At Biomet, engineering excellence is our heritage and our passion. For over 25 years, through various divisions worldwide, we have applied the most advanced engineering and manufacturing technology to the development of highly durable systems for a wide variety of surgical applications. PhoenixTM Tibial Nail System Featuring CoreLockTM Technology To learn more about this product, contact your local Biomet Sales Representative today. All trademarks herein are the property of Biomet, Inc. or its subsidiaries unless otherwise indicated. This material is intended for the sole use and benefit of the Biomet sales force and health care professionals. It is not to be redistributed, duplicated or disclosed without the express written consent of Biomet. For product information, including indications, contraindications, warnings, precautions and potential adverse effects, see the package insert and Biomet’s website. Responsible Manufacturer Biomet, Inc. P.O. Box 587 56 E. Bell Drive Warsaw, Indiana 46581-0587 USA ©2013 Biomet Orthopedics • Form No. BMET0350.0 • REV011513 www.biomet.com Rx only. Surgical Technique PhoenixTM Tibial Nail System Featuring CoreLock Technology TM • Each nail features CoreLockTM Technology, a preassembled, embedded locking mechanism for locking all proximal oblique screws, which can also be used to internally mechanically compress up to 5mm for a variety of tibial fractures • Distally, the tibial nail offers an exceptionally low distal aspect of 4.5mm from the center of the most distal screw hole to the nail tip and 10mm from the center of the second most distal screw hole from the cluster to the nail tip for treatment of very distal fractures Contents Introduction................................................... Page 1 Indications and Contraindications.................. Page 2 Design Features............................................ Page 3 Surgical Technique ....................................... Page 6 Product Ordering Information ........................ Page 31 Package Insert .............................................. Page 36 Further Information ....................................... Page 39 Introduction The Phoenix™ Tibial Nail System is composed of titanium alloy and features CoreLock™ Technology that offers a preassembled, embedded locking mechanism for locking all proximal oblique screws, which can also be used to internally mechanically compress up to 5mm for a variety of tibial fractures. Distally, the tibial nail offers an exceptionally low distal aspect of 4.5mm from the center of the most distal screw hole to the nail tip and 10mm from the center of the second most distal screw hole of the cluster to the nail tip for treatment of very distal fractures. The tibial nail is universal and available in outer diameters of 7.5mm, 9mm, 10.5mm, 12mm and 13.5mm for applications in a wide variety of patients in lengths of 240mm-420mm, in 10mm increments. Additionally, the system features a strong, lightweight Radiolucent Targeting Arm that permits radiographic visualization in multiple planes. With its easy to use color-coded instrumentation conveniently contained in a single tray and its innovative implant design, the PhoenixTM Tibial Nail System is designed to address both patient and surgeon needs. 1 Indications INDICATIONS CONTRAINDICATIONS Phoenix Tibial Nail System The Phoenix Tibial Nail System is indicated for alignment, stabilization, and fixation of fractures caused by trauma or disease, and the fixation of long bones that have been surgically prepared (osteotomy) for correction of deformity and for arthrodesis. 1. Infection. 2. Patient conditions including blood supply limitations, and insufficient quantity or quality of bone. 3. Patients with mental or neurologic conditions who are unwilling or incapable of following postoperative care instructions. 4. Foreign body sensitivity. Where material sensitivity is suspected, testing is to be completed prior to implantation of the device. 2 Design Features 9° Bend 18.5mm 24.5mm 29mm 63.5mm (Proximal Bend Location) 39mm Proximal Oblique Screw Holes 49mm Dynamic/ Compression Slot 10mm Static Hole OBL 90° OBL 45° 45° M/L M/L 45° 45° OBL OBL 90° 15.6mm 10mm 1.8mm* 4.5mm *2.4mm for 7.5mm nail only 3° Distal Bend 51mm (Distal Bend Location) Note: Views are not to scale and should be used for reference only. 3 Design Features (Continued) CoreLock™ Technology Innovation made simple and elegant through deployment of the preassembled, embedded setscrew/locking mechanism. Ability to lock proximal oblique screws to nail via preassembled, embedded setscrew/locking mechanism. 5mm of internal mechanical compression via embedded setscrew/locking mechanism. 7.5mm 9mm 10.5mm 12mm 13.5mm Nail diameters offered: 7.5mm, 9mm, 10.5mm, 12mm and 13.5mm Offered in lengths ranging from 240mm-420mm (10mm increments) Proximal diameter for 7.5mm, 9mm and 10.5mm nail is 11mm Since the holes within the embedded setscrew are grooved, proximal screw removal can be achieved without disengaging the Proximal diameter for 12mm nail is 12mm Proximal diameter for 13.5mm nail is 13.5mm embedded setscrew. 