Breakout Session
PUTTING THE PEDAL TO THE METAL
• March 20, 2017
• San Diego, CA
Ron Piksa
General Secretary
Chairman, International Metal Building Committee
Phone: 202-­‐383-­‐4830 Email: [email protected]
Website: Ironworkers.org
MODERATOR
David Beard
President, District Council of St. Louis and Vicinity International Metal Building Representative
Phone: 314-­‐454-­‐6872
Email: [email protected]
Website: ironworkersstlouisdc.org
Panelist
Daniel J. Walker, P.E.
Senior Account Executive – Thomas Associates, Inc. Assistant General Manager – Metal Building Manufacturers Association (MBMA) Phone: 216-­‐241-­‐7333
Email: [email protected]
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MBMA for over 15 years as Senior Staff Engineer and is currently Assistant General Manager.
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Responsibilities have included the development of MBMA's technical programs in the areas of energy, fire and structural performance of metal building systems. •
Industry's liaison at ASHRAE and has been active in promoting metal building systems at the national and state building code level. •
Responsibilities include managing the day-­‐to-­‐day operations of MBMA, and acting as a liaison to affiliated construction industry groups. Panelist
Don Cotchen, Vice President, Sales
Industrial Info Resources, Inc.
Washington D.C.
Donald Cotchen, is Vice President, Union and Government Sales, for Industrial Info Resources, Inc. Sugar Land TX . Prior to Joining IIR, employed by McGraw-­‐Hill Dodge Construction and Platts Energy Group from 1995-­‐2012. Located in Industrial Info Resources’ Washington D.C. office. Panelist
Sandi McCracken
Programs Manager
International Accreditation Service, Inc.
Phone: 562-­‐699-­‐0541 Ext. 3442 Email: [email protected]
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Currently manages five accreditation programs for the IAS.
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Instrumental in the development of the most recent accreditation programs for steel construction.
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Directly involved with structural steel fabrication for over 35 years, predominately in Quality Assurance and Quality Control.
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Works with membership organizations such as MBMA and MBCEA to assist with their goals and implementation of programs
Panelist
ARTHUR HANCE
President Hance Construction Inc.
Washington N.J. Arthur Hance is President of Hance Construction, an Authorized Butler Builder®
providing turnkey services from approvals and design through construction. Art has
been an industry leader throughout his 30-­‐year career, particularly in the area of
sustainable design, where he has co-­‐authored multiple continuing education programs
that offer American Institute of Architects credits. Metal Construction News, the
industry’s premier news source, has recognized Hance Construction as one of the Top
U.S. Metal Builders. Art is well known for providing pre-­‐engineered structures like the
Super Bowl Champion New York Giants indoor practice facility, the Timex Performance
Center. Hance Construction is proud to have been the recipient of the MBCEA National
Building of the Year Award in 2012 and 2015. International/IMPACT
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Develop advanced training programs •
Become active in MBCEA, MBMA and Trade Groups
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Work with identified signatory contractors
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Continue to support the implementation of AC478
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Trade Shows Every District Council/Local has implemented an agreement that has addressed items such as:
• Portability
• Wage and Fringe Package
• 4/10s
• Fork Trucks Local Union Training
• Upgraded Apprentice Instructor training
• Require Metal Building Training in App School
• Confirm mockups at all training facilities.
• Promote NCI Roof and Insulated Panel Certifications
Dan Walker, P.E.
Metal Building Manufacturers Association
METAL BUILDING INDUSTRY OUTLOOK & OPPORTUNITIES
43 Building Systems Members
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A&S Building Systems
ACI Building Systems
All American Systems
Alliance Steel, Inc.
American Buildings Company
Associated Steel Group, LLC
BC Steel Buildings, Inc.
Behlen Building Systems
Bigbee Steel Buildings, Inc.
BlueScope Buildings N.A.
Butler Manufacturing
CBC Steel Buildings
Ceco Building Systems
Chief Buildings
CO Building Systems
Dean Steel Buildings, Inc.
Garco Building Systems, Inc
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Golden Giant, Inc.
Heritage Building Systems
Inland Buildings
Kirby Building Systems, Inc.
Ludwig Buildings Enterprises
Mesco Building Solutions
Metallic Building Company
Mid-­‐West Steel Buildings
NCI Building Systems, Inc.
Nucor Building Systems
Oakland Metal Buildings, Inc.
Package Steel Systems
Pinnacle Structures, Inc.
Red Dot Buildings
Robertson Building Systems
SBC Building Systems, LLC
Schulte Building Systems
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Spirco Manufacturing
Star Building Systems
Sukup Manufacturing Co.
Trident Building Systems, Inc.
Tyler Building Systems, L.P.
