A2AM-E CADWELD® ELECTRICAL CONNECTIONS CADWELD - The Molecular Bond The MOLECULAR BOND that eliminates connections by forming an electrically perfect bond unaffected by corrosion. Connections are the weak point of all electrical circuits and especially earthing circuits subjected to ageing and corrosion. The capacity of an earthing circuit to protect the safety of personnel depends on the quality of the connections made. BS 6651 (1992) STATES “Any joint other than welded represents a discontinuity in the current conducting system and is susceptible to variation and failure.” THE CADWELD PROCESS makes it possible to produce copper/copper, copper/aluminium, copper/steel and aluminium/aluminium electrical molecular bonds with no external energy or heat source. The principle consists of bringing together a welding filler material and ignition agent in a suitable graphite mould. The weld metal composition depends upon the metals to be welded (copper oxide and aluminium for a copper/copper weld). The reduction of copper oxide by aluminium produces molten copper and aluminium oxide slag at extremely high temperatures. The shape of the mould, its dimensions, and the size of the weldmetal, are all dependent on the items to be welded and their size. THE BASIC PRINCIPLE The welding material and starting powder are poured into the mould crucible. They are contained during the reaction, by means of a metal disc seat. When the reaction is complete, the molten metal is released and flows down the tap hole onto the items to be welded in the weld cavity. FOUR SIMPLE STEPS STEP 1. Prepare conductor ends with a wire brush for welding. Place cable ends into open mould. STEP 2. Close handles to lock mould halves together. Drop metal disk into crucible ensuring it is correctly seated, covering tap hole. STEP 3. Deposit weld metal into crucible. Tap bottom of container to release starting material. Spread a little starting material on top of mould. STEP 4. Close the cover and ignite with flint gun. Open the mould after 10 seconds, when metal has solidified. ERICO® 1 CADWELD® ELECTRICAL CONNECTIONS A2AM-E CADWELD - Technical Advantages THE CADWELD WELD • Will carry more current than the conductor. • Will not deteriorate with age. • Is a molecular bond without any risk of loosening or corrosion. • Will resist repeated fault currents • Can be quality controlled simply by visual inspection. RELIABILITY As the molecular bond eliminates the concept of surface contact, an electrolyte cannot penetrate between the conductors and cause oxidation and deterioration in the course of time. Corrosive environments This reliability is of particular interest for humid or chemical environments or for bonds directly buried in the ground. CONDUCTIVITY As a CADWELD weld is a perfect molecular bond, the conductor is not broken and there are no contact surfaces. The integrity of the effective cross section of the conductor is unaltered. (Metal B) The CADWELD bonded connection provides permanent conductivity over the whole of the section due to molecular bonding between the metal surfaces. 2 ERICO® 2.10 2.00 1.90 SET CABLE/CABLE 2 SAMPLES 1.80 1.70 1.60 1.50 1.40 MECHANICAL 2 SAMPLES 1.20 will make it possible to define precisely the resistance of the CADWELD weld. Comparison between CADWELD Bonded Connection and Mechanical Connection (Metal A) 2.20 1.30 ® CADWELD WELD CORROSION TEST Standard CADWELD welds have a cross section greater than that of the conductors to be joined, which compensates for the difference in resistivity between the conductor and the weld material. Consequently, under fault conditions the weld will always remain cooler than the conductor. If special applications do not allow for the required increase in cross section to be employed, the use of the formulae: MECHANICAL CRIMPED CONNECTION Line of current Actual Contact Surface The mechanical connection presents a significant difference between the apparent contact surface and the actual surface. SET CABLE/CABLE 4 SAMPLES END 4 SAMPLES CADWELD 1.10 1.00 CABLE/CABLE 3 SAMPLES CADWELD .90 .80 .70 0 1 2 3 4 5 6 7 8 9 10 TIME IN YEARS The melting temperature of CADWELD filler material is higher than the melting temperature of copper (1082°C). For this reason, in the event of abnormal heating due to a high fault current, the conductor is destroyed before the connection. CALCULATED/MEASURED RELATIVE RESISTANCE ABILITY TO WITHSTAND HIGH CURRENT This accelerated ageing test, carried out in a saline atmosphere at a controlled temperature, demonstrates that CADWELD welds retain all their electrical properties during the period of the test whereas the resistance of mechanical connections increase with time and this alters their conductive properties. CADWELD’S fine performance is due to its reliability resulting from the molecular bond. A2AM-E CADWELD® ELECTRICAL CONNECTIONS GROUNDING CONNECTION SPECIFICATION All grounding connections of copper to copper and copper to steel conductors of 2.5sq.mm and larger sized conductors shall be CADWELD® exothermic welded connections. Conductors spliced with a CADWELD exothermic welded connection shall be considered as a continuous conductor, as stated in the notes accompanying NEC 250-81, 250-91, 250-113, 250-115 and IEEE Std 80 – 1986, and IEEE std 837-1989. HOW TO ORDER CADWELD PRODUCT This catalog lists popular CADWELD connections. Look in the index that follows for the connection you need. To save time and money, avoid non-catalogue items or “specials” whenever possible. If you cannot find the connection you need, contact the factory or your local distributor or agent. We have designed over 45,000 connections and “specials” are designed every day. 1. What connection do you want? Available connections are listed in the pictorial index which shows the degree of difficulty in making the connection, and ease of mould cleaning. We strongly recommend that wherever possible you use moulds listed in this catalogue. If your connection is not listed, then consult “Other Connections” diagrams for description. 2. What are the conductor sizes? This catalogue covers connections between solid or concentric stranded copper conductors, and bus bars to each other, to lugs, to ground rods, to rebar and to special grounding accessories. For sizes not listed, contact your local CADWELD distributor, agent, or factory. Note: Other publications describe connections to conductors of copper clad, high voltage copper, aluminum, bus bar, lightning protection cable, steel cable, etc. 3. You must have the following to make a weld: 1. Mould to fit your conductors. 2. Weld Metal required by your mould including drop metal disk. 3. Handle Clamps or Frame. 4. Flint Ignitor (included with handle clamps and frames). 5. Lugs, sleeves, packing material listed on the page with the mould. ERICO® 3 4 ERICO® B VG A HA PC A PG A XA A TA A SS A MOULD B A B B B PCC-E6 238978 VGC-Y1 VGC-Y2 VGC-Y3 VGC-Y4 VGC-Y5 VGC-Y6 PGC-Y1-Y1 PGC-Y2-Y2 PGC-Y3-Y3 PGC-Y4-Y1 PGC-Y4-Y4 PGC-Y5-Y5 PGC-Y6-Y6 237901 232556 232648 236084 231342 223943 231692 228521 224815 222939 228347 223076 223609 XAC-Y1-Y1 XAC-Y2-Y2 XAC-Y3-Y3 XAC-Y4-Y4 XAC-Y5-Y5 XAC-Y6-Y6 221135 221138 221142 221148 221153 221159 HAA-Y1 HAA-Y2 HAA-Y3 HAA-A3 HAA-Y1-CA HAA-Y4 HBA-B3 TAC-Y1-Y1 TAC-Y2-Y2 TAC-Y3-Y3 TAC-Y4-Y4 TAC-Y4-Y2 TAC-Y5-Y5 TAC-Y5-Y6 TAC-Y6-Y6 TAC-Y6-Y4 221025 221028 222459 221035 221075 222461 225026 222463 221094 221609 221607 221603 222689 221466 221534 223044 1,370 1,370 1,370 1,370 1,370 1,370 1,750 1,750 SSC-W6 SSC-W8 SSC-Y1 SSC-Y2 SSC-Y3 SSC-Y4 SSC-Y5 SSC-Y6 221011 221004 221006 221009 221021 221013 221014 1,370 1,370 1,570 1,750 1,970 1,970 0,310 0,310 0,310 0,310 0,310 0,450 0,310 1,370 1,370 1,370 1,370 1,370 1,370 1,570 1,570 1,370 1,370 1,370 1,370 1,570 1,750 1,370 1,370 1,370 1,370 1,370 1,370 1,570 1,570 1,370 UNIT WEIGHT kg MOULD TYPE EUROPEAN CATALOGUE No. 6,4 7,6 9,0 11,0 12,5 14,2 6,4 7,6 9,0 8,0 6,4 11,0 4,9 5,2 6,4 7,6 9,0 11,0 11,0 12,5 14,2 6,4 7,6 9,0 11,0 12,5 14,2 6,4 7,6 9,0 11,0 11,0 12,5 12,5 14,2 14,2 8,0 10,0 6,4 7.6 9,0 11,0 12,5 14,2 A mm 5,2 6,4 7,6 9,0 6,4 11,0 12,5 14,2 6,4 7,6 9,0 11,0 12,5 14,2 6,4 7,6 9,0 11,0 7,6 12,5 14,2 14,2 11,0 8,0 10,0 6,4 7.6 9,0 11,0 12,5 14,2 B mm DIAMETER 25 35 50 25 70 95 120 21,2 25 35 50 70 70 95 120 21,2 45F20 45F20 65F20 90F20 90F20 115F20 150F20 200F20 45F20 65F20 90F20 115F20 150F20 200F20 45F20 45F20 90F20 115F20 150F20 150F20 25 35 50 70 95 120 25 35 50 70 95 120 45F20 45F20 90F20 90F20 65F20 115F20 150F20 150F20 90F20 25 35 50 70 95 120 25 35 50 70 35 95 120 120 70 