8710.0000 BG Pressure Chamber small size Page: 1 / 10 6 5 7 Issue. 05.09 11.97 03.11 Zi Lo Zi Date Name Fig.: Pressure chamber Description This unit model 8710 is a pressure/vacuum chamber for calibrating barometric instruments (aneroid barometers, barometric sensors, barographs, mercury barometers etc.). Mechanical design (refer to figure page 2) The housing of the pressure chamber (1) consists of a welded, ribbed steel construction featuring a flange (2) on top of the unit and a rectangular door flange. The opening at the top is either covered by a round aluminium plate or - for calibrating mercury barometers - by a mountable acrylic glass hood (3) with a removable sealing plate (4). The sealing of the chamber is achieved by two Oseals in the flange. The front panel door (5) consists of a solid steel frame holding a full-sized acrylic glass pane. The sealing is also achieved by an O-seal in the flange. When closing the door with four handwheels (7) a uniform sealing pressure is applied - without any influence from the hinges. Inside the pressure chamber a vibrating table (model 8712) may be operated, connected to an external power supply of 12 V DC. From a crossbar mount (8) several instruments that are to be tested e.g. aneroid barometers, may be suspended. For mounting a mercury barometer the crossbar (9) inside the mountable glass hood is used. For connecting a standard test barometer or other external instruments, two air inlets (10) are provided on the left of the chamber. As a reference sensor a precision digital barosensor with integrated LCD is used. The reference sensor is connected to the pressure chamber by means of a hose. On the right of the chamber 6 electric feedthrough terminals (13) are provided, e.g. for connection of barometric sensors or for a remote vernier control used for calibrating Hg-barometers etc.. At the base (14) the main control levers are located: The switch valve "pressure/vacuum" (15), the controlling valve for the pump connection (16) which enables to close and to open, i.e. to regulate the air inlet from the pump, the controlling valve (17) which is regulating or cutting of the input of the outside air to the chamber, and the push-button switch to operate the pressure/vacuum pump. The base plate (19) serves to mount the pressure chamber. As an alternative a cabinet (model 8720) can be used (see dimension sketch page 4). The pressure/vacuum pump is located inside the chamber base. Pressure chamber with base and cabinet are covered with a protective coating of blue varnish RAL 5009 (the inside of the pressure chamber is white). Connecting nozzles and handwheels are made of chrome-plated brass resp. steel. 8710.0000 BG Pressure Chamber small size Mechanical design Page: 2 / 10 8710.0000 BG Pressure Chamber Page: 3 / 10 small size (For further technical data refer to operating instructions on "Rotary Vane Pumps", model 8750). Technical Data Pressure chamber: Operating range: 700...1100 hPa Volume of chamber: approx. 65 l Air inlets: 2 ea. NW 10 Electric feed-through connections: 6 ea. terminals, Ø 4 mm Power supply: 230 V AC Dimensions: refer to dimension sketch page 4 Weight: approx. 107 kg Acrylic glass hood: Dimensions: refer to dimension sketch page 4 Weight: approx. 5.5 kg Cabinet: Dimensions: refer to dimension sketch page 4 Weight: approx. 55 kg Mounting support for standard barometer: Lighting system: fluorescent lamp, 16 W Power supply: 230 V AC Dimensions: 1300 x 170 x 120 mm Weight: approx. 1.7 kg Vibrating table: Power consumption: 1.2 W Power supply: 12 V DC Dimensions: approx. 300 x 515 mm Pressure/vacuum pump: Nominal air intake capacity: 2.4 m³ / h Nominal motor rating: 0.22 kW Weight: 12.5 kg 8710.0000 BG Pressure Chamber small size Accessories 2 pce rubber tube, red length 1 m, completed with rubber hose and additional tube clamp. AS ALTERNATIVE MAY BE USED: Twin-piston vibration pump: Nominal air intake capacity: 2.3 m³ / h Nominal motor rating: 50 W (For further technical data refer to operating instructions "Reciprotor-pump", model 8760). Remote vernier control: Dimensions: Control unit 8742: 135 x 71 x 45 mm Control desk: 120 x 120 x 60 mm Weight: Control unit 8742: approx. 0.3 kg Control desk: approx. 