MANUAL SKIOLD MAKES A DIFFERENCE! TECHNICAL - DIFFUSE, COMBI DIFFUSE, WALL- AND CEILING INLETS. APOLLO S 981 003 416 Ver. 03 24-02-2014 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 Contents 1. INSTALLATION .................................................................................................................................................... 4 1.1 WHERE TO PLACE THE COMPONENTS..................................................................................................................... 4 1.2 MAX. LOAD: .......................................................................................................................................................... 4 1.3 CABLING AND INSTALLATION................................................................................................................................ 5 2. SYSTEM DESCRIPTION...................................................................................................................................... 6 3. COMPONENTS ...................................................................................................................................................... 8 3.1 APOLLO S .............................................................................................................................................................. 8 3.2 CONTROLLING PRINCIPLES .................................................................................................................................... 9 3.2.1 Ventilation................................................................................................................................................... 9 3.2.2 Safety devices .............................................................................................................................................. 9 3.2.3 Apollo S ..................................................................................................................................................... 10 3.2.4 Controlling the fan speed .......................................................................................................................... 11 3.3 FANS ................................................................................................................................................................... 11 3.4 LA12 CONTROL UNIT FOR DAMPER ..................................................................................................................... 11 3.4.1 Method of operation.................................................................................................................................. 11 3.4.2 Battery Backup .......................................................................................................................................... 11 3.4.3 Error indication ........................................................................................................................................ 12 3.4.4 Emergency opening................................................................................................................................... 12 3.4.5 LA12 ver. 2045-24-01-DK technical description ...................................................................................... 13 3.4.6 LA12 contents ........................................................................................................................................... 14 3.4.7 LA12 Print connections and terminals...................................................................................................... 15 3.4.8 LA12 Functional description .................................................................................................................... 16 3.4.9 LA12 DIP switch description .................................................................................................................... 18 3.5 LA35 CONTROL UNIT FOR WALL- AND/OR CEILING AIR INLETS. .......................................................................... 20 3.5.1 Method of operation.................................................................................................................................. 20 3.5.2 Battery Backup .......................................................................................................................................... 20 3.5.3 Error indication ........................................................................................................................................ 20 3.5.4 Emergency opening................................................................................................................................... 20 3.5.5 LA35 ver. 2045-230-01-DK technical description .................................................................................... 21 3.5.6 LA35 contents. .......................................................................................................................................... 22 3.5.7 LA35 Print connections and terminals...................................................................................................... 23 3.5.8 LA35 functional description ...................................................................................................................... 24 3.5.9 LA35 DIP switch description .................................................................................................................... 26 4. OPERATION ........................................................................................................................................................ 28 4.1 PRINCIPLES OF OPERATION .................................................................................................................................. 28 4.2 SETTING PROGRAM.............................................................................................................................................. 30 5. ELECTRICAL WIRERING ................................................................................................................................ 40 5.1.1 Max loads: ................................................................................................................................................ 40 5.1.2 Installation ................................................................................................................................................ 40 5.1.3 Recommended cables:............................................................................................................................... 41 5.1.4 Placing of components .............................................................................................................................. 41 5.2 APOLLO S ............................................................................................................................................................ 42 6. RUNNING-IN AND ADJUSTMENT .................................................................................................................. 43 6.1 RUNNING-IN (TO BE MADE BY AN ELECTRICIAN) ................................................................................................. 43 6.2 RUNNING IN ........................................................................................................................................................ 45 6.3 DIAGRAMS .......................................................................................................................................................... 45 7. EU-COMPONENT DECLARATION ................................................................................................................. 58 981 003 416 3 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 1. Installation 1.1 Where to place the components Component Apollo climatic computer Fantronic triac slave Frequency converter Transformer 230VAC - 24VAC LA12/LA35 servomotors Temperature sensor outside Humidity sensor Temperature sensor outside Position Room / connecting passage Room / connecting passage Room / connecting passage / loft (diffuse only) Room / connecting passage Room / connecting passage In the centre of the room: approx. 