OBC INDUSTRIAL MAJOR OCCUPANCY CLASSIFICATION OBOA ANNUAL MEETING AND TRAINING SESSIONS LONDON ON OCTOBER 4 4, 2011 Randal Brown & Associates Ltd. © 2011 1 PRESENTERS • RANDAL BROWN – P.ENG., PE, BDS, FSPFE – PRESIDENT • MARK HARROP – P.ENG., BDS, CFPS – MANAGER, MANAGER INDUSTRIAL DIVISION • RANDAL BROWN & ASSOCIATES LTD LTD. Randal Brown & Associates Ltd. © 2011 2 PRINCIPAL TOPICS • INDUSTRIAL MAJOR OCCUPANCIES – DIFFERENTIATING – 10% CONCEPT – PAINT SPRAY BOOTH EXAMPLE • OBC / OFC MANDATED PROTECTION – HOW TO GET FROM OBC TO OFC – WHAT TO LOOK FOR AND ASK FOR Randal Brown & Associates Ltd. © 2011 3 SPRAY BOOTH PHOTO Randal Brown & Associates Ltd. © 2011 4 SPRAY BOOTH PHOTO Randal Brown & Associates Ltd. © 2011 5 MAJOR OCCUPANCY DEFN • DEFINED IN OBC – MAJOR OCCUPANCY: • MEANS THE PRINCIPAL OCCUPANCY FOR WHICH A BUILDING OR PART OF A BUILDING IS USED OR INTENDED TO BE USED, AND IS DEEMED TO INCLUDE SUBSIDIARY OCCUPANCIES THAT ARE AN INTEGRAL PART OF THE PRINCIPAL OCCUPANCY. Randal Brown & Associates Ltd. © 2011 6 MAJOR OCCUPANCY DEFN • KEY POINTS: – PRINCIPAL USE – BUILDING OR PART OF BUILDING • CAN HAVE SEVERAL MAJOR OCCUPANCIES IN A BUILDING – INCLUDES SUBSIDIARY USES Randal Brown & Associates Ltd. © 2011 7 EXAMPLES OF MAJOR OCCUPANCIES • APPENDIX NOTE A-3.1.2.1.(1) A 3 1 2 1 (1) • PART 11 TABLES • OTHER CODES – IBC – NFPA 101 & 5000 Randal Brown & Associates Ltd. © 2011 8 EXAMPLES OF MAJOR OCCYS Randal Brown & Associates Ltd. © 2011 9 EXAMPLES OF MAJOR OCCY PART 11 Randal Brown & Associates Ltd. © 2011 10 EXAMPLES OF MAJOR OCCY PART 11 Randal Brown & Associates Ltd. © 2011 11 HOW TO DETERMINE MAJOR OCC’Y CLASSIFICATION • BUILDING OFFICIAL TO ASK – OWNER / DESIGNER – ASK TO SEE EQUIPMENT LAYOUTS • BUILDING OFFICIAL TO ASK: – WHAT IS ACTUALLY BEING DONE IN THE BUILDING? – WHAT IS THE MAIN ACTIVITY? Randal Brown & Associates Ltd. © 2011 12 HOW TO DETERMINE MAJOR OCC’Y CLASSIFICATION • WHEN HAVE MULTIPLE USES: – WOULD ONE OCCUPANCY / USE EXIST WITHOUT THE OTHER? • 1 1. WOULD OFFICE BE PRESENT WITHOUT THE FACTORY? • 2. WOULD BOARDROOM BE PRESENT WITHOUT THE OFFICES? Randal Brown & Associates Ltd. © 2011 13 HOW TO DETERMINE MAJOR OCC’Y CLASSIFICATION • EXAMPLE OF AUTOMOTIVE SPRAY BOOTH – SPRAY BOOTH IN A MAACO? • MAIN PURPOSE: BODYSHOP AND SPRAY PAINT CARS. • WHAT IS THE MAJOR OCCUPANCY??? – F2 REPAIR GARAGE ??? OR…… – F1 SPRAY BOOTH ??? Randal Brown & Associates Ltd. © 2011 14 HOW TO DETERMINE MAJOR OCC’Y CLASSIFICATION • EXAMPLE OF AUTOMOTIVE SPRAY BOOTH – SPRAY