4 Double-Lead Thread Screws - Composed of Titanium Alloy - Features a double-lead thread design for quick insertion - Self-tapping tip - Interior of 4mm and 5mm cortical screw head is threaded for secure retention to inserter - Threads are closer to screw head and screw tip for better bicortical purchase 4mm Double-Lead Thread Screw - Used distally for locking 7.5mm nail only - Color-coded gold 4mm Screw Lengths: 20mm – 58mm (Available in 2mm increments) 3.5mm Inserter Connector (Long & Short) retains head of screw Interior of screw head is threaded for retention to inserter End Caps 3.5mm Inserter Connector retains head of end cap to facilitate easier insertion 0mm 5mm 10mm 15mm 20mm 5mm Double-Lead Thread Screw - Utilized for proximal locking all nail sizes - Used distally for locking 9mm, 10.5mm and 12mm nail sizes - Color-coded light green 5mm Screw Lengths: 20mm – 60mm (Available in 2mm increments) 65mm – 110mm (Available in 5mm increments) 5 Surgical Technique Step 1. Preoperative Planning Step 2. Patient Positioning And Preparation Successful nailing of extreme distal tibia fractures is dependent The patient is placed in a supine position on a radiolucent upon careful preoperative planning and patient evaluation. operating table, preferably one without metal sides for ease of imaging. Flex the knee 90° or greater over a knee triangle To fully understand the fracture pattern, a complete radiographic or several rolled towels to provide access for adequate tissue evaluation of the entire tibia must be obtained. For those fractures clearance of instruments. within 4cm of the physeal scar, formal ankle radiographs are necessary to accurately assess the bone available for distal The affected extremity should be prepped and draped free. A locking. Careful scrutiny is mandatory, in order to delineate the thigh tourniquet may be used, but should not be left inflated presence or absence of any intra-articular pathology. Preoperative while intramedullary reaming is performed. Alternatively, a planning with the use of implant templates can be helpful to traction table or femoral distractor can be used to obtain fracture assess whether distal locking is possible. reduction and maintain length while the nailing is performed. If grade IV comminution is present, radiographs of the contralateral side will be necessary to help obtain the correct length of the injured extremity. Alternatively, the contralateral side can be measured with the C-arm intraoperatively, prior to prepping and draping, using a radiopaque ruler and fluoroscopy. This will allow for the appropriate length nail to be chosen to accurately restore the length of the fractured tibia. 6 Step 3. Surgical Exposure A sagittal midline incision, centered over the patellar tendon, is made from the center of the patella to the top of the tibial plateau. The patellar tendon should be exposed to the level of the paratendon. Either a lateral or medial parapatellar approach is performed, but the knee joint should not be entered. The patella fat pad should only be cleared anteriorly to permit entry for proper portal placement. Step 4. Entry Point A 3.2mm x 460mm Entry Guide Wire (Catalog #27914) is placed just distal to the articular margin, as viewed on the lateral radiograph. On an A/P image, the entrance portal will be just medial to the lateral tibial eminence or just lateral to the midline. This position decreases risk of injury to the menisci, articular cartilage and ACL. Confirm placement of the Guide Wire using the C-arm image. 9° M L 7 Surgical Technique (Continued) Step 5. Opening The Medullary Canal Alternatively, a Curved Cannulated Awl (Catalog #41026) attached to a Modular T-Handle, Non-Ratcheting (Catalog #29407) can be Place the Working Channel Soft Tissue Sleeve (Catalog #41029) used to obtain the entrance portal. and the 11.5mm One-Step Reamer (Catalog #41009) over the Guide Wire to enlarge the entry site and drill until entering the canal. 11.5mm Diameter For protection of the Modular T-Handle, Non-Ratcheting during insertion of the Curved Cannulated Awl, use of the Impactor Cap (Catalog #14-441047) is recommended. 8 Step 6. Fracture Reduction And Guide Wire Placement Fracture reduction is performed manually, with use of an image intensifier to aide with positioning. If the canal is to be reamed, a 2.6mm x 80cm Bead Tip Guide Wire (14-410002) is inserted through the opening in the proximal tibia and advanced to the level of the fracture. Images are checked as the Guide Wire is passed across the fracture site. An A/P and lateral image should confirm an intramedullary position of the Guide Wire in the center of the distal fragment in both planes. To help facilitate Guide Wire passage through the fracture site, the Keyless Chuck T-Handle (Catalog #14-442078) may be used. The Guide Wire may be gently impacted into the distal metaphysis to the level of the physeal scar to prevent accidental removal of the guide wire during reaming. 9 Surgical Technique (Continued) In the case of a non-union, where the path to the canal is blocked and unlikely to advance a guide wire or entry reamer across the fracture site, a Pseudarthrosis Pin Straight (Catalog #14-442073) or Curved (Catalog #14-442074) may be used to create an opening for the passage of a guide wire for canal reaming. 5mm In the event of a displaced fracture, the 8.5mm Fracture Reducer (Bowed) (Catalog #14-442068) may be used to facilitate Guide Wire insertion through the fracture site. 10 Step 7. Determining Nail Length To measure nail length, a direct reading can be made at the juncture of the two tubes. The nail should be countersunk to The Telescoping Nail Measuring Gauge (Catalog #14-440047) prevent any impingement. The selected nail should be at least is placed over the 2.6mm Bead Tip Guide Wire, until it rests 1cm shorter than the measured medullary canal to permit on the anterior cortex. The nail should come to rest in the countersinking of the proximal end of the nail. distal metaphysis and can be inserted as distal as the physeal scar. Choose the appropriate nail on this basis. With the Guide Alternatively, either a second Guide Wire of equal length may be Wire resting at the desired distal level, the telescoping tube is used to measure the length of the medullary canal or use of a extended to the end of the Guide Wire. Medullary Canal and Length Estimator (Catalog #14-442075) may be used to determine nail diameter and length. 