F2) CFD Simulation and Experimental Study of Flow Characteristic of Siphon Drainage System R.Kajiya(1), K.Sakaue(2), T. Mitsunaga(3), K.Sakai(4) (1)[email protected] School of Science and Technology, Meiji University, Japan (2)[email protected] School of Science and Technology, Meiji University, Japan (3)[email protected] Yamashita Sekkei, Inc., Japan (4)[email protected] School of Science and Technology, Meiji University, Japan Abstract This study adopts Computational Fluid Dynamics (CFD) analysis to elucidate the fundamental characteristics of siphon flow in a siphon drainage system. A relationship determined between the outflow head and horizontal pipe length is necessary to assure an effective equipment mean drain flow rate (qd = 0.5 l/s) as transport capacity from the result. Moreover, a fundamental calculation equation of the pipe internal velocity that is necessary for designing this system is proposed using this result. Keywords Siphon drainage system, Discharge flow, Terminal velocity , Experiment, CFD 1. Introduction In a siphon drainage system, a drain flows according to the siphon principle through small diameter fixture drain pipe in a filled flow condition. This system, unlike a gravity drainage system, permits non-slope drainage and a small diameter, which drastically reduces piping space compared to conventional drainage piping. Moreover, it enables free piping design. However, siphon drainage systems have remained under development; various basic data have yet to be accumulated. Accordingly, this study adopts CFD analysis to elucidate the fundamental characteristics of siphon flow in a siphon drainage system. Its applicability is investigated through comparison with experimental results related to the trend of pipe internal velocity, the terminal velocity and terminal length in the outflow pipe of a siphon line. 327 2. Experiment and CFD analysis of the terminal velocity in a vertical outflow pipe 2.1 Objective The terminal velocity and terminal length of a vertical outflow pipe are determined as a fundamental characteristic of a 20A rigid polyvinyl chloride (PC) pipe used for siphon drainage piping. The CFD analysis is also applied simultaneously; its reproducibility is verified. Results will indicate whether the CFD analysis is effective as an analytical tool of the two-phase flow of water-air. 2.2 Experiment 2.2.1 Outline of experiment Figure 1 schematically depicts the terminal velocity experimental apparatus and an experimental model. The theoretical terminal velocity at the coefficient of velocity C = 150 was computed using Eq. (1), the Hazen-Williams equation. The vertical outflow pipe length necessary to reach terminal velocity was obtained using Eq. (2). C=Q/(1.6712×i0.54×D2.63×104) --------- (1) Lt=0.1444vt2 --------- (2) C: the coefficient of velocity, Q: flow rate [m/s], i:hydraulic gradient [mAq/m], D: pipe diameter [m], Lt: terminal length [m], vt: terminal velocity [m/s] This yields a terminal length of about 3m. The vertical outflow pipe length used for this experiment was set as 4.5 m in consideration of a safety factor of 1.5. A transparent plastic case of 395mmL×585mmW×300mmH was used as a water tank. The water storage height was 200mm from its bottom. The total head was 4,700mm as the sum of the water storage height and the vertical outflow pipe length. The outflow head pipe was filled with water in its open end, so that the terminal velocity was reached promptly after the start of measurement, thereby shortening the CFD analysis computation time. The pipe internal velocity was determined according to the water level change in the water tank, as measured using an ultrasonic water level sensor. 