: ● Apply increasing torque to the six reservoir adapter screws (3) in a crisscross pattern. Apply final torque of 2,26 to 3,39 N-m (20 to 30 inch-pounds). ● Turn bowl (40) into adapter (28) until arrowhead on bowl is aligned with or to the right of slot in adapter. REPLACEMENT ITEMS Liquid level lens kit 1-quart reservoir (33, 35, 36, 37, 38, 39) .......2273-22 * 2-quart reservoir (42, 43, 44, 45, 51) ................2273-04 2 and 5 gallon reservoirs (54, 55, 56, 57)..........2274-01 Wall mounting kits 1 quart, 2 quart reservoirs....................18-001-009 2 gallon reservoir..................................18-001-056 5 gallon reservoir..................................18-001-039 * Current 1-quart reservoir models (Model 15-002-507) use liquid level lens kit 2273-22. Early 1-quart reservoir models (Model 15-002-007) are identical in appearance to the 2-quart reservoir and use liquid level lens kit 2272-02. WARNING These products are intended for use in industrial compressed air systems only. Do not use these products where pressures and temperatures can exceed those listed under Technical Data. In lubrication applications some oil mist may escape from the point of use to the surrounding atmosphere. Users are referred to safety and health standards for limiting oil mist contamination and utilization of protecting equipment Before using these products with fluids other than air, for nonindustrial applications, or for life-support systems consult Norgren. 15-002/15-502 Installation & Maintenance Instructions 1 2 3 5 7 6 8 9 4 1 quart (1 liter) Reservoir 28 DISASSEMBLY 1. Shut off inlet pressure. Reduce pressure in inlet and outlet lines to zero. Loosen fill plug (1). Lubricator may be disassembled without removal from the air line. 2. Remove reservoir: 1-Quart Reservoir: Turn reservoir (40) counterclockwise and remove from adapter (28). All Other Reservoirs: Remove screws (3) and separate reservoir from body. 3. Disassemble in general accordance with the item numbers on exploded view. Unscrew siphon tube (6) from head (5). Do not remove siphon tube from fitting. Do not remove drain (30, 31, 32) unless replacement is necessary. Remove and replace only if it malfunctions. 4. Disassembly of the reservoirs is not normally required. 33 29 36 30 INSTALLATION 1. Shut-off air pressure. Support weight of lubricator with 2 and 5 gallon reservoirs on shelf, floor, etc. Install lubricator in air line ● vertically (reservoir down), ● with air flow in direction of arrow on head, ● downstream of filters and regulators, ● upstream of cycling valves, ● as close as possible to the device being lubricated. 2. Connect piping to proper ports using pipe thread sealant on male threads only. Do not allow sealant to enter interior of unit. FILL RESERVOIR Shut off inlet air pressure and reduce pressure in reservoir to zero. Remove fill plug, add oil, and reinstall fill plug. Oil level must always be visible in liquid level lens on metal reservoir. DO NOT OVERFILL. Do not remove the fill plug when the reservoir is pressurized, as oil will blow out the fill plug hole. 37 35 38 40 32 31 36 35 34 33 2 quart (2 liter) Reservoir 41 42 46 44 43 45 52 49 50 43 44 47 48 51 2 and 5 gallon (8 and 20 liter) Reservoir 53 58 CLEANING 1. Clean parts using warm water and soap. 2. Dry parts. Blow out internal passages in head (5) with clean, dry compressed air. 3. Inspect parts. Replace parts found to be damaged. 34 39 54 62 61 56 55 57 63 55 56 59 60 © Norgren 2001 IM-458.430 (7/01) a subsidiary of IMI plc
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