1.6 m above floor Ventilation chimney: 2m distance Central passage: 1m displaced (above the pens) Next to the temperature sensor North side of the building (shadow) 1.2 Max. load: Component Apollo S Frequency converter FC750 Apollo 2320 Slave Max load [Amp] -3.5 17.0 IMPORTANT! Never apply larger fuses in the components than prescribed. (Extra fuses are taped onto the inside of the Apollo box.) IMPORTANT! Using frequency controlled motors and malfunction switch: If you connect the motor to an electrical installation using FI/HFI-switch as extra protection, ensure that these switches disconnect upon registering a wrong current with DC content (pulsating direct current). The malfunction switches must carry this symbol: 4 981 003 416 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 1.3 Cabling and installation All wiring and cabling between the ventilation components are not included in the SKIOLD A/S delivery. This partly completed machinery must NOT be put into service before the complete machinery, in which this partly completed machinery is to be incorporated, has been declared in conformity with all relevant health and safety requirements according to 2006/42/EC and other relevant directives. The delivery and installation of cables between the ventilation components is NOT a part of the specific and individual SKIOLD A/S order. Neither is fuse boxes, fault current protection, junction boxes, circuit breakers (including temporary and safety circuit breakers), and other necessary parts for electrical connection of the ventilation system. These items are all supplied by your electrician, and are solely supplied and connected under his responsibility. The connection work must be carried out according to the wiring diagrams supplied to the specific and individual project and must fulfil the regulations stated in EN60204-1:2006. The electrician must issue a declaration of conformity regarding the electrical connection of the ventilation system before putting the ventilation system into service. An authorized and licensed electrician must make the cabling and wiring according to the wiring diagrams. The electrician must ensure that the entire installation fulfils all requirements, legislation and regulations valid at the time of the installation. Upon completion of the installation, the electrician must sign a Declaration of Conformity relating to the Machinery Directive, the EMC Directive and the Low Voltage Directive (see later in this manual) SKIOLD issues a “Declaration of Incorporation of partly completed machinery” to each individual ventilation system and is the manufacturer of the partly completed machine “Ventilation System controlled by Apollo Multi control unit” seen in relation to the Machinery Directive. If the ventilation system altered or extra equipment is installed, the electrician performing the alterations is responsible for all issues relating to the Machinery Directive, the EMC Directive and the Low Voltage Directive for the entire ventilation system. When installing, please observe the following: You must install a safety switch prior to the Apollo climatic computer as well as prior to every single fan When connection the various components, always use water proof (IP65 or better) compression type cable glands. Supply extra cable glands with counter nuts. If you do not use cable glands, SKIOLD will not accept any warranty claims regarding moisture in the components of the ventilation system. Use the same cable for operating voltage 24V AC from the power supply to the servomotor on the damper and the control voltage 0 – 10V DC from the Apollo Multi. You must use the 230V AC output from the Apollo as power supply for the external 24V AC power supply to the exhaust servomotors, the solenoid valves or the heating supply servomotors only Only use shielded cables. All frequency controlled fans include 5 metres of pre-fitted shielded cable. Other cable lengths are available upon request. Maximum length of cables between frequency converters and motors is 25 metres. Always use uncut cables. Ventilation systems of the ceiling inlet, diffuse or kombi diffuse type require the frequency converters to be installed close to the exhaust in the attic. Place the frequency converter max. 50 cm above the insulation. Recommended cabling Voltage 230 VAC 24 VAC 0-10 VDC 981 003 416 Cable (recommended) 1.5 mm2 PAP-J 0.75 mm2 YCY-J 0.75 mm2 YCY-J 5 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 2. System description This technical manual applies to the following system types: 1. 2. 3. 4. Negative pressure ventilation with wall inlets Negative pressure ventilation with ceiling inlets Negative pressure ventilation with diffuse air inlet Negative pressure ventilation combining diffuse air inlet and wall/ceiling inlet. Ad. 1 and 2): A negative pressure ventilation system with wall or ceiling inlet consists of wall- or ceiling fitted air inlets, exhaust chimneys containing automatically controlled dampers and fans, sensors and actuators to control the wall/ceiling inlets and finally the climatic computer. Ad. 3) A negative pressure ventilation system with diffuse air intake consists of exhaust chimneys containing automatically controlled dampers and fans, sensors and actuators to control the wall/ceiling inlets and the climatic computer. The air inlet in this system happens solely through the insulation and the ceiling. It is not possible to adjust or control the air inlet. Ad. 4) Negative pressure ventilation combining diffuse air inlet and wall/ceiling inlet consists of wall- or ceiling fitted air inlets, exhaust chimneys containing automatically controlled dampers and fans, sensors and actuators to control the wall/ceiling inlets and the climatic computer. In addition, the ceiling is designed as a diffuse air inlet. This makes it possible to shut off the wall/ceiling inlets during cold periods, using only the diffuse air inlet to supply fresh air to the room. Regarding cabling and wiring, this system type is identical to negative pressure ventilation with wall/ceiling inlets ventilation systems. 6 981 003 416 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 A typical negative pressure ventilation system, e.g. with wall or ceiling inlets, consist of the following components: 1. Wall inlets or ceiling inlets. 2. One or more linear actuators to adjust the wall/ceiling inlets. 3. Exhaust chimney. 4. Servomotor for damper in every chimney. 5. Damper. 6. Fan. 7. Motor valve for heating supply. 8. Climatic computer – Apollo Multi S. 9. Temperature sensor (inside). 12. Humidity sensor. 13. Power supply 230VAC - 24VAC (supply voltage for the damper servo motors). 14. Power supply 12VDC and battery (supply voltage for the wall/ceiling inlet b adjustment actuators) 15. Pressure gauge (recommended). 16. Alarm unit – SKIOLD Discovery (independent temperature supervision of all rooms 11. Temperature sensor (outside). 981 003 416 7 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 3. Components 3.1 Apollo S Functions Measuring the inside room temperature Measuring the outside temperature Measuring the inside room humidity Output (0-10VDC) to control the exhaust fan speed Output (0-10VDC) to control the exhaust damper position Output (0-10VDC) to control the air inlet flaps Output (0-10VDC) to control the heating supply Inputs for wind speed and wind direction 1 digital inputs for water gauges per department 2 programmable on/off-relays per department Com. Port for computer network Apollo S * * extra equipment 8 981 003 416 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 3.2 Controlling principles 3.2.1 Ventilation The ventilation system controls the inside climate in the pig unit by means of two parameters; temperature and humidity. The temperature is the primary parameter, and humidity is the secondary. In order to maintain the required temperature and humidity levels, the system adjusts the ventilation level and the heating supply. When the humidity is too high, the system has to get rid of the moisture through ventilation. If this causes too much temperature loss, the heating supply increases (if heating is installed). For a more accurate control of the air stream inside the pig housing, the climatic computer takes the outside temperature into consideration when adjusting. 