Job Order Costing Chapter 19 Acct 202 Job Order versus Process Costing Job order cost systems capture the unique cost of each individual item produced. Process cost systems distribute costs evenly across the total number of units produced during a period. Slide 2 Process Costing Process costing is used by companies that produce homogeneous products or services in a continuous manufacturing process. The units produced are typically low cost and it is not feasible to trace manufacturing costs to individual units. Companies and products using process costing 1. Coca-Cola (beverages) 2. Kraft (macaroni and cheese) 3. Charmin (toilet tissue) 4. Exxon (petroleum products) Slide 3 Process Costing Average Unit Cost = Total Manufacturing Cost Total Units Produced Costs are traced to the process and then divided by units produced to obtain an average unit cost. Slide 4 Job Order Costing Job order costing is used by companies that offer customized or unique products or services. Many different products are produced each period and each individual job is treated as a separate unit of output. The unique nature of each order requires tracing or allocating costs to each job, and maintaining cost records for each job. Companies and products using job order costing 1. Toll Brothers (custom homes) 2. Trump Industries (skyscrapers) 3. Boeing Aircraft (jet planes) 4. Disney (movies) Slide 5 Manufacturing Cost Categories Direct Labor Direct Materials Manufacturing Overhead Slide 6 Assignment of Manufacturing Costs to Jobs Source Documents used to Assign Direct Costs to Jobs Direct Materials Material Requisition Form Direct Labor Labor Time Ticket Job Cost Sheet for Simpson Home Job# 2719 Allocation Base is used to Assign Indirect Costs to Jobs Manufacturing Overhead Cost Driver/ Allocation Base Predetermined Overhead Rate Slide 7 Materials Requisition Form Slide 8 Direct Labor Time Tickets $700 charged to Job #2719 $300 charged to Job #3335 Slide 9 Job Cost Sheet ? Manufacturing overhead is assigned to specific jobs using a predetermined overhead rate, our next topic. Slide 10 Predetermined Overhead Rates Manufacturing overhead is applied to jobs that are in process. An allocation base, such as direct labor hours, direct labor dollars, or machine hours, is used to assign manufacturing overhead to individual jobs. We use an allocation base to apply manufacturing overhead because: 1. It is impossible or difficult to trace overhead costs to particular jobs. 2. Manufacturing overhead consists of many different items ranging from the grease used in machines to a production manager’s salary. 3. Actual overhead for the period may not be known until the end of the period. Slide 11 Predetermined Overhead Rates The predetermined overhead rate (POHR) used to apply overhead to jobs is determined before the period begins using estimates. POHR = Estimated Total Manufacturing Overhead Cost Estimated Units in the Allocation Base Ideally, the allocation base is a cost driver that causes overhead. Slide 12 Predetermined Overhead Rates Because home building is a labor intensive business, Toll Brothers uses direct labor hours as the overhead allocation base. Toll Brothers estimates the total manufacturing overhead cost for the year to be $750,000, while direct labor hours are estimated to be 10,000. What is Toll Brothers predetermined overhead rate? POHR = $750,000 10,000 direct labor hours (DLH) POHR = $75.00 per DLH For each direct labor hour worked on a job, $75.00 of manufacturing overhead will be applied to the job. Slide 13 Predetermined Overhead Rates Based on estimates, and determined before the period begins. Overhead Applied to an Individual Job = Predetermined Overhead Rate × Actual Value of the Allocation Base for Each Job Actual amount of the cost driver such as units produced, direct labor hours, or machine hours incurred during the period. Slide 14 Predetermined Overhead Rates Overhead Applied to Job #2719 $2,100 = Predetermined Overhead Rate $75 × Actual Direct Labor Hours for Job #2719 28 Slide 15 Predetermined Overhead Rates Slide 16 Journal Entries for Job Order Costing Raw Material Purchases Raw Materials Inventory Direct Labor Direct Materials Work in Process Job 101 Job 102 Job 103 Finished Goods Inventory Cost of Goods Sold Indirect