25 35 50 70 70 95 95 120 120 45F20 65F20 32F20 32F20 45F20 65F20 90F20 115F20 WELD METAL 45F20 45F20 45F20 45F20 25F33 65F20 25XF19 50,26 78,53 25 35 50 70 95 120 50,26 78,53 25 35 50 70 95 120 Thick & width 25 35 50 40 25 70 14,5 B mm2 SECTION A mm2 L-160 L-160 L-160 L-160 L-160 L-160 M-129 M-129 M-129 M-129 M-129 M-129 M-129 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 FRAME TS CTS TS CTS TS CTS TS CTS TS CTS TS CTS TS CTS TS CTS TS CTS TS CTS TS CTS TS CTS TS CTS TOOLSET TP-3B TP-3B TP-7A TP-7A TP-2A TP-2A TP-3B TP-3B TP-3B TP-3B TP-3B TP-3B TP-3B TP-3B TP-3B TP-3B TP-7A TP-7A TP-7A TP-2A TP-2A TP-3B TP-3B TP-7A TP-7A TP-2A TP-2A TP-3B TP-3B TP-7A TP-3B TP-2A TP-7A TP-2A TP-2A TP-7A TP-3B TP-3B TP-3B TP-3B TP-3B TP-3B TP-7A TP-7A SCRAPER TOOLS Cable to cable throughconnections on vertical flat steel surface or cast iron or pipe “Sleeve : H 105” Horizontal concentric copper conductor to flat steel surface or top of horizontal pipe Cable to cable Parallel horizontal conductors cable to cable Horizontal X cable to cable connection, (tap cable cut) Horizontal T cable to cable connections Solid core cable horizontal splice Solid core cable horizontal splice Multi-strand cable to cable splice Multi-strand cable to cable splice REMARKS CADWELD® ELECTRICAL CONNECTIONS A2AM-E CADWELD CLASSIC A A B B B 224800 222501 224150 221443 239534 222122 221455 233795 ERICO® LA A B LAC-Y1LAC-Y1LAC-Y2LAC-Y2LAC-Y3LAC-Y3LAC-Y3- Cable to pre-drilled Cu Lug (See page 46) Prefix Code 1,370 1,370 1,370 1,370 1,370 1,370 1,370 1,750 KA-101 KA-103 KA-101 KA-103 KA-101 KA-102 KA-103 LUG 6,4 6,4 7,6 7,6 9,0 9,0 9,0 10,0 14,2 16,3 12,7 14,2 1,750 1,970 1,750 1,750 14,2 14,2 14,2 17,3 17,3 17,3 19 1,750 1,570 1,570 1,570 1,570 1,570 1,570 1,750 9,0 183000 183020 183000 183020 183000 183010 183020 Article No 14 25 35 35 50 50 50 60 160 214 126 158 12,7 14,2 9,0 A 9,5 160 160 160 232 232 232 284 9,0 11,0 12,5 9,0 11,0 12,5 10,7 160 60 75 87,5 0,520 60 75 87,5 A mm2 60 75 87,5 14,2 A mm B mm DIAMETER 0,870 0,580 0,580 0,580 0,580 0,580 UNIT WEIGHT kg Remarks LAC-Y1-BAH LAC-Y1-CAJ LAC-Y2-BAH LAC-Y2-CAJ LAC-Y3-BAH LAC-Y3-BAJ LAC-Y3-CAJ LAC-L9-EAK-A GFC-P143-Y3 GFC-P165-G2-B GEC-P128 GEC-P143 232537 237727 B 238544 238556 GTC-P143-Y3 GTC-P143-Y4 GTC-P143-Y5 GTC-P172-Y3 GTC-P172-Y4 GTC-P172-Y5 GTC-P190-2G B-GRC-P143-Y3 CFZ-BAK CFZ-CAJ G-CFZ-DAJ 232003 233366 225147 238039 EBZ-BAK EBZ-CAJ G-EBZ-DAV 225788 234991 223432 BMZ-BAK BMZ-CAJ G-BMZ-DAJ 234429 234426 224123 225814 232996 223520 226083 227687 227549 223138 B A B A B MOULD TYPE EUROPEAN CATALOGUE No. Lug details for LA connections LA A GF A GE A GT GR CF EB BM A MOULD KOF-101 KOF-103 KOF-101 KOF-103 KOF-101 KOF-102 KOF-103 LUG 40 75 40 75 40 50 75 120 50 50 B 126 158 50 70 95 50 70 95 66,5 50 2 x 20 3 x 25 2 x 20 3 x 25 2 x 20 2 x 25 3 x 25 4 x 30 65F20 65F20 65F20 2 x 30 3 x 25 3,5 x 25 183180 183200 183180 183200 183180 183190 183200 Article No 32F20 45F20 32F20 45F20 45F20 45F20 65F20 90RR10 90F20 115F20 90F20 150F20 90F20 115F20 115F20 115F20 115F20 115F20 115F20 115F20 90F20 65F20 65F20 65F20 65F20 65F20 WELD METAL 2 x 30 3 x 25 3,5 x 35 2 x 30 3 x 25 3,5 x 25 60 75 87,5 60 75 87,5 Thick & width B mm2 SECTION L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-160 L-161 L-161 L-161 L-161 L-161 L-161 L-161 FRAME TS CTS TS CTS TS CTS TS CTS TS CTS TS CTS TS CTS TS CTS TS CTS TS CTS TS CTS TS CTS TS CTS TS CTS TS CTS TS CTS TS CTS TOOLSET TP-3B TP-3B TP-3B TP-3B TP-3B TP-3B TP-3B TP-7A TP-7A TP-7A TP-7A TP-2A TP-7A TP-7A TP-7A TP-7A TP-7A TP-7A TP-7A TP-7A TP5B TS-5B TP5B TS-5B TS-5B TP5B TS-5B SCRAPER TOOLS Cable to Cu lug or tape Cable to Cu lug or tape Cable to Cu lug or tape Cable to Cu lug or tape Cable to Cu lug or tape Cable to Cu lug or tape Cable to Cu lug or tape Cable to tape Horizontal cable to ground rod splice Horizontal ground rod to ground rod splice Cable to ground rod Single cable to top of ground rod Tape Tape Tape REMARKS A2AM-E CADWELD® ELECTRICAL CONNECTIONS CADWELD CLASSIC 5 CADWELD® ELECTRICAL CONNECTIONS A2AM-E TECHNICAL INFORMATION GROUNDING SYSTEM – CONDUCTORS AND CONNECTORS IEEE Std. 80-1986, Guide for Safety in Substation Grounding, the accepted industry standard, uses a fusing formula as the basis for selecting minimum conductor size to avoid fusing (melting) under fault conditions. The grounding conductor size is based on the maximum magnitude and duration of available fault current, and on the type of connections being used in the grounding system. This formula can be simplified to the following: Where: A=K•I S A = Conductor size in mm2 K = Constant from the following table I = RMS fault current in amperes S = Fault time in seconds Based on the standard ambient temperature of 40C. CONSTANT K FOR ABOVE FORMULA MAX TEMP COPPER S.D. COPPERWELD DSA 40% COPPERWELD DSA 30% 1083 C 450 C 350 C 250 C 3.55 4.65 5.12 5.90 5.30 6.96 7.67 8.85 6.10 8.04 8.85 10.22 The temperatures listed above for each material are specified in IEEE Std. 80-1986 to be used for different types of connecting means; Pressure type connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 to 350 C* Brazed connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450 C Exothermic welded connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1083 C *except those that have been tested to and passed the requirements of IEEE Std. 837-1989. RELATIVE SIZES +31 Cable Only CADWELD Connections Brazed Connections +41 Pressure Type Connections 350° EXAMPLE – 25,000 Ampere, 2 second fault: CONNECTION TYPE CONDUCTOR SIZE CADWELD Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . .126mm2 - use 150mm2 Brazed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164mm2 - use 185mm2 Pressure Type (at 350 C) . . . . . . . . . . . . . . . . . . . . . . .181mm2 - use 185mm2 Pressure Type (at 250 C) . . . . . . . . . . . . . . . . . . . . . . .209mm2 - use 240mm2 6 ERICO® +66 Pressure Type Connections 250° A2AM-E CADWELD® ELECTRICAL CONNECTIONS THE CADWELD MOULD NUMBERING SYSTEM The CADWELD® Mould Part Number gives, in code, the complete information of the mould – type of connection, mould price key, and conductor size(s). XXX-XXXX Mould Type Code for Tap Conductor Mould Price Key Code for Main or Run Conductor EXAMPLES TAC-Y6Y4 Price Key C Type TA GTC-P143Y6 Price Key C 70mm2 Tap 120mm2 Run Type GT 120mm2 Tap 14.2mm Copper Clad Ground Rod SSC-Y4 VSC-Y2-V76 Price Key C Type SS 70mm2 Tap Price Key C Type VS Vertical Pipe 76.mm Cable 35mm2 Diameter Pipe COMMON REFERENCE FOR CABLE DIAMETERS Nominal Area Concentric Cable (mm2) Strand Diameter Range (mm) Cable Size Code 6 10 10 16 16 25 25 35 35 50 50 70 70 95 95 120 120 7/1.04 7/1.45 7/1.35 7/1.70 7/1.68 7/2.14 19/1.30 7/2.53 19/1.53 19/1.78 19/1.83 19/2.14 19/2.17 37/1.78 37/1.81 37/2.03 19/2.84 3,12 4,12 4,05 5,10 5,04 6,42 6,75 - 6,50 7,60 - 6,42 6,75 8,90 9,20 - 9,14 10,70 10,90 - 10,85 12,46 12,7 - 12,67 14,21 14,20 A7 W2 W2 W3 W3 Y1 Y1 Y2 Y2 Y3 Y3 Y4 Y4 Y5 Y5 Y6 Y6 For other cable sizes or different stranding, please contact your local CADWELD® distributor, agent or factory. ERICO® 7 CADWELD® ELECTRICAL CONNECTIONS A2AM-E MATERIALS, TOOLS & ACCESSORIES CADWELD MOULDS A semi-permanent graphite mould is used for making most CADWELD connections. The mould controls the direction and speed of the molten CADWELD weld metal flow and its final shape. The graphite used in a CADWELD mould is a high temperature type that lasts for an average of 50 or more CADWELD connections under normal usage. Pictured right: Typical CADWELD mould with handle clamps (L-160) MOULD FASTENING AND MOUNTING Specialised Handle Clamps and Frames are used on most CADWELD® graphite moulds. CADWELD® Handle Clamps European Cat. No. Ref Code Description Max Width Mould (mm) Unit Weight (kg) 161000 161020 161010 L-160 L-159 L-161 Small Standard Handle Clamp for “C”, “E” & “R” Price Moulds Large Standard Handle Clamp for “D”, “F” & “J” Price Moulds Small Handle Clamps (Europe Only) 79 102 _ 1,23 1,39 0,380 CADWELD® Vertical Surface Mould Support The CADWELD® Mould can be securely held to a vertical “H” column or angle by using a Vertical Surface Mould Support. • Easily attached to an existing L159 or L160 Standard Handle Clamp. • Fits steel up to 25mm thickness for VB, VG, VN and VS moulds. • Fits steel up to 19mm thickness for VF moulds. European Cat. No. Ref Code Description Max Width Mould (mm) Unit Weight (kg) 161740 161780 B-134 B-135 Vertical Suface Mould Support for “C”, “E” & “R” Price Moulds Vertical Suface Mould Support for “D”, “F” & “J” Price Moulds 79 102 0,36 0,42 CADWELD® Pipe