BOOTH IN A AUTOMOBILE DEALERSHIP? • MAIN PURPOSE: SELL CARS, REPAIR CARS, MAINTENANCE OF CARS. • PAINTING IS JUST ONE FUNCTION. • DEALERSHIP WOULD STILL BE PRESENT WITHOUT THE PAINT SPRAY BOOTH • SO SPRAY BOOTH IS A SUBSIDIARY USE AND NOT A MAJOR OCCUPANCY. Randal Brown & Associates Ltd. © 2011 15 STEP 1 – GENERAL MAJOR OCCUPANCY • WHAT IS MAIN USE? • USE EXAMPLES IN APPENDIX • USE EXAMPLES IN PART 11 Randal Brown & Associates Ltd. © 2011 16 STEP 2 FUEL LOAD ANALYSIS • INDUSTRIAL OCCUPANCIES – F1 – HIGH HAZARD INDUSTRIAL – F2 – MEDIUM HAZARD INDUSTRIAL – F3 – LOW HAZARD INDUSTRIAL Randal Brown & Associates Ltd. © 2011 17 F1 – HIGH HAZARD INDUSTRIAL OCCUPANCY • SUFFICIENT QUANTITY, QUANTITY AND • SPECIAL FIRE HAZARD • HIGHLY COMBUSTIBLE AND FLAMMABLE, OR • EXPLOSIVE MATERIALS • INHERENT CHARACTERISTICS Randal Brown & Associates Ltd. © 2011 18 F1 – HIGH HAZARD EXAMPLES • SUFFICIENT QUANTITY, QUANTITY AND • SPECIAL FIRE HAZARD – PYROPHORIC – SELF-COMBUST IN AIR – CHEMICAL REACTIONS • EXAMPLES IN APPENDIX • CHEMICAL PLANTS Randal Brown & Associates Ltd. © 2011 19 F2 VS F3 • F2 – MEDIUM HAZARD – COMBUSTIBLE CONTENT MORE THAN • 50 KG/M2 OF FLOOR AREA, AREA OR • 1200 MJ/M2 OF FLOOR AREA. • F3 – LOW HAZARD – COMBUSTIBLE CONTENT NOT MORE THAN • 50 KG/M2 OF FLOOR AREA, OR • 1200 MJ/M2 OF FLOOR AREA. Randal Brown & Associates Ltd. © 2011 20 F2 VS F3 (CONT (CONT’D) D) • FUEL LOAD ANALYSIS • NEED: – QUANTITY OF MATERIALS IN BUILDING – WEIGHT OF MATERIALS IN BUILDING – HEAT OF COMBUSTION • SFPE HANDBOOK • NFPA HANDBOOK Randal Brown & Associates Ltd. © 2011 21 F2 VS F3 (CONT (CONT’D) D) • EITHER CRITERIA WILL TRIGGER OCCUPANCY CLASSIFICATION. • SO NEED TO LOOK AT BOTH • WEIGHT OF COMBUSTIBLE MATERIALS, AND • HEAT OF COMBUSTION OF COMBUSTIBLE MATERIALS Randal Brown & Associates Ltd. © 2011 22 F2 VS F3 • STILL USE APPENDIX AND PART 11 EXAMPLES. • WON’T DO FUEL LOAD ANALYSIS FOR EVERY INDUSTRIAL OCCUPANCY Randal Brown & Associates Ltd. © 2011 23 SFPE HANDBOOK Randal Brown & Associates Ltd. © 2011 24 NFPA HANDBOOK Randal Brown & Associates Ltd. © 2011 25 SAMPLE FUEL LOAD CALCULATION Category of g y Combustible Material Mass (kg) Heat of Combustion (MJ/kg) Heat Released (MJ) Hydraulic Oils 1 400 kg (approx.) 46.0 MJ/kg 64 400 MJ Cables and Wiring 11 000 kg (approx.) 43.4 MJ/kg 477 400 MJ FRP Floor Grating FRP Floor Grating 6 000 kg (approx ) 6 000 kg (approx.) 40 52 MJ/kg 40.52 MJ/kg 243 120 MJ 243 120 MJ FRP Tanks & Associated Piping 36 000 kg (approx.) 