January 2006 Valid until February 2009 terrazzo tiles RT S-37116en RT/KH 522.2-37116en 1 (4) 41.21 Talo 2000 HB-MOSTONE TERRAZZO TILES HB-Betoniteollisuus Oy Finnish HB-MOSTONE tiles change traditional ways of thinking about terrazzo tiles and their functional applications. A completely new kind of monolithic manufacturing technology means that HB-MOSTONE tiles can be made thinner than conventional terrazzo tiles. The high strength of HB-MOSTONE tiles, as well as the density of their virtually impervious surface, enables the tiles' users to implement durable, vibrantly coloured and easily maintained terrazzo floors that keep their shine at every location. AN/1000/RP Oy/Rakennustieto Oy www.rakennustieto.fi © Rakennustietosäätiö RTS 2006 APPLICATIONS HB-MOSTONE tiles are ideal for use in interior floors and staircases, particularly in applications - such as shops, supermarkets, offices, public premises, halls and stairwells - that require durability, easy maintenance and a striking appearance. The new thin tiles facilitate easy installation with mortar in renovation projects, at intermediate floors or in other spaces subject to special weight or structural criteria. MEASUREMENTS 2 Size (mm) quantity/m kg/m 297 x 297 x 16 11,34 297 x 297 x 25 2 2 m /pallet kg/pallet 41,6 37,0 1540 11,34 64,0 25,4 1625 597 x 297 x 19 5,64 48,5 34,0 1650 597 x 297 x 25 5,64 64,0 26,6 1700 400 x 400 x 19 6,25 48,5 24,0 1165 400 x 400 x 25 6,25 64,0 19,2 1230 MANUFACTURE AND STRUCTURE HB-MOSTONE terrazzo tiles are manufactured with automatic machinery using an advanced single layer method, pressing hydraulically into a mould. Tiles are grey or white cement bounded single wear-layer products that can also be dyed to achieve the desired colour. The aggregate chips used are 0 - 12 mm in diameter, depending on tile thickness and design. After pressing, the tiles are cured in steam kilns. The backs of hardened tiles are ground to improve grip and an automatic polishing line is used to achieve the required level of polish on the surface of the tiles. Basic protective coating agents can also be made at the factory. Tile surface options are polished, matt or shot blasted. Tiles sized 297 x 297 mm are packed in smaller "brick pallets" to facilitate their handling on the construction site. DESIGNS This brochure presents 24 colour options from our selection. There are many more colour alternatives available and we can also tailor tiles to order. The appearance of terrazzo tiles can be altered by varying the type, size or quantity of chips and by using colour pigments. The tile thickness may limit the maximum chip size. Additional colour designs are shown in the HB-Staircases brochure G24-36489 and HB-GRAMOS brochure S-36490. RT S-37116en / RT/KH 522.2-37116en 2 HB-MOSTONE COLOUR DESIGNS HB-3353 HB-3212 HB-3350 HB-3356 HB-3301 HB-3004 HB-3382 HB-3003 HB-3203 HB-3609 HB-3146 HB-3239 Colour designs on a scale of 1:1. The colours presented here may differ from actual colours for printing reasons. 3 RT S-37116en / RT/KH 522.2-37116en HB-MOSTONE COLOUR DESIGNS HB-4011 HB-4014 HB-4015 HB-4016 HB-4017 HB-4018 HB-4061 HB-4024 HB-4031 HB-4029 HB-4023 HB-3601 Colour designs on a scale of 1:1. The colours presented here may differ from actual colours for printing reasons. RT S-37116en / RT/KH 522.2-37116en 4 INSTALLATION General HB-MOSTONE tiles can be installed using dry mix or mortar, depending on the tile thickness. When using tiles sized 297 x 297mm or 597 x 597 mm, the tiles can be laid with an approximately 3 mm joint width in a 3M-module spacing. We can also carry out the entire tiling process including installation. Dry mix installation Tiles 25 mm in thickness are installed using dry mix concrete. The minimum temperature of the installation site and tiles is +5 °C. The surface of the concrete base must be rough (e.g. brushed surface) and must not contain thick layers of cement paste. The installation tolerance is 65 ±10 mm from the surface of the concrete base to the finished surface. The bedding mixture is dry mix concrete with a maximum grain size of 8 mm and minimum 3 cement content of 350 kg/m . Water is added to the mixture as necessary. The longest permitted use time of the bedding mixture is 3 hours. HB-Mostone tile factory Installation on dry mix concrete Thickness approx. 65 mm 25 mm Mostone tile Tiling work in progress Cement paste Dry mix concrete 40 mm Cement paste Concrete base Installation with mortar Tiles with a thickness of 16 - 19 mm should be installed with mortar. The minimum temperature of the installation site and tiles is +10 °C. The concrete base must be an even steel trowelled concrete surface (by 45 / BLY 7 table 1.2, classification A0). Excess cement paste is removed and the surface is vacuumed free of dust prior to installation. The use of a primer is recommended to ensure adhesion. Installation with mortar Thickness approx. 21 mm 16 mm approx. 5 mm Mostone tile Mortar Concrete base CM Seppälä, Jyväskylä Grouting and floor protection It is recommended that grouting be carried out 3 - 4 days after laying at the earliest. Areas that have not been grouted should not be walked upon. The grout is normally a slack mixture of cement and fine sand. The completed tiling is treated once with a basic treatment agent for the duration of the construction work unless pre-treated HB-MOSTONE tiles are used. The tiling must also be covered with a suitable protective material during construction work (e.g. milk container cardboard). The protective covering must be fast-dyed. Materials such as corrugated cardboard or hardboard must not be used. FLOOR MAINTENANCE Regular cleaning and appropriate protective treatment ensures that the terrazzo floor material will maintain its excellent qualities and desired appearance. Prior to use, the floor should be cleaned thoroughly and treated at least once. In the future, basic floor maintenance should be carried out when necessary 2 - 4 times a year. MANUFACTURE, SALES, INSTALLATION AND INFORMATION HB-Betoniteollisuus Oy Laastitie 1 FI-40320 JYVÄSKYLÄ Tel: +358 14 334 8200 Fax: +358 14 334 8299 www.hb-betoni.fi
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