United Structures of America
Varco Pruden Buildings
Vulcan Steel Structures, Inc.
Whirlwind Steel Buildings, Inc.
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ABIS, Inc.
Akzo Nobel Coatings, Inc.
All Weather Insulated Panels
Applied Testing & Geosciences
Arcelor Mittal USA
Arcelor Mittal Dofasco Inc.
Atlas Bolt & Screw Company
Bay Insulation Company
Benchmark Consulting & Inspection LLC
Birmingham Fastener, Inc.
Birmingham Rail & Locomotive
Building Research Systems Inc.
Commercial Metals Company
Crane Composites, Inc.
Diamond Door Products Ltd.
D.I. Roof Seamers
Distribution International
Dominion Building Products
Dow Chemical
Dynamic Fastener Service
Expi-­‐Door Systems, Inc.
62 Associate Members
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Glasteel/Stabilit America, Inc.
Global Building Products
Intertek-­‐ATI
ITW CCNA
ITW Polymers Sealants North America
Kingspan Insulated Panels
Konecranes
Lamtec Corporation
Lincoln Electric Company
Metal Building Software, Inc.
Metl-­‐Span
Metallic Products Corporation
Modern Trade Communications
New Millennium Building Systems, LLC
Nucor
Palram Americas Inc.
Panasonic Corporation
PDL Building Products
Powerlift Hydraulic Doors
PPG Industries, Inc.
Precoat Metals
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Preferred Solutions, Inc.
Preformed Line Products
Quality Roof Seamers
Roof Hugger, Inc.
Royal Coatings, Inc.
S-­‐5! Attachment Solutions
Sealed “N” Safe
SFS intec, Inc.
Sika Corporation
Silvercote Lamination, LLC
Specialty Plus, LLC
Spectra Metal Sales
Steel Dynamics, Inc.
Tell Manufacturing
Therm-­‐All, Inc.
Triangle Fastener Corporation
United States Steel Corporation
Valspar Corporation
VELUX Design and Development Company USA
Association Staff
• John Addington
– General Manager
• Dan Walker, P.E.
– Assistant General Manager
• Lee Shoemaker, Ph.D., P.E.
– Director of Research & Engineering
• Jay Johnson, LEED AP
– Director or Architectural Services
• Vince Sagan, P.E.
– Senior Staff Engineer
Technical Support -­‐ Documents
• Low Rise Building Systems Manual
Common Industry Practices
Load Examples
Design Loads (county listing)
Crane Systems
Fabrication Tolerances
Serviceability Recommendations
Guide Specifications
Technical Support -­‐ Documents
• Metal Roofing Systems Design Manual
Common Industry Practices
Load Examples
Guide Specifications
Retrofit
Design Loads (county listing)
Generic Metal Roof Details (AutoCAD)
Technical Support -­‐ Documents
• Energy Design Guide for Metal Building Systems, 2nd Edition
ASHRAE 90.1 Compliance
Just released!
Insulation / Skylights
COMcheck Tutorial
Cool Roofs
International Energy Conservation Code
USGBC’s LEED Program
Technical Support -­‐ Documents
• Fire Resistance Design Guide for Metal Building Systems
UL Approved Fire-­‐Rated Designs for MBS
Sprinklers
Code Mandated Building Height and Area Limits
Comprehensive Design Manual
Alternative Compliance Methods
Other UL Designs
Technical Support -­‐ Documents
• Guide for Inspecting Metal Building Systems
Foundations
Rigid Frames
Overview of Code Inspection Requirements
Secondary Framing
Special Inspections
Inspection of Welding
Inspection Reports
Inspection Checklists
Bracing
IAS AC472 Accreditation
• All MBMA members are accredited
• Why use an accredited company?
– AC 472 focuses on •
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Order documents – clear and concise
Design & Detailing – code compliant engineering
Raw material usage – high-­‐quality traceable materials
Quality assurance and qualified staff – licensed engineers, certified welders and inspectors
– AC 472 requires
• Two annual on-­‐site plant inspections
– AC 472 provides
• Compliance to IBC Chapter 17 approved fabricator status
• Eliminates additional inspection requirements, which saves time and money
AC 472 Benefits to Contractors
• Local building code officials approve AC 472 accredited companies meet the requirements of Chapter 17 of the IBC • Assurance your supplier has passed stringent audit requirements of AC 472
• Requiring AC 472 helps protect your good name
• Assures the building is designed by professional engineers with demonstrated knowledge of metal buildings and the codes
• Assures you that certified weld inspectors and raw material supplies comply with applicable specifications and are traceable • Assures that Letters of Certification and erection drawings are clearly written and show all necessary information for proper erection of the building
METAL BUILDING MARKET TRENDS
MBMA M ember S ales 2 003 -­‐ 2016
(Millions o f D ollars)
$4,000 $3,500 $3,000 $2,500 $2,000 $3,095 $2,924 $2,472 $2,754 $2,524 $2,538 $2,099 $2,452 $2,375 $2,173 $1,622 $1,915 $1,736 $1,595 $1,500 $1,000 $500 $-­‐
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
MBMA M ember S teel S hipments 2003 -­‐ 2016 ( Tons)
2,000,000 1,500,000 1,000,000 1,534,801 1,404,786 1,268,633 813,133 839,316 …
741,665 1,094,142 1,060,228 1,070,425 969,292 500,000 -­‐
2003 2005 2007 2008 2010 2011 2012 2013 2014 2015 2016
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Education
Recreation
Healthcare
Government
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Retail
Offices
Warehouses
More...
