INSTRUCTIONS-PARTS LIST 306-839 Rev D SUPERSEDES C This manual contains IMPORTANT WARNINGS and INSTRUCTIONS READ AND RETAIN FOR REFERENCE 5 GALLON ( 2 0 liter) PAIL SIZE, AIR POWERED, ,SINGLE POST RAM INDUCTOR SUPPLY PUMP Model 226-249, Series C 241 Ratio PresidentTM Pump, rubber packings 432Opsi (300barl MAXIMUM WORKING PRESSURE Model 226-250, Series C 48:l Ratio PresidentTM Pump, rubber packings 7200psi (504bar) MAXIMUM WORKING PRESSURE Model 226-251, Series B. 2O:l Ratio Bulldog" Pump, polyurethane packings M w psi (140 barl MAXIMUM WORKING PRESSURE Model 231-047, Series A 25:l Ratio Bulldog" Pump, polyethylene packings 2500 psi (175 barl MAXIMUM WORKING PRESSURE Model 226-252, Series B 4O:l Ratio Bulldog" Pump, polyurethane packings 4 0 p s i (280 barl MAXIMUM WORKING PRESSURE Model 231-040, Series A 40:l Ratio Bulldog" Pump, polyethylene packings 4ow psi 1280 bar1 MAXIMUM WORKING PRESSURE Model 231-046, Series A 4O:l Ratio Bulldog" Pump, polyurethane packings 40 m i (280barl MAXIMUM WORKING PRESURE PRESIDENTPUMP INDEX .................................................... Warnings ..2,3 Installation .4 Operation 5 P a w Drawings Et Lists 6 Model 226-249.. Model Z6-25O. 7 Model 226-251. 8 Model 231-047 .9 Model 226-252................................................ 10 Model 231-040 11 Model 231446 12 How ToReplacement OrderParts 10 Accessories 13 Dimensional Drawings ..14 Warranty Back Cover ....................................................... ......................................................... ................................................ ................................................. ................................................. BULLDOG PUMP ................................................. ................................................ ................................................ ......................... ..................................................... ...................................... ............................................. GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1444 ." HIGH PRESSURE SPRAY CAN CAUSE SERIOUS INJURY. FOR PROFESSIONAL USE ONLY. OBSERVE ALL WARNINGS. Read and understand all instruction manuals before operating equipment. FLUID IMJECTlOAl HAZARD. General Safety This equipment generates very high fluid pressure. Spray from the gun,leaks or rupturedcomponentscaninject fluid through your skin and into your body and cause extremely serious bodily injury, including the need for amputation, Also, fluid injected or splashed into theeyescancauseserious damage. NEVER point thespray gun or dispensing valve at anyone or at any part of the body. NEVER put hand or fingers over the spray tip or nozzle. NEVER try to "blow back" fluid; this is NOT an air spray system. If using a spray gun, ALWAYS have the tip guard in place when spraying. ALWAYSfollowthePressureReliefProcedure, right, before cleaning or removing the spray tip or nozzle or servicing any system equipment. NEVER try to stop or deflect leaks with your hand or body. Be sureequipmentsafetydevicesareoperatingproperly before each use. M e d i c a l Alert-Airless Spray Wounds If any fluid appears to penetrate your skin, get EMERGENCY MEDICAL CARE AT ONCE. DONOT TREAT AS A SIMPLE CUT.Tell the doctor exactly whatfluid was injected. Note to Physician: Injection in rhe skin is a traumatic inIt Is important to treat theinjury surgicallyas soon juw. as possible. Do not delay treatment to research toxicity. Toicity is aconcern with someexoticcoetings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may beadvisable. Spray G u n or Dispensing Valve Safety Devicas Be sure all gun safety devices are operating properly before each use. Do not remove or modify any part of the gun; this can cause a malfunction and result in serious bodily injury. Safety Latch Whenever you stop spraying, even for a moment, always set the gun safety latch in the closed or "safe" position, making the gun