Chain Support Clamps and Pipe Frames The CADWELD® Mould can be securely held to pipes of various diameters using a Chain Support Clamp assembly. Clamps are equipped with 500mm length of chain which will firmly hold to a pipe of up to 100mm diameter. Chain extensions are available. European Cat. No. Ref Code 161090 161060 Asia / Aust. Asia / Aust Asia / Aust Asia / Aust Asia / Aust L-161A B-160V B-160VT B-160H B-159V B-159VT B-159H B-158 M-129 M-125 161030 161040 8 ERICO® Description Pipe European Pipe Chain Support Clamp Vertical Chain Support Clamp for “C” & “R” Price Moulds (VS, VF, VB & VV) Vertical Chain Support Clamp for “C” & “R” Price Moulds (VT connections) Vertical Chain Support Clamp for “C” & “R” Price Moulds (HA, HS, HC, & HT) Horizontal Chain Support Clamp for “D” & “F” Price Moulds (VS, VF, VB & VV) Vertical Chain Support Clamp for “D” & “F” Price Moulds (VT connections) Vertical Chain Support Clamp for “D” & “F” Price Moulds (HA, HS, HC, & HT) Horizontal Extra 500mm chain for 250mmm Pipe N/A Vertical Clamp (HA connections) Horizontal Clamp Unit Weight (kg) 1,01 1,80 1,75 1,91 2,15 2,10 2,20 1,25 0,315 0,200 A2AM-E CADWELD® ELECTRICAL CONNECTIONS MATERIALS, TOOLS & ACCESSORIES CADWELD WELD METAL • ® • • CADWELD® Weld Metal is a mixture of copper oxide and aluminium, packaged by size in individual plastic tubes. Each tube contains the starting material at the bottom of the tube, with the Weld Metal on the top. These containers are packaged in plastic boxes with the corresponding metal disks. Each weld uses one disk. These materials are not explosive and not subject to spontaneous ignition. There are three Weld Metal mixtures used for grounding connections. • • • • Used for all grounding connections except cast iron or load bearing rail Copper / copper Copper / steel Steel / steel • CADW100 WELD # 65 ELD META L P RO D CLEV UC TS, I NC ELAN D (So . lon), Ohio • ® WELD MATERIAL F20 or Standard Weld Metal (Grey or clear natural cap) European Cat. Reference Code Disk (supplied with Weld Metal) No. 163000 163010 163020 163030 163040 163050 163060 163070 163080 25 F20 32 F20 45 F20 65 F20 90 F20 115 F20 150 F20 200 F20 250 F20 20 20 20 20 10 10 10 10 10 Unit Weight European Code Diam. (mm) (kg) 141154 141154 141154 141154 141156 141156 141157 141157 141157 19 19 19 19 25 25 38 38 38 0,025 0,032 0,045 0,065 0,090 0,115 0,150 0,200 0,250 F33 (Green cap) • Used for all cathodic connections • Steel pipe European Cat. Reference Code Disk (supplied with Weld Metal) No. 163200 163210 163220 163230 163240 163250 163260 163270 15 F33 25 F33 32 F33 45 F33 65 F33 90 F33 115 F33 150 F33 20 20 20 20 20 10 10 10 Unit Weight European Code Diam. (mm) (kg) 141154 141154 141154 141154 141154 141156 141156 141157 19 19 19 19 19 25 25 38 0,015 0,025 0,032 0,045 0,065 0,090 0,115 0,150 XF19 (Orange cap) •Used for connections to cast iron (HB etc) • Cathodic protection European Cat. Reference Code Disk (supplied with Weld Metal) No. 163280 163290 163300 163310 163320 163330 25 XF19 32 XF19 45 XF19 65 XF19 90 XF19 115 XF19 20 20 20 20 10 10 Unit Weight European Code Diam. (mm) (kg) 141154 141154 141154 141154 141156 141156 19 19 19 19 25 25 0,025 0,032 0,045 0,065 0,090 0,115 ERICO® 9 CADWELD® ELECTRICAL CONNECTIONS A2AM-E MATERIALS, TOOLS & ACCESSORIES Tool Boxes TOOL KITS CMB-T322 Standard Tool Set (Europe) T320 120+3/4 CWB T313 165210 165110 165000 165260 165040 Item No. Reference Code Standard Bundle Unit Weight kg 197290 TS CST 1 0,450 T396 SCRAPER TOOLS & ACCESSORIES B265 T321 T314 162420 165130 Reference Code Description 165110 165210 Asia/Australia 165000 165010 165260 Asia/Australia 165040 165130 165270 162420 165020 182030 182040 182010 182050 182020 182060 182070 165080 165280 165070 140160 140180 Asia / Australia CMB-T322 CWB T396 T320 T320A 120+3/4 T394 T313 T314 T314A T321 B265 TP2A TP4A TP5A TP6A TP7A TP-3B TP-5B Solvent Marine T403 T358 Europe only Europe only T111 Tool Carry Box 450x160x250 Tool Carry Box 390x190x400 Tool Carry Box 556x220x220 Flint Ignitor Spare Flints Mould Cleaning Soft Brush Mould Cleaning Soft Brush Card Cloth Cable Cleaning Brush Cable Cleaning Brush Spare Heads for Cable Brush Rasp Cable Clamp Mould Scraper Tool Mould Scraper Tool Mould Scraper Tool Mould Scraper Tool Mould Scraper Tool Mould Scraper Tool Mould Scraper Tool Solvent Marine CADWELD Mould Sealer CADWELD Regalv Coating Blowlamp Soudo 360 Cartridge for Blowlamp Soudo 360 IPI Surefire Torch Head T403 182010 - 182070 165020 European Cat No. Unit Weight (kg) 1 1 1 1 10 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 T358 ® T358 10 ERICO® 165280 2,540 3,695 3,750 0,090 0,015 0,280 0,260 0,070 0,280 0,070 0,250 3,480 0,144 0,172 0,116 0,126 0,132 0,045 0,060 0,700 0,910 0,350 0,260 0,100 T111 REGALV 165080 SCRAPER TOOLS 165070 140160 A2AM-E CADWELD® ELECTRICAL CONNECTIONS MATERIALS, TOOLS & ACCESSORIES CADWELD® CABLE SLEEVES C B A STRAIGHT European Cat No. Reference Code A (mm) B (mm) C (mm) 180140 180170 180180 180190 180230 180690 180010 180020 180350 180700 180430 H101 H102 H103 H104 H105 H107 H108 H109 H113 H115 H117 8,0 6,4 7,7 19,0 5,0 11,0 20,0 14,0 10,0 6,35 9,0 6,0 4,3 5,3 17,0 3,0 9,0 18,0 12,0 8,0 4,83 7,0 26 25 25 26 23,5 26 26 26 26 25 25 Bundle Weight (kg) 50 50 50 50 50 50 50 50 50 50 50 0,25 0,20 0,30 0,675 0,15 0,40 0,70 0,50 0,35 0,15 0,30 Length + Fair B FLARED A C European Cat No. Reference Code A (mm) B (mm) C (mm) Length + Flair 180150 180390 180380 180200 180250 180270 180280 180300 180320 180340 180360 180040 180740 180080 180220 180260 180310 180330 180030 H101F H102F H103F H104F H106F H107F H108F H109F H111F H112F H113F H114F H116F H117F H104BF H106AF H109AF H111AF H113AF 8,0 6,4 7,7 19,0 17,0 11,0 20,0 14,0 15,0 12,0 10,0 25,0 13,0 9,0 19,0 17,0 14,0 15,0 10,0 6,0 4,3 5,3 17,0 15,0 9,0 18,0 12,0 13,0 10,0 8,0 21,0 11,5 7,0 17,0 15,0 12,0 13,0 8,0 25 25 25 25 25 25 25 25 25 25 25 25 25 25 34 34 34 34 34 26 26 26 26 26 26 26 26 26 26 26 26 26 26 35 35 35 35 35 Bundle Weight (kg) 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 0,25 0,20 0,30 0,65 0,45 0,40 0,70 0,50 0,55 0,40 0,35 0,41 0,35 0,30 0,90 0,60 0,65 0,70 0,45 CADWELD® WRAP SLEEVE European Cat No. Reference Code Standard Bundle Bundle Weight (kg) 165610 B-140-A-EE 25 0,250 ERICO® 11 CADWELD® ELECTRICAL CONNECTIONS A2AM-E CADWELD® Grounding Connection Kits ERICO® can provide customised connection kits with tools and weld moulds in full preparation for “work on the job”. A ≥ 10 mm B 50 mm A 14.2 mm B 50 mm2 B 35 mm2 A 25/29 mm2 1 A ≥ 10 mm 2 2 A ≥ 10 mm 3 4 A 35 mm2 5 6 7 Sample Application Connection Illustration Reference Code European Item No. Typical No. of Welds per Kit Unit Weight (kg) Compact Kit Compact Kit Maxi-Kit Rebar Maxi-Kit Rebar Maxi-Kit Rebar Maxi-Kit VG-35 Maxi-Kit LA-Y2 1 2 3 4 5 6 7 GR-P143-25 VG-25/29 RT-50-Z-10 RC-35-Z-10 RC-50-Z-10 VG-35 LA-Y2-FAK 169310 168090 168850 168890 168910 168450 169600 20 60 60 60 60 60 100 2,110 2,265 8,695 6,000 8,225 6,785 16,750 TELECOMMUNICATIONS APPLICATIONS (France Telecom) 1. Galvanised 7mm Ø Cable (7 wisps) to 20mm Ø Galvanised Ground Rod European Cat No 546030 2. 546000 3. Contents Z -P205-SS A2 Graphite Mould GTZ L161 Handle Clamps Positioning Tool for Ground Rod Graphite Plate Rod Driving Head 20,5 mm Ø TS-CST Tool Set Cover Adapted 65F20 W/M + gap rod CMB-T322 Metal Case Unit Weight (kg) 1 1 1 1 1 1 1 20 1 5.5 kg Connections of 2 / 4 Galvanised Cables (Ø = 5 or 7mm) European Cat No Contents EF-X Z Z-FT graphite Mould L161 Handle Clamps TS-CST Tool Set Cover Adapted 65F20 WIM + gap rod CMB-T322 Metal Case Unit Weight (kg) 1 1 1 1 20 1 4.7 kg Connections of 4 x 5mm Ø (4 wisp) Galvanised Cables European Cat No 546060 12 B A ERICO® Contents Z -Y1 FT Graphite Mould PTZ L161 Handle Clamps TS-CST Tool Set Cover Adapted 32F20 WIM (546100) CMB-T322 Metal Case Unit Weight (kg) 1 1 1 1 20 1 4.7 kg A2AM-E CADWELD® ELECTRICAL CONNECTIONS CADWELD® Cathodic Protection Connection Kits (See Catalogue CA-1A) • CADWELD connections are the accepted method of attaching cathodic protection leads to pipes (steel and cast iron) tanks and structures. • CADWELD connections weld conductors to the object to be protected thus preventing galvanic corrosion occurring at the interface. (With mechanical connections, surface contacts are present, and can corrode, resulting in an ineffective current path.) • CADWELD connections for cathodic protection use a special alloy to provide minimum heat effect on the steel, especially important on thin wall, high stress pipes. • F-33 alloy (Green Caps) is used for connections