Materials Manufacturing Overhead Indirect Labor Equipment Depreciation Actual Costs Incurred Applied To WIP Slide 17 Recording the Purchase and Issue of Materials Toll Brothers purchased $150,000 in raw materials on account. Accounts Raw Materials Inventory Accounts Payable Debit Credit 150,000 150,000 Slide 18 Recording the Purchase and Issue of Materials Toll Brothers withdraws $150,000 worth of materials from inventory, $100,000 for Job #2719 (Simpson home), $40,000 for Job #3335 (Flintstone Home) and $10,000 for supplies(nails, screws, caulk, and insulation). Work in Process (Job #2719) Work in Process (Job #3335) Accounts Work in Process Manufacturing Overhead Raw Materials Inventory 100.000 40.000 Debit Credit 140.000 10.000 150.000 Slide 19 Recording the Purchase and Issue of Materials Raw Materials Purchases Issued to $150,000 Production Work in Process Direct Materials $140,000 Indirect Materials Mfg. Overhead Actual $10,000 Applied Job #2719 Direct Materials $100,000 Job #3335 Direct Materials $40,000 Slide 20 Recording Labor Costs Toll Brothers incurs $55,000 in labor costs, $30,000 for Job #2719 (Simpson home), $20,000 for Job #3335 (Flintstone Home) and $5,000 for indirect labor. Accounts Work in Process Manufacturing Overhead Cash or Wages Payable Debit Credit 50,000 5,000 55,000 Slide 21 Recording Labor Costs Labor Costs $55,000 Direct Labor Work in Process $50,000 Indirect Labor Mfg. Overhead Actual $5,000 Applied Job #2719 Direct Labor $30,000 Job #3335 Direct Labor $20,000 Slide 22 Manufacturing Overhead – cont.ed Note: In addition to indirect materials and indirect labor, Toll Brothers incurs other actual manufacturing overhead costs: •Cash paid to construction site supervisor, $12,000. •Salary owed to a construction engineer, $8,000. •Property taxes owed but not yet paid, $6,000. •Prepaid insurance premium for construction site, $4,000. •Depreciation on construction equipment, $18,000. The total of these items is recorded with a debit entry to the manufacturing overhead account. Cash is an asset account that is reduced with a credit indicating that cash has been paid. Salaries payable and taxes payable are liability accounts that are increased with credits. Prepaid insurance is an asset account that is reduced with a credit as the insurance coverage is used. Accumulated depreciation is an contra asset account that is increased with a credit to reflect the adjusting entry for depreciation on construction equipment. Slide 23 Recording Actual Manufacturing Overhead In addition to indirect materials and indirect labor, Toll Brothers incurs other manufacturing overhead costs. Accounts Manufacturing Overhead Cash Debit Credit 48.000 12.000 Salaries payable 8.000 Taxes Payable 6.000 Prepaid Insurance 4.000 Accumulated Depreciation 18.000 Slide 24 Recording Applied Manufacturing Overhead Toll Brothers applies manufacturing overhead to jobs using a predetermined overhead rate of $75 per direct labor hour. Time tickets for the month show a total of 800 direct labor hours, 600 hours for Job #2719 (Simpson home) and 200 hours for Job #3335 (Flintstone Home). Accounts Work in Process Manufacturing Overhead Debit Credit 60,000 60,000 Slide 25 Recording Actual and Applied Manufacturing Overhead Mfg. Overhead Actual Indirect Materials $10,000 Indirect Labor Other Mfg. OH Applied $60,000 Applied MOH Work in Process $60,000 5,000 48,000 $63,000 Actual Applied = MOH MOH The difference is closed to cost of goods sold. / Job #2719 Applied MOH $45,000 Job #3335 Applied MOH $15,000 Slide 26 Transferring Costs to Finished Goods Inventory and Cost of Goods Sold Summary section of job cost sheet for Job #2719 after all costs are updated. Accounts Finished Goods Inventory Work in Process Debit Credit 175,000 175,000 Slide 27 Transferring Costs to Finished Goods Inventory and Cost of Goods Sold Finished Goods Work in Process Direct Materials $140,000 Direct Labor 50,000 Applied Mfg. OH 60,000 Balance $ 75,000 When Job is Completed $175,000 Job #2719 Cost of Goods Completed $175,000 When Job is Sold $175,000 Job #2719 Cost of Goods Sold $175,000 Slide 28 Recording Sales Revenue and Cost of Goods Sold The Simpsons agreed to pay Toll Brothers $275,000 for the home. Accounts Accounts Receivable Debit 275,000 Sales Revenue Cost of Goods