inoperative. Failure to set the safetylatch can resultin accidental triggering of the gun. Diffuser (Most spray guns/ The gun diffuser breaks up spray and reduces the risk of fluid injection whenthe tipis notinstalled. Check diffuser operation regularly.Follow the, PressureReliefProcedure. below, thenremove the spray tip. Aim the gun into ametalpail, holding the gun firmly to the pail. Using the lowest possible pressure, trigger the gun.If the fluidemitted is notdiffused into an irregular stream, replace the diffuser immediately. .. Tip Guard [Spray guns o d y / ALWAYS have the tip guard In place on the spray gun while spraying. The tip guard alerts you to the fluid injection hazard and helps reduce, but does not prevent, accidentally placing your fingers or any part of your body close to the spray tip. Spray Tip and Nozzle Safety Use extreme caution when cleaning or changing spray tips or nozzles. If thespray tip or nozzle clogs while spraying, engage the gun safety latch immediately. ALWAYSfollowthe Pressure Relief Procedure and then removethe spray tip to clean it. NEVER wipe off build-up around the spray tip or nozzle until pressure is ful1.y relieved and the gun safety latch isengaged. Pressure Relief Procedure To reduce the risk of serious bodily injury, includingfluid injection, or splashingin theyes or on theskin, or injury from moving part$, always follow this procedure whenever you shut off the pump, when checking or servicing any part of the spray system, when installing, cleaning or changing spray tips or nozzles, and whenever you Stop spraying. 1. Engage the gun safety latch. 2. Shut off the air to the pump. 3. Close the bleed-type master air valveto prevent the pump from starting accidentally. 4. Disengage the gun safety latch. 5. Hold a metal part of the gun firmly to the side of a metal pail, and trigger the gun to relieve pressure. 6. Engage the gun safety latch. 7. Open the pump outlet or bleeder valve. 8. Leave the bleeder valve open until you are ready to spray again. If you suspect that the spraytip or hose is completely clogged, or thatpressure hasnot been fully relieved after followingthe stepsabove,VERY SLOWLY loosen the tip guard retaining nut or hose end coupling and relieve pressure gradually, then loosen completely. Now clear the tip or hose. EQUlPMEMT MISUSE HAZARD General Safety .. Any misuse of the spray equipment or accessories, such as overpressurizing, modifying parts, using incompatible chemicals and fluids, or using worn or damaged parts, can cause them to rupture and result in injection or other serious bodily injury, fire, explosion or property damage. NEVER alter or modify any part of this equipment; doing so could cause it t o malfunction. 8 : l Ratio Presidentpump, Model 226-23, develops The 4 7ZW psi (504 bar1 MAXIMUM WORKING PRESSURE at 150 psi (10 bar) incoming air pressure. T h e m 1 Ratio Bulldog pump, Model 226251. developsMlMpsi (140 barl MAXIMUM WORKINGPRESSURE at 100 psi (7 bar) maximum incoming air pressure. or replace The 0 1 Ratio Bulldog pumps. Models 226-252.231-040 and 231446, develop 4dw psi (2&Jbar) MAXIMUM WORKING PRESSURE at 100 psi (7 bar) maximum incoming air pressure. The 241 RatioPresidentpump,Model 226-249, develops 43iV psi (31XI barl MAXIMUM WORKING PRESSURE at 180 psi (12 bar) maximum incoming air pressure. nent accessory or used Be sure that allspray equipment and accessories are rated to withstand the maximum working pressure of this sprayer.DO NOT exceed the maximum working pressure of any compoin the system. CHECK all spray equipment regularly and repair worn or damaged parts immediately. System Pressure Bulldog pump, Model 231-047, develops The 25:l Retio 25w psi 1175 barl MAXIMUM WORKING PRESSURE at 100 psi (7 bar) incoming air pressure. Static electricity is created by the high velocity flow of fluid through the pumpand hose. If every part of the spray equipment is not properly grounded, sparking may occur, and the