P R E P R I N T – ICPWS XV Berlin, September 8–11, 2008 Solubility of Zirconium Dioxide at Elevated Temperatures Liyan Qiu, Dave A. Guzonas and Don G. Webb Atomic Energy of Canada Limited, Chalk River, Ontario, Canada K0J 1J0 Email: [email protected] The heat transport purification system of CANDU nuclear reactors is used to remove particulate and dissolved impurities from the heat transport coolant. Zirconium dioxide shows some potential as a high temperature ion exchange medium for cationic and anionic impurities found in the CANDU heat transport system (HTS). Zirconium in the reactor core can be neutron activated, and potentially dissolved and transported to out-of-core locations in HTS. However, the solubility of zirconium dioxide in high temperature aqueous solutions has rarely been reported. This paper reports the solubility of zirconium dioxide in 10-4 M LiOH solution, determined between 298 to 573 K using a static autoclave. Over this temperature range, the measured solubility of zirconium oxide was between 1 and 10×10-8m, with a minimum solubility around 473 K. This low solubility suggests that its use as a high temperature ion exchanger would not introduce significant concentrations of contaminants to the system. A thermodynamic analysis of the solubility data suggests that Zr(OH)4o likely is the dominant species over a wide pH region at elevated temperatures. The calculated Gibbs energies of formation of Zr(OH)4o(aq) and Zr(OH)4(am) at 298.15 K are -1472.6 kJ⋅mol-1 and -1514.2 kJ⋅mol-1, respectively. Introduction The CANDU ® heat transport purification system is used to remove particulate and dissolved impurities from the coolant. It would be advantageous to operate the purification system at temperatures close to that of the heat transport system (573K) to minimize energy loss. Unfortunately, conventional organic ion exchange resins are not stable at elevated temperature and as a result are usually used below 350 K. Zirconium dioxide (or zirconia, ZrO2) and hydrous zirconium oxide are possible candidates for high temperature ion exchange materials due to their exceptional resistance to heat and radiation. One of the advantages of a ZrO2-based purification material over other inorganic ion exchangers is that there are no new impurities introduced to the coolant, since ZrO2 is a corrosion/wear product of the zirconium alloys used for the pressure tube and fuel cladding in the heat transport system of CANDU reactors. Solubility data are necessary to determine if a candidate ion exchange material can be used for high temperature purification. Moreover, ® CANDU, CANada Deuterium Uranium, is a registered trademark of Atomic Energy of Canada Limited (AECL). thermodynamic functions of dissolved species can be calculated from measured solubility data. Curti and Degueldre [1] reported the solubilities of cubic and monoclinic ZrO2 in neutral water and aqueous bicarbonate solutions at 298 K. In general, both crystalline forms of ZrO2 showed almost identical solubilities. However, the solubility of ZrO2 (monoclinic) in neutral water, measured by Curti and Degueldre [1], is one order of magnitude lower than that reported by Kobayshi et al. [2]. The solubility data at 298 K measured by Kobayshi et al. [2] show that zirconium dioxide has minimum solubility between pH 2 and pH 13, beyond which the solubility increases with increasing acid and base concentrations [3]. Similar dissolution behaviour is also observed in the solubility tests of hydrous zirconium oxide [4-6]. The solubility minimum between pH 2 and 13 indicates that the dominant species in equilibrium with zirconium dioxide and hydrous zirconium oxide is the neutral species, Zr(OH)4o, which is independent of the pH of the solution. In strongly acidic solutions, the solubility is controlled by the formation of polynuclear hydrolysis species or less hydrated zirconium species in solution and decreases rapidly with increasing pH. In strongly alkaline solutions the solubility increases with type-K thermocouples, connected to temperature controllers. increasing pH due to the formation of the zirconate ion ZO32- but not Zr(OH)5- [4]. These results are contrary to those of Baes and Mesmer [7], Tromans [8] and Adair et al. [9] especially in weak alkaline solutions where the dominant species was considered to be Zr(OH)5- and HZrO3-. Although the solubility of ZrO2 has been investigated by several groups at room temperature, solubility data at high temperature and under nuclear reactor water chemistry conditions are rarely available. The solubility of zirconia was measured by Adair et al. [9] at elevated temperatures (298 to 473 K). However, their measured solubilities were limited to the two pH extremes, pH< 4 and pH>11, and did not include the region pH 4 to 11 that is of most interest to the nuclear industry. Moreover, there is very poor agreement in the solubility data of zirconium dioxide as well as in the thermodynamic functions of the hydrolysis equilibria in aqueous solutions [4,7]. In this paper, the results of solubility measurements of