N[ ELSEVIER MICIK)~C Microelectronic Engineering 46 (1999) 105-108 Sub-100 nm Structures by Neutral Atom Lithography Th. Schulze, B. Brezger, P. O. Schmidt, R. Mertens, A. S. Bell, T. Pfau, and J. Mlynek. Fakult/it fiir Physik, Universit/it Konstanz, 78457 Konstanz, Germany Instead of using a solid mask to pattern a light beam (optical lithography) we used a mask made of light to pattern a beam of neutral atoms (atom lithography). By making use of two special features of the atom-light interaction we wrote structures with periods below A/2. In the first approach we inverted the focussing potentials by switching the detuning of the light field during the deposition. The second method uses the fact that atoms with a magnetic substructure in the electronic ground state are strongly sensitive to the polarization of the light field. Both techniques produce sub-100 nm chromium structures in one and two dimensions on silicon substrates. 1. I n t r o d u c t i o n I transversel laser cooling ] Beams of neutral atoms and immaterial masks of laser light have been employed for nanostructuring since 1992. Up to now, the generation of lines with period ,V2, where ~ is the laser wavelength near an atomic resonance, has been reported for sodium [1], chromium [2,3], alurninium [4], and cesium [5]. For chromium, also various two-dimensional structures of the same or larger period [6,7] have been achieved. In these experiments the light mask contains intensity gradients which induce a so-called dipole force [8] on the atoms. The intensity pattern has only fourier components belonging to difference vectors k j - k t and therefore with maximum modulus 2k which limits the generated structures to periods of ,V2 or more. In this paper we present two new techniques to go below this limit in two dimensions. First by a detuning switch during the deposition and second by the use of polarization gradients in two dimensional light masks. 2. E x p e r i m e n t a l s e t u p In all experiments described here, the experimental setup corresponds to fig. 1 (described in more detail in [7]): immediately after the chromium source, the transversel atomic velocities are reduced by polarization gradient laser cooling [9] using laser light detuned by - F with respect to the 4s 7S3 --+ 4p 7P4 transition in 52Cr (,k = 425.6 nm, F = 5 MHz). This collimates the atomic beam to below 0.4 mrad (FWHM) in two 0167-9317/99/$ - see front matter PII: S0167-9317(99)00026-X I light mask I mirrors BOcm chrorn sour chromium beam ~ T > 1( --~ substrate t 425nm I Cr- feedback 1. / monomode~ .~,,~ [ ..... r r o J 850nm fiber~ I I 425nm v Figure 1. Experimental setup. The different experiments differ in the light mask configuration. dimensions while simultaneously enhancing the atomic flux in the beam center. The laser light at ,k = 4 2 5 n m is produced via second harmonic generation (SHG) of a Ti:Sapphire laser and frequency-shifted using an acousto-optical modulator (AOM). 3. D o u b l e e x p o s u r e w i t h d e t u n i n g s w i t c h The technique of this experiment is analogous to a double exposure in photography: two subsequent patterning steps generate two interlaced chromium patterns which add in height on the substrate. An important issue is the ex- © 1999 Elsevier Science B.V. All rights reserved. 106 Th. Schulze et al. I Microelectronic Engineering 46 (1999) 105-108 act overlay, which is achieved by making use of a special property of a dipole force light mask: the potential of an intensity gradient light mask changes sign when switching from negative to positive detuning between laser and atomic transition frequencies. The corresponding change in laser wavelength and therefore in structure period ( A t / A ~ 6 . 10 . 7 in the experiment) is neglectable. In effect, structure minima and maxima exchange places and the density of peaks per area adds up. The employed light mask is the same as used in [7]: three laser beams intersect under an an- (a) 13 nrn gle of 120 °. For this experiment we rotated the polarization of the incoming beam by 90 o so the beams have a linear polarization in the propagation plane. Although there are polarization gradients present in this light mask, our theoretical analysis [10] and experimental results show that in this case the effect of the light mask is mainly due to the intensity pattern which is inverted with respect to the case when all polarizations are orthogonal to the propagation plane, as employed in [7]. The results in fig. 2 and fig. 3 were obtained with a light power of 24 m W and a gaussian beam of waist 100 #m. During the deposition the detuning was chosen to - 2 0 0 MHz for 20 min and subsequently to +200 MHz for another 10 rain without changing anything else. The AFM picture in fig. 2a shows chromium lines on silicon at a position where two laser beams overlap. Due to the different expo- ii 0.00 nm 0.96 nm 0 nm 1150 nm (b) ~/.~= 245.7 nm 12 Y= '~ t- 9 2300 nm ....... i i ::......... ! ......... ','- ! =l i ......... i 0.00 nm ::...... 