of cable to cable and cable to steel or stainless steel pipe. • XF-19 (Orange Caps) is used for all connections to cast iron. • Weld metal packs are available as consumables. Sample Application Cable Cross Section mm2 Connection Reference Code European Item No Typical No. of Welds per Kit Unit Weight (kg) Cathodic Protection Kit Cathodic Protection Kit Cathodic Protection Kit CADWELD Braze Kit CADWELD Braze Kit 16 25 35 25 35 CAHAAW3 CAHAAY1 CAHAAY2 KIT CPB-25 KIT CPB-35 167260 167280 167300 167220 167240 20 20 20 20 20 5,760 5,700 5,650 6,095 6,110 CADWELD® BRAZE KITS for CATHODIC PROTECTION 1. Horizontal Braze Kit European Cat No 545380 2. Contents Graphite Crucible + cover Steel Mould with Spring + Chain Tape Flux Sparkler Isolation Kit (Mould, Resin, Accessories) 65RR10 Weld Metal Plastic Case Unit Weight (kg) 1 1 1 1 1 1 1 1 2.08 Vertical Braze Kit European Cat No 545510 Contents Graphite Cruicible + cover Steel Mould Chain with Steel Plate Flux Sparkler Fixing Kit 65RR10 Weld Metal Plastic Case Unit Weight (kg) 1 1 1 1 1 1 1 1 0.880 ERICO® 13 CADWELD® ELECTRICAL CONNECTIONS A2AM-E HORIZONTAL CONNECTION SS HORIZONTAL SPLICE • Splice of horizontal cables. • Concentric stranded copper cable unless otherwise noted. • Solid conductor may be either copper or Copperweld. • Also available are splices of different and mixed cable sizes. For Copperweld DSA cables, contact factory. • Bold letter in mould part number is the price key. REQUIRED TOOLS European Search Cat. No. Code Handle Clamps for C Price Key Moulds 161000 L160 for D Price Key Moulds 161020 L159 SS Flint Ignitor 165000 T320 SUGGESTED TOOLS Cable Cleaning Brush 165130 T313 Slag Removal Spade See CADWELD Classic Table Mould Cleaning Brush 165260 120+3/4 Cable Clamp 165020 B265 Torch Head 140160 T111 SS 14 CABLE SIZE (sq mm) MOULD PART NO. WELD METAL 10 16 25 35 50 70 SSCY1 SSCY1 SSCY1 SSCY2 SSCY3 SSCY4 30 32 32 32 45 65 95 120 150 185 SSCY5 SSCY6 SSCY7 SSCY8 90 115 115 150 240 SSCY9 200 8 mm Ø 10 mm Ø SSCW6 SSCW8 45 65 ERICO® A2AM-E CADWELD® ELECTRICAL CONNECTIONS HORIZONTAL TEE TA HORIZONTAL TEE CONNECTIONS • Tee of horizontal run and tap cables. • Concentric stranded copper cable unless otherwise noted. • Solid conductor can be either copper or Copperweld. • Bold letter in mould part number is the price key. REQUIRED TOOLS European Search Cat. No. Code Handle Clamps for C Price Key Moulds 161000 L160 for D Price Key Moulds 161020 L159 Flint Ignitor TA 165000 T320 SUGGESTED TOOLS Cable Cleaning Brush 165030 T313 Slag Removal Spade See CADWELD Classic Table Mould Cleaning Brush 165260 120+3/4 Cable Clamp 165020 B265 Torch Head 140160 T111 TA CABLE SIZE (sq mm) run tap MOULD PART NO. WELD METAL 16* 16* TACW3W3 45 25 25 25 16* TACY1Y1 TACY1W3 45 45 35 35 35 35 25 16* TACY2Y2 TACY2Y1 TACY2W3 50 50 50 50 50 35 25 16* 70 70 70 70 70 95 95 95 95 95 95 CABLE SIZE (sq mm) run tap MOULD PART NO. WELD METAL 45 45 45 120 120 120 120 120 120 120 120 95 70 50 35 25 16 TACY6Y6 TACY6Y5 TACY6Y4 TACY6Y3 TACY6Y2 TACY6Y1 TACY6W3 150 150 90 90 90 90 90 TACY3Y3 TACY3Y2 TACY3Y1 TACY3W3 90 45 45 45 150 150 150 150 150 120 95 70 TACY7Y7 TACY7Y6 TACY7Y5 TACY7Y4 200 150 150 90 70 50 35 25 16* TACY4Y4 TACY4Y3 TACY4Y2 TACY4Y1 TACY4W3 90 90 45 45 45 185 185 185 185 150 120 TACY8Y8 TACY8Y7 TACY8Y6 200 200 200 95 70 50 35 25 16* TACY5Y5 TACY5Y4 TACY5Y3 TACY5Y2 TACY5Y1 TACY5W3 115 90 90 115 90 90 240 240 240 240 240 185 150 120 TACY9Y9 TACY9Y8 TACY9Y7 TACY9Y6 2 x 150 200 200 200 8 mm Ø 8 mm Ø 10 mm Ø 8 mm Ø 10 mm Ø 10 mm Ø TACW8W8 TACW8W6 TACW8W8 ERICO® 15 CADWELD® ELECTRICAL CONNECTIONS A2AM-E HORIZONTAL X XA/XB HORIZONTAL x CONNECTIONS • XA – Cross of horizontal cables, tap cable cut – cables in same plane. • XB – Cross of horizontal cables, lapped and not cut. • Concentric stranded copper cable unless otherwise noted • Solid conductor may be either copper or Copperweld. • Bold letter in mould part number is the price key. XA REQUIRED TOOLS Europea.n Cat. No Handle Clamps for C Price Key Moulds 161000 for D Price Key Moulds 161020 XB Flint Ignitor CABLE SIZE (sq mm) run tap MOULD PART NO. WELD METAL 25 25 XACY1Y1 45 35 35 35 25 XACY2Y2 XACY2Y1 65 65 50 50 50 35 XACY3Y3 XACY3Y2 90 90 70 70 70 50 XACY4Y4 XACY4Y3 115 115 95 95 95 95 70 50 XACY5Y5 XACY5Y4 XACY5Y3 150 150 115 120 120 120 120 95 70 XACY6Y6 XACY6Y5 XACY6Y4 200 200 150 150 150 150 150 150 120 95 70 XACY7Y7 XACY7Y6 XACY7Y5 XACY7Y4 250 250 200 150 185 185 185 185 150 120 XACY8Y8 XACY8Y7 XACY8Y6 2 x 150 250 250 240 240 240 240 240 185 150 120 XADY9Y9 XADY9Y8 XADY9Y7 XADY9Y6 500 2 x 200 2 x 200 2 x 150 ERICO® T320 SUGGESTED TOOLS XA 16 165000 Search Code L160 L159 Cable Cleaning Brush 165030 T313 Slag Removal Spade See CADWELD Classic Table Mould Cleaning Brush 165260 120+3/4 Cable Clamp 165020 B265 Torch Head 140160 T111 XB CABLE SIZE (sq mm) run tap MOULD PART NO. WELD METAL 25 35 50 70 95 25 35 50 70 95 XBCY1Y1 XBCY2Y2 XBMY3Y3 XBMY4Y4 XBMY5Y5 65 90 150 200 250 120 150 185 120 150 185 XBMY6Y6 XBMY7Y7 XBVY8Y8 2 x 150 2 x 200 500 240 240 XBVY9Y9 3 x 200 A2AM-E CADWELD® ELECTRICAL CONNECTIONS PARALLEL HORIZONTAL PT PARALLEL HORIZONTAL CONDUCTORS • Parallel through connection of horizontal cables. • Run conductor is on the bottom of Type PT moulds. • Concentric strand copper cable unless otherwise noted. • Solid conductor may be either copper or Copperweld. • Bold letter in mould part number is the price key. REQUIRED TOOLS European Search Cat. No. Code Handle Clamps for C Price Key Moulds 161000 L160 for D Price Key Moulds 161020 L159 PT Flint Ignitor PT 165000 T320 SUGGESTED TOOLS CABLE SIZE (sq mm) run tap MOULD PART NO. WELD METAL 25 25 PTCY1Y1 45 35 35 35 25 PTCY2Y2 PTCY2Y1 65 65 50 50 50 35 PTCY3Y3 PTCY3Y2 90 90 70 70 70 50 PTCY4Y4 PTCY4Y3 115 115 95 95 95 95 70 50 PTCY5Y5 PTCY5Y4 PTCY5Y3 150 150 150 120 120 120 120 95 70 PTCY6Y6 PTCY6Y5 PTCY6Y4 200 200 150 150 150 150 150 150 120 95 70 PTDY7Y7 PTCY7Y6 PTCY7Y5 PTCY7Y4 2 x 150 250 200 150 185 185 185 185 150 120 PTDY8Y8 PTDY8Y7 PTCY8Y6 2 x 150 2 x 150 250 240 240 240 240 240 185 150 120 PTDY9Y9 PTDY9Y8 PTDY9Y7 PTCY9Y6 2 x 200 2 x 150 2 x 150 250 Cable Cleaning Brush 165030 T313 Slag Removal Spade See CADWELD Classic Table Mould Cleaning Brush 165260 120+3/4 Cable Clamp 165020 B265 Torch Head 140160 T111 ERICO® 17 CADWELD® ELECTRICAL CONNECTIONS A2AM-E HORIZONTAL STEEL SURFACE HA/HS HORIZONTAL STEEL SURFACE HA Cable on surface • Horizontal concentric copper conductor to flat steel surface or top of horizontal pipe • CADWELD also has a complete product line for cathodic protection connections. See Bulletin CA1A. • A test weld should be made to check the possibility of burn-through on thin sections or thin wall pipe. • Concentric stranded copper cable listed. • Bold letter in mould part number is the price key. REQUIRED TOOLS European Search Cat. No. Code Handle Clamps Flat Surface HS for C Price Key Moulds 161740 B134 for D Price Key Moulds 1617801 B135 Pipe (curved surface) for C Price Key Moulds B159H for D Price Key Moulds B160H Cable off surface Flint Ignitor 165000 T320 SUGGESTED TOOLS HA CABLE SIZE (sq mm) MOULD PART NO. WELD METAL 25 35 50 70 HAAY1 HAAY2 HAAY3 HAAY4 45 45 45 65 CABLE SIZE (sq mm) MOLD PART NO. WELD METAL 95 HSCY5 115 120 150 185 HSCY6 HSCY7 HSCY8 115 150 200 240 HSCY9 200 Cable Cleaning Brush 165030 T313 Slag Removal Spade See CADWELD Classic Table Mould Cleaning Brush 165260 120+3/4 Cable Clamp 165020 B265 Torch Head 140160 T111 HS Cable to Steel Pipe (Types HA and HS) – Use Flat surface mould part number with suffix. Cable Nominal Pipe Diameter Suffix 35mm2 and Smaller Less than 350mm Greater than 350mm Nominal Diameter (mm) None 50mm2 thru 120mm2 Less than 760mm Greater than 762mm Nominal Diameter (mm) None Example: 35mm2 cable, on 100mm diameter pipe HAA-Y2-100 95mm2 cable on 250mm diameter pipe HSC-Y5-250 18 ERICO® A2AM-E CADWELD® ELECTRICAL CONNECTIONS VERTICAL STEEL SURFACE VS VERTICAL STEEL SURFACE • Cable down at 45° to vertical steel surface including pipe. • Cable to vertical flat steel surface; cable to side of vertical or horizontal steel pipe. • CADWELD also has a complete product line for cathodic protection connections. • Concentric stranded copper cable listed. • A test weld should be made to check the possibility of burn through on thin sections or thin wall pipe. • Bold letter in mould part number is the price key. REQUIRED TOOLS European Search Cat. No. Code Handle Clamps for C Price Key Moulds 161000 L160 for D Price Key Moulds 161020 L159 VS Flint Ignitor 165000 T320 SUGGESTED TOOLS Cable Cleaning Brush 165030 T313 Slag Removal