zirconium dioxide in lithium hydroxide solutions at elevated temperatures are presented. The work was performed to determine if ZrO2 would be suitable for use in a high temperature purification system for the CANDU HTS. V-11 V-15 V-12 V-17 Sample bomb V-7 V-10 V-6 V-9 V-5 V-8 V-2 V-1 To drain V-18 TC3 Ar Master Cylinder Ar Backup Cylinder Condenser P TC1 TC2 Vent line V-13 V-3 V-16 RD V-14 Drain Glove bag Autoclave TC -thermocouple P -pressure gauge RD -rupture disk T -Autoclave Engineers tee -temporary connection Furnace Sample line Thermowell Cartridge heater TC 4 V-4 Figure 1: Schematic diagram of the 200 mL autoclave used for the solubility measurements The autoclave was cleaned and rinsed with deionized water (distilled water with additional treatment through a Millipore "Milli-Q50" ultra pure, ion exchange water system) and methanol before using. A zirconium oxide sample with a mass of 64.63 g was added to the autoclave with 1100 mL of deionized water. Sufficient lithium hydroxide solution was added to the water to give an initial pH of 10.48 at 298 K. The initial pH of the solution was higher than the value of pH 9.74 used in CANDU HTS to compensate the pH decrease as the dissolution of ZrO2 reaches equilibrium. 1 No pH adjustment was carried out during the experiment. The autoclave was purged with argon for 45 minutes prior to heating. The system was then heated to the target temperature and allowed to stabilize for several hundred hours before the first 10 mL sample was taken, using a sampling line on the top of the autoclave. Samples were obtained through a condenser line directly into a syringe; and then were passed through a 0.22 μm filter and into a plastic sample bottle. After the samples were taken at 3 to 5 different time intervals and the dissolution equilibrium was reached, the temperature of the remaining solution in the autoclave was increased to the next target value. Experimental Anhydrous zirconium oxide (powder form) was purchased from Fisher Scientific Company (the grade of the sample was not indicated) and used without further purification. Powder X-ray diffraction was used to examine the structure and identify impurity phases. The purity of the sample was determined by Inductively Coupled PlasmaMass Spectroscopy (ICP-MS). The solubility of zirconium oxide at 298 K was investigated in a 2000 mL glass flask, which was flushed with argon prior to adding the LiOH solution and zirconium oxide. To prevent carbon dioxide uptake by the solution the flask was sealed tightly in an argon atmosphere. A LiOH solution was used to adjust the solution pH to around 10.0 in the argon atmosphere after each sampling. The solubility tests at or above 373 K were performed in a static Hastelloy C autoclave (Figure 1) with a nominal volume of 2000 mL. The autoclave was equipped with a sample line which was used both for solvent injection through a sample bomb and for sampling the solution through the water-cooled condenser. The temperature of the solution in the autoclave was determined using 1 In CANDU stations, it is the pHa instead of pH that is measured at 298 K. pHa, apparent pH, is defined to be the pH of a D2O solution measured with a pH meter calibrated in H2O buffers at 298 K. The relation between pHa and pH is pHa = pH + 0.46. 2 concentration of dissolved zirconium species first increased and then decreased before reaching equilibrium. Dissolution equilibrium appears to be reached faster at 298 K than at 373 K. ZrO2 dissolved very rapidly at 373 K in the first hundred hours and then most of the dissolved zirconium species (~70%) precipitated from solution to reach dissolution equilibrium (Figure 3). A maximum in the concentration of dissolved zirconium species was observed in the first 400 hours. A similar phenomenon was also observed by Curti and Degueldre [1] for both monoclinic and cubic ZrO2 dissolution in water. They deduced that such dissolution behaviour was probably related to the reordering of the surface structure from a soluble, amorphous structure to a less soluble crystalline form. The solubility was determined at temperatures from 373 to 573 K in 25 to 50 K increments. The pH of each sampled solution was measured in an argon atmosphere at 298 K within 5 minutes of the sampling time, using pH electrodes calibrated with Oakton pH buffers, pH 7 (lot # 2303123) and pH 10 (lot # 2303147). Samples were acidified and stored typically for 1 to 3 days before elemental analysis. The concentration of dissolved zirconium species in water was determined by ICP-MS with a precision of 10% and a detection limit of 0.02 ppb. Results and Discussions In the following discussions, the solubility of zirconium dioxide refers to the total concentration of all dissolved zirconium species at dissolution equilibrium at the specified temperature. The powder X-ray diffraction pattern of the zirconium oxide used in this work at 298 K is shown in Figure 2. The data indicate that the zirconium oxide sample had a monoclinic crystal structure and is consistent with the pattern reported by Gualtieri et