Other Agricultural
Community 6%
11%
16%
Commercial
43%
41% of the total Low-­‐Rise Non-­‐Res Market
Manufacturing
24%
WHAT CAN WE DO FOR YOU?
Dan Walker, P.E.
1300 Sumner Ave. Cleveland, Ohio 44115-­‐2851 [email protected] (216) 241-­‐7333 www.mbma.com
Follow us on LinkedIn
@LearnAboutMBMA
Red Circles show project density
Project diversity –
There are 9 market segments with plants under roof in the IIR database.
Something in EVERY market
THE MISSION of the MBCEA IS TO SUPPORT THE PROFESSIONAL ADVANCEMENT OF METAL BUILDING CONTRACTORS, ERECTORS, AND OUR INDUSTRY.
The Metal Building Contractors & Erectors Association (MBCEA) is a trade association organized in 1968 to provide programs and services to the contractor and erector segments of the metal building industry. The association proudly boasts membership from virtually every aspect of the industry. The MBCEA is a membership-­‐driven association, promoting the professionalism of its contractor and erector members. Members enjoy many benefits
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Discounts to Annual Conference
Local Chapters
Cost-­‐Effective Training
Template Documents
Tool Box Talks
Monthly Newsletter
Mentor Program
Ask the Experts
Classified Ads
Discounted Pricing for Quality & Craftsmanship Program
Help with AC478
Annual Conference
• Outstanding program of topics and seminars geared specifically to metal building contractors and erectors. • Exhibit Hall where vendors showcase and demonstrate all their newest products. • Building of Year Awards
• Networking Events
• May 18-­‐20, 2017 New Orleans Downtown Marriott (co-­‐located with MBMA) Chapters
• Regional members organize into Chapters. $130 from every membership is earmarked for their chapter.
• Chapters are a cost-­‐effective way to keep up with ever-­‐changing regulations, building materials and methods, and to access low cost training.
• Chapter meetings are social forums where you can network with other contractors and erectors in your geographic area. • Several chapters raise money for scholarships or support local charities. Networking
• Most business people agree networking is a more cost-­‐effective method of generating new business than advertising or public relations efforts. • It is very powerful to rub elbows with your competition and your peers. • Never under-­‐estimate how much you can learn from the “grey hair” in your network.
• Chapters are your best place to network at a local level; Conference at the national level
Supplier Benefits
• The MBCEA is a closed loop, captive audience.
• Our members want to know about new products, new processes.
• Erectors need to learn/hear about new trends to stay current and be competitive. • Chapter meetings are perfect opportunities to showcase a new product. MBCEA Website
• Searchable Directory – accessed regularly by project owners, AC478 members high-­‐lighted
• Classified Ads – Available/Needed Crews
• Conference and Chapter Information
• Members Only: – Safety Handbook – English and Spanish
– Template Documents, Check Lists
– Training Documents e.g. Turn of Nut Guide and Toolbox Talks
Support
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Mentor Program
Ask the Experts
Conference RoundTable
Monthly Newsletter
Members Only Area of Website
Chapter level Training Opportunities
• The Metal Buildings Institute (MBI) was created in 2000 by the Metal Building Contractors and Erectors Association (MBCEA) to be an information and education resource for contractors and erectors. • The Institute is an independent, non-­‐profit organization. • Able to pursue grant opportunities
• Donations are tax deductible
• The MBI’s primary goal is to improve the quality of in place metal building construction by providing education and training programs to metal building contractors, erectors, and students in construction programs, for the direct benefit of specifiers, designers, and owners.
• The MBI has two signature programs
• Apprenticeship, Metal Building Assembly
• Quality and Craftsmanship Series
Apprenticeship
• MBI has National Guidelines for Apprenticeship, Assembly of Metal Building Systems endorsed by the US Department of Labor
• Is the premier model for training and educating a Metal Building workforce. • Is a highly structured, in depth vehicle for developing highly skilled workers to individual specifications. • Provides national recognition, distinction and added respect for your business among your industry peers. Quality & Craftsmanship Series
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Top-­‐rated, easy-­‐to-­‐use, affordable training program for the erection of metal building systems.