2.2.2 Experimental results and discussion Figure 2 depicts the pipe internal velocity fluctuation (ve), which indicates that terminal velocity was reached within about 2s after the start of measurement. The maximum pipe internal velocity was 4.70m/s; the mean velocity was 4.15m/s. The coefficient of velocity C = 138 was at that time. 2.3 CFD analysis 2.3.1 Outline of CFD analysis CFD analysis conditions are shown in table 1. An analytical model was created according to the configuration and dimensions of the experimental model, as in Figure 1. The cross sectional cell of the vertical outflow pipe was divided into 80 meshes. The pipe was partitioned at an interval of 10mm in the height direction, so that was divided into 450 divisions. Regarding the water tank, the grid was finely divided gradually 328 toward the unification section with the outflow head pipe, from a large 10mm cube mesh near the outer wall to a 2.5mm cube at the unification section. The total mesh number is 91,540. A dynamic model was constructed as a multi-phase flow of water-air, and the Volume-of-Fluid (VOF) method, an Euler-type method, was adopted as the computational method of a free surface in this analysis. Because the Reynolds number (Re) was anticipated as 104 ~ 105, within the turbulence region, the standard k-ε model was adopted as a turbulence model. As a general-purpose fluid analysis tool, software (STAR-CD ver. 3.24) was used. . Table 1- CFD analysis conditions water level sensor 300 free surface flow(VOF method) the first fluid : air 、the second fluid : water standerd k-ε2-equations model PISO,maxcimam number of collectors:50 solution relaxation coefficient:0.8 CICS,upwind difference(advective term), difference scheme central difference(other terms) wall degree of roughness 2×10-6[m], boundary condition experimental fixed number of Nikuradse time step 2ms(500Hz) 5 4,800 velocity[m/s] 5,700 4,500 4,800 900 380 water tank (395×585×300) calculation method fluid turbulent model 4 max. v e = 4 .7 m / s 3 mean ve = 4.15 m / s 2 1 vertical outflow pipe 20A Figure 1- Experimental Apparatus for terminal velocity ve va 0 0 5 10 ve 15 20 time[s] Figure 2- Analytical velocity va and experimental velocity ve 2.3.2 CFD analysis results and discussion Terminal velocity was reached within about 2s after the inflow start in the experiment; in the CFD analysis, it was reached within about 1s, as depicted in Figure 2. Although the mean terminal velocity was 4.15m/s in the experiment, it was 4.43m/s in the analysis, some discrepancy arose. 2.4 Comparison of experimental and CFD analysis results Figure 2 presents a comparison of the temporal variation of the pipe internal velocity in the terminal velocity experiment (ve) and CFD analysis (va). The terminal velocity in the vertical outflow pipe was about 4.2 ~ 4.4 m/s, with the coefficient of velocity C=140; the terminal length was about 2.7m. Although comparison between the experiment and CFD analysis revealed some differences in velocity variation from the outflow start to attainment of terminal velocity, and the values of terminal velocity themselves, sufficient agreement was observed in general. Therefore, the effectiveness of the CFD analysis was also verified. 329 3. Experiment and CFD analysis of the flow characteristics in siphon drainage piping 3.1 Objective This experiment is intended to establish a method of evaluating the pipe internal velocity from piping configurations such as vertical and horizontal pipe lengths. For that purpose, a basic piping model without a trap or crossover piping is prepared indoors, and the flowing characteristic of siphon drainage piping is verified. Results verify whether the siphon phenomenon by a filled flow drain peculiar to a siphon drainage system is reproducible using the type of CFD analysis. A multi-phase flow of water-air with clean water containing no solid matter was assumed. 