FORM Power Transmission Solutions Regal Beloit America, Inc. 7120 New Buffington Road Florence, KY 41042 Application Engineering: 800 626 2093 www.RegalPTS.com OtN Series 3000 vs 2000 • Read and follow all instructions carefully. 9058E Revised October 2015 • Periodic inspections should be performed. Failure to perform proper maintenance can result in premature product failure and personal injury. • Disconnect and lock-out power before installation and maintenance. Working on or near energized equipment can result in severe injury or death. • Do not operate equipment without guards in place. Exposed equipment can result in severe injury or death. Transition Facts REPLACEMENT GUIDE Series 2000 Series 3000 Ratio Band 3.55 to 11.2 HE, LS, MT, SM 40 to 100 3243 125 to 160 2303 12.5 to 90 3363 100 to 160 2305 2403 MT, SM NR SM, MT, SM, MT, LS 180 to 500 3365 SM, MT 12.5 to 125 SM, MT 3473 140 to 160 2405 Frame Housing Size Type 3242 NR, HE 12.5 to 35.5 2203 Replacement Footprint & Shaft Details Footed/Solid Shaft Output Added Info SM, MT, LS, HE 3475 SM, MT 2503 12.5 to 125 3583 140 to 160 2505 180 to 710 2506 3585 800 to 5600 2603 12.5 to 100 2605A 2606A 2703 3693 125 to 160 180 to 800 3695 900 to 2800 12.5 to 100 2705A 140 to 160 180 to 800 3703 AH 2706A 900 to 4500 2803 12.5 to 100 2805(A) 2806(A) BB 3705 3823 112 to 160 180 to 800 3825 900 to 4500 4500 to 9000 SM, MT SM, MT SM, MT, LS, HE SM, MT SM, MT, LS HE SM, MT SM, MT 24 34 9900 13447 25 35 19500 21890 26 36 30000 37226 27 37 48000 55697 28 38 87000 112943 AK AJ S1 S2 * 1.375 1.375 23 33 S1 S1 4.92 6.69 6.10 7.12 1.500 4.92 6.69 6.10 7.13 1.500 23 33 S1 S1 1.500 2.42 7.087 8.46 9.84 1.500 2.28 7.087 8.46 9.84 23 33 S1 S2 1.438 1.500 24 34 S1 S1 6.30 9.06 7.68 8.46 1.750 6.30 9.06 7.68 8.46 1.750 24 34 S1 S1 1.750 3.50 9.055 10.43 11.80 1.750 3.28 9.055 10.43 11.80 24 34 S1 S2*** 1.875 1.875 25 35 S1 S1 7.87 11.02 9.06 10.70 2.375 7.87 11.02 9.06 10.70 2.375 25 35 S1 S2* 2.375 4.72 9.842 11.80 13.77 2.375 4.72 9.842 11.80 13.77 25 35 S1 S2* 2.375 2.375 S1 S1 8.86 13.98 9.45 12.82 2.875 8.86 13.98 9.45 11.94 2.875 26 36 EA S1 S2* 2.875 5.75 13.780 15.75 17.70 EA 2.875 5.51 13.780 15.75 17.70 26 36 S1 S2* 2.750 2.750 27 37 S1 S2 3.500 7.00 13.780 15.75 17.70 3.625 6.69 13.780 15.75 17.70 27 37 S1 S2 3.125 3.625 28 38 S1 S2 4.000 8.00 17.72 19.69 21.65 4.375 9.97 D 17.72 19.69 21.65 28 38 S1 S2 3.625 4.000 AH BB 27 37 S1 S1 9.84 16.54 10.63 13.70 3.500 9.84 16.54 10.63 13.66 3.625 28 38 S1 S2 12.40 20.08 13.78 17.06 4.000 14.76 13.78 10.63 17.03 4.375 U Slight variations should not impact replacements. Example of where “S2” will replace Series 2000 design AH BD *** 2F Same shaft bore by using 33B bushed Series 3000 type EA Larger shaft diameter for series 3000 design. Note: EA U BB U D BB 2F U 2F BD AJ U U 2E 2F U AJ 2E 5200 7046 36% 38% 10000 14039 40% 12% 20000 22753 14% 24% 30000 39561 32% 16% 49000 71678 46% 37% Enhancements Of Series 3000 2E •New double reduction sizes 31 & 32 are more efficient, less expensive, smaller, new ratios. •Series 3000 “S1” style offers mounting interchange for Series 2000 replacement. •30-40% increase in torque capacity means longer life for Users and likely can offer needed user replacements and for new installations, may allow a smaller frame size unit to be selected that meets the application. •Bushed “33B” option has stabilizer ring, metric bores and flexiblity to fit one reducer to multiple shaft diameters. •C-Face quill design shorter, no coupling needed and has non-fretting liner (56C to 286TC). •Three phase gearmotors can be used on inverter power source. •Solid shaft units shipped with key. •Most frames now available with 2 flange size options to select. Important Notes •Face mounted Series 3000 34C, 43C and 44C designs are not the same dimensions as their Series 2000 counterparts. • Flanged finished bore Frame 33 and 34 Series 3000 have different shaft bores than their Series 2000 Counterparts. For technical assistance contact Application Engineering at 1-800-626-2093. BD AJ D BD 71:1 @ 1750 RPM 87000 119330 D EA EA AH BD E AH BB EA U MT, LS, HE MT, LS, HE U 22 32 MT MT Shaft Mounted Frame Housing Size Type BD 1.250 1.75 5.118 6.50 7.87 1.250 1.75 5.118 6.50 7.87 AJ 40% 30% AH+ U SM, MT, LS, HE In. Lbs. % Increase In. Lbs. % Increase 3091 3107 3848 24% 3936 27% 5100 7137 U S1 S2* SM, MT Series 3000 Capacity Increases 23 33 Flanged/Solid Shaft Output Frame Housing Size Type