40.52 MJ/kg 1 458 720 MJ Miscellaneous 43.4 MJ/kg 260 400 MJ TOTAL 2 504 040 MJ Randal Brown & Associates Ltd. © 2011 6 000 kg (approx.) 26 10% MAJOR OCCUPANCY PROVISION • 3.2.2.8.(1) 3 2 2 8 (1) – AGGREGATE AREA OF ALL MAJOR OCCUPANCIES IN A PARTICULAR DIVISION IS NOT MORE THAN 10% OF THE FLOOR AREA OF THE STOREY, NEED NOT BE CONSIDERED AS MAJOR OCCUPANCY FOR PURPOSES OF THIS SUBSECTION, PROVIDED NOT F1 OR F2. Randal Brown & Associates Ltd. © 2011 27 10% PROVISION (CONT (CONT’D) D) • MUST BE A MAJOR OCCUPANCY – DOES NOT INCLUDE SUBSIDIARY USES. • APPLIES WELL TO – A STRIP PLAZA WITH AN INDUSTRIAL OCCUPANCY – GROUND FLOOR OF CONDO • RETAIL AND RESIDENTIAL MAJOR OCCUPANCIES Randal Brown & Associates Ltd. © 2011 28 10% PROVISION (CONT (CONT’D) D) • F1 OR F2 CAN BE LESS THAN 10% AND ARE REQUIRED TO BE CONSIDERED A MAJOR OCCUPANCY FOR 3 3.2.2. 22 • THIS 10% RELAXATION IS ONLY FOR THIS SUBSECTION • ONLY FOR 3.2.2. 3 2 2 – CONSTRUCTION • OCCUPANCY PROHIBITIONS ARE STILL APPLICABLE. Randal Brown & Associates Ltd. © 2011 29 10% PROVISION Randal Brown & Associates Ltd. © 2011 30 10% PROVISION Randal Brown & Associates Ltd. © 2011 31 INDUSTRIAL OCCUPANCY SUMMARY • USE COMMON SENSE • ASK DESIGNER TO CLASSIFY MAJOR OCCUPANCY • HAVE RIGHT TO ASK FOR A FUEL LOAD / COMBUSTIBLE LOAD STUDY – STAMPED BY P.ENG. Randal Brown & Associates Ltd. © 2011 32 NOTES: Randal Brown & Associates Ltd. © 2011 33 CASE STUDY: SPRAY BOOTH Randal Brown & Associates Ltd. © 2011 34 CASE STUDY: SPRAY BOOTH • COMMON EXAMPLE OF F1 OCCUPANCY • SPRAY APPLICATION OF FLAMMABLE LIQUIDS • WHAT IS “SPECIAL FIRE HAZARD”? Randal Brown & Associates Ltd. © 2011 35 SPRAY BOOTH HAZARD: • THE ATOMIZATION OF FLAMMABLE OR COMBUSTIBLE MATERIAL AS A RESULT OF SPRAYING • LEADS TO FREQUENT OPERATIONS DURING WHICH A FLAMMABLE / EXPLOSIVE VAPOURAIR MIXTURE IS PRESENT Randal Brown & Associates Ltd. © 2011 36 CASE STUDY: SPRAY BOOTH • OTHER EXAMPLES OF F1 OCCUPANCIES ALSO FOCUS ON HAZARDOUS MATERIALS • HAZARDOUS MATERIALS MUST BE ADDRESSED IN CONFORMANCE WITH THE REQUIREMENTS OF THE FIRE CODE 3 3 1 2 (1) • OBC SENTENCE 3.3.1.2.(1) Randal Brown & Associates Ltd. © 2011 37 CASE STUDY: SPRAY BOOTH • ONTARIO FIRE CODE (OFC) SECTION 5.12 ADDRESSES SPRAY APPLICATION OF FLAMMABLE AND COMBUSTIBLE MATERIALS • OFC SUBSECTION 5.14.5 ADDRESSES AUTOMOBILE UNDERCOATING, ALSO A SPRAY OPERATION Randal Brown & Associates Ltd. © 2011 38 CASE STUDY: SPRAY BOOTH • LOCATION OF SPRAY OPERATIONS • OFC REQUIRES SEPARATION IN CONFORMANCE WITH OBC, WHERE APPLICABLE (OFC 5 5.12.1.1) 12 1 