Spade See CADWELD Classic Table Mould Cleaning Brush 165260 120+3/4 Cable Clamp 165020 B265 Torch Head 140160 T111 VS CABLE SIZE sq mm MOULD PART NO. WELD METAL 25 35 50 70 95 VSCY1 VSCY2 VSCY3 VSCY4 VSCY5 45 45 90 90 115 120 150 185 VSCY6 VSCY7 VSCY8 115 150 200 240 VSCY9 200 For specifications of moulds on pipe Cable to Vertical Steel Pipe – Use Flat surface mould part number; add V and suffix. Cable Nominal Pipe Diameter 25mm2 thru 120mm2 Less than 80mm 812.8mm and larger Suffix Nominal Pipe Diameter None Example: 70mm2 to 101.6mm pipe, VSC-Y4-102V ERICO® 19 CADWELD® ELECTRICAL CONNECTIONS A2AM-E STUDS HX/HV STEEL STUDS • Connections of steel studs to steel surfaces. Studs on grounded structures provide a convenient point of attachment of temporary protective ground clamps. • Bold letter in mould part number is the price key. REQUIRED TOOLS European Search Cat. No. Code Handle Clamps for C Price Key Moulds 161000 L160 for D Price Key Moulds 161020 L159 HX Vertical stud to horizontal steel surface Flint Ignitor 165000 T320 SUGGESTED TOOLS HV Horizontal stud to horizontal steel surface Mould Cleaning Brush 165260 120+3/4 Rasp 162420 T321 Torch Head 140160 T111 Mould Scraper Tool See CADWELD Classic Table * Special HV kits are available for threaded bolt, threaded bar and ground terminals. Contact your CADWELD® distributor, agent or factory. HX HV THREAD DESCRIPTION MOULD PART NO. WELD METAL THREAD DESCRIPTION MOULD PART NO. WELD METAL M6 M8 M10 M12 M16 HXC-6 HXC-8 HXC-10 HXC-12 HXC-16 25 32 45 65 115 M6 M8 M10 M12 M16 M12 HVC-6 HVC-8 HVC-10 HVC-12 HVC-16 HVZ-12-GPSS SBC 25 32 45 65 115 65 HV WELDING SET (Bolts, Washers, Nuts and Weld Metal x 20) FOR MOULDS HV6-8-10-12. 20 EUROPEAN CAT NO. REFERENCE CODE THREAD DESCRIPTION LENGTH (mm) 197470 197480 197460 197490 HV-SET-M6 HV-SET-M8 HV-SET-M10 HV-SET-M12 M6 M8 M10 M12 44 44 44 44 ERICO® Unit Weight 1 1 1 1 0,880 1,200 1,830 2,490 A2AM-E CADWELD® ELECTRICAL CONNECTIONS BUS BAR TAPE BA/BB COPPER BUS BAR SPLICE • TYPE BA – Horizontal, on-edge, bus bar. • TYPE BB – Horizontal bus bars. • Bold letter in mould part number is the price key. REQUIRED TOOLS European Search Cat. No. Code Handle Clamps for C Price Key Moulds 161000 L160 for D Price Key Moulds 161020 L159 BA Flint Ignitor 165000 T320 SUGGESTED TOOLS Slag Removal Spade See CADWELD Classic Table Mould Cleaning Brush 165260 120+3/4 Torch Head 140160 T111 BB BB BA BUSBAR SIZE MOULD PART # WELD METAL BUSBAR SIZE MOULD PART # WELD METAL 3X25 3X50 BACCAJ BACCAM 65 90 3X25 3X50 BBCCAJ BBCCAM 65 115 4X40 4X50 BACEAL BACEAM 150 115 4X40 4X50 BBCEAL BBDEAM 115 200 5X40 5X50 BACFAL BACFAM 150 200 5X40 5X50 BBCFAL BBDFAM 150 200 6X25 6X50 BACPAJ BACPAM 115 250 6X25 6X50 BBCPAJ BBDPAM 115 250 BUSBAR / TAPE KEY Thickness (mm) Code Width (mm) Code 2 3 3,5 4 5 6 8 10 BA CA DA EA FA PA GA HA 20 25 30 35 40 50 60 80 100 H J K V L M N P Q ERICO® 21 CADWELD® ELECTRICAL CONNECTIONS A2AM-E BUS BAR TAPE BM/BQ COPPER BUS BAR • TYPE BM – Tee tap – horizontal bus bars. • TYPE BG – Tee tap down – horizontal, on-edge, bus bars. • Bold letter in mould part number is the price key. REQUIRED TOOLS European Search Cat. No Code Handle Clamps for C Price Key Moulds 161000 L160 for D Price Key Moulds 161020 L159 BM Flint Ignitor 165000 T320 SUGGESTED TOOLS Slag Removal Spade See CADWELD Classic Table Mould Cleaning Brush 165260 120+3/4 Torch Head 140160 T111 BQ BQ BM BUSBAR SIZE MOULD PART NO. WELD METAL BUSBAR SIZE MOULD PART NO. 3X25 3X50 BMCCAJ BMDCAM 65 115 3X25 3X50 BQCCAJCAJ BQCCAMCAM 65 200 4X40 4X50 BMCEAL BMDEAM 115 200 4X40 4X50 BQCEALEAL BQCEAMEAM 150 250 5X40 5X50 BMCFAL BMDFAM 150 200 5X40 5X50 BQCFALFAL BQCFAMFAM 150 200 6X25 6X50 BMCPAJ BMDPAM 115 250 6X25 6X50 BQCPAJPAJ BQCPAMPAM 150 250 BUSBAR / TAPE KEY 22 WELD METAL ERICO® Thickness (mm) Code Width (mm) Code 2 3 3,5 4 5 6 8 10 BA CA DA EA FA PA GA HA 20 25 30 35 40 50 60 80 100 H J K V L M N P Q A2AM-E CADWELD® ELECTRICAL CONNECTIONS BUS BAR TAPE BW COPPER BUS BAR TO STEEL SURFACE • A test weld should be made to check the possibility of burn through when intended for use on thin sections or thin wall pipe. • Bold letter in mould part number is the price key. REQUIRED TOOLS European Search Cat. No. Code Handle Clamps for C Price Key Moulds 161000 L160 for D Price Key Moulds 161020 L159 Flint Ignitor 165000 T320 SUGGESTED TOOLS Cable Cleaning Brush 165030 T313 Slag Removal Spade See CADWELD Classic Table Mould Cleaning Brush 165260 120+3/4 Torch Head 140160 T111 BW BW BUSBAR SIZE MOULD PART NO. WELD METAL 3X25 3X50 BWCCAJ BWCCAM 90 150 4X40 4X50 BWCEAL BWCEAM 200 250 5X40 5X50 BWCFAL BWDFAM 200 250 6X25 6X50 BWCPAJ BWDPAM 150 2 x 150 BUSBAR / TAPE KEY Thickness (mm) Code Width (mm) Code 2 3 3,5 4 5 6 8 10 BA CA DA EA FA PA GA HA 20 25 30 35 40 50 60 80 100 H J K V L M N P Q ERICO® 23 CADWELD® ELECTRICAL CONNECTIONS A2AM-E CABLE TO BUS BAR / TAPE LJ CABLE TO BUS BAR LJ • Tap of horizontal cable to edge of horizontal, flat bus bar. • Concentric stranded copper cable is listed. • The minimum distance between adjacent welds is indicated as “C” dimension. • Bold letter in mould part number is the price key. REQUIRED TOOLS European Search Cat. No. Code Handle Clamps for C Price Key Moulds 161000 L160 for D Price Key Moulds 161020 L159 Flint Ignitor LJ T320 SUGGESTED TOOLS BUS BAR (mm) 3 x 25 4 x 40 & WIDER 5 x 40 & WIDER 6 x 40 & WIDER 24 165000 ERICO® CABLE SIZE (sq mm) MOULD WELD PART NO. METAL 35 50 70 LJCCAJY2 LJCCAJY3 LJCCAJY4 45 90 90 35 50 70 95 LJCEALY2 LJCEALY3 LJCEALY4 LJCEALY5 45 90 90 90 120 150 185 240 LJCEALY6 LJCEALY7 LJCEALY8 LJCEALY9 90 115 115 150 35 50 70 95 LJCFALY2 LJCFALY3 LJCFALY4 LJCFALY5 65 65 90 90 120 150 185 240 LJCFALY6 LJCFALY7 LJCFALY8 LJCFALY9 115 150 150 200 35 50 70 95 LJCPALY2 LJCPALY3 LJCPALY4 LJCPALY5 65 90 90 90 120 150 185 240 LJCPALY6 LJCPALY7 LJCPALY8 LJCPALY9 115 115 150 200 Cable Cleaning Brush 165030 T313 Slag Removal Spade See CADWELD Classic Table Mould Cleaning Brush 165260 120+3/4 Torch Head 140160 T111 BUSBAR / TAPE KEY Thickness (mm) Code Width (mm) Code 2 3 3,5 4 5 6 8 10 BA CA DA EA FA PA GA HA 20 25 30 35 40 50 60 80 100 H J K V L M N P Q A2AM-E CADWELD® ELECTRICAL CONNECTIONS COPPER LUGS LA (Metric) COPPER LUGS (METRIC) • Lugs and connections for equipment and structures. Ideal for power utility applications. • Concentric stranded copper cable is listed. • Bold letter in mould part number is the price key. L A Lug connection REQUIRED TOOLS European Search Cat. No. Code Handle Clamps for C Price Key Moulds 161000 L160 for D Price Key Moulds 161020 L159 LA CABLE SIZE BUS OR LUG (sq mm) SIZE (mm) MOULD PART NO. WELD METAL 2 x 20 2 x 25 3 x 20 3 x 25 LAC-W3-BAH LAC-W3-BAJ LAC-W3-CAH LAC-W3-CAJ 32 32 45 45 25 2 x 20 2 x 25 3 x 20 3 x 25 4 x 25 LAC-Y1-BAH LAC-Y1-BAJ LACY1-CAH LAC-Y1-CAJ LAC-Y1-EAJ 32 45 45 45 65 35 2 x 20 2 x 25 3 x 20 3 x 25 4 x 25 LAC-Y2-BAH LAC-Y2-BAJ LACY2-CAH LAC-Y2-CAJ LAC-Y2-EAJ 32 32 45 45 65 50 2 x 20 2 x 25 3 x 20 3 x 25 4 x 25 LAC-Y3-BAH LAC-Y3-BAJ LAC-Y3-CAH LAC-Y3-CAJ LAC-Y3-EAJ 45 45 45 65 65 70 3 x 25 3 x 30 4 x 25 4 x 30 5 x 30 LAC-Y4-CAJ LAC-Y4-CAK LAC-Y4-EAJ LAC-Y4-EAK LAC-Y4-FAK 65 90 90 90 90 95 3 x 25 3 x 30 4 x 25 4 x 30 5 x 30 LAC-Y5-CAJ LAC-Y5-CAK LAC-Y5-EAJ LAC-Y5-EAK LAC-Y5-FAK 90 90 90 115 115 120 3 x 25 3 x 30 4 x 25 4 x 30 5 x 30 LAC-Y6-CAJ LAC-Y6-CAK LAC-Y6-EAJ LAC-Y6-EAK LAC-Y6-FAK 115 115 115 115 115 16* *Use Sleeve H103 Flint Ignitor 165000 T320 Cable Cleaning Brush 165040 165130 T313 T314 SUGGESTED TOOLS Mould Cleaning Brush 165260 120+3/4 Rasp 162420 T321 Torch Head 140160 T111 Mould Scraper Tool See CADWELD Classic Table BUSBAR / TAPE KEY Thickness (mm) Code Width (mm) Code 2 3 3,5 4 5 6 8 10 BA CA DA EA FA PA GA HA 20 25 30 35 40 50 60 80 100 H J K V L M N P Q ERICO® 25 CADWELD® ELECTRICAL CONNECTIONS A2AM-E PRE-DRILLED COPPER LUGS LA (Metric) PRE-DRILLED COPPER LUGS (METRIC) L A Lug connection • Lugs and connections for equipment and structures. Ideal for power utility applications. • Concentric stranded copper cable is listed. • Bold letter in mould part number is the price key. REQUIRED TOOLS KA European Search Cat. No. Code Handle Clamps for C Price Key Moulds 161000 L160 for D Price Key Moulds 161020 L159 Flint Ignitor 165000 T320 Cable Cleaning Brush 165040 165130 T313 T314 SUGGESTED TOOLS KOF Mould Cleaning Brush 165260 120+3/4 Rasp 162420 T321 Torch Head 140160 T111 Mould Scraper Tool See CADWELD Classic Table Lug and connection LA "C" "A" CABLE SIZE (sq mm) BUS OR LUG SIZE (mm) MOULD PART NO. WELD METAL 25 2 x 20 x 45 2 x 25 x 50 3 x 25 x 50 LAC-Y1-KA101 LAC-Y1-KA102 