systemmaybecomehazardous.Sparkingmayalsooccur when plugging in or unplugging a power supply cord. Sparks can ignite fumes from solvents and the fluid being sprayed, dust particles and other flammable substances, whether you are spraying indoors or outdoors, and can cause a fire or explosion and serious bodily injury and property damage. Do not plug in or unplug any power supply cords in the spray area when there is any chance of igniting fumes still in the air, If you experience any static sparking or even a slight shock, while using this equipment, STOP SPRAYING IMMEDIATELY. Check the entire systemfor proper grounding. Do not use the system again until the problem has been identified and corrected. 6. All solvenr pails used when flushing, according to local code. Use only metalpails, which are conductive placed on a positively grounded surface. Donot place the pail on a non-conductive surface, such as paper or cardboard, which interrupts the grounding continuity. 7. To maintain grounding continuity when flushing or relievingpressure, always hold a metalpart of the gun firmly to the side of a metal pail, then trigger the gun. To ground the pump, loosen the grounding lug locknut and washer. Insert one endof a 12 ga (1.5 mm 2 ) minimum ground wire into the slot in the lug and tighten the locknut securely. See Fig 1. See the Accessories section foia'ground wire and clamp. - A, Grounding To reduce the riskof static sparking, ground the pump and all othersprayequipmentusedorlocated in the sprayarea. CHECK your local electrical code for detailed grounding instructions for your area and type of equipment. BE SURE to ground all of this spray equipment: 1. C Pump: use a ground wire and clampas instructed at right. 2. Air andfluid hoses: use only grounded hoses with a maximum of 500 feet 1150 m) combined hose length to ensuregroundingcontinuity.Refer to HoseGrounding Continuity. 3. Spray gun or dispensing valve: obtain grounding through connection to a properly groundedfluid hose and pump, 4. Air compressor: according to manufacturer's recommendations. 5. Object being sprayed: according to local code. D3 8 f Y P A ~~ Fig 1 Flushing Safety Reduce the risk of a fluid injection injury, static sparking, or splashing by following thespecific flushing procedure given in the separate pump instructon manual. Follow the Pressure Relief Procedure on page2, and remove the spraytip before flushingif using aspraygun. Hold a metal part of the gun firmly to the side of ametal pail and use the lowest possible fluid pressure during flushing. HOSE SAFETY High pressurefluid in the hoses can be very dangerous.If the hose develops a leak,split or rupture dueto any kind ofwear, damage or misuse, the high pressure spray emitted from itcan cause a fluid injection injury or other serious bodily injury or property damage. HANDLE AND ROUTE HOSES CAREFULLY. Do not pull on hoses to move equipment. Do not use materials or solvents the which are not compatible with the inner tube and cover of hose.DONOTexposeGracohose to temperaturesabove 180OF182°Cl or below -M0F (-40°CI. TIGHTEN all fluid connections securely before each use. High pressure fluid candislodge a loosecouplingor allow high pressure spray to be emitted from the coupling. Hose Grounding Continuity Proper hose grounding continuity is essential to maintaining a grounded spray system. Check the electrical resistance of your air and fluid hoses at least once a week.If your hose does not have atag onit which specifies the maximumelectrical resistance, contact the hose supplier or manufacturer for the maximum resistance limits. Useresistancemeter in the appropriate range for your hose to check the resistance. If the resistanceexceeds the recommended limits, replace it immediately. An ungrounded or poorly grounded hose can make yoursystemhazardous.Also,readFIRE OR EXPLOSION HAZARD, at left. NEVERuse a damaged hose. Before each use, check entire hose for cuts, leaks, abrasion, bulging