METAL CUTTING FLUIDS HP KOOLKUT 40

METAL CUTTING FLUIDS
HP KOOLKUT 40
This is general-purpose emulsifiable oil and forms milky white emulsion.
Meets specifications: IS : 1115 and ZX of Indian defense
Application areas: Suitable for all metals for machining operations where emulsifiable oil are normally
used. The recommended concentration is between 5 to 10 % depending on the severity of machining.
Sometimes used successfully for even grinding operations.
Physico-chemical properties
PROPERTIES
COLOUR, AFTER EMULSIFICATION
KOOLKUT 40
MILKY WHITE
KINEMATIC VISCOSITY @ 40 °C, MIN, CST
20
FLASH POINT, COC °C MIN
150
COPPER CORROSION @100 °C, MIN
CAST IRON CORROSION TEST,
1
0/1-1
20:1 EMULSION WITH 400 PPM
HARD WATER MAX
EMULSION TEST: 400 PPM HARD
WATER, 5:1 AND 20:1 RATIO
0.1 ML OF OILAND
0.2 ML CREAM MAX PERMITTED
Performance benefits:
Good surface finish
Built in protection against bacterial growth Excellent emulsion stability
Good heat removal properties
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HP KOOLKUT 60
General purpose emulsifiable cutting oil forming a translucent emulsion. The ultra-fine dispersion of the
oil globules reduces grinding wheel clogging and low oil content emulsion may be used safely without loss
of non-corrosive properties.
Meets specifications: IS: 9611-198
Application areas: Suitable for all metals for machining operations where emulsifiable oils are normally
used.
The recommended concentration is between 5 to 10 % depending on the severity of machining. Particularly
useful for all applications where sight of the work place is important.
Physico-chemical properties
PROPERTIES
COLOUR, AFTER EMULSIFICATION
KOOLKUT 60
TRANSLUSCENT
POUR POINT OF OIL °C, MAX
18
FLASH POINT, COC °C MIN
150
COPPER CORROSION @100°C, MIN
CAST IRON CORROSION TEST, WITH 5:1 AND 20:1 EMULSION MAX
EMULSION TEST: A-EP METHOD AND RATIOS
1
0/1-1
PASSES
B-5:1 AND 20:1 AS PER IS sm 1115:1986
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HP KOOLKUT 60 EP 66, EP 67
General purpose emulsifiable cutting oil forming a yellowish emulsion with EP characteristics for moderate
to heavy duty applications. KOOLKUT EP 67 is recommended as a coolant in stainless steel rolling.
Application areas: Its main application is with high-speed steel tools in practically all major cutting
processes and on most metals, including difficult alloy steel. It is more effective than ordinary emulsifiable
oils in extending tool life. Recommended concentration is 5 to 10 % depending on the severity of machining.
Physico-chemical properties
PROPERTIES
KOOLKUT 66
COLOUR OF THE OIL, ASTM, MAX
8
COLOUR AFTER EMULSIFICATION
YELLOWISH
FOUR BALL EP VALUE WELD LOAD, Kg MIN
COPPER CORROSION@ 100°C, 3 HRS
200
2
EMULSION STABILITY
WITH D : WATER (ML,CREAM) MAX
WITH S . WATER & H: WATER
0.5
PASSES
Performance benefits:
Good surface finish
Built in protection against bacterial growth
Excellent emulsion stability
Good heat removal properties
Marked increase in tool life
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HP KOOLKUT 70
Metal working fluid containing no oil but consisting of special corrosion preventive additives in water.
This product is supplied as concentrate.
Application areas: Rust preventive type of coolant specifically designed for grinding and high speed
machining. Recommended dilution ratio with water is 2-4 %.
Physico-chemical properties
PROPERTIES
COLOUR AFTER DILUTION
YEllOW
KOOLKUT 70
FlOURESCENT GREENISH
YELLOWISH
COPPER CORROSION @ 100°C, 3HRS, MAX
1
pH OF 1 :50 SOLUTION IN DISTILLED WATER MAX
9
CORROSION RATING 40:1 EMULSION IN
0
DISTILLED WATER MAX
0.5
Performance benefits:
Superior cooling properties
Excellent rust preventive properties
low grinding wheel clogging
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HP KOOLKUT 80
Superior emulsifiable cutting oil forming a white milky emulsion having longer life. The product forms
biostable emulsions facilitating easier handling and disposal.