0.5 kg Ordering Code Pressure chamber c/w base, fittings, controls and crossbar mount: 8710.0000 Hood (for mercury barometer) made of acrylic glass c/w crossbar for suspending Hg-barometer 8711.0000 Vibrating table 8712.0000 Cabinet 8720.0000 Base plate 8721.0000 Mounting support for standard barometer c/w fluorescent lamp, 16 W 8740.0000 Remote vernier control: Control desk Control unit 8741.0000 8742.0000 Pressure/vacuum pump 8750.0000 Twin-piston vibration pump 8760.0000 Control unit for Fortin-Barometer 8745.0000 Lighting set 9000.0112 For a suitable standard barometer: refer to our catalogue group 5! Page: 4 / 10 8710.0000 BG Pressure Chamber Page: 5 / 10 small size Dimension sketch with cabinet type 8720 685 840 1240 510 760 700 2355 150 1500 8710.0000 BG Pressure Chamber Page: 6 / 10 small size Operating instructions Installation: The pressure chamber shall be placed either on the cabinet (8720.0000) or on a suitable table. The mains connection to a 230 V, 50 Hz socket has to be made. If the mountable hood (8711.0000) is used the top plate must be exchanged for it. For this purpose 8 ea. Flange nuts (M8) have to be removed, the plate taken off and the hood must be positioned correctly. In order to avoid putting undue strain on the glass hood -bolting it down should be done exactly in the below recommended sequence. 1. Put washers on bolts and screw on nuts by hand. is already equipped with suitable vacuum hoses at the factory. These are only drawn up onto the nozzles at the rear of the chamber base. The hoses are marked as follows: V = vacuum, this hose is connected to the nozzle on the left. "A" means exhaust or pressure hose. This one is connected to the nozzle on the right (ref. to drawing). The "A"-output of pump model 8750 is equipped with an oil separator and a relief valve which opens at an excess pressure of 0.5 bar. (Pump model 8760 is limited to a max. excess pressure of 0.85 bar by its design). 2. Tighten nuts somewhat in the sequence 1, 2, 3... etc. according to sketch below. 3. Tighten nuts further in the sequence 1, 2, 3... etc. with a torque wrench. Recommended torque: 10 Nm! 3 5 7 1 Plug (Traverse) (Cross bar) Power 2 Pump Pump 8 Light 6 4 Pressure The supplied rubber hose is connected to the reference barosensor and placed on one of the two air inlets of the chamber. The second inlet remains closed by a blind flange when not in use. Vacuum Mains connection Pressure chamber 8710, rear view Attention must be paid to the operating instructions of the reference barosensor! The pressure/vacuum pump is equipped with shock absorbing rubber mounts and it may simply be placed inside the chamber base. Refilling the pump with lubricant etc. is described in detail in the operating instructions on "Rotary Vane Pumps". Please read instructions carefully before starting up unit. The vibration pump, model 8760 requires no lubrication. However - even for this unit - the instruction manual must be precisely followed. The pump Likewise two electric sockets are located at the rear for connecting the pressure/vacuum pump (top socket and one spare. After plugging in power cable (230 V AC/50 Hz) the unit is ready for use. 8710.0000 BG Pressure Chamber Page: 7 / 10 small size Operation Closing and opening the front door: After closing the front panel door, close attention should be paid to tightening the handwheels "crosswise" - lightly at first, then firmly in the same sequence. The handwheels are so dimensioned that no additional tools for clamping down are needed. When the pressure chamber is opened after measurements are completed - it must be carefully watched that valve (17) is opened and pressure is thereby equalized between chamber and ambient air. Testing for leaks: It is recommended to test the pressure chamber for leaks before actually starting measurements. The test is carried out by creating an excess pressure as well as a subpressure of 50 to 100 hPa in the chamber and to compare readings of the barometer with eachother. It must be noted that at first a period of pressure deviations and distribution is observed in the chamber when pressure is not stable, yet. Only after approx. ½ hour measurements may be compared with eachother! The stabilizing period can be shortened - after having gained some experience - by increasing pressure above the desired level and then letting air escape again through the pressure equalizing valve. Similarly one may proceed with vacuum measurements. When comparing the readings of indicated pressure it must be noted that the temperature may change during the observing period and a mathematical correction may have to be applied. If an unwarranted high loss of pressure or vacuum is observed, valves 16 and 17 must be checked for a tight fit and also the position of the connecting hose to the reference barosensor. Equally the four handwheels at the front panel door must be checked for tightness. If necessary it should further be examined if larger dirt particles or any foreign matter may have become lodged in the O-seal of the front door or at the top flange - which may impair sealing. Testing of direct reading, analog or digital instruments (e.g. aneroid barometers, barographs): The instruments should be positioned or suspended (crossbar mount) in a way that correct readings may be taken by avoiding errors of parallax. Regulating the chamber to the various pressure levels is done with valves 15, 16 and 17 as previously described. Testing