cover, or damage or movement of the hose couplings. If any of these conditions exist, replace the hose immediately. DO NOT try to recouple it with tape or any other device. A high pressure hose or mend repaired hose cannot contain the high pressure fluid. MOWING PARTS HAZARD The piston in the air motor, located behind the air motor plates air or under the air motor shield, moves when air is supplied to the motor. Moving parts can pinch or amputate your fingers or other bod parts. Therefore, NEVER operate the pump with the motor plates removed. KEEPCLEAR of moving parts when starting or operating the pump. Before checking or servicing the pump, follow the Pressure Relief Procedure on page 2 to prevent the pump from starting accidentally. IMPORTANT United States Government safety standards have beenadopted underthe Occupational Safety and Health Act. Thess standards-particularly the General Standards, Part 1910, and the Construction Standards, Part 1926-should be consulted. 306-839 3 TYPICAL INSTALLATION INSTALLATION WARNING The Typical Installation shown aboveis only a guide t o selecting required and optional system accessories. For assistance in designing a system to suit your needs, contact your Graco representative. NOTE: Reference letters and numbers in parentheses in the text correspond to the letters and numbers in theTypicalInstallation drawing and the Parts Drawing. ACCESSORIES are shown on page 11. Select a convenient location for the unit. Make sure the regulators for the pump and elevator are fully accessible.Levelthebase (G) using metal shims. Using the holes inthe base as aguide,drillholes for 1/2 in. (13 mm) anchors. Bolt the ram to the floor with anchors which are long enough to prevent the unit from tipping. Refer to the DIMENSIONAL DRAWING and MOUNTING HOLE DIAGRAM on the back cover. On the air supply line, install an air filter (A) to remove harmful moisture and contaminants from the compressed air supply. On President units only. Remove the air shut off valve (16); it willnotbeusedinthisapplication.Installa bleed-type master air valve(8) in its place. (The Bulldog units are supplied with a bleed-type master air valve). 4306+39 1 air valve (B) is required to help reduce the risk of serious bodily injury, including fluid injection, splashing in the eyes or on the skin, and injury from moving parts if you are adjusting or repairing the pump. I The bleed-type master air valve relieves air trapped between this valve and the pump after the air regulator is shut off. Trapped air can cause the pump to cycle unexpectedly. On allpumps: for automaticair motor lubrication, install an air line lubricator (C). For automatic pump shutoff if the pump begins to run too fast, install a pump runaway accessories must be installed valve (D). These downstream from the pumpair regulator. For the President pumps, disconnect the air inlet swivel (29) from the elbow (42). For the Bulldog pumps, disconnect the air hose (E)at the pump air inlet. Using suitable adapters, install the lubricator and runaway valve. Connect to the air line. Connect a grounded fluid hose (F)to the 1" npt(f) fluid outlet of the pump, using a suitable adapter. Install a spray gun or dispensing valve on the other end of the hose. Ground the pump as explained on page 3. WARNING NOTE: Keep your fingers away from the inductor plate when raising or lowering the ram t o reduce the risk of pinching your fingers. Open the master air valve and set the pressure to the ram a t about 80 psi (5.5 bar). Turn the director valve (J) t o the "up" position and let the ram goto its full height. The speed at which the ramraises or lowers can be ad(L) justed by turning the restrictor valve screw clockwise to decrease or counterclockwise t o increase the air volume. See Fig 2. Set a full five gallon pail of fluid on the ram base, slide it back against the ram tube (MI and supports (N), and center it under the inductor plate. Removing Air To