11 Surgical Technique (Continued) Step 8. Intramedullary Reaming Upon attaching the 8mm diameter Modular Reamer Head to the Flexible Nitinol Reamer Shaft (40cm-Catalog #27958 or 52cm-Catalog #27940), begin reaming over the Bead Tip Guide Wire in 1mm increments until cortical chatter occurs and then in 0.5mm increments. It is recommended that the surgeon ream to 1mm greater than the diameter of the nail to be inserted. During medullary canal reaming, the Wire Pusher (Catalog Reamer head diameters available from 8mm to 14.5mm (0.5mm increments) #41027) can be used to help retain the 2.6mm Bead Tip Guide Wire during reamer extraction. Note: The 8mm reamer head is the only forward cutting reamer head; all others are side-cutting. Note: Since the 2.6mm Bead Tip Guide Wire (Catalog #14-410002) will pass through all PhoenixTM Tibial Nail diameter cannula, an exchange technique is not required. Note: Wire Pusher features multiple bores. 12 Step 9. Nail Assembly Note: To ensure accurate proximal targeting, attach the Tibial Nail Targeting Arm (Catalog #41000) to the Driver Handle and Attach the Driver Handle (Catalog #41018) to the proximal aspect insert the Soft Tissue Guide, Drill Sleeve and 4.3mm Calibrated of the tibial nail, ensure the slope is anterior and the three tangs Drill Bit through the associated arm slot to ascertain accuracy. on the underside of the Driver Handle engage with the three slots Upon confirming accurate trajectories, remove the Targeting Arm of the nail. Place the Connecting Bolt (Catalog #41002) into the and guides, if desired. Driver Handle and proceed to thread into the nail and secure using a 5mm Connecting Bolt Inserter (Catalog #41003) attached to the Modular T-Handle, Non-Ratcheting (Catalog #29407). Incorrect Driver Handle nose shown fully seated to the nail 13 Surgical Technique (Continued) Step 10. Nail Insertion The tibial nail is inserted manually over the Bead Tip Guide Wire and advanced into the medullary canal. The fracture should be adequately reduced and out to length during insertion of the nail and should be monitored with the image intensifier. The Bead Tip Guide Wire is removed after the nail passes the fracture site. The nail can be countersunk to the level indicated by the groove on the driver nose. Final nail positioning should be checked in both A/P and lateral views to ensure proper alignment. If a Slotted Mallet (Catalog #14-442053) is desired to seat the nail into the canal, thread the Slap Hammer Adapter (Catalog #41001) into the Driver Handle and attach the Slap Hammer Shaft (Catalog #29448). To avoid nail misalignment, do not strike the Driver Handle directly. Note: It is recommended to only attach the Targeting Arm to the Driver Handle once the tibial nail has been completely seated into the canal, to avoid potential loosening. 20mm 15mm 29mm 10mm 5mm Note: Grooves on the Driver Handle nose help indicate depth when countersinking. 14 Step 11. Determining Screw Length And Screw Insertion Determining the length of the appropriate screw size for distal Determining the appropriate 5mm screw length for proximal locking can be achieved by using a Screw Depth Gauge - Extra locking can be achieved by using a Screw Depth Gauge - Extra Short (Catalog #14-442082) or overlay the 4.3mm x 152mm Long (Catalog #14-442081) or the appropriate screw length is Short Drill Bit (Catalog #27984) with the Short 4.3mm Drill measured off the 4.3mm Calibrated Drill Bit, at the end of the Measuring Sleeve (Catalog #14-442076). Measurement is read Drill Sleeve at the end of the drill bit. NOTE: The 4mm screws are used distally with the 7.5mm nail only. 15 Surgical Technique (Continued) Screw Insertion When inserting distal screws, place the 3.5mm Inserter Connector, Short (Catalog #14-441045) through the cannula of either the Modular T-Handle, Non-Ratcheting (Catalog #29407) or Modular After confirming the screw is retained to the insertion device, proceed with inserting the screw into bone and continue placing additional screws are needed. Straight Handle, Ratcheting (Catalog #29408) and connect the 3.5mm Inserter, Short (Catalog #14-441046). NOTE: When locking very distal screws, an attempt should be made to countersink slightly, but not through the near cortex. When inserting proximal screws, place the 3.5mm Inserter Connector, Long (Catalog #14-441043) through the cannula of either the Modular T-Handle, Non-Ratcheting (Catalog #29407) or Modular Straight Handle, Ratcheting (Catalog #29408) and connect the 3.5mm Inserter, Long (Catalog #14-441044). During proximal screw insertion, line mark on the 3.5mm Inserter, Long indicates when the screw head is fully seated (Ensure the Soft Tissue Sleeve is firmly against bone). Attach the appropriate screw to the threaded hex tip of the Inserter Connector (Short or Long) and turn the knob in a clockwise fashion. NOTE: For final tightening 4mm screws and 5mm screws, the 3.5mm Solid Inserter-Long (Catalog #14-441051) or the 3.5mm Solid Inserter-Short (Catalog #14-441052) should be used. 16 Step 12. Targeting Arm Assembly Assemble the Tibial Nail Targeting Arm (Catalog #41000) to the Driver Handle and secure with the Thumb Screw (Catalog #41023). 