1) • THIS IS A REFERENCE TO MAJOR OCCUPANCY SEPARATION (OBC 3.1.3.1) Randal Brown & Associates Ltd. © 2011 39 SPRAY BOOTH CONSTRUCTION • STEEL FRAME AND SHEET STEEL AT LEAST 1.14 MM THICK, OR EQUIVALENT NONCOMBUSTIBLE CONSTRUCTION • INTERIOR SURFACES SMOOTH AND CONTINUOUS, FLOOR IN BOOTH NONCOMBUSTIBLE Randal Brown & Associates Ltd. © 2011 40 SPRAY BOOTH CONSTRUCTION Randal Brown & Associates Ltd. © 2011 41 SPRAY BOOTH CONSTRUCTION • OVERSPRAY COLLECTION • FILTERS TO PREVENT COMBUSTIBLE ACCUMULATION ON FAN BLADE, CASING AND DUCTWORK • FILTER SUPPORTS NONCOMBUSTIBLE Randal Brown & Associates Ltd. © 2011 42 SPRAY BOOTH CONSTRUCTION • FILTERS MUST BE READILY ACCESSIBLE FOR CLEANING OR REPLACEMENT • PROCEDURES TO REPLACE PRIOR TO EXCESSIVE RESTRICTION OF AIRFLOW Randal Brown & Associates Ltd. © 2011 43 SPRAY BOOTH CONSTRUCTION • FAN BLADES AND CASINGS MUST BE OF NON-FERROUS CONSTRUCTION OR DESIGNED TO PREVENT CONTACT OF FERROUS PARTS • REFERENCE AMCA SPARKRESISTANT CONSTRUCTION (A/B/C) Randal Brown & Associates Ltd. © 2011 44 VENTILATION • VENTILATION IN SPRAY AREAS MUST: – KEEP CONCENTRATION BELOW 25% OF LEL OF MATERIAL,, AND – MEET A 30 M/MIN VELOCITY REQUIREMENT AT FACE OF BOOTH Randal Brown & Associates Ltd. © 2011 45 VENTILATION • DEDICATED EXHAUST FOR EACH SPRAY BOOTH (EXCEPT WHEN LESS THAN 1.8 1 8 M2 FRONTAL AREA) • NO RECIRCULATION • GAUGES OR ALARMS REQUIRED TO MEASURE AIR VELOCITY Randal Brown & Associates Ltd. © 2011 46 VENTILATION Randal Brown & Associates Ltd. © 2011 47 VENTILATION Randal Brown & Associates Ltd. © 2011 48 VENTILATION • DUCTS MUST BE SHEET STEEL, STEEL THICKNESS AS PER OFC, BASED ON DUCT DIAMETER • ACCESS OPENINGS FOR CLEANING • CLEARANCE OF 457 MM BETWEEN DUCTS AND UNPROTECTED COMBUSTIBLE MATERIAL Randal Brown & Associates Ltd. © 2011 49 VENTILATION • DUCTS THROUGH COMBUSTIBLE PARTITIONS AND ROOFS REQUIRE A METAL COLLAR WITH 100 MM MINIMUM CLEARANCE AND NONCOMBUSTIBLE INSULATING MATERIAL • AIR DISCHARGE NOT WITHIN 1.8 1 8 M OF COMBUSTIBLE EXTERIOR WALL OR ROOF Randal Brown & Associates Ltd. © 2011 50 ELECTRICAL EQUIPMENT • ELECTRICS IN A SPRAYING AREA (BOOTH OR ROOM) MUST CONFORM TO CHAPTERS 18 AND 20 OF ELECTRICAL CODE • CHAPTER 18 – GENERAL REQUIREMENTS • RULE 20-400 – SPECIFIC FOR SPRAY BOOTHS Randal Brown & Associates Ltd. © 2011 51 ELECTRICAL EQUIPMENT • INSIDE SPRAY BOOTH AND EXHAUST DUCTWORK - CLASS I, ZONE 1 HAZARDOUS LOCATION • OUTSIDE SPRAY BOOTH – CLASS I, ZONE 2 IN A 1.5 M RADIUS OF THE OPEN SIDE IN ALL DIRECTIONS, UP TO 1 M ABOVE