LAC-Y1-KA103 32 32 32 35 2 x 20 x 45 2 x 25 x 50 3 x 25 x 50 LAC-Y2-KA101 LAC-Y2-KA102 LAC-Y2-KA103 32 32 32 50 2 x 20 x 45 2 x 25 x 50 3 x 25 x 50 LAC-Y2-KA101 LAC-Y2-KA102 LAC-Y2-KA103 32 32 32 CABLE SIZE (sq mm) BUS OR LUG SIZE ( mm) MOULD PART NO. WELD METAL 25 2 x 20 x 55 2 x 25 x 55 3 x 25 x 55 LAC-Y1-KOF101 LAC-Y1-KOF102 LAC-Y1-KOF103 32 45 45 35 2 x 20 x 55 2 x 25 x 55 3 x 25 x 55 LAC-Y2-KOF101 LAC-Y2-KOF102 LAC-Y2-KOF103 32 32 45 2 x 20 x 55 2 x 25 x 55 3 x 25 x 55 LAC-Y2-KOF101 LAC-Y2-KOF102 LAC-Y2-KOF103 32 32 45 KA "D" "B" 50 26 ERICO® LUG TYPE KA-101 KA-102 KA-103 “A” 2 2 3 "E" “B” 20 25 25 “C” 45 50 50 “D” 10 12 12 “E” Ø8.5 Ø8.5 Ø10 "C" "D" KOF "B" "E" "F" "G" "A" 45˚ LUG TYPE KOF-101 KOF-102 KOF-103 “A” 2 2 3 “B” 20 25 25 “C” 55 55 55 “D” 10 10 10 “E” Ø8.5 Ø8.5 Ø8.5 “G” 10 10 10 A2AM-E CADWELD® ELECTRICAL CONNECTIONS GL COPPER LUGS (Imperial Units) COPPER LUGS (Asia Australia only) • Lugs and connections for equipment and structures. Ideal for power applications. • Concentric stranded copper cable is listed. • Bold letter in mould part number is the price key. REQUIRED TOOLS European Search Cat. No. Code Handle Clamps for C Price Key Moulds 161000 L160 for D Price Key Moulds 161020 L159 GL 1-HOLE Flint Ignitor T 165000 T320 SUGGESTED TOOLS Cable Cleaning Brush 165030 T313 Slag Removal Spade See CADWELD Classic Table Mould Cleaning Brush 165260 120+3/4 Cable Clamp 165020 B265 Torch Head 140160 T111 31.75 mm min. 14.29mm D. W 15.875 mm GL NEMA Drilled Lugs-B-121 Series CABLE MOULD SIZE PART NO. (sq mm) All lugs are tin plated copper. Pat. No. 4,196,960. 2-HOLE T 76.2mm min. 14.29mm D. WELD METAL LUG SIZE TXW (mm) GL LUG NUMBER 1 HOLE 2 HOLE 25 35 50 70 95 GLCCEY1 GLCCEY2 GLCCEY3 GLCCEY4 GLCDEY5 32 32 45 45 65 3.18 x 25.4 3.18 x 25.4 3.18 x 25.4 3.18 x 25.4 4.76 x 25.4 B-121-CE B-121-CE B-121-CE B-121-CE B-121-DE B-122-CE B-122-CE B-122-CE B-122-CE B-122-DE 120 150 185 240 GLCDEY6 GLCEEY7 GLCEEY8 GLCEGY9 65 90 90 150 4.76 x 25.4 6.35 x 25.4 6.35 x 25.4 6.35 x 38.1 B-121-DE B-121-EE B-121-EE B-121-EG B-122-DE B-122-EE B-122-EE B-122-EG W 44.45 mm 15.875mm NEMA Drilled Lugs-B-122 Series ERICO® 27 CADWELD® ELECTRICAL CONNECTIONS COPPER LUGS A2AM-E LA (Imperial Units) COPPER LUGS (Asia/Australia only) • Cable to lug or bus bar connections. Can be either field fabricated from copper bus bar or factory made lugs. Ideal for power applications. Connection must be made with cable and lug horizontal. • Concentric stranded copper cable is listed. • Bold letter in mould part number is the price key. LA REQUIRED TOOLS European Search Cat. No. Code Handle Clamps for C Price Key Moulds 161000 L160 for D Price Key Moulds 161020 L159 Flint Ignitor 165000 T320 SUGGESTED TOOLS Cable Cleaning Brush 165030 T313 Slag Removal Spade See CADWELD Classic Table Mould Cleaning Brush 165260 120+3/4 Torch Head 140160 T111 LA CABLE SIZE (sq mm) BUS OR LUG SIZE (mm) MOULD PART NO. WELD METAL 25 3.175 x 25.4 LACY1CE 45 35 3.175 x 25.4 LACY2CE 45 50 50 50 3.175 x 25.4 4.76 x 25.4 6.35 x 25.4 LACY3CE LACY3DE LACY3EE 45 65 65 70 70 70 3.175 x 25.4 4.76 x 25.4 6.35 x 25.4 LACY4CE LACY4DE LACY4EE 65 65 65 95 95 95 95 95 4.76 x 25.4 6.35 x 25.4 6.35 x 38.1 6.35 x 50.8 6.35 x 76.2 LACY5DE LACY5EE LACY5EG LACY5EH LACY5EK 90 90 90 90 90 120 120 120 120 120 4.76 x 25.4 6.35 x 25.4 6.35 x 38.1 6.35 x 50.8 6.35 x 76.2 LACY6DE LACY6EE LACY6EG LACY6EH LACY6EK 90 90 90 90 90 See Page 49 for Lugs 28 ERICO® CABLE SIZE (sq mm) BUS OR LUG SIZE (mm) MOULD PART NO. WELD METAL 150 150 150 150 6.35 x 25.4 6.35 x 38.1 6.35 X 50.8 6.35 x 76.2 LACY7EE LACY7EG LACY7EH LACY7EK 90 90 90 90 185 185 185 185 6.35 x 25.4 6.35 x 38.1 6.35 X 50.8 6.35 x 76.2 LACY8EE LACY8EG LACY8EH LACY8EK 115 115 115 115 240 240 240 6.35 x 38.1 6.35 x 50.8 9.52 x 38.1 LACY9EG LACY9EH LACY9GG 200 200 200 A2AM-E CADWELD® ELECTRICAL CONNECTIONS COPPER LUGS LA (Imperial Units) LUGS FOR TYPE LA LUG CONNECTIONS (Asia/Australia only) W W G G NEMA lugs for Type LA connections are made from electrolytic grade copper bar stock to provide an efficient bolting surface for grounding and power applications. All listed lugs are tin plated. Telephone type lugs also available. Contact factory. W W G G 44.45mm 44.45mm 15.875 mm 15.875 mm W W 44.45 mm For sizes not listed or for 45° or 90° lugs, contact factory 44.45 mm G 44.45mm G E 44.45mm E T T H F NEMA LUGS LUG SIZE NUMBER (mm) of Holes BOLT SIZE LA LUG PART NUMBER (mm) Straight Offset DIMMENSIONS IN MM T W G E SIZE F* H* APPROX. (sq. mm) 3.175 x 25.4 3.175 x 25.4 1 2 8 12 B101CE B102CE B101CEOL B102CEOL 3.175 3.175 25.4 25.4 12.70 15.875 19.32 76.2 60.35 114.3 79.38 133.3 80 80 4.76 x 25.4 4.76 x 25.4 1 2 12 12 B101DE B102DE B101DEOL B102DEOL 4.76 4.76 25.4 25.4 14.29 15.875 28.58 76.2 73.0 120.65 92.08 139.7 120 120 6.35 x 25.4 6.35 x 25.4 1 2 12 12 B101EE B102EE B101EEOL B102EEOL 6.35 6.35 25.4 25.4 15.875 15.875 28.58 76.2 76.2 92.08 123.83 142.88 150 150 3.175 x 38.1 3.175 x 38.1 1 2 16 12 B101EG B102EG B101EGOL B102EGOL 6.35 6.35 38.1 38.1 19.05 15.875 38.1 76.2 76.2 104.78 123.83 142.88 240 240 6.35 x 50.8 2 12 B102EH B102EHOL 6.35 50.8 15.875 76.2 133.35 152.4 325 9.525 x 38.1 9.525 x 38.1 1 2 16 12 B101GG B102GG B101GGOL B102GGOL 9.525 9.525 38.1 38.1 19.05 15.875 38.1 76.2 95.25 120.65 146.05 177.8 350 350 9.525 x 50.8 9.525 x 50.8 1 2 16 12 B101GH B102GH B101GHOL B102GHOL 9.525 9.525 50.8 50.8 25.4 15.875 54.0 76.2 111.13 142.875 146.05 177.8 500 500 12.7 x 50.8 6.35 X 76.2 9.525 x 76.2 12.7 x 76.2 2 4 4 4 12 12 12 12 B102JH B104EK B104GK B104JK B102JHOL B104EKOL B104GKOL B104JKOL 12.7 6.35 9.525 12.7 50.8 76.2 76.2 76.2 15.875 15.875 15.875 15.875 76.2 76.2 76.2 76.2 146.05 177.8 139.7 158.75 152.4 177.8 158.75 184.15 600 500 700 800 * Approximate See Page 48 for Moulds ERICO® 29 CADWELD® ELECTRICAL CONNECTIONS A2AM-E CABLE TO GROUND ROD GR CABLE TO GROUND ROD • Single cable to top of ground rod. Concentric strand copper cable unless otherwise noted. For copper clad, galvanized, stainless clad or stainless steel ground rods. • Bold letter in mould part number is the price key. REQUIRED TOOLS European Search Cat. No Code Handle Clamps for C Price Key Moulds 161000 L160 for D Price Key Moulds 161020 L159 GR Flint Ignitor 165000 T320 SUGGESTED TOOLS GR GROUND CABLE ROD SIZE SIZE Dia. (mm) (sq mm) MOULD PART NO. WELD METAL 25 35 50 70 GRCP128Y1 GRCP128Y2 GRCP128Y3 GRCP128Y4 65 65 65 90 95 120 150 185 GRCP128Y5 GRCP128Y6 GRCP128Y7 GRCP128Y8 90 65 115 115 25 35 50 70 GRCP143Y1 GRCP143Y2 GRCP143Y3 GRCP143Y4 65 90 90 90 95 120 150 185 240 GRCP143Y5 GRCP143Y6 GRCP143Y7 GRCP143Y8 GRCP143Y9 90 90 115 150 150 25 35 50 70 GRCP173Y1 GRCP173Y2 GRCP173Y3 GRCP173Y4 65 65 90 90 95 120 150 185 240 GRCP173Y5 GRCP173Y6 GRCP173Y7 GRCP173Y8 GRCP173Y9 90 90 115 150 150 12.7 14.2 17.2 30 ERICO® Cable Cleaning Brush 165030 T313 Slag Removal Spade See CADWELD Classic Table Mould Cleaning Brush 165260 120+3/4 File 165260 T329 Cable Clamp 165020 B265 Torch Head 140160 T111 A2AM-E CADWELD® ELECTRICAL CONNECTIONS CABLE TO GROUND ROD GT CABLE TO GROUND ROD • Through cable to top of ground rod. Connections are for concentric strand copper cable unless otherwise noted. For copper clad, galvanized, stainless clad or stainless steel ground rods. • Bold letter in mould part number is the price key. REQUIRED TOOLS European Search Cat. No Code Handle Clamps for C Price Key Moulds 161000 L160 for D Price Key Moulds 161020 L159 Flint Ignitor GT 165000 T320 SUGGESTED TOOLS GT GROUND CABLE ROD SIZE SIZE Dia. (mm) (sq mm) MOULD PART NO. WELD METAL 25 35 50 70 GTCP128Y1 GTCP128Y2 GTCP128Y3 GTCP128Y4 90 90 90 90 95 120 150 185 GTCP128Y5 GTCP128Y6 GTCP128Y7 GTCP128Y8 115 150 150 200 25 35 50 70 GTCP143Y1 GTCP143Y2 GTCP143Y3 GTCP143Y4 90 90 90 115 95 120 150 185 240 GTCP143Y5 GTCP143Y6 GTCP143Y7 GTCP143Y8 GTCP143Y9 115 150 200 200 250 25 35 50 70 GTCP173Y1 GTCP173Y2 GTCP173Y3 GTCP173Y4 90 90 115 115 95 120 150 185 240 GTCP173Y5 GTCP173Y6 GTCP173Y7 GTCP173Y8 GTCP173Y9 115 150 200 200 250 Cable Cleaning Brush 165030 T313 Slag Removal Spade See CADWELD Classic Table Mould Cleaning Brush 165260 120+3/4 File 165260 T329 Torch Head 140160 T111 12.7 14.2 17.2 ERICO® 31 CADWELD® ELECTRICAL CONNECTIONS A2AM-E CABLE / TAPE TO GROUND ROD GY CABLE TO GROUND ROD • Through cable to side of ground rod. • Concentric strand copper cable unless otherwise noted. • Ground rods can be copper clad, galvanized, stainless clad or stainless steel. • Bold letter in mould part number is the price key. REQUIRED TOOLS European Search Cat. No Code Handle Clamps for E Price Key Moulds 161000 L160 for J Price Key Moulds 