Now we are going to use our free body analysis to look at Beam Bending (W3L1) Problems 17, F2002Q1, F2003Q1c One of the most useful applications of the free body analysis method is to be able to derive equations for stresses in beams – no matter what the geometry or material. The procedure is no more complicated than what we just did for pressure vessels, although it has a lot more steps. When you bend something, like the cantilevered beam shown below, one surface will be in tension, the other in compression (indicated by arrows below). As you move through the thickness the stress gets smaller until it is zero at the (centre) neutral surface. As long as the beam is fairly thin there is no vertical stress in the beam (even though the applied force is vertical) – all of the stress is in the longitudinal direction. In this and the next couple of lectures we will use the free body analysis method to develop equations to calculate longitudinal stresses in beams of different shapes and material types. neutral surface (zero stress) tension Try bending your pen to visualize this compressio n Side view of a cantilevered beam with a force W at the end. w 1 Try bending your pen to visualize this neutral surface (zero stress) tension compressio n Points to note: → Vertical Forces: (not usually of interest) Vertical external force W (down) = w Vertical reaction force at the wall (up) → Assume large radius of curvature (R) for the beam (in other words it isn’t bent too much) → Beam has only longitudinal stresses if it is thin with respect to its length → Top surface in tension The further from the neutral surface → Bottom surface in compression the higher the → neutral surface in between stress (no longitudinal stress at neutral surface) → Since F (external) is vertical then there is no horizontal external force, so the net internal force across a vertical cut = 0 → Assume initially that the beam is “light” 2 in The following page outlines the specific steps we will work through order to obtain an equation for longitudinal stress in a bent beam. We will be going through each step separately in this and the next lecture. Free Body Analysis Steps – Bending Step 1: We want to analyze the longitudinal stresses so make the cut perpendicular to the length. NS cut Step 2: Reaction force is not constant over the cross section, w therefore we must determine the reaction force as a function of distance from the neutral surface. Yz F(on dA) = dA R Step 3: Static equilibrium condition. Longitudinal forces = 0 across the cut, since no longitudinal external force exists. However the torques must balance as well (all beam bending problems are based on free body analysis of the torque equilibrium). Y Izz=2nd moment of cross sectional area: it W (l − x ) = ∑ z 2dA R defines dimensional characteristics Step 4: Solve for R (the radius of curvature) in terms of the x and y co-ordinates of the beam. 1 d2y R = dx 2 Step 5: Sub this into the equation from Step 3 to give a 2nd order d2y differential equation. YI zz 2 = W (l − x ) general internal torque dx eqn for bent beams Step 6: Solve the differential equation and apply boundary conditions to give (in the simplest case): (the deflection y at any W ⎛ x2 x3 ⎞ ⎜⎜ l − ⎟⎟ y= point x along the beam) YI zz ⎝ 2 6 ⎠ Step 7: Determine an equation relating the position on the beam surface to stress and strain (by combining above equations). surface strain at x surface stress at x 3a (l − x ) yend 2l 3 3aY (l − x) yend τs = 2l 3 εs = 3 So now lets go through each step individually: → Step 1: Make a cut perpendicular to the direction of interest → We want to analyze the longitudinal stress, so… Make a vertical cut NS cut w (load force) Now, unlike the case for the pressurized cylinders, the internal reaction force (represented by the arrows above) is not constant throughout the cross section. So next we have to 4 develop an expression for how the internal force varies as a function of distance away from the neutral surface (NS). Step 2 – determine reaction force as a function of distance Note this is not drawn from the neutral surface (NS) z A A’ z δθ R to scale – the curvature is much exaggerated but really should be very small (i.e. large R) neutral surface (NS) Defining terms: → z is co-ordinate perpendicular to the NS with z = 0 at NS → R = radius of curvature for the NS → R ± z is the radius of curvature for any fibre in the bent rod So now... A. consider the small fibre A-A’, subtending δθ and a distance z from the NS B. the unstretched length of A-A’ (if beam is unbent) is the