3.2 Outline of experiment and CFD analysis 3.2.1 Experiment Figure 3 portrays a schematic drawing of the experimental apparatus. The line has no crossover piping or trap, which are indispensable in actual application, with minimal g water flow resistance as an elementary experiment. The open end was open to the atmosphere, also the confluence joint was not installed in drainage stack. A 20A rigid PC pipe was used for siphon drainage piping and a bent pipe of R4D was used for the curved sections. Table 2 presents the line dimensions and configuration used for the experiment. The experiment proceeded as follows. First, the water discharger was flooded so that the inflow head (Hi) was set to 700mm. Then, after checking that the predetermined water level was reached, the discharger plug was opened and water flow was released. For an experiment with horizontal pipe length (Lh) of 4,000mm, which was used for the comparison with the CFD analysis, the siphon drainage piping was also flooded to make the pipe internal velocity promptly steady and to shorten the analysis time. Pressure sensors were installed near the vertical and horizontal elbows, as portrayed in Figure 3, where deflection is remarkable. A water pressure sensor was installed in the drain characteristic measurement basin to determine the drain flow rate and flow velocity. 3.2.2 CFD analysis The piping model of this analysis was created along with a siphon drain basic piping model without a trap or crossover piping used in the experiment. Calculation regions ranged from the free surface of the water discharger that was flooded initially in Figure 3 to the open end of the outflow head. The structure meshes of the cross section of siphon drainage piping were 132. Figure 4-a schematically depicts the cross-sectional grid of the analytical model. Figure 4-b portrays the grid outline of the junction of the analytical model. The total mesh numbers are, respectively 144,128 and 157,592 at the minimum and maximum. CFD analysis conditions are shown in table 1. This analysis assumed a multi-phase flow of water-air in an isothermal and transient flow field, and the Volume-of-Fluid (VOF) method, an Euler-type method, was adopted as the computational method of a free surface. Transient analysis was conducted using the Pressure Implicit with Splitting of Operators (PISO) algorithm, in which the windward difference of primary accuracy was 330 used for the advective term as the difference scheme because the flow was one way. The generalized log law was applied to the wall surface boundary condition. The computational time unit was 2ms. Computation for 5.0s in the actual time was carried out. 3.3 Results and discussion 3.3.1 Experiment The pipe internal velocity was minimal at EX 80-5 and maximal at EX 40-15. The pipe internal velocity was 1.20 ~ 2.08m/s. The qd value was ca. 0.5 l/s. Results verified that the flow rate varied according to the change in the pipe length (Lh) and outflow head (Ho). 3.3.2 CFD analysis The maximum Courant number was about 4.0 or less in all CFD analytical models. Furthermore, y+ (=u*∆y/ν) of the first cell on the wall surface was about 150. Therefore, it is considered that computation on this analysis was performed satisfactorily. Table 4 presents CFD analysis results and experimental results of the pipe internal velocity and pipe internal pressure in all piping configurations. The velocity and pressure values were on the stationary state. The pipe internal velocity evaluated in the CFD analysis C drainage fixture B A Table 2- Pipe length and configuration for experiment Hi experiment No. H o [mm] EX40- 5 4000 EX40-10 EX40-15 EX60- 5 6000 EX60-10 EX60-15 EX80- 5 8000 EX80-10 EX80-15 Lh Ho Hi :inflow head Ho :outflow head Lh :horizontal length :measuring point of pressure Figure 3- Experimental apparatus a b Lh [mm] 500 1000 1500 500 1000 1500 500 1000 1500 n. of bend 2 2 2 2 2 2 4 4 4 10 ㎜ cube 5.0 ㎜ cube 2.5 ㎜ cube Table 3- Pipe length and configuration for CFD Lh [mm] 4,000 ( a:section, b:junction ) Figure 4- Cells of CFD model Ho [mm] 500 1,000 1,500 Lt [mm] 5,200 5,700 6,200 n. of bent 2 2 2 differ from experimental values respectively by about 5% and the pipe internal pressure evaluated about 500Pa at the maximum. This is considered a satisfactory result considering the resolution of the pressure sensors. Figure 5 depicts the transient distribution of mean pipe internal velocity and pipe 331 internal pressure at the Ho: 1,500 mm. The mean velocity distribution was different between the experimental and analysis values by 0.5 m/s