remove air from beneath the inductor plate, make the material surface concaveby scooping fluid from the center of the pail t o the sides. With your hands away from the pail and inductor plate, turn the director valve (J) to the "down" position and lower until the inductor plate is just about toenter the drum. Turn the director valve t o "off", adjust the drum t o line up with the inductor plate and remove the probe stem (12) from the inductor .plate. Turn the director valve to "down" and lower until material appears at the inductor plate vent. Turn the director valve to "off", reinstall the probe stem and tighten securely. See Fig 2. Priming and Pumping To prime the system and pump fluid, set the ram air pressure regulator (H) a t about 50 psi (3.5 bar). Turn the director valve IJ) t o "down" and start the pump. Refer to the pump instruction manual for pump startup procedure. Keep the director valvein the "down" posjtion during the pumping operation. Increase air pressure to the ram as needed but DO NOT increase it to where the fluidis forced past the inductor plate wiper ring (13). Changing Pails To change fluid pails, stop the pump and follow the Pressure Relief Procedure, on page 2. Turn the director valve to "up". Push in the air assist valve (KI and hold until the inductor plate clears the top of the pail. Remove the empty pail and place the full pail on the ram base. Lower the ram and remove the air as explained in R e m o v i n g Air. .. Shutdown For shutdown, turn the director valve to "off', shut off the air supply t o the ram and pump, and follow the Pressure Relief Procedure, on page 2. Troubleshootingandserviceinstructions are given in the manuals for the separate components. L K J H Fig 2 ~~ ~ ~~ PARTS LIST Modet226-249, Series C 2 4 1 Ratio President Ram Unit Includes items 1 to 43 as listed below REF PART NO. NO. 1 7 100-799 8 9 10 11 12 13 14 177-542 PIN; 101-831 160-343 *160-721 166-560 167-594 206-749 4 x 104-266 5 6 3 15 16 17 19 1 1 1 5/16-18~3/8" 114-20 112" . SCREW, rd hd mach: . HANDLE, probe stem . ROLL 3 / 1 6 dia: 314" Ig . CLAMP, wiper ring seal . O-RING, nitrile rubber . STEM, probe . WIPER, follow plate 3/8-16 x 3 / 4 21 100-101 100.133 22 100-214 23 24 25 100-403 100-721 100-839 26 100-960 27 serial 28 150-707 156-541 29 158-256 30 31 33 100-081 162-225 162-376 165-741 42 43 155-699 100-640 SCREW, hex hd cap; 1" Ig LOCKWASHER, spring; 3/8" screw size LOCKWASHER, spring; 5116 screw size PLUG, pipe; sq hd: 118 npt PLUG, pipe; slotted hd: 114 npt ELBOW, SOo street: 118 npt GAUGE, air pressure; 0-200psi(0-14 bar) PLATE, UNION, SOo swivel: 114 npt ( m x f ) UNION, swivel; 3/8" npsm If) x 1/2" npt irn) BUSHING, 1 / 2 x 3 / 8 npt; 314" Ig PLATE, adapter MANIFOLD, air HOSE, air; cpld 118 npt (mbe); 114" ID; 24" (610 mm) Ig ELBOW, SOo, street; 3/8 n p t h x f l ELBOW, street: 1/4 n p t h x f ) I 90". manuals. onhandto See "How To Order Replacement P8rts"on page 10. 6306-839 REF 33 bt5. 2 8 2 1 1 1 1 1 1 1 1 1 1 3 4 4 3 i 1 1 1 1 1 1 1 1 1 1 1 1 jM6 B 307 Numbers in description referto separare instruction *Recommended "tool box" spareparts.Keep reduce down time. 4 1 HOSE,air;cpld 1/4x 118 nptlmbe): 114 ID; 36' (914 mm) long 206-994 THROAT SEAL LIOUID (TSL) 1 pint 10.47 liter) 208-393 BALL VALVE (see 307-068 for setvice) 1M)" pipe;PLUG, sq hd 100-057 SCREW, hex hd cap: m 32 SEE DETAILA QTY DESCRIPTION AIRREGULATOR see 307-204 for parts 206-450 RAM, 5 gallon size see 306.838 for parts 241 PRESIDENT 206-738 PUMP see 306-746 for parts 206-745 INDUCTOR PLATE ASSY itemsincludes 1 5-13 me-746 . PLATE, inductor: bare 100-556 . SCREW, soc hd set; 2 3 , x 1 - ~~ ~~~ ~ ~ ~~ ~ PARTS LIST Model 226-250, Series C 4&1 Ratio President Ram Unit items Includes 1 to below 43 as listed REF PART NO. NO. ~ ".