APPLIED PHYSICS LETTERS VOLUME 80, NUMBER 10 11 MARCH 2002 Effect of N2 O plasma treatment on the stabilization of water absorption in fluorinated silicon-oxide thin films fabricated by electron-cyclotron-resonance plasma-enhanced chemical-vapor deposition S. P. Kim and S. K. Choia) Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology, 373-1 Kusung-Dong, Yusung-Gu, Taejon 305-701, Korea Youngsoo Park Materials and Devices Laboratory, Samsung Advanced Institute of Technology, Suwon 440-600, Korea Ilsub Chung School of Electrical and Computer Engineering, Sungkyunkwan University, Suwon, 440-746, Korea 共Received 31 August 2001; accepted for publication 9 January 2002兲 The variation of residual stress with the water absorption was reduced drastically by the N2 O plasma treatment for fluorinated silicon-oxide thin films. Fourier transformed infrared spectroscopy analysis showed that the film was oxidized by the plasma treatment. It was also determined that the oxidation occurred on the film surface from the P-etch rate and x-ray photoelectron spectroscopy analysis. The experimental results show that the stabilization results from the oxidation of the surface by the N2 O plasma treatment. © 2002 American Institute of Physics. 关DOI: 10.1063/1.1458528兴 In a multilevel interconnection technology, propagation delay due to parasitic capacitance is one of the important issues. The delay becomes more serious in advanced integrated circuits as interconnect dimensions are scaled down. To reduce the delay, various materials with low dielectric constant have been investigated.1 Fluorinated silicon-oxide 共SiOF兲 is one of the attractive materials for an intermetal dielectric layer because it has a low dielectric constant and the process is similar to that of SiO2 which is currently used as intermetal dielectrics.2 The relative dielectric constant of SiOF film is lower 共3.0–3.7兲 than that of SiO2 共⬎4.2兲.1,2 However, the incorporation of fluorine results in the instability of the film properties. Films with higher fluorine concentration easily absorb water and it degrades the electrical and mechanical properties of films.3– 8 It has been accepted that the water absorption is caused by the interaction between SiuF bond and water. There have been many works on the stabilization of SiOF films to the water absorption.6 – 8 Two methods were suggested to suppress the water absorption. One is capping the SiOF film with oxide or nitride which is stable to the water.6,7 The other is a plasma treatment.8,9 Although the latter is a very simple process, its effect is noticeable. Lee and Park reported that O2 plasma treatment enhanced the stability of SiOF films to the water absorption.8 They expected that the stabilization was due to the densification of the film by the ion bombardment effect or oxidation. In the case of SiO2 films, the effects of O2 and N2 O plasma treatments on the electrical properties were also studied.9,10 The breakdown fields increased and the interfacestate densities decreased after the plasma treatment. They explained that the passivation of silicon dangling bonds and linking reaction of SiuOH bonds caused the a兲 Electronic mail: [email protected] improvement.10 However, there is little experimental evidence which supports these explanations. In the present work, the effect of N2 O plasma treatment on the water absorption and the origin of stabilization in SiOF films were studied. In order to characterize the water absorption behavior, the variation of residual stress was observed as a function of storage time. The change of chemical bonding structure with the N2 O plasma treatment time was also analyzed using Fourier transformed infrared 共FTIR兲 spectroscopy. The elemental composition depth profile was obtained from the x-ray photoelectron spectroscopy 共XPS兲 analysis combined with Ar⫹ sputtering. The etching rate was measured using P-etch solution 关 15HF(49%):10HNO3 (70%):300H2 O兴 . The water absorption was reduced drastically after the N2 O plasma treatment. The results of FTIR, P-etch rate, and XPS analyses in our study implied that the stabilization was due to the oxidation of the surface. 