17 Surgical Technique (Continued) Step 13a. Proximal Locking - Static Screws Assemble the Trocar (Catalog #41006) to the Drill Sleeve (Catalog Insert the 4.3mm Calibrated Drill Bit (Catalog #41010) through #41005) and insert through the Soft Tissue Sleeve (Catalog the Drill Sleeve to perforate the medial cortex, pass through #41004) through the Static hole (Dynamic Compression Slot) of the nail and perforate the lateral cortex. With the Drill Sleeve the Targeting Arm. Advance to the bone to determine and mark assembly held firmly against the medial cortex, the appropriate the entry point. Remove the Trocar and advance the assembly to screw length is measured off the Calibrated Drill Bit, at the end of the near cortex. the Drill Sleeve. Alternatively, a Screw Depth Gauge (Extra Long) (Catalog #14-442081) may be used to determine or verify the Dynamic Compression Slot length of the screw. Note: All nail diameters utilize 5mm screws proximally. Static 18 Step 13a. Proximal Locking - Static Screws (Continued) The Drill Sleeve is removed and the appropriate 5mm screw is inserted through the Soft Tissue Sleeve (reference pg. 16 for insertion detail). Ensure position of screw with radiographic visualization. Be sure not to exceed more than 2mm in the far cortex. If desired, the Static screw can be locked with the preassembled, embedded setscrew/locking mechanism. Insert the 4mm Hex Driver (Catalog #41024) through the Driver Handle, into the proximal aspect of the nail and turn in a clockwise motion. 19 Surgical Technique (Continued) Step 13a. Proximal Locking - Static Screws (Continued) An additional screw can be inserted in a similar fashion through the Static hole of the Targeting Arm (reference pg. 16 for insertion detail). To remove the targeting assembly, insert the 5mm Connecting Bolt Inserter through the Driver Handle to engage the connecting bolt and turn counterclockwise to release attachment from the nail. 20 Step 13b. Proximal Locking - Oblique Screws The Drill Sleeve is removed and the appropriate 5mm screw is inserted through the Soft Tissue Sleeve (reference pg. 16 for insertion detail). Ensure position of screw with radiographic visualization. Be sure not to exceed more than 2mm in the far cortex. Assemble the Trocar (Catalog #41006) to the Drill Sleeve (Catalog #41005) and insert through the Soft Tissue Sleeve (Catalog Repeat this procedure for insertion of the second oblique screw. #41004) through either the Distal Oblique or the Proximal Oblique hole of the Targeting Arm. Advance to the bone to determine and mark the entry point. Remove the Trocar and advance the assembly to the near cortex. Insert the 4.3mm Calibrated Drill Bit (Catalog #41010) through the Drill Sleeve to perforate the medial cortex, pass through the nail and perforate the lateral cortex. With the Drill Sleeve assembly held firmly against the medial cortex, the appropriate screw length is measured off the Calibrated Drill Bit, at the end of the Drill Sleeve. Alternatively, a Screw Depth Gauge (Extra Long) (Catalog #14-442081) may be used to determine or verify the length of the screw. Note: All nail diameters utilize 5mm screws proximally. 21 Surgical Technique (Continued) Step 13b. Proximal Locking - Oblique Screws (Continued) To remove the targeting assembly, insert the 5mm Connecting Bolt Inserter through the Driver Handle to engage the connecting bolt and turn counterclockwise to release attachment from the nail. When insertion of the proximal oblique screws are completed, insert the 4mm Hex Driver through the Driver Handle into the proximal aspect of the nail and turn in a clockwise motion to lock the oblique screws with the preassembled, embedded setscrew/ locking mechanism. When complete, remove the hex driver. 22 Step 13c. Proximal Locking - Compression (Optional) Dynamic Compression Slot Dynamic Assemble the Trocar (Catalog #41006) to the Drill Sleeve (Catalog #41005) and insert through the Soft Tissue Sleeve (Catalog #41004) through the Dynamic hole (Dynamic Compression Slot) of the Targeting Arm. Advance to the bone to determine and mark the entry point. Remove the Trocar and advance the assembly to the near cortex. The PhoenixTM Tibial Nail offers a preassembled, embedded setscrew/locking mechanism that can provide up to 5mm of compression. Note: Mechanical compression may only be achieved through the Dynamic hole and deployment of the preassembled, Note: If compression is desired, first ensure distal locking embedded setscrew/locking mechanism. has been completed. Prior to compressing, remove the sleeve assembly from bone. 23 Surgical Technique (Continued) Step 13c. Proximal Locking - Compression (Optional) Continued Insert the 4.3mm Calibrated Drill Bit (Catalog #41010) through the Drill Sleeve to perforate the medial cortex, pass through the nail and perforate the lateral cortex. With the Drill Sleeve assembly held firmly against the medial cortex, the appropriate screw length is measured off the Calibrated Drill Bit, at the end of the Drill Sleeve. Alternatively, a Screw Depth Gauge (Extra Long) (Catalog #14-442081) may be used to determine or verify the length of the screw. The Drill Sleeve is removed and the appropriate 5mm screw is inserted through the Soft Tissue Sleeve (reference pg. 16 for insertion detail). Ensure position of screw with radiographic visualization. Be sure not to exceed more than 2mm in the far cortex. Note: All nail diameters utilize 5mm screws proximally. 24 Step 13c. Proximal Locking - Compression (Optional) Continued If using the preassembled setscrew for compression is desired, insert the 4mm Hex Driver (Catalog #41024) through the Driver Handle, into the proximal aspect of the nail and turn in a clockwise motion. Monitor screw position and fracture compression under radiographic visualization. Alternatively, a backstroke technique can be employed for compressing the fracture by using the Slotted Mallet in a reverse manner under radiographic visualization monitoring. 