at the maximum for 1 ~ 2s after the outflow start. However, mean pipe internal velocity agreed well with the experiment shown since 2.5s after the outflow start, when flow velocity settled into a constant value. A rapid pipe internal negative pressure by a siphon phenomenon was also reproduced in a satisfactory manner. Furthermore, the mean pipe internal velocity was compared with the theoretical value obtained using the flow velocity theoretical equation derived from experimental values at the pipe length (Lh) of 4,000mm and the kinetic energy conservation law. Each parameter used for these analytical conditions (λ = 0.024, d = 0.02m, ζ = 0.5)is substituted for the theoretical equation Eq(3). The hydraulic gradient is assumed as I = Ht / Le (where Le =1.2l + 0.5). Consequently, the relationship between the flow velocity and hydraulic gradient can be expressed as Eq (4). vt = 2 gH t (λ l + ∑ ς + 1) --------- (3) , d vt = 4043 I -------------- (4) v t : velocity of theory[m/s], Ht: total water head[m], l:equivalent pipe length [m], λ : friction factor [-], d: diameter [m], ς : loss coefficient[-], I:hydraulic grade [-] Table4-CFD analysis and experiment results of velocity and prwssure Ho method velocity[m/s] A B C pressure[Pa] 500[mm] analysis experiment 1.59 1.67 2,567 2,478 245 56 -3,594 -3,954 1,000[mm] analysis experiment 1.89 1.81 1,403 1,602 -1,791 -1,956 -7,206 -7,770 1,500[mm] analysis experiment 2.1 2.02 358 191 -3,160 -3,188 -10,306 -1,088 velocity [m/s] 2.5 2.0 1.5 0.5[m/s] 1.0 ve va 0.5 0.0 0 1 2 3 4 5 12000 A-experiment B-experiment C-experiment A-analysis B-analysis C-analysis pressure [Pa] 8000 4000 0 -4000 -8000 -12000 0 1 2 3 4 5 time [s] Figure 5- Comparison of CFD and experiment on velocity, pressure (Lh = 4,000mm, Ho = 1,500mm) 332 2.5 2 2 1.5 1.5 vt [m/s] ve [m/s] 2.5 1 y = 1.011x 0.5 1 y = 0.986x R2 = 0.985 0.5 2 R = 0.955 0 0 0 0.5 1 1.5 2 2.5 0 0.5 1 1.5 2 2.5 va [m/s] va [m/s] Figure 7- Comparison of va of vt Figure 6- Comparison of va of ve Figures 6 and 7 respectively represent the correlation of pipe internal velocity between the CFD analysis values and the experimental and theoretical values. The CFD analysis values exhibited a high coefficient of determination. They very closely approximated the experimental and theoretical values. Consequently, the CFD analysis was verified as effective for these analysis conditions. 4. Flow characteristic of siphon drainage basic piping model 4.1 Objective In response to the satisfactory analysis results obtained using CFD in the preceding section, a piping configuration for which it is difficult to conduct an indoor experiment is analyzed. Flow characteristics for diverse piping are investigated in this section. 4.2 Outline of CFD analysis The inflow head (Hi) of the piping configuration of this analysis was identical to that used in the preceding section. In all, conditions of 24 types were assumed from four types of the horizontal pipe length (Lh) ––2,000, 4,000, and 8,000 or 12,000 mm––and six types of the outflow head (Ho)––0, 500, 1,000, 1,500, 2,000 or 2,500 mm. The configuration of the cross sectional grid and analysis conditions were the same as those reported in the preceding section. The total mesh numbers are, respectively, 111,392 and 274,412 at the minimum and maximum. 4.3 Results and discussion Table 5 presents the pipe internal velocity for all piping configurations. Figure 8 shows the relationship between the horizontal pipe length (Lh) and the pipe flow rate from the CFD analysis result. Therefore, it is assumed that the equipment mean drain flow rate is qd = 0.5 l/s, which assures that no problem in a common residence when the following conditions are met when the inflow head (Hi) is 700mm: the horizontal pipe length of 2,000mm, and 0mm of the minimum of outflow head (Ho) is allowable; when the horizontal pipe length is 12,000mm, the minimum of outflow head (Ho) is 2,000mm. 333 This engenders the following argument: the horizontal pipe length (Lh) that is not shorter than 15m renders it difficult to acquire