161020 L159 GY Flint Ignitor 165000 T320 SUGGESTED TOOLS GY GROUND CABLE ROD SIZE SIZE Dia. (mm) (sq mm) MOULD PART NO. WELD METAL 25 35 50 70 GYEP128Y1 GYEP128Y2 GYEP128Y3 GYEP128Y4 90 90 115 115 95 120 150 185 GYEP128Y5 GYEP128Y6 GYEP128Y7 GYEP128Y8 115 150 200 200 25 35 50 70 GYEP143Y1 GYEP143Y2 GYEP143Y3 GYEP143Y4 90 90 115 115 95 120 150 185 240 GYEP143Y5 GYEP143Y6 GYEP143Y7 GYEP143Y8 GYJP143Y9 115 150 200 250 2 x 200 25 35 50 70 GYEP173Y1 GYEP173Y2 GYEP173Y3 GYEP173Y4 90 90 115 150 95 120 150 185 240 GYEP173Y5 GYEP173Y6 GYEP173Y7 GYJP173Y8 GYJP173Y9 150 200 250 2 x 200 2 x 200 Cable Cleaning Brush 165030 T313 Slag Removal Spade See CADWELD Classic Table Mould Cleaning Brush 165260 120+3/4 File 165260 T329 Cable Clamp 165020 B265 Torch Head 140160 T111 12.7 LQ 14.2 17.2 32 ERICO® LQ GROUND ROD SIZE Diam. (mm) BUS BAR SIZE (mm) MOULD PART NO. WELD METAL 12.7 12.7 3 x 20 3 x 25 LQE-P128-CAH LQE-P128-CAJ 90 90 14.2 14.2 3 x 20 3 x 25 LQE-P143-CAH LQE-P143-CAJ 115 115 17.2 17.2 3 x 20 3 x 25 LQE-P173-CAH LQE-P173-CAJ 150 150 A2AM-E CADWELD® ELECTRICAL CONNECTIONS GR/GT/NT/NX CABLE TO GROUND ROD ONE-SHOT® CABLE TO GROUND ROD USING CADWELD “ONE-SHOT®” CONNECTIONS Asia/Australia only For both plain or threaded copper clad and galvanized steel or stainless steel rods. The CADWELD “ONE-SHOT” case is a ceramic disposable body replacing the familiar semi-permanent graphite mould and associated Handle Clamp. Everything required is included except flint ignitor. R.E.A. Accepted NEC Approved GT GR REQUIRED TOOLS European Search Cat. No. Code Flint Ignitor 165000 T320 165030 165260 140160 T313 T329 T111 SUGGESTED TOOLS NT NX One Shot connections are available in standard packages of 12 each. GROUND ROD SIZE Dia. (mm) CONDUCTOR SIZE (mm2) Cable Cleaning Brush File Torch Head CONNECTOR CATALOG NUMBER TYPE GR TYPE GT TYPE NT TYPE NX 12.7 8-10 14-22 30-38 GR1-141G GR1-141L GR1-141V GT1 -141G GT1 -141L GT1 -141V NT1-141G NT1-141L NX1-141G NX1-141L 14.2 8-10 14-22 30-38 50-60 70sqmm GR1-161G GR1-161L GR1-161V GR1-162C GR1-162G GT1-161G GT1-161L GT1-161V GT1-162C NT1-161G NT1-161L NT1-161V NX1-161G NX1-161L NX1-161V 17.2 8-10 14-22 30-38 50-60 70sqmm GR1-181G GR1-181L GR1-181V GR1-182C GR1-182G GT1-181G GT1-181L GT1-181V GT1-182C NT1-181G NT1-181L NT1-181V NX1-181G NX1-181L NX1-181V ERICO® 33 CADWELD® ELECTRICAL CONNECTIONS A2AM-E GROUND ROD SPLICE GB GROUND ROD SPLICE • CADWELD ground rod splices are very strong and use the proven corrosion resistant CADWELD connection. • CADWELD ground rod splices are available for copper clad, galvanized or stainless ground rods. • Bold letter in mould part number is the price key. REQUIRED TOOLS European Search Cat. No. Code Handle Clamps for C Price Key Moulds 161000 L160 for D Price Key Moulds 161020 L159 GB Flint Ignitor Ground Rod Splice Clamp 165000 T320 B120 SUGGESTED TOOLS Cable Cleaning Brush 165030 T313 Slag Removal Spade See CADWELD Classic Table Mould Cleaning Brush 165260 120+3/4 File 165260 T329 Torch Head 140160 T111 GB B120 GROUND ROD SIZE Dia. (mm) 12.7 14.2 17.2 MOULD PART NO. GBR-P127 GBR-P143 GBR-P172 WELD METAL 200 200 150 161750 Ground Rod Splice Clamp The B120 Ground Rod Splice Clamp must be used to support the upper rod and provide a method of correctly positioning the rods and mould while splicing the rods. (Type HDGB Connection). 34 ERICO® A2AM-E CADWELD® ELECTRICAL CONNECTIONS CABLE TO REBAR RR CABLE TO REBAR • Horizontal cable tap to horizontal rebar. • Rebar material characteristics and location of weld must be considered when selecting connections to rebar. • Concentric stranded copper cable is listed. • Bold letter in mould part number is the price key. REQUIRED TOOLS European Search Cat. No. Code Handle Clamps for C Price Key Moulds 161000 L160 for D Price Key Moulds 161020 L159 RR Flint Ignitor Packing 165000 T320 One required for each v connection see tables below SUGGESTED TOOLS Cable Cleaning Brush 165030 T313 Slag Removal Spade See CADWELD Classic Table Mould Cleaning Brush 165260 120+3/4 File 165260 T329 Torch Head 140160 T111 RR REBAR SIZE Diam (mm) 12 16 18 CABLE SIZE (sq mm) 25 35 50 70 95 25 35 50 70 95 35 50 70 95 MOULD WELD PART NO. METAL RRAR120Y1 RRAR120Y2 RRCR120Y3 RRCR120Y4 RRCR120Y5 RRAR160Y1 RRAR160Y2 RRCR160Y3 RRCR160Y4 RRCR160Y5 RRAR180Y2 RRHR180Y3 RRHR180Y4 RRHR180Y5 45 45 90 90 115 45 45 90 90 115 45 90 90 115 PACKING MATERIAL B143A B143A B141A B141A B141A B143A B143A B141A B141A B141A B143B B144C B144C B144C REBAR SIZE Diam (mm) MOULD PART NO. WELD METAL 35 50 70 95 RRAR220Y2 RRHR220Y3 RRHR220Y4 RRHR220Y5 45 90 90 115 B143A B144C B144C B144C 35 50 70 95 RRAR250Y2 RRHR250Y3 RRHR250Y4 RRHR250Y5 45 90 90 115 B143B B144C B144C B144A 32 50 70 95 RRHR320Y3 RRH320Y4 RRH320Y5 90 90 115 B144C B144C B144A 36 50 70 95 RRH360Y3 RRH360Y4 RRH360Y5 90 90 115 B144C B144C B144A 22 25 CABLE SIZE PACKING MATERIAL (sq mm) ERICO® 35 CADWELD® ELECTRICAL CONNECTIONS A2AM-E CABLE TO REBAR RD CABLE TO REBAR • X-connection horizontal cable to horizontal rebar. • Rebar material characteristics and location of weld must be considered when selecting connections to rebar. • Concentric stranded copper cable is listed. • Bold letter in mould part number is the price key. REQUIRED TOOLS European Search Cat. No. Code Handle Clamps for C Price Key Moulds 161000 L160 for D Price Key Moulds 161020 L159 RD Flint Ignitor Packing 165000 T320 One required for each v connection see tables below SUGGESTED TOOLS Cable Cleaning Brush 165030 T313 Slag Removal Spade See CADWELD Classic Table Mould Cleaning Brush 165260 120+3/4 File 165260 T329 Torch Head 140160 T111 RD REBAR CABLE SIZE SIZE Diam (sq mm) (mm) PACKING MATERIAL 12 25 35 50 70 95 RDCR120Y1 RDCR120Y2 RDMR120Y3 RDMR120Y4 RDMR120Y5 65 90 115 115 150 B141A B141A B141A B141A B141A 16 25 35 50 70 95 RDCR160Y1 RDCR160Y2 RDMR160Y3 RDMR160Y4 RDMR160Y5 65 90 115 115 150 B141A B141A B141A B141A B141A 18 36 MOULD WELD PART NO. METAL ERICO® 35 50 70 95 RDHR180Y2 RDHR180Y3 RDHR180Y4 RDHR180Y5 90 115 115 150 B144C B144C B144C B144A REBAR CABLE SIZE SIZE Diam (sq mm) (mm) MOULD WELD PART NO. METAL PACKING MATERIAL 35 50 70 95 RDHR220Y2 RDHR220Y3 RDHR220Y4 RDHR220Y5 90 115 115 150 B144C B144C B144C B144A 35 50 70 95 RDHR250Y2 RDHR2503 RDHR250Y4 RDHR250Y5 90 115 115 150 B144C B144C B144C B144A 32 50 70 95 RDHR320Y3 RDH320Y4 RDH320Y5 115 115 150 B144C B144C B144A 36 50 70 95 RDH360Y3 RDH360Y4 RDH360Y5 115 115 150 B144C B144C B144A 22 25 A2AM-E CADWELD® ELECTRICAL CONNECTIONS CABLE TO REBAR RJ CABLE TO REBAR • T-connection horizontal cable to vertical rebar. • Rebar material characteristics and location of weld must be considered when selecting connections to rebar. • Concentric stranded copper cable is listed. • Bold letter in mould part number is the price key. REQUIRED TOOLS European Search Cat. No. Code Handle Clamps for C Price Key Moulds 161000 L160 for D Price Key Moulds 161020 L159 Flint Ignitor Packing RJ 165000 T320 One required for each v connection see tables below SUGGESTED TOOLS Cable Cleaning Brush 165030 T313 Slag Removal Spade See CADWELD Classic Table Mould Cleaning Brush 165260 120+3/4 File 165260 T329 ACCESSORIES Torch Head 140160 T111 RJ REBAR SIZE Diam (mm) CABLE SIZE MOULD WELD PART NO. METAL PACKING MATERIAL (sq mm) 12 25 35 50 70 95 RJC120Y1 RJC120Y2 RJC120Y3 RJC120Y4 RJC120Y5 65 65 115 115 150 B140A B140A B140A B140A B140A 16 25 35 50 70 95 RJC160Y1 RJC160Y2 RJC160Y3 RJC160Y4 RJC160Y5 65 65 115 115 150 B140A B140A B140A B140A B140A 35 50 70 95 RJC180Y2 RJC180Y3 RJC180Y4 RJC180Y5 65 115 115 150 B140A B140B B140B B140B 18 REBAR SIZE Diam (mm) CABLE SIZE MOULD WELD PACKING PART NO. METAL MATERIAL (sq mm) 22 22 22 22 35 50 70 95 RJE220Y2 RJE220Y3 RJE220Y4 RJE220Y5 65 115 115 150 B144E B144B B144B B144B 25 25 25 25 35 50 70 95 RJE250Y2 RJE250Y3 RJE250Y4 RJE250Y5 65 115 115 150 B144A B144B B144B B144B 32 32 32 50 70 95 RJE320Y3 RJE320Y4 RJE320Y5 115 115 150 B144B B144B B144E 36 36 36 50 70 95 RJE360Y3 RJE360Y4 RJE360Y5 115 115 150 B144B B144B B144E ERICO® 37 CADWELD® ELECTRICAL CONNECTIONS A2AM-E EARTH PLATES DB TYPE DB 1 2 3 4 38 ERICO® EUROPEAN Article No. DESCRIPTION ØA ØB (mm) ØC (mm) ØD (mm) F (mm) H L (mm) 166090 166120 166150 166180 DB-8-A DB-10-A DB-12-A DB-16-A M8 M10 M12 M16 12,7 16 16 16 - 30 50 50 50 50 55 55 55 30’ 1° 1° 1° - 166100 166130 166160 166190 DB-8-K DB-10-K DB-12-K DB-16-K M8 M10 M12 M16 12,7 16 16 16 10 19 19 19 30 50 50 50 50 55 55 55 30’ 1° 1° 1° 500 500 500 500 166110 166140 166170 166200 DB-8-KS DB-10-KS DB-12-KS DB-16-KS M8 M10 M12 M16 12,7 16 16 16 10 19 19 19 30 50 50 50 50 55 55 55 30’ 1° 