25 Surgical Technique (Continued) Step 13c. Proximal Locking - Compression (Optional) Continued After desired compression is achieved, repeat screw insertion through the Static hole to support the achieved compression. Upon screw insertion into the Static hole, use the 4mm Hex Driver to reverse the preassembled setscrew (counterclockwise) until it stops against the Connecting Bolt. This will ensure correct positioning of the preassembled setscrew for locking the proximal oblique screws, if desired. 26 Step 13c. Proximal Locking - Compression (Optional) Continued To remove the targeting assembly, insert the 5mm Connecting Bolt Inserter through the Driver Handle to engage the connecting bolt and turn counterclockwise to release attachment from the nail. When insertion of the proximal oblique screws are completed, insert the 4mm Hex Driver through the Driver Handle into the proximal aspect of the nail and turn in a clockwise motion to lock the oblique screws with the preassembled, embedded setscrew/ locking mechanism. When complete, remove the hex driver. 27 Introduction Step 14. Distal Locking Verify the depth of the nail distally in both A/P and lateral views. The PhoenixTM Tibial Nail may be locked distally with screws in both the sagittal and frontal planes. Distal A/P locking allows for placement of perpendicular screws for a more secure fixation of the distal fragment. When treating distal third fractures, ensure at a minimum, two distal locking screws are used below the fracture site. A/P View NOTE: When locking from anterior to posterior all instruments M/L View placed to the bone should be done medial to the tibialis anterior tendon. The tendon should be retracted laterally to allow safe placement of the locking screw. Distal locking may be accomplished using a freehand technique or by using the Biomet® Radiolucent Targeting Device. The image intensifier is aligned with the more distal hole in the nail, such that the hole appears as a perfect circle. A knife blade is placed on the skin, with the incision point verified on the image intensifier, and a 1cm incision is made over the hole in the nail. The tip of the drill bit appears as a solid circle in the center of the screw hole. Proceed to drill through both cortices. The position of the drill bit is confirmed on the image intensifier in both the A/P and Lateral planes, before it is withdrawn. Additional screw holes are drilled in a similar fashion. Perfect Circle NOTE: Distally, a 3.2mm drill bit is used for 4mm screws with the 7.5mm nails only and a 4.3mm drill bit is used for 5mm screws with 9mm or larger nails. Incorrect NOTE: For final tightening 4mm screws and 5mm screws, the 3.5mm Solid Inserter-Long (Catalog #14-441051) or the 3.5mm Solid Inserter-Short (Catalog #14-441052) should be used. 28 End Cap Insertion If desired, one of five different profile end caps ranging from 0mm to 20mm (available in 5mm increments) can be inserted into the proximal end of the PhoenixTM Tibial Nail to prevent bony in-growth. For insertion, thread the end cap to the insertion device, in similar fashion for screw insertion (as referenced on pg. 16). 0mm 5mm 10mm 15mm 20mm NOTE: For final tightening end caps, the 3.5mm Solid InserterLong (Catalog #14-441051) or the 3.5mm Solid Inserter-Short (Catalog #14-441052) should be used. 29 Surgical Technique (Continued) Nail Removal Remove the end cap if implanted and all but one of the locking screws with the 3.5mm Inserter Connector. It is important to leave one screw in the nail to prevent nail rotation when connecting the nail extractor to the nail. Alternatively, if all screws have been removed a 4.3mm Drill Bit can be placed through any of the removed screw holes. If needed, the 3.5mm Hex Screw Extractor* (Catalog #14-442084) may be used to remove either a 4mm or 5mm screw. Insert a Guide Wire into the top of the nail to help guide the extractor to the proximal portion of the nail. Attach the 3/4” Driver (Catalog #14-442066) to the Nail Extractor Tap* (Catalog #14-441048) and thread the assembly into the top of the nail. A tight interference fit should be achieved. The extractor is meant to cross-thread into the proximal portion of the nail. Thread the Slap Hammer Shaft (Catalog #29448) into the Nail Extractor Tap and remove the remaining screw or drill bit. Extract the nail with a backslapping motion using the Slotted Mallet. Note: Since the holes within the embedded setscrew are grooved, proximal screw removal can be achieved without disengaging the embedded setscrew. *Available sterile packed 30 Product Ordering Information 7.5mm Tibial Nails 9mm Tibial Nails (cont’d) Catalog#Description Catalog#Description 40024 Tibial Nail, 7.5mm x 240mm 40337 Tibial Nail, 9mm x 370mm 40025 Tibial Nail, 7.5mm x 250mm 40338 Tibial Nail, 9mm x 380mm 40026 Tibial Nail, 7.5mm x 260mm 40339 Tibial Nail, 9mm x 390mm 40027 Tibial Nail, 7.5mm x 270mm 40340 Tibial Nail, 9mm x 400mm 40028 Tibial Nail, 7.5mm x 280mm 40341 Tibial Nail, 9mm x 410mm 40029 Tibial Nail, 7.5mm x 290mm 40342 Tibial Nail, 9mm x 420mm 40030 Tibial Nail, 7.5mm x 300mm 10.5mm Tibial Nails 40031 Tibial Nail, 7.5mm x 310mm Catalog#Description 40032 Tibial Nail, 7.5mm x 320mm 40033 Tibial Nail, 7.5mm x 330mm 40034 Tibial Nail, 7.5mm x 340mm 40035 Tibial Nail, 7.5mm x 350mm 40036 Tibial Nail, 7.5mm x 360mm 40037 Tibial Nail, 7.5mm x 370mm 40038 Tibial Nail, 7.5mm x 380mm 40039 Tibial Nail, 7.5mm x 390mm 40040 Tibial Nail, 7.5mm x 400mm 40041 Tibial Nail, 7.5mm x 410mm 40042 Tibial Nail, 7.5mm x 420mm 40624 Tibial Nail, 10.5mm x 240mm 40625 Tibial Nail, 10.5mm x 250mm 40626 Tibial Nail, 10.5mm x 260mm 40627 Tibial Nail, 10.5mm x 270mm 40628 Tibial Nail, 10.5mm x 280mm 40629 Tibial Nail, 10.5mm x 290mm 40630 Tibial Nail, 10.5mm x 300mm 40631 Tibial Nail, 10.5mm x 310mm 40632 Tibial Nail, 10.5mm x 320mm 40633 Tibial Nail, 10.5mm x 330mm 40634 Tibial Nail, 10.5mm x 340mm 9mm Tibial Nails 40635 Tibial Nail, 10.5mm x 350mm Catalog#Description 40636 Tibial Nail, 10.5mm x 360mm 