sufficient drain capacity merely by the siphon force of the outflow head according to the floor height of one story. Therefore, it is likely that no conveying force other than the siphon force is necessary. Figure 9 compares the square root of hydraulic gradient (I) with flow velocity from the CFD analysis (va), the theoretical flow velocity (vt) derived from the kinetic energy preservation law, and flow velocity from the experiment (ve). The regression coefficient in the CFD analysis was 4.33, which very closely approximates to 4.43, the proportionality factor of the theoretical equation, and 4.22, the regression coefficient by experiment. Furthermore, the flow velocity from CFD analysis was compared to the experimental and theoretical values shown in Figures 10 and 11. High coefficients of determination in both cases prove the propriety of the analysis. Table 5- Velocity for all piping configurations velocity Ho [㎜] [m/s] Lh [㎜] 0 500 1,000 1,500 2,000 2,500 2,000 1.6 1.98 2.28 2.51 2.69 2.84 4,000 1.24 1.59 1.9 2.1 2.28 2.43 8,000 0.94 1.25 1.51 1.7 1.87 2.02 12,000 0.75 1 1.21 1.41 1.61 1.73 flow rate[l/s] 1.0 Ho :[mm] 0.8 0 500 1000 1500 2000 2500 0.6 0.4 0.2 0.0 0 2000 4000 6000 8000 Lh[mm] 10000 12000 14000 Figure 8- Flow rate with Ho and Lh 3.0 velocity [m/s] 2.5 vt = 4.43 2.0 va = 4.33 I va ve vt I R2 = 0.988 1.5 va regression line ve regression line 1.0 0.5 0.0 0 0.1 0.2 0.3 I 0.4 0.5 0.6 0.7 Figure 9 - Comparison of square root ( I ) and va, ve, vt 334 3 2.5 2.5 2 2 vt [m/s] ve [m/s] 3 1.5 1 1 y = 0.988x R2 = 0.960 0.5 1.5 y = 0.978x R2 = 0.988 0.5 0 0 0 0.5 1 1.5 2 va [m/s] 2.5 3 0 Figure 10- Comparison of va of ve drainage fixture Lh 1 1.5 2 va[m/s] 2.5 3 Figure 11- Comparison of va of vt L C B 0.5 Hi A S Lht Ho S L S riser pipe of drip trap S L to drainage stack Hi : inflow head Ho : outflow head Lh : horizontal pipe length Lht : pipe length of water flow : pressure measuring point Figure 12- Siphon drainage piping trap 2.5 velocity[m/s] 2.0 1.5 1.0 ve 0.5 va 0.0 0.0 8000 pressure[Pa] 1.0 1.5 2.0 2.5 pressure[Pa] 12000 0.5 4000 0 A-experiment_ B-experiment C-experiment A-analysis -4000 B-analysis -8000 C-analysis -12000 0.0 0.5 1.0 1.5 2.0 2.5 time[s] Figure 13- Comparison of CFD and experiment on velocity, pressure (Lh = 4,000mm, Ho = 1,500mm) 335 3.0 2.5 velocity [m/s] 2.0 1.5 vt = 4.43 va = 4.26 I va ve vt I R2 = 0.988 1.0 va = 4.27 0.5 va regression line ve regression line I R2 = 0.991 0.0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 I Figure 14- Comparison of square root ( I ) and va, ve, vt 5. Flowing characteristics of a piping trap drainage piping model 5.1 Objective The flow characteristics of a piping model with a piping trap installed are investigated presuming a real application, which identifies the effectiveness of the CFD analysis in a piping model with many elbows. At the same time, this investigation aims at expanding the comprehension of the flow characteristics of siphon drainage piping considering local resistance. 5.2 outline of CFD analysis This analysis considers a siphon drainage piping trap model with a line trap (water flow length 500mm, seal depth 50mm), with Hi of 700mm and Lh of 4,000mm, using six outflow head types with Ho of 0, 500, 1,000 and 1,500, and 2,000 or 2,500mm. Figure 11 schematically depicts the siphon drainage piping trap model. The calculation region is initially a flooded region. The standup section of the trap was equipartition of the longitudinal direction using an interval of 8mm, and was slightly more finely divided compared with 10 mm of the straight section. The configuration of the cross sectional grid (see Figure 4), analysis conditions (see Table 1), and the calculation method of pipe internal velocity were the same as those described in the preceding section. The total mesh numbers are, respectively, 146, 372 and 179, 900 at the minimum and maximum. Computations for 2.5s in actual time were carried out. 5.3 Results and discussion The maximum Courant number was about 6.0 or less for all analytical models: y+ was about 140. Figure11 presents the hourly variation of pipe mean velocity and pipe internal pressure at outflow head (Ho) 1,500mm. The analytic values of pipe mean flow velocity were greater by about 0.2 m/s compared to experimental values terminal. An almost identical tendency in velocity distribution confirms a satisfactory CFD analysis result. Moreover, the reproducibility of the pipe internal pressure is as satisfactory as the CFD analysis in the preceding section. 