6 0 nm 255 510 765 1020 1275 distance [nm] Figure 2. (a) AFM picture showing chromium lines on silicon created in the double exposure experiment with detuning switch. (b) Cross-section perpendicular to the lines. 450 nm 900 nm Figure 3. AFM picture showing chromium dots on silicon created in the double exposure experiment with detuning switch. The sketched hexagons of edge length ~A ~ 284nm illustrate the two interlaced sets of peaks which correspond to the intensity minima for red and maxima for blue detuning. 107 Th. Schulze et al. I Microelectronic Engineering 46 (1999) 105-108 sure times the two interlaced line systems differ in height (see cross-section in fig. 2b). The chromium lines deposited in 20 min with red detuning have an average height of 8 n m and an average FWHM of 71 nm (after background subtraction). The lines deposited with blue detuning are 6 nm high and have a FWHM of 66 nm. The AFM picture in fig. 3 shows two interlaced hexagonal chromium patterns at the central part of the light mask. Compared to the results in [7] we have doubled the density of the chromium dots to 2.8,109 dots per square centimeter. the maximally symmetric arrangement of three linearly polarized laser beams with polarizations orthogonal to each other (therefore constant intensity) and wavevectors in a plane. This configuration which we call " l i n ± lin ± lin" was mentioned also in theoretical work on VSCPT laser cooling [12]. The light mask was generated in a mirror setup out of one linearly polarized beam (power 36 roW, detuning +200 MHz) as shown in fig. 4b. The length of the equilateral mirror triangle was chosen to only 350 #m because .of experimental constraints. To prevent non adiabatic transitions [10] 4. P o l a r i z a t i o n g r a d i e n t l i g h t m a s k s Polarization gradients in light masks induce multiphoton Raman processes which open the way to generate smaller spatial periods. In one dimension, it has been demonstrated experimentally that using a lin _L lin light mask leads to a chromium line pattern with A/8 spatial frequency components [11]. To extend this technique to two dimensional patterning we have developed the light mask sketched in fig. 4a. This configuration represents (a) (a) m t atoms = = X/3 = 142 nm (b) ~ / 4 " ~ = 61 nm 36 E 27 ..c (angle 8 to plane) 107 Figure 4. (a) Light field configuration " l i n ± the wavevectors (drawn bigger) of three beams lie in one plane under 1200 whereas the corresponding linear polarizations lie under an angle of 0 = 35.30 (sin(0) = 1/x/~) to this plane so that they are perpendicular to each other. (b) Experimental setup to generate this light mask in the shaded central region. (do = 100 #m) 214 321 428 535 distance [nm] lin ± l i E ' : Figure 5. (a) AFM analysis of a chromium structure generated in the central region of the light mask in fig. 4. (b) Cross section perpendicular to chromium lines deposited outside the central region where only two perpendicularly polarized beams overlap. 108 Th. Schulze et al. / Microelectronic Engineering 46 (1999) 105-108 we applied a magnetic field (B=0.3 mT) parallel to the atomic beam. Fig. 5a shows an AFM analysis of the central part of the light mask in fig. 4. The open circles mark the hexagonal dot lattice which corresponds to the lattice deposited in the red detuned intensity gradient light mask in [7], the lattice period is 3 A ~ 284nm. The polarization gradients in the light field lead to additional chromium dots marked as black points in fig. 5. With this polarization gradient mask we were able to halve the lattice period to ½A ~ 142nm. By this, the density of the chromium dots has been quadrupled to 5.7 * 109 dots per square centimeter compared to the results in [7]. The cross section in fig. 5b shows lines at a position of the mask where two beams overlap under an angle of 1200 forming a "lin _k lin" configuration with a period of ~ ~ 61nm. The equidistant chromium lines have an average height of 13nm. 5. C o n c l u s i o n By making use of two special features of the atom-light interaction we wrote chromium structures with periods below A/2 in one and two dimensions on silicon substrates. In the double exposure experiment with detuning switch we wrote chromium lines with a period of ~ ~ 123nm and two interlaced sets of chromium dots having a density of 2.8 * 109 dots per square centimeter. In the second experiment we used polarization gradients in two dimensions to write chromium lines with a period of ~ ~ 61 nm and a hexagonal dot pattern with lattice period ½~ ~ 142nm which is half the lattice period of the intensity gradient light mask in [7]. The density of the chromium dots has been quadrupled to 5.7 * 109 dots per square centimeter. Based on these results we will systematically study in future experiments the pattern generation in polarization gradient light masks including the dependence on magnetic fields. In a second experiment we want to make use of the fact that light masks are material selective. 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