40324 Tibial Nail, 9mm x 240mm 40637 Tibial Nail, 10.5mm x 370mm 40325 Tibial Nail, 9mm x 250mm 40638 Tibial Nail, 10.5mm x 380mm 40326 Tibial Nail, 9mm x 260mm 40639 Tibial Nail, 10.5mm x 390mm 40327 Tibial Nail, 9mm x 270mm 40640 Tibial Nail, 10.5mm x 400mm 40328 Tibial Nail, 9mm x 280mm 40641 Tibial Nail, 10.5mm x 410mm 40329 Tibial Nail, 9mm x 290mm 40642 Tibial Nail, 10.5mm x 420mm 40330 Tibial Nail, 9mm x 300mm 40331 Tibial Nail, 9mm x 310mm 40332 Tibial Nail, 9mm x 320mm 40333 Tibial Nail, 9mm x 330mm 40334 Tibial Nail, 9mm x 340mm 40335 Tibial Nail, 9mm x 350mm 40336 Tibial Nail, 9mm x 360mm 31 Product Ordering Information (Continued) 12mm Tibial Nails 13.5mm Tibial Nails Catalog#Description Catalog#Description 40924 Tibial Nail, 12mm x 240mm 14-441224 Tibial Nail, 13.5mm x 240mm 40925 Tibial Nail, 12mm x 250mm 14-441225 Tibial Nail, 13.5mm x 250mm 40926 Tibial Nail, 12mm x 260mm 14-441226 Tibial Nail, 13.5mm x 260mm 40927 Tibial Nail, 12mm x 270mm 14-441227 Tibial Nail, 13.5mm x 270mm 40928 Tibial Nail, 12mm x 280mm 14-441228 Tibial Nail, 13.5mm x 280mm 40929 Tibial Nail, 12mm x 290mm 14-441229 Tibial Nail, 13.5mm x 290mm 40930 Tibial Nail, 12mm x 300mm 14-441230 Tibial Nail, 13.5mm x 300mm 40931 Tibial Nail, 12mm x 310mm 14-441231 Tibial Nail, 13.5mm x 310mm 40932 Tibial Nail, 12mm x 320mm 14-441232 Tibial Nail, 13.5mm x 320mm 40933 Tibial Nail, 12mm x 330mm 14-441233 Tibial Nail, 13.5mm x 330mm 40934 Tibial Nail, 12mm x 340mm 14-441234 Tibial Nail, 13.5mm x 340mm 40935 Tibial Nail, 12mm x 350mm 14-441235 Tibial Nail, 13.5mm x 350mm 40936 Tibial Nail, 12mm x 360mm 14-441236 Tibial Nail, 13.5mm x 360mm 40937 Tibial Nail, 12mm x 370mm 14-441237 Tibial Nail, 13.5mm x 370mm 40938 Tibial Nail, 12mm x 380mm 14-441238 Tibial Nail, 13.5mm x 380mm 40939 Tibial Nail, 12mm x 390mm 14-441239 Tibial Nail, 13.5mm x 390mm 40940 Tibial Nail, 12mm x 400mm 14-441240 Tibial Nail, 13.5mm x 400mm 40941 Tibial Nail, 12mm x 410mm 14-441241 Tibial Nail, 13.5mm x 410mm 40942 Tibial Nail, 12mm x 420mm 14-441242 Tibial Nail, 13.5mm x 420mm 32 4mm Double-Lead Thread Screws 5mm Double-Lead Thread Screws Catalog#Description Catalog#Description 14-400420 4mm x 20mm screw 14-405020 5mm x 20mm screw 14-400422 4mm x 22mm screw 14-405022 5mm x 22mm screw 14-400424 4mm x 24mm screw 14-405024 5mm x 24mm screw 14-400426 4mm x 26mm screw 14-405026 5mm x 26mm screw 14-400428 4mm x 28mm screw 14-405028 5mm x 28mm screw 14-400430 4mm x 30mm screw 14-405030 5mm x 30mm screw 14-400432 4mm x 32mm screw 14-405032 5mm x 32mm screw 14-400434 4mm x 34mm screw 14-405034 5mm x 34mm screw 14-400436 4mm x 36mm screw 14-405036 5mm x 36mm screw 14-400438 4mm x 38mm screw 14-405038 5mm x 38mm screw 14-400440 4mm x 40mm screw 14-405040 5mm x 40mm screw 14-400442 4mm x 42mm screw 14-405042 5mm x 42mm screw 14-400444 4mm x 44mm screw 14-405044 5mm x 44mm screw 14-400446 4mm x 46mm screw 14-405046 5mm x 46mm screw 14-400448 4mm x 48mm screw 14-405048 5mm x 48mm screw 14-400450 4mm x 50mm screw 14-405050 5mm x 50mm screw 14-400452 4mm x 52mm screw 14-405052 5mm x 52mm screw 14-400454 4mm x 54mm screw 14-405054 5mm x 54mm screw 14-400456 4mm x 56mm screw 14-405056 5mm x 56mm screw 14-400458 4mm x 58mm screw 14-405058 5mm x 58mm screw 14-405060 5mm x 60mm screw 14-405065 5mm x 65mm screw 14-405070 5mm x 70mm screw 14-405075 5mm x 75mm screw 14-405080 5mm x 80mm screw 14-405085 5mm x 85mm screw 14-405090 5mm x 90mm screw 14-405095 5mm x 95mm screw 14-405100 5mm x 100mm screw 14-405105 5mm x 105mm screw 14-405110 5mm x 110mm screw 33 Product Ordering Information (Continued) End Caps Disposables Catalog#Description Catalog#Description 14-441280 End Cap, 0mm 27914 14-441281 End Cap, 5mm 27984 4.3mm x 152mm Short Drill Bit 2 14-441282 End Cap, 10mm 41009 One-Step Reamer, 11.5mm 1 14-441283 End Cap, 15mm 41010 4.3mm x 320mm Calibrated Drill Bit 2 14-441284 End Cap, 20mm 467210 3.2mm x 80cm Nail Driving Guide 2 3.2mm x 460mm Entry Guide Wire Qty 2 471133 3.2mm x 355mm Entry Guide Wire 2 471830 Radiolucent Targeting Device 1 471835 3.2mm Radiolucent Targeting Device Twist Drill 1 471843 4.3mm Radiolucent Targeting Device Twist Drill 1 472060 3.2mm x 180mm Calibrated Drill Bit 2 14-410002 2.6mm x 80cm Bead Tip Guide Wire 2 34 Instruments Instruments (Continued) Catalog#Description 27940 52cm Ni-Ti Reamer Shaft Qty Catalog#Description 1 595400 Tibial Nail Instrument Tray (empty) Qty 1 27958 40cm Ni-Ti Reamer Shaft 1 14-400082 Tibial Nail Instrument Tray (fully kitted) 27977 Stryker/AO Power Adapter 1 14-440047 Telescoping Nail Measuring Gauge 1 29407 Modular T-Handle, Non-Ratcheting 1 14-441043 3.5mm Inserter Connector, Long 1 29408 Modular Straight Handle, Ratcheting 1 14-441044 3.5mm Inserter, Long 1 29448 Slap Hammer Shaft 1 14-441045 3.5mm Inserter Connector, Short 1 41000 Tibial Nail Targeting Arm 1 14-441046 3.5mm Inserter, Short 1 41001 Slap Hammer Adapter 1 14-441047 Impactor Cap 1 41002 Connecting Bolt Driver 2 14-441048 Nail Extractor Tap* 1 41003 5mm Connecting Bolt Inserter 1 14-441051 3.5mm Solid Inserter, Long 1 41004 Soft Tissue Sleeve 2 14-441052 3.5mm Solid Inserter, Short 1 41005 Drill Sleeve 2 14-442053 Slotted Mallet 1 2 14-442066 3/4” Hex Driver 1 41006Trocar 41018 Driver Handle 1 14-442068 8.5mm Fracture Reducer (Bowed) 1 41023 Thumb Screw 2 14-442073 Pseudarthrosis Pin Straight 1 41024 4mm Hex Driver 1 14-442074 Pseudarthrosis Pin Curved 1 41026 Curved Cannulated Awl 1 14-442075 Medullary Canal and Length Estimator 1 41027 Wire Pusher 1 14-442076 Short 4.3mm Drill Measuring Sleeve 1 41029 Working Channel Soft Tissue Sleeve 1 14-442078 Keyless Chuck T-Handle 1 467534 8.0mm Reamer Head 1 14-442081 Screw Depth Gauge (Extra Long) 1 467536 8.5mm Reamer Head 1 14-442082 Screw Depth Gauge (Extra Short) 