Sold Finished Goods Inventory Credit 275,000 175,000 175,000 The $100,000 difference between the sales price and the cost of the home is Toll Brothers’ gross profit margin. Slide 29 Recording Nonmanufacturing Costs In addition to manufacturing costs, Toll Brothers incurs non-manufacturing overhead costs. Accounts Commissions Expense Debit 20,000 Cash or Commissions Payable Advertising Expense 20,000 5,000 Cash or Prepaid Advertising Depreciation Expense 5,000 6,000 Accumulated Depreciation Selling and Administrative Expenses Cash, Prepaids, or Payables Credit 6,000 4,000 4,000 Slide 30 Calculating Overapplied and Underapplied Overhead Manufacturing Overhead Applied Actual Indirect Materials Indirect Labor Other Mfg. OH Actual Total Mfg. OH Balance 800 Actual DL Hours $10,000 × $75 Predetermined Rate 5,000 $60,000 Applied Overhead 48,000 63,000 $3,000 Underapplied Manufacturing Overhead Slide 31 Note: Since the amount of applied overhead is based on a predetermined overhead rate that is estimated before the accounting period begins, it will probably differ from the actual overhead cost incurred during the period. The difference between actual and applied overhead is called overapplied or underapplied overhead. Overhead cost is overapplied if the amount applied to work in process is greater than the actual overhead cost. It is underapplied if the amount applied is less than the actual cost. Toll Brothers’ actual overhead cost was $63,000, but applied overhead was only $60,000, resulting in $3,000 of underapplied overhead. The most common method for disposing of underapplied or overapplied overhead is to make a direct adjustment to cost of goods sold. To eliminate Toll Brothers $3,000 of underapplied overhead, we debit cost of goods sold and credit manufacturing overhead. The effect of this entry is to increase cost of goods sold by $3,000 . It is done as the end-of-period adjustment. Slide 32 Disposing of Overapplied and Underapplied Overhead To eliminate Toll Brothers $3,000 of underapplied overhead, we debit cost of goods sold and credit manufacturing overhead. Accounts Cost of Goods Sold Manufacturing Overhead Debit Credit 3,000 3,000 Slide 33 Disposing of Overapplied and Underapplied Overhead Adjusting Cost of Goods Sold for underapplied or overapplied overhead Cost of Goods Overhead is: Sold is: Adjustment will: Actual overhead > applied overhead Underapplied Too low Increase Cost of Goods Sold Actual overhead < applied overhead Overapplied Too high Decrease Cost of Goods Sold Slide 34 Summary of Recorded Manufacturing and Nonmanufacturing Costs Finished Goods Work in Process Raw Materials Purchased Issued $150,000 $150,000 Direct Materials $140,000 Direct Labor 50,000 Applied Mfg. OH 60,000 Cost of Goods Manufactured $175,000 When Job is Completed $175,000 Balance $ 75,000 When Job is Sold $175,000 Cost of Goods Sold $175,000 $3,000 Manufacturing Overhead Actual $178,000 Applied Indirect Materials $10,000 Indirect Labor 5,000 Other Mfg. OH 48,000 Underapplied $3,000 Applied Overhead $60,000 $3,000 Adjusted to COGS Sales Revenue $275,000 Nonmanufacturing (Period) Expenses $35,000 Slide 35 Calculating the Cost of Goods Manufactured and Cost of Goods Sold Toll Brothers Inc. Cost of Goods Manufactured and Sold Report Beginning raw materials inventory Plus: Raw materials purchased 0 $ Less: Indirect materials used Less: Ending raw materials inventory Direct materials used in production 10,000 0 $ Direct labor Manufacturing overhead applied Total current manufacturing costs 140,000 50,000 60,000 $ Plus: Beginning work in process inventory Less: Ending work in process (Job #3335) Cost of goods manufactured (Job #2719) 150,000 250,000 0 75,000 $ Plus: Beginning finished goods inventory Less: Ending finished goods inventory 175,000 0 0 Unadjusted Cost of goods sold Adjustment for underapplied manufacturing overhead $ 175,000 3,000 Cost of Goods Sold $ 178,000 Slide 36 Calculating the Cost of Goods Manufactured and Cost of Goods Sold Exh. 18-16 Toll Brothers Inc. Income Statement Sales revenue Less: Cost of goods sold $ 275,000 178,000 Gross margin Less: Selling and administrative expenses Income from Operations 97,000 35,000 $ 62,000 Slide 37 End of Chapter 19 Acct 202-2
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