grindsmart 529xf
®
english
F I C AT I O S
smart grinding
unlimited grinding solutions
The new GrindSmart®529XF is 6-axis high precision tool grinder
designed for the production of ultra-long drills ranging from Ø 0.5 up
to 12.0 mm (.020" to .470") with the ability to reach diameter and
length ratios beyond 200xD. This machine model also allows grinding
of clearance diameter on long tools as well as producing other types of
standard and special cutters. The GrindSmart®529XF comes standard
with an ultra-compact automatic wheel and nozzle changer that can
hold up to 6 wheel packs and an integrated tool loader with 1000
pieces capacity.
The production of quality tools has always driven the machine design
methodology at Rollomatic. In order to offer enhanced precision and
superior surface finish quality as well as maximum power – our proven
shank guiding systems and a highly efficient synchronous spindle motor
are part of the standard equipment included on the GrindSmart®529XF.
Environmental issues continue to be of great concern and Rollomatic has
been working continuously at reducing CO2 emissions and at optimizing
energy efficiency. Through its commitments, our company follows the
global initiative agreed upon by Switzerland with the United Nations
in regard to the objectives of the Kyoto Protocol. In this respect, the
GrindSmart®529XF is manufactured using mainly recyclable materials
and has been designed with specific dimensions of the mechanical and
electrical components enabling an optimal reduction of energy usage.
High precision 6-axis grinding center
for ultra-long drills
VirtualGrind®Pro, unlimited programming solutions
The GrindSmart®529XF comes standard with Rollomatic’s latest generation of programming
software, VirtualGrind®Pro. This powerful and flexible software offers total freedom of design
while its user-friendly interface enables programming of standard or specific tools in only a few
clicks using the programming wizard. In addition, you can choose to program directly on the
machine or on a networked PC, and all software updates from Rollomatic are free of charge.
A powerful, stable and extremely fast simulator enables generation of 3D images from the
programmed tool. With this off-line software, you can visualize the movements of the machine
before grinding in order to reduce setup time and enable verification and avoidance of possible
collisions while increasing production time.
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Complete software package included as standard
Free software updates during the entire machine life time
Integrated 3D simulator
Reduced setup time with 3D machine animation and collision check
Programming of tools in only 5 clicks with the Wizard assistant
Open source program structure for ISO programming possibilities
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Precision and setup simplicity
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The new patented shank guide system replicated on the steady rest support
is an essential feature of the GrindSmart®529XF. Adjustable in just a few
seconds, this device supports the tool optimally during the grinding process
regardless of the tool being cylindrical or tapered.
Besides being ideal for long drills, this feature also allows the grinding of
mold endmills including neck plunging, as well as peel grinding the neck
on long-reach endmills in a single clamping.
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A particularity of this machine model consists of its motorized workhead.
Using axes interpolation on the X and Z axes, the machine ensures that
the grinding wheel remains on top of the steady rests during fluting and
clearance grinding, thus allowing extreme cutting lengths up to 280 mm
to be ground.
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Performance, productivity, autonomy and reliability
The standard machine includes an exceptionally reliable high-speed robot
loader which allows for unattended production. Blank diameters up to
20.0 mm (3/4") can be loaded automatically in just over 8 seconds. With
a machine utilization rate that can reach 99%, the GrindSmart®529XF
offers an average productivity output superior to other brands of machines
on the market, and within very tight tolerances without any human
intervention.
The ultra compact design of the 6-position SmartChanger grinding
wheel changer can accept up to 24 grinding wheels and allows for
simultaneous changing of the wheel packs with associated coolant lines
during the tool loading/unloading cycle in order to minimize dwell
times, resulting in increased productivity.
As an added benefit, by combining the flexibility of the wheel changer
with the JobManager software, the user has the ability to produce a series
of tools with different geometries out of the same blank diameter with no
human intervention.
The GrindSmart®529XF model is equipped with a highly efficient,
synchronous spindle motor offering 14kW of power and a constant
torque to allow grinding solid carbide tools small and large diameter.
Fully HSK50 compatible, but including an enhanced design, the wheel
arbor attachment offers ever greater accuracy and guarantees a repetitive
accuracy of less than 0.002 mm (.00008") each and every time the
grinding wheel is changed. This system ensures homogeneous use of the
circumference of the grinding wheel, consequently reducing wheel wear
and improving the surface finish of the tools.
A CCD camera system to locate coolant holes from Ø 0.05 mm as well
an automatic wheel reconditioning system “StickSmart®“ are also part of
the optional equipment of the GrindSmart®529XF.
Printed 09/2015
GRINDING RANGE
GRINDING MOTOR SYNCHRONOUS
Ø 0.5 – 12.0 mm (.02" – .47")
SPECIF
Power
11 kW (15 HP), direct drive
Peak Power
14 kW (19 HP)
CONTROL
FANUC 30iMB
X axis
Stroke
300 mm (11.8")
Rotation speed
500 – 12000 r.p.m.
Fast travel
12 m/min. (473"/min.)
Grinding wheels
Ø Max. 150 mm (6")
Y axis
Z axis
Encoder type
Absolute linear scale
WHEEL CHANGER SMARTCHANGER
Resolution
0.00001 mm (.0000004")
Wheel pack capacity
Stroke
220 mm (8.6")
Number of wheels per pack 4
Fast travel
12 m/min. (473"/min.)
Attachment
C axis
HSK50E
Encoder type
Absolute linear scale
CLAMPING
Resolution
0.00001 mm (.0000004")
Clamping system
Schaublin W12
Stroke
180 mm (7")
Clamping range
Ø 0.5 – 12.0 mm (.02" – .47")
Fast travel
12 m/min. (473"/min.)
Clamping type
Pneumatic
Encoder type
Absolute linear scale
TOOL SUPPORTS
Resolution
0.00001 mm (.0000004")
Shank support
«V» clamping
250 mm (9.8")
Cutting portion support
«V» or Half moon
Fast travel
12 m/min. (473"/min.)
ROBOT LOAD & UNLOAD
Encoder type
Rotary, on AC motor
Number of tools
Up to 1000 (3 cassettes)
Resolution
0.00001 mm (.0000004")
Shank diameter
1.0 – 12.0 mm (.04" – .47")
Stroke
-60° to 120° (180°), direct drive
Max.overall length
300 mm (12")
Fast rotation
8640°/min.
Speed
65 m/min (2560"/min.)
Encoder type
Rotary measuring encoder
Clamping
Hydraulic
Resolution
0.00005°
MACHINE
Stroke
Tool rotation
LxWxH
Fast rotation
1000 r.p.m.
Encoder type
Rotary, on AC motor
Weight
3500 kg (7716 lbs)
Resolution
0.0001°
Total power
Maximum 18 kW
Zp axis Stroke
B axis
6
2180 x 2240 x 2151 mm
(85.8" x 88" x 84.7")
3 x 400V/25A
27.5 mm (1.1”)
2151 mm (84.7”)
1768 mm (70”)
* Specifications are subject to change without notice
850 mm (33.5”)
1600 mm (63”)
639 mm (25”)
2180 mm (85.8”)
www.rollomaticsa.com
570 mm (22.4”)
[email protected]