3.2.2 Safety devices You must at all times have a minimum of air renewal in a pig housing. Therefore, in case of breakdown, you must install the below mentioned safety devices. Damper and air inlet emergency opening: If the power is cut to the damper servomotors or the air inlet actuators, or if the control signal from the Apollo Multi control unit falls below approx. 1 VDC (standard control signal voltage span is 2 – 10 VDC), the dampers and air inlets will open, even if there is no supply voltage present. It is very important to ensure emergency opening of wall/ceiling inlets, windows, doors etc. in order to create sufficient air flow through the pig housing. Damper emergency opening only is NOT sufficient. Alarm system It is the responsibility of the customer to ensure that an alarm system to supervise the ventilation system is installed correctly and that this alarm system is fully operational at all times. SKIOLD recommends the SKIOLD alarm system. Should the insurance company of the customer require specific alarm system features, it is the responsibility of the customer to inform SKIOLD about these specific requirements. 981 003 416 9 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 3.2.3 Apollo S Fuse: T100mA/250V 10 981 003 416 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 3.2.4 Controlling the fan speed Apollo S controls the fan speed using a 0-10VDC signal connected to a slave unit. This slave can be either a triac-regulator, frequency converter or similar. You find further information on slave units in the manuals of the units supplied to the specific system. 3.3 Fans The system drawing shows the fan types and the positions of the slave units of your specific system. The motor sizes and power supply requirements are also shown on this drawing. Should you require further detailed information, please contact SKIOLD. The wiring diagrams in this manual show how the fans and slave units are connected to the Apollo. 3.4 LA12 control unit for damper 3.4.1 Method of operation The control unit is designed to operate in connection with the LA12 LINAK actuator, used for ventilation purposes in the agricultural sector. A positioning signal is built into the actuator, thus ensuring that the control unit always knows where the actuator is positioned. The control unit regulates the position of the actuator, depending on the required position of the damper in the chimney. The control unit is set to the various operation modes by adjusting the dip switches. The LA12 control unit reacts to the control signal from the ventilation control unit itself. 3.4.2 Battery Backup The LA12 control unit has a built-in battery back-up safety system. In case of power supply failure, this ensures that emergency procedures can be carried out. 981 003 416 11 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 3.4.3 Error indication In case of failure, the control unit positions the actuator at the point specified by the user. Set this point by adjusting the dip switches. The LEDs in the front of the control units are flashing to indicate the type of error. Furthermore the alarm relay in the control unit is activated, sending an error signal to the separate alarm system. The user can easily discover an error and can prevent a fatal situation from occurring, e.g. in case of a serious temperature increase. 3.4.4 Emergency opening In case of power failure, control signal failure or other malfunctions the LA12 control unit either emergency opens or emergency closes, depending on the dip switch setting. 12 981 003 416 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 3.4.5 LA12 ver. 2045-24-01-DK technical description Supply voltage: 24VAC +10%/ -20% Intermittence: 50 % (max load). Measurements: W106 x L139 x D69mm Input: 2 digital inputs 24VDC/VAC “1”= 4-30V “0” = 0-1V 2 analogue inputs 0-10V (max 13V) 138mm Battery: 12 V, 0.8 Ah Alarm relay: potential free 2 amp. 53mm Temp. protection: 120 °C 40mm 106mm 7mm 7mm Motor current: Max 2,5 amp. 53mm SERVO/TRAFO LA12 Battery Supply 24 VAC Charger Motor drive Trafo Supply 24VAC ACT. pot LA12 Pot.meter Control signal to motorcontroller 2-10volt Control signal motor drive OK 981 003 416 13 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 3.4.6 14 LA12 contents Plastic casing: LINAK, colour grey, dim. 139 X 107 X 69mm, IP65 Battery: 12 V, 0.8 Ah. Print fitted in the top of the box. 2 digital inputs 24 VAC 24 VAC supply for digital input Charge circuit battery PG: 1 stk. M12 2. 5 pol terminal for motor, pot & H-pot. 3. 2X2 pol terminal 24VAC and 24VAC out 4. 2 pol terminal for control signal analogue. 5. 2 pol terminal for battery 6. 2 pol terminal relay out 7. 4 pol terminal digital in/out H-bridge Relay: signal AC Bridge Potentiometer for adjusting stroke length Overcurrent protection of motor Dipswitch Test low battery voltage, loading resistor, every 30 hours. Coated print 3 LED’s for indicating status, fitted on the front Rubber wire lead-in fitted between top and bottom 981 003 416 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 3.4.7 LA12 Print connections and terminals 6 - 8 10 Supply 24VAC 7 9 5 24VAC Minus (-) + 24VAC out Motor DIP red Alam output 14 13 23 22 blue 12 11 Digital inputs Alarm system Plus (+) Control signal 0/2-10V Connection actuator 19 GND GND (-) 16 POT 0-10V (+) 15 + 12V 18 17 black yellow green 10 Ventilation Control unit 0 LA12 Terminal 1+2 3+4 5+6 7+8 9+10 11+12 13+14 15+16 17+18+19 22 23 981 003 416 Description Not fitted Not fitted 24 VAC supply from external transformer 24 VAC onwards or to other supply from the control unit Battery 9= plus, 10 = minus Motor connection Alarm outputs Control voltage in 0/2-10 volt. 15= 0-10V(plus), 16= GND (minus) Actuator feed back signal 17=12V (plus), 18=actuator feed back 0-10V, 19= GND (minus) Digital input Digital input 15 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 3.4.8 LA12 Functional description LED’s There are 3 LED’s fitted in the front of the control unit GREEN LED shows that the control unit is ON RED LED shows that an error has occurred YELLOW LED shows that the control voltage is ON. The LED flashes slowly at low voltages, and fast at high voltages. 2 volt = slow, 10 volt =fast. The LED’s are also used to show the control unit status; please refer till the below mentioned alarm readings. Alarm indication No movement Error 1. Overcurrent: Red LED flashes. Error 2. Battery error: Red LED flashes. Error 3. Service mode: Greed LED flashes. Error 4. No movement: Red LED flashes, Yellow LED ON, green Led ON Error 5. Supply error: Green LED flashes, Red LED ON, Yellow LED OFF. The actuator does not move; or the wiring is damaged. Error: 1. 2. 3. Actuator does not move. Damaged motor wiring. Damaged signal wiring. Detection. The control unit changes the control signal to show that the actuator is not moving. This can be caused by any of the 3 above mentions error possibilities. When detecting an error, the actuator moves in the opposite direction for a few seconds, followed by moving in the right direction again for a few seconds. The actuator makes 3 attempts before the error is shown on the control unit. The control unit performs the emergency opening procedure set by the DIP switches. Error indication: Relay in the control unit OFF; Red, Green and Yellow LED’s ON. Battery The battery is checked every 30 hours. In case of battery failure, the red LED flashes. The alarm relay sends a failure signal for 10 seconds. When the 10 seconds have passed, the alarm relay changes back to normal. The red LED flashes until the battery is changed. The alarm is re-activated after another 30 hours when the battery is checked again. Re-setting the battery alarm: 1. The error is detected. 2. Red LED flashes. 3. Change the battery. 4. Disconnect the 24 AC supply briefly. This resets the alarm. Alternatively, just wait for 30 hours until the battery is checked again. If the battery is OK, the alarm relay goes back to normal. Battery charging time Battery charging time 1,2 amp. Battery 80% approx. 15 hours 100% approx. 24 hours 0,8 amp. Battery 80% approx. 12-13 hours 100% approx. 24 hours Control unit overheated If the internal driver circuit overheats (at approx. 190 °C), the following occurs: Red LED turns ON. The actuator moves in one direction for a few seconds, waits, moves back for a few seconds. This cycle is attempted 3 times before the relay is cut and the actuator emergency opens according to the DIP switch settings. 