al. [10]. No other phases were detected in the powder pattern. ICP-MS analysis showed that the commercial ZrO2 sample had a purity of 96% with a 4% impurity of HfO2. The small amount of hafnium in the sample was not expected to significantly affect the solubility of zirconium oxide in water. Hence, no further purification of the commercial sample was carried out. 100 [Zr] (10-8 m ) 80 298 K 0 0 Counts 600 400 200 0 50 60 600 800 1000 1200 Under the experimental conditions used in these tests, it was found that the lithium concentration in the solution changed with dissolution time. The concentration of lithium in the solution showed a gradual decrease from 373 to 523 K and about 50% of the lithium initially present was removed from the solution (Figure 4). The drop in lithium concentration (more than 30%) was particularly significant between 423 and 523 K. Since lithium hydroxide is highly soluble in water (50.7 g Li/kg H2O at 373 K) [11] and the dissolved lithium concentration was much lower than the solubility of lithium hydroxide, the dissolved lithium species in solution were likely removed by zirconium dioxide through ion exchange. Zirconium dioxide has a high surface area and shows strong ion exchange ability below and above its point of zero charge (PZC=6.7) [12-13]. Experimental data show that the cation exchange ability of zirconium oxide increases with increasing pH and temperature [14]. The ion exchange ability of zirconium oxide results 800 40 400 Figure 3: Dissolution kinetics of ZrO2 in LiOH solutions with initial pH values of 10.0 and 10.48 at 298 and 373 K, respectively. 1000 30 200 Time (hours) 1200 20 373 K 40 20 1400 10 60 70 2θ Figure 2: Powder X-ray diffraction of the commercial ZrO2 sample at 298 K. The dissolution rates of ZrO2 at 298 and 373 K are shown in Figure 3. The dissolved concentrations of ZrO2 measured at different times reveal interesting dissolution kinetics of ZrO2 in alkaline solution. The dissolution data at both high and low temperatures show a similar behaviour. The 3 gradually decreases from 5.5×10-8 m at 298 K to a minimum value of 0.91×10-8 m at 523 K (Figure 5). A very low solubility is a major requirement if ZrO2 is to be used as an ion-exchanger in a high temperature purification system, so that the system does not introduce a significant amount of dissolved zirconium species into coolant. In general, the solubility of zirconium dioxide very weakly depends on the temperature between 373 and 523 K. Above 523 K, the solubility increases with increasing temperature. Similar dissolution behaviour is also observed in other sparingly soluble metal oxides such as magnetite [18] and nickel oxide [19] in alkaline solutions. Although there are no experimental solubility data available in the literature to compare under similar test conditions, an interesting comparison to note is that the measured solubility of ZrO2 is close to that of magnetite 2 , suggesting that dissolved zirconium species may be important for the transport of 95Zr in CANDU HTS. The possibility that some 95Zr is transported as a dissolved species rather than as particles has been an unresolved issue in CANDU activity transport. from its hydrolysis and the formation of Zr(OH)4 on the surface of in solid phase: ZrO2(s) + 2H2O = Zr(OH)4(s) (2) From simple standpoint, in alkaline solution, the protons of Zr(OH)4(s) can be exchanged with cations such as Li+; in acidic solutions, the OHgroups can dissociate to form Zr(OH)3+ and exchange with anions [15]. It is expected that in alkaline solutions, as Li+ exchanges with protons of Zr(OH)4(s): Zr(OH)4(s) + Li+ = Zr(OH)3OLi(s)+ H+ (3) the pH of the solution should decrease, in agreement with the experimental observations (Figure 4). The hydrolysis of other dissolved zirconium species may contribute to the decrease in pH [16] but this contribution is minor considering the very low dissolved zirconium concentration relative to the lithium concentration change under this test condition. It appears that zirconium dioxide shows a maximum ion exchange ability for lithium around 523 K. The detailed ion exchange mechanism needs to be further investigated. 14 12 11 11.0 [Zr] (10-8m ) 10 10 10.5 9 8 9.5 7 pH(298 K) [Li] (10-4 m ) 10.0 2 0 250 6 4 250 350 400 450 500 550 300 350 400 450 500 550 600 Temperature (K) 8.5 300 6 4 9.0 5 8 Figure 5: Solubility of zirconium dioxide in LiOH solutions as a function of temperature (♦, pH 10.0; • pH 10.45). 