-E&~ 3 DESCRIPTION QTY AIRREGULATOR see 307-2041for parts 2 206450 RAM, 5 gallon size see 306-8381for parts 206-739 4 8 : lPRESIDENTPUMP 3 see 306-7461for parts 4 M6745 INDUCTOR PLATE ASSY 1 5-13 items includes 206-746 5 PLATE, inductor; bare 6 100-556 SCREW, soc hd set; 5/16-18~3/8' 7 100-799 SCREW, rd hd mach; 1 /4-20 x12"1 8 177-542 HANDLE, probe stem 9 101431 ROLL PIN;1 wiper 3 / 1 6 dia; 314" Ig '160-343 10 ring CLAMP, seal SEE DETAILA 104-2661 . . . . . . O-RING, nitrile rubber . STEM, probe . WIPER, follow plate 11 '160-721 166-560 12 167-594 13 14 206-749 HOSE,air;cpld 114x 1/8 nptlmbe); 114" ID; (914 36" mm) long 1 206-994 15 THROAT SEAL LIQUID 1TSLl 1 pint 10.47 liter) 16 208393 BALLVALVE 307068 (see for service) 1 100-040 17 PLUG, pipe; sq hd 19 100457 SCREW, hex hd cap; x 3/8-16 3/4" 20 100-101 SCREW, hex hd cap; 1" Ig 100-133 21 LOCKWASHER, spring; 43 / 6 screw size 22 100-214 LOCKWASHER, spring; 3 size5 / 1 6 screw 23 100-403 PLUG, pipe; sq hd; 118 npt . .24 100-721 PLUG, pipe; slotted hd; 1/4 npt 25 100-839 ELBOW, 90° street; 1/8 npt 100-9M) 26 GAUGE, pressure; air 1 bar) 0.200 psilo-14 28 156-541 UNION, 90° swivel; 114 npt ( m x f ) 29 158-256 UNION, swivel; 3/8" npsm If) (m) npt x 1/2" 30 158-212 BUSHING: 1 / 2 ~ 3 / 8 n p1t -: 1 / 1 6 Ig 162-225 31PLATE, adapter 32 162-376 MANIFOLD, air 33 165-741 HOSE, air; cpld 1/8 npt lmbe); 114" ID; 24" (610 mm) Ig 155-699 42 ELBOW, 90°, street; 3/8 npt(m x f ) 43 100-840 ELBOW, 90°, street; 114 npt(mxf) REF 33 4 1 2 2 8 1 1 1 1 .1 1 , 6 ,' , - r 5 DETAIL A 1 3 4 2 1 1 1 1 1 1 1 1 1 1 306 & 307 Numbers in description referro separate instruction manuals. *Recommended"toolbox"spareparts.Keep reduce down time. on hand ro 6 See "How To Order Replacement Parts" on page 10. Ref No. 4 PARTS LIST Model 226-251. Series B 20:l Ratio Bulldog Ram Unit Includes items 1 t o 33 as listed below 3 QTY REF PART DESCRIPTION NO. NO. 205-712 AIRREGULATOR KIT see 306-972for parts 206-450 RAM, 5 gallon size see 20, 21 306838 for 5 6 parts m-740 20:l BULLDOG PUMP see 306-584 for parts 206-747 INDUCTOR PLATE ASSY includes items 5-13 206-748 . PLATE, inductor: bare 100-556 . SCREW, soc hd set: 7 100-799 1 1 5116-18x318' 8 9 10 11 12 13 14 15 17 20 21 . SCREW, rd hd mach; x 112" 1/4-20 . HANDLE, probe stem . ROLL PIN: 3/16"dia: 3/4"Ig . CLAMP, wiper ring seal . O-RING, nitrile rubber . STEM, probe . WIPER, follow plate 177-542 101-831 '160-343 '162-440 166-560 167-594 200-118 HOSE, air: 'cpld 114 npthbe); 114" ID;32" (813mm) long 206-994 THROAT SEAL LIQUID (TSLI 1 pint (0.47liter) 100-040 PLUG, pipe; sq hd 100-101 SCREW, hex hd cap: 1" Ig 100-133 LOCKWASHER, spring; 1 1 1 4 318" screw size 25 28 33 2 100-839 ELBOW, 9 o o street: 118 npt 155-541 UNION, 90° swivel: 114 npt (mxfl 165-741 HOSE, air; cpld 1/8npt (mbe): 114" IO: 24" (610mm) Ig 4 1 3Gb' Numbersindescriptionrefertoseparateinstruction manuals,supplied. "Recommended"tool reduce down t h e . box" spareparts.Keep on hand to See "How To Order Replacement Parts"on page 10. Ref No. 4 PARTS LIST 231-047, Series A 2 5 1 Ratio Bulldog Ram Unit ~- Model Includes items 1 to REF PART NO. NO. 33 as listed below DESCRIPTION QTY AIRREGULATOR KIT see 306-972 for parts RAM, 5 gallon size "450 see 306-838 for parts 217-564 251 BULLDOGPUMP see 307-605 for parts 206-747 INDUCTOR PLATE ASSY includes items 513 206-748 . PLATE, inductor; bare 100-556 . SCREW, soc hd set; 5/1618x3/8" 100-799 . SCREW, rd hd mach; 1/4-20 x 112" 177-542 . HANDLE, probe stem 101-831 . ROLL PIN; 3/16" dia; 3/4" Ig 1 6 0 - 3 4 3 . CLAMP, wiper ring seal '162-140 . O-RING, nitrile rubber 166-560 . STEM, probe 167-594 . WIPER, follow plate 200-118 HOSE,air; cpld 1/4 npthbe); 114" ID; 32" (813 mml long 206-994 THROAT SEAL LIQUID (TSLJ 1 pint 10.47 IiterJ 100040 PLUG, pipe; sq hd 100-101 SCREW, hex hd cap; 1" Ig 100-133 LOCKWASHER, spring; 3/8" screw size 100-839 ELBOW, 90" street; 1/8 npt 155-541 UNION, SOo swivel: 1/4 npt (m x f J 165-741 HOSE, air; cpld 1/8 npt (mbe); 1 / 4 " ID; 2 4 I610 mmJ Ig 205-712 8 9 10 11 12 13 14 15 17 20 21 25 m 33 1 1 -15 1 4 4 1 1 1 306 8 307 Numbers in description referto separate instruction manuals. *Recommended"tool reduce down time. box" spare parts. Keep on hand to See "How To Order Replacement Parts"on page 10. Ref No. 4 PARTS LIST Model 226-252 Series B 4O:l Ratio B u l l d o g Ram Unit Includes items 1 t o 33 as listed below QN DESCRIPTION REF PART NO. NO. 1 205-712 3 206-741 4 206-745 5 6 206-746 100-556 7 100-799 8 9 10 11 12 13 14 171-542 101-831 ~~~ ~ 1 AIR REGULATOR KIT see 306-972 for pans 4O:l BULLDOGPUMP see 306-584 for pans INDUCTOR PLATE ASSY includes items 5 1 3 , PLATE, inductor; bare , SCREW, soc hd set; 1/4-20 X 1/Z'. 