View Online COMMUNICATION www.rsc.org/chemcomm | ChemComm Carbon nanotube-amorphous FePO4 core–shell nanowires as cathode material for Li ion batteriesw Sung-Wook Kim,z Jungki Ryu,z Chan Beum Park* and Kisuk Kang* Downloaded by KOREA ADVANCED INSTITUTE OF on 09 October 2010 Published on 08 September 2010 on http://pubs.rsc.org | doi:10.1039/C0CC02524K Received 13th July 2010, Accepted 23rd August 2010 DOI: 10.1039/c0cc02524k Carbon nanotube (CNT)-amorphous FePO4 core–shell nanowires are synthesized by aqueous solution-based mineralization through sequential adsorption of Fe3+ and PO43 ions onto the CNT surface. The hierarchical nanostructure with FePO4 shell directly grown on the CNT core exhibits excellent electrochemical properties and performance as a cathode material for Li ion batteries. Rechargeable Li ion batteries have attracted great amount of interest with the modern appeal to renewable green energy sources. Moreover, the Li ion battery is perceived as an efficient energy storage device as it has the ability to store and release electric energy with high density and reversibility.1–4 Although the current status of Li ion battery technology seems sufficient to power small portable devices such as mobile phones and lap-top computers, improvements in safety as well as specific capacity and power are still required for further applications such as in electric and hybrid electric vehicles.3 Conventional cathode materials such as lithium transition metal oxides (LiMOx, where M is a transition metal) possess intrinsic chemical instability at overcharged state. They release oxygen from the crystal structure or experience irreversible phase transformation at elevated temperature, which consequently raises safety concerns during operation.5,6 In this respect, numerous studies have been carried out in order to find a safe and stable cathode material. Especially, transition metal compounds containing polyanions such as PO43 are intensively investigated as the strong P–O covalent bond is believed to stabilize lattice oxygen even at highly charged state.7–15 Since the pioneering work done by Padhi et al.,7 many researchers have examined olivine structured LiFePO4 as the next generation cathode material due to its atop safety, environmental friendliness, affordability, as well as its comparatively reasonable electrochemical performance.10–13 Li ions diffuse out of olivine LiFePO4 through one-dimensional channel.10 This one-directional Li ion diffusion can be greatly restricted by the defects located on the channel. For example, antisite defect (i.e. site interchange between Li+ and Fe2+ ions) could greatly affect olivine LiFePO4 performance.11 Hence, controlling the defect formation is one of the most crucial and sensitive issues of its synthesis. Furthermore, it has been Department of Materials Science and Engineering, KAIST, 335 Gwahangno, Yuseong-gu, Daejeon 305-701, Republic of Korea. E-mail: [email protected], [email protected]; Fax: (+82)42-350-3310; Tel: (+82)42-350-3340, 3341 w Electronic supplementary information (ESI) available: Experimental details, Fourier Transform Infrared spectroscopy, Raman spectroscopy, and X-ray diffraction of CNTs before and after mineralization. See DOI: 10.1039/c0cc02524k z These authors contributed equally to this work. This journal is c The Royal Society of Chemistry 2010 repeatedly reported that a slight change in the synthesis conditions can significantly alter the electrochemical performance of LiFePO4.12 On the other hand, in the amorphous phase, which is considered conceptually defect-free phase, Li ion diffusion cannot be restricted by any defects. Therefore, it is not defectsensitive. Hong et al. previously reported on an amorphous FePO4 cathode, synthesized by heat treatment of hydrated FePO42H2O.13 They observed that the reversible Li ion insertion and extraction could occur without the formation of any crystalline phases; however, the insertion and extraction were kinetically limited due to low electronic conductivity. Okada et al. reported that carbon-coated amorphous FePO4 via mechanical ball milling improved the specific capacity by about 35% with high rate capability and cyclability.14 In our recent work,15 we have fabricated carbon-coated amorphous FePO4 nanotubes by mineralization of a self-assembled peptide template. The template left an amorphous carbon layer inside the nanotube after the heat treatment. Moreover, the unique morphology of the nanotube improved Li ion and electron transport resulting in a high specific capacity. In this communication, we first report on the synthesis of carbon nanotube (CNT)-amorphous FePO4 core–shell nanowires and their application as a cathode material for Li ion batteries. CNT is an attractive material for hybridization with electrochemically active materials because it ensures a fast electron conduction path and a nanosize framework for coating materials resulting in improved electrochemical performance.16–18 CNT-amorphous FePO4 core–shell nanowires were fabricated by functionalizing multi-walled CNTs with carboxylic groups (–COOH) via acid treatment and also by mineralizing them with FePO4 in aqueous phase under ambient conditions. We found that CNTs coated with an ultrathin amorphous FePO4 shell (only a few nm thick) exhibited remarkable battery