same as it would be at the NS = Rδθ C. stretched length of A-A’ = (R + z)δθ D. ∴ stretch of A-A’ = (R + z)δθ - Rδθ = zδθ 5 Step 2 cont… So strain of any fibre A-A’ a distance z away from NS ε= ∆l zδθ z = = l Rδθ R (this strain is positive [+z] above the NS, negative [-z] below the NS) longitudinal strain ε = at any z z R 1 longitudinal stress τ = Y at any z z 2 R If the beam thickness is “a” then at the surface z = a/2 a strain ε= at surface: 2R stress at surface: 1a τ= Ya 2R 2a Eq2 is τ as a function of z – but we need F as a function of z: To get this: Look at the Beam End-On (in cross section) Total force on dA will be: dA FdA = τdA = So Yz dA R Yz FdA = dA R z NS eq2 3 (so this tells us how the reaction force varies through the cross section of the beam at any position z away from the NS) [reaction forces are in at top and out at bottom in this diagram] 6 Step 3 – Static Equilibrium Condition: (summing the forces and torques) need co-ordinate system: x y (deflection) (note we didn’t need to sum torques for the pressure vessel – since axisymmetric all cancel Our cantilever beam is of length, l, with a load, W. We define the cut to be a distance, x, away from the wall. cut l (overall length) W (load) The cut segment is in static equilibrium under the influence of W and the internal reaction forces at the cut. Q Cut segment l-x W → Summing Forces: no horizontal W component (since bending is small), so internal longitudinal reaction forces=0 → Summing Torques: (sum torques about point Q) external torque about Q = total internal reaction torque (about Q) Yz W (l − x ) = ∑ ⎛⎜ dA ⎞⎟ z ⎝R ⎠ reaction force for each dA A little rearranging... W (l − x ) = distance dA is from Q Y 2 ∑ z dA R Izz : 2nd moment of cross Y W (l − x) = I zz R sectional area (next page) 4 where I zz = ∫ z 2 dA 7 Detour!!!! What is Izz? → “The second moment of cross sectional area about an axis which is in the neutral surface and at right angles to the external force”. It defines how the area is distributed about the neutral surface (sort of analogous to the moment of inertia in rotation, which defines how mass is distributed about a rotational axis). Units are m4!! Calculating Izz for a bar of rectangular cross section looking at cross section: I zz = ∫ z 2 dA dA = bdz dA integrate from z = -a/2 to +a/2 dz a z NS +a 2 I zz = b ∫ z 2 dz = −a 2 1 3 ba 12 (units m4) b See following page for Izz tables for common cross sections → Further note: for composite objects you can add or subtract Izz for different components – provided they have the same NS (further note… this is just like adding moments of inertia but there is no parallel axis theorem … bummer) 8 Izz values for common beam cross sections 9 Ex. A “light” metre stick clamped to the bench with the following parameters: (Cross section) a = 7.8mm b = 25.4mm l = 0.5m Birch wood: Y = 16x109 Pa mass on end = 1kg (Don’t actually need these yet) Calculate Izz for each orientation: 1 3 I zz = ba = 25.4 x 7.83 / 12 = 1x10−9 m 4 12 Note correction I zz = 1 3 ba = 7.8 x 25.43 / 12 = 10.6 x10−9 m 4 12 The second orientation makes a much stiffer beam than the first, (almost 11x) even though the material is the same!! Two critical points… → Izz is essentially the stiffness of the geometry, just as Y is the inherent stiffness of the material! → since I zz = ∫ z 2 dA - the further z (the area) is distributed away from the NS, the geometrically stiffer it is – eg. I beams are designed for maximum stiffness – lots of area a long way from the NS e.g. an I-beam 10 Ex. Calculate Izz for a c-bar of the following cross section and dimensions. 6cm 2cm 4cm Note there are two methods you can use to do this – both are shown below 2cm neutral surface 2cm Method 1: Use the previously derived formula for rectangular beam Izz and subtract the middle from the outside (since both have the same NS) I zz = 6cm 1 3 ba 12 4cm 8cm (6 x 83)/12 256cm4 4cm (4 x 43)/12 21.3 cm4 = 234.7cm4 Note that the middle doesn’t have a high Izz value – why? Because it is close to the NS. So removing it doesn’t change the value of Izz by 11 very much (only about 9%). BUT you reduce the weight by quite a bit – about 33% if you work out the area – so you have increased the stiffness/weight ratio!!! Method 2: Break the piece into two sections (A and B) above the NS (then multiply the answer by 2). I zz = ∫ z dA 2 A NS B z (Look at how we did this for the rectangle earlier) Section B 2 2 Section A I zz = 2 ⎡ ∫ z ( 2dz ) + ∫ z 2 (6dz )⎤ ⎢⎣ 0 ⎥⎦ 2 4 Two halves =234.7 cm4 12
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