16 981 003 416 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 Overcurrent When the control unit detects actuator overcurrent, it stops the actuator, moves the actuator back for a few seconds and moves it forward again for a few seconds. This cycle is performed 3 times before the actuator stops at the position where the overcurrent occurred. The red LED and the alarm relay both turn ON. After 5 minutes the control units initiates another attempt to reach the required actuator position. During this 2nd attempt, the alarm is inactive. Stroke length limitation The stroke length can be limited going outwards by adjusting the built-in potentiometer. If the control signal is inverted (DIP 5), the stroke length can be limited going inwards. Control signal hysteresis Stand-by consumption 981 003 416 The system has a hysteresis of +/- 0,3 volts to avoid signal fluctuations. The control unit does not react to control signal changes below 0,3 volts.. Standby consumption with no mains supply 20mA. When the battery is fully charged, the expected battery back-up time is 30-35 hours. 17 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 3.4.9 LA12 DIP switch description DIP 1 2 3 4 5 6 OFF Digital control signal. (not used) Full emergency open or close (Default) Close (not used) LA12 (Default) Control signal 2v = act. In 10v = act. Out(Default) Control signal 2V -10VOLT (Default) ON Analogue control signal (Default) Last position + 30 % (not used) Open (Default) LA35 (not used) Control signal 10v = act. In 2v = act. out (not used) Control signal 0-10 volt (not used) Description DIP 1 OFF. The control unit operates in digital mode, on/off regulation, actuator without feedback. DIP 1 ON. The control unit operates in analogue mode, analogue regulation actuator with feedback (0-10volt). DIP 2 OFF Control unit emergency opens/closes (depending on the DIP 3 setting) DIP 2 ON Control unit emergency opens intelligently (see LA35 description) Choose between emergency open or emergency close DIP 4 OFF The disconnecting point is set automatically to LA12. DIP 4 ON The disconnecting point is set automatically to LA35. The actuator is reset approx. Every 7 days. Greed LED flashes to indicate that the actuator is resetting. Choose if the control signal should be inverted. DIP 5 OFF Control signal 0-2V: Actuator IN. Control signal 10V: Actuator OUT. The stroke length can be limited going OUT. DIP 5 ON (all functions are inverted) Control signal 0-2V: Actuator OUT. Control signal 10V: Actuator IN. The stroke length can be limited going IN. DIP 6 OFF 0 – 1V : Input ERROR, yellow LED OFF, unit emergency opens/closes depending on the DIP 3 setting . All status monitoring functions are active. 1 – 2V : Input regarded as 2V. Actuator IN. Yellow LED OFF. 2 – 9,8V : Input OK. Actuator moves to the set position. All status monitoring functions are active. Yellow LED flashes slowly at 2V and quickly at 9,8V. 9,8 -10V : Input OK. Input regarded as 10V, actions identical to 2 – 9,8V Above 10 volt regarded as 10 volt. DIP 6 ON No control signal monitoring. No emergency opening when control signal is missing. Input is monitored regarding no actuator movement. 7 18 Alarm relay active when current status is normal (Default) Alarm relay active when alarm (not used) 0 – 9,8V : Input OK. Actuator moves to the chosen position. 9,8 -10V : Input OK. Input regarded as 10V, actions identical to 0 – 9,8V 10 : Input OK. Input regarded as 10V, actions identical to 0 – 9,8V DIP 7 OFF Relay reacts to errors. Battery error: OFF for 10 seconds, hereafter ON again. Other errors: OFF DIP 7 ON Relay ON during all errors. 981 003 416 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 8 Normal operation (Default) 981 003 416 Service mode. (use only during starting up) DIP 8 OFF Normal operation DIP 8 ON Method to check the damper position during service mode. The control unit is powered either by battery or by 24VAC supply. 1. Fit the actuator. 2. Set DIP 8 ON 3. Connect the battery/supply. 4. Actuator moves back to reset. LA12 (50 seconds), green LED flashes. 5. Green LED stops flashing, actuator is reset. 6. The actuator moves to the end stop. If the stroke length is limited, the actuator stops at the limit. 7. The technician can adjust the stroke length on the potentiometer if necessary. 8. Set DIP 8 OFF 9. The stroke length is adjusted and the control unit is ready to start. 19 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 3.5 LA35 control unit for wall- and/or ceiling air inlets. 3.5.1 Method of operation The control unit is designed to operate with the LA35 LINAK actuator, used for ventilation purposes in the agricultural sector. A positioning signal is built into the actuator, thus ensuring that the control unit always knows where the actuator is positioned. The control unit regulates the position of the actuator, depending on the required position of the wall- and/or ceiling air inlet flaps. The control unit is set to the various operation modes by adjusting the DIP switches. The LA35 control unit reacts to the control signal from the ventilation control unit itself. 3.5.2 Battery Backup The LA35 control unit has a built-in battery back-up safety system. In case of power supply failure, this ensures that emergency procedures can be carried out. 3.5.3 Error indication In case of failure, the control unit positions the actuator at the point, specified by the user. Set this point by adjusting the DIP switches. The LEDs in the front of the control unit are flashing to indicate the type of error. Furthermore, the alarm relay in the control unit is activated, sending an error signal to the separate alarm system. The user can easily discover an error and can prevent a fatal situation from occurring, e.g. in case of a serious temperature increase. 3.5.4 Emergency opening In case of power failure, control signal failure of other malfunctions, the LA35 control unit either emergency opens/closes fully or intelligently, depending on the DIP 2 setting. If the control unit is set to intelligent emergency opening, the actuator emergency opens by positioning itself at the point equal to the last registered actuator position + 30% of the full operating stroke length. Use this option when the outside temperature is very low to prevent the pig housing to supercool in case of emergency. 20 981 003 416 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 3.5.5 LA35 ver. 2045-230-01-DK technical description Supply voltage: 230VAC +10%/ -20% Fuse: 1 AT. (5x20mm) Transformer: 40VA, toroidial Intermittence: 50 % (max load). Actuator and control unit must have a pause time equal to the running time ( e.g. running time 3 minutes, pause 3 minutes) Measurements: W122 x L187 x D90mm 187mm Input: 2 digital input 24VDC/VAC “1”= 4-30V “0” = 0-1V 2 analogue input 0-10V (max 13V) 50mm 61mm 7mm 122mm Battery: 12 V, 1.2 Ah 7mm 61mm Signal relay: Potential free contactor block, 2 A. Temp. protection: 120 °C Motor current: 2,5 Amp Motor output voltage: 24VDC Motor output amp. Max. 4,2 amp. (motor runs with reduces speed) Power out for digital input: 24 vdc. SERVO/TRAFO LA35 Battery Power supply 230VAC Charger Motor drive Trafo 40va ACT. pot LA35 Pot.meter Control signal to motor Control unit 2-10volt Control signal motor drive OK 981 003 416 21 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 3.5.6 LA35 contents. 22 Plastic casing: FIBOX, ABS, colour grey, dim. 187X122X90mm, IP65 Print fitted in the top of the box. Battery: 1,2 amp/h. Transformer: 40 VA 2 digital input 24 VAC 24 VAC supply for digital input Charging circuit battery PG: 3 x M16 / M12 1. 2x2 pol terminal for 230VAC. 2. 5 pol terminal for motor, pot and H-pot. 3. 2X2 pol terminal 24VAC and 24VAC out 4. 2 pol terminal for control signal analogue. 5. 2 pol terminal for battery 6. 2 pol terminal relay out 7. 4 pol terminal digital in/out H-bridge Relay: signal AC bridge Potentiometer adjustment of stroke length Fuse fitted on trafo primary side Overcurrent motor protection Dipswitch Test low battery voltage, loading resistor every 30 hours. Coated print 3 LEDs for indicating status, fitted on the front. 