performance even at high current rates. For example, based on the weight of active cathode material (or total electrode), they showed a specific capacity of 125 (100) and 100 (80) mAh g1 at a current rate of 500 and 1000 mA g1, respectively. We attribute the good performance of CNT-amorphous FePO4 hybrid nanowires to the CNTbased interconnected core–shell nanostructure of the cathode. The CNT core provides facile electron transport path and structural template for active material (i.e., FePO4) while the ultrathin amorphous FePO4 shell rapidly stores and releases Li ions. Fig. 1a schematically illustrates the core–shell structure of CNT-amorphous FePO4 hybrid nanowires. Li ions could readily diffuse into and out of the amorphous FePO4 shell which is an active material, due to its nanometre scale dimension and large surface area. Electrons could also be effectively Chem. Commun., 2010, 46, 7409–7411 7409 Downloaded by KOREA ADVANCED INSTITUTE OF on 09 October 2010 Published on 08 September 2010 on http://pubs.rsc.org | doi:10.1039/C0CC02524K View Online Fig. 1 (a) Schematic illustration of the CNT-amorphous FePO4 core–shell nanowire. (b) HRTEM image of the fabricated core–shell nanowire. (c) Lower magnitude image and (d) corresponding EDS mapping images of Fe (green) and C (orange). (e) EDS spectra of the core–shell nanowire. supplied into the insulating amorphous FePO4 shell through the CNT core during the operation. It is expected that the improved Li ion and electron transport can enhance battery performance especially at high rates. We fabricated the core–shell nanowires by mineralization of amorphous FePO4 along CNTs. Prior to mineralization, the sidewalls of CNTs were functionalized with carboxyl groups to be used as adsorption sites. The functionalized CNTs were then mineralized by sequential adsorption and vacuum filtration of aqueous solutions containing (i) Fe3+ and (ii) PO43 ions followed by heat treatment. The detailed description of the mineralization process is included in the Electronic Supplementary Information, ESI.w After mineralization, the CNT core was fully covered with a thin amorphous shell (only a few nm thick) (Fig. 1b–d). The high resolution transmission electron microscopy (HRTEM) image in Fig. 1b clearly identifies the amorphous nature of the outer shell. Moreover, the energy dispersive X-ray spectroscopy (EDS) mapping analysis shows that the outer shell is composed of Fe (green color in Fig. 1d) while C is mostly populated in the inner part of the wire (orange color in Fig. 1d). The Fe/P ratio was found to be 1.12 0.26 on average, indicating that the outer shell is amorphous FePO4 (Fig. 1e). The formation of the amorphous FePO4 shell was further investigated by various spectroscopic analyses such as Fourier Transform Infrared spectroscopy, Raman spectroscopy, and X-ray diffraction. The detailed description is included in the ESI.w These results clearly proved the formation of amorphous FePO4 after mineralization. The weight fraction of CNT in the core–shell nanowire was about 20 wt% measured by carbon/sulfur determinator. Accordingly, we electrochemically characterized the CNT-amorphous FePO4 core–shell nanowires to test their feasibility as a cathode for Li ion batteries. We expected high specific capacity as well as high rate capability due to the facile Li ion and electron transport in the hybrid nanowires. In addition, we anticipated that the complex CNT network and close adhesion between CNT and amorphous FePO4 would prevent the inter-wire disconnection and electrical isolation of electrochemically-active amorphous FePO4, which is induced by the volume change during operation. The volume change will strongly affect the capacity fading upon cycling, especially on nanostructured materials.2 Test cells were assembled into CR2016-type coin cells composed of the core–shell nanowire working electrode, a Li metal counter electrode, a polymer membrane separator, and an organic electrolyte containing a Li salt. These test cells were then galvanostatically swept at a voltage in the range of 2.0–4.5 V. Fig. 2a shows charge–discharge profiles of the initial 5 cycles of the core–shell electrode at a current rate of 20 mA g1. While the crystalline olivine LiFePO4 cathode exhibits a clear potential plateau near 3.4 V due to the well-known two-phase behavior between Li-rich Li1xFePO4 and Li-poor LixFePO4 (xB0) phases,10 the potential in amorphous FePO4 increases (or decreases) smoothly as a function of state of charge (or discharge). This behavior has an advantage in monitoring the state of charge during battery operation. The discharge capacity based on the total weight of the electrode material (CNT and amorphous FePO4 core–shell nanowires) was about 149 mAh g1 at the first cycle and then it saturated to 140 mAh g1 after several cycles with high reversibility (indicated by the lower x-axis in Fig. 2a). The negligible irreversible capacity at the first cycle indicates that the core–shell nanowires have only few surface defects, where Li Fig. 2 Electrochemical performance of CNT-amorphous FePO4 core–shell nanowires. (a) Charge–discharge profiles of the initial 5 cycles at a current rate of 20 mA g1. (b) Specific capacity depending on the number of cycles at current rates of 20, 100, 200, 500, and 1000 mA g1. (c) Comparison of the specific capacity of the core–shell nanowires and the simple mixture at a current rate of 100 mA g1. 