THE CEILING OF THE BOOTH Randal Brown & Associates Ltd. © 2011 52 ELECTRICAL EQUIPMENT Randal Brown & Associates Ltd. © 2011 53 ELECTRICAL EQUIPMENT • ELECTRIC MOTORS FOR EXHAUST FANS ARE NOT PERMITTED IN SPRAY BOOTHS OR EXHAUST DUCTS • METAL PARTS OF SPRAY BOOTHS AND EXHAUST DUCTS AND PIPING FOR FLAMMABLE LIQUIDS MUST BE ELECTRICALLY GROUNDED Randal Brown & Associates Ltd. © 2011 54 OPERATIONS • FLAMMABLE LIQUIDS MUST BE STORED AND HANDLED IN CONFORMANCE WITH PART 4 OF THE OFC • MAXIMUM QUANTITY IN THE SPRAY AREA IS ONE DAY DAY’S S SUPPLY – CONTAINERS KEPT CLOSED WHEN NOT IN USE Randal Brown & Associates Ltd. © 2011 55 OPERATIONS • SPRAYING EQUIPMENT IN SPRAY BOOTH MUST BE INTERLOCKED TO THE VENTILATION SYSTEM IN THE BOOTH • DISCARDED FILTERS REMOVED TO SAFE LOCATION OR PLACED IN A METAL, WATER-FILLED CONTAINER AND REMOVED AT END OF DAY Randal Brown & Associates Ltd. © 2011 56 FIRE PROTECTION • REQUIRED • SPRAY AREAS AREAS, SPRAY BOOTHS BOOTHS, AND SPRAY ROOMS MUST BE SPRINKLERED IN CONFORMANCE WITH NFPA 13 • IF UNSPRINKLERED BUILDING BUILDING, FIRE PROTECTION COULD BE AS PER NFPA 33 Randal Brown & Associates Ltd. © 2011 57 FIRE PROTECTION • IF SPRINKLERED, SPRINKLERED NFPA 13 REQUIRES EXTRA HAZARD (GROUP 2) PROTECTION UNDER MOST CIRCUMSTANCES • HEADS REQUIRE PROTECTION FROM OVERSPRAY BY THIN PAPER OR LIGHTWEIGHT POLYETHYLENE BAGS Randal Brown & Associates Ltd. © 2011 58 FIRE PROTECTION Randal Brown & Associates Ltd. © 2011 59 FIRE PROTECTION • PORTABLE FIRE EXTINGUISHERS REQUIRED IN CONFORMANCE WITH OFC SECTION 6.2 62 • CLASS B EXTINGUISHERS FOR FLAMMABLE AND COMBUSTIBLE LIQUIDS Randal Brown & Associates Ltd. © 2011 60 AUTOMOBILE UNDERCOATING Randal Brown & Associates Ltd. © 2011 61 AUTOMOBILE UNDERCOATING • SPECIFIC EXAMPLE (OFC, (OFC 5 5.14.5) 14 5) • UNDERCOATING MATERIAL MUST HAVE FLASH POINT NOT LESS THAN 37.8 DEGREES CELSIUS • LESS STRINGENT THAN FLAMMABLE PAINTING Randal Brown & Associates Ltd. © 2011 62 AUTOMOBILE UNDERCOATING • IF FLASH POINT LESS THAN 60 DEGREES CELSIUS THEN VENTILATION REQUIRED TO KEEP VAPOUR LESS THAN 25% OF LEL • AIR MOVES ALONG LENGTH OF VEHICLE, EXHAUST APPROXIMATELY 1 M ABOVE FLOOR Randal Brown & Associates Ltd. © 2011 63 NOTES: Randal Brown & Associates Ltd. © 2011 64 THANK-YOU RANDY BROWN & MARK HARROP RANDAL BROWN & ASSOCIATES LTD. 105 - 6 LANSING SQUARE TORONTO ON M2J 1T5 416-492-5886 [email protected] [email protected] WWW.RBACODES.COM Randal Brown & Associates Ltd. © 2011 65
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