981 003 416 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 3.5.7 LA35 Print connections and terminals 6 8 10 230VAC 7 9 5 4 24VAC - Motor 2 22 14 13 Control signal 0/2-10V 1 brown Alam output Digital input 23 Supply 230VAC blue 12 11 DIP 1 AT Alarm system Plus (+) + 24VAC out 3 Minus (-) GND (-) 16 0-10V (+) 15 Connection Actuator 19 GND POT + 12V 18 17 Black Violet White 10 Ventilation Control unit 0 LA35 Terminal description Terminal 1+2 3+4 5+6 7+8 9+10 11+12 13+14 15+16 17+18+19 22 23 981 003 416 Description Supply 230VAC Connection transformer 230VAC after fuse 24 VAC supply after transformer 24 VAC onwards or to other supply from the control unit. Battery 9= plus, 10 = minus Motor connection Alarm output Control voltage 0/2-10 volt. 15= 0-10V(plus), 16= GND (minus) Actuator feedback signal. 17=12V (plus), 18=actuator feedback 0-10V, 19= GND (minus) Digital input Digital input 23 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 3.5.8 LA35 functional description LEDs There are 3 LEDs fitted in the front of the control unit GREEN LED shows that the control unit is ON RED LED shows that an error has occurred YELLOW LED shows that the control voltage is ON. The LED flashes slowly at low voltages, and fast at high voltages. 2 volt = slow, 10 volt =fast. The LEDs are also used to show the control unit status; please refer to the below mentioned alarm readings. Greed LED flashes during LA35 normal reset. Alarm indication No movement Error 1. Overcurrent: RED LED flashes. Error 2. Battery error: RED LED flashes. Error 3. Service mode: GREEN LED flashes. Error 4. No movement: RED LED flashes, YELLOW LED ON, GREEN LED ON Error 5. Power supply error: GREEN LED flashes, RED LED ON, YELLOW LED OFF The actuator does not move; or the wiring is damaged. Error: 1. 2. 3. Actuator does not move Damaged motor wiring Damaged signal wiring. Detection. The control unit changes the control signal to show that the actuator is not moving. This can be caused by any of the 3 above mentions error possibilities. When detecting an error, the actuator moves in the opposite direction for a few seconds, followed by moving in the right direction again for a few seconds. The actuator makes 3 attempts before the error is shown on the control unit. The control unit performs the emergency opening procedure set by the DIP switches. Error indication: Relay in the control unit OFF; RED, GREEN and YELLOW LEDs ON. Battery The battery is checked every 30 hours. In case of battery failure, the red LED flashes. The alarm relay sends a failure signal for 10 seconds. When the 10 seconds have passed, the alarm relay changes back to normal. The red LED flashes until the battery is changed. The alarm is re-activated after another 30 hours when the battery is checked again. Re-setting the battery alarm: 1. The error is detected. 2. Red LED flashes 3. Change the battery. 4. Disconnect the 24 AC supply briefly. This resets the alarm. Alternatively, just wait for 30 hours until the battery is checked again. If the battery is OK, the alarm relay goes back to normal. Battery charging time Battery charging time 1,2 amp. Battery 80% approx. 15 hours. 100% approx. 24 hours 0,8 amp. Battery 80% approx. 12-13 hours 100% approx. 24 hours Control unit overheated If the internal driver circuit overheats (at approx. 190 °C), the following occurs: Red LED turns ON. The actuator moves in one direction for a few seconds, waits, moves back for a few seconds. This cycle is attempted 3 times before the relay is cut and the actuator emergency opens according to the DIP switch settings. 24 981 003 416 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 Resetting the LA35 actuator The electronic potentiometer in the actuator resets for every 7 days. Overcurrent The actuator travels in (depending on the DIP 5 setting). The actuator moves for a set period of time, after which it positions itself where it was when the resetting cycle began. When the control unit detects actuator overcurrent, it stops the actuator, moves the actuator back for a few seconds and moves it forward again for a few seconds. This cycle is performed 3 times before the actuator stops at the position where the overcurrent occurred. The red LED and the alarm relay both turn ON. Stroke length limitation After 5 minutes the control units initiates another attempt to reach the required actuator position. During this 2nd attempt, the alarm is inactive. The stroke length can be limited going outwards by adjusting the built-in potentiometer. If the control signal is inverted (DIP 5), the stroke length can be limited going inwards. Control signal hysteresis Stand-by consumption 981 003 416 The system has a hysteresis of +/- 0,3 volts to avoid signal fluctuations. The control unit does not react to control signal changes below 0,3 volts.. Standby consumption with no mains supply 20mA. When the battery is fully charged, the expected battery back-up time is 40-50 hours. 25 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 3.5.9 LA35 DIP switch description DIP 1 2 3 4 5 OFF Digital control signal. (not used) ON Analogue control signal (Default) Full emergency open or close (not used) Last position + 30 % (Default) Close (not used) LA12 (not used) Open (Default) LA35 (Default) Control signal 2v = act. In 10v = act. Out (Default) Control signal 10v = act. In 2v = act. out (not used) Description DIP 1 OFF. The control unit operates in digital mode, on/off regulation, actuator without feedback. DIP 1 ON. The control unit operates in analogue mode, analogue regulation actuator with feedback (0-10volt). DIP 2 OFF Control unit opens/closes (depending on the DIP 3 setting) DIP 2 ON Control unit emergency opens/closes to current position + 30% of set stroke length. Choose between emergency open or emergency close DIP 4 OFF The disconnecting point is set automatically to LA12. DIP 4 ON The disconnecting point is set automatically to LA35. The actuator is reset approx. every 7 days. Green LED flashes to indicate that the actuator is resetting. Choose if the control signal should be inverted. DIP 5 OFF Control signal 0-2V: Actuator IN. Control signal 10volt: Actuator OUT. The stroke length can be limited going OUT. In 0/2V Out 10V LA35 Limitation DIP 5 ON (all functions are inverted) Control signal 0-2V: Actuator OUT. Control signal 10volt: Actuator IN. The stroke length can be limited going IN Out 10V In 0/2V LA35 Limitation 26 981 003 416 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 6 Control signal 2V 10VOLT (Default) Control signal 0-10 volt (not used) DIP 6 OFF 0 – 1V : Input ERROR, yellow LED OFF, unit emergency opens/closes depending on the DIP 3 setting . All status monitoring functions are active. 1 – 2V : Input regarded as 2V. Actuator IN. Yellow LED OFF. 2 – 9,8V : Input OK. Actuator moves to the set position. All status monitoring functions are active. Yellow LED flashes slowly at 2V and quickly at 9,8V. 9,8 -10V : Input OK. Input regarded as 10V, actions identical to 2 – 9,8V Above 10 volt regarded as 10 volt. DIP 6 ON No control signal monitoring. No emergency opening when control signal is missing. Input is monitored regarding no actuator movement. 7 8 Alarm relay active when current status is normal (Default) Normal operation (Default) 981 003 416 Alarm relay active when alarm (not used) 0 – 9,8V : Input OK. Actuator moves to the chosen position. 9,8 -10V : Input OK. Input regarded as 10V, actions identical to 0 – 9,8V 10 : Input OK. Input regarded as 10V, actions identical to 0 – 9,8V DIP 7 OFF Relay reacts to errors. Battery error: OFF for 10 seconds, hereafter ON again. Other errors: OFF DIP 7 ON Relay ON during all errors. Service mode. (use only during starting up) DIP 8 OFF Normal operation DIP 8 ON Method to check the actuator position during service mode. The control unit is powered either by battery or by 230V power supply. 1. Fit the actuator. 2. Set DIP 8 ON 3. Connect the battery/power supply. 4. Actuator moves back to reset (LA35 3 min). GREEN LED flashes. 5. GREEN LED stops flashing, actuator is reset. 6. The actuator moves to the end stop. If the stroke length is limited, the actuator stops at the limit. 7. The technician can adjust the stroke length on the potentiometer if necessary. 8. Set DIP 8 OFF 9. The stroke length is adjusted and the control unit is ready to start. 