Meets specifications: IS: 1115-1993
Application areas: Suitable for all metals for machining operations where emulsifiable oils are normally
used. The recommended concentration is between 3 to 5% depending on the severity of machining.
Product can be used successfully even for grinding operations.
Physico-chemical properties
PROPERTIES
COLOUR AFTER EMULSIFICATION
KOOLKUT 80
MILKY WHITE
KINEMATIC VISCOSITY@ 40°C, MIN, cSt
20
FLASH POINT, (COG), DC, MIN
150
COPPER CORROSION @ 100°C, 3HRS, MAX
1
CAST IRON CORROSION TEST, 20:1 EMULSION
0
WITH 400 PPM HARD WATER MAX
0/1-1
EMULSION TEST: 400 PPM HARD WATER,
0.1 ML OF OILAND 0.2 ML
5:1 AND 20:1 RATIO
CREAM MAX PERMITTED
Performance benefits:
Good surface finish
Built in protection against bacterial growth
Exceptional emulsion stability
Good heat removal properties
Long life and pH stability
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SYNTHKOOL 100, 101, 102
Semi-synthetic cutting fluid consisting of carefully selected rust preventive additives and other performance
improvers, supplied in solution form. Synthkool1 00 & 102 is totally synthetic.
Application areas: Recommended concentration in the ratio of 2-4% in water. The resultant solution
provides exceptional anti-rust & cooling properties when used in grinding and other high speed machining
operations. It is highly resistant to bacterial attack and provides long life in use.
Physico-chemical properties
PROPERTIES
SYNTHKOOL 100
SYNTHKOOL 101
SYNTHKOOL 102
FlUORESCENT YELLOW
FlUORESCENT
FlUORESCENT
1 :40 IN Distilled WATER
O/H
@50:1
@50:1
1 :40 IN HARD WATER-200 PPM
O/H
0/0-0
0/0-0
pH OF 1 :40 SOLUTION IN
Distilled WATER
8-8.5
9
9
APPEARANCE
COPPER STRIP CORROSION 3HR
@ 100°C, MAX
CAST IRON CORROSION TEST
Performance benefits:
Extraordinary surface finish
Good heat removal properties
Excellent rust preventive properties
Low consumption
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HP TRIMOFIN 14, 15, 16, 18
Oiliness type straight cutting oils. Blends of refined mineral oils and additives improve wetting
characteristics. These oils are of non-staining type.
Meets specifications: Trimofin 18 meets IS 3065 type 1 grade 2
Application areas: These oils are suitable for machining nonferrous metals and light machining and free
cutting of steels. Trimofin 14 & 15 are light coloured low viscosity oils recommended for machining of all
metals except titanium. These oils are specially designed for honing applications. Trimofin 16 & 18 have
higher viscosity and superior wettability. Trimofin 18 is acceptable for drawing of non-ferrous rods and
tubing as well.
Physico-chemical properties
PROPERTIES
TRIMOFIN 14
TRIMOFIN 15
TRIMOFIN 16
TRIMOFIN 18
2.2 - 8.4
3.0 - 9.0
20.1 - 24.8
20.1- 24.8
110
110
160
150 (PMCC)
6.0 - 8.5
6.0 - 8.5
9.0 -10.5
18 - 21
-
-
0.1
0.2
KINEMATIC VISCOSITY, cSt @ 40°C
FLASH POINT, (COC) , °C, MIN
COPPER STRIP CORROSION 3 HR @
100°C, (ASTM), MAX
SAPONIFICATION NUMBER
mg KOH/gm+
ACIDITY ORGANIC, mg KOH /gm Oil,
MAX
Performance benefits:
Excellent cooling
Excellent chip flushing properties
High wettability to provide maximum lubricity
Increased tool life
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HP TRIMOFIN 20
Non staining type straight cutting oil treated with chlorinated EP additive. This oil has low viscosity and is
light in colour.
Application areas: Product is recommended for use in automobile, bearing and watch industries for
honing, lapping and super finishing operations of ferrous and non-ferrous metals.