15 160-343 '160-721 166-560 167-594 200-118 206-994 100-040 17 100-101 100-133 20 21 25 100-839 28 155-541 (mxfl 33 165-741 8 . HANDLE, probe stem 1 ROLL PIN: 3/16" dia; 3/4" Ig . CLAMP, wiper ring seal . O-RING, nitrilerubber. . . STEM, probe . WIPER, follow plate HOSE, air; cpld 1/4 nptlmbe); 114" ID: 32" (813 mm) long THROAT SEAL LIQUID (TSL) 1 Dint (0.47 liter) PiUG,.pipe: sq hd SCREW, hex hd cap; 1" Ig LOCKWASHER, spring; 3 / 8 , screw size ELBOW, 9 0 ' street; l / 8 npt UNION, 9 0 O swivel: 1/4npt HOSE, air: cpld 118 npt Imbel; 1/4" ID;1610 24" mm) Ig , -15 1 1 4 4 1 1 1 1. To be sure you receive.the correct replacement parts, kit or accessories, always give all reauested in the chart below. of the information 2. Check the partslist to identify the correct part number; do not use the ref. no. when ordering. 3. Order all parts from your nearest Graco distributor. 6 digit PART NUMBER 10 306-839 PART DESCRIPTION QTY I I Ref No. 4 PARTS LIST Model 231-040. Series A 4O:l Ratio Bulldog Ram Unit Includes items 1 to 33 as listed below REF PART NO. NO. DESCRIPTION 1 205-712 AIR REGULATOR KIT 2 206-450 3 220-447 4 206-747 5 6 206-748 100-556 7 100-799 QN see 306-972 for pans ' RAM, 5 gallon size see 306.838 for parts 4O:l BULLDOG PUMP see 307-M)5for parts INDUCTOR PLATE ASSY includes items 5-13 , PLATE, inductor: bare . SCREW, soc hd set; 1 1 5/16-18~3/8" _. ~. . SCREW, rd hd mach: 1/4-20x 112" . HANDLE, probe stem . ROLL PIN; 3/16dia; 3/4"Ig . CLAMP, wiper ring seal . O-RING, nitrile rubber . STEM. orobe ~~ 8 177-542 9 101-831 '160-343 10 11 '162-440 166-560 12 167-594 13 200-118 14 1 1 1 1 4 100-040 17 100-101 20 100-133 21 3/8" screw size 100-839 25 28 155-541 ELBOW, 90° street; 118 npt UNION, 90" swivel; 114 ~. not ~~.lrnxfl HOSE, air; cpid 118 npt (mbel: 114" ID: 24" (610mml Ig ~ 33 165-741 jM6 8 307 2 4 1 1 1 Numbers in description refer to separate instruction manuals. *Recommended "tool box"spareparts.Keep reduce down time. onhandto See 'How To Order Replacement Parts" on page 10. Ref No. 4 306-839 11 PARTS LIST Moder231-046, Series A 4 O : lRatio Bulldog Rem Unit Includes items 1 t o 33 as listed below REF PART NO. NO. QTY DESCRIPTION 205-712 1 AIR REGULATOR KIT see 306.972 for parts 4O:l BULLDOG PUMP see 307.605 for pans 206-745 4 INDUCTOR PLATE ASSY itemsincludes 5-13 206-746 5 , PLATE, inductor; bare 100-556 6 SCREW, soc hd set; 5/16-18 x 318" 100-799 7 SCREW, rd hd mach; 114-x)x112" 8 177-542 HANDLE, stem probe 9 101-831 , ROLL PIN; 3 / 1 6 dia; 314" Ig 10 '160-343 , CLAMP, ring wiper seal 11 "160-721 . O-RING, nitrile rubber 12 166.560 STEM, probe 13 167-594 WIPER, follow plate 14 2M)-118 HOSE, air; cpld 114 nptlmbe); 114" ID; 32" (813 mm) long 15 206.994 THROAT SEAL LIQUID (TSL) 1 pint (0.47 liter1 100-040 17 PLUG, pipe; sq hd M 100-101 SCREW, hex hd cap; 1" Ig 21 100.133 LOCKWASHER, spring; 4318" screw size W ostreet; 118 npt 100-839 ELBOW, 25 28 155-541 UNION, W oswivel; 114 npt I m x f ) 33 165-741 HOSE, air: cpld 118 npt (mbe); 114'' ID; 24" 1610 mml Ig 217-567 3 . . . . . 306 Numbers in descriptionrefer manuals, supplied. *Recommended''tool reduce down time. 1 1 1 1 2 8 1 1 1 1 1 1 1 1 1 4 1 1 1 to separate instruction box" spare parts. Keep on hand to See "How To Order Replacement Parts" on page 10. Ref No. 4 .I ACCESSORIES (Must be purchased separately). AIR LINE FILTER 250mi l17.5 barl MAXIMUM WORKING PRESSURE Remove harmful moisture and contaminants from compressed air supply. 