1 467538 9.0mm Reamer Head 1 14-442084 3.5mm Hex Screw Extractor* 1 467540 9.5mm Reamer Head 1 14-442085 8.5mm Fracture Reducer Straight 1 467542 10.0mm Reamer Head 1 14-442089 Hall/Stryker Power Adapter 1 467544 10.5mm Reamer Head 1 14-442098 Entry Trocar 1 467546 11.0mm Reamer Head 1 467548 11.5mm Reamer Head 1 467550 12.0mm Reamer Head 1 467552 12.5mm Reamer Head 1 467554 13.0mm Reamer Head 1 467556 13.5mm Reamer Head 1 467558 14.0mm Reamer Head 1 467560 14.5mm Reamer Head 1 * Available sterile packed 35 Phoenix™ Tibial Nail System Package Insert Biomet Trauma 56 East Bell Drive P.O. Box 587 Warsaw, Indiana 46581 USA 01-50-4005 Rev.A Date: 2012-06 ® Biomet Intramedullary Nail Implants ATTENTION OPERATING SURGEON DESCRIPTION Biomet® manufactures a variety of titanium intramedullary nails intended to aid in the alignment and stabilization of fractures of bones in the skeletal system, in the skeletal system, and to aid in reconstructive surgery. Implant components used for these applications include: intramedullary nails, screws, and end caps. Osseotite screws may also be used with the Peritrochanteric Nail System. MATERIALS Titanium Alloy UHMWPE INDICATIONS Phoenix Tibial Nail System The Phoenix Tibial Nail System is indicated for alignment, stabilization, and fixation of fractures caused by trauma or disease, and the fixation of long bones that have been surgically prepared (osteotomy) for correction of deformity and for arthrodesis. CONTRAINDICATIONS 1. Infection. 2. Patient conditions including blood supply limitations, and insufficient quantity or quality of bone. 3. Patients with mental or neurologic conditions who are unwilling or incapable of following postoperative care instructions. 4. Foreign body sensitivity. Where material sensitivity is suspected, testing is to be completed prior to implantation of the device. WARNINGS Internal fixation devices aid the surgeon in the alignment and stabilization of skeletal fractures and provide a means of fracture management in reconstructive surgical applications. While these devices are generally successful in attaining these goals, they cannot be expected to replace normal healthy bone or withstand the stress placed upon the device by full or partial weight bearing or load bearing, particularly in the presence of nonunion, delayed union, or incomplete healing. Metallic bone fixation devices are internal splints that align the fracture until normal healing occurs. The size and shape of bones and soft tissue place limitations on the size and strength of implants. If there is delayed union or nonunion of bone in the presence of weight bearing, or load bearing, the implant could eventually break. Therefore, it is important that immobilization (use of external support, walking aids, braces, etc.) of the fracture site be maintained until firm bony union (confirmed by clinical and radiographic examination) is established. Surgical implants are subject to repeated stresses in use, which can result in fatigue fracture. Factors such as the patient’s weight, activity level, and adherence to weight bearing or load bearing instructions have an effect on the service life of the implant. The surgeon must be thoroughly knowledgeable not only in the medical and surgical aspects of the implant, but also must be aware of the mechanical and metallurgical aspects of the surgical implants. Bone screws, 3mm – 10mm in diameter and 10mm – 75mm in overall length are not approved for screw attachment or fixation to the posterior elements (pedicles) of the cervical, thoracic or lumbar spine. 1. Correct selection of the implant is extremely important. The potential for success in fracture fixation is increased by the selection of the proper type of implant. While proper selection can help minimize risks, the size and shape of human bones present limitations on the size and strength of implants. Internal fixation devices cannot withstand the activity levels and/or loads equal to those placed on normal healthy bone. These devices are not designed to withstand the unsupported stress of full weight bearing, or load bearing. 2. The devices can break when subjected to increased loading associated with nonunion or delayed union. Internal fixation devices are load-sharing devices that hold a fracture in alignment until healing occurs. If healing is delayed, or does not occur, the implant can be expected to break, bend or fail. Loads produced by weight bearing, and activity levels may dictate the longevity of the implant. 3. Implant materials are subject to corrosion. Implanting metals and alloys subjects them to constant changing environments of salts, acids, and alkalis that can cause corrosion. Putting dissimilar metals and alloys in contact with each other can accelerate the corrosion process that may enhance fracture of implants. Every effort should be made to use compatible metals and alloys when marrying them to a common goal, i.e., screws and plates. 36 4. Correct handling of implants is extremely important. Do not modify implants. Do not notch or bend implants. Notches or scratches put in the implant during the course of surgery may contribute to breakage. Intraoperative fracture of screws can occur if excessive force (torque) is applied while seating bone screws. 5. Remove after fracture has healed. Implants can loosen, fracture, corrode, migrate, or cause pain. If an implant remains implanted after complete healing, the implant may cause stress shielding, which may increase the risk of, refracture in an active patient. The surgeon should weigh the risks verses benefits when deciding whether to remove the implant. Adequate postoperative management to avoid refracture should follow implant removal. 