1100-Å-thick SiOF films were deposited on chemically cleaned 4 in., 具100典, Si wafers using electron-cyclotronresonance 共ECR兲 plasma-enhanced chemical-vapor deposition 共PECVD兲. The flow rates of SiF4 , Ar, and N2 O were fixed at 5 sccm, 5 sccm, and 30 sccm, respectively. The pressure was kept at 2 mTorr and microwave power was 600 W during the deposition. The substrate was not heated intentionally. After the deposition process, the flow of SiF4 and Ar was stopped. Then, the films were exposed to N2 O plasma with the same pressure and power. The exposure time was varied from 0 to 4 min. SiO2 films were also prepared for a comparison with the SiOF films. For SiO2 films, SiH4 was used instead of SiF4 and other conditions were fixed. FTIR analysis was performed using a Bio Rad FTS 6000 system. The residual stress was measured by a Flexus stress measurement system 共FLX 2320兲. It has been reported that the residual stress varies sensitively with the water absorption for SiO2 and SiOF films deposited by PECVD.5,11,12 According 0003-6951/2002/80(10)/1728/3/$19.00 1728 © 2002 American Institute of Physics Downloaded 19 Jul 2009 to 143.248.110.216. Redistribution subject to AIP license or copyright; see http://apl.aip.org/apl/copyright.jsp Kim et al. Appl. Phys. Lett., Vol. 80, No. 10, 11 March 2002 1729 TABLE I. Variations of initial stress, ( ⫺ i )/ i 共%兲 and I Si—F /(I Si—O ⫹I Si—F) 共%兲 with the plasma treatment time. Plasma treatment time 共min兲 0 1 2 3 4 SiO2 Initial stress, i 共MPa兲 ( ⫺ i )/ i 共%兲 after 5 h in 45% RH air I Si—F / (I Si—O⫹I Si—F) 共%兲 ⫺70.0 ⫺115.5 ⫺115.4 ⫺93.0 ⫺90.8 ⫺270.0 100.2 23.8 9.2 5.9 ⫺2.6 0.4 10.9 9.4 8.3 6.9 6.3 0 to Park et al., the magnitude of the compressive stress increases with the water absorption for SiO2 films deposited by PECVD.11 Haque, Naseem, and Brown insisted that three factors effect the variation of the residual stress in the case of SiO2 films; water adsorption on the surface, SiuOH formation, and the interaction between adsorbed water dipoles in the columnar structure.12 We have previously reported that the SiOF films fabricated by ECR PECVD also show an increase of compressive stress with the water absorption, which results from the physical adsorption of water on the film surface.5 In this study, the amount of the water absorption was estimated by measuring the variation of the residual stress in films with the storage time in room air. The etching rate was determined in P-etch solution. All the analyses were carried out immediately after the plasma treatment process. All the films were under compressive stress conditions 共Table I兲. The compressive residual stress increases with the storage time in room air 关25 °C and 45% relative humidity 共RH兲兴, however that of SiO2 film does not change 共⬃⫺270 MPa兲. It is inferred that the SiO2 films deposited in this study are very stable to water. Chang et al. also observed that ECR SiO2 even deposited at room temperature did not absorb water and swell.6 Figure 1 shows the increment of compressive stress with respect to an initial stress value ( i ), ( ⫺ i )/ i 共%兲, as a function of storage time. The increment decreases significantly with increasing the plasma treatment time. Finally, the change of residual stress becomes negligible. These results indicate that the N2 O plasma treatment effectively suppresses the water absorption of SiOF films. The inhibition of the water absorption by the plasma treatment has been reported previously, however an origin is not FIG. 2. Variations of FTIR spectra, Si—O and Si—F bond, with the N2 O plasma treatment time. known. In order to clarify the reason of stabilization, the change of chemical bonding structure was analyzed using FTIR. The variations of SiuO and SiuF peaks with the plasma treatment time are plotted in Fig. 2. The intensity of SiuO stretching mode 共⬃1070 cm⫺1兲 increases, while that of SiuF stretching mode 共⬃945 cm⫺1兲 decreases with the treatment time. The integrated intensities of SiuO and SiuF stretching peaks (I SiuO ,I SiuF) were used to estimate the fluorine content in the film. I SiuF /(I SiuF⫹I SiuO) ratios are