U 22 32 EA 3826 MT 31.5:1 @ 1750 RPM EA+ 4.41 5.12 4.72 5.45 1.250 4.41 5.12 4.72 5.31 1.250 SM, MT, LS HE Comment Key AJ MT = More Torque Capacity SM = Same Footprint and other mounting** LS = Less Gear Stages/Cost HE = Higher Efficiency Gearing NR = New Ratios **See tables at right based on required mounting Frame Size 22 32 2F S1 S2 * + * SM, MT, LS, HE 2E 22 32 26 36 SM, MT, LS, HE D 2E CbN Series 3000 EA EA AH BB U D 2F U BD AJ Competitive Facts At a Glance Flanged Footed Shaft Mount 2E Competitive Capacity Mounting Manu Name FRAME SIZES Browning® SEW* OtN Series 3000 3132 Type “K” “7” Series K37 3242/3243 Dodge* Falk* Nord* N/A Ulramite “UB” N/A SK Helical Bevel N/A K47 48 04 92672/9012.1 3363 K67 68 06 92772/9022.1 0632 3473 K77 88 07 9032.1 0732 Quantis “RHB” OtN 3000 Frame 31 32 33 34 35 36 37 38 140 165 200 6 - 5 - 5 - 6 5 - 6 5 - 6 5 - 6 - K87 108 08 9042.1 0832 K97 128 09 9052.1 0931 3703 K107 148 10 9072.1 1031 3823 K127 168 12 9082.1 N/A OtN 3000 “Interchange” Options 550 660 5 5 - 6 6 5 6 The New Quill Style C-Face OtN 3000 Frame 31 32 33 34 35 36 37 38 S2 S2 # Solid Shaft Finished Bore Footed Flanged Footed 33G 33G 33X 53G 35D 53C 35C 33C S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 # S2 S2 S2 S2 S2 # S2 S2 S2 S2 S2 # “Interchange” design is standard. Footprint not interchangeable. Interchangeable for shaft mounted, but has different footprint. Key Browning Competitive Advantages Features: 1. All gears factory filled with synthetic oil 2. Motors of gearmotors use modular connection to gear 3. Non-XP 3 phase motors use AllGuard Insulation 4. Inverter duty motors meet NEMA MG1 Part 31 5. Normally closed breathers standard • • • • • • Has a liner to prevent fretting with motor shaft. Eliminates coupling wear and replacement. Shortens overall length. Allows use with DC and Servo motors with like diameters. Can be equipped with backstop. Transmits torque through metal key and keyway. N/A 0432 3583 450 Bold = new alternative flange offering Series K 3693 Series 3000 Flange Summary Flange Mount Millimeters ø 250 300 350 400 David Brown* Benefits: • Superior lubrication • Less cost and downtime • Higher dielectric strength • 3 year motor warranty • Reduces maintenance The following trade names, trademarks and/or registered trademarks are used in this material by Regal Beloit America Inc. for comparison purposes only, are NOT owned or controlled by Regal Beloit America Inc. and are believed to be owned by the following parties: SEW: SEW-Eurodrive GMBH & Co.; Dodge and Quantis: Reliance Electric Company; Falk and Ultramite: Rexnord Industries, Inc.; Nord Gear and Nordbloc: Nord Gear Corporation; David Brown: David Brown Engineering Limited. APPLICATION CONSIDERATIONS The proper selection and application of power transmission products and components, including the related area of product safety, is the responsibility of the customer. Operating and performance requirements and potential associated issues will vary appreciably depending upon the use and application of such products and components. The scope of the technical and application information included in this publication is necessarily limited. Unusual operating environments and conditions, lubrication requirements, loading supports, and other factors can materially affect the application and operating results of the products and components and the customer should carefully review its requirements. Any technical advice or review furnished by Regal Beloit America, Inc. and its affiliates with respect to the use of products and components is given in good faith and without charge, and Regal assumes no obligation or liability for the advice given, or results obtained, all such advice and review being given and accepted at customer’s risk. For a copy of our Standard Terms and Conditions of Sale, Disclaimers of Warranty, Limitation of Liability and Remedy, please contact Customer Service at 1-800-626-2120. These terms and conditions of sale, disclaimers and limitations of liability apply to any person who may buy, acquire or use a Regal Beloit America Inc. product referred to herein, including any person who buys from a licensed distributor of these branded products. Browning is a trademark of Regal Beloit Corporation or one of its affiliated companies. ©2015 Regal Beloit Corporation, All Rights Reserved. MCTD15014E • Form 9058E • Printed in USA
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