6. Adequately instruct the patient. Postoperative care is important. The patient’s ability and willingness to follow instruction is one of the most important aspects of successful fracture management. Patients with senility, mental illness, alcoholism, and drug abuse may be at higher risk. These patients may ignore instructions and activity restrictions. The patient is to be instructed in the use of external supports, walking aids, and braces that are intended to immobilize the fracture site and limit weight bearing or load bearing. The patient is to be made fully aware and warned that the device does not replace normal healthy bone, and that the device can break, bend or be damaged as a result of stress, activity, load bearing, or weight bearing. The patient is to be made aware and warned of general surgical risks, possible adverse effects, and to follow the instructions of the treating physician. The patient is to be advised of the need for regular postoperative follow-up examination as long as the device remains implanted. 7. Nails with a diameter of 9mm or less are intended for use in pediatric patients. Do not use these sizes in teenage or adult patients. The size and strength of these nails is inadequate for loads experienced with teenage or adult patients. Laboratory testing demonstrates that 8mm and 9mm diameter nails have a fatigue life approximately one-fourth that of 12mm nails. Where possible, use 12mm or larger diameter nails. In cases where a small nail size was used, the surgeon may want to consider replacing the small nail with a larger nail after three months. 8. To reduce the driving force on the nail and the potential risk of nail damage, the physician should consider reaming 1/2mm to 1 1/2mm larger than the nail implanted. 9. Do not implant a nail with the distal holes or proximal holes at or within the fracture line. If nail is implanted with distal or proximal holes in the fracture line, effective screw fixation will be compromised which may lead to breakage or bending of the implant. 10. Difficult tibial fractures may take 8 to 12 months to heal. Treat with caution due to the extended healing time. When nonreaming techniques are used or when smaller diameter nails are used, the surgeon should consider one or more of the following treatments: a) Graft the tibial fracture site at time of surgery. b) Remove screws proximally or distally at 2 to 3 months. c) Exchange the tibial nail for a larger diameter tibial nail at 3 to 4 months. 11. Patient smoking may result in delayed healing, non-healing and/or compromised stability in or around the placement site. PRECAUTIONS Device is single use only. Do not reuse implants. While an implant may appear undamaged, previous stress may have created imperfections that would reduce the service life of the implant. Do not treat patients with implants that have been even momentarily placed in a different patient. Instruments are available to aid in the accurate implantation of internal fixation devices. Intraoperative fracture or breaking of instruments has been reported. Surgical instruments are subject to wear with normal usage. Instruments, which have experienced extensive use or excessive force, are susceptible to fracture. Surgical instruments should only be used for their intended purpose. Biomet recommends that all instruments be regularly inspected for wear and disfigurement. POSSIBLE ADVERSE EFFECTS 1. Nonunion or delayed union, which may lead to breakage of the implant. 2. Bending or fracture of the implant. 3. Loosening or migration of the implant. 4. Metal sensitivity, or allergic reaction to a foreign body. 5. Limb shortening due to compression of the fracture or bone resorption. 6. Decrease in bone density due to stress shielding. 7. Pain, discomfort, or abnormal sensation due to the presence of the device. 8. Nerve damage due to surgical or preexisting trauma. 9. Necrosis of bone. 10. Postoperative bone fracture and pain. 11. Inadequate healing. 12 Early or late postoperative infection and allergic reaction. 37 Phoenix™ Tibial Nail System Package Insert (Continued) MAGNETIC RESONANCE (MR) STATEMENT The effects of the MR environment have not been determined for this device. This device has not been tested for heating or migration in the MR environment. STERILITY Biomet Intramedullary Nail implants are provided sterile and clearly marked “STERILE” on the packaging. These implants have been sterilized using a minimum dosage of 2.5 megaRad (25 kGy) of gamma radiation. Where specified, do not use implants after expiration date. CAUTION: Federal law (USA) restricts this device to sale by or on the order of a physician. Comments regarding this device can be directed to Attn: Regulatory Dept., Biomet, Inc., P.O. Box 587, Warsaw, IN 46582 USA, Fax: 574-372-3968. All trademarks herein are the property of Biomet, Inc. or its subsidiaries unless otherwise indicated. CE Mark on the package insert (IFU) is not valid unless there is a CE Mark on the product (description) label. Authorized Representative: Biomet U.K., Ltd. Waterton Industrial Estate Bridgend, South Wales CF31 3XA UK 38 Further Information This brochure describes a surgical technique used by Michael For further information, please contact the Customer Service S. Sirkin, M.D., Cory A. Collinge, M.D. and Kenneth J. Koval, Department at: M.D. The surgeon who performs any implant procedure is responsible for determining the appropriate products(s) Biomet Trauma and utilizing technique(s) for in each individual patient. The 56 East Bell Drive contents of this manual are intended to be only a guide and P.O. Box 587 are not intended to set a standard of care. Warsaw, Indiana 46581-0587 800.348.9500 x 1501 www.biomet.com 39 Notes: 40
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