also summarized in Table I. The result implies that the plasma treatment removes the SiuF bonds and enhances the formation of SiuO bonds. It is thought that the energetic oxygen ions or radicals react with the films. It has been known that the water absorption in SiOF films is due to the interaction between the water molecules and SiuF bonds.3,4,7 Thus, it is supposed that the reduction of SiuF bond and formation of SiuO bond might have caused the stabilization of SiOF films. Researchers have already presented similar explanations about the effect of plasma treatment on SiO2 and SiOF films.8 –10 They explained that the surface state was changed after the treatment because of the ion bombardment or the oxidation. However, there is little experimental evidence that supports the change of surface clearly. FIG. 1. Increment of compressive stress with storage time in 45% RH air for FIG. 3. Variation of film thickness with etching time in P-etch solution of SiOF and SiO2 films with different N2 O plasma treatment time. N2 O plasma treated films. Downloaded 19 Jul 2009 to 143.248.110.216. Redistribution subject to AIP license or copyright; see http://apl.aip.org/apl/copyright.jsp 1730 Kim et al. Appl. Phys. Lett., Vol. 80, No. 10, 11 March 2002 FIG. 4. XPS depth profile results and cross sectional SEM images of SiOF films before 关共a兲 and 共b兲兴 and after 关共c兲 and 共d兲兴 N2 O plasma treatment for 4 min. The film thickness was measured as a function of etching time in P-etch solution and the results are shown in Fig. 3. It has been well known that P-etch rate of silicon oxide film is very sensitive to the film density. The etching rate of SiO2 in this study is ⬃3 Å s, which is a similar value for thermally grown SiO2 共⬃2 Å/s兲.13 In the case of SiOF film without the N2 O plasma treatment, the etch rate is ⬃40 Å/s. Figure 3 indicates that the etching rate of the surface region 共⬃200 Å兲 is quite different from that of the bulk region for SiOF films after the N2 O plasma treatment. Although, the etching rate of bulk region remains nearly constant even after the N2 O plasma treatment, the etching rate of surface region decreases with increasing the plasma treatment time. It finally reaches to the value of SiO2 film that does not absorb the water as presented in Fig. 1. It is expected that the surface region fully changed to dense silicon-oxide from SiOF by ions or radicals in the N2 O plasma for 4 min. However, there is another possible explanation that the slow etch rate of the surface is due to the densification of the surface region only by the ion bombardment without the oxidation. To clarify that oxidation occurs at the surface region, the elemental composition depth profile was obtained from XPS analysis and cross sectional view of SiOF film was observed using scanning electron microscopy 共SEM兲. Figure 4 shows the XPS depth profile results and cross sectional SEM images of SiOF films before 关Figs. 4共a兲 and 4共b兲兴 and after 关Figs. 4共c兲 and 4共d兲兴 the plasma treatment for 4 min. XPS depth profile result was obtained after the sputtering process for 30 s to remove the contaminant on the film surface. The result shows that the plasma treatment removes the fluorine atoms on the film surface and changes the surface region to silicon oxide. Considering the change of I SiuF /(I SiuO⫹I SiuF) 共Table I兲 and XPS result, it is thought that the oxidation occurs in the surface region. XPS results also show no incorporation of nitrogen in the films, which implies that no reaction occurred between SiOF film and nitrogen atom. The cross sectional SEM image shows a layer with different brightness for the plasma treated film. It seems that the bright layer is the oxidized region by the plasma treatment. The effect of N2 O plasma treatment on the water absorption of SiOF films and the origin of stabilization were studied. The N2 O plasma treatment effectively reduced the water absorption. It was found that the N2 O plasma treatment causes the oxidation of SiuF bond on the film surface and the oxidation reaction makes the surface dense silicon oxide. 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