106-149 112 npt inlet and outlet 106-150 1" npt inlet and outlet GROUNDED AIR SUPPLY HOSE 175psi I12 bar1 MAXIMUM WORKING PRESSURE cpld 314 npthbe), 314" ID 208-610 16 ft (1.8 m) 205-548 15 ft (4.6 m) 208-611 25 ft (7.6 m) 208-612 50 ft (15.2 m) cpld 112 npthbe), 112" ID 205-418 16 f i (1.8 m) 205-216 15 ft 14.6 r n l AIR LINE LUBRICATOR 250psi 11;7.5 barl. MAXIMUM WORKING PRESSURE ~ ~~ ~ ~ GROUNDING CLAMP 103-538 ~ Automatically lubricates air motor to prevent rusting. Has metal bow'I. 214-848 'I I2 npt inlet and outlet 214-849 :314 npt npt inlet and outlet GROUND WIRE 208-950 7 5" BLEED-TYPE MASTER AIR VALVE (Required) 3aOpsi 121 barl MAXIMUM WORKING PRESSURE Relieves air trapped in the air line between the pump air inlet and this valve when closed. 107-141 314 n p t h x f )inlet & outlet 107-142 1/2 nptlm x f ) inlet & outlet PUMP RUNAWAY VALVE 215-362 Shuts off air to pump automatically if it senses that the by a deoleted depleted pump is runnina ourno running too fast. fast, a condition caused bv fluid'supply. fluid supply. 314 nDt(f) npt(f) inelt and outlet. I DIMENSIONAL DRAWING Models 226-249 b 226-250 Raised: 59.5" Lowered: 42. Models 226-251,226-252, 231-040, 231-046. 231-047 314" nps AIR INLET b Raised: 64.25' 111 Lowered: 4 7 . 5 I1 . Weight: 140 Ib 1 6 4 kg1 Mode1226249 145 Ib 6 I6kg1 Model 226250 \ Weight: approximately: 1821b 183 kg1 - NOTES: TECHNICAL DATA Refer tothe component. separateinstructionmanualsforeach THE GRACO WARRANTY AND DISCLAIMERS WARRANTY Graco warrants ail equipment manufactured by it and bearing its name to be free from defects in material and workmanship on tha data of sale by an authorized Graco dmributor to the original purchaser for use. As purchaser's -la remedy for breach of this warranty. Graco will, for a period of twelve months from tha data of repair or raplace anypan of the equipment proven defective. This warranty applies only when tha 8818. aquipmant is installed, operated and maintainedin accordance with Graco's written recommendations. This warranty d m not wver. and Graw shall not be liable for, any malfunction, damage or wearc a u e by fauh installation, misapplication, abrasion, wrrosion, inadequate or improper maintenance, negligence. accidant, tampering, or sutditutlon of non-Graco wmponant parts. Nor shall Graw be liable for malfunction, damage or m r caused by the incompatibility with Graco equipment of BNUCNTBS, accessories. equipment or materialsnotsuppliedbyGraco. or theimproperdesign,manufacture,installation,operationormaintenance of structures,acmsories, equipment or materials not supplied by Graco. This warranty is conditioned upon the prepaid raturn of tha equipme-t claimedio be defective for examinationby Graw to verify the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any dafactiva parts. The equipment will be returned to the of the equipment does not disdose any defect in material or workmanship, repairs will be original purchaser transpottation prepaid. If inspection made at a reasonable charge, which charges may include tha thecmts of parts, labor and transporntion. EQUIPMENT NOT.COVERED BY GRACO WARRANTY OF MERCHANTABILITYANDFITNESSFORAPARGRACOMAKESNOWARRANTY,ANDDISCLAIMSALLIMPLIEDWARRANTIES OR COMPONENTS SOLD BUTNOTMANUFACTICULARPURPOSE,WITHRESPECTTOACCESSORIES,ECJUIPMENT.MATERIALS, TUREO BY GRACO. These items soid, but not manufactured by Graco (such as electric motor. switches, hose, etc.1, am subject to tha warranty, if any, of their manufacturer. Graco wll provida purch- with reasonable assistance in making any claim for breachof thepe wmnties. Factory Branches: Atlanta, Dallas, Detroit, Los Angeles, West Caldwell (N.J.1 Subsidiary end Affiliate Companies: Canada; England; Switzerland; France; Germany; Hong Kong: Japan GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1444 PRiNTED IN U.S.A. 306-839684 Revised 11-86
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