EcoClean
Car Body Shells-Exterior Cleaning Equipment
Function
Highlights
EcoClean, for removal of dust from automobile body exterior surfaces
»» Cleaning of the car body shell
»» Reproducible, high cleaning effect
»» Up to 5 freely programmable feather rollers
»» Pivoting movement of the roof roller for
The EcoClean car body shell – External cleaning equipment is used
to remove loose dust and dirt particles from the car bodies before the
painting process. The car body is cleaned by rotating feather when they
brush across the body shell with a depth of immersion of approx. 40 mm.
Through this movement across the car body surface, the dust on the
surface is absorbed by the feather rollers and transported to the
collector inside the feather roller housing. With each rotational motion,
the feathers are ionised and cleaned by the dust collector.
Structure
The cleaning system EcoClean F3 with three feather rollers, EcoClean F5
with five feather rollers
»» Roof machine cleans the hood, roof, trunk cover, front and rear-end
»» Two slanted rollers (F5 only) clean the area of the A-, B- and C-pillars
»» Two vertical rollers clean the fenders, doors and rear sidewalls,
while F3 complete lateral cleaning
»» Pre-and post-ionization at the inlet and outlet to neutralize the
electrostatic charging of the car body
»» EcoClean F5 in production operation from back to front: roof roller,
slanted roller, vertical roller
optimum cleaning of front and rear area
»» Integrated collision protection
»» Pre-ionization / ionization for the neutrali-
zation of the electrostatic charge before
the cleaning
»» Post-ionizsation to avoid resoiling
»» In combination with EcoBlow-Off, optimum
cleaning of the car bodies inside and outside
»» Installation is integrated in the booth wall
»» Ease of maintenance and effortless
configuration
»» Small air consumption due to optimized
air gaps
»» Identical mechanical design of the roof
machines of EcoClean and EcoBlow-Off
»» Continuous control, visualisation and drive
concept on Ecopaint painting installations
»» Car body cleaning with the
slanted and the vertical roller
www.durr.com
»» Structure of an
ostrich feather
Technical Data
Post-ionizer station
Z axis (mm)
B axis working stroke (x°)
Roller speed (1 / min)
1,860 or 2,080 or 2,460
freely programmable
Z axis working stroke (mm)
± 80 freely programmable
Y axis working stroke (mm)
1,300 or 2,100 freely
programmable
300 manually adjustable
A axis working stroke (x°)
30 manually adjustable
15 - 75 freely programmable
Height (mm)
3,730 or 4,180 or 4,530
Height (mm)
2,490 or 3,290
Width (mm)
1,460
Width (mm)
510
Depth (mm)
760
Depth (mm)
760
Roller widths (mm)
1,800 / 2,000 / 2,200 / 2,400
Slanted rolling station
Y axis (mm)
A axis working stroke (x°)
Roller speed (1 / min)
380 or 600 freely
programmable
0 - 30 freely programmable
15 - 75 freely programmable
Height (mm)
2,520 or 3,030
Width (mm)
1,224
Depth (mm)
1,275
Max. roller height (mm)
Air consumption (m³ / h)
30,000
Collector portion (m³ / h)
10,000
Voltage supply (V)
400
Power (kilowatt kW)
5.5
Capacity
90
Car bodies per hour
(type-dependent)
850 or 1,400
Vertical roller station
Y axis (mm)
Roller speed (1 / min)
Power Rating
380 or 600 freely
programmable
15 - 75 freely programmable
Height (mm)
2,520 or 3,030
Width (mm)
1,224
Depth (mm)
1,275
Max. roller height (mm)
Options
»» Pre-ionization to neutralize electrostatic
charging station at the station intake
»» For emergency and maintenance drive situations, the
pneumatic drive will move the rotary drum to the upper
end position
850 or 1,400
»» Pivoting roof roller for optimum
cleaning of front and rear
www.durr-application-technology.com
»» Diagram
EcoClean F5
Subject to change. The information provided in this brochure contains only general descriptions or performance characteristics that may differ
in actual case. The respective characteristics shall only exist if expressly agreed in the contract. © Dürr Systems GmbH
Roof rolling station