27 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 4. Operation 4.1 Principles of operation CODE: FORWARD key is used to select the wanted code in the right display. For each time you press the key, the next code is shown. REVERSE By pressing the key and the key simultaneously the code reverts to previous code. SETTING: ALTERATION OF VALUE: By pressing “ ” and “ ” keys respectively the value of the left display is changed. By pressing one time the setting is changed by one digit at a time. By pressing the key constantly the value changes currently until you stop pressing the key. Right display flashes indicating that the value is changed. SAVE NEW SETTING: When the wanted value has been reached, press the SET key. The new value has now been entered, and the system will adjust to the new value. 28 981 003 416 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 ALARM: DURING ALARM: In case of an alarm the letters “AL” flashes in the left display. The right display indicates a code depending on which alarm has been activated. At the same time the alarm relay will activate an externally connected alarm installation. AL1 = Room temperature sensor defect. AL2 = Temperature in the unit is below min. temperature. AL3 = Temperature in the unit is above max. temperature. AL4 = Relative temperature alarm - Temperature in the unit has dropped too much according to the set point - is not used! AL5 = Relative temperature alarm – Temperature in the unit has gone up too much according to the set point - is not used! AL6 = Memory: Loss of data! Check the settings. AL7 = Revolution counter is defect - is not used! RESET ALARM By pressing the SET-key the alarm relay will enter into zero position and the alarm message will disappear from the display. If the reason to the alarm is not corrected a new alarm will start after 1 minute. If the keys are untouched for a period of 1 minute the display will shift over and show the room temperature. 981 003 416 29 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 4.2 Setting program Start of setting program. Press: key and both VALUE “ ” and “ ” simultaneously and hold them for 5 seconds. Jump from one block to another. Press: key. First function of a block. Press: SET. Go to next function of the block. Press: key. Back to the previous function or block. Press: key and VALUE “ ” at the same time. The setting menu is automatically abandoned when a key is not used for 1 minute. After setting by means of VALUE “ ”/“ ”, the alteration is saved by pressing SET And, at the same time press both VALUE “ ” and “ ” - where after the new value is saved. The setting of which list to be used, is made by the electrician at start-up. When running-in of the system is made by a Skiold A/S electrician the fine adjusted settings are saved, and hereafter the system operates from list 1. FUNC TION CODE FUNCTION DESCRIPTION OF FUNCTION SET- LIST 1 LIST 5 TING Own 1 row AREA settings valves LIST 6 2 rows valves -9°C+9°C 0,0 0,0 -9°C+9°C 0,0 0,0 -9% +9% 0 0 1 - 30 min 1 1 0-9 0 0 Block A A0 A1 A2 A3 A4 30 Sensor adjustment a.o. Adjustment of If there is deviation between the room sensor shown temp. in the display and the actual temp., then a correction can be made. Adjustment of If there is a deviation between the outdoor shown temp. in the display and the sensor correct temp., then a correction can be made. Adjustment of If there is a deviation between the humidity shown humidity in the display and sensor the actual humidity, then a correction can be made. Time before The period of time in which Apollo back to waits - after last use of key - before normal it returns to normal program, after program the setting program has been activated. Standard There are 9 lists with different settings standard-settings. List 5 = 1 row valves. List 6 = 2 rows valves. 981 003 416 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 FUNC TION CODE FUNCTION DESCRIPTION OF FUNCTION SETTING AREA LIST 1 Own LIST 5 1 row settings valves LIST 6 2 rows valves Block b b0 b1 b2 b3 b4 b5 b6 b7 b8 b9 Control signal for ventilator/slave Level 0 Tension level 0 tension (always at 5% vent. level) Level 1 Ventilation level 1 ventilation Level 2 Tension level 1 tension Level 2 Ventilation level 2 ventilation Level 2 Tension level 2 tension Level 3 Ventilation level 3 ventilation Level 3 Tension level 3 tension Level 4 Ventilation level 4 ventilation Level 4 Tension level 4 tension Level 5 Tension level 5 tension (always at 99% ventilation) 0,0-9,9 V 1,6 3,6 5-99% 20 20 0,0-9,9 V 2,0 5,2 5-99% 40 40 0,0-9,9 V 4,0 6,7 5-99% 60 60 0,0-9,9 V 6,0 7,5 5-99% 80 80 0,0-9,9 V 8,0 8,4 0,0-9,9 V 9,9 9,9 0,0-9,9 V 3,5 5,0 5-99% 20 20 0,0-9,9 V 5,0 3,6 5-99% 40 40 0,0-9,9 V 5,1 5,1 5-99% 60 60 0,0-9,9 V 6,0 6,8 5-99% 80 80 0,0-9,9 V 7,5 8,4 Block c c0 c1 c2 c3 c4 c5 c6 c7 c8 Control signal for servo motor - exhaust Level 0 Tension level 0 tension (always at 5% vent. level) Level 1 Ventilation level 1 ventilation Level 2 Tension level 1 tension Level 2 Ventilation level 2 ventilation Level 2 Tension level 2 tension Level 3 Ventilation level 3 ventilation Level 3 Tension level 3 tension Level 4 Ventilation level 4 ventilation Level 4 Tension level 4 tension 981 003 416 31 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 FUNC TION CODE FUNCTION c9 Level 5 tension DESCRIPTION OF FUNCTION Tension level 5 (always at 99% ventilation) SETTING AREA LIST 1 Own LIST 5 1 row valves LIST 6 2 rows valves 0,0-9,9 V 9,9 9,9 0,0-9,9 V 2,5 1,5 5-99% 20 20 0,0-9,9 V 4,0 1,5 5-99% 40 40 0,0-9,9 V 5,0 2,5 5-99% 60 60 0,0-9,9 V 6,0 3,6 5-99% 80 80 0,0-9,9 V 8,0 7,5 0,0-9,9 V 9,9 9,9 00-02 0 0 0-30 °C 10,0 10,0 settings Block C C0 C1 C2 C3 C4 C5 C6 C7 C8 C9 Control signal servo motor - air inlet Level 0 Tension level 0 tension (always at 5% vent. level) Level 1 Ventilation level 1 ventilation Level 1 Tension level 1 tension Level 2 Ventilation level 2 ventilation Level 2 Tension level 2 tension Level 3 Ventilation level 3 ventilation Level 3 Tension level 3 tension Level 4 Ventilation level 4 ventilation Level 4 Tension level 4 tension Level 5 Tension level 5 tension (always at 99% ventilation) Block d Reduction of control signal for servo motor under the influence of outside temperature d0 Reduction 0 = No reduction to the signals to starting mode the servo motors. 1 = Reduction of signals to the servo motors with an exact starting time. 2 = Reduction of signals to the servo motors with a relative starting time. d1 Starting time If the outside temperature drops for reducing below this limit, the damper of signals to opening in exhaust and inlet will be the servo reduced. motor 32 981 003 416 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 FUNC TION CODE FUNCTION d2 d3 d4 P-band reduction of signals to servo motor Max. reduction exhaust damper Max. reduction inlet damper DESCRIPTION OF FUNCTION SETTING AREA LIST 1 Own LIST 5 1 row settings valves LIST 6 2 rows valves Number of degrees by which the reduction is increased from 0 to max. reduction. 1-20 °C 10,0 10,0 Max. reduction of signals to exhaust dampers at the end of the P-band. 0-60% 0 0 Max. reduction of signals to the damper of the air inlet at the end of the P-band. 0-50% 0 0 00 - 02 1 1 2 2 -- -- Block E Reduction of max. ventilation under the influence of outside temperature E0 Reduction 0 = No reduction of max. starting mode ventilation. 1 = Reduction of max. ventilation with an absolute starting time. 2 = Reduction of max. ventilation with a relative starting time. Block F F0 F1 Heat supply Heat supply 0 = Thermal relay time proportional 00 - 02 mode from 0-5 min. 0-10 V signal at heat supply 0-99% 1 = Thermal relay on/off with hysteresis from 0,5 oC. 0-10 V signal at heat supply 0-99% 2 = Analogue heat supply from 0-10 V at heat requirements from 050%. On/off heat supply at heat requirements from 50-99%. 200% Heat If the heat supply is max. and the 0-99% supply level room temperature is still falling, the level for min. ventilation will be adjusted. Minimum ventilation will never go below 5% 981 003 416 33 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 FUNC TION CODE FUNCTION DESCRIPTION OF FUNCTION SETTING AREA LIST 1 Own settings LIST 5 1 row valves LIST 6 2 rows valves 5 5 0 0 0 0 2,0 2,0 Block h h0 Manual Ventilation Manual Manual percentage of ventilation. Ventilation While you are in this function, the ventilation will run on this level. 