Physico-chemical properties
PROPERTIES
KINEMATIC VISCOSITY @ 40 °C, cSt
FLASH POINT °C, COC, MIN
COPPER CORROSION 3HRS, @100 °C, MAX
FOUR BALL OK LOAD, Kg, MIN
HP TRIMOFIN 20
4-8.4
110
1
240
Performance benefits:
Excellent finishing
Excellent chip flushing properties
Increased tool life
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HP TRIMOFIN 21
Non staining type straight cutting oil treated with chlorinated EP additive and fortified with oiliness
additives. Suitable for light and medium conditions.
Meets specifications: IS: 3065 type1 grade 2
Application areas: Suitable for machining operation in mild steels, carbon steels, nickel steels and
manganese steels. The product is also suitable for copper and aluminum and their alloys.
Physico-chemical properties
PROPERTIES
KINEMATIC VISCOSITY @ 40 °C,cSt
FLASH POINT °c, COC, MIN
COPPER CORROSION 3HRS, @100 °C, MAX
SAPONIFICATION VALUE mg KOH/gm
COLOUR, ASTM, MAX
HP TRIMOFIN 21
20-30
160
3
9.0-19.0
6
CONTAINS
INACTIVE SULPHUR
NO
ACTIVE SULPHUR
NO
CHLORINE
YES
Performance benefits:
Good surface finish
Built in protection against bacterial growth Excellent emulsion stability
Good heat removal properties
Marked increase in tool life
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HP TRIMOFIN 23, TRIMOFIN 25
Non staining type straight cutting oil treated with EP additives and fortified with oiliness additives.
Suitable for use in high speed automatic machine tools. Trimofin 25 contains more potent EP additives.
Meets specifications: IS: 3065: 1970 type 2 grade 2.
Application areas: Suitable for use in high speed automatic machine tools steels. The product is suitable
for ferrous and non-ferrous metals.
Physico-chemical properties
PROPERTIES
KINEMATIC VISCOSITY @ 40 °C, cSt
FLASH POINT DC, COC, MIN
HP TRIMOFIN 23
27 -42
160
COPPER CORROSION 3HRS, @1 00°C, MAX
2
SAPONIFICATION VALUE mg KOH/gm MIN
9
COLOUR, ASTM, DILUTE, MAX
6
CONTAINS
INACTIVE SULPHUR
YES
ACTIVE SULPHUR
NO
CHLORINE
NO
Performance benefits:
Good wettability
Excellent EP properties
Excellent chip flushing and penetration
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HP TRIMOFIN 26
Non staining EP type straight cutting oil containing chlorine and inactive sulphur fortified with oiliness
additives.
Application areas: Suitable for use in high speed automatic machine tools steels.the product is suitable for
ferrous and non ferrous metals.
Physico-chemical properties
PROPERTIES
KINEMATIC VISCOSITY @ 40 °C,cSt
FLASH POINT DC, COC, MIN
HP TRIMOFIN 26
23-36
160
COPPER CORROSION 3HRS,@1 00 DC, MAX
2
COLOUR, ASTM, DILUTE, MAX
38
CONTAINS
INACTIVE SULPHUR
YES
ACTIVE SULPHUR
NO
CHLORINE
YES
Performance benefits:
Good wettability
Mild EP properties
Excellent chip flushing and penetration
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HP TRIMOFIN 27
Non staining EP type straight cutting oil containing chlorine and inactive Sulphur fortified with oiliness
additives. Application areas:
Suitable for usage in drilling type of operations and is found to be particularly useful on pull honing
operations.
Physico-chemical properties
PROPERTIES
KINEMATIC VISCOSITY @ 40 °C, cSt
FLASH POINT DC, (COC) , MIN
HP TRIMOFIN 27
8.0-17.0
145
COPPER CORROSION 3HRS, @100 °C, MAX
3
COLOUR, ASTM, DILUTE, MAX CONTAINS
6
INACTIVE SULPHUR
YES
ACTIVE SULPHUR
NO
CHLORINE
YES
Performance benefits:
Good wettability
Mild EP properties
Excellent chip flushing properties
Remarkable cooling properties
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HP TRIMOFIN 12
Description: Premium low viscosity neat cutting oil specially developed for polishing of alloy steel strips.
Particularly suitable for applications where belt polishing is done and where high degree of surface finish
and mist control are required.
It is a high performance cutting and neat grinding oil based on specially selected, thermally stable base
oils. Trimofin 12 provides a consistent level of grinding performance as well as guaranteeing excellent
lubrication and cooling. It gives good grinding performance with control on stray mist.