8.0 600 Temperature (K) Figure 4: Lithium concentration (♦) and pH (•) at equilibrium as a function of temperature. Gibbs energies of formation for the dissolved zirconium species are rarely reported in the literature because of the lack of reliable solubility data. These data are necessary to predict the concentrations of various dissolved species and the solubility of zirconium dioxide in aqueous solutions as a function of pH and temperature in case experimental results are not available. Based on the measured solubility data [2,4,6] for the dissolution reactions of zirconium dioxide in weak acidic and alkaline solutions (pH values from 2 to 13), the The solubility data of zirconium dioxide between 298 and 573 K measured in this work are shown in Figure 5. At 298 K, the average value of the zirconium dioxide solubility is (5.5±2.1)×10-8 m at pH 10. The result agrees with that measured by Kobayshi et al. [2] but is higher than that reported by Curti and Degueldre [1] and Sunder and Wren [17]. It is interesting to note that the solubility of ZrO2 is almost same as that of Zr(OH)4 [4,6], indicating ZrO2(s) dissolved as shown in Equation (2) under these test conditions. From 298 to 573 K, the overall dissolved zirconium concentration 2 Based on Sweeton and Baes’ data and model [16] the overall concentrations of dissolved iron species in equilibrium with magnetite is 1.2×10-7m at pH 10 and 573 K. 4 neutral species Zr(OH)4o is the dominant dissolved species of zirconium dioxide and hydrous zirconium oxide: ZrO2(s) +2H2O (l) = Zr(OH)4o(aq) over a wide range of pH at elevated temperatures [21]. However, more work is needed to verify this conclusion so that reliable thermodynamic functions can be calculated for dissolved zirconium species from solubility data. (4) Therefore, the equilibrium constant of reaction (4) is equal to the measured solubility of zirconium dioxide assuming the activities of ZrO2 (s) and H2O are equal to unity: Kh = [Zr(OH)4o], Summary and Conclusions The solubility of zirconium dioxide in 10-4 m LiOH solutions was determined from 298 and 573K. Zirconium dioxide was found to have a minimum of solubility of 0.91×10-8 m, at 523 K and the solubility in the temperature region 373 to 525K very weakly depends on the temperature. The solubility of zirconium dioxide at high temperature is close to that of magnetite under similar conditions, suggesting that dissolved zirconium species be important for the transport of 95Zr in CANDU HTS. The value of the pH and the concentration of dissolved lithium ion decreased with experimental time due to ion exchange between lithium ion and hydrated zirconium oxide, Zr(OH)4. The low measured solubility of zirconium dioxide and its apparent ion exchange capability show that zirconium dioxide and related materials such as hydrous zirconium oxide are promising candidates for use as ion exchanger materials for a high temperature purification system of the CANDU HTS. However, the ability of ZrO2 to exchange Li+ ions from the coolant means that a strategy for pHa control will need to be developed if this material is to be used in a CANDU HTS purification system. Based on the measured solubility data, Zr(OH)4o(aq) is the dominant dissolved species in weak acidic and alkaline solutions (pH from 2 to13) at room temperature. The Gibbs energies of formation of Zr(OH)4o(aq) and Zr(OH)4(am) calculated from the measured solubility are 1472.6 kJ⋅mol-1 and 1514 kJ⋅mol-1 at 298.15 K, respectively. Zr(OH)4o(aq) likely is the dominant species at higher temperatures over a wide region of pH but more work is required to verify this conclusion so that the reliable thermodynamic data of dissolved zirconium species can be determined. (5) and has a value of (5.5±2.1)×10-8 m at 298 K, where [Zr(OH)4o] is the concentration of dissolved Zr(OH)4o in water with units of mol⋅kg-1. Using the Gibbs energy of formation of ZrO2 (monoclinic) and H2O (l) [20], the Gibbs energy of formation of Zr(OH)4o(aq) is estimated to be 1472.6±2.1 kJ⋅mol-1, from which the Gibbs energy of formation of Zr(OH)4(am) can be calculated using the solubility data [4], and has the value of –1514.2 kJ⋅mol-1. The reliability of these values can be verified from the Gibbs energies of formation of their components (ZrO2 and H2O), assuming the additivity of the Gibbs energy, an assumption often used by geochemists. For example, the calculated Gibbs energy of formation of Zr(OH)4(am) from ZrO2(cr) and H2O(l) is 1514.0 kJ⋅mol-1, which agrees with that determined from solubility measurements. It should be noted that the variability in degree of amorphism may result in variation in the Gibbs energy of formation [8]. Tromans [8], Adair et al. [9] and Aja et al. [21] calculated the solubility of zirconium dioxide at high temperatures using limited solubility data at extreme pH values and empirical thermodynamic parameters. Their results show that the solubility behaviour and the dominant dissolved zirconium species as a function of pH at elevated temperature are similar to those at room temperature. However, the calculated zirconium solubility is either underpredicted [8] or overpredicted [21] by a few orders of magnitude compared to the measured solubility at both room temperature and high temperatures. The interpolated solubilty from Adair et al. [9] is close to our measured data at high temperatures but is a few orders of magnitude less than the measured solubility at 298 K. One of the major difficulties with these calculations is that, becaue of the limited amount of data available, the Gibbs energy of formation of Zr(OH)4o species is either overestimated or underestimated. 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