336 Figure 12 compares the CFD analysis result, experimental values, and theoretical values on the siphon drainage piping trap model. This yields a regression coefficient in CFD analysis of 4.26, which differs from the constant of proportion of the theoretical equation by about 4%. However, it was very close to the regression coefficient obtained through experimentation. The regression coefficient in the CFD analysis was 4.33 in the siphon drainage basic piping model; it was 4.26 in the siphon drainage piping trap model. A slight decrease in the regression coefficient was observed for the relationship between pipe internal velocity and the square root of a hydraulic gradient with and without a piping trap. This is the result of some deviation from the proportionality factor of the theoretical equation. It is considered to occur because only six piping patterns were used in these CFD analysis models. It is necessary to increase piping patterns in the siphon drainage piping trap model and to carry out data expansion and accumulation in the future. 6. Conclusion Analyses of the flow characteristics of siphon drainage piping and the pipe internal velocity equation were carried out using CFD, which provided the following knowledge based on those results. The CFD analysis was verified with excellent reproducibility in the siphon drainage basic piping model for an isothermal and transient flow field and for the multi-phase flow of water-air. Moreover, the analysis of various piping configurations demonstrated the effectiveness of the pipe internal velocity equation derived from the kinetic energy preservation law. Furthermore, for the siphon drainage piping trap model, by adding the loss resistance for a piping trap to the equivalent pipe length, it was identified that the flow velocity equation using the view of a hydraulic gradient is effective. However, the regression coefficient in the CFD analysis resulted from the proportionality factor of the theoretical equation, although only slightly. This is considered to occur because only a few piping patterns were used in the analysis model. Consequently, expansion of piping patterns is a pressing need for further investigation. This study investigated the flow characteristics with clean water (water-air two-phase flow) using the CFD. It is expected however, that introduction of solid matter contained in drainage and the viscosity change of water in an actual wastewater would degrade flow characteristics. Accordingly, the flow characteristics of wastewater (water-air miscellaneous matter three-phase flow) close to the actual draining state must also be investigated, and flow characteristics and the trend of pipe stagnation of solid matter are expected to be investigated as subjects of future studies. 7. References 1) Mitsunaga, T., Sakaue, K., Tsukagoshi, N., Yanagisawa, Y., Kodera, S. (2007), Experimental Studies on the Siphon Drainage system (Part. 2), Technical papers of meeting, SHASE, (pp.715-718) 2) Joel H. Ferziger, Milovan Peric (2003), Computational Methods for Fluid Dynamics, Springer-Vertag Tokyo (pp.377-394) 337 3) S. Murakami, (2000), Computational Environment Design for Indoor and Outdoor Climates, University of Tokyo Press 8. Presentation of Author Ryoichi Kajiya is Lecturer at Meiji University, Dept. of Architecture, School of Science and Technology. His specializations are Building Equipment and Air Conditioning Systems. Recently he has researched on siphon drainage system, airflow and thermal environmentin a room. 338
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