Application areas: Belt grinding Centerless Grinding Creep feed grinding Flute grinding.
Physico-chemical properties
PROPERTIES
APPEARANCE
HP TRIMOFIN 12
BRIGHT & CLEAR
ACIDITY, TOTAL, mg KOH/g, Max
0.10
COLOUR, ASTM, Max
1.5
DENSITY @ 29 °C, gm/cc
FLASH POINT, COC, °C, min
POUR POINT, DC, Max
KIN. VISCOSITY @ 40°C, cSt
0.850
150
-6
11-13
Advantages:
Lowest possible mist generation; good air release.
Low foaming property.
Improved lubrication.
Does not affect paints and coatings.
Excellent operator acceptance; skin compatibility, mild odour.
Maintains surface finish
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TRIMOFIN 19
This low viscosity product is used as a honing oil and is used for honing operations in automobile plants.
SPECIFICATIONS
APPEARANCE
COLOUR
KINEMATIC VISCOSITY @ 40°C, cSt
COPPER STRIP CORROSION @ 100°C, 3 HRS
FLASH POINT, COC, °C, Min
DENSITY @ 29°C, gm/cc
CLEAR
RED
4.5-5.5
1
120
0.818
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TRIMOFIN AL
Fully synthetic low viscosity oil suitable for cutting operations of Aluminum. This oil is specially designed
for oil mist type cutting systems and where non-staining properties are required. It functions as a coolant,
cutting oil and prevents sticking of tool to the work piece.
SPECIFICATIONS
APPEARANCE
ACIDITY INORG, mg KOH / g
Clear
Nil
DENSITY @ 29°C, gm/cc
0.831
FLASH POINT, (COC) , °C
130
KIN VISCOSITY @ 40°C, cSt
12.60
HYDROXYL VALUE mg KOH/g
218.00
FLASH POINT, DC, PMC
130.00
SOLIDIFICATION TEMP, °C
20.00
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TRIMOFIN 22 / TRIMOFIN 22 CF
Compounded low viscosity neat cutting oil specially designed for bearing industry guaranteeing super
surface finish. Trimofin 22 CF is a Chlorine free version.
Test Description
Value
APPEARANCE
Clear
DENSITY @ 29°C
.826
KIN VISC @ 40°C, cSt
6.0
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HP TRIMOFIN 54
Staining EP type straight cutting oil containing active and inactive Sulphur fortified with oiliness additives.
Meets specifications: IS: 3065 Type III
Application areas: Low viscosity oils specially developed for deep hole drilling and precision grinding of all
kinds of steel. It is also suitable for usage in applications like thread rolling and other medium and heavy
duty ferrous metal machining.
Physico-chemical properties
PROPERTIES
KINEMATIC VISCOSITY @ 40 °C, cSt
FLASH POINT °C, (COC) , MIN
HP TRIMOFIN 54
12.7-23.2
135
SAPONIFICATION VALUE, mg KOH/gm
3
COLOUR, ASTM, DILUTE, MAX
7
CONTAINS
INACTIVE SULPHUR
YES
ACTIVE SULPHUR
YES
CHLORINE
NO
Performance benefits:
Good chip flushing properties
Excellent EP properties
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HP TRIMOFIN 54
Staining EP type straight cutting oil containing active and inactive Sulphur fortified with oiliness additives.
Meets specifications: IS: 3065 Type III
Application areas: Low viscosity oils specially developed for deep hole drilling and precision grinding of all
kinds of steel. It is also suitable for usage in applications like thread rolling and other medium and heavy
duty ferrous metal machining.
PROPERTIES
KINEMATIC VISCOSITY @ 40 °C, cSt
FLASH POINT °C, (COC) , MIN
HP TRIMOFIN 54
12.7-23.2
135
SAPONIFICATION VALUE, mg KOH/gm
3
COLOUR, ASTM, DILUTE, MAX
7
CONTAINS
INACTIVE SULPHUR
YES
ACTIVE SULPHUR
YES
CHLORINE
NO
Performance benefits:
Good chip flushing properties
Excellent EP properties
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HP TRIMOFIN 55
Staining EP type straight cutting oil containing active sulphur and chlorine fortified with oiliness additives
possessing medium viscosity.
Application areas: Medium viscosity oil specially developed for heavy duty applications like gear hobbing,
thread cutting etc. The oil is also suitable for all machining operations on high tensile steels and for less
severe operations on stainless and shear resistant alloys.