1° 1° 500 500 500 500 166480 DB-10-C5005 M10 - 50mm2 50 55 1˚ 500 166490 DB-10-C501 M10 - 50mm2 50 55 1˚ 1000 166500 DB-10-C502 M10 - 50mm2 50 55 1˚ 2000 A2AM-E CADWELD® ELECTRICAL CONNECTIONS EARTH PLATES TYPE B TYPE B EUROPEAN DESCRIPTION Article No. ØA ØB ØC D F G (mm) (mm) (mm) (mm) (mm) H1 L (mm) 1 166000 166030 166060 B-161-8-A B-161-10-B B-164-12-A 4xM8 4 x M10 4 x M12 14 14 12,7 10 65 65 85 42 42 75 30 30 44,5 30 30 30 2 166010 166040 166070 B-161-8-K B-161-10-KA B-164-12-K 4xM8 4 x M10 4 x M12 14 14 12,7 10 10 10 65 65 85 42 42 75 30 30 44,5 30 30 30 500 500 400 3 166020 166050 166080 B-161-8-KS B-161-10-KM DB-164-12-KS 4xM8 4 x M10 4 x M12 14 14 12,7 10 10 10 65 65 85 42 42 75 30 30 44,5 30 30 30 500 500 400 4 166510 166520 166530 - 50mm2 50mm2 50mm2 65 65 65 - 30 30 30 - 500 1100 2000 G H1 (mm) L B-161-10-C5005 4 x M 10 B-161-10-C501 4 x M 10 B-161-10-C502 4 x M 10 EUROPEAN DESCRIPTION Article No. 1 2 3 4 166210 ØA ØB ØC D E F (mm) (mm) (mm) (mm) (mm) B-162-12A 2 x M12 12,7 - 45 85 75 44,5 30 - 166220 B-162-12K 2 x M12 12,7 10 45 85 75 44,5 30 400 166230 B-162-12KS 2 x M12 12,7 10 45 85 75 44,5 30 400 50mm2 50mm2 50mm2 45 45 45 85 85 85 75 75 75 44,5 44,5 44,5 - 500 1000 2000 166540 166550 166560 B-162-12-C5005 2 X M12 B-162-12-C501 2 X M12 B-162-12-C502 2 X M12 - TYPE B161 - B164 TYPE B162 ERICO® 39 CADWELD® ELECTRICAL CONNECTIONS A2AM-E CADWELD CAST GROUND PLATES CADWELD CAST GROUND PLATES ▲ 82.55mm 76.2mm ▲ ▲ ▲ CADWELD ground plates used in concrete structures offer convenient ground system connection points. These ground points are used for equipment, machinery and structure grounding after completion of the concrete work. The castings are made from a copper alloy ... CADWELD ground plate connections result in current carrying capacity equal to that of the conductor or stud and cannot loosen or corrode. ▲ ▲ 44.45mm ▲ 76.2mm ▲ ▲ ▲ ▲ 41.28mm ▲ ▲ 44.45mm 82.55mm ▲ ▲ ▲ 82.55mm 44.48mm ▲ ▲ ▲ 12.7mm-13mm, 12.7mm DEEP - 4 HOLES B164-2Q ▲ B162-2Q With 4/0 AWG Stud With 4/0 AWG Stud B164-3Q 12.7mm-13mm, 12.7mm DEEP - 2 HOLES ▲ 31.75mm ▲ 25.4 mm ▲ ▲ 63.5mm 76.2mm ▲ ▲ With 500 kcmil Stud ▲ Thread details: 38 UNC ▲ 57.15 mm ▲ ▲ ▲ 9.525mm-16mm, 12.7mm DEEP - 4 HOLES B161-2Q With 4/0 AWG Stud B161-3Q With 500 kcmil Stud CAUTION: Use only CADWELD cast ground plates. Other similar plates may be available that do not meet the strength requirements necessary. They may crack or break during installation. Use a CADWELD Type TA or Type SS mould when connecting the CADWELD cast ground plate to the ground conductor. The cast ground plate stud size noted above fits the mould opening for a cable of the same size. Example: Tee connection of 120mm2 cable to B164-2Q (4/0 AWG stud size), use mould TACY62Q. Splice connection of 120mm2 cable to B164-2Q, use mould SSC-2QY6. 40 ERICO® A2AM-E CADWELD® ELECTRICAL CONNECTIONS AIRCRAFT GROUNDING RECEPTACLES B-165 and B-165R The B-165 and B-165R Grounding Receptacles are copper alloy castings intended for use in static grounding systems of aircraft refueling areas. They are easily connected to the grounding system conductor and/or ground rods with CADWELD connections. Designed for simple installation flush with the paved surface. The attachment point (19.05mm ball) is an integral part of the casting on the B-165 and is removable on the B-165R. BALL, 19.05mm DIA. C RECEPTACLE B-165 and B-165R Depth A, Grade Level to Support. 114.3mm Diameter C, at Grade Level 69.85mm A B165/B165R SPECIAL NOTE ERICO Aircraft Static Grounding Clamp B2617A can be used to connect to B-166 and B-167 12.7mm PIPE FOR TYPE RA & RB CONNECTIONS B-166 and B-167 The B-166 and B-167 Combination Tie-down and Static Grounding Receptacles are copper alloy castings. They are easily connected to the grounding system conductor with CADWELD connections. Designed for simple installation flush with the paved surface. The attachment bar (19.05mm diameter on the B-166 and 38.1mm on the B-167) is an integral part of the casting. ATTACHMENT BAR RECEPTACLE B-166 B-167 Depth A, Grade Level to Support 158.75 184.75 Diameter B, Maximum Ring Size 120.65 165.1 Diameter C, at Grade Level 8.425 120.65 C B166/B167 A For assemblies using B-166 and B-167, contact factory. B 12.7mm PIPE FOR TYPE RA & RB CONNECTIONS ERICO® 41 CADWELD® ELECTRICAL CONNECTIONS A2AM-E OTHER CABLE TO CABLE CONNECTIONS The connections shown below are for use only where connections shown in this catalogue are not suitable NAME Parallel dead end Parallel Tap TYPE EASE SPLIT PH 3 V PJ 1 PK NAME Tee 3 V V TD 3 * 2 * TE 3 * PM 3 V TF 3 V PN 3 V TL 3 V PA 2 * TV 3 V PB 3 V X vertical (horizontal cable uncut) XC 3 V PC 1 V X vertical (vertical cable uncut) XD 3 V PD 3 V X vertical (neither cable cut) XF 3 * XG 3 * YC 3 V YD 3 V YE 3 V 1 V X PP 1 * PQ 3 V PR 2 V SC 1 * SD 3 V SE 3 V SV 3 V X - 45° tap 42 ERICO® EASE SPLIT TC PG Splice TYPE A2AM-E CADWELD® ELECTRICAL CONNECTIONS OTHER CABLE TO GROUND RODS OR OTHER CONNECTIONS The connections shown below are for use only where connections shown in this catalogue are not suitable NAME Parallel tap Parallel thru Splice TYPE EASE SPLIT NAME TYPE EASE SPLIT Tee GG 1 * GQ 3 V GS 1 V GH 3 V DQ 1 V GJ 1 * GP 3 V GK 3 V GW 1 V GM 2 V GD 3 V GN 2 V GE 1 V GX 3 V GF 1 V NB 4 * GV 1 V NC 1 V ND 1 V VW 2 V Y - 45 ° tap ERICO® 43 CADWELD® ELECTRICAL CONNECTIONS A2AM-E OTHER CABLE TO STEEL OR CAST IRON The connections shown below are for use only where connections shown in this catalogue are not suitable NAME Tap cast iron TYPE EASE SPLIT VH 1 V VJ 1 V VK 1 V VL 1 VR NAME Pipe TYPE EASE SPLIT HB 1 * VN 1 * HC 1 * V HT 1 V 1 V VF 1 V HF 1 * VB 2 V HG 2 * VG 1 V VA 1 V VT 1 VC 1 V VV 1 VE 2 V Thru cast iron HE 1 * Thru steel HH 2 * HJ 2 * HK 1 V VX 2 V Tap steel 44 ERICO® Other connections to steel V A2AM-E CADWELD® ELECTRICAL CONNECTIONS OTHER CABLE TO BUS BAR OR LUG The connections shown below are for use only where connections shown in this catalogue are not suitable NAME Ell TYPE EASE SPLIT DN 2 V LX 2 LY NAME Splice TYPE EASE SPLIT LD 3 V * LE 1 * 3 * LF 3 * MA 2 * LG 3 V MB 3 * LH 3 * MC 3 * LK 2 V MD 3 * LL 1 V ME 2 * LM 1 V MF 3 * LN 4 * MG 2 V LP 2 * Lug PL 1 V LS 2 * Parallel tap LV 1 V LT 2 * Parallel thru LW 1 V LQ 2 V Splice DM 2 * LR 2 * DS 2 * LB 1 V LC 3 V Tee ERICO® 45 CADWELD® ELECTRICAL CONNECTIONS A2AM-E OTHER BUS BAR TO BUS BAR CONNECTIONS The connections shown below are for use only where connections shown in this catalogue are not suitable NAME Button-weld Ell Parallel tap Splice 46 ERICO® TYPE EASE SPLIT NAME Tee TYPE EASE SPLIT BK 2 * V BL 3 * 4 V BN 3 * EN 2 * BR 2 V EQ 4 V BS 2 V ER 2 * BT 4 * ES 3 * BV 3 * ET 2 V DE 3 V EV 3 * EE 3 V EP 1 V EA 4 V BJ 2 V EB 4 * BB 2 * EC 4 * BC 3 V ED 4 V BD 3 * BF 2 * BG 2 * BH 4 V TW 1 * TX 1 DJ X A2AM-E CADWELD® ELECTRICAL CONNECTIONS OTHER REBAR CONNECTIONS OTHER BUS BAR CONNECTIONS NAME Tap TYPE EASE SPLIT NAME EASE SPLIT BX 3 V Ell DT 2 V BY 3 V Parallel tap DR 2 V CA 3 V RV 2 V CB 2 V RT 2 V CJ 2 V RW 2 V DC 3 * RE 2 V DD 3 V RF 2 V RG 1 V DF 2 V SF 2 V SR 1 V RH 1 * RK 1 * RL 2 V RM 2 V RN 2 V HL HM 1 1 Parallel thru Splice V V Tee HN Thru TYPE CD 1 3 * V CK 2 V CF 1 V RP 2 V CC 1 V RQ 2 V CH 1 V XJ 1 * RC 1 V X CG 1 V ERICO® 47 CADWELD® ELECTRICAL CONNECTIONS A2AM-E CABLE TO COPPER TUBE The connections shown below are for use only where connections shown in this catalogue are not suitable NAME Ell Splice TYPE EASE SPLIT DP 1 * MV 2 MW NAME Tee TYPE EASE SPLIT ML 1 * V MM 3 * 3 V MP 3 * MX 2 V MQ MY 3 V MR 3 * MH 1 V MS 3 * MJ 3 V MT 3 * MK 3 V NA 1 * BUS BAR TO GROUND RODS The connections shown below are for use only where connections shown in this catalogue are not suitable NAME TYPE EASE SPLIT NAME TYPE EASE SPLIT Ell CL 1 V Splice CS 3 V Tee CN 1 V Tee CQ 3 V CM 3 V CR 1 V CP 2 V 48 ERICO® A2AM-E CADWELD® ELECTRICAL CONNECTIONS COPPER TUBE TO GROUND RODS The connections shown below are for use only where connections shown in this catalogue are not suitable NAME Ell TYPE FT EASE SPLIT 1 V NAME Tee TYPE FV EASE SPLIT 1 V COPPER TUBE TO COPPER TUBE The connections shown below are for use only where connections shown in this catalogue are not suitable NAME Ell Splice TYPE EASE SPLIT NAME Tee TYPE EASE SPLIT FH 3 V V FF 1 * V FG 2 V FH 3 V FJ 3 V XT 4 * FK 1 * FL 3 FM 2 FD1 V FE 3 V X COPPER TUBE TO BUS BARS OR LUGS The connections shown below are for use only where connections shown in this catalogue are not suitable NAME TYPE Splice FN 1 * FP 1 V EW 2 V Tee EASE SPLIT NAME Tee TYPE EASE SPLIT FR 2 * FS 1 V ERICO® 49
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