of barometric sensors with electric output: Connecting the power supply as well as transmitter the measured values (e.g. to an external DVM) can be done by using the 6 feed-through terminals. (Attention: Conducting voltages through these terminals is allowed only up to max. 50 V according to VDE specification.) Testing of mercury barometers: The barometer is hooked to the crossbar inside the glass hood and hangs freely inside the pressure chamber. For remote control of the vernier the unit 8742.0000 for station barometers is connected. (resp. 8745.0000 for Fortin-barometers) The gear wheel of the control unit 8742.0000 is attached to the knurled knob of the vernier. The three setscrews in the gear wheel are tightened. Two lashings serve for torque compensation and are clamped to the barrel of the mercury barometer (ref. to drawing). The electric connection is achieved through banana plugs and the feedthrough terminals in the wall of the pressure chamber - to the external control desk. Installing control unit 8742.0000 8710.0000 BG Pressure Chamber Page: 8 / 10 small size The vernier control unit 8745.0000 for Fortin-type barometers is already installed in a suitable table. By loosening the set screw in the bushing the height of the control unit may be adjusted for barometers of various lengths. The disk mounted on the gear shaft moves through driving pins an adjustment ring which is held to the knurled knob of the fortin-type barometer by tree setscrews (ref. to drawing). Supply voltage can be fed to this device via stationary terminals at the top of the table. For starting operation they only have to be connected to the feed-through terminals. Vibrating table, type 8712 (working principle) The control desk for the remote vernier control is externally connected to the feed-through terminals by cables fitted with banana plugs. The same connections are used for a corresponding powersupply or control desk for the vibrating table. The control desk 8741.0000 features a power supply 230 V AC/12 V DC. On one side of it the On/Offswitch and the fuse are located and on the front panel the connecting sockets are mounted and also a pair of polarity reversal is achieved which results in an upward or downward movement of the vernier (ref. to fig.). Using the vibrating table, type 8712: The vibrating table is supplied completely assembled. This unit is equipped with four rubber mounts and can be set up directly in the pressure chamber. The crossbar mount is screwed to the vibrating table (two screws, M4). The supply circuit to the vibrating motor consists of two electric sockets mounted to the top plate of the vibrating table with extension to the outside through use of banana plugs and the feed-through terminals. A power supply of 12 V DC at a power consumption of 1.2 W is required. It should have a push-button or toggle switch. The vibrating table should only be operated at intervals of 2 to 3 seconds which is sufficient in order to loosen mechanism of instruments under test. Control desk, type 8741.0000 Maintenance Attention must be paid to the maintenance instructions in the operating manuals of the "Rotary Vane Pumps" or the "Reciprotor Pumps" - especially the oil level check and the oil change for the pump. The further equipment is maintenancefree! After a long operating period the rubber hose and the O-seals should be checked for cracks etc. and should be exchanged if necessary. 8710.0000 BG Pressure Chamber Page: 9 / 10 small size Pressure/vacuum diagram Sperr- bzw. Drosselventil; Kammer-Pumpe Sperr- bzw. Drosselventil; Kammer-Außenluft Druckkammer Pressur chamber Control valve chamber/pump Control valve chamber/outside air Ölabscheider * Oil seperator * Druckbegrenzungsventil * Relief valve * Druck/Vakuum Pressure/vacuum Druck-/Vakuumpumpe Pressure/vacuum pump *) nur bei Pumpe Typ 8750.0000 vorhanden! *) with pumps model 8750.0000 only! Working diagram, pressure chamber Anschlußstecker Plug 230 VAC 12 VDC (Externe Versorgung über Netzgerät, Drucktaster) (External supply with push button) Rütteltisch Vibrating table M (Druckkammerdurchführung) (Feed-through terminals) M Pumpenschalter Pump switch Druck-/Vakuumpumpe Pressure/vacuum pump 8710.0000 BG Pressure Chamber Page: 10 / 10 small size Circuit diagram, vernier control 1A Trafo Transformer Gleichrichter 12 V Rectifier B40 C1500 230 V/50 Hz 220 µF/40 V 510 W 510 W Umschalter langsam-schnell Selection switch slow-fast Drucktaster für Umpolung aufwärts/abwärts Push button for upward/ downward movement + - M Verstellmotor Gear motor Technical data are subject to change! THEODOR FRIEDRICHS & CO. Meteorologische Geräte und Systeme GmbH POB 1105 • D 22858 Schenefeld • Tel. (040) 839 600-0 • Fax (040) 839 600-18 Email: [email protected] • http://www.th-friedrichs.de
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