7410 Chem. Commun., 2010, 46, 7409–7411 This journal is c The Royal Society of Chemistry 2010 Downloaded by KOREA ADVANCED INSTITUTE OF on 09 October 2010 Published on 08 September 2010 on http://pubs.rsc.org | doi:10.1039/C0CC02524K View Online ions could be trapped. In contrast, many nanostructured electrodes often suffer from the highly irreversible reaction at the first cycle mainly due to the increased number of defects on the enlarged surface area.2 More interestingly, the specific capacity based only on the weight of the amorphous FePO4 shell was about 175 mAh g1 (indicated by the upper x-axis in Fig. 2a), which is almost comparable to the maximum theoretical capacity of FePO4 cathode (178 mAh g1). In general, it is hard to obtain the theoretical capacity in a bulk or submicrometre sized particle due to its low electronic conductivity and slow Li ion diffusion rate. Facile Li ion diffusion through the outer shell and fast electron transport through the core are to be responsible for the observed high Li-storage capacity. We further investigated high-rate performance of the core–shell nanowires to examine the feasibility of our strategy. The high-rate capability is essential for future battery applications such as in electric vehicles that require high power density during operation. Fig. 2b shows the specific capacity of core–shell nanowires at increased current rates. The left x-axis represents the specific capacity based on the total weight of the electrode material (CNT and amorphous FePO4 core–shell nanowires), whereas the right x-axis represents the specific capacity based on the weight of the active component only (i.e., amorphous FePO4 shell). High specific capacity of amorphous FePO4 shell was still sustained with good capacity retention upon cycling even at high current rates up to 1000 mA g1. The reversible capacity was about 160 (or 128), 133 (or 107), 125 (or 100) and 100 (or 80) mAh g1 based on the weight of the amorphous FePO4 shell (or based on the total weight of the core–shell nanowires) at a current rate of 100, 200, 500, and 1000 mA g1 respectively. The reversible capacity was well retained upon cycling at all rates tested, due to the high structural stability of the core–shell nanowire network. For comparison, we also examined the electrochemical performance of a simple mixture of CNTs and amorphous FePO4 at 100 mA g1 in Fig. 2c. The simple mixture was prepared by mechanical mixing CNTs and FePO42H2O followed by heat treatment. According to the results, the specific capacity of the core–shell nanowires is much greater than the specific capacity of the simple mixture. Again, this indicates the facile transport capability of Li ions and electrons into amorphous FePO4 in the core–shell structure, which is essential for the improvement of the electrochemical performance. To summarize, we have successfully fabricated hybrid nanowires composed of a highly conductive CNT core and highly active nanosized amorphous FePO4 shell via mineralization onto the CNT surface. The CNT core with complex network does not only act as a template for the synthesis of organic/ inorganic hybrid nanowires, but also plays the role of electron transport path and structural support during operation. The amorphous FePO4 shell coated onto the surface of CNT This journal is c The Royal Society of Chemistry 2010 ensures facile transport of Li ions as a consequence of its small dimension and high surface area. The core–shell nanowires exhibited excellent electrochemical performance, i.e., high specific capacity comparable to the theoretical value and high rate capability with good capacity retention upon cycling. Our results demonstrate that CNT-amorphous core–shell nanowires are a promising cathode for Li ion batteries. The environmentally-benign and simple mineralization route of their fabrication is also beneficial to the industrialscale synthesis of various CNT-based hybrid nanomaterials. This research was supported by Energy Resource Technology Development program funded (2008-E-EL11-P-08-3-010) and Energy Resources Technology R&D program (20092020100040) under the Ministry of Knowledge Economy, Republic of Korea. This research was also partially supported General Research program (2009-0094219), Converging Research Center program (2009-0082069 and 2009-0082276), National Research Laboratory program (R0A-2008-00020041-0), and Engineering Research Center program (2008-0062205) through the National Research Foundation (NRF) funded by the Ministry of Education, Science, and Technology. Notes and references 1 K. Kang, Y. S. Meng, J. Breger, C. P. Grey and G. Ceder, Science, 2006, 311, 977–980. 2 P. G. Bruce, B. Scrosati and J.-M. Tarascon, Angew. Chem., Int. Ed., 2008, 47, 2930–2946. 3 M. Armand and J.-M. Tarascon, Nature, 2008, 451, 652–657. 4 S.-W. Kim, T. H. Han, J. Kim, H. Gwon, H.-S. Moon, S.-W. Kang, S. O. Kim and K. Kang, ACS Nano, 2009, 3, 1085–1090. 5 G. T.-K. Fey, Y. Y. Lin and T. P. Kumar, Surf. Coat. Technol., 2005, 191, 68–75. 6 J. Cho, Y. J. Kim, T. J. Kim and B. Park, Chem. Mater., 2001, 13, 18–20. 7 A. K. Padhi, K. S. Nanjundaswamy and J. B. Goodenough, J. Electrochem. 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