Debuted in 2004, originally as a DVD, now also available on-­‐line. 11 modules that go from beginning to end of the erection of a metal building.
New modules in works – up next Insulated Metal Panels.
Each module, with instruction in both English and Spanish, focuses on one key area of training for metal building erection. National Standardized Testing Companies can test each of their employees online. Employees receive a certificate of completion from the Metal Building Institute™ for each successfully completed test. Successful applicants are recognized as MBI Quality Assured Craftsmen. AC478
• Program developed by MBCEA in concert with International Accreditation Service (IAS) • Administered by IAS
• No fees/benefits accrue to MBCEA
• MBCEA offers free consultative help to members
AC478
• A standard to recognize Metal Building System Assemblers that are committed to excellence.
• A standard to level the playing field and improve the end product.
• Proof that you have the personnel, organization, experience, knowledge, management procedures and commitment to assemble metal building systems. • A standard to which we can aspire, be measured and held accountable.
• A compliment to AC472
Who can apply?
– Erectors and Contractors who are substantially engaged in the Assembly of Metal Buildings.
– Rules in place for use of Sub-­‐Contractors
– Demonstrated commitment to Safety, Training and Education
What is really needed?
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Documented Management System
Standard procedures that include the following:
Site-­‐specific project plans
Daily jobsite checklists JSA's (Job Safety Analysis)
Site layout plan
Quality control plan
Standards and documentation regarding the qualifications of personnel
* Sample documents available on MBCEA website
Get Involved
Join the MBCEA and participate at local chapter events and the Annual Conference. Your membership is the most cost-­‐effective means to:
• Access low cost training
• Keep up with ever changing regulations
• Stay abreast of new building materials and methods
• Network with peers
• Free Consultative assistance with AC478 and Apprenticeship
Thank you!
AC478
Metal Building Assembler Inspection Program Accreditation
Presented Exclusively For IMPACT March 21, 2017
Builders and owners know, metal building solutions are
the smart choice for low-­‐rise construction
In 2015 This Panel Announced…
• 2013 MBCEA Requested an IAS Accreditation Program for their Members
• 2013-­‐2015 MBCEA Assigned a Technical Committee and a
Review Committee To Develop An Accreditation Program With IAS
2015 AC478 Approved Through an Open Public Hearing Process
In 2016 This Panel Announced Four AC478 Applications and Two Companies Accredited to IAS AC-­‐478
By The End of 2016 IAS Receives 4 Applications 2015 IAS Received 3 Applications
And Accredits 4 Assemblers
Accredits 2 Metal Building Assemblers 2017
8 Applications January 2017
Clark County Building Department Accepts AC478!
All MBMA Members Are Accredited By IAS to AC472
Don’t you think they would like to work with an assembler who is also IAS Accredited?
AC472
AC472
“A WINNING COMBINATION!”
Says Tom Gilligan-­‐President Butler Buildings
Metal Building Inspection Program (AC472) Metal Building Assemblers Program (AC478)
Steps To Apply For AC478
1. Contact David Beard President Iron Workers District Council of St Louis and Vicinity
Phone 314-­‐454-­‐6872
2. Submit Application and fees to IAS Metal Building Assembler Accreditation (AC478)
Steps To Apply For AC478 (Cont).
What Happens After The Application and Fees are Sent To IAS?
1. Quality manual reviewed by IAS and your IAS accredited inspection agency
2. IAS schedules an on-­‐site joint assessment with you and the inspection agency
3. Assessment report identifying findings 4. Resolution of nonconformance's and concerns
5. Accreditation certificate issued 6. Biennial assessments by IAS (Initial, 1st Year Anniversary, each two years thereafter)
7. Annual inspections by your IAS Accredited Inspection Agency
IAS AC478 Program Goal
Minimize the Risks of Metal Building Failure During Assembly
AC478 Requires
Each Construction Project Must Include:
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A site-­‐specific project plan
Daily Jobsite checklists
JSA’s Job Safety Analysis
Site layout plan
Quality control plan
A narrative regarding the erection plan
Why does AC478 require regular internal audits and annual management reviews?
Because the internal audits document the effectiveness of the management system as well as the safety and training programs. In addition, the management reviews document improvement plans based on customer complaints, back charges, OSHA violations, and code requirements.
TRAINING IS A REQUIREMENT TO OBTAIN AND MAINTAIN ACCREDITATION
Metal Buildings Institute Quality and Craftsmanship Training Series Ironworker Quality Construction Practices Metal Building Systems Training
What Are You Waiting For?
QUESTIONS?