Fluid Analysis Test Packages

Fluid Analysis Test Packages
Basic Oil Analysis Package
Part # BMP (PowerGen)
Part # BMFLT (Fleet)
ALL Engines
Elemental Metals (24) by ICP
Water % by Crackle
Viscosity @ 100C (ASTM D445)
Fuel Dilution % by range in Viscosity confirmation by GC
Soot % by FTIR
Oxidation/Nitration by FTIR
-------------------------------------------------------Non-Engine Components
Transmissions, Differentials, Gear Boxes, Final Drives, Hydraulics, Turbines & Compressors
Elemental Metals (24) by ICP
Water % by Crackle or FTIR
Viscosity @ 40C or 100C (ASTM D445)
Oxidation/Nitration by FTIR
Advanced Oil Analysis Package
Part # AMP (PowerGen)
Part # AMFLT (Fleet)
ALL Engines
Elemental Metals (24) by ICP
Water % by Crackle
Viscosity @ 100C (ASTM D445)
Fuel Dilution % by range in Viscosity confirmation by GC
Soot % by FTIR
Oxidation/Nitration by FTIR
Total Base Number (ASTM D4739)
-------------------------------------------------------Non-Engine Components
Transmissions, Differentials, Gear Boxes, Final Drives, Hydraulics, Turbines & Compressors
Elemental Metals (24) by ICP
Water % by Crackle or FTIR
Viscosity @ 40C or 100C (ASTM D445)
Oxidation/Nitration by FTIR
Total Acid Number
*Basic testing monitors both the unit and the fluid for wear and contamination
*Advanced testing safely confirms that the lubricant is suitable for extended use
Basic Level 2 Coolant Analysis
Part # CL2P
Elemental Metals (12) by ICP
PH
Glycol % (Ethylene or Propylene Glycol)
Freeze Point
Boil Point
Nitrite
SCA Number
Total Dissolved Solids
Specific Conductance
Total Hardness
Visuals (color, oil, fuel, magnetic precipitate, non-magnetic precipitate, odor & foam)
*Over 40% of engine failure is due to a problem in the cooling system. This vital system is typically the most neglected, least understood component of
the modern engine. Regular coolant testing and routine maintenance can achieve maximum system efficiency and identify potential problems before they
become catastrophic failures.
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Extend coolant drain intervals
Extend equipment life
Identify minor problems before they become major failures
Maximize asset reliability
www.cumminsbridgeway.com (855) 879-6135
www.cumminsbridgeway.com
Bulletin PM000110 Rev 03/13
© 2013 Cummins Bridgeway, LLC
Basic Level 2 Coolant Analysis (cont.)
There’s more to coolant analysis than testing coolant formulations — it’s about identifying problems within the cooling system that can be detrimental to engine
performance or lead to premature engine failure. Coolant analysis can detect:
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Metal corrosion
Combustion gas leaks
Contamination
Electrical ground problems
Localized overheating
Chemical breakdown
Basic Fuel Cleanliness
Part #DFCLP
Water by Karl Fischer, %
ISO Particle Count
*This is the Cummins’ Diesel Fuel Cleanliness recommendation.
n Identifies water contamination – can lead to smoking, biological growth and corrosion
n Identifies particulate contamination – can result in extreme wear in high pressure fuel systems which
may cause premature injection failures.
Basic Fuel Analysis for Contamination
Part # DFCNP
Elemental Metals (24) by ICP
Water & Sediment
Pour Point
Thermal Stability
Bacteria, Fungi, Mold
*Comprehensive test used for pinpointing fuel contamination. Identifies contamination to be the result of a change in the fuel’s physical properties – low thermal
stability may require the use of an asphaltene conditioner.
Advanced Fuel Quality – Winter
Part # DFQWP
Elemental Metals by ICP
Water & Sediment
Pour Point
Thermal Stability
Bacteria, Fungi, Mold
Viscosity @ 40C
Sulfur
Cetane Index
API Gravity
Distillation
Cloud Point
Flash Point
*Determines if a fuel meets manufacturer and ASTM specifications
Filter Debris/Sludge Cake Analysis
Part #FDA
Elemental Analysis by ICP
Acid Digestion Elemental Analysis
Gravimetric Solids
Micro patch
Analytical Ferrography
*Filter Debris Analysis identifies contaminants and wear mechanisms not detected by traditional elemental analysis.
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Detects early stages of component failure
Bridges gap between elemental analysis & Particle Count/PQ
Determines particle size, type & wear mechanism
Facilitates root cause analysis
www.cumminsbridgeway.com (855) 879-6135