5-99% Block H H0 H1 H2 34 Alert-Relay Functions on alert-relay 1 and alert-relay 2 Settings Relay - 1 initiator Relay 2 - initiator 1,2,3 13,14,15 0 Alarm Heat 1 Alarm Sprinkling 2 Alarm Second-fan control. (ventilation-level) 3 Alarm Second-fan control. (SET-temperature) 4 Heat Sprinkling 5 Heat Second-fan control. (ventilation-level) 6 Heat Second-fan control. (SET-temperature) 7 Sprinkling Second-fan control. (ventilation-level) 8 Sprinkling Second-fan control. (SET-temperature) 9 Second-fan Second-fan control. control. (SET-temperature) (ventilation-level) Use of alarm 0 = Absolute alarm limit 00-01 type 1 = Relative alarm limit - related to the set temperature. Absolute Only at [H0] = 0 and [H 1] = 0. 2-50°C minimum Alarm is released if room alarm limit temperature exceeds this value. In case of alarm: right display shows “AL” - left display shows alarm code “2”. 981 003 416 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 FUNC TION CODE FUNCTION H3 H4 H5 H6 H7 Absolute maximum alarm limit DESCRIPTION OF FUNCTION Only at [H0] = 0 and [H 1] = 0. Alarm is released if room temperature exceeds this value; however not before the room temperature is 5oC higher than outside temperature. The 5oC can be changed in article [H 6]. In case of alarm: right display shows “AL” - left display shows alarm code “3”. Relative Only at [H0] = 0 and [H 1] = 1. minimum Alarm is released if room alarm limit temperature drops below this number of degrees below the set temperature. In case of an alarm: Right display shows “AL” - left display shows alarm code “2”. Relative Only at [H0] = 0 and [H 1] = 1. maximum Alarm is released if room alarm limit temperature exceeds this number of degrees above the set temperature + P-band (normally 4oC), however not until the room temperature is 5oC higher than the outside temperature. The 5oC can be changed in article [H 6]. In case of an alarm: Right display shows “AL” - left display shows alarm code “3”. Only at [H0] = 0 Outdoor temperature Before the alarm is released due to compensation exceeding of max. alarm limit, it has to be checked if the room temperature has exceeded the outside temperature with this number of degrees. (Prevents unnecessary alarms on hot days). Ventilation Only at [H0] = 1 level for If the ventilation level exceeds this ventilator ‘on’ setting the relay will be ‘on’. (This level cannot be set higher than the level of ‘H8’). 981 003 416 SETTING AREA LIST 1 Own LIST 5 1 row settings valves LIST 6 2 rows valves 2-50°C 35,0 35,0 1-50°C 5,0 5,0 1-50°C 8,0 8,0 0-10°C 5,0 5,0 5-99% 80 80 35 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 FUNC TION CODE FUNCTION DESCRIPTION OF FUNCTION SETTING AREA LIST 1 Own settings LIST 5 1 row valves LIST 6 2 rows valves H8 Ventilation level. Stopping time for ventilator ‘off’ Only at [H0] = 1 If the ventilation level drops below this setting, the relay will be ‘off’. (This level cannot be set higher than the level of ‘H7’). 5-99% 60 60 H9 Temperature for ventilator on/off Only at [H0] = 1 If room temperature exceeds the set temperature, the relay will be activated. The relay will be deactivated if the temperature drops 0,5°C below the temperature again. 5-50°C 25,0 25,0 00-01 1 1 1-20 min 5 5 00-01 1 1 1-20 min 11 11 00-01 0 0 2-50°C 25,0 25,0 2-50°C 20,0 20,0 5-99% 5 5 5-99% 10 10 0-99% 60 60 Block J J0 J1 J2 J3 PID adjustment P or PID 0 = Control works as P-adjustment. adjust. of 1 = Control works as PIDtemperature adjustment. Integration After this time the control for vent. time and heating will be temperature increased/decreased. P or PID 0 = Control works as P-adjustment. adjust. 1 = Control works as PIDHumidity adjustment. Integration After this time the control for vent. time, humidity and heating will be increased/decreased. Block L L0 L1 L2 L3 L4 L5 36 Reduction curves No curves or 00 = No curves curves 01 = Curves Req. temp. Req. temp. at the beginning of the Start curve. Req. temp Req. temp. at the last day before End reduction (measurings/settings code ‘Lo’) Min. vent. Min. ventilation at the beginning of Start the curve. Min. vent. Min. ventilation at the last day End before reduction (measurings/settings code ‘Lo’) Req. humidity Req. humidity at the beginning of Start the curve. 981 003 416 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 FUNC TION CODE FUNCTION L6 L7 DESCRIPTION OF FUNCTION Req. Req. humidity the last day before humidity. End reduction (measurings/settings code ‘o’) Interval Number of days before starting reduction. SETTING AREA LIST 1 Own LIST 5 1 row valves LIST 6 2 rows valves 0-99% 70 70 0-99 days 0 0 0-99 0 0 00-02 0 0 0 0 settings Block n n0 n1 Communication Room Room number to be entered here. number Communi0 = No communication. cation mode Apollo itself measures the outside temperature – curves to be set in the display. 1 = Communication without use of PC. Outdoor temperature to be received by room 00 - curves to be set in display. 2 = Communication by use of PC. Outdoor temperature to be received by room 00 - curves to be set by PC. Block o o0 Installation code Installation When entering the correct code the 0-99 code sensors and outlets can be adjusted (see following blocks). 981 003 416 37 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 FUNC TION CODE FUNCTION DESCRIPTION OF FUNCTION SETTING AREA LIST 1 Own settings LIST 5 1 row valves LIST 6 2 rows valves 0 0 10 10 0 0 10 10 0 0 10 10 0 0 10 10 0,0 0,0 25,0 25,0 0,0 0,0 Block P P0 P1 P2 P3 P4 P5 P6 P7 P8 Calibration of analogue outlets Min. signal Min. analogue fan, 0 vdc. fan Max. signal Max. analogue fan, 10 vdc. fan Not in use Min. signal Min. analogue exhaust, 0 vdc. exhaust Max. signal Max. analogue exhaust, 10 vdc. exhaust Min. Signal Min. analogue air inlet, 0 vdc. air inlet Max. Signal Max. analogue air inlet, 10 vdc. air inlet Min. Signal Min. analogue heating, 0 vdc heating Max. signal Max. analogue heating, 10 vdc. heating Block r Calibration sensor inlets o 0 calibration 0 C calibration of room sensor. Instead of a room sensor an 820 of room Ohm resistance is connected. sensor Through VALUE the display is set on 00 and stored in the memory. 25calibration Temperature calibration of room sensor. Connect the room sensor of room and measure the temperature close sensor to this with a thermometer. With VALUE the display is set on the measured temperature and stored. Note! The temperature must be at least 10 oC. o 0 calibration 0 C calibration of outdoor sensor. Instead of outdoor sensor an 820 of outdoor Ohm resistance is connected. sensor Through VALUE the display is set on 00 and stored in the memory. r0 r1 r2 38 981 003 416 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 FUNC TION CODE FUNCTION r3 25 calibration of outdoor sensor r4 0% calibration of humidity sensor 99% calibration of humidity sensor r5 DESCRIPTION OF FUNCTION SETTING AREA Temperature calibration of outdoor sensor. Connect outdoor sensor and measure temperature at the outdoor sensor with a thermometer. With VALUE the display is set at the measured temperature and stored. Note! The temperature must be at least 10oC. 0 % calibration of humidity sensor. Disconnect the humidity sensor from the joints. Through VALUE the display is set on 00 and stored. Humidity calibration of humidity sensor. Connect the humidity sensor to a voltmeter and measure the tension between signal and the GND-connection from the humidity sensor. Through VALUE the display is set on the measured value and stored. E.g. 5V = 50% and 8V = 80%. LIST 1 Own settings LIST 5 1 row valves LIST 6 2 rows valves 25,0 25,0 0 0 99 99 0 0 Block t t0 Store settings in list no. 1 Save settings By selecting 1 the entered settings in list no. 1 are stored in list 1, own settings. 981 003 416 0-1 39 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 5. Electrical wirering 5.1.1 Max loads: Component Max load [Amp] Apollo S Fantronic triac slave Frequency converter -20,0 3,5 IMPORTANT! Never insert larger fuses in the components than prescribed. (Extra fuses can be found inside the Apollo). 