PROPERTIES
KINEMATIC VISCOSITY @ 40 °C, cSt
FLASH POINT °C, (COC) , MIN
HP TRIMOFIN 55
32-45
160
SAPONIFICATION VALUE, mg KOH/gm
COLOUR, ASTM, DILUTE, MAX
8
CONTAINS
INACTIVE SULPHUR
No
ACTIVE SULPHUR
YES
CHLORINE
YES
Performance benefits:
Excellent heat removal properties
Excellent EP properties
Superior wettability
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HP TRIMOFIN 56
Staining EP type straight cutting oil containing active sulphur and chlorine fortified with oiliness additives
possessing medium viscosity.
Application areas: Medium viscosity oil suitable for heavy duty applications such as threading, broaching,
tapping etc on ferrous metals.
PROPERTIES
KINEMATIC VISCOSITY @ 40 °C, cSt
FLASH POINT °C, (COG), MIN
HP TRIMOFIN 56
32-45
160
SAPONIFICATION VALUE, mg KOH/gm
-
COLOUR, ASTM, DILUTE, MAX
8
CONTAINS
INACTIVE SULPHUR
YES
ACTIVE SULPHUR
YES
CHLORINE
YES
Performance benefits:
Excellent heat removal properties
Excellent EP properties
Superior wettability
Improved finish
Increased tool life
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HP TRIMOFIN 58
Staining EP type straight cutting oil containing inactive Sulphur possessing medium viscosity. The product
is dark in colour.
Application areas: Medium viscosity oil suitable for heavy duty applications such as threading, broaching,
tapping etc. on ferrous metals.
PROPERTIES
KINEMATIC VISCOSITY @ 40 °C, cSt
FLASH POINT °C, (COG), MIN
HP TRIMOFIN 58
29-39
160
CONTAINS
INACTIVE SULPHUR
NO
ACTIVE SULPHUR
YES
Performance benefits:
Excellent heat removal properties
Excellent EP properties
Superior wettability
Improved finish
Increased tool life
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TRIMOFIN 64 / 65 / 66
These are special purpose broaching & grinding oils having enhanced EP properties. They contain active
sulfur.
PROPERTIES
TRIMOFIN
64
SPECIFICATIONS
MIN
65
MAX
MIN
APPEARANCE
66
MAX
MIN
MAX
CLEAR
Cu STRIP, CORROSION, 100°C, 3 hrs
4
1.010
4
DENSITY @ 29°C, gm/cc
0.875
FLASH POINT, (COC), °C
160
130
SAPONIFICATION VALUE, mg KOH / g
5
15
KINEMATIC VISCOSITY @ 40°C, cSt
40
55
4
1.030
14
130
16
30
32
E P PROPERTIES
FOUR BALL OKAY LOAD, kgs
600
800
800
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HYDRULKUT 45
Dual-purpose oil suitable for both Hydraulic & cutting applications. The neat oil is suitable for usage with
yellow metals as well.
PROPERTIES
APPEARANCE
KINEMATIC VISCOSITY @ 40°C, cSt
HYDRULKUT 45
Clear amber fluid
46.02
FLASH POINT, COC, °c
206
DENSITY @ 15°C, gm/cc
0.8896
Cu CORROSION @ 100°C, 3 H
1a
DEMULSIBILlTY, ASTM 0 1401
40-40-0
FOAMING TENDENCY/STABILITY
SEQUENCE I
30/0
SEQUENCE II
20/0
SEQUENCE III
30/0
CORROSION TEST, 0 665 (A&B)
PASSES
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HP TRIMOL 225
New generation metal working product blended with low viscosity refined mineral oil and potent chlorinated
additive.
Application areas: Recommended for all machining operations involving high speeds and low to moderate
severity.
PROPERTIES
COLOUR, VISUAL
KINEMATIC VISCOSITY @ 40 °C, cSt
HP TRIMOL 225
RED
2.0-7.0
FLASH POINT °C, COC, MIN
90
COPPER CORROSION 3HRS, @100 °C, MAX
1
CONTAINS
INACTIVE SULPHUR
NO
ACTIVE SULPHUR
NO
Performance benefits:
Excellent lubricity
Superior chip flushing
Effective cooling
Greater penetration
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