5.1.2 Installation All cabling between the ventilation components are not included in the Skiold A/S delivery. The installation of the cabling has to be made according to the diagram by a licensed electrician, who after the installation has to sign a Component Declaration regarding the observance of the power current regulation, section 204-1 (Declaration can be found at the back of this manual). Skiold A/S CE-labels the total system and is therefore the “Manufacturer” of the system according to the Machinery Directive. During the installation following have to be observed: a security switch has to be installed before the climate computer as well as a security switch at each single ventilator. at installation of the various components screws have to be used, and the must not be made extra holes in the cabinets. This is to ensure the density of the component. Rated voltage (for LA12) 24VAC from transformer to control voltage 0-10VDC from Apollo can be conducted in the same cable. Motor valve for heat supply must not be supplied from the same 24 VAC outlet as the servo motors for the exhausts. The 230 VAC Apollo outlet must only be used as supply for the transformer for the servo motors for the exhausts. 40 981 003 416 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 5.1.3 Recommended cables: Tension Cable (recommended) 230 VAC 24 VAC 0-10 VDC 1,5 mm2 PAP 0,75 mm2 YSY-J 0,75 mm2 YSY-J 5.1.4 Placing of components Component Placing Apollo S climatic computer Fantronic triac slave Transformer 230VAC - 24VAC Temperature sensor indoor Room / Connecting passage Room / Connecting passage Room / Connecting passage In the middle of the room: app. 1,6 m above the floor Ventilation chimney: 2m from this Central passage: 1m displaced (above the pens) Together with temperature sensor Northern side of the building (shade) Room Must not be affected by heating surfaces, air intake etc. Humidity sensor Temperature sensor outdoor Thermostat T41 981 003 416 41 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 5.2 Apollo S Fuse: T100mA/250V 42 981 003 416 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 6. Running-in and adjustment 6.1 Running-in (to be made by an electrician) 1. Apollo has 9 built-in factory settings. This manual covers 2 possible settings. If the system has wall inlets in one row, list no. 5 has to be used. If the systems has wall inlets in two rows (double valves), and each row is operated from its own servomotor, list no. 6 is to be used. Hold down both VALUE keys “ ” and“ ” at the same time for 5 seconds. With the VALUE keys “ ”/“ ” list 5 or 6 can be selected. The setting is saved by pressing SET. Hereafter the system operates from the selected setting, which will be fine adjusted by the Skiold A/S technician at running-in. 2. Enter a low temperature of e.g. 1 degree (not 0). Press key until the function-display shows code “0”. Press key until the value-display shows “1”. Press the SET-key and the new value is entered. The fans must run with maximum speed and both the inlet- and exhaust dampers have to open. If there is a motor valve for heat, it must close for the water. 3. Enter a high temperature of e.g. 40 degrees. Press key until the function-display shows code “0”. Press “ ”/“ ” until the value-display shows “40”. Press the SET-key and the new value is entered. The fans must run with minimum speed and both the inlet- and exhaust dampers have to close. If there is a motor valve for heat, it must open for the water. 4. If a temperature of 1 degree higher the actual temperature is required, hold firmly around the temperature sensor. 5. Turn off the electricity to the system. All dampers must open automatically (emergency opening in case of electricity failure). 6. Turn on the power again. All dampers must close again. 7. Set the temperature on the thermostat T41, so it is below the actual temperature in the stable. All dampers must open (emergency opening in case of over-temperature in the stable). 8. Set the thermostat T41 on the temperature, where you want the emergency opening to take place (e.g. in a pig stable 26oC). All dampers and wall inlets must close. 981 003 416 43 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 Should there be any failures in above functions, please correct them (look at the diagram and check that the components are correctly connected, and that reverser/jumper for working direction and direction for emergency opening are in the right position). If the failure cannot be corrected, then please contact Skiold A/S, service dept., tel. +45 9660 5400. 9. Set the wanted temperature in the stable. Press key until the function-display shows code “0”. Press key until the value-display shows the wanted temperature. Press the SET-key and the new value is saved. 10. Set the wanted humidity in the stable. A rule-of-thumb is 90 less wanted temperature = wanted humidity (E.g. Wanted temperature = 23°C - Wanted humidity is: 90 - 23 = 67%). Press key until the function-display shows code “2”. Press the “ ”/“ ” keys until the value-display shows the wanted humidity. Press the SET-key and the new value is saved. The most important functions of the system have been checked, and Apollo is roughly set to control the amount of air out from a measured and wanted temperature/humidity. When the stable is filled up with animals please contact Skiold A/S, service dept., tel. +45 9660 5400 for exact adjustment of the system. Remember to sign the Component Declaration at the back of this manual! 44 981 003 416 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 6.2 Running in Our service technicians normally install the ventilation system (excl. electrical wiring). In case of self-installation we recommend that our experienced electricians make the running in of the system. Running-in includes the following: Pressure test (tightness of the stable). Smoke test (setting of inlet fans). Setting of adjustment curves with background in above-mentioned. 6.3 Diagrams Number Diagram type – Frequency motors 428200057 Apollo S – Component/Cable chart, wall or ceiling inlets valves / combi diffuse with max 3 LA12 servomotors for damper. 428200001 Apollo S – Connection diagram, wall or ceiling inlets valves / combi diffuse with max 3 LA12 servomotors for damper. 428200058 Apollo S – Component/Cable chart, wall or ceiling inlets valves / combi diffuse with more than 3 LA12 servomotors for damper. 428200002 Apollo S – Connection diagram, wall or ceiling inlets valves / combi diffuse with more than 3 LA12 servomotors for damper. 428200012 Apollo S – Terminal diagram, wall and ceiling inlets / combi diffuse. 428200056 Apollo S - Connection diagram – Terminal diagram for sensors and valves. Number Diagram type – PM motors 428200066 Apollo S – Component/Cable chart - PM Motors - wall or ceiling inlets valves / combi diffuse. Max 3 LA12 servomotors for damper. 428200038 Apollo S - Connection diagram, wall or ceiling inlets valves / combi diffuse. PM Motors. Max 3 LA12 servomotors for damper. 428200068 Apollo S – Component/Cable chart - wall or ceiling inlets valves / combi diffuse. PM Motors. More than 3 LA12 servomotors for damper. 428200047 Apollo S – Connection diagram, wall or ceiling inlets valves / combi diffuse. PM Motors. More than 3 LA12 servomotors for damper. 428200012 Apollo S – Terminal diagram, wall or ceiling inlets valves / combi diffuse. 428200056 Apollo S - Connection diagram – Terminal diagram for sensors and valves. 981 003 416 45 SKIOLD A/S Kjeldgaardsvej 3 DK-9300 Sæby Tel: (+45) 99 89 88 87 Fax: (+45) 99 89 88 77 7. EU-Component Declaration Delivery and installation of cabling between the ventilation components are not included in Skiold A/S delivery. Also, junction boxes, switches and other necessary parts for the interconnection of the system are a part of the electricians delivery. This installation is a sub-delivery to the total ventilation system. The installation has to be made according to the wiring diagrams of this manual by an authorized electrician. When the installation has been made, the electrician has to fill-out and sign this Component Declaration. Manufacturer (electrician): Company name :_______________________ Address :_________________________________ Postal no/City : _________________________________ Country :_________________________________ Tel :_________________________________ Hereby declares that: the wiring of: Ventilation system -- Negative pressure with wall inlets. -is in conformity with the regulations of: - EN 60204-1. Title :________________________ Name :________________________ Company :________________________ __________________________________ Date 58 ___________________________________ Signature 981 003 416
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